EP1183746A1 - Electrolytes for dual graphite energy storage system - Google Patents
Electrolytes for dual graphite energy storage systemInfo
- Publication number
- EP1183746A1 EP1183746A1 EP01903331A EP01903331A EP1183746A1 EP 1183746 A1 EP1183746 A1 EP 1183746A1 EP 01903331 A EP01903331 A EP 01903331A EP 01903331 A EP01903331 A EP 01903331A EP 1183746 A1 EP1183746 A1 EP 1183746A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrolyte
- solvent
- carbonate
- electrolyte according
- cyclic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003792 electrolyte Substances 0.000 title claims abstract description 93
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 75
- 239000010439 graphite Substances 0.000 title claims abstract description 75
- 230000009977 dual effect Effects 0.000 title claims abstract description 74
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title description 41
- 238000004146 energy storage Methods 0.000 title description 15
- 239000002904 solvent Substances 0.000 claims abstract description 73
- 150000003839 salts Chemical class 0.000 claims abstract description 52
- 239000000203 mixture Substances 0.000 claims description 35
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 25
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 20
- -1 acyclic carbonates Chemical class 0.000 claims description 16
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 15
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims description 15
- 150000005676 cyclic carbonates Chemical class 0.000 claims description 12
- 150000003457 sulfones Chemical class 0.000 claims description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 10
- 125000002015 acyclic group Chemical group 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 7
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 6
- 150000002825 nitriles Chemical class 0.000 claims description 4
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 4
- WDXYVJKNSMILOQ-UHFFFAOYSA-N 1,3,2-dioxathiolane 2-oxide Chemical compound O=S1OCCO1 WDXYVJKNSMILOQ-UHFFFAOYSA-N 0.000 claims description 3
- BDUPRNVPXOHWIL-UHFFFAOYSA-N dimethyl sulfite Chemical compound COS(=O)OC BDUPRNVPXOHWIL-UHFFFAOYSA-N 0.000 claims description 3
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 claims description 3
- 229910001290 LiPF6 Inorganic materials 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 150000002240 furans Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 229910001496 lithium tetrafluoroborate Inorganic materials 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 claims description 2
- 150000003462 sulfoxides Chemical class 0.000 claims description 2
- 229910000552 LiCF3SO3 Inorganic materials 0.000 claims 1
- 125000005587 carbonate group Chemical group 0.000 claims 1
- 210000004027 cell Anatomy 0.000 description 51
- 238000009830 intercalation Methods 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 150000001450 anions Chemical class 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 11
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 8
- 230000002687 intercalation Effects 0.000 description 8
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 5
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 4
- 239000003575 carbonaceous material Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- YBJCDTIWNDBNTM-UHFFFAOYSA-N 1-methylsulfonylethane Chemical compound CCS(C)(=O)=O YBJCDTIWNDBNTM-UHFFFAOYSA-N 0.000 description 3
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 210000000352 storage cell Anatomy 0.000 description 3
- RDKKQZIFDSEMNU-UHFFFAOYSA-N 2-ethylsulfonylpropane Chemical compound CCS(=O)(=O)C(C)C RDKKQZIFDSEMNU-UHFFFAOYSA-N 0.000 description 2
- CMJLMPKFQPJDKP-UHFFFAOYSA-N 3-methylthiolane 1,1-dioxide Chemical compound CC1CCS(=O)(=O)C1 CMJLMPKFQPJDKP-UHFFFAOYSA-N 0.000 description 2
- 238000004972 CNDO calculation Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- ZGHFDIIVVIFNPS-UHFFFAOYSA-N methyl alpha-methylvinyl ketone Natural products CC(=C)C(C)=O ZGHFDIIVVIFNPS-UHFFFAOYSA-N 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- VMSRVIHUFHQIAL-UHFFFAOYSA-N sodium;dimethylcarbamodithioic acid Chemical compound [Na+].CN(C)C(S)=S VMSRVIHUFHQIAL-UHFFFAOYSA-N 0.000 description 2
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- WZCLAXMADUBPSG-RIXBAXMTSA-N 1-stearoyl-2-(alpha-linolenoyl)-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCCCCCC\C=C/C\C=C/C\C=C/CC WZCLAXMADUBPSG-RIXBAXMTSA-N 0.000 description 1
- QNLFYPNWULMHEA-UHFFFAOYSA-N 2-ethylsulfonylbutane Chemical compound CCC(C)S(=O)(=O)CC QNLFYPNWULMHEA-UHFFFAOYSA-N 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- OOWFYDWAMOKVSF-UHFFFAOYSA-N 3-methoxypropanenitrile Chemical compound COCCC#N OOWFYDWAMOKVSF-UHFFFAOYSA-N 0.000 description 1
- VWIIJDNADIEEDB-UHFFFAOYSA-N 3-methyl-1,3-oxazolidin-2-one Chemical compound CN1CCOC1=O VWIIJDNADIEEDB-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 1
- PLUBXMRUUVWRLT-UHFFFAOYSA-N Ethyl methanesulfonate Chemical compound CCOS(C)(=O)=O PLUBXMRUUVWRLT-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- ZKGNPQKYVKXMGJ-UHFFFAOYSA-N N,N-dimethylacetamide Chemical compound CN(C)C(C)=O.CN(C)C(C)=O ZKGNPQKYVKXMGJ-UHFFFAOYSA-N 0.000 description 1
- 101100326371 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) bst-1 gene Proteins 0.000 description 1
- 229910005580 NiCd Inorganic materials 0.000 description 1
- 229910005813 NiMH Inorganic materials 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 150000001260 acyclic compounds Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 230000003915 cell function Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009831 deintercalation Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 238000013400 design of experiment Methods 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940113088 dimethylacetamide Drugs 0.000 description 1
- UXGNZZKBCMGWAZ-UHFFFAOYSA-N dimethylformamide dmf Chemical compound CN(C)C=O.CN(C)C=O UXGNZZKBCMGWAZ-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- UZZWBUYVTBPQIV-UHFFFAOYSA-N dme dimethoxyethane Chemical compound COCCOC.COCCOC UZZWBUYVTBPQIV-UHFFFAOYSA-N 0.000 description 1
- CETRZFQIITUQQL-UHFFFAOYSA-N dmso dimethylsulfoxide Chemical compound CS(C)=O.CS(C)=O CETRZFQIITUQQL-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 229910001540 lithium hexafluoroarsenate(V) Inorganic materials 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- MBABOKRGFJTBAE-UHFFFAOYSA-N methyl methanesulfonate Chemical compound COS(C)(=O)=O MBABOKRGFJTBAE-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- WHRNULOCNSKMGB-UHFFFAOYSA-N tetrahydrofuran thf Chemical compound C1CCOC1.C1CCOC1 WHRNULOCNSKMGB-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/96—Carbon-based electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to energy storage cells. More specifically, the present invention relates to dual graphite energy storage cells.
