EP1196941B1 - Halogen filament lamp - Google Patents

Halogen filament lamp Download PDF

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Publication number
EP1196941B1
EP1196941B1 EP01956283A EP01956283A EP1196941B1 EP 1196941 B1 EP1196941 B1 EP 1196941B1 EP 01956283 A EP01956283 A EP 01956283A EP 01956283 A EP01956283 A EP 01956283A EP 1196941 B1 EP1196941 B1 EP 1196941B1
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EP
European Patent Office
Prior art keywords
filament
halogen
lamp according
single coil
halogen lamp
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP01956283A
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German (de)
French (fr)
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EP1196941A1 (en
Inventor
Klaus-Peter Knorr
Klaus Wittmann
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Osram GmbH
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Patent Treuhand Gesellschaft fuer Elektrische Gluehlampen mbH
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/02Incandescent bodies
    • H01K1/14Incandescent bodies characterised by the shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/38Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/42Means forming part of the lamp for the purpose of providing electrical connection, or support for, the lamp
    • H01K1/46Means forming part of the lamp for the purpose of providing electrical connection, or support for, the lamp supported by a separate part, e.g. base, cap

Definitions

  • the invention relates to a halogen incandescent lamp for motor vehicle headlights according to the preamble of patent claim 1.
  • halogen lamps for headlights of motor vehicles with a vehicle electrical system voltage of 12 volts are available. These halogen incandescent lamps have a power consumption of about 50-100 watts and have at least one filament, the filament is simply coiled and adapted to an operating voltage of about 12 volts.
  • halogen incandescent lamps for headlights of motor vehicles with a vehicle electrical system voltage of 24 volts.
  • These halogen incandescent lamps have a power consumption between 50 watts and 100 and have at least one filament, wherein the filament is coiled twice and is designed for an operating voltage of at least 20 volts.
  • the single-wound ends of the double-spiraled filament are provided with insertion pins. Instead of a plug-in pin, a remainder of the core wire may be left in each simply coiled incandescent end, which was etched out of the light-emitting, double-coiled region of the incandescent filament, but not out of its single coiled ends by means of acid.
  • the Sekundärgewickel this double-spiraled filament has very few turns on. The achievable lighting is inhomogeneous.
  • the publication DE 198 32 773 A1 discloses a two-filament tungsten halogen lamp with an filament helix having an increased wire weight over that which is commonly used.
  • the at least one incandescent filament is designed as a single wound whose dimensions and / or geometry are matched to an operating voltage of at least 20 volts, the length of the single wound coil having a value in the range from 4.0 mm to 6.5 mm.
  • the limitation of the length of the single wrap invention to a range of 4.0 mm to 6.5 mm ensured by the interaction with the reflector of the motor vehicle headlight directional light emission and a well-defined beam of light.
  • the cushiongewickel the halogen incandescent lamp according to the invention has a three to four times higher number of turns and a much smaller distance between the individual turns than the Sekundärgewickel the double-spiraled filament of the usual halogen lamps for headlights of motor vehicles with a nominal voltage of 24 volts.
  • the simple winding of the halogen incandescent lamp according to the invention is equipped with at least 20 turns, which are distributed uniformly over the length of the single winding in order to achieve the most homogeneous possible illumination.
  • the halogen incandescent lamp according to the invention due to the higher operating voltage, as a filament has a single winding, which is made of a thinner and a wire about twice as long as the single winding of the 12V halogen incandescent lamp ,
  • the filament ends of the halogen incandescent lamp according to the invention advantageously provided with support means.
  • a support means are preferably helical helical or made of molybdenum foil or molybdenum tape tubes that enclose the uncoiled ends of the single wrap.
  • the Fingewickel of the halogen incandescent lamp according to the invention has at least 20 turns and an outer diameter between 1.4 mm and 2.0 mm, so that the halogen incandescent lamp according to the invention despite the comparatively long wire, which is used for the production of the filament, has a spatially compact single winding as filament .
