AU2011218764B2 - Toothbrush and process for producing such a toothbrush - Google Patents

Toothbrush and process for producing such a toothbrush Download PDF

Info

Publication number
AU2011218764B2
AU2011218764B2 AU2011218764A AU2011218764A AU2011218764B2 AU 2011218764 B2 AU2011218764 B2 AU 2011218764B2 AU 2011218764 A AU2011218764 A AU 2011218764A AU 2011218764 A AU2011218764 A AU 2011218764A AU 2011218764 B2 AU2011218764 B2 AU 2011218764B2
Authority
AU
Australia
Prior art keywords
head part
carrier element
toothbrush
flexible
bristle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
AU2011218764A
Other versions
AU2011218764A1 (en
Inventor
Franz Fischer
Reto Strahler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trisa Holding AG
Original Assignee
Trisa Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2010202358A external-priority patent/AU2010202358B2/en
Application filed by Trisa Holding AG filed Critical Trisa Holding AG
Priority to AU2011218764A priority Critical patent/AU2011218764B2/en
Publication of AU2011218764A1 publication Critical patent/AU2011218764A1/en
Application granted granted Critical
Publication of AU2011218764B2 publication Critical patent/AU2011218764B2/en
Anticipated expiration legal-status Critical
Expired legal-status Critical Current

Links

Abstract

Abstract There is provided a toothbrush having a handle (2) and a head part (1) with bristle filaments (3) and at least one flexible, non-bristle containing cleaning element made 5 from flexible material. The bristle filaments are guided through the bristle receiving cutouts of a plate-like carrier element (5) and rear ends of the bristle filaments are melted, welded or adhesively bonded on the rear side of the carrier element. The carrier element being of a harder material than that of the cleaning element and connected to the head part such that the rear side of the carrier element faces the head part. A process for 10 producing the toothbrush is also provided. Fig.7c )I toi )O - 6 '4

