EP1166287B1 - Process of manufacture of lightning arrestors and lightning arrestor with electrical varistors - Google Patents

Process of manufacture of lightning arrestors and lightning arrestor with electrical varistors Download PDF

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Publication number
EP1166287B1
EP1166287B1 EP00971467A EP00971467A EP1166287B1 EP 1166287 B1 EP1166287 B1 EP 1166287B1 EP 00971467 A EP00971467 A EP 00971467A EP 00971467 A EP00971467 A EP 00971467A EP 1166287 B1 EP1166287 B1 EP 1166287B1
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EP
European Patent Office
Prior art keywords
fact
varistors
coating
composite material
arrestor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00971467A
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German (de)
French (fr)
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EP1166287A1 (en
Inventor
Mehrdad Hassanzadeh
Frédéric Malpiece
Dominique Mercier
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Grid Solutions SAS
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Areva T&D SAS
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/18Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material comprising a plurality of layers stacked between terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/10Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
    • H01C7/12Overvoltage protection resistors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49085Thermally variable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49087Resistor making with envelope or housing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49087Resistor making with envelope or housing
    • Y10T29/49096Resistor making with envelope or housing with winding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49087Resistor making with envelope or housing
    • Y10T29/49098Applying terminal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49099Coating resistive material on a base

Definitions

  • the present invention relates to the field of surge arresters.
  • medium-voltage surge arresters typically to electrical networks with a nominal voltage greater than 1 kV effective between phases.
  • Surge arresters are devices designed to be connected between a power line, particularly at medium or high voltage, and earth, to limit the amplitude and duration of overvoltages appearing on the line.
  • overvoltages may be due for example to atmospheric phenomena, such as lightning, or induction phenomena in the conductors.
  • Surge arresters are generally formed by stacking different varistors, most often nowadays by stacking several zinc oxide-based disks, the electrical resistivity of which is highly nonlinear depending on the applied voltage.
  • these varistors pass virtually no current as long as the voltage at their terminals is below a conduction threshold and, on the other hand, pass a very strong current, which can reach several tens of kA, when the voltage applied to their terminals exceeds the above-mentioned conduction threshold.
  • the number of varistors used in the arrester is such that the operating voltage on the power line is less than the conduction threshold of the stack of varistors.
  • the surge arrester can withstand the operating voltage permanently, without significant leakage of current, and allows on the other hand to discharge the very high intensity discharge currents that can appear temporarily on the line in case of surge accidental.
  • GB-A-2 073 965 proposed to make this envelope using a heat-shrinkable material.
  • US-A-4,092,694 and US-A-4,100,588 have proposed placing each varistor in a silicone-based ring and arranging the stack of varistors thus surrounded in a porcelain casing.
  • US-A-2,050,334 has proposed to place a stack of varistors in a porcelain case and to fill the space formed between the porcelain case and the stack of varistors with a filling material.
  • a filling material formed for example of a halogenated compound based on wax.
  • EP-A-0 008 181, EP-A-0 274 674, EP-A-0 231245 and US-A-4,456,942 have proposed to make the envelope surrounding the varistors using a material elastomer, formed especially by overmolding.
  • EP-A-0 274 674 has proposed overmolding a shell of composite material based on elastomer, EPDM, silicone, or other resin loaded or not, on a stack of varistors.
  • US-A-4 161 012 has also proposed to have an elastomeric casing on the varistors.
  • This document proposes to make this envelope by depositing the elastomer on the outer surface of the varistors, or by molding the casing on the varistors, or by preforming the elastomer casing, and then inserting the varistors into it. .
  • US-A-3 586 934 has proposed to make the envelope using a synthetic resin, for example based on epoxy or polyester, or a silicone or polyester varnish.
  • EP-A-0 196 370 proposes to make the casing on a body of varistors by casting a synthetic resin formed for example of epoxy resin, polymer concrete, silicone resin, or an elastomer, or covering the body of varistors with a plastic shrinkable tube, or by providing this stack with a layer of synthetic resin.
  • a synthetic resin formed for example of epoxy resin, polymer concrete, silicone resin, or an elastomer, or covering the body of varistors with a plastic shrinkable tube, or by providing this stack with a layer of synthetic resin.
  • US-A-4,656,555 has proposed firstly forming a winding of plastic-based fibers, such as polyethylene, or glass, or possibly ceramic impregnated with resin, for example epoxy, then form on the outside of this winding a weather-resistant polymer material housing, for example based on elastomeric polymers, synthetic rubber, thermoplastic elastomers or EPDM.
  • plastic-based fibers such as polyethylene, or glass, or possibly ceramic impregnated with resin, for example epoxy
  • This document proposes more precisely either to preform the weather-resistant polymer housing, then to engage the stack of varistors provided with the winding of fibers in this housing, or to initially form the winding of fibers on the stack of varistors, then to realize the housing of weather-resistant polymeric material, by molding on the winding, spraying polymer on the winding or insertion of the stack of varistors provided with the winding in a polymer bath.
  • US-A-4 404 614 has proposed to arrange successively on a stack of varistors a first envelope based on glass fibers impregnated with resin, for example epoxy resin, then a second envelope based on glass flakes and epoxy resin, and finally an elastic outer shell based on EPDM rubber, or butyl rubber.
  • resin for example epoxy resin
  • EPDM rubber or butyl rubber
  • first envelope, the second envelope and the outer envelope can be put in place successively on the stack of varistors, or the envelopes can be formed in a reverse order.
  • EP-A-0 233 022 has proposed forming on a stack of varistors a shell based on glass fibers reinforced with epoxy resin, then a heat-shrinkable envelope, or can be released by equivalent mechanical means on said shell, to elastomer base.
  • the casing may be molded in situ based on synthetic resin or polymeric material.
  • the document indicates that the shell can be preformed. This document also proposes to use a web of pre-impregnated fibers.
  • the document EP-A-0 304 690 proposes firstly to produce a filament winding of glass fibers impregnated with resin, then to form on the outside of the winding a coating of elastomer material of the EPDM type, by injection.
  • the document EP-A-0 355 479 proposes to place successively on the stack of varistors, first of all a barrier formed of a plastic film, for example based on propylene, then a winding of non-conductive filaments, and finally a weatherproof elastomer housing.
  • EP-A-0 397 163 proposed to place successively on the stack of varistors a filament winding impregnated with resin, then to form on this winding a finned coating, elastomer, for example EPDM, by injection.
  • a method of manufacturing a surge arrester comprising the steps of stacking varistors, forming a first envelope of composite material, on the stack of varistors, which first envelope at least semi-rigid present a constant outer section, over its length, compensating in particular for the surface unevenness of the stack of varistors due to misalignment and dispersion of the dimensions of varistors and placing an outer fin envelope on the first composite material by extruding a substantially constant outer casing on the first casing, and then returning annular fins to the extruded outer casing.
  • Enameling varistors has so far been considered essential to improve the dielectric strength and incidentally constitute a chemical barrier to their immediate environment.
  • enamelling which generally comprises a high proportion of lead, typically greater than 50%, leads to a major risk of environmental pollution, if precautions, inevitably costly, are not taken at the manufacturing level. , recovery and / or recycling of used arresters.
  • enamelling which can only be achieved before stacking, therefore individually varistor varistor, is a significant part of the overall cost of current surge arresters.
  • the Applicant proposes, by the present invention, to improve the existing surge arresters.
  • a main object of the present invention is to produce reliable surge arresters based on varistors, without requiring enamelling.
  • a more incidental object of the present invention is to further reduce the cost of known surge arresters.
  • the present invention also relates to surge arresters obtained by the implementation of the aforementioned method.
  • the bonding / sealing agent 30 deposited on the interfaces of the stack of varistors 10 is a flexible, adhesive and dielectric material. It is advantageously an elastomer or a gel, for example based on silicone or equivalent.
  • the varistors 10 are unglazed varistors.
  • unglazed varistors 10 is made possible, in the context of the present invention, by the addition of this specific material 30 at the level of the peripheral junctions of varistors 10, said material 30 making it possible at the same time to guarantee good dielectric withstand (glue function) and total absence of axial partial discharge (sealing function).
  • the varistors 10 can include a thin enamel protective film intended to protect the varistors during the manufacturing process of the surge arrester, in particular in order to avoid any pollution of the varistors during the perfume manufacturing process.
  • the conventional enamel layers typically have a thickness of the order of 100 .mu.m.
  • Such a protective film according to the present invention may typically have a thickness in the range of 1 ⁇ 2 to 1/3 of this conventional thickness.
  • the protective film may be removable, that is to say removed, once the risks of pollution become non-existent during the manufacturing process.
  • the protective film is made of a material free of lead.
  • each silicone sealant bead 30 has an axial width of about 5 mm and a comparable thickness, preferably less than 5 mm.
  • the cords 30 are preferably deposited in the form of a single turn into a one-component silicone mastic, necessarily compatible with the material of the varistors 10 formed very advantageously based on zinc oxide.
  • the material does not contain acetic acid.
  • the material constituting the cords 30 is formed of a silicone sealant marketed by the company Dow Corning under the reference 7091.
  • This silicone sealant has excellent adhesion without primary and neutral polymerization base.
  • This silicone sealant allows a temperature range of -55 ° C to + 150 ° C, and it has an elongation of 500% and a dielectric strength of 16 kV per mm.
  • the ribbon 40 of preimpregnated fabric wound preferably at 45 ° with an overlap of 50% preferably has a resin content of between one third and one half by weight.
  • the preimpregnated fabric tape 40 consists of a fabric whose mass content of resin is of the order of 35% has a nominal mass of 470. g / m 2 and a reinforcing structure based on glass fibers having a nominal mass of 305 g / m 2 in a satin-like structure 8.
  • the bonding / sealing agent forming the cords 50 deposited on the composite tape 40 may be formed of the same material, preferably silicone mastic or equivalent, that used to make the cords 30 and described above.
  • the material 50 is chosen to have properties of lubricant, adhesive, dielectric, and filler, in order to facilitate the engagement of the outer shell 60, to adhere perfectly thereto, to provide dielectric functions, and to perform perfectly the interface between the composite coating 40 and the outer casing 60.
  • the material 50 deposited on the composite coating 40 may optionally be placed in a helix. However, as illustrated in FIG. 3, the material 50 is preferably deposited in the form of annular beads.
  • the material 50 is deposited preferably with the aid of several nozzles or a nozzle 32 fixed in rotation but cyclically displaced axially with a pitch equal to the distance separating two cords 50, and rotating the preformed assembly surge arrester around the axis 12.
  • cords 50 are deposited respectively at the two ends of the stack to ensure a complete filling of the surface irregularities between the composite tape 40 and the outer shell 60, over the entire length of the surge arrester, as well as to guarantee a perfect seal of the arrester.
  • the outer shell 60 of elastomer is an outer annular fin envelope for extending the creepage line on the outside of the arrester.
  • the number of fins and their profile and spacing may vary depending on the requirements for resistance to pollution, and of course the nominal voltage surge arrester.
  • annular fins are characterized by zones of greater rigidity at its fins.
  • outer casing 60 as a molding mold by radial compression of the body of the surge arrester during the polymerization step of the prepreg ribbon resin 40 provides a perfect adhesion between the different layers of internal materials and allows both to guarantee a good seal and the absence of partial radial discharge for the device.
  • this polymerization step is carried out under axial compression at a temperature of the order of 130 ° C. and for a duration of the order of 1 hour.
  • the ribbon 40 of glass fiber fabric pre-impregnated with synthetic resin may be deposited on the stack of varistors 10 provided with beads 30 of silicone putty, not in a helix, but in the form of rings placed opposite of the interface between each pair of adjacent varistors.
  • the resulting assembly is preferably further provided with an outer casing having a good dielectric strength, for example based on a silicone overmoulding, or of an envelope deposited by expansion and then retraction, or a heat-shrinkable envelope.
  • the ribbon 40 of preimpregnated fabric can be deposited both in the form of rings opposite the connection interfaces between each pair of adjacent varistors, then a superimposed helix as shown in FIG. 2.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermistors And Varistors (AREA)
  • Insulating Bodies (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Abstract

