EP1180066A1 - Optimised scraper for a conduit - Google Patents
Optimised scraper for a conduitInfo
- Publication number
- EP1180066A1 EP1180066A1 EP00920850A EP00920850A EP1180066A1 EP 1180066 A1 EP1180066 A1 EP 1180066A1 EP 00920850 A EP00920850 A EP 00920850A EP 00920850 A EP00920850 A EP 00920850A EP 1180066 A1 EP1180066 A1 EP 1180066A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- disc
- polymer
- reinforcing means
- scraping
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 27
- 238000007790 scraping Methods 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 21
- 239000012530 fluid Substances 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 10
- 238000005299 abrasion Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000002457 bidirectional effect Effects 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 229920001780 ECTFE Polymers 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims description 2
- 239000004813 Perfluoroalkoxy alkane Substances 0.000 claims description 2
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 claims description 2
- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 claims description 2
- 229920002313 fluoropolymer Polymers 0.000 claims description 2
- 239000004811 fluoropolymer Substances 0.000 claims description 2
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920002530 polyetherether ketone Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 abstract description 13
- 239000004033 plastic Substances 0.000 description 12
- 229920003023 plastic Polymers 0.000 description 12
- 230000008859 change Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 229910000639 Spring steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
- B08B9/0553—Cylindrically shaped pigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
- B08B9/0557—Pigs with rings shaped cleaning members, e.g. cup shaped pigs
Definitions
- the invention relates to a bidirectional scraper for a fluid distribution pipe.
- the invention is particularly well suited to resist both significant chemical attack and abrasion.
- scraper plugs When the same pipe is used to successively distribute different fluids, it is known to use scraper plugs to separate the fluids between them while cleaning the walls of the pipe as well as possible. These scrapers can also be moved over the entire length of the pipe to remove deposits that may have formed on the internal walls at regular intervals.
- Document EP-376796 discloses a bidirectional scraper, the elastomeric wear segments of which do not have sufficient chemical resistance and abrasion resistance for certain applications.
- the present invention relates to a bidirectional scraper device for a fluid distribution pipe.
- the device comprises at least one thin polymer disc stiffened by reinforcing means, and the disc is cut into petals by at least two radial slots of length less than the radius of said disc, said radius being substantially greater than the inside diameter of said pipe.
- a second thin disc can be superimposed on the first so that the slots of the two discs are staggered relative to each other.
- Two sealing and scraping assemblies each consisting of at least one thin disc, can be linked by a shaft and two end pieces so as to space said two assemblies about the length of said shaft.
- the assemblies may have a thickness less than the space between the shaft and the end pieces so that said thin disks can flex in both directions.
- the scraping and sealing assembly may also comprise at least one disc of unreinforced polymer.
- the reinforcing means can be metallic.
- the reinforcement means may be made of composite material.
- the reinforcing means may consist of a radially split disc.
- the reinforcing means can be constituted by a split disc in the same way as the scraping and sealing polymer disc.
- the reinforcing means can be embedded in the polymer disc.
- the reinforcing means can be pressed against the polymer disc.
- the polymer can be a thermoplastic of the polyamide, polyethylene, fluoropolymer type, for example PEUHMW, ETFE, FEP,
- PNDF PNDF
- ECTFE ECTFE
- PFA PTFE
- PEEK thermosetting
- elastomer elastomer
- the polymer can be loaded with abrasion resistant material.
- the invention also relates to the application of the device to scraping and / or to the separation between two fluids, in a pipe for dispensing fluids chemically aggressive with respect to elastomers.
- the invention is therefore based on a design using different means to perform two main functions: • polymer elements to perform the scraping, sealing and abrasion resistance functions in contact with the pipe,
- reinforcing means for example "spring” steel or composite to provide sufficient rigidity for the function of maintaining contact with the wall of the tube, in particular when passing the elbows and when changing the direction of scraping.
- FIG. 1 shows in schematic section an embodiment of a scraper according to the invention
- FIG. 1A schematically shows another embodiment
- FIG. 2 shows in front view an example of a scraping disc
- FIG. 2A shows the superposition of two scraper discs
- Figure 2B shows several variants for the reinforcing means
- Figure 3 shows in partial section the deformations of a scraper disc during a change of direction.
