EP1191067A1 - Thermoplastic resins copolymers modified with copolymers based on heavy acrylates - Google Patents
Thermoplastic resins copolymers modified with copolymers based on heavy acrylates Download PDFInfo
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- EP1191067A1 EP1191067A1 EP00402603A EP00402603A EP1191067A1 EP 1191067 A1 EP1191067 A1 EP 1191067A1 EP 00402603 A EP00402603 A EP 00402603A EP 00402603 A EP00402603 A EP 00402603A EP 1191067 A1 EP1191067 A1 EP 1191067A1
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
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- C08L73/00—Compositions of macromolecular compounds obtained by reactions forming a linkage containing oxygen or oxygen and carbon in the main chain, not provided for in groups C08L59/00 - C08L71/00; Compositions of derivatives of such polymers
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- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
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- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
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- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/02—Homopolymers or copolymers of unsaturated alcohols
- C08L29/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
- C08L33/12—Homopolymers or copolymers of methyl methacrylate
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- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
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- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
Definitions
- the present invention relates to thermoplastic resins modified by copolymers based on heavy acrylates such as for example copolymers ethylene / 2-ethyl hexyl acrylate / maleic anhydride or copolymers ethylene / 2-ethyl hexyl acrylate mixed with impact modifiers functionalized.
- Thermoplastic resins are for example polyamides, PMMA, polycarbonate or ABS. These modified resins are useful for making objects having improved impact resistance. We make these resins by mixture of the various constituents in the molten state in extruders, mixers (for example BUSS® co-mixer) or any device for mixing thermoplastics.
- EP 96 264 describes polyamides of viscosity between 2.5 and 5 reinforced with ethylene / (C 2 to C 8 ) alkyl (meth) acrylate / unsaturated acid or anhydride copolymers and comprising 20 to 40% by weight of acrylate .
- the heaviest acrylate used in the examples is n-butyl acrylate.
- US 4,174,358 describes reinforced polyamides in the form of a polyamide matrix in which are dispersed nodules smaller than 1 ⁇ m with a certain modulus, which must also be a fraction of the modulus of the polyamide. Numerous reinforcing agents are described, some having epoxy functions. Most are polymers with acidic or neutralized anhydrides or are mixtures based on EPDM. In column 13 on polymer 26 is an ethylene / 2-ethyl hexyl methacrylate / oxide copolymer carbon, it is used to modify polyamide 6-6.
- resins are modified thermoplastics by copolymers or blends of copolymers comprising both heavy acrylates and at least one function so we got impact resistance significantly improved compared to the prior art.
- the function can be for example anhydride, acid, epoxy or amine.
- polyamide sequences with ends of dicarboxylic chains come from, for example, condensation of alpha-omega aminocarboxylic acids from lactams or dicarboxylic acids and diamines in the presence of a diacid chain limiting carboxylic acid.
- the polyamide blocks are in polyamide-12 or polyamide 6.
- the number-average molar mass of the polyamide sequences is between 300 and 15,000 and preferably between 600 and 5,000.
- the mass of the sequences polyether is between 100 and 6000 and preferably between 200 and 3000.
- Polymers with polyamide blocks and polyether blocks can also understand patterns randomly distributed. These polymers can be prepared by the simultaneous reaction of polyether and block precursors polyamides.
- polyetherdiol a lactam (or an alpha-omega amino acid) and a chain limiting diacid in the presence of a little water.
- a polymer is obtained which essentially has polyether blocks, blocks polyamides of very variable length, but also the different reactants which reacted randomly which are distributed statistically along the polymer chain.
- polymers with polyamide blocks and polyether blocks that they come from copolycondensation of polyamide and polyether sequences prepared previously or in a one-step reaction have, for example, hardnesses shore D can be between 20 and 75 and advantageously between 30 and 70 and an intrinsic viscosity between 0.8 and 2.5 measured in metacresol at 25 ° C.
- polyether blocks are derived from polyethylene glycol from polyoxypropylene glycol or polyoxytetramethylene glycol, they are either used as which and co-polycondensed with polyamide blocks having carboxylic ends, either they are aminated to be transformed into polyether diamines and condensed with polyamide blocks with carboxylic ends. They can also be mixed with polyamide precursors and a chain limiter to make polymers with polyamide blocks and polyether blocks having randomly distributed patterns.
- the polyether may for example be a polyethylene glycol (PEG), a polypropylene glycol (PPG) or polytetra methylene glycol (PTMG). This last one is also called polytetrahydrofuran (PTHF).
- PEG polyethylene glycol
- PPG polypropylene glycol
- PTMG polytetra methylene glycol
- PTHF polytetrahydrofuran
- polyether blocks are introduced into the chain of the block polymer polyamides and polyether blocks in the form of diols or diamines, they are called by simplification of PEG blocks or PPG blocks or even PTMG blocks.
- polyether blocks contained different units such as units derived from ethylene glycol, propylene glycol or tetramethylene glycol.
- the polymer with polyamide blocks and polyether blocks is such that the polyamide is the majority constituent by weight, that is to say that the quantity of polyamide which is in the form of blocks and that which is optionally distributed of statistically in the chain represents 50% by weight or more of the polymer to polyamide blocks and polyether blocks.
- the amount of polyamide and the quantity of polyether are in the ratio (polyamide / polyether) 50/50 to 80/20.
- the polyamide blocks and the polyether blocks of the same polymer (B) respectively have masses Mn 1000/1000, 1300/650, 2000/1000, 2600/650 and 4,000 / 1,000.
- PVDF polyfluoride vinylidene
- VF2 vinylidene fluoride
- trimfluoroethylene copolymers of trifluoroethylene
- homo and copolymers of hexafluoropropene homo and copolymers of chlorotrifluoroethylene.
- the PVDF polyfluoride vinylidene
- styrene polymers By way of example of styrene polymers, mention may be made of polystyrene, SAN (styrene / acrylonitrile copolymer), ABS, SAN and ABS alloys and polycarbonate and ABS alloys.
- thermoplastic polyurethanes mention may be made of polyetherurethanes, for example, those comprising diisocyanate units, units derived from polyether diols and units derived from ethane diol or butane diol, 1-4. Mention may also be made of polyester urethanes, for example those comprising diisocyanate units, units derived from polyester diols amorphous and units derived from ethane diol or butane diol, 1-4.
- polyester block and polyether block copolymers are copolymers having polyether units derived from polyetherdiols such as polyethylene glycol (PEG), polypropylene glycol (PPG) or polytetramethylene glycol (PTMG), dicarboxylic acid units such as terephthalic acid and glycol (ethane) units diol) or butane diol, 1-4.
- the chain of polyethers and diacids forms the flexible segments while the linking of glycol or butane diol with diacids forms the rigid segments of the copolyetherester.
- copolyetheresters are described in patents EP 402 883 and EP 405 227, the content of which is incorporated into this application.
- polyester in the alloys of polycarbonate and polyester mention may be made of PET (polyethylene terephthalate), PBT (polybutylene terephthalate) or PEN (polyethylene naphthenate).
- Polyketones are polymers comprising substantially one mole carbon monoxide for each mole of unsaturated monomer.
- This monomer can be chosen from alpha olefins having 2 to 12 carbon atoms or their substitution derivatives. It can also be chosen from styrene or its derivatives obtained by substitution with alkyls such as methylstyrenes, ethylstyrene and isopropylstyrene.
- the polyketones are copolymers of ethylene and carbon monoxide or copolymers of ethylene, polypropylene and carbon monoxide.
- polyketones are copolymers of ethylene
- a second monomer and carbon monoxide there are at least two ethylene units for one motif of the second monomer and preferably 10 to 100.
- Polyketones can be represented by the formula: - (- CO ⁇ CH 2 ⁇ CH 2 -) x - (- CO ⁇ A ⁇ ) y - in which A denotes an unsaturated monomer having at least 3 carbon atoms, the ratio x / y being at least 2.
- the patterns - (- CO ⁇ CH 2 ⁇ CH 2 -) and - (- CO ⁇ A -) - are randomly distributed in the polyketone chain.
- the molar masses in number can be between 1000 and 200,000 advantageously between 20,000 and 90,000 (measured by chromatography at gel permeation). Melting temperatures can be between 175 and 300 ° C, most often between 200 and 270 ° C. Syntheses of these polyketones are described in patents US 4,843,144, and US 4,880,903 and US 3,694,412, the content is incorporated into this application.
- the function can be provided by grafting a functional monomer or by polymerization with this monomer.
- carboxylic acids and their derivatives include acid chlorides, isocyanates, oxazolines, epoxides, amines or hydroxides.
- unsaturated carboxylic acids are those having 2 to 20 carbon atoms such as acrylic, methacrylic, maleic, fumaric acids and itaconic.
- the functional derivatives of these acids include, for example, anhydrides, ester derivatives, amide derivatives, imide derivatives and salts metals (such as alkali metal salts) of unsaturated carboxylic acids.
- Unsaturated dicarboxylic acids having 4 to 10 carbon atoms and their functional derivatives, particularly their anhydrides, are monomers particularly preferred.
- These monomers include for example maleic, fumaric acids, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic, 4 ⁇ methyl-cyclohex-4-ene-1,2-dicarboxylic, bicyclo (2,2,1) hept-5-ene-2,3-dicarboxylic, x-methylbicyclo (2,2,1-hept-5-ene-2,3-dicarboxylic, anhydrides maleic, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic, 4 ⁇ methylenecyclohex-4-ene-1,2-dicarboxylic, bicyclo (2,2,1) hept-5-ene-2,3-dicarboxylic, and x-methylbicyclo (2,2,1) hept-5-ene-2,2-dicarboxylic.
- Examples of other monomers include amide derivatives of unsaturated carboxylic acids such as acrylamide, methacrylamide, maleic monoamide, maleic diamide, maleic N omonoethylamide, N, maleic N- diethylamide, maleic N ob monobutylamide, N, maleic N- dibutylamide, furamic monoamide, furamic diamide, fumaric N- monoethylamide, N, fumaric di-methylamide, fumaric N- monobutylamide and N, furamic N -dibutylamide; imide derivatives of unsaturated carboxylic acids such as maleimide, N -butylmaleimide and N -phenylmaleimide; and metal salts of unsaturated carboxylic acids such as sodium acrylate, sodium methacrylate, potassium acrylate, and potassium methacrylate.
