EP1143474B1 - Relay - Google Patents
Relay Download PDFInfo
- Publication number
- EP1143474B1 EP1143474B1 EP01810142A EP01810142A EP1143474B1 EP 1143474 B1 EP1143474 B1 EP 1143474B1 EP 01810142 A EP01810142 A EP 01810142A EP 01810142 A EP01810142 A EP 01810142A EP 1143474 B1 EP1143474 B1 EP 1143474B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- comb
- spring
- contacts
- safety relay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/64—Driving arrangements between movable part of magnetic circuit and contact
- H01H50/641—Driving arrangements between movable part of magnetic circuit and contact intermediate part performing a rectilinear movement
- H01H50/642—Driving arrangements between movable part of magnetic circuit and contact intermediate part performing a rectilinear movement intermediate part being generally a slide plate, e.g. a card
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/026—Details concerning isolation between driving and switching circuit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/04—Mounting complete relay or separate parts of relay on a base or inside a case
- H01H50/041—Details concerning assembly of relays
- H01H50/043—Details particular to miniaturised relays
- H01H2050/044—Special measures to minimise the height of the relay
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
Definitions
- the invention relates to a safety relay with at least one electromagnetic drive.
- This has a connectable to a control current coil core / yoke and a movable armature.
- the relay further comprises a comb movable by means of the armature and a row of a plurality of contacts arranged on an electrically insulating support part.
- the drive is arranged on one side of a partition, comb and contacts are arranged on the other side of this partition.
- the invention particularly relates to a twin relay of this type.
- the twin relay is a safety relay with two independently acting electromagnetic drives. These drives are arranged on one side of a partition wall. On the other side of the partition wall correspondingly two combs and two rows of contacts are arranged.
- the WO 99/54905 describes a twin relay, which is about 15 mm high, 65 mm wide and 75 mm long, and its height is formed by two levels. On one level, eg on the side of the connections, there are two drive systems (polarized sliding anchors). In the other level, the contact sentences.
- the contact springs of the contacts are parallel to the partition between the drive plane and the contact plane.
- the contact sets are formed by two series connected contacts. These are each connected by one of the independent drives.
- the contacts are formed by two contact springs.
- the active or passive contact spring is guided over the entire width or length of the relay, clamped in the middle in a chamber partition wall and has a contact head at both ends. This contact head cooperates with a respective second contact spring. This second contact spring has at a distance from the relay edge a reaching on the outside of the relay connection.
- a contact set is formed by only two cooperating contact springs, each of which is movable by an independent drive. Their contact heads are arranged on a center line of the relay. These contact springs are forcibly guided with the comb. Both combs must each be moved in opposite directions. These sets of contacts achieve a double distance between the contact heads, but they can not serve the safety of the circuit. Namely, if welded contacts are not solved by this welding both combs and therefore all contacts are blocked. Location and design of drive with armature and comb is not shown.
- relays Today, two mutually contradictory requirements are demanded of the relay, which must be considered in the development of new, marketable relays. On the one hand, relays must be smaller, and on the other hand remain permanent and secure.
- a safety relay according to the EN 50205 standard clearances and creepage distances between the control contact and the load contact comply with the requirements of IEC 61810-5 and IEC 664-1. The contents of these standards are assumed to be known to the person skilled in the art and form part of this application. Also between conductive parts of the different load contacts, the distances known to those skilled in the art as a function of voltage, degree of contamination and field of application must be observed. The security also serves the restraint of the contacts.
- a positively driven relay is understood to be a relay in which the contacts are forcibly guided with a common, movable drive-connected comb and in which at least one make contact and one normally closed contact are provided.
- Forcibly guided means that in each case a contact element is present at a fixed stop and a cooperating with this contact element movable contact spring engages in the comb in such a way that it is necessarily moved with the movements of the comb. This ensures that when a contact welded, either the welded contact is torn apart, or the comb can not be moved and therefore the other contacts, including the normally closed contact, must remain in the given by the welding position.
- the relay should be easy to assemble and optimally adjustable.
- the adjustment of the contacts is an important prerequisite for ensuring the safety and durability of a relay. Sufficient adjustment of the contacts is the more difficult to achieve, the smaller the relay is and the smaller the sequence in which the balance in terms of force balance drive / suspension and spatial distances are selected. Therefore, high demands are placed on the adjustability of miniaturized relays.
- the adjustability of the safety relay according to the preamble of claim 1, or the twin relay according to the preamble of claim 2 is achieved in that the contact springs between the comb and the partition between the drive side and contact side are arranged.
- the safety relay has at least one electromagnetic drive which comprises at least one coil with core / yoke which can be connected to a control current and a movable armature.
- This drive is arranged on one side of a partition wall parallel to the core.
- a movable by means of the armature comb and a series of a plurality of arranged on an electrically insulating support member contacts are arranged on the other side of the partition wall.
- the contacts consist of at least two contact elements and can be actuated by the drive. At least one of the contact elements in each case is connected to a power connection element, e.g. connected to a pin on the outside of the relay.
- the contact elements the same or a second, formed by an elongated contact spring.
- the spring longitudinal axis of this contact spring is arranged transversely to the direction of movement of the comb and parallel to the plane of the partition and the contact spring is forcibly guided by the comb.
- the contact spring is seated at one end with a spring foot in the support part.
- the spring foot opposite end is movable and provided with a contact head.
- the contact springs between the comb and the partition wall are arranged. As a result, the length of the armature occupy the entire height of the relay, whereby a relatively large comb path is achieved with low height and small footprint of the relay.
- the relay on the opposite side of the partition comb side of the contact springs with a removable Kunststofffitaussenwand be closed.
- the comb can be inserted into the carrier part after introduction of the contact elements, and is through the chamber outer wall in his held engaging position.
- the contacts can be operatively arranged in the unlocked relay. This arrangement ensures that the contacts can be optimally adjusted. When adjusting the contacts, these sit firmly in the carrier part, are not in engagement with the comb and are freely accessible from the closable through the chamber outer side. To check the adjustment of the comb can be used without the relay needs to be closed. Only after checking the adjustment of the comb is definitely used and placed the chamber outer wall and thus closed the relay.
- the individual contacts are separated by chamber walls.
- the comb is formed by a guided through cutouts in the chamber walls longitudinal bar.
- This longitudinal bar can be guided next to the contact springs and by means of suitable formations on the rod with these engaged. Due to the drive arrangement, it is advantageously arranged centrally between the outer edges of the relay or relay part.
- To extend the air and creepage distances between contact elements of adjacent contacts in the region of the passage points of the rod shields are provided on the longitudinal bar. These shields project beyond the staff on at least three sides. They are arranged approximately parallel to the chamber walls. By overlapping the chamber walls with the shields, a labyrinthine extension of the air and creepage paths is achieved.
- the point of engagement of the contact spring on the comb parallel to the spring longitudinal axis at a distance from the rod axis of the comb. Thanks to this distance, the longitudinal bar of the comb can be arranged centrally, while the point of engagement of the contact spring on the comb at a selectable distance to spring base and contact head can be determined.
- the chambers and the coil occupy virtually the same footprint. This is accomplished by matching the dimensions of the drive and contacts such that the entirety of the chambers of the two-way actuated contacts have substantially the same dimensions as the coil associated with the contacts. This optimally utilized the space occupied. Despite reduced winding space height, the coil can be made relatively high-resistance thanks to its long length.
- the chamber walls for separating adjacent chambers may be formed on the support member or on the chamber outer wall.
- they are formed on both parts, so that the air and creepage distances are extended by the overlap of both chamber walls.
- At least a part of the contacts on two independent connection elements are expedient only in the twin relay. These are connected in series with a second contact, which is actuated by a second coil. In the simple relay, all the contacts have two, or in the case of changeover contacts, three connection elements which are routed to the outside of the relay. Such non-double-connected contacts are particularly useful as a control contacts in a twin relay.
- the contact springs between the contact head and the spring foot have a projection directed away from the partition wall and towards the comb side.
- a Kammansatzstelle is formed at the extension.
- the contact spring is forcedly engaged with the comb.
- the contact spring may be cut in an area adjacent to the extension for the implementation of the comb.
- the comb can be formed mirror-symmetrically to a plane perpendicular to the partition plane through the rod axis.
- the extension then engages in each case in one of the two provided for engagement training. This allows the use of a uniform comb even with twin relays of the type described below.
- the comb attachment point at which the contact spring is in engagement with the comb, is at a distance from the mechanical spring longitudinal axis. This can be achieved through the extension.