- dual graphite energy storage systems require that an electrolyte be chosen specifically for it's use.
- the carbonaceous material and electrolyte chosen for dual graphite systems are used strictly to intercalate and deintercalate both cations and anions at two different electrodes.
- the ions are strictly drawn out of the electrolyte solution for intercalation, and never from one electrode to the other.
- the cations migrate and intercalate into one electrode at the same time the anions migrate and intercalate into the other electrode.
- the reverse process also occurs simultaneously. This explains why many skilled in the art refer to this technology as dual intercalating.
- Dual graphite, or dual intercalating, energy storage systems are not dependent upon an electrochemical reaction. These systems also blur the lines of what are commonly used terms of anode or cathode. Instead, those skilled in the art of dual graphite systems refer to the electrodes as "anion intercalating fiber" and "cation intercalating fiber".
- dual graphite systems do not fit the well known, and well used, term of "an electrochemical cell", and in fact, while the ability to store energy does fit the definition of a battery, the dual graphite systems to do not adhere to the stricter more detailed definitions of batteries that most in the battery art are familiar with using.
- solvents to be used in electrolytes for dual graphite cells were mostly chosen for application testing because they were common in the battery industry for other technologies.
- the electrolytes and carbonaceous materials used in dual graphite systems require a unique selection process that is inherent with the technology, since all cell component requirements are interdependent. Through extensive testing, the inventors have proven that the results of individual half cells do not predict the final result of a full dual graphite cell. All components in the dual graphite technology are interdependent, including the cation intercalating carbon fiber, the anion intercalating carbon fiber, and the electrolyte which is composed of an ionizable salt and its concentration, and the solvent. Therefore, the results of the prior art are not indicative of results in a full dual graphite cell.
- Energy storage is greatly enhanced by the proper selection of electrolytes.
- Increasing the electrolyte capabilities means that less volume and weight of the material can be required to achieve more energy storage. This in turn increases the entire device's energy density giving the device more energy per weight and volume.
- less total solvent material in the device reduces the total cost of device.
- an electrolyte recirculation system including a salt concentration monitor, a pump, and a salt reservoir. Also provided by the present invention is an electrolyte for use in a dual graphite cell, the electrolyte being made of a solvent that dissolves greater than 15 wt% salt. There is also provided an electrolyte for use in a dual graphite cell, the electrolyte being made of a solvent which is stable above 5 V. Also providing is an electrolyte for use in a
- the electrolyte including a multiple solvent electrolyte that dissolves in at least 15 wt% LiCIO 4 .
- Figure 1 is a graph showing electrolyte characteristics by the anion capacity versus conductivity of the electrolytes.
- the present invention provides an electrolyte recirculation system for maintaining proper electrolyte concentration.
- the electrolyte recirculation system includes a salt concentration monitor, a pump and a salt reservoir.
- the dual graphite system requires specific electrolytes for optimal results. While a wide range of options exist, extensive appropriate testing, theoretical design, and other factors help to design an electrolyte that is most appropriate for the dual graphite system. Testing for any, or any number of, properties is always performed using a complete dual graphite cell or battery system with a design of experiment in place. Data analysis is accomplished through extensive statistical analysis and patterns thus seen where possible. The other factors involved are those set by the inventors as reasonable constraints for consumer goods and performance criteria. These include items such as safety, salt dissolution capability, conductivity, voltage stability, and high capacity (anionic and cationic).
- salts chosen for use in dual graphite electrolytes must be readily ionizable, at least relatively voltage stable, dissolvable in the chosen solvent to a minimum of 15 wt% (depending upon cell design), and intercalatable. Also, the solvents chosen for use in dual graphite electrolytes must support the above needs of the salt, in addition to itself having a voltage stability that is appropriate for the dual graphite system.
- a pattern has been found in electrolytes with salt concentrations of 25 weight percent and greater. At these high concentrations, single solvents and the interactions with the salts to provide anion intercalation have been shown to be tied very closely to the solvent dipole moment and the electrolyte conductivity. Following a few easily measurable or calculable physical properties there is provided a model that can be run on any candidate solvent to determine if the solvent has the ability to give the desired capacity results without having to spend time, money and materials to test every imaginable solvent in a dual graphite cell.
- the single solvent electrolyte systems that have been proven to provide dual graphite capacity for anion and cation intercalation must meet the following qualifications.
- Acyclic solvents with dipole moments of less than 2.0 dynes which are measured or calculated using the DelRe model or CNDO open shell model, that when blended with the salt have a conductivity of greater than 0.5mS/cm.
- Examples of acyclic solvents include, but are not limited to, dimethyl carbonate, dimethyl sulfite, methyl acetate, and ethyl methyl carbonate.
- Cyclic solvents with dipole moments between 7.0 and 4.5 dynes are measured or calculated using the DelRe model or CNDO open shell model, that when blended with the salt have a conductivity of greater than 2.0mS/cm.
- Examples of cyclic solvents include, but are not limited to, sulfolane, glycol sulfite, and propylene carbonate.
- Benzene based compounds studied to date have no dual graphite capacity, in compounds such as pyridine (PY) and toluene (TL) these cyclic solvents fall out of the required dipole moment requirements (PY's is around 2 dynes and TL is around 1 dyne).
- Other benzene base compounds, such as nitrobenzene (NB), do not dissolve the required amount of salt.
- a structure is drawn with some modeling software (such as ChemSW ®) and the dipole moment is calculated or it can be experimentally measured. If the dipole moment does not meet the requirements for the structure type, it is not pursued as a capacity enhancing solvent or capacity additive for dual graphite system electrolytes. If the dipole moment does meet the requirements for the structure type, a small electrolyte sample is prepared and conductivity measured. A dual graphite cell is built for capacity measurement only if the requirements are met.
- some modeling software such as ChemSW ®
- Capacity enhancing solvents for dual graphite cells meet these requirements: acyclic compounds have ⁇ 2D dipole, >0.5mS/cm conductivity and are able to solubilize at least 25wt% salt; cyclic solvents have 4.5 to 7D dipole, >2mS/cm conductivity, and do not contain a benzene ring and be able to solubilize at least 25wt% salt.
- additives can be mixed in small portions with the single solvent compounds described above without detrimentally affecting the capacity performance.
