EP1212511B1 - Procede de montage de diamant polycristallin stable a la chaleur - Google Patents

Procede de montage de diamant polycristallin stable a la chaleur Download PDF

Info

Publication number
EP1212511B1
EP1212511B1 EP01954158A EP01954158A EP1212511B1 EP 1212511 B1 EP1212511 B1 EP 1212511B1 EP 01954158 A EP01954158 A EP 01954158A EP 01954158 A EP01954158 A EP 01954158A EP 1212511 B1 EP1212511 B1 EP 1212511B1
Authority
EP
European Patent Office
Prior art keywords
layer
bearing
less hard
hard material
bearing element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01954158A
Other languages
German (de)
English (en)
Other versions
EP1212511A1 (fr
Inventor
Stephen Martin Evans
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ReedHycalog UK Ltd
Original Assignee
Camco International UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB0020668A external-priority patent/GB0020668D0/en
Priority claimed from US09/802,838 external-priority patent/US20010017224A1/en
Application filed by Camco International UK Ltd filed Critical Camco International UK Ltd
Publication of EP1212511A1 publication Critical patent/EP1212511A1/fr
Application granted granted Critical
Publication of EP1212511B1 publication Critical patent/EP1212511B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/10Wear protectors; Centralising devices, e.g. stabilisers
    • E21B17/1092Gauge section of drill bits
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts

Definitions

  • the invention relates to methods of applying a wear-resistant material to a surface of a downhole component for use in subsurface drilling.
  • the method is suitable for use both with drill bits and with other downhole components.
  • the invention is applicable to downhole components of the kind which include at least one surface which, in use, engages the surface of the earthen formation surrounding the borehole.
  • the invention relates particularly to rotary drill bits, for example of the drag-type kind having a leading face on which cutters are mounted and a peripheral gauge region for engagement with the surrounding walls of the borehole in use or of the rolling cutter kind.
  • the invention will therefore be described with particular reference to polycrystalline diamond compact (PDC) drag-type and rolling cutter type drill bits, although it will be appreciated that it is also applicable to other downhole components having bearing surfaces.
  • bearing surfaces may be provided on downhole stabilisers, motor or turbine stabilisers, or modulated bias units for use in steerable rotary drilling systems, for example as described in British Patent No. 2289909.
  • Such bias units include hinged paddles having bearing surfaces which engage the walls of the borehole in order to provide a lateral bias to the bottom hole assembly.
  • the part of the downhole component providing the bearing surface is not normally formed from a material which is sufficiently wear-resistant to withstand prolonged abrasive engagement with the wall of the borehole and it is therefore necessary to render the bearing surface more wear-resistant.
  • the bodies of rotary drag-type and rolling cutter type drill bits are often machined from steel and it is therefore necessary to apply bearing elements to the gauge portion of such drill bit to ensure that the gauge is not subject to rapid wear through its engagement with the walls of the borehole. This is a particular problem with steel bodied drill bits where the gauge of the bit comprises a single surface extending substantially continuously around the whole periphery of the bit, for example as described in British Patent No. 2326656.
  • bearing insert comprises a circular stud of cemented tungsten carbide, the outer surface of which is substantially flush with the outer surface of the gauge. Smaller bodies of natural or synthetic diamond may be embedded in the stud, adjacent its outer surface.
  • the stud may comprise, instead of cemented tungsten carbide, a body of solid infiltrated tungsten carbide matrix material in which the smaller bodies of natural or synthetic diamond are embedded.
  • Bearing inserts are also known using polycrystalline diamond compacts having their outer faces substantially flush with the gauge surface.
  • Another known method of increasing the wear-resistance of the gauge surface of a PDC drill bit is to cover the surface of the gauge, or a large proportion thereof, with arrays of rectangular tiles of tungsten carbide. Such tiles may be packed more closely over the surface of the gauge than is possible with bearing inserts, of the kind mentioned above, which must be received in sockets, and therefore allow a greater proportion of the area of the gauge surface to be covered with wear-resistant material at lesser cost.
  • bearing elements which have greater wear-resistance than tungsten carbide tiles.
  • a known method for increasing the wear-resistance of the rolling cone cutter in rolling cutter bits is to include one or more rows of inserts on the gauge reaming portion of the rolling cutter.
  • the inserts are cylindrical bodies which are interference-fitted into sockets formed on the gauge reaming surface of the rolling cutter, as shown in US Patent No. 5,671,817.
  • the inserts may be formed of a very hard and wear and abrasion resistant grade of tungsten carbide, or may be tungsten carbide cylinders tipped with a layer of polycrystalline diamond.
  • the gauge portion of each bit leg facing the borehole wall may be provided with welded-on hard facing and/or the same type of tungsten carbide cylinders are as fitted into the rolling cutters.
  • thermally stable polycrystalline diamond is a synthetic diamond material which lacks the cobalt which is normally present in the polycrystalline diamond layer of the two-layer compacts which are frequently used as cutting elements for rotary drag-type drill bits.
  • the absence of cobalt from the polycrystalline diamond allows the material to be subjected to higher temperatures than the two-layer compacts without sufficient significant thermal degradation, and hence the material is commonly referred to as "thermally stable”.
  • thermally stable polycrystalline diamond the product is manufactured by leaching the cobalt out of conventional non-thermally stable polycrystalline diamond.
  • the polycrystalline diamond may be manufactured by using silicon in place of cobalt during the high temperature, high pressure pressing stage of the manufacture of the product.
  • TSP has the wear-resistance characteristics appropriate for a bearing element on a downhole component
  • blocks of TSP are to be used as cutting elements on drag-type drill bits it is necessary either to mould the bit body around the cutting elements, using a well-known powder metallurgy process, or to embed the blocks into bodies of less hard material which are then secured in sockets in the bit body.
  • a bearing element is to be applied to a surface of a downhole component for the purpose of wear-resistance, however, it is preferable for the bearing element to be mounted on the surface of the component, particularly if the component is formed by machining, from steel or other metal, so that the bearing element cannot readily be embedded in the component.
  • the present invention therefore sets out to provide novel methods for mounting TSP bearing elements on to a bearing surface of a downhole component.