Description

- 1 AUSTRALIA PATENTS ACT 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT ORIGINAL Name of Applicant: Trisa Holding AG Actual Inventors: Franz Fischer and Reto Strahler Address for Service is: SHELSTON IP 60 Margaret Street Telephone No: (02) 9777 1111 SYDNEY NSW 2000 Facsimile No. (02) 9241 4666 CCN: 3710000352 Attorney Code: SW Invention Title: Toothbrush and process for producing such a toothbrush Details of Original Application No. 2010202358 dated 04 Jun 2010 The following statement is a full description of this invention, including the best method of performing it known to me/us: File: 42585AUP03 -1a Toothbrush and process for producing such a toothbrush The invention relates to toothbrushes having a handle and a head part with bristle filaments, and processes for producing such toothbrushes. 5 Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field. 10 Toothbrushes with a conventional bristle arrangement comprising clusters of bristle filaments, e.g. made of a polyamide (PA) or polyester (PBT), and an additional flexible structure are known, for example, from WO 00/64307 and WO 01/21036. The conventional bristles here serve for customary teeth-cleaning purposes, while the flexible structure can perform different functions, e.g. massaging the gums, damping the 15 cleaning movement, removing plaque, polishing the tooth surface, suspending the bristles in an elastic manner and/or sealing non-welded locations. WO 00/64307 discloses a toothbrush with rod-like flexible cleaning elements which are of approximately the same length as the conventional clusters of bristles and are arranged on the periphery of the head part of the toothbrush. In the case of WO 01/21036, elastic 20 cleaning elements are of sheet-like, e.g. undulating, configuration and are arranged within the conventional bristle arrangement. In the case of WO 00/64307, a plurality of the flexible cleaning elements are connected to one another via a material bridge made of the same material. Following the operation of covering the head part of the toothbrush with conventional bristles, the cleaning elements are produced by virtue of the head part 25 being encapsulated by injection molding. The disadvantage here is that the bristle filaments have to be prepared for use, e.g. by virtue of the clusters of bristles being rounded or a predetermined profiling being produced, before the flexible structure is produced. Renewed insertion into the injection mold is then necessary in order to produce the flexible structure. It is possible here for the clusters of bristles to be 30 damaged or contaminated. The elastic structure shapes which it is possible to produce are limited, inter alia, for demolding reasons.
-2 It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative. According to a first aspect of the invention, there is provided a toothbrush, comprising: 5 a handle and a head part with bristle filaments and at least one flexible, non bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate like carrier element and rear ends of the bristle filaments are melted, welded or adhesively bonded on the rear side of the carrier element; and 10 the carrier element being of a harder material than that of the cleaning element and connected to the head part such that the rear side of the carrier element faces the head part. According to a second aspect of the invention, there is provided a toothbrush, 15 comprising: a handle and a head part with bristle filaments and at least one flexible, non bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate like carrier element and rear ends of the bristle filaments are melted, welded or 20 adhesively bonded on the rear side of the carrier element; and the head part comprising lateral openings in the head part which are adapted to receive lateral regions of flexible material. According to a further aspect of the invention, there is provided a toothbrush, 25 comprising: a handle and a head part with bristle filaments and at least one flexible, non bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate like carrier element and rear ends of the bristle filaments are melted, welded or 30 adhesively bonded on the rear side of the carrier element; and further flexible elements are located on a rear side of the head part. According to a further aspect of the invention, there is provided a process for producing -3 a toothbrush with a handle and a head part with bristle filaments and at least one flexible, non-bristle containing cleaning element made from flexible material, comprising: providing a carrier element having a front side and a rear side and made from a 5 harder material than that of the flexible cleaning element; providing a plurality of bristle filaments and guiding them through bristle receiving cutouts in the carrier element; fastening rear ends of the bristles on a rear side of the carrier element by melting, welding or adhesive bonding; and 10 connecting the carrier element to the head part in a non-releasable manner such that the rear side of the carrier element faces the head part; wherein the bristle filaments are cut and rounded before flexible material is provided. 15 According to a further aspect of the invention, there is provided a process for producing a toothbrush with a handle and a head part with bristle filaments and at least one flexible, non-bristle containing cleaning element made from flexible material, comprising: providing a carrier element having a front side and a rear side and made from a 20 harder material than that of the flexible cleaning element; providing a plurality of bristle filaments and guiding them through bristle receiving cutouts in the carrier element; fastening rear ends of the bristles on the rear side of the carrier element by melting, welding or adhesive bonding; 25 connecting the carrier element to the head part in a non-releasable manner such that the rear side of the carrier element faces the head part; and providing further flexible elements on the rear side of the head part. The invention advantageously provides a toothbrush, with conventional bristles and a 30 flexible structure, which is straightforward to produce. Further advantageous developments can be gathered from the dependent claims, the description and the drawings.