- Additives including non-flammable additives like TEPO (triethylphosphate), or conductive additives like PN (propionitrile); while none of these additives meet the model requirements for capacity enhancement as single solvents themselves, nor do they achieve reasonable capacity upon testing, when used as additives in 10wt% or less quantities are not detrimental to the capacity measured in the supporting solvent (i.e. SL alone measures at least 160mAh/g capacity and when 10wt% TEPO is added to the SL the capacity is the same). In fact they can occasionally improve capacity achieved in the supporting solvent.
- TEPO triethylphosphate
- PN propionitrile
- binary blends of one acyclic and one cyclic carbonate provide reasonable capacity at all blend ratios.
- EC:DMC ethylene carbonate:dimethyl carbonate
- Another binary blend pattern is that of two cyclic carbonates mixed together.
- 15wt% LiCIO4 achieving at least 160mAh/g anion capacity
- other blends from 10:90 to 90:10 also achieve over 100mAh/g capacity.
- Another binary blend pattern involves the use of a binary solvent blend using a sulfone, such as sulfolane (SL), or a cyclic carbonate, such as ethylene carbonate, in combination with an ester, such as methyl acetate (MA). While all ratios of these binary blends give dual graphite capacity, the ratio of two parts sulfone or cyclic carbonate to one part ester by weight is the most desirable.
- a sulfone such as sulfolane (SL)
- a cyclic carbonate such as ethylene carbonate
- ester such as methyl acetate
- sulfone and carbonate blends i.e. SL:PC at 25:75 to 75:25, or
- ethers such as diethyl or 2-methoxyethyl
- esters including cyclic esters (for example GBL) cyclic carbonates or acyclic carbonates
- nitriles for example, propionitrile or 3- methoxypropionitrile
- sulfones for example, sulfolane, ethyl methyl sulfone, 3-methyl sulfolane, ethyl isopropyl sulfone, etc.
- sulfoxides such DMSO
- sulfites such as dimethyl sulfite
- ketones such as MEK
- furans for example, THF or dioxane
- Organophosphates such as TEPO.
- the most preferred solvents are EC, PC, DMC, DEC, GBL, SL, EMS, MSL, EMC, MA, TEPO, and GS.
- the least preferred solvents are MEK, MIPK, MF, EA, DMS, DG, DEE, MTHF, and BST.
- EC:DMC:TEPO especially 67:28:5
- EC:DMC:GLN especially 67:28:5
- Electrolytes with high anodic voltages have always been of interest in electrochemical batteries. Dual graphite systems also require high voltage stability. Higher anodic voltage stability provides the dual graphite systems with less solvent degradation which increases cycle life of a cell, and allows for higher possible charge voltages increasing various cell performances such as energy density by increasing the midpoint voltage on discharge. Testing of voltage stability in an electrolyte for use in a dual graphite cell must occur in a dual graphite cell. These test cells then have a graphite working electrode and a graphite counter electrode, while the reference electrode used is lithium metal.
- the following single solvents with at least 25wt% salt are representative of appropriate voltage stability materials: PC (5V), EC (>5.5V), DMC (4.9V), SL(>5.5V), GS(4.6V), DEE (5.3V), GBL(5.5V).
- the solvents listed are representative of compounds of that class; for instance DEC & DMC are both acyclic carbonates and both are stable to 4.9V.
- additives of 10 wt% or less can be used with single solvents without detrimental affects on stability. Additional patterns in dual graphite voltage stability data are seen in binary solvent blends. For example, binary blends of one acyclic and one
- cyclic carbonate provide similar voltage stability results at all blend ratios.
- One example is EC: DMC (ethylene carbonate:dimethyl carbonate) with blends from 10:90 to 90:10 by weight with 15wt% LiCIO4 achieving approximately 4.9V, the preferred ratio being 90:10 with a stability of 5.3V.
- Another binary blend pattern is that of a mixture of 2 cyclic carbonates.
- One example is EC:PC 33:67 by weight with 15wt% LiCIO4 achieving at least 5.5V stability; other blends from 10:90 to 90:10 also achieve stability over 5V.
- Another binary blend pattern example involves the use of a binary solvent blend using a sulfone, such as sulfolane (SL), or a cyclic carbonate, such as ethylene carbonate, in combination with an ester, such as methyl acetate (MA). While all ratios of these binary blends give voltage stability greater than 5V, the ratio of 2 parts sulfone or cyclic carbonate to 1 part ester by weight is the most desirable.
- a sulfone such as sulfolane (SL)
- a cyclic carbonate such as ethylene carbonate
- ester such as methyl acetate
- sulfone and carbonate blends i.e. SLPC at 25:75 to 75:25, or SLDMC at 35:65, or Ethyl Methyl
- Sulfone:DMC at 50:50 sulfone and nitrile blends (i.e. SL:PN at 90:10), cyclic ester and carbonate blends (i.e. gamma-butyrolactone:DMC at 50:50), EC/PC/TEPO (19:76:5), EC/PC/MA (9:76:15), PC/TEPO (50:50),SL/EC/DMC (6:70:24), and EMC/PC/MA (9:67:24).
- the most preferred salts for use in dual graphite systems are, in order of preference, LiCIO4, LiPF6, LiBF4, UCF3SO3, or mixtures thereof.
- Least preferred salts are UCF3CO2, LiAsF6, LiCI, LiBr, Lil, LiSCN.
- the preferred salt concentration in dual graphite cells is between 15wt% and saturation.
- the most preferred salt concentration range is from 15 to 40wt% of the electrolyte.
- Another concern with regard to the energy storage cell is the total weight of the cell. It is therefore necessary to determine methods and mechanisms for limiting the weight of the cell.
- One method of maintaining electrolyte concentrations during charge and discharge, and to improve cell energy density is to remove the excess solvent from a dual graphite cell. This can be accomplished with an electrolyte recirculation system.
- all inactive materials have to be eliminated or reduced to minimize cell weight.
- these materials include the current collector materials, separator, solvent, and packaging.
- the only active materials that contribute directly to cell capacity are the carbonaceous fibers and the salt.
- the largest inactive weight contributor is the solvent in the electrolyte solution, which is required to carry the salt. Without a material to aid in ion transfer (such as an organic solvent, ionic liquid, gel, or polymer) the system does not work, since this is the mechanism for intercalation into the graphite materials. Reducing the solvent
- the salt can come out of solution or its concentration can be too high and thereby reducing the electrolyte conductivity. The more conductive the electrolyte, the more mobile the ions are.
- an electrolyte recirculation system can be used. This is a system that allows a cell to be continually cycled at the most conductive salt concentration.
- the recirculation system is designed to replenish and to remove the salt as needed to maintain maximum cell conductivity, which in turn minimizes cell resistance.
- This system requires a concentration monitor which monitors the salt concentration and allows salt to be removed or added to the electrolyte as needed using a pump.
- the system also requires that a salt reservoir be maintained which stores any unused salt.