  • a method of applying a wear-resistant material to a surface of a downhole component for use in subsurface drilling comprising forming a plurality of bearing elements, applying a layer of an electrically conductive, less hard material to each bearing element, and then bonding each bearing element to the surface of the component by welding or brazing to the surface of the component a part of the surface of the bearing element which comprises said less hard material, wherein the layer is of thickness greater than 0.05mm.
  • the layer of less hard material may comprise a thin coating pre-applied to some or, preferably, all of the surface of the bearing element.
  • Each bearing element preferably comprises a body of thermally stable polycrystalline diamond.
  • the layer is preferably formed from a material of high electrical conductivity, such as nickel or nickel alloy. In this case the bearing element may be held in position on the surface of the component by electrical resistance welding.
  • the body of thermally stable polycrystalline diamond may be precoated with a layer of a carbide-forming metal before application of the coating of less hard material, since the carbide-forming metal may form a stronger bond with the TSP than does the nickel or nickel alloy alone.
  • Each bearing element may be inter engaged with a locating formation on the surface of the component to which it is welded or brazed.
  • the locating formation may comprise a socket or recess into which the bearing element is at least partly received.
  • the bearing element may be fully received in the socket or recess so that an exposed surface of the bearing element is substantially flush with the surface of the component surrounding the socket or recess.
  • the use of a layer of less hard material of thickness greater than 0.05mm is advantageous in that it is capable of carrying the electrical current applied thereto during a resistance welding operation without breaking down.
  • the thickness of the layer preferably falls within the range of 0.1mm to 0.3mm. More preferably, the layer thickness falls within the range 0.15mm to 0.25mm, and conveniently within the range of 0.15 to 0.2mm.
  • the use of a layer of thickness falling within the range 0.15mm to 0.2mm is advantageous in that the resistance welding operation can be performed relatively easily.
  • a layer of a hard facing material may be applied over and around the bearing elements.
  • the layer may be of depth such that the bearing surfaces of the bearing elements are left exposed, or the bearing surfaces may be covered , some of the hard facing material subsequently being removed, either before or during use.
  • the downhole component may, as previously mentioned, comprise a drill bit, a stabiliser, a modulated bias unit for use in steerable rotary drilling, or any other downhole component having one or more bearing surfaces which engage the wall of the borehole in use.
  • the component is a drill bit
  • it may be a rotary drag-type drill bit having a leading face on which the cutters are mounted and a peripheral gauge region for engagement with the walls of the borehole, in which case the methods according to the invention may be used to apply bearing elements to the outer surface of the gauge region.
  • the methods of the invention may also be applied to increase the wear-resistance of surfaces of roller-cone bits or other types of rock bit.
  • the invention also includes within its scope a downhole component, such as a drill bit, having at least one surface to which bearing elements have been applied by any of the methods referred to above, and a coated bearing element for use in the methods defined hereinbefore.
  • a downhole component such as a drill bit, having at least one surface to which bearing elements have been applied by any of the methods referred to above, and a coated bearing element for use in the methods defined hereinbefore.
  • the PDC drill bit comprises a bit body 10 machined from steel and having eight blades 12 formed on the leading face of the bit and extending outwardly from the axis of the bit body towards the peripheral gauge region 14. Channels 16 a , 16 b are defined between adjacent blades.
  • each of the blades 12 Extending side-by-side along each of the blades 12 is a plurality of cutting structures, indicated at 18.
  • the precise nature of the cutting structures does not form a part of the present invention and they may be of any appropriate type.
  • they may comprise circular preform PDC cutting elements brazed to cylindrical carriers which are embedded or otherwise mounted in the blades, the cutting elements each comprising a preform compact having a polycrystalline diamond front cutting table bonded to a tungsten carbide substrate, the compact being brazed to a cylindrical tungsten carbide carrier.
  • the substrate of the preform compact is of sufficient axial length to be mounted directly in the blade, the additional carrier then being omitted.
  • Back-up abrasion elements or cutters 20 may be spaced rearwardly of some of the outer cutting structures, as shown.
  • Nozzles 22 are mounted in the surface of the bit body between the blades 12 to deliver drilling fluid outwardly along the channels, in use of the bit.
  • One or more of the nozzles may be so located that they can deliver drilling fluid to two or more channels. All of the nozzles communicate with a central axial passage (not shown) in the shank 24 of the bit, to which drilling fluid is supplied under pressure downwardly through the drill string in known manner.
  • Alternate channels 16 a lead to respective junk slots 26 which extend upwardly through the gauge region 14, generally parallel to the central longitudinal axis of the drill bit, so that drilling fluid flowing outwardly along each channel 16 a flows upwardly through the junk slot 26 between the bit body and the surrounding formation, into the annulus between the drill string and the wall of the borehole.
  • Each of the other four alternate channels 16 b does not lead to a conventional junk slot but continues right up to the gauge region 14 of the drill bit.
