EP1166283B1 - Coating composition for metallic conductors and coating method using same - Google Patents

Coating composition for metallic conductors and coating method using same Download PDF

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Publication number
EP1166283B1
EP1166283B1 EP00915160A EP00915160A EP1166283B1 EP 1166283 B1 EP1166283 B1 EP 1166283B1 EP 00915160 A EP00915160 A EP 00915160A EP 00915160 A EP00915160 A EP 00915160A EP 1166283 B1 EP1166283 B1 EP 1166283B1
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EP
European Patent Office
Prior art keywords
coating composition
composition according
coating
reactive
oxygen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00915160A
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German (de)
French (fr)
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EP1166283A1 (en
Inventor
Frank-Rainer BÖHM
Gerhard Kiessling
Manfred Oppermann
Heinz Schindler
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EIDP Inc
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EI Du Pont de Nemours and Co
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Publication of EP1166283A1 publication Critical patent/EP1166283A1/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/308Wires with resins
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12597Noncrystalline silica or noncrystalline plural-oxide component [e.g., glass, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component
    • Y10T428/12618Plural oxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/1266O, S, or organic compound in metal component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/1266O, S, or organic compound in metal component
    • Y10T428/12667Oxide of transition metal or Al
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12674Ge- or Si-base component

Definitions

  • the invention relates to a coating composition for metallic conductors, such as for example wires, with improved partial discharge resistance and good mechanical properties.
  • Three-phase motors for example motors controlled by frequency converters, or High voltage asynchronous machines require the use of wire windings, which meet the high requirements for thermal durability and the mechanical properties, especially the bending strength of the insulating layer, are sufficient to withstand high voltage loads or pulsed voltage loads to survive undamaged.
  • Partial discharge resistance of the wire coatings Another requirement for wire windings of electrical equipment is Partial discharge resistance of the wire coatings.
  • side by side Lying wire windings can be high voltage loads or pulse-shaped Be exposed to voltage loads.
  • the coatings have a high resistance to partial discharge.
  • the particulate material in an amount from 1 to 65% by weight are present in the binder and metal oxides, for example Titanium dioxide, zirconium oxide, zinc oxide, iron oxide or clays can be.
  • the particulate material has no chemical reactivity. In the preparation of pre-stretching can occur from such coated wires, which leads to a Destruction of the paint layers and thus a drastic decrease in the Partial discharge resistance.
  • DE-A 196 50 288 contains at least one of the electrically insulating Lacquer layers an organically modified silica (hetero) polycondensate, produced by hydrolytic condensation of compounds of silicon and optionally boron, aluminum, phosphorus, tin, lead, the transition metals, Lanthanides and actinides, with the monomer units essentially consisting from both inorganic and organic components, which subsequently be networked. The result is coatings with good thermal shock resistance and surface quality. High flexibility is not achieved.
  • the object of the present invention is therefore to provide a coating composition for metallic conductors, in particular to provide wires whose Partial discharge resistance increased compared to the solutions of the prior art is, especially when the coated wire is stretched.
  • the Applicability of the coating composition as a one-coat application or as Lacquer layer in a multi-layer application, as well as the surface quality and Flexibility of the coating can be improved.
  • B. OH, SH, COOH, NCO, capped NCO, NH 2 , epoxy, carboxylic anhydride, C C, metal esters, silane-containing polyurethanes, polyesters, poly (THEIC) esters, poly (THEIC ) esierimide, polyamideimide, polyamide, polysiloxane, polysulfide, polyvinyl formal, polymer, e.g. B. Polyacrylates.
  • R 2 represents residues of aromatics, for example phenyl, cresyl, nonylphenyl, aliphatics, for example branched, linear, saturated, unsaturated alkyl radicals C1 to C30, fatty acid derivatives; linear or branched esters and / or ethers,
  • R 3 stands for resin residues, for example polyurethane, polyester, polyester imide, THEIC polyester imide, poly titanium ester resins and their derivatives; Polysiloxane resins with organic derivatives; Polysulfide, polyamide, polyamideimide, polyvinyl formal resins, and / or polymers, such as polyacrylates, polyhydantoins, polybenzimidazoles, and
  • R 4 stands for residues of acrylate, phenol, melamine, polyurethane, polyester, polyesterimide, polysulfide, epoxy, polyamide, polyvinyl formal resins; Aromatics, for example phenyl, cresyl, nonylphenyl; Aliphatics, for example branched, linear, saturated, unsaturated alkyl radicals with C1 to C30; esters; Ethers, for example methyl glycolate, methyl diglycolate, ethyl glycolate, butyl diglycolate, diethylene glycolate, triethylene glycolate; Alcoholates, e.g.
  • the particle of component A) according to the invention consists of an element-oxygen network, on the surface of which the reactive functions R 1 and possibly non-reactive or partially reactive functions R 2 and R 3 are bound via the oxygen of the network.
  • the particles with the functions R 1 to R 4 described are particles whose average radius is in the range from 1 to 300 nm, preferably in a range from 2 to 80 nm, particularly preferably in a range from 4 to 50 nm.
  • the particle according to the invention is preferred in an amount of 1 to 60% by weight 5 to 30 wt .-%, contained in the coating composition.
  • the element-oxygen network of the particle according to the invention contains the elements mentioned above, which are bonded via the oxygen.
  • the Network can include one or more, the same or different elements in uniform and / or uneven order each bound to oxygen contain.
  • the inorganic network preferably contains the elements from the titanium series, Silicon, aluminum and / or zirconium.
  • organic units such as Residues of aromatics, aliphatics, esters, ethers, Alcoholates, fats and chelating agents, imides, amides, acrylates can be implemented
  • OTi (OR 4 ) 3 As function R 1 , OTi (OR 4 ) 3 , OZr (OR 4 ) 3 , acetylacetonate, 2-hydroxyefbanolate, diethylene glycolate, OH are preferably used.
  • Acrylate resin, aminotriethanolate, acetylacetonate, polyurethane resin and butyl diglycolate are preferably used as function R 4 .
  • the respective radicals R 1 to R 4 can be the same or different.
  • Fig. 1 shows a particle which has R 1 OH groups as a reactive function. These OH functions enable it to react with the corresponding functions of, for example, esters, carboxylic acids, isocyanates, epoxides, anhydrides and the like.
  • the reactivity of the particle according to Fig. 2 is determined by the OH functions as R 1 and the different resin sequences polyesterimide and THEIC polyesterimide as examples of R 3 .
  • the particles according to Fig. 3 and 4 are equipped with orthio-titanium ester functions as a reactive component R 1 .
  • the particle according to Fig. 4 also has a THEIC polyester imide as the polymer fragment R 3 .
  • the organic radicals Z stand for isopropyl, butyl, butyl diglycol, triethanolamine, acetylacetone, polyamideimide, polyurethane and polyesterimide groups as well as aminotriethanolate and epoxy groups, especially selected from the group of R 4 .
  • monomeric and / or polymeric element-organic compounds in the Coating composition may be included.
  • polymeric element-organic Compounds are inorganic-organic hybrid polymers such as for example in the unpublished German patent application 198 41 Called 977.5.
  • monomeric element-organic compounds are ortho-titanium acid esters and / or otho-zirconic acid esters such as nonyl, cetyl, Stearyl, triethanolamine, diethanolamine, acetylacetone, acetoacetic ester, Tetraisopropyl, cresyl, tetrabutyl titanate or zirconate, and titanium tetralactate.
  • Hafnium and silicon compounds e.g. Hafnium tetrabutoxide and tetraethyl silicate, and / or various silicone resins.
  • Such additional polymeric and / or monomeric element-organic compounds can for example with a content 0 to 70 wt .-%, in the invention Composition included.
  • Component A) can be prepared by conventional hydrolysis and condensation reactions of corresponding element-organic or element-halogen compounds in the presence of organic reactants corresponding to the functions R 1 to R 3 .
  • the composition according to the invention can be one or more as component B) Contain binders as known and known in the wire coating sector are common.
  • binders as known and known in the wire coating sector are common.
  • These can be, for example, polyesters, polyesterimides, polyamides, Polyamide imides, THEIC polyester imides, polytitanic acid ester THEIC ester imides, Phenolic resins, melamine resins, polymethacrylimides, polyimides, polybismaleimides, Polyetherimides, polybenzoxazinediones, polyhydantoins, polyvinyl formals, Polyvinyl acetals and / or blocked isocyanates.
  • Other binders are e.g. also Epoxies and acrylic resins.
  • polyester for example, those can be used for Wire coating are known.
  • Polyesters with heterocyclic, nitrogen-containing rings for example polyester with condensed imide and Hydantoin and benzimidazole structures.
  • the polyesters are in particular condensation products made from polyvalent ones aliphatic, aromatic and / or cycloaliphatic carboxylic acids or their Anhydrides, polyhydric alcohols, in the case of imide-containing compounds containing polyesteramino groups, optionally with a proportion of monofunctional compounds, for example monohydric alcohols.
  • the saturated polyesterimides are preferably based on terephthalic acid polyesters, which besides diols also polyols and as an additional dicabonic acid component Reaction product from diaminodiphenylmethane and trimellitic anhydride can contain.
  • unsaturated polyester resins and / or polyester imides can also be used.
  • Unsaturated polyesters and / or polyester imides are preferably used.
  • Polyamides for example, can also be used as component B) thermoplastic polyamides as well as polyamideimides, e.g. be made from Trimellitic anhydride and the isocyanato-diphenylmethane.
  • component B) Phenolic resins and / or polyvinyl formals which can be used are, for example, novolaks, obtainable by polycondensation of phenols and aldehydes, or Polyvinyl formal, available from polyvinyl alcohols and aldehydes and / or Ketones.
  • Capped isocyanates such as e.g. Adducts of polyols, amines, CH-acidic compounds (e.g. acetoacetic ester, Malonic esters and the like) and diisocyanates, the usual way of capping Cresols and phenols can be used.
  • compositions, pigments and / or fillers can be used as component C) contain, for example coloring inorganic and / or organic pigments, such as Titanium dioxide or carbon black, and effect pigments, such as metal flake pigments and / or Pearlescent pigments.
  • coloring inorganic and / or organic pigments such as Titanium dioxide or carbon black
  • effect pigments such as metal flake pigments and / or Pearlescent pigments.
  • conventional paint additives can be used as additives be included, for example extenders, plasticizing components, Accelerators (e.g. metal salts, substituted amines), initiators (e.g. Photoinitiators, warmth-sensitive initiators), stabilizers (e.g. Hydroquinones, quinones, alkylphenols, alkylphenol ethers), defoamers, Leveling agents.
  • compositions can contain organic solvents such as aromatic hydrocarbons, N-methylpyrrolidone, cresols, phenols, xylenols, styrenes, vinyl toluene, methyl acrylates.
  • organic solvents such as aromatic hydrocarbons, N-methylpyrrolidone, cresols, phenols, xylenols, styrenes, vinyl toluene, methyl acrylates.
  • the compositions according to the invention can contain, for example, 30 to 95% by weight of organic solvents.
  • composition according to the invention can also be used conventional wire enamels are mixed and then after usual Procedures are applied.
  • the application of the composition according to the invention can be carried out independently of Art and diameter of the wire used are carried out by customary methods.
  • there the wire can be coated directly with the composition according to the invention and then baked in an oven. Coating and baking can be done several times if necessary.
  • the arrangement of the stoves can be done horizontally or vertically, the coating conditions such as Duration and number of coatings, baking temperature, Coating speed depending on the type of to be coated Wire can be designed.
  • the coating temperatures in range from room temperature to 400 ° C.
  • paint ambient temperatures above 400 ° C, for example up to 800 ° C and above be possible without impairing the quality of the Coating according to the invention can be determined.
  • the components of the invention Composition, in particular component A) and component B), enter into a chemical reaction with each other.
  • component A) and component B enter into a chemical reaction with each other.
  • transesterification reactions for example transesterification reactions, polymerization reactions, Addition reactions, condensation reactions.
  • condensation reactions According to the preferred Use for component A) and B) can be preferred condensation reactions expire.
  • composition according to the invention can be used regardless of the type and the diameter of the wire, for example wires with with a diameter of 5 ⁇ m to 6 mm.
  • wires they are Usable usual metallic conductors, for example made of copper, aluminum, Zinc, iron, gold, silver or alloys thereof.
  • the coating composition according to the invention can be part of a Multi-layer coating of the wire may be included.
  • This multi-layer paint job can contain at least one coating composition according to the invention.
  • the wires can be made with or without existing coatings be coated.
  • Existing coatings can be, for example Insulation coatings and flame retardant coatings.
  • the layer thickness of the coating according to the invention can differ greatly.
  • Coatings can also e.g. as a topcoat for improved mechanical protection as well as the creation of desired surface properties and smoothing serve.
  • Compositions are particularly suitable as topcoats the basis of polyamides, polyamideimides and polyimides.
  • composition according to the invention is also suitable as Single-order.
  • the composition can be applied in customary layer thicknesses become. Thin layers can also be applied without the Partial discharge resistance achieved according to the invention as well as the adhesion, the strength and stretchability of the coatings is affected.
  • the dry layer thickness can vary according to the standardized values for thin and thick wires.
  • the coatings achieved with the composition according to the invention enable an increased compared to the previously known compositions Partial discharge resistance of the coating, creating a permanent load under Exposure to high voltages, especially pulsed voltages, becomes possible. They are characterized by an increased durability and a long service life compared to coatings based on monomers and / or polymeric element-organic compounds alone.
  • the Partial discharge resistance of the coated wires can be increased so that these are particularly suitable for use under high voltage loads and Loads of pulsed high voltages.
  • thermometer and distillation unit 261.2 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 93.2 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) and 0.5 g of zinc acetate in 4 hours at 210 ° C heated. 60 g of methanol are distilled off. After cooling to 150 ° C Add 192.1 g trimellitic anhydride (TMA) and 99.0 g methylenedianiline (DADM). Within 3 hours the mixture is heated to 220 ° C. with stirring and a further 3 Heated at this temperature for hours. 33 g of water are distilled off. Now cooling to 180 ° C. and addition of 500 g cresol.
  • TMA trimellitic anhydride
  • DADM methylenedianiline
  • the present resin solution with 882.0 g of cresol, 273.0 g Solvesso 100, 100.0 g xylene, 9.0 g of a commercially available phenolic resin A, 45.0 g of a commercially available phenolic resin B and 18.0 g of ortho-titanium acid tetra-butyl ester ready-made.
  • the resulting wire enamel has a solids content of 31.3% and one Viscosity of 410 mPas.
  • thermometer and distillation unit 13 0.5 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 62.0 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) with 180.0 g of an OH-functional Si-O particle (average radius: 25 nm), manufactured as by Ralph K. Iller, Loc. cit ,. described, mixed well with vigorous stirring at 70 to 80 ° C and then heated to 210 ° C. in 4 hours with 0.5 g of zinc acetate. 60 g Methanol distilled off.
  • TEEIC tris (2-hydroxyethyl) isocyanurate
  • DMT dimethyl terephthalate
  • Si-O particle average radius: 25 nm
  • TMA Trimellitic anhydride
  • DADM methylenedianiline
  • the present resin solution with 900.0 g of cresol, 284.5 g Solvesso 100, 100.0 g xylene, 9.2 g of a commercially available phenolic resin A, 46.2 g of a commercially available phenolic resin B and 18.4 g of ortho-titanium acid tetra-butyl ester ready-made.
  • the resulting wire enamel has a solids content of 30.8% and one Viscosity of 380 mPas.
  • thermometer and distillation unit 261.2 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 93.2 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) and 0.5 g of zinc acetate in 4 hours at 210 ° C heated. 60 g of methanol are distilled off. After cooling to 150 ° C Add 192.1 g trimellitic anhydride (TMA) and 99.0 g methylenedianiline (DADM). Within 3 hours the mixture is heated to 220 ° C. with stirring and a further 3 Heated at this temperature for hours. 33 g of water are distilled off. Now cooling to 180 ° C.
  • TMA trimellitic anhydride
  • DADM methylenedianiline
  • the present resin solution with 1100.0 g Cresol, 355.0 g Solvesso 100, 129.0 g xylene, 11.0 g of a commercially available Phenolic resin A, 50.0 g of a commercially available phenolic resin B, ready-made.
  • the resulting wire enamel has a solids content of 30.5% and one Viscosity of 370 mPas.
  • Solids content 1g, 1h, 180 ° C [%] DIN EN ISO 3251 Viscosity at 25 ° C [mPas] or [Pas] DIN 53015

Abstract

An electrically conductive wire coated with a curable coating composition that forms a cured coating having a high partial discharge resitance and good mechanical properties. A process for coating an electrically conductive wire with a curable coating composition and curing the coating composition to form a coating having high partial discharge resistance and good mechanical properties.

Description

Die Erfindung betrifft eine Beschichtungszusammenstzung für metallische Leiter, wie beispielsweise Drähte, mit verbesserter Teilentladungsbeständigkeit und guten mechanischen Eigenschaften.The invention relates to a coating composition for metallic conductors, such as for example wires, with improved partial discharge resistance and good mechanical properties.

Drehstrommotoren, beispielsweise Frequenzumrichter gesteuerte Motoren, bzw. Hochspannungsasynchronmaschinen erfordern die Verwendung von Drahtwicklungen, welche den hohen Anforderungen an die thermische Dauerbeständigkeit sowie die mechanischen Eigenschaften, vor allem an die Biegefestigkeit der Isolierschicht, genügen, um Hochspannungsbelastungen bzw. impulsförmige Spannungsbelastungen unbeschadet überstehen zu können.Three-phase motors, for example motors controlled by frequency converters, or High voltage asynchronous machines require the use of wire windings, which meet the high requirements for thermal durability and the mechanical properties, especially the bending strength of the insulating layer, are sufficient to withstand high voltage loads or pulsed voltage loads to survive undamaged.

Eine weitere Anforderung an Drahtwicklungen elektrischer Betriebsmittel ist die Teilentladungsbeständigkeit der Drahtbeschichtungen. Insbesondere nebeneinander liegende Drahtwicklungen können Hochspannungsbelastungen bzw. impulsförmigen Spannungsbelastungen ausgesetzt sein. Für diese Zwecke müssen die Beschichtungen eine hohe Teilentladungsbeständigkeit aufweisen.Another requirement for wire windings of electrical equipment is Partial discharge resistance of the wire coatings. In particular, side by side Lying wire windings can be high voltage loads or pulse-shaped Be exposed to voltage loads. For these purposes, the coatings have a high resistance to partial discharge.

Gemäß WO 96/41 909 wird im Rahmen einer Mehrschichtlackierung für Drähte eine Beschichtungszusammensetzung verwendet, die aus einem Bindemittel und einem teilchenförmigen Material besteht, wobei das teilchenförmige Material in einer Menge von 1 bis 65 Gew.-% in dem Bindemittel vorliegen und Metalloxide, beispielsweise Titandioxid, Zirkoniumoxid, Zinkoxid, Eisenoxid oder Tonerden sein kann. Das teilchenförmige Material besitzt keinerlei chemische Reaktivität. Bei der Herstellung von derartig beschichteten Drähten können Vordehnungen auftreten, die zu einer Zerstörung der Lackschichten und damit zu einer drastischen Abnahme der Teilentladungsbeständigkeit führen. According to WO 96/41 909, in the context of a multi-layer coating for wires Coating composition used, which consists of a binder and a particulate material, the particulate material in an amount from 1 to 65% by weight are present in the binder and metal oxides, for example Titanium dioxide, zirconium oxide, zinc oxide, iron oxide or clays can be. The particulate material has no chemical reactivity. In the preparation of pre-stretching can occur from such coated wires, which leads to a Destruction of the paint layers and thus a drastic decrease in the Partial discharge resistance.

Ähnliche Zusammensetzungen mit vergleichbaren Eigenschaften werden in der DE-A 198 32 186 beschrieben.Similar compositions with comparable properties are described in DE-A 198 32 186.

Gemäß DE-A 196 50 288 enthält mindestens eine der elektrisch isolierenden Lackschichten ein organisch modifiziertes Kieselsäure(hetero)polykondensat, hergestellt durch hydrolytische Kondensation von Verbindungen des Siliciums und von gegebenenfalls Bor, Aluminium, Phosphor, Zinn, Blei, der Übergangsmetalle, Lanthaniden und Actiniden, wobei die Monomereinheiten im wesentlichen bestehen sowohl aus anorganischen und organischen Komponenten, welche anschließend vernetzt werden. Es resultieren Beschichtungen mit guter Wärmeschockbeständigkeit und Oberflächenqualität. Hohe Flexibilitäten werden nicht erreicht.According to DE-A 196 50 288 contains at least one of the electrically insulating Lacquer layers an organically modified silica (hetero) polycondensate, produced by hydrolytic condensation of compounds of silicon and optionally boron, aluminum, phosphorus, tin, lead, the transition metals, Lanthanides and actinides, with the monomer units essentially consisting from both inorganic and organic components, which subsequently be networked. The result is coatings with good thermal shock resistance and surface quality. High flexibility is not achieved.

In der noch nicht veröffentlichten deutschen Patentanmeldung 198 11 333.1 der gleichen Anmelderin wird eine teilentladungsbeständige Beschichtung vorgeschlagen, welche neben Bindemitteln auch element-organische Verbindungen, insbesondere von Silicium, Germanium, Titan und Zirkon enthält. Als organische Reste werden C1- bis C20-Alkylreste oder chelatbildende Reste, Alkylamin-, Alkanolamin-, Acetat-, Citrat, Lactat- und/oder Acetonatreste eingesetzt. Die verwendeten metallorganischen Verbindungen stellen monomere Verbindungen dar.In the unpublished German patent application 198 11 333.1 the same applicant is proposed a coating that is resistant to partial discharge, which in addition to binders also element-organic compounds, especially of Contains silicon, germanium, titanium and zircon. As organic residues C1- bis C20 alkyl residues or chelating residues, alkylamine, alkanolamine, acetate, citrate, Lactate and / or acetonate residues used. The organometallic used Compounds are monomeric compounds.

In der noch nicht veröffentlichten deutschen Patentanmeldung 198 41 977.5 kommen anorganisch-organische Hybridpolymere zum Einsatz. Der Übergang von monomeren element-organischen Verbindungen zu element-organischen Hybridpolymeren führt zu einer weiteren Verbesserung der Teilentladungsbeständigkeit der jeweiligen Lackschicht.In the unpublished German patent application 198 41 977.5 come inorganic-organic hybrid polymers are used. The transition from monomeric element-organic compounds to element-organic hybrid polymers leads to a further improvement in the partial discharge resistance of the respective Paint layer.

Für erhöhte Anforderungen, insbesondere für im Dauerbetrieb befindliche Drehstrommotoren und Frequenzumrichter gesteuerte Motoren, ist die erzielte Teilentladungsbeständigkeit noch verbesserungswürdig.For increased requirements, especially for those in continuous operation AC motors and frequency converter controlled motors is the one achieved Partial discharge resistance still needs improvement.

Aufgabe der vorliegenden Erfindung ist es daher, eine Beschichtungszusammensetzung für metallische Leiter, insbesonder Drähte bereitzustellen, deren Teilentladungsbeständigkeit gegenüber den Lösungen des Standes der Technik erhöht ist, insbesondere bei Dehnung des beschichteten Drahtes. Darüber hinaus soll die Applizierbarkeit der Beschichtungszusammensetzung als Einschicht-Auftrag oder als Lackschicht in einem Mehrschicht-Auftrag, sowie die Oberflächenqualität und Flexibilität des Überzuges verbessert werden.The object of the present invention is therefore to provide a coating composition for metallic conductors, in particular to provide wires whose Partial discharge resistance increased compared to the solutions of the prior art is, especially when the coated wire is stretched. In addition, the Applicability of the coating composition as a one-coat application or as Lacquer layer in a multi-layer application, as well as the surface quality and Flexibility of the coating can be improved.

Es hat sich gezeigt, daß diese Aufgabe gelöst werden kann durch eine Beschichtungszusammensetzung, welche enthält

  • A) 1 bis 60 Gew.-% eines oder mehrerer reaktiver Partikel auf der Basis eines Element-Sauerstoff-Netzwerkes mit Elementen aus der Reihe Silicium, Zink Aluminium, Zinn, Bor, Germanium, Gallium, Blei, der Übergangsmetalle, sowie der Lanthaniden und Actiniden, insbesondere aus der Reihe Silicium, Titan, Zink, Ytrium, Cer, Vanadin, Hafnium, Zirkonium, Nickel und/oder Tantal,
  • B) 0 bis 90 Gew.-% eines oder mehrerer üblicher Bindemittel und
  • C) 0 bis 95 Gew.-% eines oder mehrere üblicher Additive, Lösemittel, Pigmente und/oder Füllstoffe,
  • wobei an die Oberfläche des Element-Sauerstoff-Netzwerks der reaktiven Partikel, reaktive Funktionen R1 und gegebenenfalls nichtreaktive und/oder teilreaktive Funktionen R2 und R3 über den Sauerstoff des Netzwerkes gebunden sind,
    wobei R1 bis zu einer Menge von 98 Gew.-%, bevorzugt bis zu 40 Gew.-%, besonders bevorzugt bis zu 30 Gew.-%, R2 und R3 in einer Menge von 0 bis 97 Gew.-%, bevorzugt 0 bis 40, besonders bevorzugt 0 bis 10 Gew.-% in dem erfindungsgemäßen Nanomer enthalten sind, in denenIt has been shown that this object can be achieved by a coating composition which contains
  • A) 1 to 60 wt .-% of one or more reactive particles based on an element-oxygen network with elements from the series silicon, zinc aluminum, tin, boron, germanium, gallium, lead, the transition metals, and the lanthanides and Actinides, in particular from the series silicon, titanium, zinc, ytrium, cerium, vanadium, hafnium, zirconium, nickel and / or tantalum,
  • B) 0 to 90% by weight of one or more conventional binders and
  • C) 0 to 95% by weight of one or more customary additives, solvents, pigments and / or fillers,
  • wherein reactive surfaces R 1 and possibly non-reactive and / or partially reactive functions R 2 and R 3 are bound to the surface of the element-oxygen network of the reactive particles via the oxygen of the network,
    where R 1 in an amount of 98% by weight, preferably up to 40% by weight, particularly preferably up to 30% by weight, R 2 and R 3 in an amount of 0 to 97% by weight, preferably 0 to 40, particularly preferably 0 to 10% by weight are contained in the nanomer according to the invention in which

    R1 steht für Reste der Metallsäureester, wie z.B. OTi(OR4)3, OZr(OR4)3, OSi(OR4)3, OSi(R4)3; OHf(OR4)3 ; NCO; Urethan-, Epoxid-, Epoxy, Carbonsäureanhydrid; C=C-Doppelbindungssysteme wie z.B. Methacrylat, Acrylat; OH; über Sauerstoff gebundene Alkohole, z.B. Bis(1-hydroxymethyl-propan)-1-methylolat, 2,2-Bis-(hydroxymethyl)-1-propanol-3-propanolat, 2-Hydroxy-propan-1-ol-3-olat, Ester, Ether z.B. 2-Hydroxyethanolat, C2H4OH, Diethylenglykolat, C2H4OC2H4OH, Triethylenglykolat, C2H4OC2H4OC2H4OH; Chelatbildner, z.B. Aminotriethanolat, Aminodiethanolat, Acetylacetonat, Ethylacetoacetat, Lactat; COOH; NH2; NHR4; und/oder Ester, reaktive Harzkomponenten, wie z. B. OH-, SH-, COOH-, NCO-, verkappte NCO-, NH2-, Epoxy-, Carbonsäureanhydrid-, C=C-, Metallsäureester-, silanhaltige Polyurethane, Polyester, Poly(THEIC)ester, Poly(THEIC)esierimide, Polyamidimide, Polyamide, Polysiloxane, Polysulfide, Polyvinylformale, Polymerisate, z. B. Polyacrylate.R 1 represents radicals of the metal acid esters, such as, for example, OTi (OR 4 ) 3 , OZr (OR 4 ) 3 , OSi (OR 4 ) 3 , OSi (R 4 ) 3 ; OHf (OR 4 ) 3 ; NCO; Urethane, epoxy, epoxy, carboxylic anhydride; C = C double bond systems such as methacrylate, acrylate; OH; alcohols bonded via oxygen, for example bis (1-hydroxymethyl-propane) -1-methylolate, 2,2-bis (hydroxymethyl) -1-propanol-3-propanolate, 2-hydroxypropan-1-ol-3-olate , Esters, ethers, for example 2-hydroxyethanolate, C 2 H 4 OH, diethylene glycolate, C 2 H 4 OC 2 H 4 OH, triethylene glycolate, C 2 H 4 OC 2 H 4 OC 2 H 4 OH; Chelating agents, for example aminotriethanolate, aminodiethanolate, acetylacetonate, ethyl acetoacetate, lactate; COOH; NH 2 ; NHR 4 ; and / or esters, reactive resin components, such as. B. OH, SH, COOH, NCO, capped NCO, NH 2 , epoxy, carboxylic anhydride, C = C, metal esters, silane-containing polyurethanes, polyesters, poly (THEIC) esters, poly (THEIC ) esierimide, polyamideimide, polyamide, polysiloxane, polysulfide, polyvinyl formal, polymer, e.g. B. Polyacrylates.