- the circulation system adds salt at that time.
- the circulation system removes the excess salt from the cell and stores it in the salt reservoir. This method reduces the required solvent weight, while maintaining optimal dual graphite cell conditions.
- One circulation system can be tied to one or multiple dual graphite cells or batteries.
- the electrolyte recirculating system optimizes the cell capacity and the energy density of a dual graphite energy storage system, because the recirculation creates the most conductive salt concentrations without ever depleting the salt supply or ions in the energy storage device.
- the system replenishes and removes salt as needed to maximize cell conductivity which in turn minimizes cell resistance.
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Abstract
There is provided an electrolyte recirculation system including a salt concentration monitor, a pump, and a salt reservoir. Also provided by the present invention is an electrolyte for use in a dual graphite cell, the electrolyte being made of a solvent that dissolves at least 15 wt.% salt. There is also provided an electrolyte for use in a dual graphite cell, the electrolyte stable above 5 V. Also provided is an electrolyte for use in a dual graphite cell, the electrolyte including a multiple solvent electrolyte that dissolves in at least 15 wt.% LiCLO4.
Description
ELECTROLYTES FOR DUAL GRAPHITE ENERGY STORAGE SYSTEM
BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
The present invention relates to energy storage cells. More specifically, the present invention relates to dual graphite energy storage cells.
2. DESCRIPTION OF RELATED ART
The nature of dual graphite energy storage systems require that an electrolyte be chosen specifically for it's use. The carbonaceous material and electrolyte chosen for dual graphite systems are used strictly to intercalate and deintercalate both cations and anions at two different electrodes. The ions are strictly drawn out of the electrolyte solution for intercalation, and never from one electrode to the other. The cations migrate and intercalate into one electrode at the same time the anions migrate and intercalate into the other electrode. The reverse process also occurs simultaneously. This explains why many skilled in the art refer to this technology as dual intercalating. Dual graphite, or dual intercalating, energy
storage systems are not dependent upon an electrochemical reaction. These systems also blur the lines of what are commonly used terms of anode or cathode. Instead, those skilled in the art of dual graphite systems refer to the electrodes as "anion intercalating fiber" and "cation intercalating fiber".
The materials used in dual graphite systems are chosen with different requirements than seen in much of the prior art. United States Patent Number 5,993,997, for instance, describes the use of a carbon compound material capable of occluding and discharging lithium (or doping/de-doping) which is then shuttled to the negative electrode composed mainly of a carbon material that intercalates and deintercalates the lithium in opposition to the reaction occurring at the opposite electrode. This patent is typical of the prior art. The common rechargeable energy storage systems, such as Li-ion, NiCd, and NiMH, do require an electrochemical reaction as the technology basis. The dual graphite energy storage system is very different as described previously. It is easy to see why, while still referred to as a battery, dual graphite systems do not fit the well known, and well used, term of "an electrochemical cell", and in fact, while the ability to store energy does fit the definition of a battery, the dual graphite systems to do not adhere to the stricter more detailed definitions of batteries that most in the battery art are familiar with using.
In the prior art, solvents to be used in electrolytes for dual graphite cells were mostly chosen for application testing because they were common in the battery industry for other technologies. Only United States Patent Numbers 4,830,938, and 4,865,931 , and the references to Dahn et al., 2000, and Steel et al., 2000, attempt to test and explain electrolytes in a full dual graphite cell that uses the technology in the same format as a true dual graphite cell with both electrodes made from carbonaceous material. Other references in the prior art refer to the dual intercalating/graphite system. However, these references fail to test usefulness and neglect to discuss theories on electrolyte uses in a full dual graphite cell. Instead testing and resulting assumptions were based on half cell configurations, and testing was performed on properties, such as stability and capacity, in an exclusionary format.
The electrolytes and carbonaceous materials used in dual graphite systems require a unique selection process that is inherent with the technology, since all cell component requirements are interdependent. Through extensive testing, the inventors have proven that the results of individual half cells do not predict the final result of a full dual graphite cell. All components in the dual graphite technology are interdependent, including the cation intercalating carbon fiber, the anion intercalating carbon fiber, and the electrolyte which is composed of an ionizable salt and its concentration, and
the solvent. Therefore, the results of the prior art are not indicative of results in a full dual graphite cell.
Energy storage, especially in dual graphite systems, is greatly enhanced by the proper selection of electrolytes. Increasing the electrolyte capabilities means that less volume and weight of the material can be required to achieve more energy storage. This in turn increases the entire device's energy density giving the device more energy per weight and volume. In addition, less total solvent material in the device reduces the total cost of device. Through an understanding of relatively concentrated electrolytes and specifically designed test procedures, the vast options of solvents is reduced to a few reasonable options for use in a dual intercalating/graphite energy storage system. It would therefore be useful to determine additional solvents and solutions that can be used as electrolytes for dual graphite cells.
Additionally, since each of the components of a dual graphite cell are interdependent, it is imperative that the right amounts of each are found in the cell. An improper balance can both limit the functionality of the dual graphite cell and potentially inhibit all dual graphite cell function. While it is imperative to maintain this balance, there is also concern with limiting the weight of the dual graphite cell. This can only occur by limiting the amount of components which are included in the dual graphite cell.
Various references in the prior art have offered suggestions for overcoming these obstacles. For example, United States Patent Numbers 5,061 ,578, to Kozuma et al., 5,340,667, to Stinson et al., and 5,543,243, to Brecht all disclose recirculation patterns for batteries. However, all of these patents disclose recirculation methods for maintaining proper volume of electrolytes within the battery. There is no disclosure of a system for monitoring the concentration of electrolytes within the battery. While the patents disclose methods for maintaining the proper volume of electrolytes in the battery, they do not disclose a method for limiting the amount of electrolyte and accordingly do not limit the weight of the battery.
It would therefore be useful to develop a system for maintaining proper electrolyte concentrations in a battery. It would also be useful to develop a method for limiting the weight of batteries.
SUMMARY OF THE INVENTION
According to the present invention, there is provided an electrolyte recirculation system including a salt concentration monitor, a pump, and a salt reservoir. Also provided by the present invention is an electrolyte for use in a dual graphite cell, the electrolyte being made of a solvent that dissolves greater than 15 wt% salt. There is also provided an
electrolyte for use in a dual graphite cell, the electrolyte being made of a solvent which is stable above 5 V. Also providing is an electrolyte for use in a
dual graphite cell, the electrolyte including a multiple solvent electrolyte that dissolves in at least 15 wt% LiCIO4.
DESCRIPTION OF THE DRAWINGS
Other advantages of the present invention are readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawing wherein:
Figure 1 is a graph showing electrolyte characteristics by the anion capacity versus conductivity of the electrolytes.