  • Formed in each such channel 16 b adjacent gauge region is a circular opening 28 into an enclosed cylindrical passage which extends through the bit body to an outlet (not shown) on the upper side of the gauge region 14 which communicates with the annulus between the drill string and the borehole.
  • the gauge region 14 of the drill bit comprises four peripherally spaced bearing surfaces 30 each bearing surface extending between two junk slots 26 and extending continuously across the outer end of an intermediate channel 16 b .
  • each peripheral bearing surface 30 in the gauge region a wear-resistant layer comprising an array of rectangular bearing elements 32 in mutually spaced relationship on the bearing surface 30, each bearing element being formed, at least in part from thermally stable polycrystalline diamond.
  • the bearing elements 32 are rectangular and closely packed in parallel rows extending generally axially of the drill bit.
  • this arrangement is by way of example only and many other shapes and arrangements of bearing elements may be employed, but still using the methods according to the present invention.
  • the bearing elements might be square, circular or hexagonal and may be arranged in any appropriate pattern.
  • the bearing elements may be more widely spaced than is shown in Figure 1 and may cover a smaller proportion of the surface area of the bearing surface 30.
  • the rolling cutter drill bit 100 has a body portion 112 and a plurality of legs 114 which each support rolling cutters 116.
  • a typical rolling cutter 116 has a plurality of cutting inserts 118 arranged in circumferential rows 120.
  • An orifice arrangement 122 delivers a stream of drilling fluid 124 to the rolling cutter 116 to remove the drilled earth, in use.
  • Weight is applied to the rolling cutter drill bit 100, and the bit 100 is rotated. The earth then engages the cutting inserts 118 and causes the rolling cutters 116 to rotate upon the legs 114, effecting a drilling action.
  • each leg 114 may define a bearing surface which engages the borehole wall during operation. This engagement often causes excessive wear of the gauge portion 126 of the leg 114.
  • a plurality of rectangular bearing elements 32 are provided, the elements 32 being spaced apart in either a vertical alignment 128 or horizontal alignment 130 on the gauge portion 126 of the leg(s) 114.
  • the particular arrangement of bearing elements 32 used will depend upon several factors, such as the curvature of the gauge portion 126, the amount of wear resistance required, and the bit size.
  • the vertical alignment 128 and the horizontal alignment 130 are shown on separate legs in the figure, it is anticipated that both may be used on a single gauge portion 126 of a leg 114.
  • Each rolling cutter 116 has a gauge reaming surface 132 which defines a further bearing surface and also experiences excessive wear during drilling.
  • the rectangular bearing elements 32 may be used on the gauge reaming surface 132 to minimise this wear.
  • the advantage of placing the rectangular bearing elements 32 on the gauge reaming surface 132 of the rolling cutter 116 is that they can be placed in a particularly dense arrangement compared to the traditional interference fitted cylindrical cutting elements.
  • the rectangular bearing elements 32 may be placed in a circumferential manner on the gauge reaming surface 132 of the rolling cutter 116 as indicated by numeral 134. Alternately, the rectangular bearing elements 32 may be in a longitudinal arrangement as indicated by numeral 136. It is anticipated that a combination of longitudinal and circumferential arrangements of the rectangular bearing elements 32 would also be suitable.
  • the method of the present invention also allows the rectangular bearing elements 32 to be placed on the gauge reaming surface 132 of the rolling cutter 116 without particular regard to the placement of the cutting inserts 118.
  • great care was required to arrange the cylindrical cutting elements of the gauge reaming surface 132 in a manner that prevented the bases of their mating sockets from overlapping.
  • FIGS 2 and 3 show diagrammatic cross-sections through the bearing surface 30 and applied wear-resistant layer, and methods of applying the wear-resistant layer will now be described with reference to these figures.
  • the bearing elements 32 lie on the outer bearing surface 30 of the gauge portion 14 of the drill bit and the spaces between adjacent bearing elements 32 are filled with a settable hardfacing material 34.
  • the bearing elements 32 comprise solid blocks or tiles of TSP and are first attached to the bearing surface 30 in the desired configuration.
  • the settable hardfacing material 34 is then applied to the spaces between the TSP blocks 32 so as to bond to the bearing surface 30 of the drill bit and to the blocks themselves. Upon solidification, the hardfacing material 34 serves to hold the TSP elements 32 firmly in position on the surface 30.
  • the hardfacing material 34 may be of any of the kinds commonly used in providing a hardfacing to surface areas of drill bits, and particularly to steel bodied drill bits.
  • the hardfacing material may comprise a powdered nickel, chromium silicon, boron alloy which is flame sprayed on to the surface 30 using a well known hardfacing technique.
  • the hardfacing may also be provided by other known techniques such as electrical plating, PDC, and metal spraying.
  • the hardfacing material 34 is in the form of a broken layer of generally the same depth as the TSP bearing elements 32 so that the outer surfaces of the bearing elements are substantially flush with the outer surface of the hardfacing layer.
  • the hardfacing layer 34 is applied to a depth which is greater than the depth of the elements 32 so as to overlie the outer faces of the bearing elements, as indicated at 36.
  • the overlying layer 36 can be left in position so that, during use of the bit the layer 36 will wear away exposing the surfaces of the TSP bearing elements 32 which will then bear directly on the surface of the wall of the borehole. However, if required, the layer 36 may be ground away to expose the outer surfaces of the bearing elements before the bit is used.