The present invention relates to a method of manufacturing surge arrestors, the method including stacking varistors; and forming a coating of composite material on the stack. Between these steps, also included is placing a bead of flexible, adhesive, and dielectric material on the previously formed stack in register with the various interfaces between each pair of adjacent varistors.

Description

La présente invention concerne le domaine des parafoudres.The present invention relates to the field of surge arresters.

Elle s'applique notamment aux parafoudres pour moyenne tension, typiquement aux réseaux électriques de tension nominale supérieure à 1 kV efficace entre phases.It applies in particular to medium-voltage surge arresters, typically to electrical networks with a nominal voltage greater than 1 kV effective between phases.

Les parafoudres sont des dispositifs conçus pour être connectés entre une ligne électrique, notamment à moyenne ou haute tension, et la terre, pour limiter l'amplitude et la durée des surtensions apparaissant sur la ligne.Surge arresters are devices designed to be connected between a power line, particularly at medium or high voltage, and earth, to limit the amplitude and duration of overvoltages appearing on the line.

Ces surtensions peuvent être dues par exemple à des phénomènes atmosphériques, tels que la foudre, ou de phénomènes d'induction dans les conducteurs.These overvoltages may be due for example to atmospheric phenomena, such as lightning, or induction phenomena in the conductors.

Ces surtensions peuvent également être dues à des manoeuvres sur la ligne sous tension.These overvoltages can also be due to maneuvers on the live line.

Les parafoudres sont généralement formés par empilement de différentes varistances, le plus souvent de nos jours par empilement de plusieurs disques à base d'oxyde de zinc, dont la résistivité électrique est fortement non linéaire en fonction de la tension appliquée.Surge arresters are generally formed by stacking different varistors, most often nowadays by stacking several zinc oxide-based disks, the electrical resistivity of which is highly nonlinear depending on the applied voltage.

Plus précisément, ces varistances ne laissent passer pratiquement aucun courant tant que la tension à leurs bornes est inférieure à un seuil de conduction et en revanche, laissent passer un courant très fort, pouvant atteindre plusieurs dizaines de kA, lorsque la tension appliquée à leurs bornes dépasse le seuil de conduction précité.More precisely, these varistors pass virtually no current as long as the voltage at their terminals is below a conduction threshold and, on the other hand, pass a very strong current, which can reach several tens of kA, when the voltage applied to their terminals exceeds the above-mentioned conduction threshold.

Le nombre de varistances utilisées dans le parafoudre est tel que la tension de service sur la ligne électrique soit inférieure au seuil de conduction de l'empilement de varistances.The number of varistors used in the arrester is such that the operating voltage on the power line is less than the conduction threshold of the stack of varistors.

Ainsi, le parafoudre peut supporter en permanence la tension de service, sans fuite significative de courant, et permet en revanche d'écouler les courants de décharge d'intensité très élevée pouvant apparaître temporairement sur la ligne en cas de surtension accidentelle.Thus, the surge arrester can withstand the operating voltage permanently, without significant leakage of current, and allows on the other hand to discharge the very high intensity discharge currents that can appear temporarily on the line in case of surge accidental.

On a déjà proposé de nombreux types de parafoudres.Many types of surge arresters have already been proposed.

Le domaine des parafoudres a donné lieu en effet à une très abondante littérature.The field of surge arresters has given rise to a very large literature.

