EP1142505A2 - Method of brush manufacture - Google Patents
Method of brush manufacture Download PDFInfo
- Publication number
- EP1142505A2 EP1142505A2 EP01107718A EP01107718A EP1142505A2 EP 1142505 A2 EP1142505 A2 EP 1142505A2 EP 01107718 A EP01107718 A EP 01107718A EP 01107718 A EP01107718 A EP 01107718A EP 1142505 A2 EP1142505 A2 EP 1142505A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- brush body
- plate
- recess
- platelet
- ultrasonic welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 32
- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000003466 welding Methods 0.000 claims abstract description 24
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- 230000002093 peripheral effect Effects 0.000 claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 238000002347 injection Methods 0.000 claims abstract description 6
- 239000007924 injection Substances 0.000 claims abstract description 6
- 230000007704 transition Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000007765 extrusion coating Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- -1 Polypropylene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
Definitions
- the invention relates to a method for connecting tufts of bristles provided plastic plates with brush bodies from, in particular the same, plastic by means of ultrasonic welding or gluing.
- the invention provides a method with a reliable connection between the carrier plate and the brush body is guaranteed without an undesirably large gap remains between carrier plate and brush body.
- the connection is made between the plastics of the plate and the brush body Ultrasonic welding.
- the plate On the peripheral edge of the plate, one becomes that Brush body shaped edge shaped during ultrasonic welding acts as an energy concentrator.
- the welding is therefore done with high precision, so that the plate also in mass production, such as For example, with toothbrushes, attached to the brush body with a precise fit can be.
- the edge is preferably formed such that it tapers towards the brush body.
- the edge is at her brought tapered end at the bottom of the recess so that the welded joint is created at the bottom of the recess.
- the welding process is the plate against the bottom of the recess of the brush body pressed.
- This Approach can extend over the entire circumference of the plate or only over part of the same, preferably over that Part of a toothbrush up to the neck of the brush body reaches in. At this point, bending stresses occur which is a gap remaining approximately between the plate and the brush body is opened when the toothbrush head is bent back in use becomes.
- This approach is also preferred with one against the brush body facing, tapered edge provided during ultrasonic welding acts as an energy concentrator.
- An approximately remaining between the plate and the brush body Gap can be closed by post-processing, in particular by filling with a suitable plastic mass.
- the brush body already equipped with the plate in an injection mold can be introduced with which an overmolding the gap is placed in order to completely fill it and to conclude.
- the plate fits snugly into a recess in the brush body used and fixed there with an adhesive. Also at this embodiment of the method can be approximately between platelets and brush body remaining gap by injection molding in one Injection mold to be closed.
- the platelets through a combination of ultrasonic welding and gluing to the Brush body attached.
- the load-bearing attachment the plate by welding to the bottom of the recess of the Brush body done while the glue is in between platelets and brush body remaining gap is introduced and this fills.
- a recess 12 is formed in the head area of a toothbrush body 10, a recess 12 is formed.
- a carrier plate 14 is inserted appropriately.
- the carrier plate 14 is provided with a number of through holes, wherein tufts of bristles 16 are inserted and attached.
- an edge 18 is formed, which is to Bottom of the recess 12 tapers.
- the brush body 10 and that Platelets 14 are preferably made of the same plastic, for example Polypropylene.
- the welding takes place with high precision, so that a very precise fit arrangement of the plate 14 on the brush body 10 guaranteed is.
- the plate is attached 14 a peripheral edge 14c is formed, which over the main body of the Plate protrudes and has a tapered edge on the the recess 12 surrounding surface of the brush body 10 for Edition is brought.
- ultrasonic welding takes place also over the entire circumference of the plate 14.
- the recess 12 with a converging towards the interior of the brush body 10 provided oblique peripheral wall.
- the plate 14 is with a matching inclined peripheral wall, so that a gap-free Ensure the seat of the plate in the recess of the brush body is.
- the plate for additional welding at the bottom of the recess 12 can be provided with a tapered edge.
- an approximately between the gap and the brush body remaining gap by filling be closed with a plastic mass.
- Particularly useful is to have this gap by injection molding in an injection mold Fill in plastic mass. If an elastomer as a plastic mass is selected, the plate on the brush body receives an all-round elastic support that can be used to prevent wear and tear Dampen vibrations.