-4 According to a preferred embodiment of the invention, at least one flexible structure, e.g. a cleaning element, is arranged on a carrier element which consists of a hard material. This carrier element is connected to the head part. Such a toothbrush has production-related advantages since the additional part, i.e. the carrier element provided 5 with the flexible structure, can be produced separately and straightforwardly connected to the head part. The connection between the earner element and the head part may be provided mechanically by clamping or snap-fitting or riveting, chemically by adhesive bonding, 10 by ultrasonic welding, or thermally by welding or other methods of supplying heat. It is preferred, in terms of production, for the carrier element to consist of the same material as the head part since, in this case, only one hard component need be provided for producing the brush and there is no need to ensure material compatibility. This is advantageous, in particular, for ultrasonic welding. 15 The arrangement of the flexible structure on a carrier element consisting of a hard material has the following advantages: the additional part may be produced, and prepared for use, separately from the rest of the toothbrush body, comprising the handle and head part. Preferably, in a straightforward further step, the carrier element is 20 connected to the head part, it being possible to use any of the abovementioned connecting methods and the hard carrier element preferably being formed in adaptation to said head part. The carrier element may be formed, for example, such that, during the later connecting step, it engages around the head part in a clamping manner. On account of the hard carrier element, the additional part is easy to handle and can be gripped 25 considerably more easily than an additional part produced entirely from a flexible material. Preferably, the additional part is small in comparison with the rest of the toothbrush. The necessary molds are thus also small and cost-effective. Advantageously, the basic 30 toothbrush body and the bristle covering may be produced using a standard mold even if they are later provided with different additional parts. In order to produce toothbrushes with different additional parts, all that is necessary is to exchange the additional part -4a and/or the corresponding mold therefor, which can be done in a straightforward and cost-effective manner. A further advantage of producing the additional part and basic body separately is that it 5 is possible to realize any desired shapes of flexible cleaning elements, e.g. even those which cross over the conventional bristles, come into contact therewith or displace the same when the additional part is inserted. The separate production does not pose any problems for the demolding of the flexible structure. It is possible to produce geometries by injection molding which would be extremely difficult to demold if the cleaning 10 element were fitted directly on the bristle-covered head part. Up until now, the flexible structure, for production-related reasons, has been produced from the same material as any flexible components on the handle part. The invention advantageously provides a greater degree of freedom for the material of the structure, 15 with the result that it is possible to use, for example, a different degree of hardness. A non-releasable connection between the additional part and the head part reduces the risk of the additional part from detaching during use and reduces the risk of swallowing. 20 The conventional bristles are fastened, for example, directly on the head part, on a bristle plate acting as a further carrier element, or also on the carrier element for the flexible cleaning elements, all variants having advantages. As an example, during the operation of fastening the bristles on the head part or on the bristle plate, the flexible structure and the conventional bristles may be prepared independently of one another for later use 25 before the head part and additional part are assembled, with the result that they do not damage or contaminate one another. Fitting both conventional bristles and the flexible structure on the carrier element has the advantage that any desired spatial arrangement of the two components is possible. A 30 carrier element which is prepared in this way may be connected to different basic toothbrush bodies for finishing purposes, with the result that it is possible to realize a large number of different toothbrushes with only a small number of basic bodies.
-4b Advantageously, the conventional bristles, in both cases, may be prepared for use before or after the flexible structure is fitted. If the two components are provided on the carrier element, it is preferable first of all for the flexible structure, including any cleaning elements, to be integrally formed and then for the carrier element 5 to be covered with bristles, which may be guided, for example, through cutouts in the soft or hard component. Producing the additional part, i.e. the carrier element with one or more flexible cleaning elements, preferably 10 takes place by two-component or multi-component injection molding. In this case, a non-releasable connection is preferably produced between the components. 15 The flexible structure is preferably also arranged, e.g. molded, laterally on the carrier element, in which case, in the assembled state, it terminates laterally with the outer contour of the head part or projects beyond the same. It serves, for example, for sealing 20 non-welded locations, for massaging the gums, e.g. by way of molded-on elastic elements which project slightly, or as impact protection during cleaning. The flexible cleaning element preferably consists of 25 an, in particular, thermoplastic elastomer, e.g. of natural or synthetic rubber. The material used for the basic toothbrush body is preferably used for the carrier element, in particular polypropylene, styrene acrylonitrile, polyester, acrylonitrile-butadiene 30 styrene (ABS) or Isoplast@. The Shore A hardness of the soft component is preferably less than 90 and particularly preferably below so. The carrier element is particularly preferably covered 35 with bristles by AFT (Anchor Free Tufting) technology. In this case, first of all, the hard-material carrier plate is produced with the flexible structure, in particular by two-component injection molding. Then, the bristle filaments are guided through cutouts in the -6 carrier plate and/or in the flexible structure and, for fastening on the carrier plate and/or the flexible structure, are welded or adhesively bonded by way of their rear ends, which in the application case are 5 directed toward the brush head. This has the advantage that it is possible to realize largely any desired bristle arrangements, in particular even sheet-like bristle structures. The carrier element is connected to the head part, in particular, by means of ultrasonic 10 welding, e.g. as is described in DE 200 06 311 U. Since elastomeric material, in particular a thermoplastic elastomer, on account of the pronounced damping of the ultrasonic vibrations, can only be 15 welded ultrasonically to a limited extent, the welding surface between the carrier element and head part is preferably kept at least partially free of the flexible component. For this purpose, the injection point of the soft component is preferably selected to be on the 20 bristle-carrying side of the carrier element, in order that no material bridges from the soft component reduce the size of the welding surface. However, for the case where flexible elements are intended to be arranged in the region of the welding surface, they are preferably 25 positioned to the side of the longitudinal axis of the toothbrush. This likewise produces non-welded locations laterally on the carrier element, while it is possible to weld the longitudinally front and rear regions between the carrier element and head part. This ensures 30 that the carrier element is held well since the front and rear regions, in particular, and, to a lesser extent, the side regions, are subjected to loading by the cleaning movement and the corresponding leverages. Merely punctiform welding with non-welded locations may 35 also be used specifically, in order that the brush head and carrier element can be moved in relation to one another and a certain level of flexibility of the brush head as a whole is thus achieved.