Les parafoudres connus de nos jours comprennent généralement :

  • un empilement de varistances,
  • deux pièces de contact en matériau électriquement conducteur placées respectivement sur les extrémités de l'empilement de varistances, et
  • une enveloppe en matériau électriquement isolant entourant l'empilement de varistances.
Surge arresters known today usually include:
  • a stack of varistors,
  • two contact pieces of electrically conductive material placed respectively on the ends of the stack of varistors, and
  • an envelope of electrically insulating material surrounding the stack of varistors.

L'enveloppe en matériau électriquement isolant précitée a elle-même fait l'objet d'une très abondante littérature.The envelope of electrically insulating material mentioned above has itself been the subject of a very abundant literature.

Le document GB-A-2 073 965 a proposé par exemple de réaliser cette enveloppe à l'aide d'un matériau thermorétractable.For example, GB-A-2 073 965 proposed to make this envelope using a heat-shrinkable material.

Les documents US-A-4 298 900, DE-A-3 001 943, DE-A-3 002 014 ont proposé de placer en outre un boîtier externe en porcelaine sur l'enveloppe thermorétractable.US-A-4,298,900, DE-A-3,001,943, DE-A-3,002,014 have proposed to further place a porcelain outer casing on the heat-shrinkable casing.

Les documents US-A-4 092 694 et US-A-4 100 588 ont proposé de placer chaque varistance dans un anneau à base de silicone et de disposer l'empilement de varistances ainsi entourées dans un boîtier de porcelaine.US-A-4,092,694 and US-A-4,100,588 have proposed placing each varistor in a silicone-based ring and arranging the stack of varistors thus surrounded in a porcelain casing.

Le document US-A-2 050 334 a proposé de placer un empilement de varistances dans un boîtier de porcelaine et de remplir l'espace formé entre le boîtier de porcelaine et l'empilement de varistances à l'aide d'un matériau de remplissage formé par exemple d'un composé halogéné à base de cire.US-A-2,050,334 has proposed to place a stack of varistors in a porcelain case and to fill the space formed between the porcelain case and the stack of varistors with a filling material. formed for example of a halogenated compound based on wax.

Les documents EP-A-0 008 181, EP-A-0 274 674, EP-A-0 231245 et US-A-4 456 942 ont proposé de réaliser l'enveloppe entourant les varistances à l'aide d'un matériau élastomère, formé notamment par surmoulage.Documents EP-A-0 008 181, EP-A-0 274 674, EP-A-0 231245 and US-A-4,456,942 have proposed to make the envelope surrounding the varistors using a material elastomer, formed especially by overmolding.

Plus précisément, le document EP-A-0 274 674 a proposé de surmouler une enveloppe en matériau composite à base d'élastomère, EPDM, silicone, ou autre résine chargée ou non, sur un empilement de varistances.More specifically, EP-A-0 274 674 has proposed overmolding a shell of composite material based on elastomer, EPDM, silicone, or other resin loaded or not, on a stack of varistors.

Le document US-A-4 161 012 a également proposé de disposer une enveloppe en élastomère sur les varistances. Ce document propose de réaliser cette enveloppe par dépôt de l'élastomère sur la surface extérieure des varistances, ou par moulage de l'enveloppe sur les varistances, ou encore par préformage de l'enveloppe en élastomère, puis insertion des varistances dans celle-ci.US-A-4 161 012 has also proposed to have an elastomeric casing on the varistors. This document proposes to make this envelope by depositing the elastomer on the outer surface of the varistors, or by molding the casing on the varistors, or by preforming the elastomer casing, and then inserting the varistors into it. .

Le document US-A-3 018 406 proposait, dès 1958, de réaliser l'enveloppe sous forme de deux coquilles complémentaires préformées et une enveloppe externe de matière plastique moulée par injection sur les varistances.The document US Pat. No. 3,018,406 proposed, as early as 1958, to produce the envelope in the form of two preformed complementary shells and an external injection-molded plastic casing on the varistors.

Le document US-A-3 586 934 a proposé de réaliser l'enveloppe à l'aide d'une résine synthétique, par exemple à base d'époxy ou de polyester, voire un vernis silicone ou polyester.US-A-3 586 934 has proposed to make the envelope using a synthetic resin, for example based on epoxy or polyester, or a silicone or polyester varnish.

Le document EP-A-0 196 370 a proposé de réaliser l'enveloppe sur un corps de varistances en coulant une résine synthétique formée par exemple de résine époxyde, de béton de polymères, de résine de silicone, ou d'un élastomère, ou en recouvrant le corps de varistances d'un tube rétrécissable en matière plastique, ou encore en munissant cet empilement d'une couche de résine synthétique.EP-A-0 196 370 proposes to make the casing on a body of varistors by casting a synthetic resin formed for example of epoxy resin, polymer concrete, silicone resin, or an elastomer, or covering the body of varistors with a plastic shrinkable tube, or by providing this stack with a layer of synthetic resin.

Par ailleurs, les documents US-A-4 656 555, US-A-4 905 118, US-A-4 404 614, EP-A-0 304 690, EP-A-0 335 479, EP-A-0 335 480, EP-A-0 397 163, EP-A-0 233 022, EP-A-0 443 286 et DE-A-0 898 603 ont proposé de réaliser l'enveloppe entourant l'empilement de varistances en matériaux composites composés de fibres, généralement de fibres de verres imprégnées de résine.Furthermore, US-A-4,656,555, US-A-4,905,118, US-A-4,404,614, EP-A-0 304 690, EP-A-0 335 479, EP-A-0 335 480, EP-A-0 397 163, EP-A-0 233 022, EP-A-0 443 286 and DE-A-0 898 603 have proposed to make the envelope surrounding the stack of varistors composite materials composed of fibers, usually glass fibers impregnated with resin.

Plus précisément, le document US-A-4 656 555 a proposé de former tout d'abord un enroulement de fibres à base de matière plastique, telle que du polyéthylène, ou de verre, voire de céramique éventuellement imprégnées de résine, par exemple l'époxy, puis de former sur l'extérieur de cet enroulement un boîtier en matériau polymère résistant aux intempéries, par exemple à base de polymères élastomères, de caoutchouc synthétique, d'élastomères thermoplastiques ou d'EPDM.More specifically, US-A-4,656,555 has proposed firstly forming a winding of plastic-based fibers, such as polyethylene, or glass, or possibly ceramic impregnated with resin, for example epoxy, then form on the outside of this winding a weather-resistant polymer material housing, for example based on elastomeric polymers, synthetic rubber, thermoplastic elastomers or EPDM.

Ce document propose plus précisément soit de préformer le boîtier polymère résistant aux intempéries, puis d'engager l'empilement de varistances muni de l'enroulement de fibres dans ce boîtier, soit de former dans un premier temps l'enroulement de fibres sur l'empilement de varistances, puis de réaliser le boîtier en matériau polymère résistant aux intempéries, par moulage sur l'enroulement, projection de polymère sur l'enroulement ou insertion de l'empilement de varistances muni de l'enroulement dans un bain de polymère.This document proposes more precisely either to preform the weather-resistant polymer housing, then to engage the stack of varistors provided with the winding of fibers in this housing, or to initially form the winding of fibers on the stack of varistors, then to realize the housing of weather-resistant polymeric material, by molding on the winding, spraying polymer on the winding or insertion of the stack of varistors provided with the winding in a polymer bath.

Le document US-A-4 404 614 a proposé de disposer successivement sur un empilement de varistances une première enveloppe à base de fibres de verre imprégnées de résine, par exemple de résine époxy, puis une seconde enveloppe à base de paillettes de verre et de résine époxy, et enfin une enveloppe externe élastique à base de caoutchouc EPDM, ou caoutchouc butyle.US-A-4 404 614 has proposed to arrange successively on a stack of varistors a first envelope based on glass fibers impregnated with resin, for example epoxy resin, then a second envelope based on glass flakes and epoxy resin, and finally an elastic outer shell based on EPDM rubber, or butyl rubber.