  • the diameter of the wire used for Glühwendelher too is advantageously between 0.11 mm and 0.14 mm, on the one hand to adapt the coil resistance to the desired power consumption of the halogen incandescent lamp according to the invention and on the other hand to enable a spatially compact single winding as a filament.
  • the halogen incandescent lamp according to the first embodiment has a substantially cylindrical lamp vessel 1 with a gas-tight closed Quetschfuß 2, are passed through the two power supply wires 3, 4 for the arranged inside the lamp vessel 1 in the axial direction filament 5.
  • the squeezing foot 2 is fixed in the lamp base 6, which is equipped with two contact lugs 7 for supplying power to the incandescent filament 5.
  • Figure 1 shows schematically the structure of this halogen incandescent lamp.
  • This is a halogen incandescent lamp for a motor vehicle headlight with a power consumption of approximately 70 watts, which is intended for operation on a vehicle electrical system nominal voltage of 24 volts.
  • the filament 5 is formed as a single wound having a length of about 5.6 mm ⁇ 0.2 mm, an outer diameter of about 1.7 mm and 26 turns.
  • the abovementioned details relate to the wound area of the incandescent filament 5 responsible for the light emission, without taking into account the uncoiled ends 5a of the incandescent filament 5.
  • the filamentary filament made of tungsten used for producing the single coil 5 has a diameter of 0.13 mm.
  • the effective length of the helical wire that is, the length of the helical wire forming the wound portion of the single wrap 5, is about 124.8 mm.
  • the uncoiled ends 5 a of the incandescent filament 5 are each provided with a coating coil 8 to improve the vibration resistance and to support the incandescent filament 5.
  • the coating coils 8 enclose the respective unwound end 5a with a clamping fit. They preferably extend over most of the respective unstretched end 5a.
  • Figure 2 the structure of the filament 5 according to the first embodiment is shown schematically.
  • the filament 5 ' is formed as a transverse, that is, arranged perpendicular to the lamp axisGoodgewickel having a length of about 5.2 mm ⁇ 0.2 mm, an outer diameter of about 1.9 mm and 23 turns has.
  • the abovementioned details relate to the wound area of the incandescent filament 5 'responsible for the light emission, without taking into account the uncoiled ends 5a' of the incandescent filament 5 '.
  • the helical wire used to make the single wrap 5 ' tungsten has a diameter of 0.13 mm.
  • the effective length of the helical wire is about 124.9 mm.
  • the uncoiled ends 5a 'of the incandescent filament 5' are each provided with a coating coil 8 'to improve the vibration resistance and to support the incandescent filament 5'.
  • the coating coils 8 ' enclose the respective unwound end 5a' with a press fit. They preferably extend over most of the respective unstretched end 5a '.
  • Figure 3 the structure of the filament 5 'according to the second embodiment is shown schematically.
  • Both single coils 5, 5 'described above are adapted to an operating voltage of about 24 volts and a power consumption of about 70 watts, due to their dimensions and geometry.
  • the single helix 5 "according to the third exemplary embodiment illustrated in FIG. 4 differs from the single helixes of the two exemplary embodiments explained above only in that the unconverted ends 5a" are each surrounded by a tube 8 "made of molybdenum ribbon with a clamping fit. each extend over most of the corresponding uncoiled end 5a ". Additionally, the molybdenum tubes 8" facilitate welding of the coil ends to the power supply wires 3, 4, which are also made of molybdenum.
  • the invention is not limited to the embodiments explained in more detail above.
  • the coating coils 8, 8 'or molybdenum tubes 8 are only required if particularly high demands are placed on the shock resistance, but instead of coating coils 8, 8' or molybdenum tubes 8", other support means for the incandescent filament can also be used ,
  • the power supply wires 3, 4 instead of coating coils 8, 8 'or molybdenum tubes 8 ", the power supply wires 3, 4 correspondingly thick and the associated, unconverted ends 5 a, 5 a' of the incandescent filament 5, 5 'may be correspondingly short, so that the power supply wires 3, 4 already ensure a high vibration resistance.

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Resistance Heating (AREA)
  • Insulated Conductors (AREA)

Description

Die Erfindung betrifft eine Halogenglühlampe für Kraftfahrzeugscheinwerfer gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a halogen incandescent lamp for motor vehicle headlights according to the preamble of patent claim 1.