  • the bearing elements 32 are attached to the bearing surface 30 by electrical resistance welding. Since it is extremely difficult to weld or braze TSP directly to steel using conventional techniques, such as electrical-resistance welding, the TSP blocks are coated with a less hard material, of higher electrical conductivity, before welding or brazing them to the surface 30.
  • the blocks may be coated with a thin layer of nickel or a nickel alloy, for example by using the techniques of electroless plating, CVD, or immersion in a molten alloy.
  • the TSP blocks may first be coated with a suitable carbide-forming metal, since such metal will bond to the TSP forming a firmly attached base surface to which the nickel or nickel alloy coating may subsequently be applied. Once the TSP blocks have had a suitable coating layer applied thereto, the blocks may more readily be welded or brazed to the surface 30, for example by using electrical-resistance spot welding.
  • the coating is of thickness greater than 0.05mm.
  • the coating thickness is preferably within the range 0.1mm to 0.3mm and is preferably within the range 0.15mm to 0.25mm. More preferably, the layer thickness falls within the range 0.15mm to approximately 0.2mm, and the layer thickness is conveniently approximately 0.2mm.
  • Figure 4 illustrates a bearing element comprising a block 38 of thermally stable diamond coated with a layer 40 of nickel of thickness approximately 0.2mm. Prior to applying the nickel layer 40, a carbide forming material 42 is applied to the block 38. The coated block is then secured in position on a bit body 44 by electrical resistance welding, and a hard facing material 46 applied.
  • the bearing surface 30 may be preformed with appropriate formations to assist in locating or holding the TSP elements 32 on the surface 30.
  • each element 32 may be partly received in a suitably shaped groove in the bearing surface 30 or in an individual recess which matches the shape of the element.
  • the undersides of the elements 32 are preformed with shaped formations which mechanically inter-engage with corresponding shaped formations on the surface 30.
  • the sides of the elements 32 may be so shaped that they mechanically interlock with the surrounding hardfacing material.
  • the elements may increase in width towards the surface 30.
  • the hardfacing layer 34 serves to hold the TSP elements 32 on the bearing surface 30, the welding or brazing of the elements 32 to the surface 30 merely serving to locate the elements temporarily in the desired configuration on the bearing surface while the hardfacing layer is applied.
  • the above-described coating of the TSP elements enables them to be welded or brazed to the bearing surface 30
  • arrangements are also possible where the TSP elements are welded or brazed to the bearing surface with sufficient strength that the hardfacing layer 34 may be dispensed with, each element 32 being held on the bearing surface 30 by the welded or brazed joint alone.
  • the invention has been described with particular reference to applying a wear-resistant surface to the gauge section of a drag-type or rolling cutter type steel-bodied drill bit, as previously mentioned the invention is not limited to this particular application and may be used for applying TSP-incorporating bearing elements to a bearing surface of any other downhole component, such as a stabiliser, or a modulated bias unit, as described below.
  • a stabiliser such as a stabiliser, or a modulated bias unit, as described below.
  • the description below is intended to be illustrative of the parts of the components to which a wear-resistant layer should preferably be applied rather than to take the form of a detailed description of these components.
  • FIG. 6 illustrates a stabiliser unit for use in a bottom hole assembly.
  • the stabiliser unit 200 illustrated in Figure 6 includes a plurality of radially outwardly extending blades 202, the outer surfaces 204 of which engage, in use, the wall of the borehole in which the bottom hole assembly is located. These surfaces 204 must be able to withstand the severe abrasion and loads applied thereto, in use. In order to improve the wear resistance of the blades 202, these surfaces 204 are provided with wear-resistant materials using the methods described hereinbefore to secure bearing elements 206 to the surfaces 204 and, if desired, to apply a layer of a hard facing material over or around the bearing elements 206.
  • the component illustrated in Figure 7 is a rotary steerable unit 208 having a bias pad 210.
  • the bias pad 210 repeatedly engages the wall of the bore, in use to push an associated drill bit to one side as directed by a control unit. It will be appreciated that the bias pad 210 is subject to severe loads and so is subject to wear. In order to improve the wear-resistance of the bias pad 210, a plurality of bearing elements 212 are secured thereto using the method described hereinbefore. If desired, a hard facing material may also be applied to the bias pad using the technique described hereinbefore.
  • FIGs 8 and 9 are shown other applications utilising downhole tools 214, 216 having a wear-resistant material applied using the method described hereinbefore.
  • a number of different tools 214, 216 are shown in the drill string 218.
  • These tools 214, 216 may include, but are not limited to, downhole motors, measuring while drilling tools, logging tools, vibration dampers, shock absorbers, and centralisers.
  • These tools 214, 216 benefit from wear-resistant materials applied by the process of the present invention.
  • the bottom hole assemblies 220 as shown in Figure 9, are often operated while gravity is pushing them against the borehole wall. Once again the extreme abrasion and loads applied to the sides of these tools make them benefit from the application of wear-resistant materials using the process of the present invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Claims (13)