Ce document indique que la première enveloppe, la seconde enveloppe et l'enveloppe externe peuvent être mises en place successivement sur l'empilement de varistances, ou les enveloppes peuvent être formées dans un ordre inverse.This document indicates that the first envelope, the second envelope and the outer envelope can be put in place successively on the stack of varistors, or the envelopes can be formed in a reverse order.

Ce document mentionne également la possibilité de mouler l'enveloppé externe sur la seconde enveloppe à base de paillettes de verre et de résine époxy.This document also mentions the possibility of molding the outer wrapper on the second envelope based on glass flakes and epoxy resin.

Le document EP-A-0 233 022 a proposé de former sur un empilement de varistances une coquille à base de fibres de verre renforcées de résine époxy, puis une enveloppe thermorétractable, ou pouvant être libérée par un moyen mécanique équivalent sur ladite coquille, à base d'élastomère.EP-A-0 233 022 has proposed forming on a stack of varistors a shell based on glass fibers reinforced with epoxy resin, then a heat-shrinkable envelope, or can be released by equivalent mechanical means on said shell, to elastomer base.

En variante, l'enveloppe peut être moulée in situ à base de résine synthétique ou de matériau polymère.Alternatively, the casing may be molded in situ based on synthetic resin or polymeric material.

Le document indique que la coquille peut être préformée. Ce document propose également d'utiliser une nappe de fibres préimprégnées.The document indicates that the shell can be preformed. This document also proposes to use a web of pre-impregnated fibers.

Le document EP-A-0 304 690 propose de réaliser tout d'abord un enroulement filamentaire de fibres de verre imprégnées de résine, puis de former sur l'extérieur de l'enroulement un revêtement en matériau élastomère de type EPDM, par injection.The document EP-A-0 304 690 proposes firstly to produce a filament winding of glass fibers impregnated with resin, then to form on the outside of the winding a coating of elastomer material of the EPDM type, by injection.

Le document EP-A-0 355 479 propose de placer successivement sur l'empilement de varistances, tout d'abord une barrière formée d'un film plastique, par exemple à base de propylène, puis un enroulement de filaments non conducteurs, et enfin un boîtier en élastomère résistant aux intempéries.The document EP-A-0 355 479 proposes to place successively on the stack of varistors, first of all a barrier formed of a plastic film, for example based on propylene, then a winding of non-conductive filaments, and finally a weatherproof elastomer housing.

Le document EP-A-0 397 163 a proposé de placer successivement sur l'empilement de varistances un enroulement filamentaire imprégné de résine, puis de former sur cet enroulement un revêtement à ailettes, en élastomère, par exemple en EPDM, par injection.The document EP-A-0 397 163 proposed to place successively on the stack of varistors a filament winding impregnated with resin, then to form on this winding a finned coating, elastomer, for example EPDM, by injection.

La technique d'utilisation d'un matériau composite est très ancienne.The technique of using a composite material is very old.

Le document DE-A-0 898 603 proposait en effet dès 1964 d'utiliser des fibres de verre imprégnées de résine pour envelopper des varistances.DE-A-0 898 603 indeed proposed in 1964 to use glass fibers impregnated with resin to wrap varistors.

Plus récemment, on a proposé dans le document FR-A-2 698 736, un procédé de fabrication d'un parafoudre comprenant les étapes qui consistent à empiler des varistances, former une première enveloppe en matériau composite, sur l'empilement de varistances, laquelle première enveloppe au moins semi-rigide présente une section externe constante, sur sa longueur, compensant en particulier les inégalités de surface de l'empilement de varistances dues aux écarts d'alignement et aux dispersions des dimensions de varistances et placer une enveloppe externe à ailettes sur la première en matériau composite en extrudant une enveloppe extérieure sensiblement constante sur la première enveloppe, puis en rapportant des ailettes annulaires sur l'enveloppe extérieure extrudée.More recently, it has been proposed in the document FR-A-2 698 736, a method of manufacturing a surge arrester comprising the steps of stacking varistors, forming a first envelope of composite material, on the stack of varistors, which first envelope at least semi-rigid present a constant outer section, over its length, compensating in particular for the surface unevenness of the stack of varistors due to misalignment and dispersion of the dimensions of varistors and placing an outer fin envelope on the first composite material by extruding a substantially constant outer casing on the first casing, and then returning annular fins to the extruded outer casing.

Par ailleurs, il est décrit dans le document WO-A-97/39 462 un procédé de fabrication de parafoudres comprenant les étapes qui consistent à :

  • empiler des varistances, et
  • former une enveloppe en matériau composite sur l'empilement de varistances,
dans lequel l'étape de formation d'une enveloppe en matériau composite consiste à :
  • placer un tissu de fibres sur l'extérieur de l'empilement de varistances, en contact avec celui-ci,
  • placer une enveloppe externe souple sur l'extérieur de l'empilement des varistances, et
  • injecter un matériau apte à imprégner le tissu de fibres, dans l'espace annulaire formé entre l'empilement de varistances et l'enveloppe externe souple.
Furthermore, WO-A-97/39 462 discloses a method of manufacturing surge arresters comprising the steps of:
  • stack varistors, and
  • forming a composite material envelope on the stack of varistors,
wherein the step of forming a composite material envelope comprises:
  • placing a fiber fabric on the outside of the stack of varistors, in contact therewith,
  • place a flexible outer envelope on the outside of the stack of varistors, and
  • injecting a material capable of impregnating the fiber fabric in the annular space formed between the stack of varistors and the flexible outer envelope.

Les parafoudres jusqu'ici proposés ont rendu de grands services.The surge arresters hitherto proposed have been of great service.

Cependant ils ne donnent pas toujours pleinement satisfaction.However, they do not always give full satisfaction.

En particulier la Demanderesse a observé que la quasi-totalité des parafoudres fabriqués de nos jours, est réalisée à base de varistances émaillées.In particular the Applicant has observed that almost all surge arresters manufactured today, is made based on enamelled varistors.

L'émaillage des varistances a jusqu'ici été considéré comme indispensable pour en améliorer la tenue diélectrique et accessoirement constituer une barrière chimique vis à vis de leur environnement immédiat.Enameling varistors has so far been considered essential to improve the dielectric strength and incidentally constitute a chemical barrier to their immediate environment.

Et la Demanderesse a constaté que cet émaillage pose deux problèmes.And the Applicant has found that this enamelling poses two problems.

En premier lieu, l'émaillage qui comporte généralement une forte proportion de plomb, typiquement supérieure à 50 %, conduit à un risque majeur de pollution de l'environnement, si des précautions, inévitablement coûteuses, ne sont pas prises au niveau de la fabrication, de la récupération et/ou du recyclage des parafoudres usagés.In the first place, enamelling, which generally comprises a high proportion of lead, typically greater than 50%, leads to a major risk of environmental pollution, if precautions, inevitably costly, are not taken at the manufacturing level. , recovery and / or recycling of used arresters.

En second lieu, l'émaillage qui ne peut être réalisé qu'avant empilement, par conséquent individuellement varistance par varistance, intervient pour une part non négligeable dans le prix de revient global des parafoudres actuels.Secondly, enamelling which can only be achieved before stacking, therefore individually varistor varistor, is a significant part of the overall cost of current surge arresters.

Partant de ce constat, la Demanderesse propose, par la présente invention, de perfectionner les parafoudres existants.On the basis of this observation, the Applicant proposes, by the present invention, to improve the existing surge arresters.

Un but principal de la présente invention est de réaliser des parafoudres fiables à base de varistances, sans exiger d'émaillage.A main object of the present invention is to produce reliable surge arresters based on varistors, without requiring enamelling.

Un but plus accessoire de la présente invention est de réduire encore le coût des parafoudres connus.A more incidental object of the present invention is to further reduce the cost of known surge arresters.