I. Stand der Technik I. State of the art

Im Handel sind Halogenglühlampen für Scheinwerfer von Kraftfahrzeuge mit einer Bordnetzspannung von 12 Volt erhältlich. Diese Halogenglühlampen weisen eine Leistungsaufnahme von ca. 50-100 Watt auf und besitzen mindestens eine Glühwendel, wobei die Glühwendel einfach gewendelt ist und an eine Betriebsspannung von ungefähr 12 Volt angepaßt ist.Commercially halogen lamps for headlights of motor vehicles with a vehicle electrical system voltage of 12 volts are available. These halogen incandescent lamps have a power consumption of about 50-100 watts and have at least one filament, the filament is simply coiled and adapted to an operating voltage of about 12 volts.

Außerdem sind im Handel Halogenglühlampen für Scheinwerfer von Kraftfahrzeugen mit einer Bordnetz-Nennspannung von 24 Volt erhältlich. Diese Halogenglühlampen weisen eine Leistungsaufnahme zwischen 50 Watt und 100 auf und besitzen mindestens eine Glühwendel, wobei die Glühwendel doppelt gewendelt ist und für eine Betriebsspannung von mindestens 20 Volt ausgelegt ist. Um eine ausreichende Erschütterungsfestigkeit zu gewährleisten, sind die einfach gewendelten Enden der doppelt gewendelten Glühwendel mit Einsteckstiften versehen. Statt eines Einsteckstiftes kann in jedem einfach gewendelten Glühwendelende auch ein Rest des Kerndrahtes verblieben sein, der nur aus dem lichtemittierenden, doppelt gewendelten Bereich der Glühwendel, nicht aber aus ihren einfach gewendelten Enden mittels Säure heraus geätzt wurde. Das Sekundärgewickel dieser doppelt gewendelten Glühwendel weist nur sehr wenige Windungen auf. Die damit erzielbare Beleuchtung wirkt inhomogen.In addition, commercially available halogen bulbs for headlights of motor vehicles with a vehicle electrical system voltage of 24 volts. These halogen incandescent lamps have a power consumption between 50 watts and 100 and have at least one filament, wherein the filament is coiled twice and is designed for an operating voltage of at least 20 volts. To ensure sufficient shock resistance, the single-wound ends of the double-spiraled filament are provided with insertion pins. Instead of a plug-in pin, a remainder of the core wire may be left in each simply coiled incandescent end, which was etched out of the light-emitting, double-coiled region of the incandescent filament, but not out of its single coiled ends by means of acid. The Sekundärgewickel this double-spiraled filament has very few turns on. The achievable lighting is inhomogeneous.

Die Druckschrift DE 198 32 773 A1 offenbart eine Zweifaden-Wolframhalogenlampe mit einer Glühfadenwendel, die ein erhöhtes Drahtgewicht gegenüber demjenigen, das gewöhnlich verwendet wird, besitzt.The publication DE 198 32 773 A1 discloses a two-filament tungsten halogen lamp with an filament helix having an increased wire weight over that which is commonly used.

II. Darstellung der Erfindung II. Presentation of the invention

Es ist die Aufgabe der Erfindung, eine Halogenglühlampe für Kraftfahrzeugscheinwerfer mit einer Leistungsaufnahme zwischen 50 Watt und 100 Watt bereitzustellen, die an einer Bordnetz-Nennspannung von 24 Volt betreibbar ist und eine homogenere Beleuchtung gewährleistet.It is the object of the invention to provide a halogen incandescent lamp for motor vehicle headlights with a power consumption between 50 watts and 100 watts, which can be operated at a nominal voltage of 24 V and guarantees a more homogeneous lighting.

Diese Aufgabe wird erfindungsgemäß durch die Merkmale des Patentanspruchs 1 gelöst. Besonders vorteilhafte Ausführungen der Erfindung sind in den Unteransprüchen beschrieben.This object is achieved by the features of claim 1. Particularly advantageous embodiments of the invention are described in the subclaims.