DETAILED DESCRIPTION OF THE INVENTION
Generally, the present invention provides an electrolyte recirculation system for maintaining proper electrolyte concentration. The electrolyte recirculation system includes a salt concentration monitor, a pump and a salt reservoir.
The dual graphite system requires specific electrolytes for optimal results. While a wide range of options exist, extensive appropriate testing,
theoretical design, and other factors help to design an electrolyte that is most appropriate for the dual graphite system. Testing for any, or any number of, properties is always performed using a complete dual graphite cell or battery system with a design of experiment in place. Data analysis is accomplished through extensive statistical analysis and patterns thus seen where possible. The other factors involved are those set by the inventors as reasonable constraints for consumer goods and performance criteria. These include items such as safety, salt dissolution capability, conductivity, voltage stability, and high capacity (anionic and cationic). Therefore, salts chosen for use in dual graphite electrolytes must be readily ionizable, at least relatively voltage stable, dissolvable in the chosen solvent to a minimum of 15 wt% (depending upon cell design), and intercalatable. Also, the solvents chosen for use in dual graphite electrolytes must support the above needs of the salt, in addition to itself having a voltage stability that is appropriate for the dual graphite system.
In-depth studies of salts, solvents, and electrolytes (salt + solvent) have been performed by numerous entities, while the knowledge on high concentration electrolytes, 1M solutions and greater, in terms of precise structure is still relatively unknown in the art. The use of some simple models is beneficial when relating these high concentration electrolytes to use in a dual graphite system.
Dipole moments aηd numerous other physical properties of solvents have been considered to explain the behavior of low concentration, less than
1 M, electrolytes. However, low concentration electrolytes have multiple interactions that make the physical chemistry difficult to pinpoint and anion capacity is rarely the focus.
A pattern has been found in electrolytes with salt concentrations of 25 weight percent and greater. At these high concentrations, single solvents and the interactions with the salts to provide anion intercalation have been shown to be tied very closely to the solvent dipole moment and the electrolyte conductivity. Following a few easily measurable or calculable physical properties there is provided a model that can be run on any candidate solvent to determine if the solvent has the ability to give the desired capacity results without having to spend time, money and materials to test every imaginable solvent in a dual graphite cell. The single solvent electrolyte systems that have been proven to provide dual graphite capacity for anion and cation intercalation must meet the following qualifications.
1. Only solvents that dissolve at least 25wt% salt are used for capacity and conductivity measurements. 2. Acyclic solvents with dipole moments of less than 2.0 dynes, which are measured or calculated using the DelRe model or CNDO open shell model, that when blended with the salt have a conductivity of greater than 0.5mS/cm. Examples of acyclic solvents include, but are not limited to,
dimethyl carbonate, dimethyl sulfite, methyl acetate, and ethyl methyl carbonate.
3. Cyclic solvents with dipole moments between 7.0 and 4.5 dynes, are measured or calculated using the DelRe model or CNDO open shell model, that when blended with the salt have a conductivity of greater than 2.0mS/cm. Examples of cyclic solvents include, but are not limited to, sulfolane, glycol sulfite, and propylene carbonate.
4. Benzene based compounds studied to date have no dual graphite capacity, in compounds such as pyridine (PY) and toluene (TL) these cyclic solvents fall out of the required dipole moment requirements (PY's is around 2 dynes and TL is around 1 dyne). Other benzene base compounds, such as nitrobenzene (NB), do not dissolve the required amount of salt.
When a new sample is investigated, a structure is drawn with some modeling software (such as ChemSW ®) and the dipole moment is calculated or it can be experimentally measured. If the dipole moment does not meet the requirements for the structure type, it is not pursued as a capacity enhancing solvent or capacity additive for dual graphite system electrolytes. If the dipole moment does meet the requirements for the structure type, a small electrolyte sample is prepared and conductivity measured. A dual graphite cell is built for capacity measurement only if the requirements are met. Capacity enhancing solvents for dual graphite cells meet these requirements: acyclic compounds have <2D dipole, >0.5mS/cm conductivity
and are able to solubilize at least 25wt% salt; cyclic solvents have 4.5 to 7D dipole, >2mS/cm conductivity, and do not contain a benzene ring and be able to solubilize at least 25wt% salt.
Trends can also be seen in carbonate solvent compounds and dual graphite anion capacity. Longer chain acyclic carbonates produce less capacity, lower conductivity, and have lower voltage stability than their shorter acyclic counterparts.
Various additives can be mixed in small portions with the single solvent compounds described above without detrimentally affecting the capacity performance. Additives, including non-flammable additives like TEPO (triethylphosphate), or conductive additives like PN (propionitrile); while none of these additives meet the model requirements for capacity enhancement as single solvents themselves, nor do they achieve reasonable capacity upon testing, when used as additives in 10wt% or less quantities are not detrimental to the capacity measured in the supporting solvent (i.e. SL alone measures at least 160mAh/g capacity and when 10wt% TEPO is added to the SL the capacity is the same). In fact they can occasionally improve capacity achieved in the supporting solvent.
Additional patterns in dual graphite capacity data are seen in multiple solvent blends. For example, binary blends of one acyclic and one cyclic
carbonate provide reasonable capacity at all blend ratios. One example is EC:DMC (ethylene carbonate:dimethyl carbonate) with blends from 10:90 to 90:10 by weight with 15wt% LiCIO4 achieving over 100mAh/g capacity, the preferred ratio being 50:50 with capacities over 180mAh/g. Another binary blend pattern is that of two cyclic carbonates mixed together. One example is EC:PC (PC=propylene carbonate)10:90 by weight with 15wt% LiCIO4 achieving at least 160mAh/g anion capacity; other blends from 10:90 to 90:10 also achieve over 100mAh/g capacity.
Another binary blend pattern involves the use of a binary solvent blend using a sulfone, such as sulfolane (SL), or a cyclic carbonate, such as ethylene carbonate, in combination with an ester, such as methyl acetate (MA). While all ratios of these binary blends give dual graphite capacity, the ratio of two parts sulfone or cyclic carbonate to one part ester by weight is the most desirable.
Other preferred binary blends for a dual graphite/intercalation cell include: sulfone and carbonate blends (i.e. SL:PC at 25:75 to 75:25, or
SLDMC at 35:65, or Ethyl Methyl Sulfone:DMC at 50:50), sulfone and nitrile blends (i.e. SL:PN at 90:10), cyclic ester and carbonate blends (i.e. gamma- butyrolactone:DMC at 50:50).
Many examples of higher order blends for use in the dual graphite cell also exist. They are composed of the following types of compounds: ethers, such as diethyl or 2-methoxyethyl): amides(like dimethyl acetamide or dimethyl formamide); esters including cyclic esters (for example GBL) cyclic carbonates or acyclic carbonates; nitriles (for example, propionitrile or 3- methoxypropionitrile); sulfones (for example, sulfolane, ethyl methyl sulfone, 3-methyl sulfolane, ethyl isopropyl sulfone, etc.); sulfoxides (such DMSO); sulfites (such as dimethyl sulfite); ketones (such as MEK); and furans (for example, THF or dioxane). Organophosphates (such as TEPO). The most preferred solvents are EC, PC, DMC, DEC, GBL, SL, EMS, MSL, EMC, MA, TEPO, and GS. The least preferred solvents are MEK, MIPK, MF, EA, DMS, DG, DEE, MTHF, and BST.
There are several tertiary blends of special interest for capacity in dual graphite cells. They include various ratio blends of SL:EC:DMC (especially
6:70:24), EC:DMC:TEPO (especially 67:28:5), EC:DMC:GLN (especially
49:49:2), SL:MA:PC (15:15:70); EC:PC:MA (9:76:15); SL:MA:DMC
(15:15:70); EMC:PC:MA (9:67:24); and EC:PC:TEPO (19:76:5).
Another pattern seen in all electrolytes with conductivities between about 6.2 and about 7.7mS/cm is that they consistently achieve anion capacities greater than 100Ah/g. This is shown in Figure 1.
Electrolytes with high anodic voltages have always been of interest in electrochemical batteries. Dual graphite systems also require high voltage stability. Higher anodic voltage stability provides the dual graphite systems with less solvent degradation which increases cycle life of a cell, and allows for higher possible charge voltages increasing various cell performances such as energy density by increasing the midpoint voltage on discharge. Testing of voltage stability in an electrolyte for use in a dual graphite cell must occur in a dual graphite cell. These test cells then have a graphite working electrode and a graphite counter electrode, while the reference electrode used is lithium metal. This test set up portrays the true activities of cell components in a dual graphite environment. Anion intercalation voltages depend upon the anion used; they are generally between 3.9 and 4.9V in a dual graphite system, this is therefore the minimum voltage stability that makes a solvent useful.
The following single solvents with at least 25wt% salt are representative of appropriate voltage stability materials: PC (5V), EC (>5.5V), DMC (4.9V), SL(>5.5V), GS(4.6V), DEE (5.3V), GBL(5.5V). The solvents listed are representative of compounds of that class; for instance DEC & DMC are both acyclic carbonates and both are stable to 4.9V. As is the case with capacity, additives of 10 wt% or less can be used with single solvents without detrimental affects on stability.
Additional patterns in dual graphite voltage stability data are seen in binary solvent blends. For example, binary blends of one acyclic and one
cyclic carbonate provide similar voltage stability results at all blend ratios. One example is EC: DMC (ethylene carbonate:dimethyl carbonate) with blends from 10:90 to 90:10 by weight with 15wt% LiCIO4 achieving approximately 4.9V, the preferred ratio being 90:10 with a stability of 5.3V. Another binary blend pattern is that of a mixture of 2 cyclic carbonates. One example is EC:PC 33:67 by weight with 15wt% LiCIO4 achieving at least 5.5V stability; other blends from 10:90 to 90:10 also achieve stability over 5V.
Another binary blend pattern example involves the use of a binary solvent blend using a sulfone, such as sulfolane (SL), or a cyclic carbonate, such as ethylene carbonate, in combination with an ester, such as methyl acetate (MA). While all ratios of these binary blends give voltage stability greater than 5V, the ratio of 2 parts sulfone or cyclic carbonate to 1 part ester by weight is the most desirable.
Other preferred blends for a dual graphite/intercalation cell with reasonable stability include, but are not limited to: sulfone and carbonate blends (i.e. SLPC at 25:75 to 75:25, or SLDMC at 35:65, or Ethyl Methyl
Sulfone:DMC at 50:50), sulfone and nitrile blends (i.e. SL:PN at 90:10), cyclic ester and carbonate blends (i.e. gamma-butyrolactone:DMC at 50:50),
EC/PC/TEPO (19:76:5), EC/PC/MA (9:76:15), PC/TEPO (50:50),SL/EC/DMC (6:70:24), and EMC/PC/MA (9:67:24).
The most preferred salts for use in dual graphite systems are, in order of preference, LiCIO4, LiPF6, LiBF4, UCF3SO3, or mixtures thereof. Least preferred salts are UCF3CO2, LiAsF6, LiCI, LiBr, Lil, LiSCN. The higher the salt concentration, the higher the possible dual graphite battery energy density. The preferred salt concentration in dual graphite cells is between 15wt% and saturation. The most preferred salt concentration range is from 15 to 40wt% of the electrolyte.
Another concern with regard to the energy storage cell is the total weight of the cell. It is therefore necessary to determine methods and mechanisms for limiting the weight of the cell. One method of maintaining electrolyte concentrations during charge and discharge, and to improve cell energy density is to remove the excess solvent from a dual graphite cell. This can be accomplished with an electrolyte recirculation system. To optimize a cell's energy density, all inactive materials have to be eliminated or reduced to minimize cell weight. In the dual graphite energy storage system these materials include the current collector materials, separator, solvent, and packaging. The only active materials that contribute directly to cell capacity are the carbonaceous fibers and the salt. The largest inactive weight contributor is the solvent in the electrolyte solution, which is required to carry
the salt. Without a material to aid in ion transfer (such as an organic solvent, ionic liquid, gel, or polymer) the system does not work, since this is the mechanism for intercalation into the graphite materials. Reducing the solvent
quantity, however, also means reducing the amount of salt. Otherwise, the salt can come out of solution or its concentration can be too high and thereby reducing the electrolyte conductivity. The more conductive the electrolyte, the more mobile the ions are.
In order to maximize the energy density of a cell; one has to maximize salt concentration and at the same time minimize solvent weight without any conductivity loss. To minimize the amount of solvent required to carry the salt, but still provide the cell with the appropriate amount of ions for intercalation, an electrolyte recirculation system can be used. This is a system that allows a cell to be continually cycled at the most conductive salt concentration. The recirculation system is designed to replenish and to remove the salt as needed to maintain maximum cell conductivity, which in turn minimizes cell resistance. This system requires a concentration monitor which monitors the salt concentration and allows salt to be removed or added to the electrolyte as needed using a pump. The system also requires that a salt reservoir be maintained which stores any unused salt. During charge, as the anions and cations are intercalating into the graphite fibers, salt concentration is reduced in the electrolyte, therefore the circulation system adds salt at that time. During discharge, as ions are deintercalating, the salt
concentration increases; therefore the circulation system removes the excess salt from the cell and stores it in the salt reservoir. This method reduces the required solvent weight, while maintaining optimal dual graphite cell conditions. One circulation system can be tied to one or multiple dual graphite cells or batteries. The electrolyte recirculating system optimizes the cell capacity and the energy density of a dual graphite energy storage system, because the recirculation creates the most conductive salt concentrations without ever depleting the salt supply or ions in the energy storage device. The system replenishes and removes salt as needed to maximize cell conductivity which in turn minimizes cell resistance.
Throughout this application, various publications, including United States patents, are referenced by author and year and patents by number. Full citations for the publications are listed below. The disclosures of these publications and patents in their entireties are hereby incorporated by reference into this application in order to more fully describe the state of the art to which this invention pertains.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation.
Obviously, many modifications and variations of the present invention
are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention can be practiced otherwise than as specifically described.
Insert Table 1 List of Solvent Abbreviations
AN Acβtonitrile
BST 1 ,4-Sutane sultonβ
DEC Diethyl Carbonate
DEE Diethyl ether
DG Diglyme (or 2-methoxyethyl ether)
DMA Dimethyl acetamide
DMC Dimethyl Carbonate
DME Dimethoxyethane (or Glyme)
DMEU Dimethyl-2-imidazolidinoπe (or Dimethylθthyleπe urea)
DMF Dimethyl formamide
DMS Dimethyl sulfite
DMSO Dimethylsulfoxide
EA Ethyl acetate
EC Ethylene Carbonate
EIS Ethyl isopropyl sulfone
EMC Ethyl methyl carbonate
EMS Ethyl methyl sulfone
ESS Ethyl sec-butyl sulfone
GBL γ-Butrylactone
GLN Glutaronrtnle
GS Glycol sulfite
MA Methyl Acetate
MEK Methyl ethyl ketoπe
MF Methyl Formate
MIPK Methyl isopropyl ketone
MPN 3-Methoxypropiαπitrile
MSL 3-Methyl sulfolane
MTHF 2-Methyl tetrahydrofuran
NB Nitrobenzene
NE Nitroethaπe
NM Nitramethane
NMO N-methyl-2-oxazolidinone
NMP N-methyl-2-ρyrrolϊdinone
PC Propylene Carbonate
PN Propionitrile
PY Pyridine
SL Sulfolane
TEP Triethylphosphite
TEPO Triethylphosphate
THF Tetrahydrofuran
TL Toluene
TMSO Tetramethylene sulfoxidθ
TMU Teiramethyl urea
REFERENCES
U.S. Patent Documents
4,830,938 5/1989
4,865,931 9/1989
5,993,997
Other References
1 Dahn, J.R. and Steel, J.A., Energy and capacity projections for practical dual- graphite cells, Journal of The Electrochemical Society, Vol. 147, No. 3, 2000, p899-901.
2 Steel, J.A. and Dahn, J.R., Electrochemical intercalation of PF6 into graphite, Journal of The Electrochemical Society, Vol. 147, No. 3, 2000, p892-898.
3 Santhanam, R. and Noel, M., Electrochemical intercalation of ionic species of tetrabutylammonium perchlorate on graphite electrodes. A potential dual- intercalation battery system, Journal of Power Sources, Vol. 56, 1995, p101- 105.
4 Santhanam, R. and Noel, M., Electrochemical intercalation of cationic and anionic species from a lithium perchlorate-propylene carbonate system-a rocking-chair type of dual-intercalation system, Journal of Power Sources, Vol. 76, 1998, p147-152.
5 Noel, M., and Santhanam, R., Electrochemistry of graphite intercalation compounds, Journal of Power Sources, Vol. 72, 1998, p53-65.
6 Santhanam, R. and Noel, M., Influence of polymeric binder on the stability and intercalation/de-intercalation behaviour of graphite electrodes in non- aqueous solvents, Journal of Power Sources, Vol. 63, 1996, p1-6.
7 Santhanam, R. and Noel, M., Effects of solvents on the intercalation/de- intercalation behaviour of monovalent ionic species from non-aqueous solvents on polypropylene-graphite composite electrode, Journal of Power Sources, Vol. 63, 1996, p1-6.
8 Xu, Kang, et. al., Toward reliable values of electrochemical stability limits for electrolytes, Journal of The Electrochemical Society, Vol. 46, No. 11 , 1999, p4172-4178.
Claims
1. An electrolyte for use in a dual graphite cell, said electrolyte comprising a solvent that dissolves at least 25 wt% salt.
2. The electrolyte according to claim 1 , wherein said solvent is an acyclic solvent.
3. The electrolyte according to claim 2, wherein said acyclic solvent has dipole movements of less than 2.0 dynes.
4. The electrolyte according to claim 2, wherein said acyclic solvent has a conductivity of greater than 0.5 mS/cm.
5. The electrolyte according to claim 3, wherein said acyclic solvent is selected from the group consisting essentially of dimethyl carbonate, dimethyl sulfite, methyl acetate, and ethyl methyl carbonate.
6. The electrolyte according to claim 1 , wherein said solvent is a cyclic solvent.
7. The electrolyte according to claim 6, wherein said cyclic solvent has dipole movements in the range of 7.0 and 4.5 dynes.
8. The electrolyte according to claim 6, wherein said cyclic solvent has a conductivity of greater than 2mS/cm.
9. The electrolyte according to claim 8, wherein said cyclic solvent is selected from the group consisting essentially of sulfolane, glycol sulfite, propylene carbonate, and ethylene carbonate.
10. An electrolyte for use in a dual graphite cell, said electrolyte comprising a solvent stable above 5 V.
11. An electrolyte recirculation system comprising: a salt concentration monitor; a pump; and a salt reservoir.
12. An electrolyte for use in a dual graphite cell, said electrolyte comprising a multiple solvent electrolyte that dissolves at least 15 wt% LiCIO4.
13. The electrolyte according to claim 12, wherein said multiple electrolyte solvent is made of a blend of at least two solvents selected from the group consisting essentially of ethers, amides, esters including cyclic esters, cyclic carbonates or acyclic carbonates, nitriles, sulfones, sulfoxides, sulfites, ketones, furans, and organophosphates.
14. The electrolyte according to claim 12, wherein said multiple electrolyte solvent is made of one acyclic carbonate or cyclic carbonate and one cyclic carbonate.
15. The electrolyte according to claim 12, wherein said binary solvent ranges from 10 parts carbonate:90 parts carbonate to 90 parts carbonate: 10 parts carbonate.
16. The electrolyte according to claim 12, wherein said electrolyte is made of two parts sulfone or carbonate and one part ester.
17. The electrolyte according to claim 12, wherein said solvent is a blend of at least two solvents, said blend being selected from the group consisting essentially of S DMC (35:65), SL:EC:DMC (6:70:24),
EC:DMC:TEPO (67:28:5), SL:MA:PC (15:15:70), EC:PC:MA (9:76:15), SL:MA:DMC (15:15:70), EC:PC:TEPO (19:76:5), EMC:PC:MA (9:67:24), and EC:DMC:GLN (49:49:2).
18. The electrolyte according to claim 12, wherein said electrolyte has a conductivity between 6.7 and 7.7 mS/cm.
19. The electrolyte according to claim 12, wherein said electrolyte includes a salt selected from the group consisting essentially of LiCIO4, LiPF6, LiBF4, LiCF3SO3, and mixtures thereof in a concentration of at least 15wt%.
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17817700P | 2000-01-26 | 2000-01-26 | |
| US17821700P | 2000-01-26 | 2000-01-26 | |
| US17824100P | 2000-01-26 | 2000-01-26 | |
| US178217P | 2000-01-26 | ||
| US178241P | 2000-01-26 | ||
| US178177P | 2000-01-26 | ||
| PCT/US2001/002533 WO2001056101A1 (en) | 2000-01-26 | 2001-01-26 | Electrolytes for dual graphite energy storage system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1183746A1 true EP1183746A1 (en) | 2002-03-06 |
Family
ID=27390937
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01908719A Withdrawn EP1171923A1 (en) | 2000-01-26 | 2001-01-26 | Carbon fibers for dual graphite batteries |
| EP01903331A Withdrawn EP1183746A1 (en) | 2000-01-26 | 2001-01-26 | Electrolytes for dual graphite energy storage system |
| EP01903357A Withdrawn EP1180067A4 (en) | 2000-01-26 | 2001-01-26 | Low resistance electrical & thermal bond and method of making same |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01908719A Withdrawn EP1171923A1 (en) | 2000-01-26 | 2001-01-26 | Carbon fibers for dual graphite batteries |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01903357A Withdrawn EP1180067A4 (en) | 2000-01-26 | 2001-01-26 | Low resistance electrical & thermal bond and method of making same |
Country Status (5)
| Country | Link |
|---|---|
| EP (3) | EP1171923A1 (en) |
| JP (3) | JP2003521102A (en) |
| AU (3) | AU2001236560A1 (en) |
| CA (3) | CA2368680A1 (en) |
| WO (3) | WO2001054856A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5517508A (en) * | 1994-01-26 | 1996-05-14 | Sony Corporation | Method and apparatus for detection and error correction of packetized digital data |
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|---|---|---|---|---|
| US20040013946A1 (en) * | 2002-07-15 | 2004-01-22 | Ube Industries, Ltd. | Non-aqueous electrolytic solution and lithium battery |
| ATE517445T1 (en) * | 2005-03-31 | 2011-08-15 | Firefly Energy Inc | POWER CARRIER FOR AN ENERGY STORAGE DEVICE |
| GB2469449B (en) * | 2009-04-14 | 2014-06-04 | Energy Control Ltd | Connecting structure for exteriorly connecting battery cells |
| DE102011054122A1 (en) * | 2011-09-30 | 2013-04-04 | Westfälische Wilhelms Universität Münster | Electrochemical cell |
| EP2716482A3 (en) | 2012-10-03 | 2016-08-31 | Dana Limited | Hybrid drivetrain and method of operation thereof |
| JP2014130719A (en) * | 2012-12-28 | 2014-07-10 | Ricoh Co Ltd | Nonaqueous electrolyte storage element |
| US9509017B2 (en) * | 2014-07-22 | 2016-11-29 | John E. Stauffer | Lithium storage battery |
| AU2017260086A1 (en) | 2016-05-04 | 2018-11-22 | Somnio Global Holdings, Llc | Additive fabrication methods and devices for manufacture of objects having preform reinforcements |
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| DE3142091C2 (en) * | 1981-10-23 | 1984-05-30 | Deutsche Automobilgesellschaft Mbh, 7000 Stuttgart | Method for producing a stable connection between an electrode frame made of a metallized fiber body and a current conductor tab |
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-
2001
- 2001-01-26 CA CA002368680A patent/CA2368680A1/en not_active Abandoned
- 2001-01-26 AU AU2001236560A patent/AU2001236560A1/en not_active Abandoned
- 2001-01-26 CA CA002365631A patent/CA2365631A1/en not_active Abandoned
- 2001-01-26 WO PCT/US2001/002634 patent/WO2001054856A1/en not_active Ceased
- 2001-01-26 AU AU2001231161A patent/AU2001231161A1/en not_active Abandoned
- 2001-01-26 WO PCT/US2001/002778 patent/WO2001056100A1/en not_active Ceased
- 2001-01-26 JP JP2001555155A patent/JP2003521102A/en not_active Withdrawn
- 2001-01-26 EP EP01908719A patent/EP1171923A1/en not_active Withdrawn
- 2001-01-26 AU AU2001231185A patent/AU2001231185A1/en not_active Abandoned
- 2001-01-26 EP EP01903331A patent/EP1183746A1/en not_active Withdrawn
- 2001-01-26 CA CA002365630A patent/CA2365630A1/en not_active Abandoned
- 2001-01-26 WO PCT/US2001/002533 patent/WO2001056101A1/en not_active Ceased
- 2001-01-26 JP JP2001554826A patent/JP2003520687A/en not_active Withdrawn
- 2001-01-26 JP JP2001555154A patent/JP2003521101A/en not_active Withdrawn
- 2001-01-26 EP EP01903357A patent/EP1180067A4/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0156101A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5517508A (en) * | 1994-01-26 | 1996-05-14 | Sony Corporation | Method and apparatus for detection and error correction of packetized digital data |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2003520687A (en) | 2003-07-08 |
| EP1180067A4 (en) | 2004-03-31 |
| AU2001231161A1 (en) | 2001-08-07 |
| EP1171923A1 (en) | 2002-01-16 |
| WO2001054856A1 (en) | 2001-08-02 |
| AU2001236560A1 (en) | 2001-08-07 |
| EP1180067A1 (en) | 2002-02-20 |
| AU2001231185A1 (en) | 2001-08-07 |
| JP2003521101A (en) | 2003-07-08 |
| JP2003521102A (en) | 2003-07-08 |
| WO2001056101A1 (en) | 2001-08-02 |
| CA2368680A1 (en) | 2001-08-02 |
| WO2001056100A1 (en) | 2001-08-02 |
| CA2365630A1 (en) | 2001-08-02 |
| CA2365631A1 (en) | 2001-08-02 |
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