A cet effet, la présente invention propose un procédé de fabrication de parafoudres du type comprenant les étapes qui consistent à :

  • empiler des varistances, et
  • former un enrobage en matériau composite sur l'empilement de varistances,
caractérisé par le fait que :
  • entre les étapes d'empilement et de formation de l'enrobage en matériau composite, le procédé comprend l'étape consistant à disposer un cordon de matériau souple, adhésif et diélectrique sur l'empilement précédemment formé, en regard des différentes interfaces entre chaque paire de varistances adjacentes.
For this purpose, the present invention provides a method of manufacturing surge arresters of the type comprising the steps of:
  • stack varistors, and
  • forming a coating of composite material on the stack of varistors,
characterized by the fact that:
  • between the steps of stacking and forming the coating of composite material, the method comprises the step of arranging a bead of flexible, adhesive and dielectric material on the stack previously formed, opposite the different interfaces between each pair adjacent varistors.

La présente invention concerne également les parafoudres obtenus par la mise en oeuvre du procédé précité.The present invention also relates to surge arresters obtained by the implementation of the aforementioned method.

D'autres caractéristiques, buts et avantages de la présente invention apparaîtront à la lecture de la description détaillée qui va suivre, et en regard des dessins annexés, donnés à titre d'exemple non limitatif, et sur lesquels :

  • les figures 1 à 4 annexées représentent schématiquement les diverses étapes successives de réalisation d'un parafoudre conforme à un mode de réalisation préférentiel de la présente invention.
Other features, objects and advantages of the present invention will appear on reading the detailed description which follows, and with reference to the appended drawings, given by way of non-limiting example, and in which:
  • Figures 1 to 4 attached schematically show the various successive steps of making a surge arrester according to a preferred embodiment of the present invention.

Le procédé de fabrication de parafoudres illustré sur les figures 1 à 4 annexées comprend les étapes consistant à :

  • empiler des varistances 10 centrées sur un axe commun 12 (éventuellement avec interposition d'entretoises entre certaines au moins des paires de varistances 10 adjacentes), des pièces électriquement conductrices formant électrodes, et dénommées ci-après cimblots 20, étant disposées respectivement sur chaque extrémité de l'empilement, puis maintien en compression axiale de l'ensemble ;
  • déposer des cordons annulaires 30 d'un agent de collage/étanchéité, sur l'empilement ainsi formé en regard de chaque interface définie au niveau de la zone de jonction entre deux varistances 10 adjacentes (voir figure 1) :
  • réaliser un enroulement hélicoïdal d'un ruban tissé préimprégné (préférentiellement à base de fibres de verre/résine époxy ou équivalent) autour de l'ensemble, typiquement avec chevauchement de 50 % et un seul passage afin d'obtenir l'équivalent de deux épaisseurs de rubans tissés préimprégnés en tous points de l'empilement (comme illustré sur la figure 2 sur laquelle le ruban tissé préimprégné est référence 40) ;
  • déposer des cordons 50 d'un agent de collage/étanchéité à intervalles réguliers sur l'ensemble précédemment enrubanné (tel qu'illustré sur la figure 3) ;
  • enfiler par expansion une enveloppe extérieure en élastomère 60 (typiquement à base d'une gomme en silicone ou équivalent) sur le corps précédemment enduit (tel qu'illustré sur la figure 4);
  • puis passage en étuve de l'ensemble pour assurer la polymérisation du matériau composite interne 40.
The method of manufacturing surge arresters illustrated in the accompanying FIGS. 1 to 4 comprises the steps of:
  • stacking varistors 10 centered on a common axis 12 (possibly with the interposition of spacers between at least pairs of adjacent varistors 10), electrically conductive pieces forming electrodes, and hereinafter called cimblots 20, being respectively disposed on each end stacking and maintaining in axial compression of the assembly;
  • depositing annular beads 30 of a bonding / sealing agent, on the stack thus formed opposite each interface defined at the junction zone between two adjacent varistors 10 (see FIG. 1):
  • make a helical winding of a woven ribbon prepreg (preferably based on glass fibers / epoxy resin or equivalent) around the assembly, typically with 50% overlap and a single pass in order to obtain the equivalent of two thicknesses of woven ribbons pre-impregnated at all points stack (as illustrated in Figure 2 on which the preimpregnated woven tape is referenced 40);
  • depositing beads 50 of a bonding / sealing agent at regular intervals on the previously wrapped assembly (as illustrated in Figure 3);
  • threading an outer elastomeric shell 60 (typically based on a silicone rubber or equivalent) on the previously coated body (as shown in FIG. 4) by expansion;
  • then passing in an oven of the assembly to ensure the polymerization of the internal composite material 40.

Bien entendu, l'invention n'est pas limitée au nombre ni aux dimensions de varistances illustrées sur les figures annexées.Of course, the invention is not limited to the number or dimensions of varistors illustrated in the accompanying figures.

L'agent de collage/étanchéité 30 déposé sur les interfaces de l'empilement de varistances 10 est un matériau souple, adhésif et diélectrique. Il s'agit avantageusement d'un élastomère ou d'un gel, par exemple à base de silicone ou équivalent.The bonding / sealing agent 30 deposited on the interfaces of the stack of varistors 10 is a flexible, adhesive and dielectric material. It is advantageously an elastomer or a gel, for example based on silicone or equivalent.

Selon un mode de réalisation préférentiel de la présente invention, les varistances 10 sont des varistances non émaillées.According to a preferred embodiment of the present invention, the varistors 10 are unglazed varistors.

L'utilisation de varistances 10 non émaillées est rendue possible, dans le cadre de la présente invention, grâce à l'adjonction de ce matériau spécifique 30 au niveau des jonctions périphériques de varistances 10, ledit matériau 30 permettant à la fois de garantir une bonne tenue diélectrique en chocs (fonction collage) et l'absence totale de décharge partielle axiale (fonction étanchéité).The use of unglazed varistors 10 is made possible, in the context of the present invention, by the addition of this specific material 30 at the level of the peripheral junctions of varistors 10, said material 30 making it possible at the same time to guarantee good dielectric withstand (glue function) and total absence of axial partial discharge (sealing function).

Cependant en variante, les varistances 10 peuvent comporter une pellicule de protection en émail de faible épaisseur destinée à protéger les varistances au cours du processus de fabrication du parafoudre, notamment afin d'éviter toute pollution des varistances au cours du processus de fabrication du parfoudre.However, alternatively, the varistors 10 can include a thin enamel protective film intended to protect the varistors during the manufacturing process of the surge arrester, in particular in order to avoid any pollution of the varistors during the perfume manufacturing process.

Les couches d'émail classiques possèdent typiquement une épaisseur de l'ordre de 100µm. Une telle pellicule de protection conforme à la présente invention, peut posséder typiquement une épaisseur de l'ordre de½ à 1/3 de cette épaisseur classique.The conventional enamel layers typically have a thickness of the order of 100 .mu.m. Such a protective film according to the present invention may typically have a thickness in the range of ½ to 1/3 of this conventional thickness.

Dans le cadre de la présente invention, la pellicule de protection peut être amovible, c'est à dire retirée, une fois les risques de pollution devenus inexistants au cours du processus de fabrication.In the context of the present invention, the protective film may be removable, that is to say removed, once the risks of pollution become non-existent during the manufacturing process.

Par ailleurs dans le cadre de la présente invention la pellicule de protection est réalisée en un matériau exempt de plomb.Furthermore, in the context of the present invention, the protective film is made of a material free of lead.

Plus précisément encore, on notera que les cordons de matériau 30 formés de préférence à base de mastic silicone permettent :

  • de supprimer toute bulle ou poche d'air entre l'empilement de varistances 10 et l'enroulement 40 ultérieur; les cordons 30 permettent en quelque sorte de réparer tout défaut éventuel au niveau des arêtes des varistances ; les cordons 30 de mastic silicone remplacent ainsi avantageusement l'émaillage classique au niveau des interfaces entre les paires de varistances adjacentes ;
  • éviter toute pénétration de la résine époxyde du matériau composite 40 enroulé sur l'empilement de varistances, au niveau de l'interface entre les paires adjacentes de varistances (la Demanderesse a constaté en particulier que si l'on n'évite pas la pénétration de la résine époxyde entre les varistances 10, lors du passage d'un courant dans le parafoudre, la force électrodynamique résultante qui tend à séparer les varistances adjacentes 10 conduit à un arrachement de la couche superficielle des varistances, au niveau de ses interfaces, en raison de la forte adhérence définie entre cette couche superficielle des varistances et la résine époxyde ayant pénétré entre celles-ci) ;
  • assurer une bonne adhésion entre l'empilement de varistances 10 et l'enrobage en composite 40 superposé grâce à la liaison élastique assurée par les cordons 30, d'une part, avec la surface externe des varistances 10 et, d'autre part, avec l'enrobage superposé 40.
More specifically, it will be noted that the cords of material 30 preferably formed based on silicone sealant allow:
  • removing any bubble or air pocket between the stack of varistors 10 and the subsequent winding 40; cords 30 allow somehow to repair any defect at the edges of the varistors; the silicone sealant cords 30 thus advantageously replace the conventional enamelling at the interfaces between the pairs of adjacent varistors;
  • to avoid any penetration of the epoxy resin of the composite material wound on the stack of varistors, at the interface between the adjacent pairs of varistors (the Applicant has found in particular that if one does not avoid the penetration of the epoxy resin between the varistors 10, during the passage of a current in the arrester, the resulting electrodynamic force which tends to separate the adjacent varistors 10 leads to tearing of the surface layer of the varistors, at its interfaces, due to of the strong adhesion defined between this superficial layer of varistors and the epoxy resin having penetrated between them);
  • ensure good adhesion between the stack of varistors 10 and the composite coating 40 superimposed thanks to the elastic connection provided by the cords 30, on the one hand, with the outer surface of the varistors 10 and, on the other hand, with the superimposed coating 40.

Typiquement, dans le cadre de la présente invention, chaque cordon 30 de mastic silicone présente une largeur axiale d'environ 5 mm et une épaisseur comparable, de préférence inférieure à 5mm.Typically, in the context of the present invention, each silicone sealant bead 30 has an axial width of about 5 mm and a comparable thickness, preferably less than 5 mm.

Les cordons 30 sont de préférence déposés sous forme d'un tour unique en un mastic silicone monocomposant, nécessairement compatible avec le matériau des varistances 10 formé très avantageusement à base d'oxyde de zinc. A cette fin, de préférence, le matériau 30 ne comporte pas d'acide acétique.The cords 30 are preferably deposited in the form of a single turn into a one-component silicone mastic, necessarily compatible with the material of the varistors 10 formed very advantageously based on zinc oxide. For this purpose, preferably, the material does not contain acetic acid.

Comme on l'a schématisé sur la figure 1, de préférence pour assurer le dépôt des cordons annulaires 30, on utilise plusieurs buses adéquatement décalées ou une buse distributrice 32 fixe en rotation mais susceptible d'être déplacée axialement cycliquement avec un pas égal à la distance séparant deux cordons 30, et l'on anime l'empilement de varistances 10 et de cimblots d'extrémité 20 maintenus en compression axiale d'un mouvement de rotation autour de l'axe 12.As shown schematically in FIG. 1, preferably to ensure the deposition of the annular beads 30, several suitably offset nozzles or a dispensing nozzle 32 fixed in rotation but capable of being displaced axially cyclically with a pitch equal to distance separating two cords 30, and the stack of varistors 10 and end cimblots 20 held in axial compression of a rotational movement about the axis 12 is animated.

Sur la figure 1, les pièces assurant d'une part le maintien en compression axiale de l'empilement et l'entraînement en rotation de celui-ci sont référencées 70 et 72.In FIG. 1, the parts ensuring, on the one hand, maintaining the stack in axial compression and the driving in rotation thereof, are referenced 70 and 72.

Dans le cadre d'une mise en oeuvre préférentielle mais non limitative de la présente invention, le matériau composant les cordons 30 est formé d'un mastic silicone commercialisé par la société Dow Corning sous la référence 7091. Ce mastic silicone présente une excellente adhérence sans primaire et une base de polymérisation neutre. Ce mastic silicone autorise une plage de température de - 55°C à +150°C, et il présente un allongement de 500 % et une rigidité diélectrique de 16 kV par mm.In the context of a preferred but nonlimiting implementation of the present invention, the material constituting the cords 30 is formed of a silicone sealant marketed by the company Dow Corning under the reference 7091. This silicone sealant has excellent adhesion without primary and neutral polymerization base. This silicone sealant allows a temperature range of -55 ° C to + 150 ° C, and it has an elongation of 500% and a dielectric strength of 16 kV per mm.

Le ruban 40 de tissu préimprégné enroulé préférentiellement à 45° avec chevauchement de 50 % présente de préférence un taux de résine compris entre un tiers et un demi en masse.The ribbon 40 of preimpregnated fabric wound preferably at 45 ° with an overlap of 50% preferably has a resin content of between one third and one half by weight.

Dans le cadre d'un mode de réalisation préférentiel mais non limitatif de l'invention, le ruban de tissu préimprégné 40 est constitué d'un tissu dont le taux massique de résine est de l'ordre de 35 % présente une masse nominale de 470 g/m2 et une structure de renfort à base de fibres de verre ayant une masse nominale de 305 g/m2 en structure de type satin 8.In the context of a preferred but non-limiting embodiment of the invention, the preimpregnated fabric tape 40 consists of a fabric whose mass content of resin is of the order of 35% has a nominal mass of 470. g / m 2 and a reinforcing structure based on glass fibers having a nominal mass of 305 g / m 2 in a satin-like structure 8.

Il est à noter qu'un tel ruban 40 est auto-extinguible.It should be noted that such a ribbon 40 is self-extinguishing.

L'agent de collage/étanchéité formant les cordons 50 déposés sur le ruban composite 40 peut être formé du même matériau, préférentiellement mastic silicone ou équivalent, que celui utilisé pour réaliser les cordons 30 et décrit précédemment.The bonding / sealing agent forming the cords 50 deposited on the composite tape 40 may be formed of the same material, preferably silicone mastic or equivalent, that used to make the cords 30 and described above.

De préférence, le matériau 50 est choisi pour avoir des propriétés de lubrifiant, adhésif, diélectrique, et remplissage, afin de faciliter l'engagement de l'enveloppe externe 60, adhérer parfaitement à celle-ci, assurer des fonctions diélectriques, et remplir parfaitement l'interface entre l'enrobage composite 40 et l'enveloppe externe 60.Preferably, the material 50 is chosen to have properties of lubricant, adhesive, dielectric, and filler, in order to facilitate the engagement of the outer shell 60, to adhere perfectly thereto, to provide dielectric functions, and to perform perfectly the interface between the composite coating 40 and the outer casing 60.

Le matériau 50 déposé sur l'enrobage composite 40 peut éventuellement être placé en hélice Cependant, comme on l'a illustré sur la figure 3, de préférence le matériau 50 est déposé sous forme de cordons annulaires.The material 50 deposited on the composite coating 40 may optionally be placed in a helix. However, as illustrated in FIG. 3, the material 50 is preferably deposited in the form of annular beads.

Là encore le matériau 50 est déposé de préférence à l'aide de plusieurs buses ou d'une buse 32 fixe en rotation mais déplacée cycliquement axialement avec un pas égal à la distance séparant deux cordons 50, et mise en rotation de l'ensemble préformé du parafoudre autour de l'axe 12.Again the material 50 is deposited preferably with the aid of several nozzles or a nozzle 32 fixed in rotation but cyclically displaced axially with a pitch equal to the distance separating two cords 50, and rotating the preformed assembly surge arrester around the axis 12.