Bei der erfindungsgemäßen Halogenglühlampe ist die mindestens eine Glühwendel als Einfachgewickel ausgebildet, dessen Maße und/oder Geometrie auf eine Betriebsspannung von mindestens 20 Volt abgestimmt sind, wobei die Länge des Einfachgewickels einen Wert im Bereich von 4,0 mm bis 6,5 mm besitzt. Durch die Ausstattung mit dem erfindungsgemäßen Einfachgewickel und durch das Zusammenwirken mit dem Reflektor des Kraftfahrzeugscheinwerfers ist mit der erfindungsgemäßen Halogenglühlampe eine homogenere Beleuchtung als mit den vorgenannten, bisher üblichen Halogenglühlampen erzielbar. Die Beschränkung der Länge des erfindungsgemäßen Einfachgewickels auf einen Bereich von 4,0 mm bis 6,5 mm gewährleistet durch das Zusammenwirken mit dem Reflektor des Kraftfahrzeugscheinwerfers eine gerichtete Lichtemission und einen wohldefinierten Lichtkegel. Das Einfachgewickel der erfindungsgemäßen Halogenglühlampe besitzt eine um das Drei- bis Vierfache höhere Windungszahl und einen deutlich geringeren Abstand zwischen den einzelnen Windungen als das Sekundärgewickel der doppelt gewendelten Glühwendel der bisher üblichen Halogenglühlampen für Scheinwerfer von Kraftfahrzeugen mit einer Bordnetz-Nennspannung von 24 Volt. Vorteilhafterweise ist das Einfachgewickel der erfindungsgemäßen Halogenglühlampe mit mindestens 20 Windungen ausgestattet, die sich gleichmäßig über die Länge des Einfachgewickels verteilen, um eine möglichst homogene Beleuchtung zu erzielen.In the case of the halogen incandescent lamp according to the invention, the at least one incandescent filament is designed as a single wound whose dimensions and / or geometry are matched to an operating voltage of at least 20 volts, the length of the single wound coil having a value in the range from 4.0 mm to 6.5 mm. By equipping with the simple winding according to the invention and by the interaction with the reflector of the motor vehicle headlight, a more homogeneous illumination can be achieved with the halogen incandescent lamp according to the invention than with the previously known halogen incandescent lamps. The limitation of the length of the single wrap invention to a range of 4.0 mm to 6.5 mm ensured by the interaction with the reflector of the motor vehicle headlight directional light emission and a well-defined beam of light. The Einfachgewickel the halogen incandescent lamp according to the invention has a three to four times higher number of turns and a much smaller distance between the individual turns than the Sekundärgewickel the double-spiraled filament of the usual halogen lamps for headlights of motor vehicles with a nominal voltage of 24 volts. Advantageously, the simple winding of the halogen incandescent lamp according to the invention is equipped with at least 20 turns, which are distributed uniformly over the length of the single winding in order to achieve the most homogeneous possible illumination.

Im Unterschied zu den oben, als Stand der Technik beschriebenen 12V-Halogenglühlampen besitzt die erfindungsgemäße Halogenglühlampe, aufgrund der höheren Betriebsspannung, als Glühwendel ein Einfachgewickel, das aus einem dünneren und einem ca. doppelt so langen Draht wie das Einfachgewickel der 12V-Halogenglühlampe gefertigt ist. Um trotz des dünneren Drahtes eine hohe Erschütterungsfestigkeit zu gewährleisten, sind die Glühwendelenden der erfindungsgemäßen Halogenglühlampe vorteilhafterweise mit Stützmitteln versehen. Als Stützmittel eignen sich vorzugsweise Stützwendeln oder aus Molybdänfolie bzw. Molybdänband gefertigte Röhrchen, die die ungewendelten Enden des Einfachgewickels umschließen.In contrast to the 12V halogen incandescent lamps described above as state of the art, the halogen incandescent lamp according to the invention, due to the higher operating voltage, as a filament has a single winding, which is made of a thinner and a wire about twice as long as the single winding of the 12V halogen incandescent lamp , In order to ensure a high vibration resistance despite the thinner wire, the filament ends of the halogen incandescent lamp according to the invention advantageously provided with support means. As a support means are preferably helical helical or made of molybdenum foil or molybdenum tape tubes that enclose the uncoiled ends of the single wrap.