  1. Procédé d'application d'un matériau résistant à l'usure sur une surface d'un composant de fond, le procédé comprenant les étapes de formation de plusieurs éléments de support (32), d'application d'une couche d'un matériau conducteur d'électricité, moins dur, sur chaque élément de support (32) et de liaison de chaque élément de support (32) sur la surface du composant, en appliquant un procédé de soudage ou un procédé de brasage pour lier à la surface du composant une partie de la surface de l'élément de support (32) composé dudit matériau moins dur, la couche ayant une épaisseur supérieure à 0,05 mm.
  2. Procédé selon la revendication 1, dans lequel chaque élément de support (32) comprend un corps de diamant polycristallin thermiquement stable.
  3. Procédé selon la revendication 1, dans lequel la couche de matériau moins dur comprend un revêtement appliqué sur au moins une partie de chaque élément de support.
  4. Procédé selon la revendication 1, dans lequel la couche de matériau moins dur a une conductivité électrique élevée.
  5. Procédé selon la revendication 4, dans lequel la couche de matériau moins dur est formée à partir d'un matériau sélectionné dans le groupe constitué de nickel et d'alliages à base de nickel.
  6. Procédé selon la revendication 1, dans lequel chaque élément de support (32) et lié à la surface par l'intermédiaire d'une technique de soudage électrique par résistance.
  7. Procédé selon la revendication 1, comprenant en outre l'étape d'application d'une couche de métal à formation de carbure sur chaque élément de support avant l'application de la couche de matériau moins dur.
  8. Procédé selon la revendication 1, dans lequel la couche de matériau moins dur a une épaisseur comprise entre environ 0,1 mm et environ 0,3 mm.
  9. Procédé selon la revendication 8, dans lequel la couche de matériau moins dur a une épaisseur comprise entre environ 0,15 mm et environ 0,25 mm.
  10. Procédé selon la revendication 9, dans lequel la couche de matériau moins dur a une épaisseur comprise entre environ 0,15 mm et environ 0,2 mm.
  11. Procédé selon la revendication 1, comprenant en outre l'étape d'application d'une couche de matériau de rechargement dur au-dessus et autour de l'élément de support (32).
  12. Composant de fond comportant une surface sur laquelle sont liés plusieurs éléments de support (32), chaque élément de support (32) ayant été revêtu auparavant d'une couche de matériau conducteur d'électricité moins dur, la couche de matériau moins dur ayant une épaisseur supérieure à environ 0,05 mm.
  13. Composant de fond selon la revendication 12, formé de sorte à faire fonction de trépan à molettes, de trépan à éléments de coupe fixes, d'unité de stabilisation et d'unité de déviation.
EP01954158A 2000-08-23 2001-08-03 Procede de montage de diamant polycristallin stable a la chaleur Expired - Lifetime EP1212511B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
GB0020668 2000-08-23
GB0020668A GB0020668D0 (en) 2000-08-23 2000-08-23 Method of mounting a tsp
US802838 2001-03-09
US09/802,838 US20010017224A1 (en) 1999-03-18 2001-03-09 Method of applying a wear-resistant layer to a surface of a downhole component
PCT/GB2001/003510 WO2002016725A1 (fr) 2000-08-23 2001-08-03 Procede de montage de diamant polycristallin stable a la chaleur