- connection of the Plate 14 with the brush body 10 alternatively or additionally done by an adhesive.
- the adhesive can also or additionally Function, one remaining between the plate and the brush body Fill in the gap and remove it.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Verbinden von mit Borstenbüscheln versehenen Plättchen aus Kunststoff mit Bürstenkörpern aus, insbesondere demselben, Kunststoff mittels Ultraschallschweißen oder Verklebung.The invention relates to a method for connecting tufts of bristles provided plastic plates with brush bodies from, in particular the same, plastic by means of ultrasonic welding or gluing.
Bei der Bürstenherstellung ist es bekannt, Borstenbüschel an Trägerplättchen zu befestigen, die dann an einem Bürstenkörper befestigt werden. Die Befestigung der Trägerplättchen an den Bürstenkörpern kann durch Verschweißen erfolgen, insbesondere dann, wenn Trägerplättchen und Bürstenkörper aus demselben Kunststoff bestehen. Am Übergang zwischen dem Trägerplättchen und der Oberfläche des Bürstenkörpers kann ein Spalt entstehen, der aus ästhetischen, aber auch aus hygienischen Gründen unerwünscht ist.In brush production, it is known to have tufts of bristles on carrier plates to attach, which is then attached to a brush body become. The carrier plates can be attached to the brush bodies done by welding, especially when carrier plates and brush body made of the same plastic. At the transition between the carrier plate and the surface of the brush body can create a gap that is aesthetic, but also hygienic Reasons is undesirable.
Durch die Erfindung wird ein Verfahren zur Verfügung gestellt, mit dem eine zuverlässige Verbindung zwischen Trägerplättchen und Bürstenkörper gewährleistet wird, ohne daß ein unerwünscht großer Spalt zwischen Trägerplättchen und Bürstenkörper verbleibt.The invention provides a method with a reliable connection between the carrier plate and the brush body is guaranteed without an undesirably large gap remains between carrier plate and brush body.
Gemäß einer ersten Lösung der Erfindung erfolgt die Verbindung zwischen den Kunststoffen des Plättchens und des Bürstenkörpers durch Ultraschallschweißen. Am Umfangsrand des Plättchens wird eine zu dem Bürstenkörper weisende Kante geformt, die beim Ultraschallschweißen als Energie-Konzentrator wirkt. Die Verschweißung erfolgt daher mit hoher Präzision, so daß das Plättchen auch bei Massenfertigung, wie beispielsweise bei Zahnbürsten, paßgenau an dem Bürstenkörper befestigt werden kann. Vorzugsweise wird die Kante derart ausgebildet, dass sie sich zum Bürstenkörper hin verjüngt. Vorteilhaft ist eine Ausführungsform des Verfahrens, bei der der Bürstenkörper mit einer Ausnehmung versehen wird, in die das Plättchen paßgenau eingesetzt werden kann. Der zwischen dem Außenrand des Plättchens und der Berandung der Ausnehmung verbleibende Spalt ist dann sehr klein und kaum wahrnehmbar.According to a first solution of the invention, the connection is made between the plastics of the plate and the brush body Ultrasonic welding. On the peripheral edge of the plate, one becomes that Brush body shaped edge shaped during ultrasonic welding acts as an energy concentrator. The welding is therefore done with high precision, so that the plate also in mass production, such as For example, with toothbrushes, attached to the brush body with a precise fit can be. The edge is preferably formed such that it tapers towards the brush body. An embodiment is advantageous of the method in which the brush body with a recess is provided, in which the plate is inserted with a perfect fit can. The between the outer edge of the plate and the edge of the The gap remaining is then very small and hardly noticeable.
Bei dieser Ausführungsform des Verfahrens wird die Kante an ihrem verjüngten Ende am Boden der Ausnehmung zur Auflage gebracht, so daß die Schweißverbindung am Boden der Ausnehmung entsteht. Beim Schweißprozeß wird das Plättchen gegen den Boden der Ausnehmung des Bürstenkörpers gedrückt.In this embodiment of the method, the edge is at her brought tapered end at the bottom of the recess so that the welded joint is created at the bottom of the recess. During the welding process is the plate against the bottom of the recess of the brush body pressed.