Vorteilhafterweise besitzt das Einfachgewickel der erfindungsgemäßen Halogenglühlampe mindestens 20 Windungen und einen Außendurchmesser zwischen 1,4 mm und 2,0 mm, so daß die erfindungsgemäße Halogenglühlampe trotz des vergleichsweise langen Drahtes, der zur Herstellung der Glühwendel verwendet wird, ein räumlich kompaktes Einfachgewickel als Glühwendel besitzt. Der Durchmesser des zur Glühwendelherstellung verwendeten Drahtes liegt vorteilhafterweise zwischen 0,11 mm und 0,14 mm, um einerseits den Wendelwiderstand an die gewünschte Leistungsaufnahme der erfindungsgemäßen Halogenglühlampe anzupassen und andererseits ein räumlich kompaktes Einfachgewickel als Glühwendel zu ermöglichen.Advantageously, the Einfachgewickel of the halogen incandescent lamp according to the invention has at least 20 turns and an outer diameter between 1.4 mm and 2.0 mm, so that the halogen incandescent lamp according to the invention despite the comparatively long wire, which is used for the production of the filament, has a spatially compact single winding as filament , The diameter of the wire used for Glühwendelherstellung is advantageously between 0.11 mm and 0.14 mm, on the one hand to adapt the coil resistance to the desired power consumption of the halogen incandescent lamp according to the invention and on the other hand to enable a spatially compact single winding as a filament.

III. Beschreibung der bevorzugten Ausführungsbeispiele III. Description of the preferred embodiments

Nachstehend wird die Erfindung anhand von zwei bevorzugten Ausführungsbeispielen näher erläutert. Es zeigen:

Figur 1
Eine schematische Seitenansicht einer erfindungsgemäßen Halogenglühlampe für einen Kraftfahrzeugscheinwerfer mit einer einfach gewendelten, axial angeordneten Glühwendel
Figur 2
Eine Draufsicht auf eine Axialwendel gemäß des ersten Ausführungsbeispiels der Erfindung in schematischer Darstellung
Figur 3
Eine Draufsicht auf eine Transversalwendel gemäß des zweiten Ausführungsbeispiels der Erfindung in schematischer Darstellung
Figur 4
Eine Draufsicht auf ein Einfachgewickel gemäß eines dritten Ausführungsbeispiels der Erfindung in schematischer Darstellung
The invention will be explained in more detail below with reference to two preferred embodiments. Show it:
FIG. 1
A schematic side view of a halogen incandescent lamp according to the invention for a motor vehicle headlight with a simple coiled, axially arranged filament
FIG. 2
A plan view of an axial spiral according to the first embodiment of the invention in a schematic representation
FIG. 3
A plan view of a transverse coil according to the second embodiment of the invention in a schematic representation
FIG. 4
A plan view of a simple winding according to a third embodiment of the invention in a schematic representation

Die Halogenglühlampe gemäß des ersten Ausführungsbeispiels besitzt ein im wesentlichen zylindrisches Lampengefäß 1 mit einem gasdicht verschlossenen Quetschfuß 2, durch den zwei Stromzuführungsdrähte 3, 4 für die innerhalb des Lampengefäßes 1 in axialer Richtung angeordnete Glühwendel 5 hindurchgeführt sind. Der Quetschfuß 2 ist im Lampensockel 6, der mit zwei Kontaktfahnen 7 zur Spannungsversorgung der Glühwendel 5 ausgestattet ist, fixiert. Figur 1 zeigt schematisch den Aufbau dieser Halogenglühlampe. Es handelt sich hierbei um eine Halogenglühlampe für einen Kraftfahrzeugscheinwerfer mit einer Leistungsaufnahme von ungefähr 70 Watt, die zum Betrieb an einer Bordnetz-Nennspannung von 24 Volt vorgesehen ist.The halogen incandescent lamp according to the first embodiment has a substantially cylindrical lamp vessel 1 with a gas-tight closed Quetschfuß 2, are passed through the two power supply wires 3, 4 for the arranged inside the lamp vessel 1 in the axial direction filament 5. The squeezing foot 2 is fixed in the lamp base 6, which is equipped with two contact lugs 7 for supplying power to the incandescent filament 5. Figure 1 shows schematically the structure of this halogen incandescent lamp. This is a halogen incandescent lamp for a motor vehicle headlight with a power consumption of approximately 70 watts, which is intended for operation on a vehicle electrical system nominal voltage of 24 volts.

Gemäß des ersten Ausführungsbeispiels der Erfindung ist die Glühwendel 5 als Einfachgewickel ausgebildet, das eine Länge von ungefähr 5,6 mm ± 0,2 mm, einen Außendurchmesser von ungefähr 1,7 mm und 26 Windungen besitzt. Die vorgenannten Angaben beziehen sich auf den für die Lichtemission verantwortlichen, gewickelten Bereich der Glühwendel 5, ohne Berücksichtigung der ungewendelten Enden 5a der Glühwendel 5. Der zur Herstellung des Einfachgewickels 5 verwendete Wendeldraht aus Wolfram weist einen Durchmesser von 0,13 mm auf. Die wirksame Länge des Wendeldrahtes, das heißt, die Länge des den gewickelten Bereich des Einfachgewickels 5 bildenden Wendeldrahtes beträgt ungefähr 124,8 mm. Die ungewendelten Enden 5a der Glühwendel 5 sind zur Verbesserung der Erschütterungsfestigkeit und zur Abstützung der Glühwendel 5 jeweils mit einer Überzugswendel 8 versehen. Die Überzugswendeln 8 umschließen das jeweilige ungewendelte Ende 5a mit Klemmsitz. Sie erstrecken sich vorzugsweise über den größten Teil des jeweiligen ungewendelten Endes 5a. In Figur 2 ist der Aufbau der Glühwendel 5 gemäß des ersten Ausführungsbeispiels schematisch dargestellt.According to the first embodiment of the invention, the filament 5 is formed as a single wound having a length of about 5.6 mm ± 0.2 mm, an outer diameter of about 1.7 mm and 26 turns. The abovementioned details relate to the wound area of the incandescent filament 5 responsible for the light emission, without taking into account the uncoiled ends 5a of the incandescent filament 5. The filamentary filament made of tungsten used for producing the single coil 5 has a diameter of 0.13 mm. The effective length of the helical wire, that is, the length of the helical wire forming the wound portion of the single wrap 5, is about 124.8 mm. The uncoiled ends 5 a of the incandescent filament 5 are each provided with a coating coil 8 to improve the vibration resistance and to support the incandescent filament 5. The coating coils 8 enclose the respective unwound end 5a with a clamping fit. They preferably extend over most of the respective unstretched end 5a. In Figure 2, the structure of the filament 5 according to the first embodiment is shown schematically.

Gemäß des zweiten Ausführungsbeispiels der Erfindung ist die Glühwendel 5' als transversales, das heißt, senkrecht zur Lampenachse angeordnetes Einfachgewickel ausgebildet, das eine Länge von ungefähr 5,2 mm ± 0,2 mm, einen Außendurchmesser von ungefähr 1,9 mm und 23 Windungen besitzt. Die vorgenannten Angaben beziehen sich auf den für die Lichtemission verantwortlichen, gewickelten Bereich der Glühwendel 5', ohne Berücksichtigung der ungewendelten Enden 5a' der Glühwendel 5'. Der zur Herstellung des Einfachgewickels 5' verwendete Wendeldraht aus Wolfram weist einen Durchmesser von 0,13 mm auf. Die wirksame Länge des Wendeldrahtes, das heißt, die Länge des den gewickelten Bereich des Einfachgewickels 5' bildenden Wendeldrahtes beträgt ungefähr 124,9 mm. Die ungewendelten Enden 5a' der Glühwendel 5' sind zur Verbesserung der Erschütterungsfestigkeit und zur Abstützung der Glühwendel 5' jeweils mit einer Überzugswendel 8' versehen. Die Überzugswendeln 8' umschließen das jeweilige ungewendelte Ende 5a' mit Klemmsitz. Sie erstrecken sich vorzugsweise über den größten Teil des jeweiligen ungewendelten Endes 5a'. In Figur 3 ist der Aufbau der Glühwendel 5' gemäß des zweiten Ausführungsbeispiels schematisch dargestellt.According to the second embodiment of the invention, the filament 5 'is formed as a transverse, that is, arranged perpendicular to the lamp axis Einfachgewickel having a length of about 5.2 mm ± 0.2 mm, an outer diameter of about 1.9 mm and 23 turns has. The abovementioned details relate to the wound area of the incandescent filament 5 'responsible for the light emission, without taking into account the uncoiled ends 5a' of the incandescent filament 5 '. The helical wire used to make the single wrap 5 ' tungsten has a diameter of 0.13 mm. The effective length of the helical wire, that is, the length of the helical wire forming the wound portion of the single wrap 5 ', is about 124.9 mm. The uncoiled ends 5a 'of the incandescent filament 5' are each provided with a coating coil 8 'to improve the vibration resistance and to support the incandescent filament 5'. The coating coils 8 'enclose the respective unwound end 5a' with a press fit. They preferably extend over most of the respective unstretched end 5a '. In Figure 3, the structure of the filament 5 'according to the second embodiment is shown schematically.

Beide oben näher beschriebenen Einfachwendeln 5, 5' sind aufgrund ihrer Abmessungen und Geometrie an eine Betriebsspannung von ungefähr 24 Volt und eine Leistungsaufnahme von ungefähr 70 Watt angepaßt.Both single coils 5, 5 'described above are adapted to an operating voltage of about 24 volts and a power consumption of about 70 watts, due to their dimensions and geometry.

Die Einfachwendel 5" gemäß des dritten, in Figur 4 abgebildete Ausführungsbeispiels unterscheidet sich von den Einfachwendeln der beiden oben erläuterten Ausführungsbeispiele nur dadurch, dass die ungewendelten Enden 5a" jeweils von einem aus Molybdänband gefertigten Rohr 8" mit Klemmsitz umgeben sind. Die Molybdänröhrchen 8" erstrecken sich jeweils über den größten Teil des entsprechenden ungewendelten Endes 5a". Außerdem erleichtern die Molybdänröhrchen 8" das Verschweißen der Wendelenden mit den ebenfalls aus Molybdän bestehenden Stromzuführungsdrähten 3, 4.The single helix 5 "according to the third exemplary embodiment illustrated in FIG. 4 differs from the single helixes of the two exemplary embodiments explained above only in that the unconverted ends 5a" are each surrounded by a tube 8 "made of molybdenum ribbon with a clamping fit. each extend over most of the corresponding uncoiled end 5a ". Additionally, the molybdenum tubes 8" facilitate welding of the coil ends to the power supply wires 3, 4, which are also made of molybdenum.

Die Erfindung beschränkt sich nicht auf die oben näher erläuterten Ausführungsbeispiele. Die Überzugswendeln 8, 8' bzw. Molybdänröhrchen 8" sind nur erforderlich, wenn besonders hohe Anforderungen an die Erschütterungsfestigkeit gestellt werden. Anstelle von Überzugswendeln 8, 8' bzw. Molybdänröhrchen 8" können in diesem Fall aber auch andere Stützmittel für die Glühwendel verwendet werden. Beispielsweise können anstelle von Überzugswendeln 8, 8' bzw. Molybdänröhrchen 8" die Stromzuführungsdrähte 3, 4 entsprechend dick und die damit verbundenen, ungewendelten Enden 5a, 5a' der Glühwendel 5, 5' entsprechend kurz ausgebildet sein, so daß die Stromzuführungsdrähte 3, 4 bereits eine hohe Erschütterungsfestigkeit gewährleisten. The invention is not limited to the embodiments explained in more detail above. The coating coils 8, 8 'or molybdenum tubes 8 "are only required if particularly high demands are placed on the shock resistance, but instead of coating coils 8, 8' or molybdenum tubes 8", other support means for the incandescent filament can also be used , For example, instead of coating coils 8, 8 'or molybdenum tubes 8 ", the power supply wires 3, 4 correspondingly thick and the associated, unconverted ends 5 a, 5 a' of the incandescent filament 5, 5 'may be correspondingly short, so that the power supply wires 3, 4 already ensure a high vibration resistance.

Claims (5)

  1. Halogen lamp for motor vehicle headlights which has an electrical power consumption of between 50 watts and 100 watts and has at least one incandescent filament (5, 5', 5"), wherein the at least one incandescent filament (5, 5', 5") is formed as a single coil, the length of the single coil having a value in the range from 4.0 mm to 6.5 mm, characterized in that the dimensions and/or geometry of which are matched to an operating voltage of at least 20 volts.
  2. Halogen lamp according to claim 1, characterized in that the single coil (5, 5', 5'') has at least 20 turns.
  3. Halogen lamp according to claim 1, characterized in that the wire diameter of the single coil (5, 5', 5") is between 0.11 mm and 0.14 mm.
  4. Halogen lamp according to claim 1, characterized in that the outside diameter of the single coil (5, 5', 5") is between 1.4 mm and 2.0 mm.
  5. Halogen lamp according to claim 1, characterized in that the ends (5a, 5a', 5a") of the single coil (5, 5', 5") are provided with supporting means (8, 8', 8'').
EP01956283A 2000-07-19 2001-06-22 Halogen filament lamp Expired - Lifetime EP1196941B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10035401A DE10035401B4 (en) 2000-07-19 2000-07-19 Halogen bulb for motor vehicle headlights
DE10035401 2000-07-19
PCT/DE2001/002308 WO2002007188A1 (en) 2000-07-19 2001-06-22 Halogen filament lamp

Publications (2)

Publication Number Publication Date
EP1196941A1 EP1196941A1 (en) 2002-04-17
EP1196941B1 true EP1196941B1 (en) 2007-11-07

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EP01956283A Expired - Lifetime EP1196941B1 (en) 2000-07-19 2001-06-22 Halogen filament lamp

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US (1) US20020135301A1 (en)
EP (1) EP1196941B1 (en)
JP (1) JP4989838B2 (en)
KR (1) KR100855401B1 (en)
CN (1) CN1220244C (en)
AR (1) AR029735A1 (en)
AT (1) ATE377840T1 (en)
BR (1) BR0106983A (en)
CA (1) CA2385282C (en)
DE (2) DE10035401B4 (en)
ES (1) ES2292606T3 (en)
HU (1) HU226846B1 (en)
TW (1) TW543078B (en)
WO (1) WO2002007188A1 (en)

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
DE102006052950A1 (en) 2006-11-09 2008-05-15 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH halogen bulb
DE102006052951A1 (en) * 2006-11-09 2008-05-15 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH halogen bulb
DE102007008147A1 (en) 2007-02-19 2008-08-21 Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH halogen bulb
DE102007029372A1 (en) * 2007-06-26 2009-01-08 Osram Gesellschaft mit beschränkter Haftung Helix and method of making a helix
DE102009037577A1 (en) * 2009-08-14 2011-02-17 Osram Gesellschaft mit beschränkter Haftung Halogen bulb for vehicle headlights
DE102012202081A1 (en) 2012-02-13 2013-08-14 Osram Gmbh FOIL FOR ELECTRIC LAMPS AND ELECTRIC LAMPS, AND METHOD FOR PRODUCING A GLOWER

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DE19832773A1 (en) * 1997-07-24 1999-04-15 Osram Sylvania Inc Long-life tungsten halogen lamp

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NL7704774A (en) * 1977-05-02 1978-11-06 Philips Nv ELECTRIC LIGHT BULB.
EP0232843B1 (en) * 1986-02-06 1993-08-11 GTE Products Corporation Motor vehicle headlight
JP3168588B2 (en) * 1991-02-07 2001-05-21 東芝ライテック株式会社 Incandescent light bulb
JP2860249B2 (en) * 1994-04-08 1999-02-24 スタンレー電気株式会社 Automotive halogen bulbs
JPH087846A (en) * 1994-06-21 1996-01-12 Ushio Inc Tungsten halogen lamp
JP3532011B2 (en) * 1995-03-31 2004-05-31 ハリソン東芝ライティング株式会社 Light bulbs, vehicle headlamps and vehicles
DE19538497C2 (en) * 1995-10-16 2000-03-09 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh Method of manufacturing an electric lamp

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Publication number Priority date Publication date Assignee Title
DE19832773A1 (en) * 1997-07-24 1999-04-15 Osram Sylvania Inc Long-life tungsten halogen lamp

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WO2002007188A1 (en) 2002-01-24
JP4989838B2 (en) 2012-08-01
KR20020047176A (en) 2002-06-21
US20020135301A1 (en) 2002-09-26
HU226846B1 (en) 2009-12-28
DE50113226D1 (en) 2007-12-20
EP1196941A1 (en) 2002-04-17
CA2385282A1 (en) 2002-01-24
CN1386298A (en) 2002-12-18
DE10035401B4 (en) 2006-01-26
CA2385282C (en) 2009-12-29
DE10035401A1 (en) 2002-02-07
CN1220244C (en) 2005-09-21
BR0106983A (en) 2002-05-14
KR100855401B1 (en) 2008-08-29
AR029735A1 (en) 2003-07-10
ATE377840T1 (en) 2007-11-15
JP2004504697A (en) 2004-02-12
HUP0203337A2 (en) 2003-02-28
ES2292606T3 (en) 2008-03-16
TW543078B (en) 2003-07-21

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