-7 It is also possible for the flexible structure, in the manner of a sealing lip, to serve for the additional sealing of non-welded locations. As a result, the space between the carrier element and the head part is advantageously sealed against the ingress of water. It thus reduces the risk of any germs accumulating in this region, and the brush is more 5 hygienic. In order to achieve a reasonable sealing function, the Shore A hardness of the software component is preferably less than 50. Preferred embodiments of the invention are described hereinbelow, as examples only, and illustrated in the drawings, in which, purely schematically: 10 Figures I a-d show views of a toothbrush according to the invention is various assembly stages, the additional part being fastened on the head part by riveting; 15 Figures 2a-e show views of a further toothbrush of which the additional part is fastened by riveting; Figures 3a-e show views of a toothbrush of which the additional part is fastened by welding; 20 Figures 4a-e show views of a toothbrush of which the additional part is fastened by means of a snap-fitting connection; Figures 5a-e show views of a further toothbrush of which the additional part is 25 fastened by a snap-fitting connection; Figures 6a-f show views of a toothbrush in the case of which the additional part is fastened in a clamping manner; -8 Figures 7a-e show the production of a toothbrush by AFT; Figures 8a-e show views of a further toothbrush of 5 which the additional part is fastened by a snap-fitting connection; Figures 9a-f show views of a further toothbrush, of which the additional part is fastened on 10 the head part with play; Figures 1oa-j show the production of a further toothbrush by AFT; and 15 Figures lla-c show views of a toothbrush with a lateral surround made of flexible material. All of the toothbrushes illustrated have a basic body 20 with a head pait 1 and a handle part 2, which is only partially illustrated. An additional part 4 with a plurality of flexible cleaning elements 6 of different shapes, which are connected to a carrier element of likewise different shapes, is connected to the head 25 part 1 when the toothbrush is in the finished state. The head part 1, furthermore, is provided directly. (figures 1-5) or indirectly (figure 6) with clusters 3 of conventional bristle filaments. The materials and arrangements of the clusters of bristles 3 may vary. It 30 is only the special features of the individual exemplary embodiments which are discussed hereinbelow, and elements which correspond to one another are provided with the same designations. 35 Figures la and c show a toothbrush of which the head part 1 has already been provided with clusters of bristles 3. The additional part 4 illustrated in figure lb has a sectionally U-shaped carrier element 5 made of a hard material, in particular the same plastic which -9.
has been used for producing the head part 1 and/or the entire basic body. Flexible cleaning elements 6, in this case in the form of straight rods, are firmly connected to the carrier element 5. The cleaning 5 elements 6 are inclined slightly out of the vertical, toward one another, and enclose an angle of from 5 to 30" with the vertical. In this way, the elastic cleaning elements 6 come into contact with the conventional clusters of bristles 3 (figure ld) and may 10 even cross over (not illustrated) the latter. Using conventional production processes, such a position can only be realized with high-outlay displacement methods. The carrier element 5 is adapted in shape to a cutout 15 9, visible in figure ic, in that region of the head part 1 which is directed away from the clusters of bristles 3. Also located in this region are pins 7, which can be plugged through a hole 8 in the carrier element 5. The pins 7 are cold-formed or hot-formed and 20 thus permanently fixed in the hole 8. Figure id shows a plan view of the finished toothbrush. For reasons of esthetics or hygiene, the bottom region of the hole 8- or of the head part I as a whole may be 25 covered by a protective layer 22 made of soft plastic (cf. figure 2d). The boundary regions- between the carrier element 5- and the head part 1 are likewise preferably covered by soft plastic. An example of the material used for this purpose is the soft material 30 which is also used for the handle region of the toothbrush. The protective layer is preferably molded on during the production of the handle part by multi component injection molding. It is also possible, however, for the plastic layer to be integrally formed 35 directly on the carrier element. A further example of a toothbrush of which the additional part 4 is connected to the head part 1 by riveting is illustrated in figures 2a-e. The additional - 10 part, in this case, comprises a plate-like carrier element 5 to which sheet-like flexible cleaning elements 6 are connected in the form of a rosette. The carrier element 5 has a pin 7' by means of which the 5 additional part 4 can be plugged through a correspondingly prepared hole 8' in the front end of the head part and can be fixed by virtue of the pin 7' being deformed. The flexible cleaning elements .6 are located in the region of the tip of the head part 1. 10 The bristle arrangement with individual clusters of bristles 3 follows in the direction of the handle part 2. A protective layer 22 covers the region of the hole ) B'. 15 Figures 3a-e show a further example of a toothbrush, which ends up similar to a toothbrush according to figure 2. The additional part 4 with a plate-like carrier element 5 and rosette-like flexible cleaning elements 6, in this case, is connected to the head part 20 1 by welding. For this purpose, the front region of the head part has a plate-like cutout into which the carrier element 5 is permanently introduced, by way of a correspondingly structured underside Sa, by means of ultrasonic welding. Figure 3d shows a side view of the 25 finished toothbrush, and figure 3e shows the plan view of the combined bristle arrangement comprising conventional clusters of bristles 3 and flexible cleaning elements 6. 