- the distance to the mechanical longitudinal axis causes a rotation of the contact spring when switching the contact, which has a favorable effect on the life of the contact head and thus on the durability of the relay.
- the contact head is attached to its center by a selected Mass in addition to the mechanical spring longitudinal axis of the contact spring to this. This also causes Vertwistung of the spring and a care of the contact head during Switching the contact. This measure is advantageously smaller than the distance between the comb attachment point and the spring longitudinal axis.
- the distance of the comb attachment point from the spring foot is expediently approximately twice as large as its distance from the center of the contact head in order to achieve good guidance and an optimal length of movement of the contact head.
- connection contacts are on the side of the contacts and the drive lies over the contacts and occupies practically the entire length of the relay.
- the relatively large winding space allows an efficient drive with small coil losses.
- connection contacts for the coil are provided.
- twin relays have each drive a connectable to a control current coil core and a movable armature.
- the coils are preferably aligned the same so that the anchors are on the same side.
- These drives are arranged on one side of a partition parallel to the cores, while each armature extends from this side to the other side of the partition.
- Two combs movable parallel to the dividing wall and two rows of several contacts arranged on an electrically insulating support part are arranged next to one another on the other side of the dividing wall.
- the contact springs are arranged with a longitudinal axis parallel to the partition wall.
- the combs are independently driven by one of the anchors. At least two of the independently actuated contacts are connected via a common contact element.
- the contact springs are arranged between the comb and the partition wall.
- the contacts which have only one connection element and are connected via a common contact element with a second such contact, arranged at the armature opposite end of the comb.
- a region of the relay which adjoins at least one relay edge and is preferably arranged in the middle under the relay is free of connection elements. This allows a connection cable too the connection elements of the contacts with two connection elements in the direction of movement of the comb under the relay.
- the spring feet are arranged at mutually ends facing away from the contact springs guided forcibly by the combs of the contacts connected by a common contact element. Accordingly, the contact heads between the contact feet of the two independently driven and connected to a switching unit contact springs are arranged at mutually facing ends of the contact springs.
- This arrangement has the advantage that in this case the moving contact spring has the greatest possible length and the fixed common contact element can be formed as small as possible.
- Such a twin relay has twice the footprint of the simple relay.
- the inventively constructed relay 11 is in the FIG. 1 incomplete drawn. It has a drive 15 in a drive region 13 delimited by a dotted line. This lies on a first side of a substantially planar partition 17.
- the drive 15 has, as usual, a coil connected via two control connection pins 19 and can move a comb 23 with an armature 21.
- FIG. 1 is representative of a plurality of contacts a single pair of contact elements 25 with an engaging in the comb 23 contact spring 27 and immovable arranged second contact element 29. Both contact elements 27,29 each have a connection pin 31.
- the coil of the drive 15 is arranged with its core parallel to the partition wall 17.
- the arranged on a short side of the relay 11 anchor 21 extends to the other side of the partition wall 17 and is there in engagement with the comb 23.
- the contact elements 27,29 are arranged directly adjacent to the partition wall 17 and on a partition 17 forming support member 33 attached.
- the comb 23 is arranged on the side facing away from the drive side of the contact elements 27,29. Thus, it is at a lying on his back and the terminal pins in the air stretching relay 11 on top. This allows the incorporation of the contacts 25 into the drive member 33 provided with the drive and their adjustment and control before the comb 23 is brought into engagement with the contact springs 27.
- a slot 35 is provided in the comb 23, in which engages a protruding from the contact spring 27 in the direction of comb 23 extension.
- 6 slots 35 are shown, so that 6 contact springs 27 can be moved with the comb 23.
- FIG. 2 In the FIG. 2 are the coil 37 with core 39 and yoke 41, the armature 21, the support member 33 with the partition wall 17, and the contact springs 27 and stationary contact elements 29 shown in a section. Further, the comb 23 in engagement with armature 21 and contact springs 27 is shown. All this is enclosed by a housing which consists of a cover 43 and a bottom part 45. These are hooked into each other.
- the support member 33 forms a container for receiving the drive 15 on one side of the partition 17. On the other side of the partition wall 17 it forms with chamber walls 47 against each other separated chambers 49 for the contacts 25.
- the chamber walls 47 and the entirety of the chambers 49th comprehensive peripheral wall 51 define with their dimensions all dimensions of the chambers.
- the bottom part 45 rests with its inside on the end faces of the chamber walls 47 and the peripheral wall 51. However, the bottom part 45 is in turn provided with chamber ribs 53, which come to lie in each case directly adjacent the chamber walls 47 when the relay 11 is closed.
- a bottom edge rib 55 includes the peripheral wall 51 and is latched with lugs 57 in the lid 43. The lid 43 in turn encloses all five, not covered by the bottom part 45 sides of the relay 11 and the bottom edge rib 55th
- the chamber ribs 53 and the chamber walls 47 together form a labyrinthine extension of air and creepage paths between the contact elements 27,29 in adjacent chambers 49.
- the comb 23 pierces the chamber walls 47 and chamber ribs 53 would result in a shortened air and creepage distance, if not with a shield 59 on the crest of this in turn would be extended.
- the shield 59 protrudes to a the openings in the chamber walls and chamber ribs penetrating longitudinal bar 60 of the comb 23 to three sides. On the fourth side, namely the side directed towards the bottom part 45, a protrusion of the longitudinal bar 60 is not desirable for reasons of space. Therefore, the shield 59 is formed where necessary L-shaped and covers with a parallel to the bottom part 45 arranged shield member 61, the contact spring 27 from the bottom part 45 down from, so that there is reached a way extension.
- the shield parts 61 are arranged symmetrically to the longitudinal bar 60 of the comb 23 in order to extend the air and creepage paths on both sides of the longitudinal bar equally.
- the Zwangsmit Cartoon 65 in the FIG. 2, 3 and 6 not symmetrical, but in the FIGS. 4 and 5 formed symmetrically. This symmetrical design allows the use of a single comb for both relays of a twin relay FIG. 6 ,
- the armature 21 extends through an opening in the partition wall 17 into the immediate vicinity of the bottom part 45 (FIG. FIG. 2 ). There sits its end in a recess in the comb 23.
- the coil 37 is wound on a bobbin 69, which is penetrated by the core 39.
- Yoke 41 and core 39 are made together from one piece.
- connecting pins are recessed, to which the coil winding wire is connected and which protrude through openings provided in the bottom part 45 of the housing.
- the contact elements 27, 29 are folded on the spring foot 73 once and bent over in the double range by 90 °. With this angle part 75, they can be inserted from the comb side or from the open bottom into the pocket-like clamping region 71 in the carrier part 33. Likewise, that's solid Contact element 29 inserted into a kind of pocket 79.
- the connection pins protrude counter to the insertion direction of the contact elements 27,29 in the direction of the support member 33 can be placed on the bottom part 45. In the bottom part corresponding holes for the pins are provided.
- the contact spring 27 is formed symmetrically with respect to the contact head 77.
- One side of the contact spring 27 is the preformed head portion of a contact head rivets and arranged on the other side of the contact spring 27 of the beaten headboard.
- the contact spring 27 is E-shaped with a spring member 80 along a mechanical longitudinal axis 81 and three transversely to the longitudinal axis 81 directed, formed on the same side of the spring member 80 protruding projections.
- the cross sections of an E corresponding projections are formed by the relative to the spring member 80 widened head portion 83, the Mit Conversefortsatz 67 and the spring base 73 with terminal pin 31.
- the extension 67 is arranged near the head.
- the longitudinal bar 60 of the comb 23 extends between spring foot 73 and extension 67 next to the extension.
- the Zwangsmit repertoire 65 of the comb 23 are in engagement with the extension 67.
- the fixed contact element 29 is formed by a nearly square shaped sheet metal part 85 with rivet head 87.
- the sheet metal part 85 also forms a connection pin 31 or, in a twin relay, a bridge 86 to the rivet head 87 in the second relay.
- the fixed contact element 29 or 86 is in a the edges of the sheet metal part 85, 85 'embracing pocket 79, 79' inserted.
- twin relay 89 is equipped with two mirror-image combs 23 and two different types of contact springs 27.
- the Spring parts 80 with spring foot 73, extension 67 and head section 83 are identical, but the contact head 77 is arranged at the one springs on the side on which the spring foot 73 is angled, in the other on the opposite side. Thanks to the correspondingly shaped Einspann Schemeen 71 in the support member 33, the same contact spring 23, but with differently arranged or symmetrically formed head rivets, in both relays and for working and rest contacts usable.
- both relays must keep distances from each other that meet the standards.
- a labyrinthine toothing of cover 43 and support member 33 on the one hand and bottom part 45 and support member 33 on the other hand provided.
- the walls provided in the carrier part 33 for this toothing are broken only by the bridges forming two contact elements 25 common contact elements 86 and the adjacent chamber ribs 53.
- a plastic molded support member 33 on one side of a partition encloses a drive and forms chambers 49 for the contacts 25 on the other side of the partition wall. These chambers 25 are open on the opposite side of the partition and closed by a bottom part 45.
- An arm movable comb 23 is disposed between bottom portion 45 and contacts 25.
- Movable contact springs 27 of the contacts 25 cross the comb 23 and are constrained by the comb.
- the contact springs 27 are all made uniform, no matter which side they are moved by the comb 23.
- the combs 23 are also made uniform, regardless of whether the movable heads of the contact springs 27 are arranged on one or the other side of the comb 23.
- the components of the relay are therefore ideal for the production of a twin relay. Thanks to the ground-level arrangement of the comb 23, the contact springs 27 are adjustable before the comb 23 is inserted. As a result, relay 11 can be produced with very small sized contact springs 27 and adjust reliable. Thanks to a meshing of bottom part 45 with chamber ribs 53 and support member 33 with chamber walls 47 are sufficiently long creepage distances and air gaps between the contact elements 27,29 in adjacent chambers 49 in a small space to achieve. In particular, the distances of the terminal pins from each other and the number of contacts 25 are decisive for the outer mass of the relay 11.
- the length of the contact springs 27 in relation to the minimum distance between the contact heads of an open contact 25 limiting, since the material properties of the contact spring 27 only within can be varied by borders. Thanks to the expansion of the coil 37 over the length of the entirety of the chambers 49, this can be operated with low power loss.
Abstract
Description
Die Erfindung betrifft ein Sicherheitsrelais mit wenigstens einem elektromagnetischen Antrieb. Dieser weist eine an einen Steuerstrom anschliessbare Spule mit Kern/Joch und einen beweglichen Anker auf. Das Relais weist ferner einen mittels des Ankers beweglichen Kamm und eine Reihe von mehreren an einem elektrisch isolierenden Trägerteil angeordnete Kontakte auf. Der Antrieb ist auf einer Seite einer Trennwand angeordnet, Kamm und Kontakte sind auf der anderen Seite dieser Trennwand angeordnet. Die Erfindung betrifft insbesondere ein Zwillingsrelais dieser Art. Das Zwillingsrelais ist ein Sicherheitsrelais mit zwei unabhängig voneinander wirkenden elektromagnetischen Antrieben. Diese Antriebe sind auf einer Seite einer Trennwand angeordnet. Auf der andern Seite der Trennwand sind entsprechend zwei Kämme und zwei Reihen von Kontakten angeordnet.The invention relates to a safety relay with at least one electromagnetic drive. This has a connectable to a control current coil core / yoke and a movable armature. The relay further comprises a comb movable by means of the armature and a row of a plurality of contacts arranged on an electrically insulating support part. The drive is arranged on one side of a partition, comb and contacts are arranged on the other side of this partition. The invention particularly relates to a twin relay of this type. The twin relay is a safety relay with two independently acting electromagnetic drives. These drives are arranged on one side of a partition wall. On the other side of the partition wall correspondingly two combs and two rows of contacts are arranged.
In der
In anderen Ausführungsbeispielen ist ein Kontaktsatz durch lediglich zwei zusammenwirkende Kontaktfedern gebildet, von denen jede durch einen unabhängigen Antrieb bewegbar ist. Ihre Kontaktköpfe sind auf einer Mittelline des Relais angeordnet. Diese Kontaktfedern sind mit dem Kamm zwangsgeführt. Beiden Kämme müssen jeweils in einander entgegengesetzte Richtungen bewegt werden. Diese Kontaktsätze erreichen einen doppelten Abstand zwischen den Kontaktköpfen, jedoch können sie nicht der Sicherheit der Schaltung dienen. Wenn nämlich verschweisste Kontakte nicht gelöst werden sind durch diese Verschweissung beide Kämme und daher alle Kontakte blockiert. Lage und Ausgestaltung von Antrieb mit Anker und Kamm ist nicht dargestellt.In other embodiments, a contact set is formed by only two cooperating contact springs, each of which is movable by an independent drive. Their contact heads are arranged on a center line of the relay. These contact springs are forcibly guided with the comb. Both combs must each be moved in opposite directions. These sets of contacts achieve a double distance between the contact heads, but they can not serve the safety of the circuit. Namely, if welded contacts are not solved by this welding both combs and therefore all contacts are blocked. Location and design of drive with armature and comb is not shown.
Heute werden zwei einander zum Teil widersprechende Anforderungen an das Relais gefordert, welchen bei der Entwicklung neuer, marktfähiger Relais berücksichtigt werden müssen. Zum einen müssen Relais kleiner werden, und zum andern dauerhaft und sicher bleiben. In einem Sicherheitsrelais gemäss der Norm EN 50205 entsprechen die Luftstrecken und Kriechstrecken zwischen Steuerkontakt und Lastkontakt den Anforderungen der Norm IEC 61810-5 und IEC 664-1. Die Inhalte dieser Normen werden als dem Fachmann bekannt vorausgesetzt und bilden Bestandteile dieser Anmeldung. Auch zwischen leitfähigen Teilen der unterschiedlichen Lastkontakte sind die dem Fachmann bekannten Abstände in Abhängigkeit von Spannung, Verschmutzungsgrad und Anwendungsbereich einzuhalten. Der Sicherheit dient weiter auch die Zwangsführung der Kontakte.Today, two mutually contradictory requirements are demanded of the relay, which must be considered in the development of new, marketable relays. On the one hand, relays must be smaller, and on the other hand remain permanent and secure. In a safety relay according to the EN 50205 standard, clearances and creepage distances between the control contact and the load contact comply with the requirements of IEC 61810-5 and IEC 664-1. The contents of these standards are assumed to be known to the person skilled in the art and form part of this application. Also between conductive parts of the different load contacts, the distances known to those skilled in the art as a function of voltage, degree of contamination and field of application must be observed. The security also serves the restraint of the contacts.
Unter zwangsgeführtem Relais wird ein Relais verstanden, bei welchem die Kontakte mit einem gemeinsamen, mit dem Antrieb in Verbindung stehenden, beweglichen Kamm zwangsgeführt sind und bei welchem mindestens ein Arbeitskontakt und ein Ruhekontakt vorgesehen ist. Zwangsgeführt heisst, dass jeweils ein Kontaktelement an einem festen Anschlag ansteht und eine mit diesem Kontaktelement zusammenwirkende bewegliche Kontaktfeder derart in den Kamm eingreift, dass sie zwingend mit den Bewegungen des Kammes mitbewegt wird. Dadurch ist sichergestellt, dass, wenn ein Kontakt verschweisst, entweder der verschweisste Kontakt auseinandergerissen wird, oder der Kamm nicht bewegt werden kann und daher die andern Kontakte, also auch der Ruhekontakt, in der durch die Verschweissung gegebenen Stellung verharren müssen.A positively driven relay is understood to be a relay in which the contacts are forcibly guided with a common, movable drive-connected comb and in which at least one make contact and one normally closed contact are provided. Forcibly guided means that in each case a contact element is present at a fixed stop and a cooperating with this contact element movable contact spring engages in the comb in such a way that it is necessarily moved with the movements of the comb. This ensures that when a contact welded, either the welded contact is torn apart, or the comb can not be moved and therefore the other contacts, including the normally closed contact, must remain in the given by the welding position.
Es ist daher die Aufgabe der Erfindung, ein - vorzugsweise miniaturisiertes - Sicherheitsrelais mit kompakter und einfacher Bauweise vorzuschlagen, bei welchem ein sicherer, dauerhafter Betrieb gewährleistet ist. Insbesondere soll das Relais einfach zusammenbaubar und optimal justierbar sein.It is therefore an object of the invention to provide a - preferably miniaturized - safety relay with a compact and simple design, in which a safe, permanent operation is guaranteed. In particular, the relay should be easy to assemble and optimally adjustable.