Publications (2)

Publication Number Publication Date
EP1212511A1 EP1212511A1 (fr) 2002-06-12
EP1212511B1 true EP1212511B1 (fr) 2003-10-22

Family

ID=26244884

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01954158A Expired - Lifetime EP1212511B1 (fr) 2000-08-23 2001-08-03 Procede de montage de diamant polycristallin stable a la chaleur

Country Status (5)

Country Link
EP (1) EP1212511B1 (fr)
AU (1) AU2001276505A1 (fr)
DE (1) DE60101036T2 (fr)
NO (1) NO20021154L (fr)
WO (1) WO2002016725A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7407012B2 (en) 2005-07-26 2008-08-05 Smith International, Inc. Thermally stable diamond cutting elements in roller cone drill bits
WO2010073035A1 (fr) * 2008-12-22 2010-07-01 Cutting & Wear Resistant Developments Limited Élément de pièce d'usure et procédé de fabrication
US9683415B2 (en) 2008-12-22 2017-06-20 Cutting & Wear Resistant Developments Limited Hard-faced surface and a wear piece element

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6651756B1 (en) * 2000-11-17 2003-11-25 Baker Hughes Incorporated Steel body drill bits with tailored hardfacing structural elements
EP2156003B1 (fr) * 2007-05-18 2013-02-13 Baker Hughes Incorporated Procédé de réparation d'un trépan diamanté
US8763730B2 (en) 2009-05-28 2014-07-01 Smith International, Inc. Diamond bonded construction with improved braze joint

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT362978B (de) * 1979-07-20 1981-06-25 Ver Edelstahlwerke Ag Verfahren zur herstellung von mit hartmetall-oder diamanteinsaetzen bestueckten arbeitswerkzeugen fuer gestein oder mineralien
US4593776A (en) * 1984-03-28 1986-06-10 Smith International, Inc. Rock bits having metallurgically bonded cutter inserts
US4630692A (en) * 1984-07-23 1986-12-23 Cdp, Ltd. Consolidation of a drilling element from separate metallic components
US4610320A (en) * 1984-09-19 1986-09-09 Directional Enterprises, Inc. Stabilizer blade
US5279374A (en) * 1990-08-17 1994-01-18 Sievers G Kelly Downhole drill bit cone with uninterrupted refractory coating
US5355750A (en) * 1991-03-01 1994-10-18 Baker Hughes Incorporated Rolling cone bit with improved wear resistant inserts
GB2276886B (en) * 1993-03-19 1997-04-23 Smith International Rock bits with hard facing
GB2288351B (en) * 1994-04-08 1998-03-18 Cutting & Wear Resistant Dev Method for facing a substrate
US5671817A (en) 1995-10-02 1997-09-30 Camco International Inc. Drill bit with dual reaming rows
US6089336A (en) 1995-10-10 2000-07-18 Camco International (Uk) Limited Rotary drill bits
US6138779A (en) * 1998-01-16 2000-10-31 Dresser Industries, Inc. Hardfacing having coated ceramic particles or coated particles of other hard materials placed on a rotary cone cutter
US6102140A (en) * 1998-01-16 2000-08-15 Dresser Industries, Inc. Inserts and compacts having coated or encrusted diamond particles
US6454030B1 (en) * 1999-01-25 2002-09-24 Baker Hughes Incorporated Drill bits and other articles of manufacture including a layer-manufactured shell integrally secured to a cast structure and methods of fabricating same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7407012B2 (en) 2005-07-26 2008-08-05 Smith International, Inc. Thermally stable diamond cutting elements in roller cone drill bits
WO2010073035A1 (fr) * 2008-12-22 2010-07-01 Cutting & Wear Resistant Developments Limited Élément de pièce d'usure et procédé de fabrication
US8752753B2 (en) 2008-12-22 2014-06-17 Mark Russell Wear piece element and method of construction
CN102300663B (zh) * 2008-12-22 2014-12-17 切割和耐磨损发展有限公司 耐磨件元件及构造方法
US9683415B2 (en) 2008-12-22 2017-06-20 Cutting & Wear Resistant Developments Limited Hard-faced surface and a wear piece element

Also Published As

Publication number Publication date
AU2001276505A1 (en) 2002-03-04
WO2002016725A1 (fr) 2002-02-28
DE60101036T2 (de) 2004-08-26
DE60101036D1 (de) 2003-11-27
NO20021154D0 (no) 2002-03-08
EP1212511A1 (fr) 2002-06-12
NO20021154L (no) 2002-06-21

Similar Documents

Publication Publication Date Title
US6234261B1 (en) Method of applying a wear-resistant layer to a surface of a downhole component
US7798256B2 (en) Fixed cutter drill bit for abrasive applications
US5163524A (en) Rotary drill bits
US6260636B1 (en) Rotary-type earth boring drill bit, modular bearing pads therefor and methods
US4844185A (en) Rotary drill bits
EP0828917B1 (fr) Structures de coupe essentiellement en diamant destinees aux forages
US6651756B1 (en) Steel body drill bits with tailored hardfacing structural elements
EP0601840B1 (fr) Perfectionements des trépans de forage rotatifs
EP1079063B1 (fr) Eléments de coupe non supportés pour trépans de forage rotatif
EP2156003B1 (fr) Procédé de réparation d'un trépan diamanté
EP0733776B1 (fr) Trépan racleur avec inserts de calibre en diamant polycristallin
US8096373B2 (en) Rotary drill bits and drilling tools having protective structures on longitudinally trailing surfaces
EP0315330B1 (fr) Fabrication de trépans de forage rotatif
US20010017224A1 (en) Method of applying a wear-resistant layer to a surface of a downhole component
EP1212511B1 (fr) Procede de montage de diamant polycristallin stable a la chaleur
EP0350045B1 (fr) Trépan avec éléments de coupe composites
GB2362903A (en) Laminated and composite impregnated cutting structures for drill bits

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20020301

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR

AX Request for extension of the european patent

Free format text: AL;LT;LV;MK;RO;SI

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: CAMCO DRILLING GROUP LIMITED

RAP1 Party data changed (applicant data changed or rights of an application transferred)

Owner name: CAMCO INTERNATIONAL (UK) LIMITED

GRAH Despatch of communication of intention to grant a patent

Free format text: ORIGINAL CODE: EPIDOS IGRA

GRAA (expected) grant

Free format text: ORIGINAL CODE: 0009210

AK Designated contracting states

Kind code of ref document: B1

Designated state(s): BE DE FR GB IE

REG Reference to a national code

Ref country code: GB

Ref legal event code: FG4D

REG Reference to a national code

Ref country code: IE

Ref legal event code: FG4D

REF Corresponds to:

Ref document number: 60101036

Country of ref document: DE

Date of ref document: 20031127

Kind code of ref document: P

LTIE Lt: invalidation of european patent or patent extension

Effective date: 20031022

ET Fr: translation filed
PLBE No opposition filed within time limit

Free format text: ORIGINAL CODE: 0009261

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT

26N No opposition filed

Effective date: 20040723

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 16

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 17

REG Reference to a national code

Ref country code: FR

Ref legal event code: PLFP

Year of fee payment: 18

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IT

Payment date: 20190624

Year of fee payment: 13

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: IE

Payment date: 20190813

Year of fee payment: 19

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: FR

Payment date: 20200612

Year of fee payment: 20

PGFP Annual fee paid to national office [announced via postgrant information from national office to epo]

Ref country code: DE

Payment date: 20200722

Year of fee payment: 20

Ref country code: GB

Payment date: 20200722

Year of fee payment: 20

REG Reference to a national code

Ref country code: BE

Ref legal event code: MM

Effective date: 20200831

REG Reference to a national code

Ref country code: DE

Ref legal event code: R071

Ref document number: 60101036

Country of ref document: DE

REG Reference to a national code

Ref country code: GB

Ref legal event code: PE20

Expiry date: 20210802

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: BE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20200831

Ref country code: IE

Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES

Effective date: 20200803

PG25 Lapsed in a contracting state [announced via postgrant information from national office to epo]

Ref country code: GB

Free format text: LAPSE BECAUSE OF EXPIRATION OF PROTECTION

Effective date: 20210802