30 The additional part 4 of the toothbrush illustrated in figures 4a-e is fastened in the center of the head part 1 by means of snap-fitting. The additional part 4 comprises a rectangular carrier element 5 with wing like flexible cleaning elements 6 arranged at its 35 corners. Two rod-like cleaning elements 6 are also located on the carrier element 5 (figures 4b and c) . As is illustrated in figure 4a, the head part I has a central hole 8'', through which a resiliently configured extension ll.on the carrier element 5 is - 11 plugged. The additional part 4 and head part 1 are connected to one another by a snap-fitting connection which, on account of the enlarged cross section at the bottom end Ila of the extension 11, cannot readily be 5 released. The bristle arrangement of the conventional clusters of bristles 3 is configured such that the wing-like cleaning elements 6 are positioned between the conventional clusters of bristles 3, as is illustrated in figures 4a and 4e. The additional part 4 10 is produced separately and then inserted into the head part 1 with the prepared bristle -arrangement. It is thus also possible to realize structures of the flexible cleaning elements 6 which engage through the convention bristle arrangement, such as the diagonally 15 arranged wing-like elements from figures 4b-e or the fanned-out pin-like cleaning elements, oriented in different directions in space, from figure 8. For reasons of hygiene or esthetics, the underside of the head part 1 is covered by a layer 22 made of flexible 20 material. Figures 5a-e show a further example of a snap-fitting connection between the additional part 4 and the head part I of a toothbrush according to the invention. 25 Within the bristle arrangement made of conventional clusters of bristles 3, the head part 1 has a prepared region 13 for accommodating the additional part 4. This region 13 comprises a depression with a groove 12 running on the border of the latter in each case, 30 perpendicularly to the alignment of the handle 2, said groove 12 providing the head part 1 with a certain level of elasticity or resilient action, as do also the grooves 12' running on the lateral border of the head part. The prepared region 13 is slightly smaller than 35 the basic surface area of the carrier element 5, with the result that the latter can be fitted into the region 13 in a clamping manner. As can be seen from the plan view in figure Se, the additional part has both rod-like cleaning elements and sheet-like cleaning - 12 elements arranged transversely to the alignment of the handle 2. Figures Ga-f show a further example of a toothbrush 5 according to the invention, in this case a plug-on toothbrush for an electric teeth-cleaning unit. The conventional clusters of bristles 3 are fastened on a separate bristle plate 18 which, in the assembled state, is connected to the matching head part 1 of the 10 toothbrush or a disc 23 which is fastened in a rotatable or pivotable manner thereon. The flexible cleaning elements 6, which are rod-like in this case, are fastened on a carrier element 5 which is slightly curved in plan view and has a sheet-like extension 16, 15 which is oriented essentially perpendicularly to the alignment of the cleaning elements 6. The additional part 4 can be introduced, by way of said extension 16, into a correspondingly shaped groove 14 in the disc 23. Arranged in the center of the head part 1 and of the 20 groove 14 is a round cutout 15, in which a corresponding mating element 17 on the extension 16 of the additional part 4 engages. The additional part 4 and head part 1 are thus connected to one another in a well-fitting and clamping manner. At its bottom end, 25 the bristle plate 18 has a groove 19 by means of which the bristle plate 18 can be fastened on the disc 23 or the lateral extensions 23 thereof. In the embodiment illustrated, the additional part 4 is moved along by the disc 23. As an alternative, it is possible for the 30 additional part 4 to be fastened directly on the head part 1 and not to rotate as well. Figures 7a-e show an example of the production of a toothbrush by means of AFT technology. Figures 7a-c 35 show sectional views of the carrier element 5 in various process stages, to be precise before being provided with flexible cleaning elements 6 and conventional clusters of bristles 3 (figure 7a), following the application of the flexible material - 13 (figure 7b) and following the application of the bristles (figure 7c) . The outer shape of the carrier element 5 is adapted to the dimensions of a prepared region 13 in the form of a shallow cutout in the head 5 part 1 of the toothbrush. The carrier element 5 has prepared regions 20, into which the flexible cleaning elements 6 are fitted, in particular molded. Furthermore, the carrier element 5 has cutouts 24, which are filled wholly or partially with flexible 10 material 6', see also the detail from figure 7e. The carrier element 5 also contains holes 21, through which clusters of bristles 3 are plugged and are fastened on the rear side by virtue of their rear ends 3a being incipiently melted. The elastic material regions 6' 15 have further holes 21' which likewise serve for accommodating clusters of bristles 3, which are fastened in the same way. The material regions 6' can accommodate one or more clusters of bristles 3. The clusters of bristles 3 anchored in the elastic material 20 6' are thus anchored or suspended in a particularly elastic manner. Further clusters of bristles 3 are fastened directly on the carrier element 5. The carrier element 5 fitted with clusters of bristles and the flexible structure 6, 6' is then inserted into the 25 prepared region 13. The edge 30 of the carrier element 5, this edge in the application case being directed towards the base of the cutout 13, is tapered, just as in the example from 30 figures 10 and 11. This tapering edge 30 serves, during ultrasonic welding for connection to the head. part 1, as an energy concentrator and a material reservoir for material which is to be liquefied. 35 The AFT technology manages without anchors or clips for fastening the bristle filaments, which instead are welded directly on the carrier plate. This means that the width of a cluster of bristles is not determined by the anchor, with the result that it is also possible to - 14 realize finer structures, in particular also sheet-like bristle arrangements. It is technically also possible, in the case of AFT, to 5 prepare the bristle filaments for use before they are fitted on the carrier plate. The variant which is realized at present, however, is that where the bristles are only machined once they have been fitted on the carrier plate. 10 Figures 8a-e show a variant of the toothbrush from figure 4. The bristle arrangement made of conventional clusters of bristles 3 corresponds to figure 4. The additional part 4 has a plurality of pin-like cleaning 15 elements 6 which diverge in the form of a star and engage through the conventional clusters of bristles 3 (figures 8d and e)- The fastening mechanism corresponds to figure .4. A layer 22 made of flexible material covers the underside of the head and handle parts 1, 2. 