- amide derivatives of unsaturated carboxylic acids such as acrylamide, methacrylamide, maleic monoamide, male
- the (meth) acrylate alkyl has from 5 to 20 carbon atoms.
- the proportion of (meth) acrylate is advantageously from 5 to 40% by weight of (B1), the proportion of the function is advantageously 0.1 to 10% by weight of (B1).
- the MFI of (B1) is advantageously between 0.2 and 40 (at 190 ° C under 2.16 kg).
- the MFI abbreviation of Melt Flow Index
- the function is brought by copolymerization with ethylene and (meth) acrylate.
- These copolymers can be produced by radical polymerization in tubular reactors or autoclaves at pressures between 200 and 3000 bars.
- (B2) is a copolymer of ethylene and an (meth) acrylate of an alkyl having at minus 5 carbon atoms.
- (B2) differs from (B1) only in the absence of a function.
- the MFI of (B2) is advantageously between 0.2 and 40 (190 ° C under 2.16 kg).
- the function of the impact modifier can be chosen from the same functions than those of (B1).
- the impact modifier can be a polyolefin chain having grafts polyamide or polyamide oligomers; thus it has affinities with polyolefins and polyamides.
- the impact modifier can also be an ethylene copolymer having units maleic anhydride; thus it has affinities with polyethylenes and can react with polyamides.
- polyolefins functionalized grafted aliphatic polyesters
- polyether block polymers and optionally grafted polyamide blocks copolymers of ethylene and of a vinyl ester of saturated carboxylic acid.
- Polyether block copolymers and polyamide blocks can be chosen from those mentioned above. They can be used as polymers (M) and also as a flexible modifier. In this last case, flexible copolymers are chosen, that is to say having a modulus of bending between 10 and 200 MPa.
- the impact modifier can also be a block copolymer having at least one block compatible with (M) and at least one block compatible with (B2).
- the functionalized polyolefin is a polymer comprising alpha units olefin and epoxy or carboxylic acid or acid anhydride units carboxylic acid.
- impact modifier By way of example of impact modifier, mention may be made of polyolefins or else block polymers SBS, SIS, SEBS, EPR (also called EPM) or EPDM grafted by unsaturated epoxides such as glycidyl (meth.) acrylate, or by acids carboxylic acids such as (meth) acrylic acid or by acid anhydrides unsaturated carboxylic acids such as maleic anhydride.
- EPR stands for elastomers ethylene-polypropylene and EPDM the ethylene-polypropylene-diene elastomers.
- the polyolefin is chosen from LLDPE, VLDPE, polypropylene, ethylene / vinyl acetate copolymers or copolymers ethylene / (meth.) alkyl acrylate.
- the density can be advantageously understood between 0.86 and 0.965, the Melt Flow Index (MFI) can be between 0.3 and 40.
- the functionalized polyolefin is chosen from ethylene / (meth.) Alkyl acrylate / maleic anhydride copolymers, ethylene / vinyl acetate / maleic anhydride copolymers, ethylene propylene copolymers predominantly in propylene grafted with maleic anhydride and then condensed with monoamino polyamide 6 or monoamino oligomers of caprolactam.
- it is an ethylene / (meth.) Alkyl acrylate / maleic anhydride comprising up to 40% by weight of alkyl (meth.) acrylate and up to 10% by weight of maleic anhydride.
- the alkyl (meth.) Acrylate can be chosen from methyl acrylate, ethyl acrylate, n-butyl acrylate, acrylate iso butyl, ethyl-2-hexyl acrylate, cyclohexyl acrylate, methacrylate methyl and ethyl methacrylate.
- polycaprolactone may be mentioned grafted with maleic anhydride, glycidyl methacrylate, esters vinyl or styrene. These products are described in application EP 711 791 the content of which is incorporated into this application.
- the impact modifier is chosen from copolymers ethylene-polypropylene (EPR and EPDM), grafted with maleic anhydride, ethylene- (meth) alkyl acrylate-maleic anhydride copolymers, the latter copolymers which can be mixed with copolymers of ethylene and of a (meth) alkyl acrylate, ethylene- (meth) alkyl acrylate-anhydride copolymers maleique mixed with (i) ethylene- (meth) alkyl acrylate-methacrylate copolymers glycidyl and (ii) ethylene- (meth) acrylate-acid copolymers acrylic these last three being crosslinked.
- EPR and EPDM ethylene-polypropylene
- EPDM grafted with maleic anhydride
- ethylene- (meth) alkyl acrylate-maleic anhydride copolymers the latter copolymers which can be mixed with copolymers of ethylene and of a (
- ethylene- (meth) acrylate copolymers alkyl-maleic anhydride, ethylene- (meth) acrylate-methacrylate glycidyl and ethylene- (meth) alkyl acrylate-acrylic acid can contain up to 40% by weight of acrylate and 10% by weight of either anhydride or epoxide or acid.
- the MFI melt flow index
- the impact modifier has a flexural modulus of less than 200 MPa and preferably between 10 and 200.
- the proportions of (B2) and the impact modifier can vary widely range and advantageously in the ratio 80/20 to 20/80.
- the impact resistance increases with the amount of (B), advantageously the proportion of (B) is 5 to 35 parts for 95 to 65 parts of (M) and preferably 15 to 25 parts for 85 to 75 parts of (M).
- (B) also comprises a polymer functionalized (C1) or a difunctional reagent (C2) so as to form a phase dispersed crosslinked in the matrix (M).
- C1 polymer functionalized
- C2 difunctional reagent
- the advantage of this cross-linked dispersed phase is to facilitate its incorporation in the matrix (M) to put quantities high such as 40 to 60% without risk of matrix inversion.
- the advantage of this crosslinked phase whatever its quantity, is to be able to increase the modulus of bending the compositions of the invention.
- To carry out this crosslinking prefers the reactions between the anhydride carboxylic acid functions and the epoxy functions.
- phase (B) is the reaction product of two copolymers (B1) having different functions and can react on each other.
- C2 is advantageously a dicarboxylic acid such as adipic acid or dodecanedioic acid or a diepoxide such as DGEBA (diglycidyl ether of bisphenol A).
- (C1) can be chosen from another shock modifier provided that it has functions that can react with those of the impact modifier already present or among the copolymers (B1) provided that it has functions that can react with those of the impact modifier.
- (C2) is like cited above.
- crosslinking reactions are usually done according to stoichiometry of the functions involved, the skilled person can therefore easily determine the proportions of (B1), (B2), (C1) or (C2).
- the reaction between the anhydride function and enters the epoxy function to form the crosslinked phase is usually done according to stoichiometry of the functions involved, the skilled person can therefore easily determine the proportions of (B1), (B2), (C1) or (C2).
- the reaction between the anhydride function and enters the epoxy function to form the crosslinked phase are usually done according to stoichiometry of the functions involved, the skilled person can therefore easily determine the proportions of (B1), (B2), (C1) or (C2).
- the reaction between the functions anhydride and epoxide is advantageously catalyzed by acid functions.
- the Applicant has found that it suffices to replace part of one (or more) of the polymers carrying anhydride functions with a polymer carrying acid functions carboxylic acid. For example, 10 to 70% by weight of a copolymer is replaced. ethylene- (meth) alkyl acrylate-maleic anhydride at 3% anhydride by the same weight of an ethylene- (meth) acrylate-meth) acrylic acid copolymer at 6% acid. Preferably this proportion is from 20 to 35%.
- thermoplastic (D) can be chosen from the family described for (M) but in addition also among polyesters such as PET, PBT or PEN.
- (D) is different that is, it is not identical in nature and MFI to (M).
- MFI MFI to (M).
- MFI MFI to (M)
- (M) being a PA 6
- (D) can be a PA 12. Indeed if (D) and (M) are for example both of PA 12 of the same MFI the invention has no interest.
- the advantage of this third form of the invention is to be able to put core-shell type nodules (core-shell) in the matrix (M).
- (M) and (D) are chosen not very compatible.
- (D) being dispersed in the matrix of (M) in the form of nodules, (M) and (D) are judged all the more incompatible as the nodules of (D) are larger.
- the nodules of (D) are greater than 10 ⁇ m it is not very compatible, if the nodules are between 0.5 and 10 ⁇ m and preferably between 0.5 and 2 ⁇ m it is compatible and below 0.5 ⁇ m very compatible.
- compositions of the invention are produced by mixing in the molten state. different components (twin-screw extruders, BUSS® co-mixer, single screw) according to the usual techniques of thermoplastics.
- the compositions can be granulated for later use (just remelt) or immediately injected into a mold or an extrusion or coextrusion device to manufacture tubes, profiles or different objects.
- the extruder used is compounding a BUSS® 46 mm co-kneader (BUSS Ko-Kneader in English) followed of a recovery extruder.
- Polyamide and Terpolymer granules are introduced by dosers to well 1 of the mixer.
- Examples 4 to 5 a compounding extruder is used 40 mm co-rotating twin screw (Werner 40). Polyamide and Terpolymer Terpolymer are introduced by dosers to well 1 of the extruder.
- the basic Polyamide 6 is BASF's Ultramid B3. We compare here two copolymers with AE2H (Terpo 3 and Terpo 4) to a copolymer with ethyl acrylate (terpo 1). After compounding and granulation, the granules are dried under vacuum at 80 ° C overnight to bring the humidity level measured on pellets to less 0.1%. We then proceed to the injection of the test pieces in the form of bars 80x10x4 mm for carrying out the notched Charpy Shock tests (according to the Standard ISO 179 / 1eA: 1994) and measurement of the flexural modulus (according to ISO Standard 178: 93). These tests are carried out after a conditioning period of 15 days at 23 ° C and 50% relative humidity.
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Abstract
Description
La présente invention concerne des résines thermoplastiques modifiées par des copolymères à base d'acrylates lourds tels que par exemple des copolymères éthylène /acrylate de 2-ethyle hexyle / anhydride maléique ou des copolymères éthylène / acrylate de 2-ethyle hexyle mélangés avec des modifiants choc fonctionnalisés. Les résines thermoplastiques sont par exemple les polyamides, le PMMA, le polycarbonate ou l'ABS. Ces résines modifiées sont utiles pour fabriquer des objets ayant une résistance au choc améliorée. On fabrique ces résines par mélange des différents constituants à l'état fondu dans des extrudeuses, des malaxeurs (par exemple co-malaxeur BUSS®) ou tout dispositif de mélange des thermoplastiques.The present invention relates to thermoplastic resins modified by copolymers based on heavy acrylates such as for example copolymers ethylene / 2-ethyl hexyl acrylate / maleic anhydride or copolymers ethylene / 2-ethyl hexyl acrylate mixed with impact modifiers functionalized. Thermoplastic resins are for example polyamides, PMMA, polycarbonate or ABS. These modified resins are useful for making objects having improved impact resistance. We make these resins by mixture of the various constituents in the molten state in extruders, mixers (for example BUSS® co-mixer) or any device for mixing thermoplastics.
EP 96 264 décrit des polyamides de viscosité comprise entre 2,5 et 5 renforcés par des copolymères éthylène/(méth)acrylate d'alkyle en C2 à C8/acide ou anhydride insaturé et comprenant 20 à 40% en poids d'acrylate. L'acrylate le plus lourd utilisé dans les exemples est l'acrylate de n-butyle.EP 96 264 describes polyamides of viscosity between 2.5 and 5 reinforced with ethylene / (C 2 to C 8 ) alkyl (meth) acrylate / unsaturated acid or anhydride copolymers and comprising 20 to 40% by weight of acrylate . The heaviest acrylate used in the examples is n-butyl acrylate.
US 5 070 145 décrit des polyamides renforcés par un mélange (i) d'un polyéthylène ou d'un copolymère éthylène/(méth)acrylate d'alkyle et (ii) d'un copolymère éthylène/(méth)acrylate d'alkyle/anhydride maléique. Comme dans l'art antérieur précédent l'acrylate le plus lourd utilisé dans les exemples est l'acrylate de n-butyle.US 5,070,145 describes polyamides reinforced by a mixture (i) of a polyethylene or an ethylene / alkyl (meth) acrylate copolymer and (ii) a ethylene / alkyl (meth) acrylate / maleic anhydride copolymer. As in art previous previous the heaviest acrylate used in the examples is the acrylate of n-butyl.
US 4 174 358 décrit des polyamides renforcés se présentant sous la forme d'une matrice de polyamide dans laquelle sont dispersés des nodules inférieurs à 1 µm ayant un certain module, devant être aussi une fraction du module du polyamide. De très nombreux renforçants sont décrits, quelques-uns ayant des fonctions époxyde. La plupart sont des polymères ayant des fonctions acides ou anhydrides neutralisées ou sont des mélanges à base d'EPDM. En colonne 13 le polymère 26 est un copolymère éthylène / méthacrylate de 2-ethyle hexyle / oxyde de carbone, il est utilisé pour modifier du polyamide 6-6.US 4,174,358 describes reinforced polyamides in the form of a polyamide matrix in which are dispersed nodules smaller than 1 µm with a certain modulus, which must also be a fraction of the modulus of the polyamide. Numerous reinforcing agents are described, some having epoxy functions. Most are polymers with acidic or neutralized anhydrides or are mixtures based on EPDM. In column 13 on polymer 26 is an ethylene / 2-ethyl hexyl methacrylate / oxide copolymer carbon, it is used to modify polyamide 6-6.
La demanderesse a maintenant trouvé que si on modifiait des résines thermoplastiques par des copolymères ou des mélanges de copolymères comprenant à la fois des acrylates lourds et au moins une fonction alors on obtenait des résistances au choc nettement améliorées par rapport à l'art antérieur. La fonction peut être par exemple anhydride, acide, époxy ou amine.Applicants have now found that if resins are modified thermoplastics by copolymers or blends of copolymers comprising both heavy acrylates and at least one function so we got impact resistance significantly improved compared to the prior art. The function can be for example anhydride, acid, epoxy or amine.
La présente invention concerne des compositions thermoplastiques comprenant :
- 40 à 97 parties d'un polymère thermoplastique (M) formant matrice choisi parmi les polyamides, les copolymères à blocs polyamides, les polymères fluorés, le polycarbonate, les résines styréniques, le PMMA, les polyuréthanes thermoplastiques (TPU), les copolymères à blocs polyester et blocs polyéther, les alliages de polycarbonate et de polyesters, les polycetones, le PVC et les copolymères de l'éthylène et de l'alcool vinylique (EVOH),
- 60 à 3 parties de (B) comprenant :
- soit un copolymère (B1) de l'éthylène et d'un (meth)acrylate d'un alkyle ayant au moins 5 atomes de carbone et qui porte une fonction,
- soit un mélange d'un copolymère (B2) de l'éthylène et d'un (meth)acrylate d'un alkyle ayant au moins 5 atomes de carbone et ne portant pas de fonction avec un modifiant choc qui porte une fonction.
- 40 to 97 parts of a thermoplastic polymer (M) forming a matrix chosen from polyamides, polyamide block copolymers, fluorinated polymers, polycarbonate, styrenic resins, PMMA, thermoplastic polyurethanes (TPU), block copolymers polyester and polyether blocks, polycarbonate and polyester alloys, polyketones, PVC and copolymers of ethylene and vinyl alcohol (EVOH),
- 60 to 3 parts of (B) including:
- either a copolymer (B1) of ethylene and of a (meth) acrylate of an alkyl having at least 5 carbon atoms and which carries a function,
- or a mixture of a copolymer (B2) of ethylene and of a (meth) acrylate of an alkyl having at least 5 carbon atoms and carrying no function with an impact modifier which carries a function.
On décrit d'abord les polymères (M), s'agissant des polyamides on entend par polyamide les produits de condensation :
- d'un ou plusieurs aminoacides, tels les acides aminocaproïques, amino-7-heptanoïque, amino-11-undécanoïque et amino-12-dodécanoïque d'un ou plusieurs lactames tels que caprolactame, oenantholactame et lauryllactame ;
- d'un ou plusieurs sels ou mélanges de diamines telles l'hexaméthylènediamine, la dodécaméthylènediamine, la métaxylylènediamine, le bis-p aminocyclohexylméthane et la triméthylhexaméthylène diamine avec des diacides tels que les acides isophtalique, téréphtalique, adipique, azélaïque, subérique, sébacique et dodécanedicarboxylique ;
- ou des mélanges de certains de ces monomères ce qui conduit à des copolyamides, par exemple le PA-6/12 par condensation du caprolactame et du lauryllactame.
- one or more amino acids, such as aminocaproic, amino-7-heptanoic, amino-11-undecanoic and amino-12-dodecanoic acids of one or more lactams such as caprolactam, oenantholactam and lauryllactam;
- one or more salts or mixtures of diamines such as hexamethylenediamine, dodecamethylenediamine, metaxylylenediamine, bis-p aminocyclohexylmethane and trimethylhexamethylene diamine with diacids such as isophthalic, terephthalic, adipic, aziparic, azelaic, azelaic ;
- or mixtures of some of these monomers which leads to copolyamides, for example PA-6/12 by condensation of caprolactam and lauryllactam.
Les polymères à blocs polyamides et blocs polyéthers résultent de la
copolycondensation de séquences polyamides à extrémités réactives avec des
séquences polyéthers à extrémités réactives, telles que, entre autres :
Les séquences polyamides à bouts de chaínes dicarboxyliques proviennent, par exemple, de la condensation d'acides alpha-oméga aminocarboxyliques de lactames ou de diacides carboxyliques et diamines en présence d'un diacide carboxylique limiteur de chaíne. Avantageusement, les blocs polyamides sont en polyamide-12 ou en polyamide 6.The polyamide sequences with ends of dicarboxylic chains come from, for example, condensation of alpha-omega aminocarboxylic acids from lactams or dicarboxylic acids and diamines in the presence of a diacid chain limiting carboxylic acid. Advantageously, the polyamide blocks are in polyamide-12 or polyamide 6.
La masse molaire en nombre des séquences polyamides est comprise entre 300 et 15 000 et de préférence entre 600 et 5 000. La masse des séquences polyéther est comprise entre 100 et 6 000 et de préférence entre 200 et 3 000.The number-average molar mass of the polyamide sequences is between 300 and 15,000 and preferably between 600 and 5,000. The mass of the sequences polyether is between 100 and 6000 and preferably between 200 and 3000.
Les polymères à blocs polyamides et blocs polyéthers peuvent aussi comprendre des motifs répartis de façon aléatoire. Ces polymères peuvent être préparés par la réaction simultanée du polyéther et des précurseurs des blocs polyamides.Polymers with polyamide blocks and polyether blocks can also understand patterns randomly distributed. These polymers can be prepared by the simultaneous reaction of polyether and block precursors polyamides.
Par exemple, on peut faire réagir du polyétherdiol, un lactame (ou un alpha-oméga amino acide) et un diacide limiteur de chaíne en présence d'un peu d'eau. On obtient un polymère ayant essentiellement des blocs polyéthers, des blocs polyamides de longueur très variable, mais aussi les différents réactifs ayant réagi de façon aléatoire qui sont répartis de façon statistique le long de la chaíne polymère.For example, we can react polyetherdiol, a lactam (or an alpha-omega amino acid) and a chain limiting diacid in the presence of a little water. A polymer is obtained which essentially has polyether blocks, blocks polyamides of very variable length, but also the different reactants which reacted randomly which are distributed statistically along the polymer chain.
Ces polymères à blocs polyamides et blocs polyéthers qu'ils proviennent de la copolycondensation de séquences polyamides et polyéthers préparées auparavant ou d'une réaction en une étape présentent, par exemple, des duretés shore D pouvant être comprises entre 20 et 75 et avantageusement entre 30 et 70 et une viscosité intrinsèque entre 0,8 et 2,5 mesurée dans le métacrésol à 25°C.These polymers with polyamide blocks and polyether blocks that they come from copolycondensation of polyamide and polyether sequences prepared previously or in a one-step reaction have, for example, hardnesses shore D can be between 20 and 75 and advantageously between 30 and 70 and an intrinsic viscosity between 0.8 and 2.5 measured in metacresol at 25 ° C.
Que les blocs polyéthers dérivent du polyéthylène glycol du polyoxypropylène glycol ou du polyoxytétraméthylène glycol, ils sont soit utilisés tels quels et copolycondensés avec des blocs polyamides à extrémités carboxyliques, soit ils sont aminés pour être transformés en polyéther diamines et condensés avec des blocs polyamides à extrémités carboxyliques. Ils peuvent être aussi mélangés avec des précurseurs de polyamide et un limiteur de chaíne pour faire les polymères à blocs polyamides et blocs polyéthers ayant des motifs répartis de façon statistique. That the polyether blocks are derived from polyethylene glycol from polyoxypropylene glycol or polyoxytetramethylene glycol, they are either used as which and co-polycondensed with polyamide blocks having carboxylic ends, either they are aminated to be transformed into polyether diamines and condensed with polyamide blocks with carboxylic ends. They can also be mixed with polyamide precursors and a chain limiter to make polymers with polyamide blocks and polyether blocks having randomly distributed patterns.