On notera également que, de préférence, de tels cordons 50 sont déposés respectivement au niveau des deux extrémités de l'empilement pour assurer un remplissage complet des irrégularités de surface entre le ruban composite 40 et l'enveloppe externe 60, sur toute la longueur du parafoudre, ainsi que pour garantir une parfaite étanchéité du parafoudre.Note also that, preferably, such cords 50 are deposited respectively at the two ends of the stack to ensure a complete filling of the surface irregularities between the composite tape 40 and the outer shell 60, over the entire length of the surge arrester, as well as to guarantee a perfect seal of the arrester.

Comme on l'a schématisé sur la figure 4, de préférence l'enveloppe externe 60 en élastomère est une enveloppe à ailettes annulaires externes permettant d'allonger la ligne de fuite sur l'extérieur du parafoudre. Le nombre des ailettes ainsi que leur profil et espacements peuvent varier en fonction des exigences de tenue sous pollution, et bien évidemment de la tension nominale du parafoudre.As schematized in FIG. 4, preferably the outer shell 60 of elastomer is an outer annular fin envelope for extending the creepage line on the outside of the arrester. The number of fins and their profile and spacing may vary depending on the requirements for resistance to pollution, and of course the nominal voltage surge arrester.

On notera qu'une telle enveloppe externe 60 munie d'ailettes annulaires se caractérise par des zones de plus forte rigidité au niveau de ses ailettes.It will be noted that such an outer envelope 60 provided with annular fins is characterized by zones of greater rigidity at its fins.

L'utilisation de l'enveloppe extérieure 60 en tant que moule de conformage par compression radiale du corps du parafoudre lors de l'étape de polymérisation de la résine du ruban préimprégné 40 permet de procurer une parfaite adhérence entre les différentes couches de matériaux internes et permet à la fois de garantir une bonne étanchéité et l'absence de décharge partielle radiale pour l'appareil.The use of the outer casing 60 as a molding mold by radial compression of the body of the surge arrester during the polymerization step of the prepreg ribbon resin 40 provides a perfect adhesion between the different layers of internal materials and allows both to guarantee a good seal and the absence of partial radial discharge for the device.

Dans le cadre de la présente invention, de préférence, cette étape de polymérisation est réalisée sous compression axiale à une température de l'ordre de 130°C et pendant une durée de l'ordre de 1 h.In the context of the present invention, preferably, this polymerization step is carried out under axial compression at a temperature of the order of 130 ° C. and for a duration of the order of 1 hour.

En définitive, le parafoudre obtenu pour la mise en oeuvre du procédé précité comprend :

  • un empilement de varistances 10 préférentiellement à l'oxyde de zinc, non émaillées (ou seulement revêtues d'une fine pellicule d'émail exempte de plomb et donc non polluante, utilisée uniquement pour faciliter le processus de fabrication des varistances), éventuellement associées à une ou plusieurs entretoises métalliques intermédiaires,
  • une électrode métallique 20 de contact à chaque extrémité,
  • un enrobage composite 40 obtenu par enroulement hélicoïdal simple d'un ruban de tissu de fibres de verre préimprégnées de résine synthétique,
  • une enveloppe extérieure en élastomère 60, et
  • un agent de collage 30 aux interfaces de jonction entre les varistances 10 et l'enrobage composite 40, et un agent de collage 50 aux interfaces entre l'enrobage composite 40 et l'enveloppe élastomère 60.
Finally, the arrester obtained for the implementation of the aforementioned method comprises:
  • a stack of varistors 10 preferentially with zinc oxide, unglazed (or only coated with a fine enamel film which is lead-free and therefore non-polluting, used only to facilitate the process of manufacturing the varistors), possibly associated with one or more intermediate metal spacers,
  • a metal contact electrode 20 at each end,
  • a composite coating 40 obtained by simple helical winding of a ribbon of fiberglass fabric pre-impregnated with synthetic resin,
  • an outer shell of elastomer 60, and
  • a bonding agent 30 at the junction interfaces between the varistors 10 and the composite coating 40, and a bonding agent 50 at the interfaces between the composite coating 40 and the elastomeric casing 60.

Bien entendu, la présente invention n'est pas limitée au mode de réalisation particulier qui vient d'être décrit mais s'étend en toutes variantes conformes à la définition qui en est faite dans les revendications.Of course, the present invention is not limited to the particular embodiment which has just been described but extends in all variants according to the definition that is made in the claims.

Ainsi, en variante, le ruban 40 de tissu de fibres de verre préimprégnées de résine synthétique peut être déposé sur l'empilement de varistances 10 muni des cordons 30 de mastic silicone, non pas en hélice, mais sous forme d'anneaux placés en regard de l'interface entre chaque paire de varistances adjacentes. Dans ce cas, cependant, pour assurer une tenue diélectrique satisfaisante au parafoudre, l'ensemble résultant est muni de préférence en outre d'une enveloppe externe présentant une bonne tenue diélectrique, par exemple à base d'un surmoulage silicone, ou encore d'une enveloppe déposée par expansion puis rétractation, ou encore d'une enveloppe thermorétractable.Thus, in a variant, the ribbon 40 of glass fiber fabric pre-impregnated with synthetic resin may be deposited on the stack of varistors 10 provided with beads 30 of silicone putty, not in a helix, but in the form of rings placed opposite of the interface between each pair of adjacent varistors. In this case, however, to ensure a satisfactory dielectric withstand by arrester, the resulting assembly is preferably further provided with an outer casing having a good dielectric strength, for example based on a silicone overmoulding, or of an envelope deposited by expansion and then retraction, or a heat-shrinkable envelope.

Selon encore une autre variante de réalisation conforme à la présente invention, le ruban 40 de tissu préimprégné peut être déposé à la fois sous forme d'anneaux en regard des interfaces de liaison entre chaque paire de varistances adjacentes, puis d'une hélice superposée comme illustré sur la figure 2.According to yet another embodiment according to the present invention, the ribbon 40 of preimpregnated fabric can be deposited both in the form of rings opposite the connection interfaces between each pair of adjacent varistors, then a superimposed helix as shown in FIG. 2.

Claims (26)