20 Figures 9a-f show a further example of a toothbrush according to the invention. The head part 1 has a prepared region 13 for the carrier element 5 of the additional part 4, said region being larger than the 25 carrier element 5 itself. The region 13 is, for example, a hole which passes all the way through the head part 1, see sectional drawings from figures 9b, d and e. The region 13 has two lateral grooves 13a, the shape of which is adapted to the shape of two lateral 30 extensions 5b of the carrier element 5. The latter is inserted into the head part 1 and latches there. The play of the carrier element 5 within the region 13, which allows lateral displacement and/or a pivoting movement about the axis defined by the extensions sb, 35 results in a particular level of elasticity or resilient action of the additional part 4. The rear side of the head part 1, again, may be covered by a layer of soft material.
- 15 Figures 10a-j show a further example of a toothbrush produced by means of AFT. Figures 10a-c correspond to figures 7a-c and each show the carrier plate 5 in various process stages. Figures 1Od-f show the same 5 carrier plate 5 in section along line I-I indicated in figure 10a. The centrally arranged flexible element 6 is sheet-like or sail-like and is undulating in plan view (figure 10h) . As is illustrated in figures 10e and f, the flexible structure comprises laterally 10 integrally formed regions 6'' which, in the assembled state (figure 10h), bound the toothbrush head 1 laterally and terminate more or less flush with the outer contour of the head part. They serve, for example, as impact protection and/or for additionally 15 massaging the gums. The regions 6'' likewise have holes 21' for accommodating clusters of bristles 3, which are thus suspended in an elastic manner and are particularly compliant during cleaning. 20 The carrier element 5 provided with conventional bristles 3 and the flexible structure 6, 6', 6'' is inserted into a cutout 13 in the brush head 1. The brush head 1 is illustrated in various views without the carrier element 5 in figures 10g and j and with the 25 carrier element 5 inserted in figures lOh and i. On its lateral border, the brush head 1 or the cutout 13 has lateral openings 25, which are adapted to the lateral flexible regions 6'' previously molded on the carrier element 5. 30 The carrier element 5 is connected to the brush head 1 by means of ultrasonic welding. The welding surface 26 is indicated by dashed lines. In order to realize the welding, the carrier element has, on its bottom border, 35 a welding border 26' which, during assembly, rests on the base of the cutout 13, the contact surface defining the welding surface 26. The welding border 26' melts under the influence of ultrasound, with the result that the two parts S and 1 are connected to one another.
- 16 Since elastomeric material can only be welded ultrasonically to.a limited extent, the welding surface 26, as far as possible, is kept free of this material, 5 for example as in the case of the toothbrush from figure 7 or, with only minimal interruptions, as in the case of the toothbrush from figure 10. The aim, in both cases, is to seal the cavity 28 between the carrier element 5 and head part 1 to the full extent, in order 10 to prevent the ingress of water and germs. For this purpose, the injection point of the flexible material is preferably selected to be on the bristle-carrying front side of the carrier element 5, in order that no unnecessary material bridges reduce the size of the 15 welding surface 26. If further flexible elements are provided on the head part 1, in particular on the rear side thereof, they are positioned such that they do not reduce the size of the welding surface 26. For example, these elements and the corresponding injection point 20 are located fully within that region on the rear side. of the head part 1 (not illustrated) which is defined by the welding surface 26. The entire contact surface between the head part 1 and carrier element 5 is preferably welded over at least 25%, particularly 25 preferably along the periphery of the head (line 26). In the example from figure 10, the flexible regions 6'' interrupt the welding surface 26, with the result that non-welded locations 27 are produced there. These are 30 advantageously arranged on the side of the head part 1, while the longitudinally front and rear regions of the carrier element 5 are firmly welded to the head part 1. This ensures that the carrier element 5 is held securely since the front and rear regions are subjected 35 to an extremely high level of loading by the cleaning movement and corresponding leverages. The non-welded locations 27 are sealed by the flexible regions 6' I here in the manner of a sealing lip, with -17 the result that only a very small amount of water, if any at all, can penetrate into the cavity 28. For a good sealing function, material with a Shore A hardness of 50 or less is preferably selected. Non-welded locations between the head part and carrier element may also be used specifically, in order to achieve a certain level of flexibility between 5 the two hard components. Figure 11 shows various views of a further example of a toothbrush produced by AFT, in this case, with two sail-like flexible cleaning elements 6. The carrier element 5 is fully enclosed, around its periphery, by flexible material 6', which, in the assembled 10 state (plan-view illustration figure l la) fully encloses the outer periphery of the head part 1 on the top side and serves as impact protection. In regions 6", the soft material serves as a mount for lateral clusters of bristles 3 which are guided through the flexible material 6". 15 As can be gathered from figure I Ic, the hard components (carrier element 5 and head part 1) come into contact with one another along a surface 26 beneath the soft component in the region 6' and can be welded here by means of ultrasound. The welding surface 26 is interrupted by the lateral regions 6", although, as has been described above, a sufficient retaining action is achieved. The cavity 28 beneath the 20 carrier element 5 is sealed by the flexible regions 6" and the locations welded along the surface 26. The method of welding and sealing the components which has been described above with reference to figures 10 and 11 may also advantageously be used for other 25 toothbrushes. Unless the context clearly requires otherwise, throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of 30 "including, but not limited to".
- 18 Although the invention has been described with reference to specific examples it will be appreciated by those skilled in the art that the invention may be embodied in many other forms. 5
/