Am Umfangsrand des Plättchens wird vorzugsweise ein über die Ausnehmung des Bürstenkörpers hinausstehender Ansatz gebildet. Dieser Ansatz kann sich über den gesamten Umfang des Plättchens erstrecken oder auch nur über einen Teil desselben, vorzugsweise über denjenigen Teil, der bei einer Zahnbürste bis in das Halsstück des Bürstenkörpers hineinreicht. An dieser Stelle treten Biegebeanspruchungen auf, durch die ein etwa zwischen Plättchen und Bürstenkörper verbleibender Spalt geöffnet wird, wenn der Kopf der Zahnbürste im Gebrauch zurückgebogen wird. Auch dieser Ansatz wird vorzugsweise mit einer gegen den Bürstenkörper weisenden, sich verjüngenden Kante versehen, die beim Ultraschallschweißen als Energie-Konzentrator wirkt.At the peripheral edge of the plate is preferably one over the recess of the brush body protruding approach formed. This Approach can extend over the entire circumference of the plate or only over part of the same, preferably over that Part of a toothbrush up to the neck of the brush body reaches in. At this point, bending stresses occur which is a gap remaining approximately between the plate and the brush body is opened when the toothbrush head is bent back in use becomes. This approach is also preferred with one against the brush body facing, tapered edge provided during ultrasonic welding acts as an energy concentrator.
Ein etwa noch zwischen dem Plättchen und dem Bürstenkörper verbleibender Spalt kann durch Nachbearbeitung geschlossen werden, insbesondere durch Ausfüllen mit einer geeigneten Kunststoffmasse. Insbesondere kann der schon mit dem Plättchen bestückte Bürstenkörper in eine Spritzgußform eingebracht werden, mit der eine Umspritzung über den Spalt gelegt wird, um diesen vollständig auszufüllen und zu schließen. An approximately remaining between the plate and the brush body Gap can be closed by post-processing, in particular by filling with a suitable plastic mass. In particular can the brush body already equipped with the plate in an injection mold can be introduced with which an overmolding the gap is placed in order to completely fill it and to conclude.
Bei einer alternativen Ausführungform des erfindungsgemäßen Verfahrens wird das Plättchen paßgenau in eine Ausnehmung des Bürstenkörpers eingesetzt und dort mittels eines Klebers befestigt. Auch bei dieser Ausführungsform des Verfahrens kann ein etwa zwischen Plättchen und Bürstenkörper verbleibender Spalt durch Umspritzen in einer Spritzgußform geschlossen werden.In an alternative embodiment of the method according to the invention the plate fits snugly into a recess in the brush body used and fixed there with an adhesive. Also at this embodiment of the method can be approximately between platelets and brush body remaining gap by injection molding in one Injection mold to be closed.
Bei einer weiteren Ausführungform der Erfindung werden die Plättchen durch eine Kombination von Ultraschallschweißen und Kleben an dem Bürstenkörper befestigt. Insbesondere kann die lasttragende Befestigung des Plättchens durch Verschweißung am Boden der Ausnehmung des Bürstenkörpers erfolgen, während der Kleber in den zwischen Plättchen und Bürstenkörper verbleibenden Spalt eingebracht wird und diesen ausfüllt.In a further embodiment of the invention, the platelets through a combination of ultrasonic welding and gluing to the Brush body attached. In particular, the load-bearing attachment the plate by welding to the bottom of the recess of the Brush body done while the glue is in between platelets and brush body remaining gap is introduced and this fills.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der
folgenden Beschreibung mehrerer Ausführungsformen des Verfahrens und
aus der Zeichnung, auf die Bezug genommen wird. In der Zeichnung zeigen:
Bei der in Figur 1 gezeigten Ausführungsform wird im Kopfbereich
eines Zahnbürstenkörpers 10 eine Ausnehmung 12 gebildet. In diese Ausnehmung
12 wird ein Trägerplättchen 14 passend eingesetzt. Das Trägerplättchen
14 wird mit einer Anzahl von Durchgangslöchern versehen,
worin Borstenbüschel 16 eingesetzt und befestigt werden. Am Umfangsrand
des Trägerplättchens 14 wird eine Kante 18 gebildet, die sich zum
Boden der Ausnehmung 12 hin verjüngt. Der Bürstenkörper 10 und das
Plättchen 14 bestehen vorzugsweise aus demselben Kunststoff, beispielsweise
Polypropylen.In the embodiment shown in Figure 1 is in the head area
of a
Die Verschweißung erfolgt mit hoher Präzision, so daß eine sehr
paßgenaue Anordnung des Plättchens 14 am Bürstenkörper 10 gewährleistet
ist.The welding takes place with high precision, so that a very
precise fit arrangement of the
Dennoch kann ein geringfügiger Spalt zwischen dem Umfangsrand des
Plättchens 14 und der dieses umgebenden Oberfläche des Bürstenkörpers
10 verbleiben.Nevertheless, there may be a slight gap between the peripheral edge of the
Wie in Figur 3 veranschaulicht ist, kann sich dieser Spalt im Gebrauch einer Zahnbürste durch die dabei auftretende Biegebeanspruchung vergrößern.As illustrated in Figure 3, this gap in the Use of a toothbrush due to the resulting bending stress enlarge.
Dem wird bei der in Figur 4 gezeigten Ausführungsform des Verfahrens
vorgebeugt, indem das Plättchen 14 mit einem Ansatz 14a versehen
wird, der sich bis in den Halsbereich des Bürstenkörpers erstreckt.
Um eine sichere Verschweißung dieses Ansatzes 14a mit dem
Bürstenkörper 10 zu gewährleisten, wird auch der Ansatz 14a auf seiner
dem Bürstenkörper zugewandten Seite mit einer sich verjüngende Kante
14b versehen, die beim Ultraschallschweißen als Energie-Konzentrator
wirkt.This is the case with the embodiment of the method shown in FIG
prevented by providing the
Bei der in Figur 7 gezeigten Ausführungsform wird die Ausnehmung
12 mit einer am Umfangsrand gestuften Form und das Plättchen 14 mit
einem dazu passend ausgebildeten Umfangsrand versehen. In the embodiment shown in Figure 7, the
Bei der in Figur 8 gezeigten Ausführungsform wird an das Plättchen
14 ein Umfangsrand 14c angeformt, der über den Hauptkörper des
Plättchens hinaussteht und mit einer sich verjüngenden Kante an der
die Ausnehmung 12 umgebenden Oberfläche des Bürstenkörpers 10 zur
Auflage gebracht wird. Bei dieser Ausführungsform erfolgt eine Ultraschallverschweißung
auch über den gesamten Umfang des Plättchens 14.In the embodiment shown in FIG. 8, the plate is attached
14 a peripheral edge 14c is formed, which over the main body of the
Plate protrudes and has a tapered edge on the
the
Bei der in Figur 9 gezeigten Ausführungform des Verfahrens wird
das Plättchen 14 nach dem Schweißprozeß an den Bürstenkörper 10 herangedrückt
und mit diesem über den gesamten Umfang in enge Verbindung
gebracht, so daß am Übergang zwischen Plättchen 14 und Bürstenkörper
10 kein Spalt entsteht.In the embodiment of the method shown in FIG
the
Bei der in Figur 10 gezeigten Ausführungsform des Verfahrens wird
die Ausnehmung 12 mit einer zum Inneren des Bürstenkörpers 10 konvergierenden
schrägen Umfangswand versehen. Das Plättchen 14 wird mit
einer dazu passenden schrägen Umfangswand versehen, so daß ein spaltfreier
Sitz des Plättchens in der Ausnehmung des Bürstenkörpers gewährleistet
ist. Wie bei den zuvor gezeigten Ausführungsformen kann
das Plättchen zusätzlich für die Festschweißung am Boden der Ausnehmung
12 mit einer sich verjüngenden Kante versehen werden.In the embodiment of the method shown in FIG
the
Wie in den Figuren 11 und 12 gezeigt ist, kann ein etwa zwischen dem Plättchen und dem Bürstenkörper verbleibender Spalt durch Ausfüllen mit einer Kunststoffmasse verschlossen werden. Besonders zweckmäßig ist es, diesen Spalt durch Spritzgießen in einer Spritzgußform mit Kunststoffmasse auszufüllen. Wenn als Kunststoffmasse ein Elastomer gewählt wird, erhält das Plättchen am Bürstenkörper eine allseitige elastische Abstützung, die genutzt werden kann, um im Gebrauch auftretende Schwingungen zu bedämpfen.As shown in FIGS. 11 and 12, an approximately between the gap and the brush body remaining gap by filling be closed with a plastic mass. Particularly useful is to have this gap by injection molding in an injection mold Fill in plastic mass. If an elastomer as a plastic mass is selected, the plate on the brush body receives an all-round elastic support that can be used to prevent wear and tear Dampen vibrations.
Bei allen gezeigten Ausführungsformen kann die Verbindung des
Plättchens 14 mit dem Bürstenkörper 10 alternativ oder zusätzlich
durch einen Kleber erfolgen. Der Kleber kann auch oder zusätzlich die
Funktion haben, einen zwischen Plättchen und Bürstenkörper verbleibenden
Spalt auszufüllen und damit zu beseitigen.In all the embodiments shown, the connection of the
Claims (16)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE20006311U DE20006311U1 (en) | 2000-04-06 | 2000-04-06 | Device for attaching tufts of bristles to brush bodies |
DE20006311U | 2000-04-06 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1142505A2 true EP1142505A2 (en) | 2001-10-10 |
EP1142505A3 EP1142505A3 (en) | 2003-06-11 |
EP1142505B1 EP1142505B1 (en) | 2006-12-06 |
Family
ID=7939861
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01107718A Expired - Lifetime EP1142505B1 (en) | 2000-04-06 | 2001-03-30 | Method of brush manufacture |
Country Status (5)
Country | Link |
---|---|
US (1) | US6779851B2 (en) |
EP (1) | EP1142505B1 (en) |
AT (1) | ATE347290T1 (en) |
DE (2) | DE20006311U1 (en) |
ES (1) | ES2275577T3 (en) |
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2001
- 2001-03-30 EP EP01107718A patent/EP1142505B1/en not_active Expired - Lifetime
- 2001-03-30 AT AT01107718T patent/ATE347290T1/en not_active IP Right Cessation
- 2001-03-30 ES ES01107718T patent/ES2275577T3/en not_active Expired - Lifetime
- 2001-03-30 DE DE50111577T patent/DE50111577D1/en not_active Expired - Lifetime
- 2001-04-02 US US09/822,865 patent/US6779851B2/en not_active Expired - Lifetime
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DE2850594A1 (en) * | 1978-11-22 | 1980-06-04 | Wolfgang Bickel | Thin walled brush or broom head of polypropylene, polyamide etc. - formed by bristle holder clipped into hood and welded |
DE3712962A1 (en) * | 1987-04-16 | 1988-11-03 | Schlerf Coronet Werke | Method for producing brushware |
US5033797A (en) * | 1989-06-24 | 1991-07-23 | Fritz Rueb | Method of and apparatus for making brushes |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2135526A1 (en) | 2008-06-20 | 2009-12-23 | M + C Schiffer GmbH | Brush, in particular tooth brush and method for its production |
DE102008029499A1 (en) | 2008-06-20 | 2009-12-24 | M + C Schiffer Gmbh | Brush, in particular toothbrush and method for its manufacture |
EP3753448A1 (en) | 2019-06-21 | 2020-12-23 | The Procter & Gamble Company | Method for producing a toothbrush head |
EP3753446A1 (en) | 2019-06-21 | 2020-12-23 | The Procter & Gamble Company | Cleaning element carrier and toothbrush head comprising it |
EP3753445A1 (en) | 2019-06-21 | 2020-12-23 | The Procter & Gamble Company | Tootbrush head and part thereof |
EP3753449A1 (en) | 2019-06-21 | 2020-12-23 | The Procter & Gamble Company | Hole perforation plate for manufacturing of a toothbrush head and part thereof |
EP3753447A1 (en) | 2019-06-21 | 2020-12-23 | The Procter & Gamble Company | Method for producing a toothbrush head or a part thereof |
Also Published As
Publication number | Publication date |
---|---|
EP1142505A3 (en) | 2003-06-11 |
US20010050507A1 (en) | 2001-12-13 |
DE50111577D1 (en) | 2007-01-18 |
US6779851B2 (en) | 2004-08-24 |
ES2275577T3 (en) | 2007-06-16 |
EP1142505B1 (en) | 2006-12-06 |
ATE347290T1 (en) | 2006-12-15 |
DE20006311U1 (en) | 2001-08-09 |
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