Des polymères à blocs polyamides et polyéthers sont décrits dans les brevets US 4 331 786, US 4 115 475, US 4 195 015, US 4 839 441, US 4 864 014, US 4 230 838 et US 4 332 920.Polymers with polyamide and polyether blocks are described in the US patents 4,331,786, US 4,115,475, US 4,195,015, US 4,839,441, US 4,864,014, US 4,230,838 and US 4,332,920.
Le polyéther peut être par exemple un polyéthylène glycol (PEG), un polypropylène glycol (PPG) ou un polytétra méthylène glycol (PTMG). Ce dernier est aussi appelé polytétrahydrofurane (PTHF).The polyether may for example be a polyethylene glycol (PEG), a polypropylene glycol (PPG) or polytetra methylene glycol (PTMG). This last one is also called polytetrahydrofuran (PTHF).
Que les blocs polyéther soient introduits dans la chaíne du polymère à blocs polyamides et blocs polyéther sous forme de diols ou de diamines, on les appelle par simplification blocs PEG ou blocs PPG ou encore blocs PTMG.That the polyether blocks are introduced into the chain of the block polymer polyamides and polyether blocks in the form of diols or diamines, they are called by simplification of PEG blocks or PPG blocks or even PTMG blocks.
On ne sortirait pas du cadre de l'invention si les blocs polyéther contenaient des motifs différents tels que des motifs dérivés de l'éthylène glycol, du propylène glycol ou encore du tétraméthylène glycol.It would not go beyond the scope of the invention if the polyether blocks contained different units such as units derived from ethylene glycol, propylene glycol or tetramethylene glycol.
Avantageusement, le polymère à blocs polyamides et blocs polyéthers est tel que le polyamide est le constituant majoritaire en poids, c'est-à-dire que la quantité de polyamide qui est sous forme de blocs et celle qui est éventuellement répartie de façon statistique dans la chaíne représente 50% en poids ou plus du polymère à blocs polyamide et blocs polyéther. Avantageusement, la quantité de polyamide et la quantité de polyéther sont dans le rapport (polyamide / polyéther) 50/50 à 80/20.Advantageously, the polymer with polyamide blocks and polyether blocks is such that the polyamide is the majority constituent by weight, that is to say that the quantity of polyamide which is in the form of blocks and that which is optionally distributed of statistically in the chain represents 50% by weight or more of the polymer to polyamide blocks and polyether blocks. Advantageously, the amount of polyamide and the quantity of polyether are in the ratio (polyamide / polyether) 50/50 to 80/20.
De préférence, les blocs polyamides et les blocs polyéther d'un même polymère (B) ont respectivement des masses Mn 1000/1000, 1300/650, 2000/1000, 2600/650 et 4 000 /1 000.Preferably, the polyamide blocks and the polyether blocks of the same polymer (B) respectively have masses Mn 1000/1000, 1300/650, 2000/1000, 2600/650 and 4,000 / 1,000.
A titre d'exemples de polymères fluorés, on peut citer le polyfluorure de vinylidène (PVDF), les copolymères comprenant du fluorure de vinylidène (VF2), les copolymères de l'éthylène et du tétrafluoroéthylène, le poly (trifluoroéthylène), les copolymères du trifluoroéthylène, les homo et copolymères de l'hexafluoropropène, les homo et copolymères du chlorotrifluoroéthylène. On utilise avantageusement le PVDF.As examples of fluoropolymers, mention may be made of polyfluoride vinylidene (PVDF), copolymers comprising vinylidene fluoride (VF2), copolymers of ethylene and tetrafluoroethylene, poly (trifluoroethylene), copolymers of trifluoroethylene, homo and copolymers of hexafluoropropene, homo and copolymers of chlorotrifluoroethylene. Advantageously, the PVDF.
A titre d'exemple de polymères styrèniques on peut citer le polystyrène, le SAN (copolymère styrène / acrylonitrile), l'ABS, les alliages de SAN et d'ABS et les alliages de polycarbonate et d'ABS.By way of example of styrene polymers, mention may be made of polystyrene, SAN (styrene / acrylonitrile copolymer), ABS, SAN and ABS alloys and polycarbonate and ABS alloys.
A titre de polyuréthanes thermoplastiques, on peut citer les polyétheruréthannes, par exemple, ceux comprenant des motifs diisocyanates, des motifs dérivés de polyéther diols et des motifs dérivés de l'éthane diol ou du butane diol, 1-4. On peut encore citer les polyesteruréthannes par exemple ceux comprenant des motifs diisocyanates, des motifs dérivés de polyesters diols amorphes et des motifs dérivés de l'éthane diol ou du butane diol, 1-4.As thermoplastic polyurethanes, mention may be made of polyetherurethanes, for example, those comprising diisocyanate units, units derived from polyether diols and units derived from ethane diol or butane diol, 1-4. Mention may also be made of polyester urethanes, for example those comprising diisocyanate units, units derived from polyester diols amorphous and units derived from ethane diol or butane diol, 1-4.
Les copolymères à blocs polyesters et blocs polyéther sont des copolymères ayant des motifs polyéthers dérivés de polyétherdiols tels que le polyéthylène glycol (PEG), le polypropylène glycol (PPG) ou le polytétraméthylène glycol (PTMG), des motifs diacide carboxylique tels que l'acide téréphtalique et des motifs glycol (éthane diol) ou butane diol, 1-4. L'enchaínement des polyéthers et des diacides forme les segments souples alors que l'enchaínement du glycol ou du butane diol avec les diacides forme les segments rigides du copolyétherester. De tels copolyétheresters sont décrits dans les brevets EP 402 883 et EP 405 227 dont le contenu est incorporé dans la présente demande.The polyester block and polyether block copolymers are copolymers having polyether units derived from polyetherdiols such as polyethylene glycol (PEG), polypropylene glycol (PPG) or polytetramethylene glycol (PTMG), dicarboxylic acid units such as terephthalic acid and glycol (ethane) units diol) or butane diol, 1-4. The chain of polyethers and diacids forms the flexible segments while the linking of glycol or butane diol with diacids forms the rigid segments of the copolyetherester. Such copolyetheresters are described in patents EP 402 883 and EP 405 227, the content of which is incorporated into this application.
A titre d'exemple de polyester dans les alliages de polycarbonate et de polyester, on peut citer le PET (polyéthylène téréphtalate), le PBT (polybutylène téréphtalate) ou le PEN (polyéthylène naphténate).As an example of polyester in the alloys of polycarbonate and polyester, mention may be made of PET (polyethylene terephthalate), PBT (polybutylene terephthalate) or PEN (polyethylene naphthenate).
Les polycétones sont des polymères comprenant substantiellement une mole d'oxyde de carbone pour chaque mole de monomère insaturé. Ce monomère peut être choisi parmi les alpha oléfines ayant de 2 à 12 atomes de carbone ou leurs dérivés de substitution. Il peut aussi être choisi parmi le styrène ou ses dérivés obtenus par substitution avec des alkyls tels que les méthylstyrènes, éthylstyrène et isopropylstyrène. De préférence, les polycétones sont des copolymères de l'éthylène et de l'oxyde de carbone ou des copolymères de l'éthylène, du polypropylène et de l'oxyde de carbone.Polyketones are polymers comprising substantially one mole carbon monoxide for each mole of unsaturated monomer. This monomer can be chosen from alpha olefins having 2 to 12 carbon atoms or their substitution derivatives. It can also be chosen from styrene or its derivatives obtained by substitution with alkyls such as methylstyrenes, ethylstyrene and isopropylstyrene. Preferably, the polyketones are copolymers of ethylene and carbon monoxide or copolymers of ethylene, polypropylene and carbon monoxide.
Quand les polycétones sont des copolymères de l'éthylène, d'un deuxième monomère et de l'oxyde de carbone, il y a au moins deux motifs éthylène pour un motif du deuxième monomère et de préférence 10 à 100.When polyketones are copolymers of ethylene, a second monomer and carbon monoxide there are at least two ethylene units for one motif of the second monomer and preferably 10 to 100.
Les polycétones peuvent être représentées par la formule :
Les motifs ―(―CO―CH2―CH2―) et ―(―CO―A―)― sont répartis au hasard dans la chaíne de polycétone.The patterns - (- CO ― CH 2 ―CH 2 -) and - (- CO ― A -) - are randomly distributed in the polyketone chain.
Les masses molaires en nombre peuvent être comprises entre 1000 et 200000 avantageusement entre 20000 et 90000 (mesurées par chromatographie à perméation de gel). Les températures de fusion peuvent être comprises entre 175 et 300° C, le plus souvent entre 200 et 270° C. Des synthèses de ces polycétones sont décrites dans les brevets US 4 843 144, et US 4 880 903 et US 3 694 412 dont le contenu est incorporé dans la présente demande.The molar masses in number can be between 1000 and 200,000 advantageously between 20,000 and 90,000 (measured by chromatography at gel permeation). Melting temperatures can be between 175 and 300 ° C, most often between 200 and 270 ° C. Syntheses of these polyketones are described in patents US 4,843,144, and US 4,880,903 and US 3,694,412, the content is incorporated into this application.
On ne sortirait pas du cadre de la présente invention en utilisant pour (M) un mélange de plusieurs thermoplastiques.It would not be departing from the scope of the present invention to use for (M) a mixture of several thermoplastics.
S'agissant de (B1) la fonction peut être apportée par greffage d'un monomère fonctionnel ou par polymérisation avec ce monomère. With regard to (B1) the function can be provided by grafting a functional monomer or by polymerization with this monomer.
A titre d'exemples de fonctions on peut citer les acides carboxyliques et leurs dérivés, les chlorures d'acides, les isocyanates, les oxazolines, les époxydes, les amines ou les hydroxydes.As examples of functions, mention may be made of carboxylic acids and their derivatives, acid chlorides, isocyanates, oxazolines, epoxides, amines or hydroxides.
Des exemples d'acides carboxyliques insaturés sont ceux ayant 2 à 20 atomes de carbone tels que les acides acrylique, méthacrylique, maléique, fumarique et itaconique. Les dérivés fonctionnels de ces acides comprennent par exemple les anhydrides, les dérivés esters, les dérivés amides, les dérivés imides et les sels métalliques (tels que les sels de métaux alcalins) des acides carboxyliques insaturés.Examples of unsaturated carboxylic acids are those having 2 to 20 carbon atoms such as acrylic, methacrylic, maleic, fumaric acids and itaconic. The functional derivatives of these acids include, for example, anhydrides, ester derivatives, amide derivatives, imide derivatives and salts metals (such as alkali metal salts) of unsaturated carboxylic acids.
Des acides dicarboxyliques insaturés ayant 4 à 10 atomes de carbone et leurs dérivés fonctionnels, particulièrement leurs anhydrides, sont des monomères particulièrement préférés.Unsaturated dicarboxylic acids having 4 to 10 carbon atoms and their functional derivatives, particularly their anhydrides, are monomers particularly preferred.
Ces monomères comprennent par exemple les acides maléique, fumarique, itaconique, citraconique, allylsuccinique, cyclohex-4-ène-1,2-dicarboxylique, 4― méthyl-cyclohex-4-ène-1,2-dicarboxylique, bicyclo(2,2,1)hept-5-ène-2,3-dicarboxylique, x-méthylbicyclo(2,2,1-hept-5-ène-2,3-dicarboxylique, les anhydrides maléique, itaconique, citraconique, allylsuccinique, cyclohex-4-ène-1,2-dicarboxylique, 4―méthylènecyclohex-4-ène-1,2-dicarboxylique, bicyclo(2,2,1)hept-5-ène-2,3-dicarboxylique, et x-méthylbicyclo(2,2,1)hept-5-ène-2,2-dicarboxylique.These monomers include for example maleic, fumaric acids, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic, 4― methyl-cyclohex-4-ene-1,2-dicarboxylic, bicyclo (2,2,1) hept-5-ene-2,3-dicarboxylic, x-methylbicyclo (2,2,1-hept-5-ene-2,3-dicarboxylic, anhydrides maleic, itaconic, citraconic, allylsuccinic, cyclohex-4-ene-1,2-dicarboxylic, 4 ― methylenecyclohex-4-ene-1,2-dicarboxylic, bicyclo (2,2,1) hept-5-ene-2,3-dicarboxylic, and x-methylbicyclo (2,2,1) hept-5-ene-2,2-dicarboxylic.
Des exemples d'autres monomères comprennent des dérivés amides des acides carboxyliques insaturés tels que acrylamide, méthacrylamide, monoamide maléique, diamide maléique, N―monoéthylamide maléique, N,N-diéthylamide maléique, N―monobutylamide maléique, N,N-dibutylamide maléique, monoamide furamique, diamide furamique, N-monoéthylamide fumarique, N,N-diéthylamide fumarique, N-monobutylamide fumarique et N,N-dibutylamide furamique ; des dérivés imides des acides carboxyliques insaturés tels que maléimide, N-butylmaléimide et N-phénylmaléimide ; et des sels métalliques d'acides carboxyliques insaturés tels que acrylate de sodium, méthacrylate de sodium, acrylate de potassium, et méthacrylate de potassium.Examples of other monomers include amide derivatives of unsaturated carboxylic acids such as acrylamide, methacrylamide, maleic monoamide, maleic diamide, maleic N omonoethylamide, N, maleic N- diethylamide, maleic N ob monobutylamide, N, maleic N- dibutylamide, furamic monoamide, furamic diamide, fumaric N- monoethylamide, N, fumaric di-methylamide, fumaric N- monobutylamide and N, furamic N -dibutylamide; imide derivatives of unsaturated carboxylic acids such as maleimide, N -butylmaleimide and N -phenylmaleimide; and metal salts of unsaturated carboxylic acids such as sodium acrylate, sodium methacrylate, potassium acrylate, and potassium methacrylate.
Des exemples d'époxydes insaturés sont notamment :
- les esters et éthers de glycidyle aliphatiques tels que l'allylglycidyléther, le vinylglycidyléther, le maléate et l'itaconate de glycidyle, l'acrylate et le méthacrylate de glycidyle, et
- les esters et éthers de glycidyle alicycliques tels que le 2-cyclohexène-1-glycidyléther, le cyclohexène-4,5-diglycidylcarboxylate, le cyclohexène-4-glycidyl carboxylate, le 5-norbornène-2-méthyl-2-glycidyl carboxylate et l'endocisbicyclo(2,2,1)-5-heptène-2,3-diglycidyl dicarboxylate.
- aliphatic glycidyl esters and ethers such as allyl glycidyl ether, vinyl glycidyl ether, glycidyl maleate and itaconate, glycidyl acrylate and methacrylate, and
- alicyclic glycidyl esters and ethers such as 2-cyclohexene-1-glycidylether, cyclohexene-4,5-diglycidylcarboxylate, cyclohexene-4-glycidyl carboxylate, 5-norbornene-2-methyl-2-glycidyl carboxylate and l 'endocisbicyclo (2,2,1) -5-heptene-2,3-diglycidyl dicarboxylate.
Avantageusement l'alkyle du (meth)acrylate a de 5 à 20 atomes de carbone . A titre d'exemple on peut citer l'acrylate de 2-ethyle hexyle (AE2H), l'acrylate de n-octyle et l'acrylate d'isononyle. La proportion de (meth)acrylate est avantageusement de 5 à 40 % en poids de (B1), la proportion de la fonction est avantageusement de 0,1 à 10 % en poids de (B1). Le MFI de (B1) est avantageusement compris entre 0,2 et 40 (à 190°C sous 2,16kg). Le MFI (abréviation de Melt Flow Index) désigne l'indice de fluidité à l'état fondu et s'exprime en g/10mn. De préférence la fonction est apportée par copolymérisation avec l'éthylène et le (meth)acrylate. Ces copolymères peuvent être fabriqués par polymérisation radicalaire dans des réacteurs tubulaires ou des autoclaves à des pressions comprises entre 200 et 3000 bars.Advantageously, the (meth) acrylate alkyl has from 5 to 20 carbon atoms. By way of example, mention may be made of 2-ethyl hexyl acrylate (AE2H), n-octyl acrylate and isononyl acrylate. The proportion of (meth) acrylate is advantageously from 5 to 40% by weight of (B1), the proportion of the function is advantageously 0.1 to 10% by weight of (B1). The MFI of (B1) is advantageously between 0.2 and 40 (at 190 ° C under 2.16 kg). The MFI (abbreviation of Melt Flow Index) designates the index fluidity in the molten state and is expressed in g / 10mn. Preferably the function is brought by copolymerization with ethylene and (meth) acrylate. These copolymers can be produced by radical polymerization in tubular reactors or autoclaves at pressures between 200 and 3000 bars.
S'agissant de la variante dans laquelle (B) comprend (B2) et un modifiant choc, (B2) est un copolymère de l'éthylène et d'un (meth)acrylate d'un alkyl ayant au moins 5 atomes de carbone. (B2) ne diffère de (B1) que par l'absence de fonction. Le MFI de (B2) est avantageusement compris entre 0,2 et 40 (190°C sous 2,16 kg).Regarding the variant in which (B) includes (B2) and a modifier shock, (B2) is a copolymer of ethylene and an (meth) acrylate of an alkyl having at minus 5 carbon atoms. (B2) differs from (B1) only in the absence of a function. The MFI of (B2) is advantageously between 0.2 and 40 (190 ° C under 2.16 kg).
La fonction du modifiant choc peut être choisie parmi les mêmes fonctions que celles de (B1).The function of the impact modifier can be chosen from the same functions than those of (B1).
Le modifiant choc peut être une chaíne de polyoléfine ayant des greffons polyamide ou oligomères de polyamide ; ainsi il a des affinités avec les polyoléfines et les polyamides.The impact modifier can be a polyolefin chain having grafts polyamide or polyamide oligomers; thus it has affinities with polyolefins and polyamides.
Le modifiant choc peut être aussi un copolymère d'éthylène ayant des motifs anhydride maléique ; ainsi il a des affinités avec les polyéthylènes et peut réagir avec les polyamides.The impact modifier can also be an ethylene copolymer having units maleic anhydride; thus it has affinities with polyethylenes and can react with polyamides.
A titre d'exemple de modifiant choc on peut citer les polyoléfines fonctionnalisées, les polyesters aliphatiques greffés, les polymères à blocs polyéther et blocs polyamide éventuellement greffés, les copolymères de l'éthylène et d'un ester vinylique d'acide carboxylique saturé. Les copolymères à blocs polyéther et blocs polyamide peuvent être choisis parmi ceux qu'on a cités plus haut. Ils peuvent être utilisés au titre des polymères (M) et aussi comme modifiant souple. Dans ce dernier cas on choisi plutôt des copolymères souples c'est à dire ayant un module de flexion entre 10 et 200 MPa.By way of example of impact modifier, mention may be made of polyolefins functionalized, grafted aliphatic polyesters, polyether block polymers and optionally grafted polyamide blocks, copolymers of ethylene and of a vinyl ester of saturated carboxylic acid. Polyether block copolymers and polyamide blocks can be chosen from those mentioned above. They can be used as polymers (M) and also as a flexible modifier. In this last case, flexible copolymers are chosen, that is to say having a modulus of bending between 10 and 200 MPa.
Le modifiant choc peut être aussi un copolymère à blocs ayant au moins un bloc compatible avec (M) et au moins un bloc compatible avec (B2).The impact modifier can also be a block copolymer having at least one block compatible with (M) and at least one block compatible with (B2).
La polyoléfine fonctionnalisée est un polymère comprenant des motifs alpha oléfine et des motifs époxyde ou acide carboxylique ou anhydride d'acide carboxylique.The functionalized polyolefin is a polymer comprising alpha units olefin and epoxy or carboxylic acid or acid anhydride units carboxylic acid.