- FIG. 1 describes a scraper 1 comprising a central body 2 comprised between two end pieces 3, generally identical insofar as the scraper is bidirectional, but this configuration is not a limitation of the present invention.
- These elements have for main functions the fixing of the scraping elements and the guidance of the scraper during its movement in the pipe and through elbows.
- the shape of the end pieces can be adapted to allow the scraper to be stopped against any stopping device without damage.
- the assembly of these three parts is such that in each of the two spaces 4, scraping discs 5 are stacked. These discs are thin, with an outside diameter slightly greater than the inside diameter of the pipe to be scraped.
- the clearances j between the discs and the body 2 or the end pieces 3 are generally necessary so that the discs can deform in bending and / or buckling during the introduction of the scraper in the pipe, and during changes of direction. scraping.
- the function of the clearances j will appear more clearly in FIG. 3.
- the number of superimposed discs can be chosen as a function of the scraping efficiency sought or the level of longitudinal sealing which is required.
- discs of the stack may not include reinforcing means and be made of material promoting sealing between discs without having a mechanical function to ensure. We can use such split sealing discs as the scraper disc, or not split.
- FIG. 1A describes a scraper 25 mainly consisting of two stacks 26 of scraper discs.
- a shaft 27 serves as a spacer between the two stacks and as a fixing means by cooperating with two end pieces 28, the shape of which can make it possible to improve the centering and the guiding of the scraper in the pipe.
- the discs are made from a reinforcing core 8 sheathed in plastic.
- the diameter of the plastic sheath is such that the disc has an outer ring of plastic alone which constitutes the sealing and wear lip.
- the discs are subjected to compressive and bending forces, which are restored on the internal surface of the tube in the form of contact and friction forces. These forces make it possible to ensure the sealing and the scraping of the internal wall of the tube.
- Figure 2 shows, in front view, a scraper disc having slots 11 in a radial direction so as to cut the disc into several "petals" 6.
- the reinforcing core is also split.
- a part 7 of width l is made of polymer alone. That is to say that the outside diameter of the reinforcement 8 is less than the outside diameter of the scraper disc.
- the reinforcement 8 has a central bore 9 for assembly on the shaft or the body of the scraper.
- the reinforcing core may be metallic in spring steel, titanium or nickel alloy, or a sufficiently rigid material so as to play the role of stiffening reinforcement of the entire scraping disc, for example of composite material or equivalent.
- the radius Rr of the reinforcement is determined, taking into account the internal radius of the pipe, so as to reinforce the zone of the disc which supports the most stress during the bending of the disc placed in the pipe, during the passage of an elbow or during the change of scraping direction.
- the outside diameter of the reinforcement is preferably less than the inside diameter of the pipe.
- a certain number of perforations 10 can make it possible to strengthen the attachment of the plastic to the reinforcing core.
- the reinforcing core can be overmolded by the plastic material, or possibly pressed, for example by gluing, on the disc so as to secure the reinforcing core to the plastic disc.
- FIG. 2B describes other possible embodiments of the reinforcing means.
- the reference 30 designates a reinforcement constituted by wires arranged radially and embedded in the plastic. The stiffness and the number of wires determine the level of reinforcement of the disc 6. In the center 31, the end of each wire can be maintained by washers carried by the axis of the scraper.
- Reference 32 shows a reinforcing core formed by a series of radial blades. The stiffness of a reinforcing disc, metallic or composite, can in fact be reduced by cutting out a certain number of radial slots.
- the reinforced petal 33 is constituted by polymer reinforced by a weaving, steel wires, fibers of glass, or equivalent. The reinforcing fabric has a surface and a thickness determined to obtain the desired stiffness of the petal.
- FIG. 2A shows the method of superimposing two discs 21 and 22 (shown in dashed line).
- the slots 23 and 24 respectively of each disc must not coincide in order to substantially reconstitute a plastic washer by the combination of two discs.
- one of the two discs may not have any reinforcement, therefore be entirely made of polymer, or any other suitable material, preferably split into "petals" also, but this is not an obligation in the present invention.
- This disc mainly only performs the sealing function.
- this polymer disc alone, or any other suitable material is placed between two reinforced discs.
- Example The discs with the following geometry were tested for leaktightness and alternating displacement in a pipe with an internal radius of 53.5 mm:
- the radius of the disc can be included in the range of 54 and 58 mm, preferably between 55 and 57 mm for a pipe with an internal radius of 53.5 mm.
- the disc is cut into eight equal width petals.
- FIG. 3 describes the deformation of a disc during a change of scraping direction in the internal duct 12.
- the position of the blade 13 shows the deformation of a disc when the scraper is introduced into the pipe in the directions indicated by the reference 14.
- each disc flexes and flames according to the deformations represented by sections 15 and 16, to then take the final shape 17, symmetrical to the shape 13.
- the silhouettes of stops 18 and 19 demonstrate the utility and the role of the games j of figure 1.
- the distance d during the buckling of the disc in reversal shows that it requires a sufficient play, dependent on the geometry of the disc and its reinforcement, so that the disc admits a reversal of the scraping direction.
- the wear of the head of the plastic petals causes a reduction in the length of the strip and consequently a change in the contact forces against the wall.
- the wear of the head therefore directly conditions the life of the scraper.
- the formulation of the basic plastic can be improved, for example by loading it with abrasion-resistant particles, or by mixing it with another polymer, for example PTFE. It is also possible, for example, to load the plastic with short carbon fibers.
- the present invention thus allows the constitution of a scraper optimized from the point of view of wear and resistance to aggressive fluids, but also from the point of view of implementation. Indeed, for the same pipe, one can choose to superimpose the number of necessary discs according to the operational situation: viscous fluid or not, charged or not, tight separation, etc.
- the repair of a scraper could only consist of a change of a single disc and not of the complete set of sealing and scraping stacking.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Pipeline Systems (AREA)
- Lead Frames For Integrated Circuits (AREA)
- Paper (AREA)
- Die Bonding (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Centrifugal Separators (AREA)
- Lubricants (AREA)
- Liquid Crystal Substances (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9905891A FR2793171B1 (en) | 1999-05-06 | 1999-05-06 | OPTIMIZED SCRAPER FOR DRIVING |
FR9905891 | 1999-05-06 | ||
PCT/FR2000/001032 WO2000067926A1 (en) | 1999-05-06 | 2000-04-19 | Optimised scraper for a conduit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1180066A1 true EP1180066A1 (en) | 2002-02-20 |
EP1180066B1 EP1180066B1 (en) | 2005-02-16 |
Family
ID=9545381
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP00920850A Expired - Lifetime EP1180066B1 (en) | 1999-05-06 | 2000-04-19 | Optimised scraper for a conduit |
Country Status (13)
Country | Link |
---|---|
US (1) | US6574821B1 (en) |
EP (1) | EP1180066B1 (en) |
JP (1) | JP2002543969A (en) |
KR (1) | KR20020021372A (en) |
AT (1) | ATE289224T1 (en) |
AU (1) | AU4126800A (en) |
CA (1) | CA2373100C (en) |
DE (1) | DE60018178T2 (en) |
ES (1) | ES2248069T3 (en) |
FR (1) | FR2793171B1 (en) |
PT (1) | PT1180066E (en) |
TW (1) | TW530141B (en) |
WO (1) | WO2000067926A1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070193148A1 (en) * | 2006-02-03 | 2007-08-23 | Simko Peter J | End cap |
US8051523B1 (en) * | 2006-09-28 | 2011-11-08 | Goodway Technologies Corporation | Tube cleaning implement |
CA2611271C (en) * | 2007-02-01 | 2014-02-18 | Altex Technologies Inc. | Scraping element for a pipeline pig |
