EP1180600B1 - Measurement and control procedure for the instantaneous flow of a centrifugal pump - Google Patents
Measurement and control procedure for the instantaneous flow of a centrifugal pump Download PDFInfo
- Publication number
- EP1180600B1 EP1180600B1 EP01117988A EP01117988A EP1180600B1 EP 1180600 B1 EP1180600 B1 EP 1180600B1 EP 01117988 A EP01117988 A EP 01117988A EP 01117988 A EP01117988 A EP 01117988A EP 1180600 B1 EP1180600 B1 EP 1180600B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- impeller
- pump
- plant
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
Definitions
- the invention relates to a method for determining the delivered by an impeller flow rate of a conveyor system integrated in a centrifugal pump, wherein carried out within the conveyor system pressure measurements are assigned by a Ausretelogik respectively corresponding determined in an original measurement flow rates.
- This type of flow rate determination is basically from the US 4,821,580 known.
- the device taught In the device taught there measurements of the pressure in the area in front of the suction line of a centrifugal pump and in the pressure line are made.
- the detected pressures are stored and optionally evaluated together with other inputs for the determination of certain data, such as the flow rate.
- the type of measurement used here is comparable with a determination of the pump characteristic curve on a test bench.
- the disadvantage of the fact that the influence of the pump housing is included in the measurement and thereby results in an unstable or flat characteristic. This leads due to lack of clarity to inaccuracies in the flow rate determination.
- the invention has for its object to provide a method of the type mentioned above and a device using this method, which provide an accurate determination of the flow rate even with unstable or flat pump characteristics fulfillment of the basic requirement of low cost.
- the stated object is achieved in that is used to determine the flow rate of not affected by influences of the pump housing and any guide pressure build-up of the impeller.
- the solution according to the invention utilizes the fact that the impeller causes only small losses in comparison to a pump housing or a guide. So it does not come to a measurement impairing training an unstable characteristic.
- suction-side system pressure as e.g. is given in a closed circuit, it is sufficient if measured in a source measurement the pressures at different flow rates measured on the impeller and an evaluation are available. The influence of the flow rate can be neglected here.
- the suction-side system pressure changes with the removal. Therefore, this pressure must be taken into account when determining the flow rate. This can be done with the aid of known system data or by means of a pressure sensor arranged on the pump suction side.
- a device suitable for carrying out the method according to the invention in a closed circuit can be realized with the aid of a pressure sensor arranged in the pressure-side wheel side space of the centrifugal pump, which pressure sensor is connected to an evaluation device for determining the delivery rate.
- a pressure sensor arranged on the pump suction side and in the pressure-side wheel side space should each be connected to the evaluation device.
- the inventive method works reliably and with good accuracy, since the static pressure measured in the pressure-side Radierraum results in approximately a steadily falling straight line over the entire flow rate history. It is thus given a clear relationship between the measured pressure and the flow rate.
- the inventive method requires only a comparatively small effort for the determination of the flow rate. Nevertheless, it is distinguished from the known methods by a higher accuracy. This applies both to the complex differential pressure measurement in changing cross sections and compared to the other described methods, since eliminating an unstable course of the characteristic curve by eliminating main loss paths.
- the housing 1 in the Fig. 1 shown centrifugal pump has an inlet 2 and an outlet 3.
- a mounted on a shaft 4 impeller 5 is disposed in the housing 1.
- a pressure sensor 7 is provided, which is connected via a line 8 with an evaluation device 9.
- Another - shown in dashed lines - pressure sensor 10 is arranged in front of the inlet 2 of the housing 1.
- the pressure sensor 10 is connected to the evaluation device 9.
- the pressure sensor 10 is arranged in a pipeline 12, which leads to a - not shown here - tank. So this is an open system.
- the liquid in the tank is conveyed via the outlet 3 to a - not shown - mouth. Since the decreasing liquid level in the tank leads to a corresponding continued pressure drop before the inlet 2 of the centrifugal pump, the pressure increase caused by the impeller 5 must be determined by a differential pressure formation of the values of the sensors 7 and 10. A pressure increase of the impeller 5 to be assigned to the different delivery quantities is determined in an original measurement and stored in the evaluation device 9. The stored information is used in the determination of the flow rate.
- the characteristics of the Fig. 2 are based centrifugal pumps with an impeller of two different calibration diameters.
- the characteristics 13 and 14 relate to the first impeller and the characteristics 15 and 16 to the second impeller.
- the curves 13 and 15 are pump characteristics, which were determined by a differential pressure measurement between the suction and discharge nozzles of the centrifugal pumps.
- the characteristics 13 and 15 have an unstable course and are therefore unsuitable for determining the flow rate.
- the characteristic curves 14 and 16 are impeller characteristic curves, which were determined by a pressure sensor 7. Their course is clearly stable. Therefore, these characteristics are suitable for accurate determination of the flow rate.
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur Ermittlung der durch ein Laufrad erbrachten Fördermenge einer in ein Fördersystem integrierten Kreiselpumpe, wobei innerhalb des Fördersystems vorgenommene Druckmessungen durch eine Auswertelogik jeweils entsprechenden, in einer Ursprungsmessung festgestellten Fördermengen zugeordnet werden.The invention relates to a method for determining the delivered by an impeller flow rate of a conveyor system integrated in a centrifugal pump, wherein carried out within the conveyor system pressure measurements are assigned by a Auswertelogik respectively corresponding determined in an original measurement flow rates.
Diese Art der Fördermengenermittlung ist grundsätzlich aus der
Eine andere Art der Fördermengenermittlung ist aus der
Aus der
Die Druckschrift
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art und eine dieses Verfahren nutzende Vorrichtung zu schaffen, die bei Erfüllung der grundsätzlichen Voraussetzung eines geringen Aufwandes eine auch bei instabilen oder flachen Pumpenkennlinien genaue Ermittlung der Fördermenge erbringen.The invention has for its object to provide a method of the type mentioned above and a device using this method, which provide an accurate determination of the flow rate even with unstable or flat pump characteristics fulfillment of the basic requirement of low cost.
Die gestellte Aufgabe wird dadurch gelöst, daß zur Bestimmung der Fördermenge der von Einflüssen des Pumpengehäuses und etwaiger Leiteinrichtungen nicht beeinträchtigte Druckaufbau des Laufrades herangezogen wird.The stated object is achieved in that is used to determine the flow rate of not affected by influences of the pump housing and any guide pressure build-up of the impeller.
Die erfindungsgemäße Lösung nutzt den Umstand, daß das Laufrad im Vergleich zu einem Pumpengehäuse oder einer Leiteinrichtung nur geringe Verluste verursacht. Es kommt also nicht zu einer die Messung beeinträchtigenden Ausbildung einer instabil verlaufenden Kennlinie.The solution according to the invention utilizes the fact that the impeller causes only small losses in comparison to a pump housing or a guide. So it does not come to a measurement impairing training an unstable characteristic.
Es empfiehlt sich, den Druckaufbau des Laufrades an einem auf der Pumpendruckseite in der Nähe des Laufradaustrittes und vor dem Eintritt in strömungsleitende Elemente gelegenen Meßpunkt zu erfassen. Zweckmäßigerweise wird ein solcher Meßpunkt im druckseitigen Radseitenraum der Kreiselpumpe angeordnet.It is recommended to detect the pressure build-up of the impeller at a located on the pump pressure side in the vicinity of the impeller outlet and before entering flow-conducting elements measuring point. Appropriately, such a measuring point is arranged in the pressure side Radseitenraum the centrifugal pump.
Bei konstantem saugseitigen Anlagendruck, wie er z.B. in einem geschlossenen Kreislauf gegeben ist, genügt es, wenn in einer Ursprungsmessung die sich bei verschiedenen Fördermengen einstellenden Drücke am Laufrad gemessen und einer Auswerteeinrichtung zur Verfügung gestellt werden. Der Einfluß der Strömungsgeschwindigkeit kann hierbei vernachlässigt werden.At constant suction-side system pressure, as e.g. is given in a closed circuit, it is sufficient if measured in a source measurement the pressures at different flow rates measured on the impeller and an evaluation are available. The influence of the flow rate can be neglected here.
In einer offenen Anlage, also beispielsweise in einem System zur Entleerung eines Tanks, verändert sich der saugseitige Anlagendruck mit der Entnahme. Daher muß bei einer Bestimmung der Fördermenge dieser Druck jeweils berücksichtigt werden. Dies kann mit Hilfe bekannter Anlagendaten oder mittels eines auf der Pumpensaugseite angeordneten Drucksensors geschehen.In an open system, for example in a system for emptying a tank, the suction-side system pressure changes with the removal. Therefore, this pressure must be taken into account when determining the flow rate. This can be done with the aid of known system data or by means of a pressure sensor arranged on the pump suction side.
Eine zur Durchführung des erfindungsgemäßen Verfahrens in einem geschlossenen Kreislauf geeignete Vorrichtung kann mit Hilfe eines im druckseitigen Radseitenraum der Kreiselpumpe angeordneten Drucksensors, welcher mit einer Auswerteeinrichtung zur Bestimmung der Fördermenge verbunden ist, verwirklicht werden.A device suitable for carrying out the method according to the invention in a closed circuit can be realized with the aid of a pressure sensor arranged in the pressure-side wheel side space of the centrifugal pump, which pressure sensor is connected to an evaluation device for determining the delivery rate.
Bei einer offenen Anlage sollten jeweils ein auf der Pumpensaugseite und im druckseitigen Radseitenraum angeordneter Drucksensor mit der Auswerteeinrichtung verbunden sein.In an open system, a pressure sensor arranged on the pump suction side and in the pressure-side wheel side space should each be connected to the evaluation device.
Das erfindungsgemäße Verfahren arbeitet zuverlässig und mit guter Genauigkeit, da der im druckseitigen Radseitenraum gemessene statische Druck annähernd eine stetig fallende Gerade über den gesamten Fördermengenverlauf ergibt. Es ist somit ein eindeutiger Zusammenhang zwischen dem gemessenen Druck und der Fördermenge gegeben.The inventive method works reliably and with good accuracy, since the static pressure measured in the pressure-side Radseitenraum results in approximately a steadily falling straight line over the entire flow rate history. It is thus given a clear relationship between the measured pressure and the flow rate.
Das erfindungsgemäße Verfahren bedarf nur eines vergleichsweise geringen Aufwandes für die Bestimmung der Fördermenge. Dennoch zeichnet es sich gegenüber den bekannten Verfahren durch eine höhere Genauigkeit aus. Dies gilt sowohl gegenüber der aufwendigen Differenzdruckmessung in sich ändernden Querschnitten als auch gegenüber den anderen geschilderten Verfahren, da sich durch eine Eliminierung von Hauptverluststrecken kein instabiler Verlauf der Kennlinie ergibt.The inventive method requires only a comparatively small effort for the determination of the flow rate. Nevertheless, it is distinguished from the known methods by a higher accuracy. This applies both to the complex differential pressure measurement in changing cross sections and compared to the other described methods, since eliminating an unstable course of the characteristic curve by eliminating main loss paths.
Die Erfindung wird anhand eines Ausführungsbeispiels näher erläutert. Die Zeichnung zeigt in
- Fig.1
- einen Meridianschnitt durch eine Kreiselpumpe und durch Teile einer Anlage, bei denen das erfindungsgemäße Verfahren benutzt wird;
- Fig. 2
- die Kennlinien zweier Kreiselpumpen und die zugehörigen Druckverläufe der jeweiligen Laufräder.
- Fig.1
- a meridian section through a centrifugal pump and through parts of a plant in which the inventive method is used;
- Fig. 2
- the characteristics of two centrifugal pumps and the associated pressure profiles of the respective wheels.
Das Gehäuse 1 der in der
Im druckseitigen Radseitenraum 6 des Gehäuses 1 ist ein Drucksensor 7 vorgesehen, der über eine Leitung 8 mit einem Auswertegerät 9 verbunden ist. Ein weiterer - gestrichelt dargestellter - Drucksensor 10 ist vor dem Einlaß 2 des Gehäuses 1 angeordnet. Über eine - ebenfalls gestrichelt dargestellte - Leitung 11 ist der Drucksensor 10 mit dem Auswertegerät 9 verbunden. Der Drucksensor 10 ist in einer Rohrleitung 12 angeordnet, welche zu einem - hier nicht dargestellten - Tank führt. Es handelt sich hier also um ein offenes System.In the pressure-
Während des Laufs der Kreiselpumpe wird die in dem Tank befindliche Flüssigkeit über den Auslaß 3 zu einer - nicht dargestellten - Mündung gefördert. Da der abnehmende Flüssigkeitsspiegel im Tank zu einer entsprechenden fortgesetzten Druckabsenkung vor dem Einlaß 2 der Kreiselpumpe führt, muß die durch das Laufrad 5 verursachte Druckerhöhung durch eine Differenzdruckbildung der Werte der Sensoren 7 und 10 ermittelt werden. Eine den verschiedenen Fördermengen zuzuordnende Druckerhöhung des Laufrades 5 wird in einer Ursprungsmessung ermittelt und in dem Auswertegerät 9 gespeichert. Die gespeicherten Informationen werden bei der Bestimmung der Fördermenge herangezogen.During the run of the centrifugal pump, the liquid in the tank is conveyed via the
In einem geschlossenen Kreislauf kann auf die laufende Feststellung des vor dem Einlauf der Kreiselpumpe herrschenden Druckes verzichtet werden, da dieser sich während des Betriebes nur unwesentlich verändert. Hier genügt es, den Druck einmal zu bestimmen, um ihn dann dem Auswertegerät dauerhaft zur Verfügung zu stellen.In a closed circuit can be dispensed with the ongoing determination of the pressure prevailing before the inlet of the centrifugal pump pressure, since this changes only insignificantly during operation. Here it is sufficient to determine the pressure once, in order to make it permanently available to the evaluation device.
Aus der
Die Kennlinien 13 und 15 sind Pumpenkennlinien, welche durch eine Differenzdruckmessung zwischen Saug- und Druckstutzen der Kreiselpumpen ermittelt wurden. Die Kennlinien 13 und 15 weisen einen instabilen Verlauf auf und sind daher für die Ermittlung der Fördermenge ungeeignet.The
Die Kennlinien 14 und 16 sind Laufradkennlinien, welche durch einen Druckaufnehmer 7 ermittelt wurden. Ihr Verlauf ist eindeutig stabil. Daher sind diese Kennlinien für eine genaue Ermittlung der Fördermenge geeignet.The
Claims (7)
- Method for determining the delivery rate, furnished by an impeller, of a rotatory pump integrated into a conveying system, pressure measurements carried out within the conveying system being assigned in each case by means of evaluation logics to corresponding delivery rates established in an original measurement, characterized in that the pressure build-up, not impaired by influences of the pump casing (1), and of any guide devices, of the impeller (5) at a measuring point (7) located upstream of the inlet into flow-guiding elements is used in order to determine the delivery rate.
- Method according to Claim 1, characterized in that the pressure build-up of the impeller (5) is detected at a measuring point (7) located in the vicinity of the impeller outlet on the pump pressure side.
- Method according to Claim 1 or 2, characterized in that the pressure build-up of the impeller (5) is detected at a measuring point (7) located in the pressure-side impeller side space (6) of the rotatory pump.
- Method according to one of Claims 1 to 3 to be carried out in a plant having a constant suction-side plant pressure, characterized in that, in an original measurement, the pressures at the impeller (5) which are established in the case of various delivery rates are measured and are made available to an evaluation device (9).
- Method according to one of Claims 1 to 3 to be carried out in a plant having a variable suction-side plant pressure, characterized in that, in an original measurement, the pressures at the impeller (5) which are established in the case of various delivery rates are measured and are made available to an evaluation device (9), while the suction-side plant pressure is obtained from the plant data or is measured by means of a sensor (10).
- Device for carrying out a method according to one of Claims 1 to 4, characterized by a pressure sensor (7) which is arranged in the pressure-side impeller side space (6) of the rotatory pump and which is connected to an evaluation device (9) for determining the delivery rate.
- Device for carrying out a method according to one of Claims 1 to 3 and 5, characterized by in each case a pressure sensor (10, 7) which is arranged on the suction side and in the pressure-side impeller side space (6) of the rotatory pump and which is connected to an evaluation device (9) for determining the delivery rate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CY20101100697T CY1110707T1 (en) | 2000-08-16 | 2010-07-26 | METHOD AND DEVICE FOR DETERMINING THE CENTRAL PUMP PROVIDER |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10039917 | 2000-08-16 | ||
DE10039917A DE10039917A1 (en) | 2000-08-16 | 2000-08-16 | Method and device for determining the delivery rate of a centrifugal pump |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1180600A2 EP1180600A2 (en) | 2002-02-20 |
EP1180600A3 EP1180600A3 (en) | 2006-12-13 |
EP1180600B1 true EP1180600B1 (en) | 2010-04-28 |
Family
ID=7652547
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01117988A Expired - Lifetime EP1180600B1 (en) | 2000-08-16 | 2001-07-25 | Measurement and control procedure for the instantaneous flow of a centrifugal pump |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP1180600B1 (en) |
AT (1) | ATE466194T1 (en) |
CY (1) | CY1110707T1 (en) |
DE (2) | DE10039917A1 (en) |
DK (1) | DK1180600T3 (en) |
ES (1) | ES2342819T3 (en) |
PT (1) | PT1180600E (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10359726A1 (en) * | 2003-12-19 | 2005-07-14 | Ksb Aktiengesellschaft | quantity measurement |
DE102009022107A1 (en) | 2009-05-20 | 2010-11-25 | Ksb Ag | Method and device for determining the operating point of a work machine |
EP2626567B2 (en) * | 2012-02-08 | 2019-10-16 | Grundfos Holding A/S | Pump casing |
DE102014006556B3 (en) * | 2014-05-06 | 2015-02-19 | Thomas Magnete Gmbh | Pump unit with electric motor |
DE102015215466A1 (en) * | 2015-08-13 | 2017-02-16 | Ksb Aktiengesellschaft | Adjustment of the flow rate of a consumer |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1009927B (en) * | 1954-02-06 | 1957-06-06 | Demag Ag | Method for determining and obtaining the operating point of the best efficiency in a flow machine with flow of the conveying means through a spiral |
US4821580A (en) * | 1988-01-27 | 1989-04-18 | Jorritsma Johannes N | Method and apparatus for calculating flow rates through a pumping station |
US5129264A (en) * | 1990-12-07 | 1992-07-14 | Goulds Pumps, Incorporated | Centrifugal pump with flow measurement |
DE4330097A1 (en) * | 1993-09-06 | 1995-03-09 | Klein Schanzlin & Becker Ag | Centrifugal pump housing with delivery rate measuring device |
DE19544173C1 (en) * | 1995-11-14 | 1997-06-05 | Grundfos As | Housing for a centrifugal pump |
DE19851523C1 (en) * | 1998-11-09 | 2000-05-18 | Gauting Gmbh Apparatebau | Fan for compressible delivery medium has arrangement for deriving volume flow from pressure, temperature and rotor speed measurement values |
-
2000
- 2000-08-16 DE DE10039917A patent/DE10039917A1/en not_active Withdrawn
-
2001
- 2001-07-25 PT PT01117988T patent/PT1180600E/en unknown
- 2001-07-25 EP EP01117988A patent/EP1180600B1/en not_active Expired - Lifetime
- 2001-07-25 ES ES01117988T patent/ES2342819T3/en not_active Expired - Lifetime
- 2001-07-25 DE DE50115457T patent/DE50115457D1/en not_active Expired - Lifetime
- 2001-07-25 DK DK01117988.4T patent/DK1180600T3/en active
- 2001-07-25 AT AT01117988T patent/ATE466194T1/en active
-
2010
- 2010-07-26 CY CY20101100697T patent/CY1110707T1/en unknown
Also Published As
Publication number | Publication date |
---|---|
CY1110707T1 (en) | 2015-06-10 |
DE10039917A1 (en) | 2002-02-28 |
DK1180600T3 (en) | 2010-08-16 |
EP1180600A2 (en) | 2002-02-20 |
EP1180600A3 (en) | 2006-12-13 |
ES2342819T3 (en) | 2010-07-15 |
PT1180600E (en) | 2010-07-01 |
DE50115457D1 (en) | 2010-06-10 |
ATE466194T1 (en) | 2010-05-15 |
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