Die Justierung der Kontakte bildet eine wichtige Voraussetzung zur Gewährleistung der Sicherheit und Dauerhaftigkeit eines Relais. Eine ausreichende Justierung der Kontakte ist umso schwieriger zu erreichen, je kleiner das Relais ist und umso kleiner in der Folge die Spielräume bezüglich Kräftegleichgewicht Antrieb/Federung und räumlichen Abständen gewählt werden. Daher sind bei miniaturisierten Relais hohe Anforderungen an die Justierbarkeit zu stellen.The adjustment of the contacts is an important prerequisite for ensuring the safety and durability of a relay. Sufficient adjustment of the contacts is the more difficult to achieve, the smaller the relay is and the smaller the sequence in which the balance in terms of force balance drive / suspension and spatial distances are selected. Therefore, high demands are placed on the adjustability of miniaturized relays.
Die Justierbarkeit des Sicherheitsrelais gemäss dem Oberbegriff des Anspruch 1, beziehungsweise des Zwillingsrelais gemäss dem Oberbegriff des Anspruchs 2 wird dadurch erreicht, dass die Kontaktfedern zwischen dem Kamm und der Trennwand zwischen Antriebsseite und Kontaktseite angeordnet sind.The adjustability of the safety relay according to the preamble of claim 1, or the twin relay according to the preamble of claim 2 is achieved in that the contact springs between the comb and the partition between the drive side and contact side are arranged.
Das Sicherheitsrelais weist wenigstens einen elektromagnetischen Antrieb auf, welcher wenigstens eine an einen Steuerstrom anschliessbare Spule mit Kern/Joch und einen beweglichen Anker umfasst. Dieser Antrieb ist auf einer Seite einer zum Kern parallelen Trennwand angeordnet. Ein mittels des Ankers beweglicher Kamm und eine Reihe von mehreren an einem elektrisch isolierenden Trägerteil angeordneten Kontakten sind auf der anderen Seite der Trennwand angeordnet. Die Kontakte bestehen aus wenigstens zwei Kontaktelementen und sind durch den Antrieb betätigbar. Jeweils wenigstens eines der Kontaktelemente ist mit einem Stromanschlusselement, z.B. einem Pin auf der Aussenseite des Relais verbunden. Ebenso ist jeweils wenigstens eines der Kontaktelemente, das gleiche oder ein zweites, durch eine längliche Kontaktfeder gebildet. Die Federlängsachse dieser Kontaktfeder ist quer zur Bewegungsrichtung des Kammes und parallel zur Ebene der Trennwand angeordnet und die Kontaktfeder ist durch den Kamm zwangsgeführt. Die Kontaktfeder sitzt an einem Ende mit einem Federfuss im Trägerteil fest. Das dem Federfuss gegenüberliegende Ende ist beweglich und mit einem Kontaktkopf versehen. Für einen optimalen Aufbau des Relais sind die Kontaktfedern zwischen dem Kamm und der Trennwand angeordnet. Dadurch kann die Länge des Ankers die gesamte Relaishöhe einnehmen, wodurch ein relativ grosser Kammweg bei geringer Bauhöhe und geringer Grundfläche des Relais erreicht wird.The safety relay has at least one electromagnetic drive which comprises at least one coil with core / yoke which can be connected to a control current and a movable armature. This drive is arranged on one side of a partition wall parallel to the core. A movable by means of the armature comb and a series of a plurality of arranged on an electrically insulating support member contacts are arranged on the other side of the partition wall. The contacts consist of at least two contact elements and can be actuated by the drive. At least one of the contact elements in each case is connected to a power connection element, e.g. connected to a pin on the outside of the relay. Likewise, in each case at least one of the contact elements, the same or a second, formed by an elongated contact spring. The spring longitudinal axis of this contact spring is arranged transversely to the direction of movement of the comb and parallel to the plane of the partition and the contact spring is forcibly guided by the comb. The contact spring is seated at one end with a spring foot in the support part. The spring foot opposite end is movable and provided with a contact head. For optimal construction of the relay, the contact springs between the comb and the partition wall are arranged. As a result, the length of the armature occupy the entire height of the relay, whereby a relatively large comb path is achieved with low height and small footprint of the relay.
Vorteilhaft ist das Relais auf der der Trennwand gegenüberliegenden Kammseite der Kontaktfedern mit einer entfernbaren Kontaktkammeraussenwand verschliessbar. Dadurch kann der Kamm nach Einbringen der Kontaktelemente in das Trägerteil eingelegt werden, und wird durch die Kammeraussenwand in seiner eingriffnehmenden Position gehalten. Die Kontakte können im unverschlossenen Relais funktionsfähig angeordnet werden. Durch diese Anordnung ist gewährleitet, dass die Kontakte optimal justiert werden können. Bei der Justierung der Kontakte sitzen diese im Trägerteil fest, sind nicht in Eingriff mit dem Kamm und sind von der durch die Kammeraussenwand verschliessbaren Seite her frei zugänglich. Zur Kontrolle der Justierung kann der Kamm eingesetzt werden, ohne dass das Relais verschlossen zu werden braucht. Erst nach erfolgter Kontrolle der Justierung wird der Kamm definitiv eingesetzt und die Kammeraussenwand aufgesetzt und damit das Relais verschlossen.Advantageously, the relay on the opposite side of the partition comb side of the contact springs with a removable Kontaktkammeraussenwand be closed. Thereby, the comb can be inserted into the carrier part after introduction of the contact elements, and is through the chamber outer wall in his held engaging position. The contacts can be operatively arranged in the unlocked relay. This arrangement ensures that the contacts can be optimally adjusted. When adjusting the contacts, these sit firmly in the carrier part, are not in engagement with the comb and are freely accessible from the closable through the chamber outer side. To check the adjustment of the comb can be used without the relay needs to be closed. Only after checking the adjustment of the comb is definitely used and placed the chamber outer wall and thus closed the relay.
Zweckmässigerweise sind die einzelnen Kontakte durch Kammerwände voneinander getrennt. Vorteilhaft ist der Kamm durch einen durch Ausschnitte in den Kammerwänden geführten Längsstab gebildet. Dieser Längsstab kann neben den Kontaktfedern geführt werden und mittels geeigneten Ausformungen am Stab mit diesen in Eingriff stehen. Aufgrund der Antriebsanordnung ist er vorteilhaft mittig zwischen den Aussenkanten des Relais oder Relaisteils angeordnet. Zur Verlängerung der Luft und Kriechstrecken zwischen Kontaktelementen benachbarter Kontakte im Bereich der Durchtrittstellen des Stabes sind am Längsstab Schilde vorgesehen. Diese Schilde überragen den Stab auf wenigstens drei Seiten. Sie sind etwa parallel zu den Kammerwänden angeordnete. Durch die Überlappung der Kammerwände mit den Schilden ist eine labyrinthische Verlängerung der Luft- und Kriechwege erreicht.Conveniently, the individual contacts are separated by chamber walls. Advantageously, the comb is formed by a guided through cutouts in the chamber walls longitudinal bar. This longitudinal bar can be guided next to the contact springs and by means of suitable formations on the rod with these engaged. Due to the drive arrangement, it is advantageously arranged centrally between the outer edges of the relay or relay part. To extend the air and creepage distances between contact elements of adjacent contacts in the region of the passage points of the rod shields are provided on the longitudinal bar. These shields project beyond the staff on at least three sides. They are arranged approximately parallel to the chamber walls. By overlapping the chamber walls with the shields, a labyrinthine extension of the air and creepage paths is achieved.
Vorteilhaft weist die Eingriffsstelle der Kontaktfeder am Kamm parallel zur Federlängsachse einen Abstand zur Stabachse des Kammes auf. Dank diesem Abstand kann der Längsstab des Kammes zentrisch angeordnet sein, während die Eingriffstelle der Kontaktfeder am Kamm in einem wählbaren Abstand zu Federfuss und Kontaktkopf festgelegbar ist.Advantageously, the point of engagement of the contact spring on the comb parallel to the spring longitudinal axis at a distance from the rod axis of the comb. Thanks to this distance, the longitudinal bar of the comb can be arranged centrally, while the point of engagement of the contact spring on the comb at a selectable distance to spring base and contact head can be determined.
Vorteilhaft beanspruchen die Kammern und die Spule praktisch die gleiche Grundfläche. Dies wird erreicht, indem die Dimensionen von Antrieb und Kontakten in Übereinstimmung gebracht werden, so dass die Gesamtheit der Kammern der mit einem Antrieb betätigten Kontakten in zwei Richtungen praktisch die gleichen Abmessungen aufweist wie die den Kontakten zugeordnete Spule. Dadurch der beanspruchte Raum optimal genutzt. Die Spule kann trotz reduzierter Wickelraumhöhe dank ihrer grossen Länge relativ hochohmig hergestellt werden.Advantageously, the chambers and the coil occupy virtually the same footprint. This is accomplished by matching the dimensions of the drive and contacts such that the entirety of the chambers of the two-way actuated contacts have substantially the same dimensions as the coil associated with the contacts. This optimally utilized the space occupied. Despite reduced winding space height, the coil can be made relatively high-resistance thanks to its long length.
Die Kammerwände zur Trennung benachbarter Kammern können am Trägerteil oder an der Kammeraussenwand ausgebildet sein. Vorteilhaft sind sie an beiden Teilen ausgebildet, damit die Luft- und Kriechstrecken durch die Überlappung beider Kammerwände verlängert sind.The chamber walls for separating adjacent chambers may be formed on the support member or on the chamber outer wall. Advantageously, they are formed on both parts, so that the air and creepage distances are extended by the overlap of both chamber walls.
Vorteilhaft weist zumindest ein Teil der Kontakte zwei unabhängige Anschlusselemente auf. Kontakte mit lediglich einem nach aussen geführten Anschlusselement sind lediglich im Zwillingsrelais zweckmässig. Diese sind in Reihe geschaltet mit einem zweiten Kontakt, welcher durch eine zweite Spule betätigt wird. Im einfachen Relais weisen alle Kontakte zwei, oder bei Wechselkontakten drei, Anschlusselemente auf, die auf die Aussenseite des Relais geführt sind. Solche nicht doppelt geschalteten Kontakte sind insbesondere als Steuerkontakte auch in einem Zwillingsrelais zweckmässig.Advantageously, at least a part of the contacts on two independent connection elements. Contacts with only one outwardly guided connection element are expedient only in the twin relay. These are connected in series with a second contact, which is actuated by a second coil. In the simple relay, all the contacts have two, or in the case of changeover contacts, three connection elements which are routed to the outside of the relay. Such non-double-connected contacts are particularly useful as a control contacts in a twin relay.
In einer vorteilhaften Weiterbildung der Erfindung weisen die Kontaktfedern zwischen Kontaktkopf und Federfuss einen von der Trennwand weg und zur Kammseite hin gerichteten Fortsatz auf. Am Fortsatz ist eine Kammansatzstelle ausgebildet. Mit der Kammansatzstelle steht die Kontaktfeder in zwangsführendem Eingriff mit dem Kamm. Durch die Ausbildung eines seitlichen Fortsatzes an der Kontaktfeder ist der Kamm zwischen Kopfende und Fussende der Kontaktfeder neben dem Fortsatz einsetzbar. Die Kontaktfeder kann in einem Bereich neben dem Fortsatz für die Durchführung des Kammes ausgeschnitten sein. Dadurch kann der Kamm spiegelsymmetrisch zu einer senkrecht zur Trennwand liegenden Ebene durch die Stabachse ausgebildet sein. Der Fortsatz greift dann jeweils in eine der beiden für die Eingriffnahme vorgesehenen Ausbildungen ein. Dies erlaubt die Verwendung eines einheitlichen Kammes auch bei Zwillingsrelais der nachfolgend beschriebenen Art.In an advantageous development of the invention, the contact springs between the contact head and the spring foot have a projection directed away from the partition wall and towards the comb side. At the extension a Kammansatzstelle is formed. With the comb attachment point, the contact spring is forcedly engaged with the comb. By forming a lateral extension of the contact spring of the comb between the head and foot end of the contact spring is used in addition to the extension. The contact spring may be cut in an area adjacent to the extension for the implementation of the comb. Thereby, the comb can be formed mirror-symmetrically to a plane perpendicular to the partition plane through the rod axis. The extension then engages in each case in one of the two provided for engagement training. This allows the use of a uniform comb even with twin relays of the type described below.
Vorteilhaft liegt die Kammansatzstelle, an der die Kontaktfeder mit dem Kamm in Eingriff steht, in einem Abstand zur mechanischen Federlängsachse. Dies kann durch den Fortsatz erreicht werden. Der Abstand zur mechanischen Längsachse bewirkt eine Verdrehung der Kontaktfeder beim Schalten des Kontaktes, was sich günstig auf die Lebensdauer des Kontaktkopfes und damit auf die Dauerhaftigkeit des Relais auswirkt.Advantageously, the comb attachment point, at which the contact spring is in engagement with the comb, is at a distance from the mechanical spring longitudinal axis. This can be achieved through the extension. The distance to the mechanical longitudinal axis causes a rotation of the contact spring when switching the contact, which has a favorable effect on the life of the contact head and thus on the durability of the relay.
Vorteilhaft ist der Kontaktkopf mit seinem Zentrum um ein gewähltes Mass neben der mechanischen Federlängsachse der Kontaktfeder an dieser befestigt. Dies bewirkt ebenfalls eine Vertwistung der Feder und ein Schonen des Kontaktkopfes beim Schalten des Kontaktes. Dieses Mass ist vorteilhaft kleiner als der Abstand zwischen der Kammansatzstelle und der Federlängsachse.Advantageously, the contact head is attached to its center by a selected Mass in addition to the mechanical spring longitudinal axis of the contact spring to this. This also causes Vertwistung of the spring and a care of the contact head during Switching the contact. This measure is advantageously smaller than the distance between the comb attachment point and the spring longitudinal axis.
In Richtung der Federlängsachse ist der Abstand der Kammansatzstelle vom Federfuss zweckmässigerweise etwa doppelt so gross ist wie ihr Abstand vom Zentrum des Kontaktkopfes, um eine gute Führung und eine optimale Länge der Bewegung des Kontaktkopfes zu erreichen.In the direction of the spring longitudinal axis, the distance of the comb attachment point from the spring foot is expediently approximately twice as large as its distance from the center of the contact head in order to achieve good guidance and an optimal length of movement of the contact head.
Ein solches Relais mit sechs Kontakten kann sehr klein gebaut werden und erfüllt dennoch die eingangs erwähnten Normen. Die Anschlusskontakte sind auf der Seite der Kontakte und der Antrieb liegt über den Kontakten und nimmt praktisch die ganze Länge des Relais ein. Der relativ grosse Wickelraum ermöglicht einen effizienten Antrieb mit kleinen Spulenverlusten. Am ankerseitigen Relaisende sind die Anschlusskontakte für die Spule vorgesehen.Such a relay with six contacts can be built very small and yet meets the standards mentioned above. The connection contacts are on the side of the contacts and the drive lies over the contacts and occupies practically the entire length of the relay. The relatively large winding space allows an efficient drive with small coil losses. At the armature-side relay end, the connection contacts for the coil are provided.
Das oben angeführte gilt auch für ein Sicherheitsrelais mit zwei elektromagnetischen Antrieben, d.h. ein Zwillingsrelais. Diese Zwillingsrelais weisen je Antrieb eine an einen Steuerstrom anschliessbare Spule mit Kern und einen beweglichen Anker auf. Die Spulen sind vorzugsweise gleich ausgerichtet, so dass die Anker auf der selben Seite liegen. Diese Antriebe sind auf einer Seite einer zu den Kernen parallelen Trennwand angeordnet, während jeder Anker von dieser Seite auf die andere Seite der Trennwand reicht. Zwei parallel zur Trennwand bewegliche Kämme und zwei Reihen von mehreren an einem elektrisch isolierenden Trägerteil angeordneten Kontakten sind auf der anderen Seite der Trennwand nebeneinander angeordnet. Die Kontaktfedern sind mit einer Längsachse parallel zur Trennwand angeordnet. Die Kämme sind unabhängig voneinander durch jeweils einen der Anker angetrieben. Wenigstens zwei der dadurch unabhängig voneinander betätigten Kontakte sind über ein gemeinsames Kontaktelement verbunden.The above applies also to a safety relay with two electromagnetic drives, i. a twin relay. These twin relays have each drive a connectable to a control current coil core and a movable armature. The coils are preferably aligned the same so that the anchors are on the same side. These drives are arranged on one side of a partition parallel to the cores, while each armature extends from this side to the other side of the partition. Two combs movable parallel to the dividing wall and two rows of several contacts arranged on an electrically insulating support part are arranged next to one another on the other side of the dividing wall. The contact springs are arranged with a longitudinal axis parallel to the partition wall. The combs are independently driven by one of the anchors. At least two of the independently actuated contacts are connected via a common contact element.
Auch bei diesem Zwillingsrelais sind die Kontaktfedern erfindungsgemäss zwischen dem Kamm und der Trennwand angeordnet. Zudem sind vorteilhaft die Kontakte, welche lediglich ein Anschlusselement aufweisen und über ein gemeinsames Kontaktelement mit einem zweiten solchen Kontakt verbunden sind, am dem Anker entgegengesetzten Ende des Kammes angeordnet. Dadurch ist ein an wenigstens einen Relaisrand anschliessender und vorzugsweise mitten unter dem Relais angeordneter Bereich des Relais frei von Anschlusselementen. Dies erlaubt eine Anschlussleitung zu den Anschlusselementen der Kontakte mit zwei Anschlusselementen in Bewegungsrichtung des Kammes unter dem Relais hindurch.Also in this twin relay according to the invention the contact springs are arranged between the comb and the partition wall. In addition, advantageously, the contacts, which have only one connection element and are connected via a common contact element with a second such contact, arranged at the armature opposite end of the comb. As a result, a region of the relay which adjoins at least one relay edge and is preferably arranged in the middle under the relay is free of connection elements. This allows a connection cable too the connection elements of the contacts with two connection elements in the direction of movement of the comb under the relay.
Vorteilhaft sind bei den durch die Kämme zwangsgeführten Kontaktfedern der miteinander durch ein gemeinsames Kontaktelement verbundenen Kontakten die Federfüsse an voneinander weggewandten Enden angeordnet. Entsprechend sind die Kontaktköpfe zwischen den Kontaktfüssen der beiden unabhängig angetriebenen und zu einer Schalteinheit verbundenen Kontaktfedern an einander zugewandten Enden der Kontaktfedern angeordnet. Diese Anordnung hat den Vorteil, dass dabei die bewegte Kontaktfeder die grösstmögliche Länge aufweist und das feststehende gemeinsame Kontaktelement so klein wie möglich ausgebildet sein kann. Ein solches Zwillingsrelais hat die doppelte Grundfläche des einfachen Relais.Advantageously, the spring feet are arranged at mutually ends facing away from the contact springs guided forcibly by the combs of the contacts connected by a common contact element. Accordingly, the contact heads between the contact feet of the two independently driven and connected to a switching unit contact springs are arranged at mutually facing ends of the contact springs. This arrangement has the advantage that in this case the moving contact spring has the greatest possible length and the fixed common contact element can be formed as small as possible. Such a twin relay has twice the footprint of the simple relay.
Im folgenden wird die Erfindung anhand von schematischen Darstellungen von Ausführungsbeispielen näher erläutert. Es zeigt
- Figur 1:
- eine schematische, perspektivische Skizze eines erfindungsgemäss aufgebauten Relais,
- Figur 2:
- einen Schnitt durch Spule und Kontakte eines Relais mit sechs Kontakten,
- Figur 3:
- eine Ansicht des Relais von der Unterseite oder Anschlussseite
- Figur 4:
- einen Ausschnitt aus der Untersicht gem.
Figur 3 , jedoch mit einem symmetrischen Kamm, - Figur 5:
- einen Ausschnitt aus einer Schnittzeichnung durch das Relais gemäss
Figur 4 , - Figur 6:
- eine Ansicht der Unterseite oder Anschlussseiten eines erfindungsgemässen Zwillingsrelais.
- FIG. 1:
- a schematic, perspective sketch of a relay constructed according to the invention,
- FIG. 2:
- a section through coil and contacts of a relay with six contacts,
- FIG. 3:
- a view of the relay from the bottom or connection side
- FIG. 4:
- a section from the bottom view gem.
FIG. 3 but with a symmetrical comb, - FIG. 5:
- a section of a sectional drawing through the relay according to
FIG. 4 . - FIG. 6:
- a view of the bottom or terminal sides of a twin relay according to the invention.
Das erfindungsgemäss aufgebaute Relais 11 ist in der
Die Spule des Antriebs 15 ist mit ihrem Kern parallel zur Trennwand 17 angeordnet. Der an einer Kurzseite des Relais 11 angeordnete Anker 21 reicht bis auf die andere Seite der Trennwand 17 und steht dort in Eingriff mit dem Kamm 23. Die Kontaktelemente 27,29 sind direkt an die Trennwand 17 anschliessend angeordnet und an einem die Trennwand 17 bildenden Trägerteil 33 befestigt. Der Kamm 23 ist auf der vom Antrieb weggewandten Seite der Kontaktelemente 27,29 angeordnet. Somit liegt er bei einem auf dem Rücken liegenden und die Anschlusspins in die Luft streckenden Relais 11 obenauf. Dies ermöglicht das Einbauen der Kontakte 25 in das mit dem Antrieb versehenen Trägerteil 33 und ihre Justierung und Kontrolle bevor der Kamm 23 in Eingriff mit den Kontaktfedern 27 gebracht wird. Für die Eingriffnahme ist im Kamm 23 ein Schlitz 35 vorgesehen, in welchen ein von der Kontaktfeder 27 in Richtung Kamm 23 wegstehender Fortsatz eingreift. In
In der
Die Kammerrippen 53 und die Kammerwände 47 bilden zusammen eine labyrinthische Verlängerung von Luft- und Kriechwegen zwischen den Kontaktelementen 27,29 in benachbarten Kammern 49. Wo der Kamm 23 die Kammerwände 47 und Kammerrippen 53 durchstösst entstünde ein verkürzter Luft- und Kriechweg, wenn nicht mit einem Schild 59 am Kamm dieser wiederum verlängert wäre. Der Schild 59 übersteht dazu einen die Öffnungen in den Kammerwänden und Kammerrippen durchdringenden Längsstab 60 des Kamm 23 nach drei Seiten. Auf der vierten Seite, nämlich der zum Bodenteil 45 hin gerichteten Seite, ist aus Platzgründen ein Überstehen des Längsstabes 60 nicht erwünscht. Deshalb ist der Schild 59 wo nötig L-förmig ausgebildet und deckt mit einem parallel zum Bodenteil 45 angeordneten Schildteil 61 die Kontaktfeder 27 zum Bodenteil 45 hin ab, so dass auch dort eine Wegverlängerung erreicht ist.The
An den Schildteilen 61 oder diesen ähnlichen am Kamm 23 ausgebildeten Lappen 63 sind Zwangsmitnehmer 65 ausgebildet. Diese fassen an der Kontaktfeder 27 ausgebildete Fortsätze 67 von zwei Seiten her, so dass die Kontaktfeder 27 jede Bewegung des Kammes 23 mitmachen muss. Die Schildteile 61 sind symmetrisch zum Längsstab 60 des Kammes 23 angeordnet, um die Luft- und Kriechwege beidseitig des Längsstabes gleichermassen zu verlängern. An den Schildteilen 61 sind die Zwangsmitnehmer 65 in der
Der Anker 21 greift durch eine Öffnung in der Trennwand 17 hindurch bis in die unmittelbare Nähe des Bodenteils 45 (
Wie aus der
Eine vorteilhafte Ausgestaltung der Kontaktfedern 27, der festen Kontaktelemente 29 und des Kammes 23 ist aus den
Das feste Kontaktelement 29 ist durch ein beinahe quadratisch ausgeformtes Blechteil 85 mit Nietkopf 87 gebildet. Das Blechteil 85 bildet gleichzeitig auch einen Anschlusspin 31 oder, in einem Zwillingsrelais, eine Brücke 86 zum Nietkopf 87 im zweiten Relais. Das feste Kontaktelement 29 bzw. 86 ist in einer die Ränder des Blechteils 85, 85' umgreifende Tasche 79, 79' eingeschoben.The fixed
Das in
Die Luft- und Kriechwege zwischen den Kontaktelementen 27,29 benachbarter Kontakte ist innerhalb jedes einzelnen Relais 11 genau gleich gelöst wie bei einem Einzelrelais. Durch die Wegverlängerungen mittels überlappenden Kammerwänden 47 und Kammerrippen 53 und mit den Schilden 59 ist im Innern des Relais ein Kriechweg zwischen den Kontaktfedern 27 bzw. den festen Kontaktelementen 29 der Lastkontakte 91 von wenigstens 8 mm erreicht. Der Abstand der Pins und der Luftweg im Innern erfüllen unter den Lastkontakten 91 die Norm von wenigstens 5,5 mm. Zwischen den Lastkontakten 91 und den Steuerkontakten 93 ist zur sicheren Trennung zwischen den verschiedenen Spannungspotentialen der Lastkontakte 91 und der mit Sicherheitskleinspannung betriebenen Steuerkontakte 93 der Luftweg auf 8 mm verlängert.The air and creepage paths between the
Zusätzlich müssen beim Zwillingsrelais 89 beide Relais zueinander Abstände einhalten, welche die Normen erfüllen. Dazu ist in einem für zwei Antriebe 15 und zwei Reihen von Kontakten 25 angelegten Trägerteil 33 zwischen den beiden Relais eine labyrinthische Verzahnung von Deckel 43 und Trägerteil 33 einerseits und Bodenteil 45 und Trägerteil 33 andererseits vorgesehen. Die im Trägerteil 33 für diese Verzahnung vorgesehenen Wände sind lediglich durch die Brücken bildenden, zwei Kontakten 25 gemeinsamen Kontaktelemente 86 und die diesen benachbarten Kammerrippen 53 durchbrochen.In addition, in the
Zusammenfassend kann gesagt werden, dass bei einem Relais 11, ob einzelnes Relais oder Zwillingsrelais, ein aus Kunststoff gegossenes Trägerteil 33 auf einer Seite einer Trennwand einen Antrieb einfasst und auf der andern Seite der Trennwand Kammern 49 für die Kontakte 25 bildet. Diese Kammern 25 sind an der der Trennwand gegenüberliegenden Seite offen und durch ein Bodenteil 45 verschliessbar. Ein mit einem Anker bewegbarer Kamm 23 ist zwischen Bodenteil 45 und Kontakten 25 angeordnet. Bewegliche Kontaktfedern 27 der Kontakte 25 queren den Kamm 23 und sind durch den Kamm zwangsgeführt. Die Kontaktfedern 27 sind alle einheitlich ausgeführt, egal auf welche Seite sie durch den Kamm 23 bewegt werden. Die Kämme 23 sind ebenfalls einheitlich ausgeführt, egal ob die beweglichen Köpfe der Kontaktfedern 27 auf der einen oder der anderen Seite des Kammes 23 angeordnet sind. Die Bestandteile des Relais eignen sich daher optimal zur Herstellung eines Zwillingsrelais. Dank der bodennahen Anordnung des Kammes 23 sind die Kontaktfedern 27 einstellbar, bevor der Kamm 23 eingesetzt ist. Dadurch lassen sich Relais 11 mit sehr klein dimensionierten Kontaktfedern 27 herstellen und betriebssicher justieren. Dank einem Ineinandergreifen von Bodenteil 45 mit Kammerrippen 53 und Trägerteil 33 mit Kammerwänden 47 sind genügend lange Kriech- und Luftstrecken zwischen den Kontaktelementen 27,29 in benachbarten Kammern 49 auf kleinem Raum zu erreichen. Massgebend für die Aussenmasse des Relais 11 sind daher vor allem die Abstände der Anschlusspins voneinander und die Anzahl Kontakte 25. Zudem ist die Länge der Kontaktfedern 27 im Verhältnis zum Minimalabstand zwischen den Kontaktköpfen eines geöffneten Kontaktes 25 limitierend, da die Materialbeschaffenheit der Kontaktfeder 27 nur innerhalb von Grenzen variiert werden kann. Dank der Ausdehnung der Spule 37 über die Länge der Gesamtheit der Kammern 49 kann diese mit niedrigem Leistungsverlust betrieben werden.In summary, in a
- 1111
- Relaisrelay
- 1313
- Antriebsbereichdriving range
- 1515
- Antriebdrive
- 1717
- Trennwandpartition wall
- 1919
- SteueranschlusspinsSteueranschlusspins
- 2121
- Ankeranchor
- 2323
- KammComb
- 2525
- Kontaktelementepaar, KontaktContact element couple, contact
- 2727
- Kontaktfeder, KontaktelementContact spring, contact element
- 2929
- festes Kontaktelementsolid contact element
- 3131
- Anschlusspinconnector pin
- 3333
- Trägerteilsupport part
- 3535
- Schlitzeslots
- 3737
- SpuleKitchen sink
- 3939
- Kerncore
- 4141
- Jochyoke
- 4343
- Deckelcover
- 4545
- Bodenteilthe bottom part
- 4747
- Kammerwändechamber walls
- 4949
- Kammernchambers
- 5151
- Umfangswandungperipheral
- 5353
- Kammerrippenchamber ribs
- 5555
- BodenrandrippeBottom edge rib
- 5757
- Nasennose
- 5959
- Schildsign
- 6060
- Längsstablongitudinal bar
- 6161
- Schildteilshield member
- 6363
- Lappencloth
- 6565
- ZwangsmitnehmerZwangsmitnehmer
- 6767
- Fortsatz, MitnehmerfortsatzExtension, driver extension
- 6969
- Spulenträgercoil carrier
- 7171
- Einspannbereichclamping
- 7373
- Federfussspring foot
- 7575
- Winkelteilangle part
- 7777
- Kontaktkopfcontact head
- 79, 79'79, 79 '
- Taschebag
- 8080
- Federteilspring part
- 8181
- Längsachselongitudinal axis
- 8383
- Kopfpartiehead part
- 85, 85'85, 85 '
- Blechteilsheet metal part
- 8686
-
Brücke, gemeinsames
KontaktelementBridge, common
contact element - 8787
- Nietkopfrivet head
- 8989
- Zwillingsrelaistwin relay
- 9191
- Lastkontaktload contact
- 9393
- Steuerkontaktcontrol contact
Claims (19)
- A safety relay (11) comprising:an electromagnetic drive (15) located on one side of a separating wall (17) parallel to the axis of the core (39), said drive comprising:characterised in thata coil (37) with core and yoke (39,41) and a movable armature (21), the coil (37) being connectable to a control current;on the other side of the separating wall (17) a plurality of contacts (25) positioned in a row, arranged on an electrically insulating carrier part (33), each contact comprising at least two contact elements (27,29), actuatable by the drive (15),the contact elements (27,29) being connected with a current connection element (31),at least one of the contact elements (27,29) being formed by an elongated contact spring (27)and the contact spring (27) sticking on one end with a spring foot (73) in the carrier part (33) and the end lying opposite said spring foot (73) being movable and provided with a contact head (77)a comb (23) movable parallel to the core axis by means of said core (21),whereby the longitudinal axis (81) of the contact spring (27) is arranged crosswise to the direction of the movement of the comb (23) and parallel to the separating wall (17), andthe contact spring (27) being forcibly guided by the comb (23),
the contact springs (27) are arranged between the comb (23) and the separating wall (17). - A safety relay (11) comprising:two electromagnetic drives (15) located on one side of a separating wall (17) parallel to the axis of the core (39), said drive comprising:characterised in thata coil (37) with core and yoke (39,41) and a movable armature (21), the coil (37) being connectable to a control current;on the other side of the separating wall (17) a plurality of contacts (25) positioned in two rows, arranged on an electrically insulating carrier part (33), each contact comprising at least two contact elements (27,29), actuatable by one of the two drives (15),the contact elements (27,29) being connected with a current connection element (31),at least one of the contact elements (27,29) being formed by an elongated contact spring (27)and the contact spring (27) sticking on one end with a spring foot (73) in the carrier part (33) and the end lying opposite said spring foot (73) being movable and provided with a contact head (77)two combs (23) movable parallel to the separation wall (17) by means of one of said cores (21),whereby the longitudinal spring axis (81) of the contact spring (27) is arranged crosswise to the direction of the movement of the comb (23) and parallel to the separating wall (17), and the contact spring (27) being forcibly guided by the comb (23),
the contact springs (27) are arranged between the comb (23) and the separating wall (17). - The safety relay of claim 2, characterized in that a common contact element (86) with two contact heads (87) forms a connection between one of the contact elements (86) of one of the contacts (25) actuated by one of the drives (15) and one of the contact elements (86) of one of the contacts (25) actuated by the other drive (15).
- The safety relay of claim 3, characterized in that the contacts (25) arranged in one of the relais and having one current connection element only and being connected to such a contact in the other relay by a common contact element (86) are arranged on an end of the comb (23) opposite the armatures (21).
- The safety relay of claim 2 to 4, characterized in that the spring feet (73) of the contact springs (27) forcibly guided by the combs (23) of the contacts (25) connected by a common contact element (86) are arranged at ends of the contact springs (27) turned away from one another and the contact heads (77) are arranged between the spring feet (73) at ends of the contact springs (27) turned toward one another.
- The safety relay of one of claims 1 to 5, characterized in that a clamping region (71) for an L-shaped bent spring foot (73) of the contact spring (27) is symmetrically formed in the carrier part (33).
- The safety relay of one of claims 1 to 6, characterized in that on a contact spring (27) two contact heads (77) are arranged opposite to each other on both sides of the contact spring (27).
- The safety relay of one of claims 1 to 7, characterized in that the relay (11) is closable on a comb side opposite the separating wall (17) by a removable outer contact chamber wall (45).
- The safety relay of one of claims 1 to 8, characterized in that between spring foot (73) and contact head (77) the contact springs (27) have a projection (67) directed away from the separating wall (17) towards a comb (23) for engagement with the comb (23).
- The safety relay of one of claims 1 to 9, characterized in that the contact spring (27) is engaged with the comb (23) on an comb attachment place (67), which comb attachment place (67) is in a distance to a mechanical longitudinal spring axis (81).
- The safety relay of one of claims 1 to 10, characterized in that the contact head (77) is attached to the contact spring (27) by its center and at a distance to the mechanical longitudinal spring axis (81) of the contact spring (27), this distance being smaller than the distance between the comb attachment place (67)and the mechanical longitudinal spring axis (81).
- The safety relay of one of claims 1 to 11, characterized in that in direction of the longitudinal axis (81) the distance between the comb attachment place (67) on the projection and the spring foot (73) of the contact spring (27) is double the distance between the comb attachment place (67) and the center of the contact head (77).
- The safety relay of one of claims 1 to 12, characterized in that individual contacts (25) are separated from one another by chamber walls (47).
- The safety relay of one of claims 1 to 13, characterized in that the comb (23) has a longitudinal bar (60) guided through cutouts in the chamber walls (47) and shields (59) arranged parallel to the chamber walls (47) projecting over the longitudinal bar (60) on at least three sides for extending air and leakage paths between the contact elements (27, 29) of adjacent contacts (25).
- The safety relay of one of claims 1 to 14, characterized in that an engagement place on the comb (23) for engagement with the contact spring (27) is placed at a distance to the longitudinal axis (81) of the comb (23), the distance directed parallel to the longitudinal axis of the contact spring (27).
- The safety relay of one of claims 1 to 15, characterized in that the comb (23) is formed symmetrically to a plane lying perpendicular to the separating wall (17) and parallel to the movement direction of the comb (23).
- The safety relay of one of claims 1 to 16, characterized in that the totality of chambers (49) for the contacts (25) actuated by one electromagnetic drive (15) have practically the same dimensions in two directions as the coil (37) assigned to the contacts (25), so that the chambers (49) and the coil (37) take up the same area.
- The safety relay of one of claims 1 to 17, characterized in that said chamber walls or ribs (47, 53) are formed on the carrier part (33) and/ or the chamber outer wall (45).
- The safety relay of one of claims 3 to 18 in connection with claim 2, characterized in that at least one part of the contacts (25) has two current connection elements (31).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH6482000 | 2000-04-03 | ||
CH6482000 | 2000-04-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1143474A1 EP1143474A1 (en) | 2001-10-10 |
EP1143474B1 true EP1143474B1 (en) | 2009-03-25 |
Family
ID=4525923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01810142A Expired - Lifetime EP1143474B1 (en) | 2000-04-03 | 2001-02-12 | Relay |
Country Status (6)
Country | Link |
---|---|
US (1) | US6549108B2 (en) |
EP (1) | EP1143474B1 (en) |
JP (1) | JP2001291462A (en) |
CN (1) | CN1237566C (en) |
AT (1) | ATE426911T1 (en) |
DE (1) | DE50114781D1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4424260B2 (en) * | 2005-06-07 | 2010-03-03 | オムロン株式会社 | Electromagnetic relay |
CH698492B1 (en) * | 2006-03-20 | 2009-08-31 | Elesta Relays Gmbh | Relay. |
EP1867820B1 (en) * | 2006-06-01 | 2009-06-03 | Pilz Auslandsbeteiligungen GmbH | Closing device which can be monitored |
JP4800163B2 (en) * | 2006-09-29 | 2011-10-26 | 株式会社トプコン | Position measuring apparatus and method |
DE102007019684A1 (en) * | 2007-04-24 | 2008-11-06 | Tyco Electronics Austria Gmbh | Magnetic system for an electrical switching device |
JP5018844B2 (en) * | 2009-08-20 | 2012-09-05 | 富士電機機器制御株式会社 | Magnetic contactor |
BR112012022196B1 (en) * | 2010-03-04 | 2019-09-03 | Eaton Corp | electromagnetic breaker device |
JP5623873B2 (en) * | 2010-11-08 | 2014-11-12 | パナソニック株式会社 | Electromagnetic relay |
CN104037024A (en) * | 2014-06-12 | 2014-09-10 | 朱红锋 | Lever forced traction type safe relay |
DE102016122469B4 (en) | 2016-11-22 | 2019-08-14 | ETL Technologies GmbH | Relay with positively driven contacts |
CH713442B1 (en) * | 2017-02-08 | 2021-03-31 | Elesta Gmbh Ostfildern De Zweigniederlassung Bad Ragaz | Relay. |
CN107895676B (en) * | 2017-12-15 | 2020-11-20 | 中艺银舟新能源汽车(北京)有限公司 | Multi-contact electrode integrated high-stability magnetic latching relay |
DE102018117168B4 (en) | 2018-07-16 | 2023-07-06 | E. Dold & Söhne KG | relay |
EP3968351A1 (en) * | 2020-09-15 | 2022-03-16 | Xiamen Hongfa Electroacoustic Co., Ltd. | Electromagnetic relay |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
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US2115748A (en) * | 1935-03-09 | 1938-05-03 | W H Reisner Mfg Company | Electromagnetic control apparatus |
US3555230A (en) | 1968-11-12 | 1971-01-12 | American Mach & Foundry | Contact isolating means for multipoled switch devices |
CH542508A (en) * | 1970-08-28 | 1973-09-30 | Kapsch Telephon Telegraph | Coupling device for telecommunication systems made up of several relays arranged next to one another on a circuit board |
NL174779C (en) * | 1978-04-19 | 1984-08-01 | Haller & Co E | CONTACT DEVICE FOR AN ELECTRIC RELAY. |
DE2817036C2 (en) * | 1978-04-19 | 1983-08-11 | E. Haller & Co, 7209 Wehingen | Contact spring block for relays |
AT379254B (en) | 1984-04-27 | 1985-12-10 | Siemens Ag Oesterreich | ELECTROMAGNETIC FOLDING RELAY WITH FORCED GUIDED CONTACTS |
FR2612685B1 (en) | 1987-03-16 | 1992-11-06 | Marcoz Bruno | CONTROL DEVICE FOR OPENING AND CLOSING ELECTRIC POWER CIRCUITS |
DE9106073U1 (en) * | 1991-05-16 | 1992-09-10 | Siemens Ag, 8000 Muenchen, De | |
DE4300594A1 (en) * | 1993-01-13 | 1994-07-14 | Hengstler Bauelemente | Safety relay with positively driven contact set and monostable drive |
DE19540739C2 (en) * | 1995-07-11 | 1997-10-16 | Dold & Soehne Kg E | Relay with positively driven contacts |
DE19600314C2 (en) * | 1996-01-06 | 1999-02-04 | Hengstler Gmbh | Relay with positively driven contact sets |
JP3333898B2 (en) * | 1996-07-03 | 2002-10-15 | 富士電機株式会社 | Electromagnetic contactor |
EP0938119A1 (en) | 1998-02-18 | 1999-08-25 | ELESTA relays GmbH | Relay |
FR2775384B1 (en) | 1998-02-20 | 2003-05-30 | Schneider Electric Sa | MULTIPOLAR ELECTROMECHANICAL CONTACTOR WITH IMPROVED INTERPOLATE ISOLATION CONTACT BRIDGES |
DE19816878C2 (en) * | 1998-04-17 | 2003-11-13 | Hengstler Gmbh | twin relay |
EP0954001A1 (en) | 1998-04-30 | 1999-11-03 | ELESTA relays GmbH | Relay with guided contacts |
-
2001
- 2001-02-12 DE DE50114781T patent/DE50114781D1/en not_active Expired - Lifetime
- 2001-02-12 EP EP01810142A patent/EP1143474B1/en not_active Expired - Lifetime
- 2001-02-12 AT AT01810142T patent/ATE426911T1/en active
- 2001-03-05 JP JP2001059391A patent/JP2001291462A/en not_active Withdrawn
- 2001-03-29 US US09/821,207 patent/US6549108B2/en not_active Expired - Lifetime
- 2001-04-03 CN CNB011162074A patent/CN1237566C/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
CN1316756A (en) | 2001-10-10 |
CN1237566C (en) | 2006-01-18 |
JP2001291462A (en) | 2001-10-19 |
US20010045878A1 (en) | 2001-11-29 |
ATE426911T1 (en) | 2009-04-15 |
DE50114781D1 (en) | 2009-05-07 |
US6549108B2 (en) | 2003-04-15 |
EP1143474A1 (en) | 2001-10-10 |
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