Claims (28)

1. A toothbrush, comprising: a handle and a head part with bristle filaments and at least one flexible, non 5 bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate like carrier element and rear ends of the bristle filaments are melted, welded or adhesively bonded on the rear side of the carrier element; and the carrier element being of a harder material than that of the cleaning element 10 and connected to the head part such that the rear side of the carrier element faces the head part.
2. The toothbrush as claimed in claim 1, wherein the at least one cleaning element is molded into prepared cutouts of the plate-like carrier element. 15
3. The toothbrush as claimed in claim I or 2, wherein a region of flexible material is arranged laterally to the carrier element, said region terminating laterally with an outer contour of the head part or projecting beyond the same when the carrier element is connected to the head part. 20
4. The toothbrush as claimed in any one of claims 1 to 3, comprising lateral openings in the head part which are adapted to receive lateral regions of flexible material. 25
5. The toothbrush as claimed in any one of claims 1 to 4, wherein contacting locations between the head part and the carrier element are covered with flexible material.
6. The toothbrush as claimed in any one of claims 1 to 5, wherein the head part is 30 provided with further flexible elements.
7. The toothbrush as claimed in claim 6, wherein the further flexible elements are located on the rear side of the head part. -20
8. The toothbrush as claimed in claim 6 or 7, wherein an injection point of the further flexible elements is located on the rear side of the head part.
9. A toothbrush as claimed in any one of claims 1 to 8, wherein a non-releasable 5 connection is provided between the carrier element and the head part.
10. The toothbrush as claimed in any one of claims 1 to 9, wherein the carrier element is formed of the same material as the head part. 10
11. The toothbrush as claimed in any one of claims I to 10, wherein the material of the carrier element is polypropylene, styrene-acrylonitrile, acrylonitrile butadiene-styrene, polyurethane or polyester.
12. The toothbrush as claimed in any one of claims 1 to 11, wherein the flexible 15 material includes natural or synthetic rubber.
13. The toothbrush as claimed in any one of claims I to 11, wherein the flexible material includes a thermoplastic elastomer. 20
14. The toothbrush as claimed in any one of claims I to 13, wherein the flexible material has a Shore A hardness of less than 90.
15. The toothbrush as claimed in any one of claims 1 to 14, wherein the non-bristle containing cleaning element comprises sheet-like elements. 25
16. A toothbrush, comprising: a handle and a head part with bristle filaments and at least one flexible, non bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate 30 like carrier element and rear ends of the bristle filaments are melted, welded or adhesively bonded on the rear side of the carrier element; and the head part comprising lateral openings in the head part which are adapted to receive lateral regions of flexible material. -21
17. A toothbrush, comprising: a handle and a head part with bristle filaments and at least one flexible, non bristle containing cleaning element made from flexible material, wherein the bristle filaments are guided through the bristle receiving cutouts of a plate 5 like carrier element and rear ends of the bristle filaments are melted, welded or adhesively bonded on the rear side of the carrier element; and further flexible elements are located on a rear side of the head part.
18. A process for producing a toothbrush with a handle and a head part with bristle 10 filaments and at least one flexible, non-bristle containing cleaning element made from flexible material, comprising: providing a carrier element having a front side and a rear side and made from a harder material than that of the flexible cleaning element; providing a plurality of bristle filaments and guiding them through bristle 15 receiving cutouts in the carrier element; fastening rear ends of the bristles on a rear side of the carrier element by melting, welding or adhesive bonding; and connecting the carrier element to the head part in a non-releasable manner such that the rear side of the carrier element faces the head part; 20 wherein the bristle filaments are cut and rounded before flexible material is provided.
19. The process as claimed in claim 18, further comprising providing the head part with further flexible elements. 25
20. The process as claimed in claim 19, further comprising locating the further flexible elements on the rear side of the head part.
21. The process as claimed in claim 19 or 20, further comprising locating an 30 injection point of the further flexible elements on the rear side of the head part.
22. The process as claimed in any one of claims 18 to 21, comprising producing a non-releasable connection between the flexible cleaning element and the carrier -22 element.
23. The process as claimed in any one of claims 18 to 22, further comprising connecting the carrier element and the head part by clamping, snap-fitting, 5 riveting, adhesive bonding, welding, ultrasonic welding or the supply of heat.
24. The process as claimed in any one of claims 18 to 22, further comprising welding together the head part and the carrier element at point-like locations and leaving regions therebetween unwelded. 10
25. The process as claimed in any one of claims 18 to 24, wherein the fastening is by melting and forms a bristle coating on the rear side of the carrier element and/or the flexible cleaning element. 15
26. A process for producing a toothbrush with a handle and a head part with bristle filaments and at least one flexible, non-bristle containing cleaning element made from flexible material, comprising: providing a carrier element having a front side and a rear side and made from a harder material than that of the flexible cleaning element; 20 providing a plurality of bristle filaments and guiding them through bristle receiving cutouts in the carrier element; fastening rear ends of the bristles on the rear side of the carrier element by melting, welding or adhesive bonding; connecting the carrier element to the head part in a non-releasable manner such 25 that the rear side of the carrier element faces the head part; and providing further flexible elements on the rear side of the head part.
27. A toothbrush substantially as herein described with reference to any one of the embodiments of the invention illustrated in the accompanying drawings and/or 30 examples. -23
28. A process for producing a toothbrush substantially as herein described with reference to any one of the embodiments of the invention illustrated in the accompanying drawings and/or examples. )
AU2011218764A 2001-12-28 2011-09-05 Toothbrush and process for producing such a toothbrush Expired AU2011218764B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2011218764A AU2011218764B2 (en) 2001-12-28 2011-09-05 Toothbrush and process for producing such a toothbrush