    R2 steht für Reste von Aromaten, z.B. Phenyl, Kresyl, Nonylphenyl, Aliphaten, z.B. verzweigte, lineare, gesättigte, ungesättigte Alkylreste C1 bis C30, Fettsäureabkömmlinge; linearen oder verzweigten Estern und/oder Ethern,R 2 represents residues of aromatics, for example phenyl, cresyl, nonylphenyl, aliphatics, for example branched, linear, saturated, unsaturated alkyl radicals C1 to C30, fatty acid derivatives; linear or branched esters and / or ethers,

    R3 steht für Harzreste, z.B. Polyurethan-, Polyester-, Polyesterimid-, THEIC-Polyesterimid-, Poly-titanesterharze und deren Abkömmlinge; Polysiloxanharze mit organischen Abkömmlingen; Polysulfid-, Polyamid-, Polyamidimid-, Polyvinylformalharze, und/oder Polymerisate, wie z.B. Polyacrylate, Polyhydantoine, Polybenzimidazole, undR 3 stands for resin residues, for example polyurethane, polyester, polyester imide, THEIC polyester imide, poly titanium ester resins and their derivatives; Polysiloxane resins with organic derivatives; Polysulfide, polyamide, polyamideimide, polyvinyl formal resins, and / or polymers, such as polyacrylates, polyhydantoins, polybenzimidazoles, and

    R4 steht fiir Reste von Acrylat-, Phenol-, Melamin-, Polyurethan-, Polyester-, Polyesterimid-, Polysulfid-, Epoxid-, Polyamid-, Polyvinylformalharzen; Aromaten, z.B. Phenyl, Kresyl, Nonylphenyl; Aliphaten, z.B. verzweigte, lineare, gesättigte, ungesättigte Alkylreste mit C1 bis C30; Estern; Ethern, z.B. Methylglykolat, Methyldiglykolat, Ethylglykolat, Butyldiglykolat, Diethylenglykolat, Triethylenglykolat; Alkoholaten, z.B. 1-Hydroxymethyl-propan-1,1-dimethylolat, 2,2-Bis-(hydroxymethyl)-1,3-propandiolat, 2-Hydroxy-propan-1,3-diolat, Ethylenglykolat, Neopentylglykolat, Hexandiolat, Butandiolat; Fetten, z.B. Rizinusöl und/oder Chelatbildner, z.B. Aminotriethanolat, Aminodiethanolat, Acetylacetonat, Ethylacetoacetat, Lactat. R 4 stands for residues of acrylate, phenol, melamine, polyurethane, polyester, polyesterimide, polysulfide, epoxy, polyamide, polyvinyl formal resins; Aromatics, for example phenyl, cresyl, nonylphenyl; Aliphatics, for example branched, linear, saturated, unsaturated alkyl radicals with C1 to C30; esters; Ethers, for example methyl glycolate, methyl diglycolate, ethyl glycolate, butyl diglycolate, diethylene glycolate, triethylene glycolate; Alcoholates, e.g. 1-hydroxymethyl-propane-1,1-dimethylolate, 2,2-bis (hydroxymethyl) -1,3-propanediolate, 2-hydroxypropane-1,3-diolate, ethylene glycolate, neopentyl glycolate, hexanediolate, butanediolate ; Fats, for example castor oil and / or chelating agents, for example aminotriethanolate, aminodiethanolate, acetylacetonate, ethyl acetoacetate, lactate.

    Das erfindungsgemäße Partikel der Komponente A) besteht aus einem Element-Sauerstoff-Netzwerk, an dessen Oberfläche die reaktiven Funktionen R1 und gegebenenfalls nichtreaktive bzw. teilreaktive Funktionen R2 und R3 über den Sauerstoff des Netzwerkes gebunden sind. Die Partikel mit den beschriebenen Funktionen R1 bis R4 sind Partikel, deren durchschnittlicher Radius im Bereich von 1 bis 300 nm liegt, bevorzugt in einem Bereich von 2 bis 80 nm, besonders bevorzugt in einem Bereich von 4 bis 50 nm.The particle of component A) according to the invention consists of an element-oxygen network, on the surface of which the reactive functions R 1 and possibly non-reactive or partially reactive functions R 2 and R 3 are bound via the oxygen of the network. The particles with the functions R 1 to R 4 described are particles whose average radius is in the range from 1 to 300 nm, preferably in a range from 2 to 80 nm, particularly preferably in a range from 4 to 50 nm.

    Das erfindungsgemäße Partikel ist in einer Menge von 1 bis 60 Gew.-%, bevorzugt 5 bis 30 Gew.-%, in der Beschichtungszusammensetzung enthalten.The particle according to the invention is preferred in an amount of 1 to 60% by weight 5 to 30 wt .-%, contained in the coating composition.

    Das Element-Sauerstoff-Netzwerk des erfindungsgemäßen Partikels enthält die vorstehend genannten Elemente, welche über den Sauerstoff gebunden sind. Das Netzwerk kann dabei ein oder mehrere, gleiche oder unterschiedliche Elemente in gleichmäßiger und/oder ungleichmäßiger Reihenfolge jeweils am Sauerstoff gebunden enthalten.The element-oxygen network of the particle according to the invention contains the elements mentioned above, which are bonded via the oxygen. The Network can include one or more, the same or different elements in uniform and / or uneven order each bound to oxygen contain.

    Bevorzugt enthält das anorganische Netzwerk die Elemente aus der Reihe Titan, Silicium, Aluminium und/oder Zirkonium.The inorganic network preferably contains the elements from the titanium series, Silicon, aluminum and / or zirconium.

    Beispielsweise können als Komponente A) Verbindungen auf der Basis der Produkte Nyacol DP 5480 der Firma Nyacol Products Inc. zum Einsatz kommen.For example, compounds based on the products can be used as component A) Nyacol DP 5480 from Nyacol Products Inc. are used.

    In dem Netzwerk des erfindungsgemäßen Partikels können gegebenenfalls auch organische Einheiten wie z.B. Reste von Aromaten, Aliphaten, Estern, Ethern, Alkoholaten, Fetten und Chelatbildnern, Imide, Amide, Acrylate implementiert seinIn the network of the particle according to the invention, if appropriate, also organic units such as Residues of aromatics, aliphatics, esters, ethers, Alcoholates, fats and chelating agents, imides, amides, acrylates can be implemented

    Als Funktion R1 werden bevorzugt OTi(OR4)3, OZr(OR4)3 , Acetylacetonat, 2-Hydroxyefbanolat, Diethylenglykolat, OH verwendet.As function R 1 , OTi (OR 4 ) 3 , OZr (OR 4 ) 3 , acetylacetonate, 2-hydroxyefbanolate, diethylene glycolate, OH are preferably used.

    Als Funktion R3 kommen bevorzugt Reste der Polyesterimiden und/oder THEIC-Polyesterimidharze zum Einsatz. As function R 3 , residues of the polyesterimides and / or THEIC polyesterimide resins are preferably used.

    Als Funktion R4 werden bevorzugt Acrylatharz, Aminotriethanolat, Acetylacetonat, Polyurethanharz und Butyldiglykolat verwendet.Acrylate resin, aminotriethanolate, acetylacetonate, polyurethane resin and butyl diglycolate are preferably used as function R 4 .

    Die jeweiligen Reste R1 bis R4 können gleich oder verschieden sein.The respective radicals R 1 to R 4 can be the same or different.

    Beispiele für erfindungsgemäß einsetzbare Partikel der Komponente A) sind in den Abb. 1 bis 4 dargestellt.

    Figure 00060001
    Figure 00060002
    Examples of particles of component A) which can be used according to the invention are shown in FIGS. 1 to 4.
    Figure 00060001
    Figure 00060002

    Abb, 1 zeigt ein Partikel welches als reaktive Funktion R1 OH-Gruppen besitzt. Über diese OH-Funktionen ist es in der Lage, mit den entsprechenden Funktionen von beispielsweise Estern, Carbonsäuren, Isocyanaten, Epoxiden, Anhydriden und dergleichen zu reagieren.Fig. 1 shows a particle which has R 1 OH groups as a reactive function. These OH functions enable it to react with the corresponding functions of, for example, esters, carboxylic acids, isocyanates, epoxides, anhydrides and the like.

    Die Reaktivität des Partikels gemäß Abb. 2 ist durch die OH-Funkfionen als R1 und die unterschiedlichen Harzsequenzen Polyesterimid und THEIC-Polyesterimid als Beispiele für R3 bestimmt.The reactivity of the particle according to Fig. 2 is determined by the OH functions as R 1 and the different resin sequences polyesterimide and THEIC polyesterimide as examples of R 3 .

    Die Partikel gemäß Abb. 3 und 4 sind mit orthio-Titansäureester-Funktionen als reaktive Komponente R1 ausgestattet. Das Partikel nach Abb. 4 besitzt darüber hinaus als Polymerfragment R3 ein THEIC-Polyesterimid.The particles according to Fig. 3 and 4 are equipped with orthio-titanium ester functions as a reactive component R 1 . The particle according to Fig. 4 also has a THEIC polyester imide as the polymer fragment R 3 .

    Die organischen Reste Z stehen für Isopropyl, Butyl, Butyldiglykol-, Triethanolamin-, Acetylaceton, Polyamidimid-, Polyurethan- und Polyesterimidgruppen sowie Aminotriethanolat und Epoxid-Gruppen, insbesondere ausgewählt aus der Gruppe von R4.The organic radicals Z stand for isopropyl, butyl, butyl diglycol, triethanolamine, acetylacetone, polyamideimide, polyurethane and polyesterimide groups as well as aminotriethanolate and epoxy groups, especially selected from the group of R 4 .

    Zusätzlich zu den erfindungsgemäß eingesetzten Partikeln der Komponente A) können monomere und/oder polymere element-organische Verbindungen in der Beschichtungszusammensetzung enthalten sein. Beispiele für polymere element-organische Verbindungen sind anorganisch-organische Hybridpolymere, wie beispielsweise in der noch nicht veröffentlichten deutschen Patentanmeldung 198 41 977.5 genannt. Beispiele für monomere element-organische Verbindungen sind ortho-Titansäureester und/oder otho-Zirkonsäureester wie beispielsweise Nonyl-, Cetyl-, Stearyl-, Triethanolamin-, Diethanolamin-, Acetylaceton-, Acetessigester-, Tetraisopropyl-, Kresyl-, Tetrabutytitanat bzw. -zirkonat, sowie Titantetralactat. Hafnium- und Silicium-Verbindungen, z.B. Hafniumtetrabutoxid und Tetraethylsilikat, und/oder verschiedene Silikonharze.In addition to the particles of component A) used according to the invention can monomeric and / or polymeric element-organic compounds in the Coating composition may be included. Examples of polymeric element-organic Compounds are inorganic-organic hybrid polymers such as for example in the unpublished German patent application 198 41 Called 977.5. Examples of monomeric element-organic compounds are ortho-titanium acid esters and / or otho-zirconic acid esters such as nonyl, cetyl, Stearyl, triethanolamine, diethanolamine, acetylacetone, acetoacetic ester, Tetraisopropyl, cresyl, tetrabutyl titanate or zirconate, and titanium tetralactate. Hafnium and silicon compounds, e.g. Hafnium tetrabutoxide and tetraethyl silicate, and / or various silicone resins.

    Derartige zusätzliche polymere und/oder monomere element-organische Verbindungen können beispielsweise mit einem Gehalt 0 bis 70 Gew.-%, in der erfindungsgemäßen Zusammensetzung enthalten sein.Such additional polymeric and / or monomeric element-organic compounds can for example with a content 0 to 70 wt .-%, in the invention Composition included.

    Die Herstellung der Komponente A) kann erfolgen durch übliche Hydrolyse- und Kondensationsreaktionen entsprechender element-organischer bzw. elementhalogenischer Verbindungen in Gegenwart organischer Reaktanden entsprechend der Funktionen R1 bis R3.Component A) can be prepared by conventional hydrolysis and condensation reactions of corresponding element-organic or element-halogen compounds in the presence of organic reactants corresponding to the functions R 1 to R 3 .

    Ebenso können organische Harz und/oder Partikel komponenten mit entsprechenden element-oxidischen Verbindungen zu den entsprechenden Partikel umgesetzt werden.Likewise, organic resin and / or particle components with appropriate implemented element-oxide compounds to the corresponding particles become.

    Derartige Herstellungsmethoden sind dem Fachmann bekannt, siehe z. B. Ralph K. Iler, John Wiley and Sons, "The Chemistry of Silica", New York, S. 312 ff, 1979.Such manufacturing methods are known to the skilled worker, see e.g. B. Ralph K. Iler, John Wiley and Sons, "The Chemistry of Silica", New York, pp. 312 ff, 1979.

    Die erfindungsgemäße Zusammensetzung kann als Komponente B) ein oder mehrere Bindemittel enthalten, wie sie auf dem Sektor der Drahtbeschichtung bekannt und üblich sind. Dies können beispielsweise sein Polyester, Polyesterimide, Polyamide, Polyamidimide, THEIC-Polyesterimide, Polytitansäureester-THEIC-Esterimide, Phenolharze, Melaminharze, Polymethacrylimide, Polyimide, Polybismaleinimide, Polyetherimide, Polybenzoxazindione, Polyhydantoine, Polyvinylformale, Polyvinylacetale und/oder verkappte Isocyanate. Weitere Bindemittel sind z.B. auch Epoxide und Acrylatharze.The composition according to the invention can be one or more as component B) Contain binders as known and known in the wire coating sector are common. These can be, for example, polyesters, polyesterimides, polyamides, Polyamide imides, THEIC polyester imides, polytitanic acid ester THEIC ester imides, Phenolic resins, melamine resins, polymethacrylimides, polyimides, polybismaleimides, Polyetherimides, polybenzoxazinediones, polyhydantoins, polyvinyl formals, Polyvinyl acetals and / or blocked isocyanates. Other binders are e.g. also Epoxies and acrylic resins.

    Vorzugsweise kommen Polyester und/oder Polyesterimide, insbesondere THEIC-Polyesterimide zum Einsatz.Polyester and / or polyester imides, in particular THEIC polyester imides, preferably come for use.

    Als Polyester können beispielsweise solche eingesetzt werden, die für die Drahtbeschichtung bekannt sind. Dies können auch Polyester mit heterocyclischen, stickstoffhaltigen Ringen, beispielsweise Polyester mit einkondensierten Imid- sowie Hydantoin- und Benzimidazolstrukturen sein.As polyester, for example, those can be used for Wire coating are known. Polyesters with heterocyclic, nitrogen-containing rings, for example polyester with condensed imide and Hydantoin and benzimidazole structures.

    Die Polyester sind insbesondere Kondensationsprodukte aus mehrwertigen aliphatischen, aromatischen und/oder cycloalipharischen Carbonsäuren bzw. deren Anhydriden, mehrwertigen Alkoholen, im Fall der imidhaltigen polyesteraminogruppenhaltigen Verbindungen gegebenenfalls mit einem Anteil an monofunktionellen Verbindungen, beispielsweise einwertigen Alkoholen.The polyesters are in particular condensation products made from polyvalent ones aliphatic, aromatic and / or cycloaliphatic carboxylic acids or their Anhydrides, polyhydric alcohols, in the case of imide-containing compounds containing polyesteramino groups, optionally with a proportion of monofunctional compounds, for example monohydric alcohols.

    Die gesättigten Polyesterimide basieren vorzugsweise auf Therephthalsäurepolyestern, welche neben Diolen auch Polyole und als zusätzliche Dicabonsäurekomponente ein Umsetzungsprodukt aus Diaminodiphenylmethan und Trimellithsäureanhydrid enthalten können.The saturated polyesterimides are preferably based on terephthalic acid polyesters, which besides diols also polyols and as an additional dicabonic acid component Reaction product from diaminodiphenylmethane and trimellitic anhydride can contain.

    Desweiteren sind auch ungesättigte Polyesterharze und/oder Polyesterimide einsetzbar. Bevorzugt eingesetzt werden ungesättigte Polyester und/oder Polyesterimide.Furthermore, unsaturated polyester resins and / or polyester imides can also be used. Unsaturated polyesters and / or polyester imides are preferably used.

    Weiterhin können als Komponente B) verwendet werden Polyamide, beispielsweise thermoplastische Polyamide sowie Polyamidimide, wie sie z.B. hergestellt werden aus Trimellithsäureanhydrid und die Isocyanato-Diphenylmethan. Als Komponente B) verwendbare Phenolharze und/oder Polyvinylformale sind beispielsweise Novolake, erhältlich durch Polykondensation von Phenolen und Aldehyden, bzw. Polyvinylformale, erhältlich aus Polyvinylalkoholen und Aldehyden und/oder Ketonen. Als Komponente B) sind ebenfalls verwendbar verkappte Isocyanate wie z.B. Addukte aus Polyolen, Aminen, CH-aciden Verbindungen (z.B. Acetessigester, Malonester u.a.) und Diisocyanaten, wobei als Verkappunsmittel üblicher Weise Kresole und Phenole eingesetzt werden können.Polyamides, for example, can also be used as component B) thermoplastic polyamides as well as polyamideimides, e.g. be made from Trimellitic anhydride and the isocyanato-diphenylmethane. As component B) Phenolic resins and / or polyvinyl formals which can be used are, for example, novolaks, obtainable by polycondensation of phenols and aldehydes, or Polyvinyl formal, available from polyvinyl alcohols and aldehydes and / or Ketones. Capped isocyanates such as e.g. Adducts of polyols, amines, CH-acidic compounds (e.g. acetoacetic ester, Malonic esters and the like) and diisocyanates, the usual way of capping Cresols and phenols can be used.

    Als Komponente C) können die Zusammensetzungen, Pigmente und/oder Füllstoffe enthalten, beispielsweise farbgebende anorganische und/oder organische Pigmente, wie Titandioxid oder Ruß, und Effektpigmente, wie Metallschuppenpigmente und/oder Perlglanzpigmente. Als Additive können beispielsweise übliche Lackzusatzstorfe enthalten sein, beispielsweise Streckmittel, plastifizierende Komponenten, Beschleuninger (z.B. Metallsalze, substituierte Amine), Initiatoren (z.B. Photoinitiatoren, Aufwärme ansprechende Initiatoren), Stabilisatoren (z.B. Hydrochinone, Chinone, Alkylphenole, Alkylphenolether), Entschäumer, Verlaufsmittel. The compositions, pigments and / or fillers can be used as component C) contain, for example coloring inorganic and / or organic pigments, such as Titanium dioxide or carbon black, and effect pigments, such as metal flake pigments and / or Pearlescent pigments. For example, conventional paint additives can be used as additives be included, for example extenders, plasticizing components, Accelerators (e.g. metal salts, substituted amines), initiators (e.g. Photoinitiators, warmth-sensitive initiators), stabilizers (e.g. Hydroquinones, quinones, alkylphenols, alkylphenol ethers), defoamers, Leveling agents.

    Zur Erhöhung der Löslichkeit können die Zusammensetzungen organische Lösemittel wie beispielsweise aromatische Kohlenwasserstoffe, N-Methylpyrrolidon, Kresole, Phenole, Xylenole, Styrole, Vinyltoluol, Methylacrylate enthalten.
    Die erfindungsgemäßen Zusammensetzungen können beispielsweise 30 bis 95 Gew.-% organische Lösemittel enthalten.
    To increase the solubility, the compositions can contain organic solvents such as aromatic hydrocarbons, N-methylpyrrolidone, cresols, phenols, xylenols, styrenes, vinyl toluene, methyl acrylates.
    The compositions according to the invention can contain, for example, 30 to 95% by weight of organic solvents.

    Die erfindungsgemäße Zusammensetzung kann gegebenenfalls auch mit konventionellen Drahtlacken gemischt werden und anschließend nach üblichen Verfahren appliziert werden.If appropriate, the composition according to the invention can also be used conventional wire enamels are mixed and then after usual Procedures are applied.

    Das Auftragen der erfindungsgemäßen Zusammensetzung kann unabhängig von Art und Durchmesser des verwendeten Drahtes nach üblichen Methoden erfolgen. Dabei kann der Draht mit der erfindungsgemäßen Zusammensetzung direkt beschichtet und anschließend in einem Ofen eingebrannt werden. Das Beschichten und Einbrennen kann gegebenenfalls mehrere Male nacheinander geschehen. Die Anordnung der Öfen kann dabei horizontal oder vertikal erfolgen, wobei die Beschichtungsbedingungen wie Dauer und Anzahl der Beschichtungen, Einbrenntemperatur, Beschichtungsgeschwindigkeit in Abhängigkeit von der Art des zu beschichtenden Drahtes gestaltet werden. Beispielsweise können die Beschichtungstemperaturen in einem Bereich von Raumtemperatur bis 400°C liegen. Darüber hinaus können beim Lackieren auch Umgebungstemperaturen oberhalb 400°C, beispielsweise bis 800°C und darüber, möglich sein, ohne daß eine Beeinträchtigung der Güte des erfindungsgemäßen Überzuges festzustellen ist.The application of the composition according to the invention can be carried out independently of Art and diameter of the wire used are carried out by customary methods. there the wire can be coated directly with the composition according to the invention and then baked in an oven. Coating and baking can be done several times if necessary. The arrangement of the stoves can be done horizontally or vertically, the coating conditions such as Duration and number of coatings, baking temperature, Coating speed depending on the type of to be coated Wire can be designed. For example, the coating temperatures in range from room temperature to 400 ° C. In addition, at Also paint ambient temperatures above 400 ° C, for example up to 800 ° C and above, be possible without impairing the quality of the Coating according to the invention can be determined.

    Beim Einbrennvorgang können die Komponenten der erfindungsgemäßen Zusammensetzung, insbesondere die Komponente A) und die Komponente B), miteinander eine chemische Reaktion eingehen. In Abhängigkeit von der chemischen Natur der Komponenten A) und B) sind verschiedene chemische Reaktionen möglich, beispielsweise Umesterungsreaktionen, Polymerisationsreaktioanen, Additionsreaktionen, Kondensationsreaktionen. Entsprechend der bevorzugten Verwendung für Komponente A) und B) können Kondensationsreaktionen bevorzugt ablaufen. In the baking process, the components of the invention Composition, in particular component A) and component B), enter into a chemical reaction with each other. Depending on the chemical Different chemical reactions are possible due to the nature of components A) and B), for example transesterification reactions, polymerization reactions, Addition reactions, condensation reactions. According to the preferred Use for component A) and B) can be preferred condensation reactions expire.

    Der Einsatz der erfindungsgemäßen Zusammensetzung kann unabhängig von der Art und dem Durchmesser des Drahtes erfolgen, es können beispielsweise Drähte mit einem Durchmesser von 5µm bis 6 mm beschichtet werden. Als Drähte sind die üblichen metallischen Leiter verwendbar, beispielsweise aus Kupfer, Aluminium, Zink, Eisen, Gold, Silber oder Legierungen davon.The composition according to the invention can be used regardless of the type and the diameter of the wire, for example wires with with a diameter of 5 µm to 6 mm. As wires they are Usable usual metallic conductors, for example made of copper, aluminum, Zinc, iron, gold, silver or alloys thereof.

    Die erfindungemäße Beschichtungszusammensetzung kann als Bestandteil einer Mehrschicht-Lackierung des Drahtes enthalten sein. Diese Mehrschicht-Lackierung kann mindestens eine erfindungsgemäße Beschichtungszusammensetzung enthalten.The coating composition according to the invention can be part of a Multi-layer coating of the wire may be included. This multi-layer paint job can contain at least one coating composition according to the invention.

    Erfindungsgemäß können die Drähte mit oder ohne bereits vorhandene Überzüge beschichtet werden. Vorhandene Überzüge können beispielsweise sein Isolationsbeschichtungen sowie Flammschutzbeschichtungen. Bei derartigen Fällen kann die Schichtdicke der erfindungsgemäßen Beschichtung stark differieren.According to the invention, the wires can be made with or without existing coatings be coated. Existing coatings can be, for example Insulation coatings and flame retardant coatings. In such cases the layer thickness of the coating according to the invention can differ greatly.

    Es ist auch möglich, über die erfindungsgemäße Beschichtung weitere Beschichtungen vorzunehmen, beispielsweise weitere Isolationsbeschichtungen. Derartige Beschichtungen können auch z.B. als Decklack dem verbesserten mechanischen Schutz sowie der Schaffung von gewünschten Oberflächeneigenschaften sowie der Glättung dienen. Als Decklacke sind besonders geeignet beispielsweise Zusammensetzungen auf der Basis von Polyamiden, Polyamidimiden und Polyimiden.It is also possible to use the coating according to the invention for further coatings make, for example, further insulation coatings. such Coatings can also e.g. as a topcoat for improved mechanical protection as well as the creation of desired surface properties and smoothing serve. Compositions are particularly suitable as topcoats the basis of polyamides, polyamideimides and polyimides.

    Insbesondere ist die erfindungsgemäße Zusammensetzung auch geeignet als Einschicht-Auftrag.In particular, the composition according to the invention is also suitable as Single-order.

    Erfindungsgemäß kann die Zusammensetzung in üblichen Schichtdicken aufgetragen werden. Es können auch dünne Schichten aufgetragen werden, ohne daß die erfindungsgemäß erzielte Teilentladungsbeständigkeit sowie die Haftung, die Festigkeit und Dehnbarkeit der Überzüge beeinflußt wird. Die Trockenschichtdicke kann variieren entsprechend den genormten Werten für dünne und dicke Drähte. According to the invention, the composition can be applied in customary layer thicknesses become. Thin layers can also be applied without the Partial discharge resistance achieved according to the invention as well as the adhesion, the strength and stretchability of the coatings is affected. The dry layer thickness can vary according to the standardized values for thin and thick wires.

    Die mit der erfindungsgemäßen Zusammensetzung erzielten Überzüge ermöglichen gegenüber den bisher bekannten Zusammensetzungen einer erhöhte Teilentladungsbeständigkeit der Beschichtung, wodurch eine Dauerbelastung unter Einwirkung von hohen Spannungen, insbesondere impulsförmigen Spannungen, möglich wird. Sie zeichnen sich durch eine erhöhte Dauerbelastbarkeit sowie eine lange Lebensdauer im Vergleich zu den Überzügen auf Basis von monomeren und/oder polymeren element-organischen Verbindungen allein aus. Die Teilentladungsbestähdigkeit der beschichteten Drähte kann erhöht werden, so daß sich diese insbesondere eignen für den Einsatz bei Hochspannungsbelastungen und Belastungen impulsförmiger Hochspannungen.The coatings achieved with the composition according to the invention enable an increased compared to the previously known compositions Partial discharge resistance of the coating, creating a permanent load under Exposure to high voltages, especially pulsed voltages, becomes possible. They are characterized by an increased durability and a long service life compared to coatings based on monomers and / or polymeric element-organic compounds alone. The Partial discharge resistance of the coated wires can be increased so that these are particularly suitable for use under high voltage loads and Loads of pulsed high voltages.

    Die Erfindung wird anhand der nachfolgenden Beispielen erläutert:The invention is illustrated by the following examples:

    Herstellung eines Drahtlackes nach Stand der TechnikProduction of a wire enamel according to the state of the art Beispiel 1a (Vergleich)Example 1a (comparison)

    In einem 2-Liter Dreihalskolben mit Rührer, Thermometer und Destillationseinheit werden 261,2 g Tris-(2-hydroxyethyl)-isocyanurat (THEIC), 93,2 g Ethylenglykol, 194,2 g Dimethylterephthalat (DMT) und 0,5 g Zinkacetat in 4 Stunden auf 210°C erhitzt. Dabei werden 60 g Methanol abdestilliert. Nach Kühlen auf 150°C erfolgt Zugabe von 192,1 g Trimellithsäureanhydrid (TMA) und 99,0 g Methylendianilin (DADM). Innerhalb 3 Stunden wird unter Rühren auf 220°C erhitzt und weitere 3 Stunden bei dieser Temperatur gehalten. Dabei destilliert man 33 g Wasser ab. Nun erfolgt Abkühlen auf 180°C und Zugabe von 500 g Kresol.In a 2 liter three neck flask with stirrer, thermometer and distillation unit 261.2 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 93.2 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) and 0.5 g of zinc acetate in 4 hours at 210 ° C heated. 60 g of methanol are distilled off. After cooling to 150 ° C Add 192.1 g trimellitic anhydride (TMA) and 99.0 g methylenedianiline (DADM). Within 3 hours the mixture is heated to 220 ° C. with stirring and a further 3 Heated at this temperature for hours. 33 g of water are distilled off. Now cooling to 180 ° C. and addition of 500 g cresol.

    Unter weiterem Rühren wird die vorliegende Harzlösung mit 882,0 g Kresol, 273,0 g Solvesso 100, 100,0 g Xylol, 9,0 g eines handelsüblichen Phenolbarzes A, 45,0 g eines handelsüblichen Phenolharzes B und 18,0 g ortho-Titansäure-tetra-butylester fertig konfektioniert.With further stirring, the present resin solution with 882.0 g of cresol, 273.0 g Solvesso 100, 100.0 g xylene, 9.0 g of a commercially available phenolic resin A, 45.0 g of a commercially available phenolic resin B and 18.0 g of ortho-titanium acid tetra-butyl ester ready-made.

    Der resultierende Drahtlack besitzt einen Feststoffgehalt von 31,3 % und einer Viskosität von 410 mPas. The resulting wire enamel has a solids content of 31.3% and one Viscosity of 410 mPas.

    Beispiel 1b (Vergleich)Example 1b (comparison)

    1800 g des Drahtlackes gemäß Beispiel 1a werden unter gutem Rühren mit 140 g eines teilchenförmigen SiO2-Materials entsprechend WO 96/41 909 sowie 320 g Kresol versetzt und 60 Minuten gerührt. Es resultiert eine Lackdispersion mit einem Feststoffgehalt von 30,3 % und einer Viskosität von 530 mPas.1800 g of the wire enamel according to Example 1a are mixed with good stirring with 140 g of a particulate SiO 2 material according to WO 96/41 909 and 320 g cresol and stirred for 60 minutes. The result is a paint dispersion with a solids content of 30.3% and a viscosity of 530 mPas.

    Herstellung von erfindungsgemäßen DrahtlackenProduction of wire enamels according to the invention Beispiel 2Example 2

    1800 g des Drahtlackes gemäß Beispiel 1a werden unter gutem Rühren mit 200 g "Nyacol DP 5480" (Si-O-Partikel mit OH-Punktionen, 30proz. in Ethylenglykol, Partikel-Radius: 25 nm, von Nycol Products Inc.) versetzt und 60 Minuten gerührt. Es resultiert eine Lackdispersion mit einem Feststoffgehalt von 30,9 % und einer Viskosität von 390 mPas.1800 g of the wire enamel according to Example 1a are stirred with 200 g "Nyacol DP 5480" (Si-O particles with OH punctures, 30 percent in ethylene glycol, Particle radius: 25 nm, from Nycol Products Inc.) and stirred for 60 minutes. The result is a paint dispersion with a solids content of 30.9% and one Viscosity of 390 mPas.

    Beispiel 3Example 3

    1600 g des Drahtlackes gemäß Beispiel 1a werden unter gutem Rühren mit 400 g "Nyacol DP 5480" versetzt und 60 Minuten gerührt. Es resultiert eine Lackdispersion mit einem Feststoffgehalt von 30,6 % und einer Viskosität von 370 mPas.1600 g of the wire enamel according to Example 1a are mixed with 400 g with good stirring "Nyacol DP 5480" added and stirred for 60 minutes. A paint dispersion results with a solids content of 30.6% and a viscosity of 370 mPas.

    Beispiel 4Example 4

    In einem 2-Liter Dreihalskolben mit Rührer, Thermometer und Destillationseinheit werden 130,5 g Tris-(2-hydroxyethyl)-isocyanurat (THEIC), 62,0 g Ethylenglykol, 194,2 g Dimethylterephthalat (DMT) mit 180,0 g eines OH-funktionellen Si-O-Partikels (durchschnittlicher Radius: 25 nm), hergestellt, wie von Ralph K. Iller, Loc. cit,. beschrieben, unter starkem Rühren bei 70 bis 80°C gut vermischt und anschließend mit 0,5 g Zinkacetat in 4 Stunden auf 210°C erhitzt. Dabei werden 60 g Methanol abdestilliert. Nach Kühlen auf 150°C erfolgt Zugabe von 192,1 g Trimellithsäureanhydrid (TMA) und 99,0 g Methylendianilin (DADM). Innerhalb 3 Stunden wird unter Rühren auf 220°C erhitzt und weitere 3 Stunden bei dieser Temperatur gehalten. Dabei destilliert man 33 g Wasser ab. Nun erfolgt Abkühlen auf 180°C und Zugabe von 500,0 g Kresol.In a 2 liter three neck flask with stirrer, thermometer and distillation unit 130.5 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 62.0 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) with 180.0 g of an OH-functional Si-O particle (average radius: 25 nm), manufactured as by Ralph K. Iller, Loc. cit ,. described, mixed well with vigorous stirring at 70 to 80 ° C and then heated to 210 ° C. in 4 hours with 0.5 g of zinc acetate. 60 g Methanol distilled off. After cooling to 150 ° C., 192.1 g are added Trimellitic anhydride (TMA) and 99.0 g methylenedianiline (DADM). Within 3 Heated to 220 ° C with stirring and a further 3 hours at this Temperature maintained. 33 g of water are distilled off. Now it cools down 180 ° C and addition of 500.0 g cresol.

    Unter weiterem Rühren wird die vorliegende Harzlösung mit 900,0 g Kresol, 284,5 g Solvesso 100, 100,0 g Xylol, 9,2 g eines handelsüblichen Phenolharzes A, 46,2 g eines handelsüblichen Phenolharzes B und 18,4 g ortho-Titansäure-tetra-butylester fertig konfektioniert.With further stirring, the present resin solution with 900.0 g of cresol, 284.5 g Solvesso 100, 100.0 g xylene, 9.2 g of a commercially available phenolic resin A, 46.2 g of a commercially available phenolic resin B and 18.4 g of ortho-titanium acid tetra-butyl ester ready-made.

    Der resultierende Drahtlack besitzt einen Feststoffgehalt von 30,8 % und einer Viskosität von 380 mPas.The resulting wire enamel has a solids content of 30.8% and one Viscosity of 380 mPas.

    Beispiel 5Example 5

    In einem 2-Liter Dreihalskolben mit Rührer, Thermometer und Destillationseinheit werden 261,2 g Tris-(2-hydroxyethyl)-isocyanurat (THEIC), 93,2 g Ethylenglykol, 194,2 g Dimethylterephthalat (DMT) und 0,5 g Zinkacetat in 4 Stunden auf 210°C erhitzt. Dabei werden 60 g Methanol abdestilliert. Nach Kühlen auf 150°C erfolgt Zugabe von 192,1 g Trimellithsäureanhydrid (TMA) und 99,0 g Methylendianilin (DADM). Innerhalb 3 Stunden wird unter Rühren auf 220°C erhitzt und weitere 3 Stunden bei dieser Temperatur gehalten. Dabei destilliert man 33 g Wasser ab. Nun erfolgt Abkühlen auf 180°C und Zugabe von 500 g Kresol. Bei 60 bis 80°C werden mit 45,0 g ortho-Titansäure-tetra-isopropylester und unter sehr kräftigem Rühren 190,0 g eines OH-funktionellen Al-O-Si-O-Partikel (durchschnittlicher Radius: 20 nm), hergestellt, wie von Ralph K. Iler, loc. cit., beschrieben, versetzt und innerhalb 5 Stunden auf 205°C geheizt und dabei 38,2 g Isopropanol abdestilliert. Nach Abkühlen und unter weiterem Rühren wird die vorliegende Harzlösung mit 1100,0 g Kresol, 355,0 g Solvesso 100, 129,0 g Xylol, 11,0 g eines handelsüblichen Phenolharzes A, 50,0 g eines handelsüblichen Phenolharzes B fertig konfektioniert.In a 2 liter three neck flask with stirrer, thermometer and distillation unit 261.2 g of tris (2-hydroxyethyl) isocyanurate (THEIC), 93.2 g of ethylene glycol, 194.2 g of dimethyl terephthalate (DMT) and 0.5 g of zinc acetate in 4 hours at 210 ° C heated. 60 g of methanol are distilled off. After cooling to 150 ° C Add 192.1 g trimellitic anhydride (TMA) and 99.0 g methylenedianiline (DADM). Within 3 hours the mixture is heated to 220 ° C. with stirring and a further 3 Heated at this temperature for hours. 33 g of water are distilled off. Now cooling to 180 ° C. and addition of 500 g cresol. Be at 60 to 80 ° C with 45.0 g ortho-titanic acid tetra-isopropyl ester and with very vigorous stirring 190.0 g of an OH-functional Al-O-Si-O particle (average radius: 20 nm), as prepared by Ralph K. Iler, loc. cit., described, offset and within Heated to 205 ° C for 5 hours while distilling off 38.2 g of isopropanol. To Cool and with further stirring, the present resin solution with 1100.0 g Cresol, 355.0 g Solvesso 100, 129.0 g xylene, 11.0 g of a commercially available Phenolic resin A, 50.0 g of a commercially available phenolic resin B, ready-made.

    Der resultierende Drahtlack besitzt einen Feststoffgehalt von 30,5 % und einer Viskosität von 370 mPas. The resulting wire enamel has a solids content of 30.5% and one Viscosity of 370 mPas.

    Prüfungen:Exams:

    Feststoffgehalt 1g, 1h, 180°C [%] DIN EN ISO 3251 Viskosität bei 25°C [mPas] bzw. [Pas] DIN 53015Solids content 1g, 1h, 180 ° C [%] DIN EN ISO 3251 Viscosity at 25 ° C [mPas] or [Pas] DIN 53015

    Applikationapplication

    Auf einer üblichen Drahtlackieranlage werden Kupferdrähte mit einer Blankdrahtstärke von 0,3 mm mit den gemäß Beispielen 2 bis 5, sowie Vergleichsbeispiel 1a und 1b beschriebenen Drahtlacken beschichtet (Einschicht-Lackierung). Die resultierende Schichtstärke beträgt 18 µm. Technische Daten der beschichteten Kupferlackdrähte (nach DIN 46453 bzw. DIN EN 60851) Vgl.-Bsp. 1a Vgl.-Bsp. 1b Bsp. 2 Bsp. 3 Bsp. 4 Bsp. 5 Erweichungstemperatur 394°C 396 402°C 404°C 357°C 402°C Wärmeschock 1xd 220°C 220°C 220°C 220°C 220°C 220°C Haftung und Dehnbarkeit beim Wickeln 1xd 25 % 10 % 20 % 15 % 20 % 15 % Bleistifthärte 3-4 H 4-5 H 6-7 H 6-7 H 6-7 H 6-7 H Lackierfähigkeit i.O. i.O. i.O. i.O. i.O. i.O. Lebensdauer am Umrichter 0,8h > 1000h > 1000h > 1000h > 1000h > 1000h Lebensdauer am Umrichter 0,5h 390 80h 420h 480h 430h mit 5 % Vordehnung des lackierten Drahtes 0,3h 21h 70h 430h 490h 410h mit 10 % Vordehnung des lackierten Drahtes 0,2h 13h 60h 430h 500h 430h In a conventional wire coating system, copper wires with a bare wire thickness of 0.3 mm are coated with the wire coatings described in Examples 2 to 5 and Comparative Examples 1a and 1b (single-layer coating). The resulting layer thickness is 18 µm. Technical data of the coated enamelled copper wires (according to DIN 46453 or DIN EN 60851) Comp. 1a Comp. 1b Ex. 2 Ex. 3 Ex. 4 Ex. 5 softening 394 ° C 396 402 ° C 404 ° C 357 ° C 402 ° C Thermal shock 1xd 220 ° C 220 ° C 220 ° C 220 ° C 220 ° C 220 ° C Adhesion and elasticity when wrapping 1xd 25% 10% 20% 15% 20% 15% pencil hardness 3-4 h 4-5 h 6-7 h 6-7 h 6-7 h 6-7 h paintability iO iO iO iO iO iO Lifetime on the converter 0.8 H > 1000h > 1000h > 1000h > 1000h > 1000h Lifetime on the converter 0.5h 390 80h 420h 480h 430h with 5% pre-stretch of the painted wire 0.3 H 21h 70h 430h 490h 410h with 10% pre-stretch of the painted wire 0.2h 13h 60h 430h 500h 430h

    Claims (14)

    1. Coating composition for electrical conductors, containing
      A) 1 wt.% to 60 wt.% of reactive particles with an average radius in the range from 1 nm to 300 nm based on an element-oxygen network with elements of the series comprising silicon, zinc, aluminium, tin, boron, germanium, gallium, lead, the transition metals, the lanthanides and actinides,
      B) 0 wt.% to 90 wt.% of one or more conventional binders, and
      C) 0 wt.% to 95 wt.% of one or more conventional additives, solvents, pigments and/or fillers,
      wherein, on the surface of the element-oxygen network of reactive particles, reactive functions R1 and optionally non-reactive and/or partially reactive functions R2 and R3 are bound by way of the oxygen of the network,
      R1 being contained in an amount up to 98 wt.%, R2 and R3 in an amount from 0 wt.% to 97 wt.% in the reactive particles, in which
      R1 represents radicals of the metal acid esters; NCO; urethane groups, epoxide groups, epoxy, carboxylic acid anhydride; C=C double bond systems; OH; alcohols bound by way of oxygen, esters, ethers; chelating agents; COOH; NH2, NHR4; and/or reactive resin components;
      R2 represents radicals of aromatic compounds, aliphatic compounds, fatty acid derivatives; esters and/or ethers,
      R3 represents resin radicals,
      R4 represents radicals of acrylate, phenol, melamine, polyurethane, polyester, polyester imide, polysulfide, epoxide, polyamide, polyvinyl formal resins; aromatic compounds, aliphatic compounds; esters; ethers, alcoholates, fats, or chelating agents.
    2. Coating composition according to claim 1,
      characterised in that the radical R1 represents OTi(OR4)3, OZr(OR4)3, acetyl acetonate, 2-hydroxyethanolate, diethylene glycolate.
    3. Coating composition according to claims 1 or 2,
      characterised in that the function R3 represents radicals of polyester imides and/or THEIC polyester imides.
    4. Coating composition according to claim 1, 2, or 3,
      characterised in that the function R4 represents radicals of acrylate resins, aminotriethanolate, acetyl acetonate, polyurethane resins and/or butyl diglycolate.
    5. Coating composition according to claim 1 to 4,
      characterised in that the reactive particles of component A contain a network of elements of the series comprising titanium, aluminium, silicon and/or zirconium bound by way of oxygen.
    6. Coating composition according to claim 1 to 5,
      characterised in that the reactive particles of component A have an average radius from 2 nm to 80 nm.
    7. Coating composition according to claim 1 to 6,
      characterised in that monomeric and/or polymeric element-organic compounds contained are orthotitanic acid ester, orthozirconic acid ester, titanium tetralactate, hafnium tetrabutoxide, tetraethyl silicate and/or silicone resins.
    8. Process for coating metal conductors by application of a coating composition, characterised in that a coating composition according to one of claims 1 to 7 is applied.
    9. Process according to claim 8, characterised in that the coating composition is stoved after application.
    10. Process according to claim 8, characterised in that an electrically conductive wire is used as the metal conductor.
    11. Process according to claim 8 and 10, characterised in that a pre-coated electrical conductor is used.
    12. Process according to claim 8 to 11, characterised in that the coating composition according to claim 1 to 7 is used as a single-layer application and/or as a base coat, middle coat and/or top coat.
    13. Use of the composition according to one of claims 1 to 7 for coating metal conductors.
    14. Coated conductor, which is obtained through the use of the coating composition according to any one of claims 1 to 7.
    EP00915160A 1999-03-06 2000-03-01 Coating composition for metallic conductors and coating method using same Expired - Lifetime EP1166283B1 (en)

    Applications Claiming Priority (3)

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    DE19909954A DE19909954A1 (en) 1999-03-06 1999-03-06 Coating composition for metallic conductors and coating methods using them
    DE19909954 1999-03-06
    PCT/EP2000/001720 WO2000054286A1 (en) 1999-03-06 2000-03-01 Coating composition for metallic conductors and coating method using same

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    EP (1) EP1166283B1 (en)
    JP (1) JP4384362B2 (en)
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    AT (1) ATE252270T1 (en)
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    PL200701B1 (en) 2009-01-30
    WO2000054286A1 (en) 2000-09-14
    JP4384362B2 (en) 2009-12-16
    DE19909954A1 (en) 2000-09-28
    CN1192397C (en) 2005-03-09
    KR100472738B1 (en) 2005-03-08
    AU763369B2 (en) 2003-07-17
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    JP2002539288A (en) 2002-11-19
    TR200102579T2 (en) 2002-06-21
    DE50004076D1 (en) 2003-11-20
    CA2362157A1 (en) 2000-09-14
    CN1343363A (en) 2002-04-03
    CA2362157C (en) 2008-05-06
    BR0008834A (en) 2002-04-23
    BR0008834B1 (en) 2010-04-06
    MXPA01009033A (en) 2002-09-18
    EP1166283A1 (en) 2002-01-02
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    US6908692B1 (en) 2005-06-21
    PL350766A1 (en) 2003-01-27

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