US20100205822A1 (en) * | 2009-02-18 | 2010-08-19 | Munden Bruce A | Method of drying a tubular string to prevent bedwrap corrosion |
US20100205757A1 (en) * | 2009-02-18 | 2010-08-19 | Munden Bruce A | Bypass pig |
JP5968603B2 (en) * | 2011-07-29 | 2016-08-10 | 有限会社丸甚製作所 | Tube inner surface treatment equipment |
USD759213S1 (en) * | 2013-12-19 | 2016-06-14 | Uresh Ag | Pipeline pig |
US11235347B2 (en) * | 2015-07-10 | 2022-02-01 | Plastocor, Inc. | System and method for coating tubes |
DE102015122252A1 (en) * | 2015-12-18 | 2017-06-22 | Rosen Swiss Ag | Pig for inspection and / or cleaning of pipelines |
CA2923031A1 (en) | 2016-03-08 | 2017-09-08 | Bronislav Walter | Guide for a pipeline pig |
CN107879401A (en) * | 2017-12-18 | 2018-04-06 | 南通善水化工科技发展有限公司 | A kind of portable chemicals dosing plant |
FR3079431A1 (en) * | 2018-03-27 | 2019-10-04 | Westair | CLEANER OF A PIPING |
CN109985869B (en) * | 2019-04-28 | 2021-12-31 | 东软威特曼生物科技(沈阳)有限公司 | Reaction cup cleaning needle, reaction cup cleaning device and reaction cup cleaning method |
CA3154272A1 (en) * | 2019-10-18 | 2021-04-22 | Hans Ernst SAUER | Tapping point clearing apparatus |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3619844A (en) * | 1970-08-03 | 1971-11-16 | Oil States Rubber Co | Disc type pipeline scraper and batch separator |
US4506401A (en) * | 1984-01-16 | 1985-03-26 | Knapp Kenneth M | Bristle pig cup |
FR2612091B1 (en) * | 1987-03-12 | 1990-02-23 | Le Roy Jean | BIDIRECTIONAL SCRAPER FOR PIPELINE |
JP2687255B2 (en) * | 1990-05-18 | 1997-12-08 | グラハム ヒューバート スミス | Tube cleaner |
US5457841A (en) * | 1994-10-13 | 1995-10-17 | Continental Emsco Company | Cleaning pig for pipeline of varying diameter |
US5698042A (en) * | 1996-02-09 | 1997-12-16 | Praxair Technology, Inc. | Method of cleaning furnace headers |
JP3488891B2 (en) * | 1997-11-17 | 2004-01-19 | 綜研化学株式会社 | Pig for cleaning inside pipes |
-
1999
- 1999-05-06 FR FR9905891A patent/FR2793171B1/en not_active Expired - Fee Related
-
2000
- 2000-04-19 PT PT00920850T patent/PT1180066E/en unknown
- 2000-04-19 KR KR1020017014029A patent/KR20020021372A/en not_active Application Discontinuation
- 2000-04-19 AT AT00920850T patent/ATE289224T1/en not_active IP Right Cessation
- 2000-04-19 JP JP2000616943A patent/JP2002543969A/en not_active Ceased
- 2000-04-19 CA CA002373100A patent/CA2373100C/en not_active Expired - Fee Related
- 2000-04-19 ES ES00920850T patent/ES2248069T3/en not_active Expired - Lifetime
- 2000-04-19 WO PCT/FR2000/001032 patent/WO2000067926A1/en not_active Application Discontinuation
- 2000-04-19 EP EP00920850A patent/EP1180066B1/en not_active Expired - Lifetime
- 2000-04-19 US US09/959,191 patent/US6574821B1/en not_active Expired - Fee Related
- 2000-04-19 AU AU41268/00A patent/AU4126800A/en not_active Abandoned
- 2000-04-19 DE DE60018178T patent/DE60018178T2/en not_active Expired - Fee Related
- 2000-05-03 TW TW089108378A patent/TW530141B/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
---|
See references of WO0067926A1 * |
Also Published As
Publication number | Publication date |
---|---|
CA2373100A1 (en) | 2000-11-16 |
ATE289224T1 (en) | 2005-03-15 |
FR2793171A1 (en) | 2000-11-10 |
FR2793171B1 (en) | 2001-06-15 |
AU4126800A (en) | 2000-11-21 |
CA2373100C (en) | 2009-02-10 |
TW530141B (en) | 2003-05-01 |
PT1180066E (en) | 2005-06-30 |
JP2002543969A (en) | 2002-12-24 |
WO2000067926A1 (en) | 2000-11-16 |
DE60018178T2 (en) | 2005-12-29 |
KR20020021372A (en) | 2002-03-20 |
US6574821B1 (en) | 2003-06-10 |
DE60018178D1 (en) | 2005-03-24 |
EP1180066B1 (en) | 2005-02-16 |
ES2248069T3 (en) | 2006-03-16 |
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