  1. A method of manufacturing surge arrestors, the method comprising the steps consisting in:
    · making a stack of varistors (10); and
    · forming a coating (40) of composite material on the stack of varistors (10);
    the method being characterized by the fact that:
    · between the steps of making the stack and forming the coating of composite material (40), the method includes the step of depositing a bead (30) of flexible, adhesive, and dielectric material on the previously-formed stack in register with the various interfaces between each adjacent pair of varistors.
  2. A method according to claim 1, characterized by the fact that the beads (30) of flexible, adhesive, and dielectric material are made on the basis of an elastomer or a gel, preferably of silicone material.
  3. A method according to claim 1 or claim 2, characterized by the fact that each bead (30) has a typical width of 5 mm and a thickness of less than 5 mm.
  4. A method according to any one of claims 1 to 3, characterized by the fact that the material constituting the beads (30) has no acetic acid.
  5. A method according to any one of claims 1 to 4, characterized by the fact that it further comprises the steps consisting in depositing an outer envelope (60) on the coating (40) of composite material and using said outer envelope (60) as a mold for shaping the body of the arrestor by a radial compression effect during a polymerization step.
  6. A method according to claim 5, characterized by the fact that the outer envelope (60) possesses annular fins.
  7. A method according to any one of claims 1 to 6, characterized by the fact that it further comprises the step consisting in depositing beads of adhesive/sealing agent (50) on the coating of composite material (40) prior to installing the outer envelope (60).
  8. A method according to claim 7, characterized by the fact that the beads (50) of adhesive/sealing agent deposited on the coating of composite material (40) are made of silicone mastic.
  9. A method according to claim 7 or claim 8, characterized by the fact that the beads (50) of adhesive/sealing agent deposited on the coating of composite material (40) are shaped as rings.
  10. A method according to any one of claims 1 to 9, characterized by the fact that the coating of composite material (40) is wound helically.
  11. A method according to any one of claims 1 to 10, characterized by the fact that the coating of composite material (40) is made by helically winding a preimpregnated woven tape with overlap of 50%.
  12. A method according to any one of claims 1 to 11, characterized by the fact that the coating of composite material (40) has rings of preimpregnated woven tape deposited in register with the interfaces between adjacent pairs of varistors (10).
  13. A method according to claim 12, characterized by the fact that the arrestor also has an envelope deposited on the coating of composite material (40) to reinforce the dielectric behavior of the arrestor.
  14. A method according to any one of claims 1 to 13, characterized by the fact that the coating of composite material (40) preferably based on glass fibers and epoxy resin, has a resin content lying in the range one-third to one-half by weight.
  15. A method according to any one of claims 1 to 14, characterized by the fact that the coating of composite material (40) is made under axial compression of the stack of varistors (10).
  16. A method according to any one of claims 1 to 15, characterized by the fact that the varistors (10) are not enameled.
  17. A method according to any one of claims 1 to 15, characterized by the fact that the varistors (10) are coated in a fine protective film of a lead-free enamel.
  18. A surge arrestor comprising a stack of varistors (10) and a coating of composite material (40), the arrestor being characterized by the fact that it further comprises beads (30) of flexible, adhesive, and dielectric material on the stack of varistors in register with the various interfaces between each adjacent pair of varistors (10).
  19. An arrestor according to claim 18, characterized by the fact that the beads (30) of flexible, adhesive, and dielectric material are based on silicone material.
  20. An arrestor according to claim 18 or claim 19, characterized by the fact that it further comprises an outer envelope (60) having annular fins.
  21. An arrestor according to any one of claims 18 to 20, characterized by the fact that it further comprises beads (50) of an adhesive/sealing agent between the coating of composite material (40) and an outer envelope (60).
  22. An arrestor according to claim 21, characterized by the fact that the beads (50) of adhesive/sealing agent deposited on the coating of composite material (40) are made of silicone mastic.
  23. An arrestor according to any one of claims 18 to 22, characterized by the fact that the coating of composite material (40) is made by helically winding a preimpregnated woven tape with overlap of 50%.
  24. An arrestor according to any one of claims 18 to 23, characterized by the fact that the coating of composite material (40) has a resin content lying in the range one-third to one-half by weight.
  25. An arrestor according to any one of claims 18 to 24, characterized by the fact that the varistors (10) are not enameled.
  26. An arrestor according to any one of claims 18 to 24, characterized by the fact that the varistors (10) are coated in a fine protective film of lead-free enamel.
EP00971467A 1999-10-25 2000-10-20 Process of manufacture of lightning arrestors and lightning arrestor with electrical varistors Expired - Lifetime EP1166287B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR9913270 1999-10-25
FR9913270A FR2800903B1 (en) 1999-10-25 1999-10-25 PERFECTED SURGE PROTECTOR BASED ON ELECTRIC VARISTORS
PCT/FR2000/002930 WO2001031661A1 (en) 1999-10-25 2000-10-20 Improved lightning arrestor based on electrical varistors

Publications (2)

Publication Number Publication Date
EP1166287A1 EP1166287A1 (en) 2002-01-02
EP1166287B1 true EP1166287B1 (en) 2006-12-13

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EP00971467A Expired - Lifetime EP1166287B1 (en) 1999-10-25 2000-10-20 Process of manufacture of lightning arrestors and lightning arrestor with electrical varistors

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US (1) US7272885B2 (en)
EP (1) EP1166287B1 (en)
CN (1) CN1267940C (en)
AT (1) ATE348393T1 (en)
AU (1) AU1031701A (en)
BR (1) BR0007455A (en)
CA (1) CA2356383C (en)
DE (1) DE60032345D1 (en)
ES (1) ES2278636T3 (en)
FR (1) FR2800903B1 (en)
PT (1) PT1166287E (en)
TR (1) TR200101835T1 (en)
WO (1) WO2001031661A1 (en)
ZA (1) ZA200104867B (en)

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US8117739B2 (en) * 2004-01-23 2012-02-21 Cooper Technologies Company Manufacturing process for surge arrester module using pre-impregnated composite
US7653371B2 (en) 2004-09-27 2010-01-26 Qualcomm Mems Technologies, Inc. Selectable capacitance circuit
DE102005007146A1 (en) * 2005-02-11 2006-08-24 Siemens Ag Method for sheathing a varistor block with an electrically insulating sheath and varistor block for a surge arrester
FR2907365B1 (en) * 2006-10-20 2011-07-22 Astrium Sas (EN) DEVICE AND METHOD FOR FILAMENT COILING OF LARGE LENGTH TUBES AND HIGH LENGTH TUBES PRODUCED BY THIS METHOD.
CN109196607B (en) * 2016-09-28 2021-06-08 Abb电网瑞士股份公司 Lightning arrester and associated production method
CN108439982B (en) * 2018-05-14 2021-06-15 济南大学 Axial composite negative temperature coefficient thermal sensitive ceramic material and preparation method thereof
RU2750827C1 (en) * 2020-12-01 2021-07-05 Олег Станиславович Клюнин Method for manufacturing high-pressure vessel and apparatus for impregnating reinforcing material with binding agent for implementation thereof
US11894166B2 (en) 2022-01-05 2024-02-06 Richards Mfg. Co., A New Jersey Limited Partnership Manufacturing process for surge arrestor module using compaction bladder system

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US3645784A (en) * 1969-12-18 1972-02-29 Sprague Electric Co Vitreous enamel resistor
US4100588A (en) * 1977-03-16 1978-07-11 General Electric Company Electrical overvoltage surge arrester with varistor heat transfer and sinking means
CA1315336C (en) 1986-01-29 1993-03-30 Rodney Meredith Doone Electrical surge arrester/diverter
SE456623B (en) * 1987-02-23 1988-10-17 Asea Ab surge
FR2619244B1 (en) 1987-08-06 1992-09-04 Sediver Ste Europ Isolateurs V PROCESS FOR MANUFACTURING A SURGE PROTECTOR AND SURGE PROTECTOR OBTAINED BY THIS PROCESS
FR2646957B1 (en) 1989-05-12 1994-02-04 Sediver Ste Europ Isolateurs Ver WATERPROOF ENCLOSURE BASED ON FILAMENTARY WINDING, AND COMPOSITE SURGE PROTECTION USING THE SAME
US5366935A (en) 1994-03-14 1994-11-22 Hubbell Incorporated Passivating coating for metal oxide varistors
FR2747500B1 (en) 1996-04-12 1998-06-26 Soule Materiel Electr PERFECTED SURGE PROTECTOR BASED ON VARISTORS
EP1012856A1 (en) * 1996-04-26 2000-06-28 Abb Ab Varistor block
US5926356A (en) 1997-07-29 1999-07-20 Hubbell Incorporated End terminals for modular electrical assemblies with pressure relief

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Publication number Publication date
TR200101835T1 (en) 2002-04-22
FR2800903B1 (en) 2001-12-21
US20040111867A1 (en) 2004-06-17
ES2278636T3 (en) 2007-08-16
US7272885B2 (en) 2007-09-25
WO2001031661A1 (en) 2001-05-03
FR2800903A1 (en) 2001-05-11
AU1031701A (en) 2001-05-08
CN1267940C (en) 2006-08-02
CN1327598A (en) 2001-12-19
DE60032345D1 (en) 2007-01-25
ATE348393T1 (en) 2007-01-15
ZA200104867B (en) 2002-06-14
PT1166287E (en) 2007-02-28
BR0007455A (en) 2001-10-30
CA2356383C (en) 2009-01-20
CA2356383A1 (en) 2001-05-03
EP1166287A1 (en) 2002-01-02

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