A titre d'exemple de modifiant choc on peut citer les polyoléfines ou encore les polymères blocs SBS, SIS, SEBS, EPR (appelé aussi EPM) ou EPDM greffés par des époxydes insaturés tels que le (méth.)acrylate de glycidyle, ou par des acides carboxyliques tels que l'acide (méth)acrylique ou encore par des anhydrides d'acides carboxyliques insaturés tels que l'anhydride maléique. EPR désigne les élastomères éthylène-polypropylène et EPDM les élastomères éthylène-polypropylène-diène.By way of example of impact modifier, mention may be made of polyolefins or else block polymers SBS, SIS, SEBS, EPR (also called EPM) or EPDM grafted by unsaturated epoxides such as glycidyl (meth.) acrylate, or by acids carboxylic acids such as (meth) acrylic acid or by acid anhydrides unsaturated carboxylic acids such as maleic anhydride. EPR stands for elastomers ethylene-polypropylene and EPDM the ethylene-polypropylene-diene elastomers.
On entend par polyoléfine un polymère comprenant des motifs oléfines tels que par exemple des motifs éthylène, propylène, butène-1, ou tout autre alpha oléfine. A titre d'exemple, on peut citer :
- les polyéthylènes tels que les LDPE, HDPE, LLDPE ou VLDPE, le polypropylène, les copolymères éthylène / propylène, ou encore les PE métallocènes. ;
- les copolymères de l'éthylène avec au moins un produit choisi parmi les sels ou les esters d'acides carboxyliques insaturés, ou les esters vinyliques d'acides carboxyliques saturés.
- polyethylenes such as LDPE, HDPE, LLDPE or VLDPE, polypropylene, ethylene / propylene copolymers, or even metallocene PEs. ;
- copolymers of ethylene with at least one product chosen from salts or esters of unsaturated carboxylic acids, or vinyl esters of saturated carboxylic acids.
Avantageusement, la polyoléfine est choisie parmi le LLDPE, le VLDPE, le polypropylène, les copolymères éthylène / acétate de vinyle ou les copolymères éthylène / (méth.)acrylate d'alkyle. La densité peut être avantageusement comprise entre 0,86 et 0,965, le Melt Flow Index (MFI) peut être compris entre 0,3 et 40.Advantageously, the polyolefin is chosen from LLDPE, VLDPE, polypropylene, ethylene / vinyl acetate copolymers or copolymers ethylene / (meth.) alkyl acrylate. The density can be advantageously understood between 0.86 and 0.965, the Melt Flow Index (MFI) can be between 0.3 and 40.
A titre d'exemple de modifiant choc on peut encore citer :
- les copolymères de l'éthylène, d'un époxyde insaturé et éventuellement d'un ester ou un sel d'acide carboxylique insaturé ou d'un ester vinylique d'acide carboxylique saturé. Ce sont par exemple les copolymères éthylène / acétate de vinyle / (méth)acrylate de glycidyle ou les copolymères éthylène / (méth)acrylate d'alkyle / (méth)acrylate de glycidyle.
- les copolymères de l'éthylène d'un anhydride d'acide carboxylique insaturé et/ou d'un acide carboxylique insaturé pouvant être partiellement neutralisé par un métal (Zn) ou un alcalin (Li) et éventuellement d'un ester d'acide carboxylique insaturé ou d'un ester vinylique d'acide carboxylique saturé. Ce sont par exemple les copolymères éthylène / acétate de vinyle / anhydride maléique ou les copolymères éthylène / (méth)acrylate d'alkyle / anhydride maléique ou encore les copolymères éthylène / (méth)acrylate de Zn ou Li / anhydride maléique.
- le polyéthylène, le polypropylène, les copolymères éthylène propylène greffés ou copolymérisés avec un anhydride d'acide carboxylique insaturé puis condensés avec un polyamide (ou un oligomère de polyamide) monoaminé. Ces produits sont décrits dans EP 342 066.
- copolymers of ethylene, of an unsaturated epoxide and optionally of an ester or a salt of unsaturated carboxylic acid or of a vinyl ester of saturated carboxylic acid. These are, for example, ethylene / vinyl acetate / (meth) acrylate glycidyl copolymers or ethylene / (meth) acrylate / glycidyl (meth) acrylate copolymers.
- copolymers of ethylene with an unsaturated carboxylic acid anhydride and / or an unsaturated carboxylic acid which can be partially neutralized by a metal (Zn) or an alkali (Li) and optionally with a carboxylic acid ester unsaturated or a vinyl ester of saturated carboxylic acid. These are, for example, ethylene / vinyl acetate / maleic anhydride copolymers or ethylene / alkyl (meth) acrylate / maleic anhydride copolymers or else ethylene / (meth) acrylate of Zn or Li / maleic anhydride copolymers.
- polyethylene, polypropylene, ethylene propylene copolymers grafted or copolymerized with an unsaturated carboxylic acid anhydride then condensed with a polyamide (or a polyamide oligomer) monoamine. These products are described in EP 342 066.
Avantageusement, la polyoléfine fonctionnalisée est choisie parmi les copolymères éthylène / (méth.)acrylate d'alkyle / anhydride maléique, les copolymères éthylène / acétate de vinyle / anhydride maléique, les copolymères éthylène propylène majoritaires en propylène greffés par de l'anhydride maléique puis condensés avec du polyamide 6 monoaminé ou des oligomères mono aminés du caprolactame. Advantageously, the functionalized polyolefin is chosen from ethylene / (meth.) Alkyl acrylate / maleic anhydride copolymers, ethylene / vinyl acetate / maleic anhydride copolymers, ethylene propylene copolymers predominantly in propylene grafted with maleic anhydride and then condensed with monoamino polyamide 6 or monoamino oligomers of caprolactam.
De préférence, c'est un copolymère éthylène / (méth.)acrylate d'alkyle / anhydride maléique comprenant jusqu'à 40% en poids de (méth.)acrylate d'alkyle et jusqu'à 10% en poids d'anhydride maléique. Le (méth.)acrylate d'alkyle peut être choisi parmi l'acrylate de méthyle, l'acrylate d'éthyle, l'acrylate de n-butyle, l'acrylate d'iso butyle, l'acrylate d'éthyl-2-hexyle, l'acrylate de cyclohexyle, le méthacrylate de méthyle et le méthacrylate d'éthyle.Preferably, it is an ethylene / (meth.) Alkyl acrylate / maleic anhydride comprising up to 40% by weight of alkyl (meth.) acrylate and up to 10% by weight of maleic anhydride. The alkyl (meth.) Acrylate can be chosen from methyl acrylate, ethyl acrylate, n-butyl acrylate, acrylate iso butyl, ethyl-2-hexyl acrylate, cyclohexyl acrylate, methacrylate methyl and ethyl methacrylate.
A titre de polyesters aliphatiques greffés on peut citer la polycaprolactone greffée par de l'anhydride maléique, du méthacrylate de glycidyle, des esters vinyliques ou du styrène. Ces produits sont décrits dans la demande EP 711 791 dont le contenu est incorporé dans la présente demande.As grafted aliphatic polyesters, polycaprolactone may be mentioned grafted with maleic anhydride, glycidyl methacrylate, esters vinyl or styrene. These products are described in application EP 711 791 the content of which is incorporated into this application.
Avantageusement le modifiant choc est choisi parmi les copolymères éthylene-polypropylène (EPR et EPDM), greffés par l'anhydride maleique, les copolymères éthylène-(meth)acrylate d'alkyle-anhydride maleique, ces derniers copolymères pouvant être mélangés avec des copolymères de l'éthylène et d'un (meth)acrylate d'alkyle, les copolymères éthylène-(meth)acrylate d'alkyle-anhydride maleique mélangés avec (i) des copolymères éthylène-(meth)acrylate d'alkyle-methacrylate de glycidyle et (ii) des copolymères éthylène-(meth)acrylate d'alkyle-acide acrylique ces trois derniers étant réticulés. Ces copolymères éthylène-(meth)acrylate d'alkyle-anhydride maleique, éthylène-( meth)acrylate d'alkyle-methacrylate de glycidyle et éthylène-(meth)acrylate d'alkyle-acide acrylique peuvent contenir jusqu'à 40 % en poids d'acrylate et 10 % en poids soit d'anhydride soit d'époxyde soit d'acide. Le MFI (melt flow index ou indice de fluidité à l'état fondu) est compris entre 2 et 50 g/10 mn , mesuré à 190°C sous 2, 16 kg.Advantageously, the impact modifier is chosen from copolymers ethylene-polypropylene (EPR and EPDM), grafted with maleic anhydride, ethylene- (meth) alkyl acrylate-maleic anhydride copolymers, the latter copolymers which can be mixed with copolymers of ethylene and of a (meth) alkyl acrylate, ethylene- (meth) alkyl acrylate-anhydride copolymers maleique mixed with (i) ethylene- (meth) alkyl acrylate-methacrylate copolymers glycidyl and (ii) ethylene- (meth) acrylate-acid copolymers acrylic these last three being crosslinked. These ethylene- (meth) acrylate copolymers alkyl-maleic anhydride, ethylene- (meth) acrylate-methacrylate glycidyl and ethylene- (meth) alkyl acrylate-acrylic acid can contain up to 40% by weight of acrylate and 10% by weight of either anhydride or epoxide or acid. The MFI (melt flow index) is between 2 and 50 g / 10 min, measured at 190 ° C under 2.16 kg.
Avantageusement le modifiant choc a un module de flexion inférieur à 200 MPa et de préférence compris entre 10 et 200.Advantageously, the impact modifier has a flexural modulus of less than 200 MPa and preferably between 10 and 200.
Les proportions de (B2) et du modifiant choc peuvent varier dans une large fourchette et avantageusement dans le rapport 80/20 à 20/80.The proportions of (B2) and the impact modifier can vary widely range and advantageously in the ratio 80/20 to 20/80.
La résistance au choc augmente avec la quantité de (B), avantageusement la proportion de (B) est de 5 à 35 parties pour 95 à 65 parties de (M) et de préférence 15 à 25 parties pour 85 à 75 parties de (M).The impact resistance increases with the amount of (B), advantageously the proportion of (B) is 5 to 35 parts for 95 to 65 parts of (M) and preferably 15 to 25 parts for 85 to 75 parts of (M).
On ne sortirait pas du cadre de l'invention en utilisant plusieurs copolymères (B1) ayant des fonctions identiques ou différentes, de même on peut utiliser plusieurs copolymères (B2) ayant des fonctions identiques ou différentes associés avec un ou plusieurs modifiants choc.It would not go beyond the scope of the invention to use several copolymers (B1) having identical or different functions, similarly one can use several copolymers (B2) having identical or different functions combined with one or more several shock modifiers.
On ne sortirait pas du cadre de l'invention en ajoutant dans (B) d'autres polymères telles que des polyoléfines homo ou copolymères non fonctionnalisées ou fonctionnalisées. A titre d'exemple on peut citer les copolymères éthylène / (meth)acrylate d'alkyle quel que soit le type d'alkyle mais on préfère les (meth)acrylate d'alkyle ayant au moins 5 atomes de carbone tels que décrits dans la présente invention.We would not go beyond the scope of the invention by adding in (B) other polymers such as homo polyolefins or non-functionalized copolymers or functionalized. By way of example, mention may be made of ethylene / (meth) alkyl acrylate whatever the type of alkyl but the preferred (meth) alkyl acrylate having at least 5 carbon atoms as described in present invention.
Selon une deuxième forme de l'invention, (B) comprend aussi un polymère fonctionnalisé (C1) ou un réactif difonctionnel (C2) de manière à former une phase dispersée réticulée dans la matrice (M). L'intérêt de cette phase dispersée réticulée est de faciliter son incorporation dans la matrice (M) pour en mettre des quantités élevées telles que de 40 à 60% sans risquer d'inversion de matrice. L'avantage de cette phase réticulée, quel que soit sa quantité, est de pouvoir augmenter le module de flexion des compositions de l'invention. Pour effectuer cette réticulation on preferre les réactions entre les fonctions anhydride d'acide carboxylique et les fonctions époxydes.According to a second form of the invention, (B) also comprises a polymer functionalized (C1) or a difunctional reagent (C2) so as to form a phase dispersed crosslinked in the matrix (M). The advantage of this cross-linked dispersed phase is to facilitate its incorporation in the matrix (M) to put quantities high such as 40 to 60% without risk of matrix inversion. The advantage of this crosslinked phase, whatever its quantity, is to be able to increase the modulus of bending the compositions of the invention. To carry out this crosslinking, prefers the reactions between the anhydride carboxylic acid functions and the epoxy functions.
S'agissant de (B) du type (B1), (C1) peut être choisi avantageusement parmi les modifiants choc déjà cités plus haut pourvu qu'il ait des fonctions pouvant réagir avec celles de (B1) ou parmi les copolymères (B1) pourvu qu'il ait des fonctions pouvant réagir avec celles de (B1) déjà présent. Dans ce dernier cas la phase (B) est le produit de réaction de deux copolymères (B1) ayant des fonctions différentes et pouvant réagir l'une sur l'autre. (C2) est avantageusement un diacide carboxylique tel que l'acide adipique ou l'acide dodecanedioïque ou un diepoxyde tel que le DGEBA (diglycidyl éther du bisphenol A).As regards (B) of the type (B1), (C1) can advantageously be chosen from the impact modifiers already mentioned above provided that it has functions which can react with those of (B1) or among the copolymers (B1) provided that it has functions can react with those of (B1) already present. In the latter case phase (B) is the reaction product of two copolymers (B1) having different functions and can react on each other. (C2) is advantageously a dicarboxylic acid such as adipic acid or dodecanedioic acid or a diepoxide such as DGEBA (diglycidyl ether of bisphenol A).
S'agissant de (B) du type (B2) en mélange avec le modifiant choc, (C1) peut être choisi parmi un autre modifiant choc pourvu qu'il ait des fonctions pouvant réagir avec celles du modifiant choc déjà présent ou parmi les copolymères (B1) pourvu qu'il ait des fonctions pouvant réagir avec celles du modifiant choc. (C2) est comme cité plus haut.As regards (B) of type (B2) mixed with the impact modifier, (C1) can be chosen from another shock modifier provided that it has functions that can react with those of the impact modifier already present or among the copolymers (B1) provided that it has functions that can react with those of the impact modifier. (C2) is like cited above.
Ces réactions de réticulation se font habituellement selon la stoechiométrie des fonctions en présence, l'homme de métier peut donc déterminer facilement les proportions de (B1), (B2), (C1) ou (C2). On utilise avantageusement la réaction entre la fonction anhydride et entre la fonction époxyde pour former la phase réticulée.These crosslinking reactions are usually done according to stoichiometry of the functions involved, the skilled person can therefore easily determine the proportions of (B1), (B2), (C1) or (C2). Advantageously, the reaction between the anhydride function and enters the epoxy function to form the crosslinked phase.
S'agissant de la réaction entre les fonctions anhydride et époxyde on peut ajouter un catalyseur. Parmi les composés capables d'accélérer la réaction entre la fonction époxy et la fonction anhydride on peut citer notamment :
- des amines tertiaires telles que la diméthyllaurylamine, la diméthylstéarylamine, la N-butylmorpholine, la N,N-diméthylcyclohexylamine, la benzyldiméthylamine, la pyridine, la diméthylamino-4-pyridine, le méthyl-I-imidazole, la tétraméthyléthylhydrazine, la N,N-diméthylpipérazine, la N,N,N',N'-tétraméthyl-I,6-hexanediamine, un mélange d'amines tertiaires ayant de 16 à 18 carbones et connues sous l'appellation de diméthylsuifamine
- des phosphines tertiaires telles que la triphénylphosphine
- des alkyldithiocarbamates de zinc.
- tertiary amines such as dimethyllaurylamine, dimethylstearylamine, N -butylmorpholine, N, N -dimethylcyclohexylamine, benzyldimethylamine, pyridine, dimethylamino-4-pyridine, methyl-I-imidazole, tetramethylethylhydrazine, N, N -dimethylpiperazine, N, N, N ', N' -tetramethyl-I, 6-hexanediamine, a mixture of tertiary amines having from 16 to 18 carbons and known under the name of dimethylsuifamine
- tertiary phosphines such as triphenylphosphine
- zinc alkyldithiocarbamates.
Dans cette deuxième forme de l'invention la réaction entre les fonctions anhydride et époxyde est avantageusement catalysée par des fonctions acides. La demanderesse a trouvé qu'il suffit de remplacer une partie de l'un (ou des) polymères portant des fonctions anhydride par un polymère portant des fonctions acide carboxylique. A titre d'exemple on remplace 10 à 70% en poids d'un copolymère éthylène-(meth)acrylate d'alkyle-anhydride maléique à 3% d'anhydride par le même poids d'un copolymère éthylène-(meth)acrylate d'alkyle-acide (meth)acrylique à 6% d'acide. De préférence cette proportion est de 20 à 35%.In this second form of the invention the reaction between the functions anhydride and epoxide is advantageously catalyzed by acid functions. The Applicant has found that it suffices to replace part of one (or more) of the polymers carrying anhydride functions with a polymer carrying acid functions carboxylic acid. For example, 10 to 70% by weight of a copolymer is replaced. ethylene- (meth) alkyl acrylate-maleic anhydride at 3% anhydride by the same weight of an ethylene- (meth) acrylate-meth) acrylic acid copolymer at 6% acid. Preferably this proportion is from 20 to 35%.
Selon une troisième forme la présente invention concerne des compositions thermoplastiques comprenant :
- 40 à 97 parties de (M),
- 60 à 3 parties d'une phase dispersée comprenant :
- 0 à 30 parties d'un polymère thermoplastique (D) différent de (M) et peu compatible avec (M),
- 3 à 30 parties de (B),
- 40 to 97 parts of (M),
- 60 to 3 parts of a dispersed phase comprising:
- 0 to 30 parts of a thermoplastic polymer (D) different from (M) and not very compatible with (M),
- 3 to 30 parts of (B),
(D) étant encapsulé en tout ou en partie dans (B).(D) being completely or partially encapsulated in (B).
Le thermoplastique (D) peut être choisi parmi la famille décrite pour (M) mais en plus aussi parmi les polyesters tels que le PET, PBT ou le PEN. (D) est différent c'est à dire qu'il n'est pas identique en nature et MFI à (M). Par exemple (M) étant un PA 6 ,(D) peut être un PA 12. En effet si (D) et (M) sont par exemple tous les deux du PA 12 de même MFI l'invention n'a aucun intérêt. L'avantage de cette troisième forme de l'invention est de pouvoir mettre des nodules de type core-shell (coeur-ecorce) dans la matrice (M).The thermoplastic (D) can be chosen from the family described for (M) but in addition also among polyesters such as PET, PBT or PEN. (D) is different that is, it is not identical in nature and MFI to (M). For example (M) being a PA 6, (D) can be a PA 12. Indeed if (D) and (M) are for example both of PA 12 of the same MFI the invention has no interest. The advantage of this third form of the invention is to be able to put core-shell type nodules (core-shell) in the matrix (M).
(M) et (D) sont choisis peu compatibles. (D) étant dispersé dans la matrice de (M) sous forme de nodules, (M) et (D) sont jugés d'autant plus incompatibles que les nodules de (D) sont plus gros. Cependant on estime que si les nodules de (D) sont supérieurs à 10 µm c'est peu compatible, si les nodules sont entre 0,5 et 10 µm et de préférence entre 0,5 et 2 µm c'est compatible et en dessous de 0,5 µm très compatible.(M) and (D) are chosen not very compatible. (D) being dispersed in the matrix of (M) in the form of nodules, (M) and (D) are judged all the more incompatible as the nodules of (D) are larger. However, it is estimated that if the nodules of (D) are greater than 10 µm it is not very compatible, if the nodules are between 0.5 and 10 µm and preferably between 0.5 and 2 µm it is compatible and below 0.5 µm very compatible.
A titre d'exemple de couples (M) / (D) on peut citer :
- PA 6 / PA 12
- PA 12/PA 11
- PA 11 /PA 12
- PA 6 / PET
- PA 12 / PA 12 de MFI différent
- PA 6 / PA 6 de MFI différent
- PA 6 / PA 12
- PA 12 / PA 11
- PA 11 / PA 12
- PA 6 / PET
- PA 12 / PA 12 from different MFI
- PA 6 / PA 6 from different MFI
Les compositions selon l'invention peuvent renfermer en outre au moins un additif choisi parmi :
- les colorants ;
- les pigments ;
- les azurants ;
- les anti-oxydants ;
- les stabilisateurs UV.
- dyes;
- pigments;
- brighteners;
- antioxidants;
- UV stabilizers.
Les compositions de l'invention sont fabriquées par mélange à l'état fondu des différents constituants (extrudeuses bivis , co- malaxeur BUSS®, monovis) selon les techniques habituelles des thermoplastiques. Les compositions peuvent être granulées en vue d'une utilisation ultérieure (il suffit de les refondre) ou bien de suite injectées dans un moule ou un dispositif d'extrusion ou de coextrusion pour fabriquer des tubes, des profilés ou différents objets.The compositions of the invention are produced by mixing in the molten state. different components (twin-screw extruders, BUSS® co-mixer, single screw) according to the usual techniques of thermoplastics. The compositions can be granulated for later use (just remelt) or immediately injected into a mold or an extrusion or coextrusion device to manufacture tubes, profiles or different objects.
On a utilisé les produits suivants :
Dans les exemples 1 à 3 et 6-7 on utilise comme extrudeuse de compoundage un co-malaxeur BUSS® 46 mm (BUSS Ko-Kneader en Anglais) suivi d'une extrudeuse de reprise. Les granulés de Polyamide et de Terpolymère sont introduits par doseurs au puits 1 du malaxeur.In Examples 1 to 3 and 6-7, the extruder used is compounding a BUSS® 46 mm co-kneader (BUSS Ko-Kneader in English) followed of a recovery extruder. Polyamide and Terpolymer granules are introduced by dosers to well 1 of the mixer.
Dans les exemples 4 à 5 on utilise comme extrudeuse de compoundage une bivis co-rotative de 40 mm (Werner 40). Les granulés de Polyamide et de Terpolymère Terpolymère sont introduits par doseurs au puits 1 de l'extrudeuse.In Examples 4 to 5, a compounding extruder is used 40 mm co-rotating twin screw (Werner 40). Polyamide and Terpolymer Terpolymer are introduced by dosers to well 1 of the extruder.
Le Polyamide 6 de base est l'Ultramid B3 de BASF. On compare ici deux copolymères à l'AE2H (Terpo 3 et Terpo 4) à un copolymère à l'acrylate d'éthyle (terpo 1). Après compoundage et granulation, les granulés sont séchés sous vide à 80°C pendant une nuit afin d'amener le taux d'humidité mesuré sur granulés à moins de 0,1%. On procède alors à l'injection des éprouvettes en forme de barreaux 80x10x4 mm pour la réalisation des tests de Choc Charpy entaillés (selon la Norme ISO 179/1eA:1994) et mesure du module de flexion (selon la Norme ISO 178:93). Ces tests sont effectués après une période de mise en conditionnement de 15 jours à 23°C et 50% d'humidité relative.The basic Polyamide 6 is BASF's Ultramid B3. We compare here two copolymers with AE2H (Terpo 3 and Terpo 4) to a copolymer with ethyl acrylate (terpo 1). After compounding and granulation, the granules are dried under vacuum at 80 ° C overnight to bring the humidity level measured on pellets to less 0.1%. We then proceed to the injection of the test pieces in the form of bars 80x10x4 mm for carrying out the notched Charpy Shock tests (according to the Standard ISO 179 / 1eA: 1994) and measurement of the flexural modulus (according to ISO Standard 178: 93). These tests are carried out after a conditioning period of 15 days at 23 ° C and 50% relative humidity.
On note que les trois terpolymères permettent d'obtenir des propriétés choc
nettement supérieures à celle du Polyamide 6 seul. Néanmoins, les deux
terpolymères à l'AE2H (Terpo 2 et 3) sont bien plus performants que le terpolymères
à l'AE (acrylate d'éthyle, Terpo 1).
Conditions de compoundage Buss 46 mm: T° = 230-270°C ; vitesse = 285 rpm ; débit = 20 kg/h
Conditions de compoundage bivis 40mm (Werner 40) : T° = 250-280°C ; vitesse = 300 rpm ; débit = 80 kg/h
Buss 46 mm compounding conditions: T ° = 230-270 ° C; speed = 285 rpm; flow rate = 20 kg / h
40mm twin screw compounding conditions (Werner 40): T ° = 250-280 ° C; speed = 300 rpm; flow rate = 80 kg / h
Claims (11)
(D) étant encapsulé en tout ou en partie dans (B).
(D) being completely or partially encapsulated in (B).
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9910864A FR2797880B1 (en) | 1999-08-27 | 1999-08-27 | THERMOPLASTIC RESINS MODIFIED BY COPOLYMERS BASED ON HEAVY ACRYLATES |
ES00402603T ES2267475T3 (en) | 1999-08-27 | 2000-09-20 | THERMOPLASTIC RESINS MODIFIED BY COPOLYMERS BASED ON HEAVY ACRYLATES. |
AT00402603T ATE331762T1 (en) | 1999-08-27 | 2000-09-20 | THERMOPLASTIC RESINS MODIFIED WITH COPOLYMERS BASED ON HEAVY ACRYLATES |
DK00402603T DK1191067T3 (en) | 1999-08-27 | 2000-09-20 | Thermoplastic resins modified with copolymers based on heavy acrylates |
EP00402603A EP1191067B1 (en) | 1999-08-27 | 2000-09-20 | Thermoplastic resins copolymers modified with copolymers based on heavy acrylates |
DE60029103T DE60029103T2 (en) | 1999-08-27 | 2000-09-20 | Thermoplastic resins modified with copolymers based on heavy acrylates |
JP2000290727A JP2002105323A (en) | 1999-08-27 | 2000-09-25 | Thermoplastic resin modified with heavy acrylate-based copolymer |
US09/670,121 US6759480B1 (en) | 1999-08-27 | 2000-09-26 | Thermoplastic resins modified by copolymers based on heavy acrylates |
BR0005863-7A BR0005863A (en) | 1999-08-27 | 2000-09-27 | Thermoplastic resins modified by copolymers based on heavy acrylates |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9910864A FR2797880B1 (en) | 1999-08-27 | 1999-08-27 | THERMOPLASTIC RESINS MODIFIED BY COPOLYMERS BASED ON HEAVY ACRYLATES |
EP00402603A EP1191067B1 (en) | 1999-08-27 | 2000-09-20 | Thermoplastic resins copolymers modified with copolymers based on heavy acrylates |
JP2000290727A JP2002105323A (en) | 1999-08-27 | 2000-09-25 | Thermoplastic resin modified with heavy acrylate-based copolymer |
US09/670,121 US6759480B1 (en) | 1999-08-27 | 2000-09-26 | Thermoplastic resins modified by copolymers based on heavy acrylates |
BR0005863-7A BR0005863A (en) | 1999-08-27 | 2000-09-27 | Thermoplastic resins modified by copolymers based on heavy acrylates |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1191067A1 true EP1191067A1 (en) | 2002-03-27 |
EP1191067B1 EP1191067B1 (en) | 2006-06-28 |
Family
ID=33163174
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00402603A Expired - Lifetime EP1191067B1 (en) | 1999-08-27 | 2000-09-20 | Thermoplastic resins copolymers modified with copolymers based on heavy acrylates |
Country Status (9)
Country | Link |
---|---|
US (1) | US6759480B1 (en) |
EP (1) | EP1191067B1 (en) |
JP (1) | JP2002105323A (en) |
AT (1) | ATE331762T1 (en) |
BR (1) | BR0005863A (en) |
DE (1) | DE60029103T2 (en) |
DK (1) | DK1191067T3 (en) |
ES (1) | ES2267475T3 (en) |
FR (1) | FR2797880B1 (en) |
Cited By (5)
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EP1783172A2 (en) | 2005-10-25 | 2007-05-09 | Lanxess Deutschland GmbH | Polyamid moulding material with improved flowability |
EP1790692A2 (en) | 2005-10-25 | 2007-05-30 | Lanxess Deutschland GmbH | Moldable resins based on thermoplastic polyesters with improved flowability |
EP1992662A2 (en) | 2004-06-08 | 2008-11-19 | Lanxess Deutschland GmbH | Moldable resins based on thermoplastic polyesters with improved flowability |
DE102008032205A1 (en) | 2008-07-09 | 2010-01-14 | Lanxess Deutschland Gmbh | Flow-improved thermoplastics |
CN103408920A (en) * | 2013-07-01 | 2013-11-27 | 芜湖市银鸿液压件有限公司 | High hydraulic shock resistance sealing gasket and manufacturing method thereof |
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- 2000-09-20 ES ES00402603T patent/ES2267475T3/en not_active Expired - Lifetime
- 2000-09-20 DK DK00402603T patent/DK1191067T3/en active
- 2000-09-20 DE DE60029103T patent/DE60029103T2/en not_active Expired - Fee Related
- 2000-09-20 AT AT00402603T patent/ATE331762T1/en not_active IP Right Cessation
- 2000-09-25 JP JP2000290727A patent/JP2002105323A/en active Pending
- 2000-09-26 US US09/670,121 patent/US6759480B1/en not_active Expired - Fee Related
- 2000-09-27 BR BR0005863-7A patent/BR0005863A/en not_active Application Discontinuation
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1992662A2 (en) | 2004-06-08 | 2008-11-19 | Lanxess Deutschland GmbH | Moldable resins based on thermoplastic polyesters with improved flowability |
EP1783172A2 (en) | 2005-10-25 | 2007-05-09 | Lanxess Deutschland GmbH | Polyamid moulding material with improved flowability |
EP1790692A2 (en) | 2005-10-25 | 2007-05-30 | Lanxess Deutschland GmbH | Moldable resins based on thermoplastic polyesters with improved flowability |
DE102008032205A1 (en) | 2008-07-09 | 2010-01-14 | Lanxess Deutschland Gmbh | Flow-improved thermoplastics |
CN103408920A (en) * | 2013-07-01 | 2013-11-27 | 芜湖市银鸿液压件有限公司 | High hydraulic shock resistance sealing gasket and manufacturing method thereof |
CN103408920B (en) * | 2013-07-01 | 2016-05-25 | 芜湖市银鸿液压件有限公司 | A kind of high resistance hydraulic shock sealing gasket and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
JP2002105323A (en) | 2002-04-10 |
DE60029103T2 (en) | 2007-02-01 |
DK1191067T3 (en) | 2006-10-30 |
FR2797880B1 (en) | 2005-03-11 |
ATE331762T1 (en) | 2006-07-15 |
FR2797880A1 (en) | 2001-03-02 |
BR0005863A (en) | 2002-05-14 |
US6759480B1 (en) | 2004-07-06 |
EP1191067B1 (en) | 2006-06-28 |
DE60029103D1 (en) | 2006-08-10 |
ES2267475T3 (en) | 2007-03-16 |
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