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10164336.5 2001-12-28
AU2010202358A AU2010202358B2 (en) 2001-12-28 2010-06-04 Toothbrush and process for producing such a toothbrush
AU2011218764A AU2011218764B2 (en) 2001-12-28 2011-09-05 Toothbrush and process for producing such a toothbrush

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
AU2010202358A Division AU2010202358B2 (en) 2001-12-28 2010-06-04 Toothbrush and process for producing such a toothbrush

Publications (2)

Publication Number Publication Date
AU2011218764A1 AU2011218764A1 (en) 2011-09-22
AU2011218764B2 true AU2011218764B2 (en) 2014-03-06

Family

ID=45441965

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2011218764A Expired AU2011218764B2 (en) 2001-12-28 2011-09-05 Toothbrush and process for producing such a toothbrush

Country Status (1)

Country Link
AU (1) AU2011218764B2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD753922S1 (en) 2013-12-16 2016-04-19 Colgate-Palmolive Company Toothbrush
USD760499S1 (en) 2013-12-16 2016-07-05 Colgate-Palmolive Company Toothbrush
USD764175S1 (en) 2013-12-16 2016-08-23 Colgate-Palmolive Company Toothbrush
USD764805S1 (en) 2013-12-16 2016-08-30 Colgate-Palmolive Company Toothbrush
USD765985S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765986S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765984S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765983S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2129082A (en) * 1935-09-13 1938-09-06 Ralph W Byrer Gum massaging appliance
US20010050507A1 (en) * 2000-04-06 2001-12-13 Boucherie Bart Gerard Method of producing brushes
WO2007006369A1 (en) * 2005-07-14 2007-01-18 Voith Patent Gmbh Method and device for loading fibres in a fibre suspension with filler

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2129082A (en) * 1935-09-13 1938-09-06 Ralph W Byrer Gum massaging appliance
US20010050507A1 (en) * 2000-04-06 2001-12-13 Boucherie Bart Gerard Method of producing brushes
WO2007006369A1 (en) * 2005-07-14 2007-01-18 Voith Patent Gmbh Method and device for loading fibres in a fibre suspension with filler

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD753922S1 (en) 2013-12-16 2016-04-19 Colgate-Palmolive Company Toothbrush
USD760499S1 (en) 2013-12-16 2016-07-05 Colgate-Palmolive Company Toothbrush
USD764175S1 (en) 2013-12-16 2016-08-23 Colgate-Palmolive Company Toothbrush
USD764805S1 (en) 2013-12-16 2016-08-30 Colgate-Palmolive Company Toothbrush
USD765985S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765986S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765984S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush
USD765983S1 (en) 2013-12-16 2016-09-13 Colgate-Palmolive Company Toothbrush

Also Published As

Publication number Publication date
AU2011218764A1 (en) 2011-09-22

Similar Documents

Publication Publication Date Title
AU2010202358B2 (en) Toothbrush and process for producing such a toothbrush
AU2011218764B2 (en) Toothbrush and process for producing such a toothbrush
US6988777B2 (en) Process for producing a toothbrush
US7757326B2 (en) Toothbrush with enhanced cleaning effects

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired