EP1141497A1 - Thin-walled component made from hydraulically hardened cement paste material and method for the production thereof - Google Patents
Thin-walled component made from hydraulically hardened cement paste material and method for the production thereofInfo
- Publication number
- EP1141497A1 EP1141497A1 EP99970707A EP99970707A EP1141497A1 EP 1141497 A1 EP1141497 A1 EP 1141497A1 EP 99970707 A EP99970707 A EP 99970707A EP 99970707 A EP99970707 A EP 99970707A EP 1141497 A1 EP1141497 A1 EP 1141497A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steel wool
- component according
- component
- fine cement
- fine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004568 cement Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 41
- 239000000463 material Substances 0.000 title claims description 11
- 210000002268 wool Anatomy 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 49
- 239000010959 steel Substances 0.000 claims abstract description 49
- 239000000725 suspension Substances 0.000 claims abstract description 34
- 239000011159 matrix material Substances 0.000 claims abstract description 13
- 239000000835 fiber Substances 0.000 claims description 31
- 238000009415 formwork Methods 0.000 claims description 27
- 239000004575 stone Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 229910021487 silica fume Inorganic materials 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000049 pigment Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 239000011398 Portland cement Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000004014 plasticizer Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 5
- 239000011150 reinforced concrete Substances 0.000 claims description 5
- 239000002893 slag Substances 0.000 claims description 5
- 239000004567 concrete Substances 0.000 claims description 4
- 239000010881 fly ash Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 238000005253 cladding Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 239000003480 eluent Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000008439 repair process Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 2
- 229920005646 polycarboxylate Polymers 0.000 claims description 2
- 239000010453 quartz Substances 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 230000007547 defect Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 claims 1
- 239000004570 mortar (masonry) Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 4
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000008030 superplasticizer Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 210000003739 neck Anatomy 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0006—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/012—Discrete reinforcing elements, e.g. fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
- E04C5/04—Mats
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0203—Arrangements for filling cracks or cavities in building constructions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/90—Direct application of fluid pressure differential to shape, reshape, i.e. distort, or sustain an article or preform and heat-setting, i.e. crystallizing of stretched or molecularly oriented portion thereof
- Y10S264/904—Maintaining article in fixed shape during heat-setting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24074—Strand or strand-portions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24058—Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
- Y10T428/24124—Fibers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24562—Interlaminar spaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
- Y10T428/24636—Embodying mechanically interengaged strand[s], strand-portion[s] or strand-like strip[s] [e.g., weave, knit, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/24992—Density or compression of components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/249932—Fiber embedded in a layer derived from a water-settable material [e.g., cement, gypsum, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/298—Physical dimension
Definitions
- Thin-walled component made of hydraulically hardened cement stone material and process for its production.
- the invention relates to a thin-walled, flat component of high strength made of hydraulically hardened cement stone material and a method for its production.
- SIMCON Stimy infiltrated mat concrete
- These mortars are produced by first producing a flowable fresh mortar from Portland cement, water, sand, microsilica and super plasticizer, which e.g. is poured into a mold in which a steel fiber mat is positioned, the steel fiber mat being soaked in mortar. After hardening, a steel-fiber-reinforced solid mortar was created, which, compared to an unreinforced solid mortar, has a significantly higher ductility and a more favorable crack distribution in the event of overload, which results in greater strength.
- SIMCON mortars are e.g.
- SIMCON mortars can only be used to build relatively thick and flat components, e.g. 15 to 20 mm can be produced because the steel fiber mats are relatively thick and the complete pouring of the mats with flowable fresh mortar is relatively difficult.
- the object of the invention is to provide thin-walled components of high elasticity, in particular with regard to elastic deflection and high working capacity on the basis of hardened cement stone material reinforced with steel fiber mats, and a method for the same To create production with which not only thin-walled, flat, but also any curved or angled shapes of thin components can be produced.
- the invention provides for the use of commercially available compressed mats made of steel wool.
- Stainless steel wool mats are preferably used, which have a higher strength and a very low oxidation rate and are therefore suitable for e.g. The effects of water and / or moisture are long-term corrosion-resistant.
- the stainless steel wool is e.g. made of material no. DIN 1.4113 or 1.4793 or alloyed stainless steel.
- Different mats have fibers of different fineness; For example, a mat is selected for components ⁇ 5 mm thick, which has an average fiber diameter of 0.08 mm; Coarser, average fiber diameters of e.g. 0.12 mm.
- the fiber lengths are between about 20 mm and several meters; on average, they are several decimeters.
- This long-fiber stainless steel wool is elastic and tough.
- the fibers "have length / diameter ratios (L / D ratios) of more than 1000. Accordingly, this ratio is far above the critical value, at which an increase in the fiber length has a property-improving effect.
- the mats are very flexible or pliable, have a width of up to Im and are available rolled up on rolls with basis weights of, for example, 800 g / m 2 to 2000 g / m 2 .
- the mats can be cut with scissors.
- the stainless steel wool is preferably with Basis weights from 900 to 1000 g / m 2 and with average fiber diameters from 0.08 to 0.12 mm are used.
- Fine cements are very fine-grained hydraulic binders, which are characterized by their chemical-mineralogical composition and constant and graded grain distribution. They generally consist of the usual cement raw materials, e.g. ground Portland cement clinker and / or ground slag sand and setting regulators; They are manufactured in separate production facilities in cement plants. The individual grinding of the mineral raw materials, the separation of their very fine constituents and their targeted composition, also with respect to the grain sizes and grain distribution, are particularly advantageous.
- Fine cements based on blastfurnace slag or Portland cement with a steady and graded particle size distribution with a maximum particle size d 95 of ⁇ 24 ⁇ m, preferably ⁇ 16 ⁇ m and an average particle size d 50 of ⁇ 7 ⁇ m, preferably ⁇ 5 ⁇ m are used. These are processed into suspensions by mixing them with water and with at least one so-called super-plasticizer (these are highly effective plasticizers or plasticizers), and in particular also with microsilica and / or pigments and / or inert minerals, e.g. limestone powder and / or quartz powder and / or fly ash mixed according to the same or less fineness as the fine cement.
- super-plasticizer these are highly effective plasticizers or plasticizers
- microsilica and / or pigments and / or inert minerals e.g. limestone powder and / or quartz powder and / or fly ash mixed according to the same or less fineness as the fine cement.
- Microsilica are products that are produced in the manufacture
- Microsilica have very small grain diameters. It is in the range of approximately 0.1 ⁇ m. Due to this property, they are able to fill the spaces between the cement grains. This significantly increases the packing density in the cement block matrix. Although the grain diameter of the cement used is already in the order of magnitude of ⁇ 9.5 ⁇ m, it is far exceeded by the microsilica particles, which results in the filler effect.
- microsilica The pozzolanic properties of microsilica are mainly determined by two properties. On the one hand, they have a certain proportion of reactive amorphous silicate components that react with the calcium hydroxide formed during the cement hydration. Secondly, they have a large specific surface area on which these reactions can take place.
- the action of the microsilica for improving the contact zone between the aggregate and the cement stone matrix does not come into play because the suspensions according to the invention have no silicate aggregate.
- microsilica is added, for example, in amounts of 10 to 15% by weight, based on the solids content of the suspension, in the form of a dispersion which essentially consists of 50% by weight.
- Fine cements based on blastfurnace slag are particularly advantageous for the suspensions used according to the invention because, due to their lower reactivity to fine cements based on Portland cement, the fine cements require lower water contents and lower contents of plasticizers and / or flow agents to achieve low-viscosity properties.
- Particularly suitable liquefiers or flow agents are e.g. the so-called superplasticizers such as lignin sulfonate, naphthali sulfonate, melamine sulfonate, polycarboxylate, which are known as highly effective dispersing agents for the production of fine cement suspensions.
- superplasticizers such as lignin sulfonate, naphthali sulfonate, melamine sulfonate, polycarboxylate, which are known as highly effective dispersing agents for the production of fine cement suspensions.
- Plasticizer or flow agent (powder) 0.1 to 2.5, in particular 0.5 to 1.5% by mass;
- Microsilica (slurry) 0 to 30, in particular 5 to 15% by mass;
- the low-viscosity suspensions expediently have a water / solids value between 0.4 and 0.6.
- Their consistency, measured as the Marsh flow time, is from 35 to 75 seconds.
- a suspension e.g. the required amount of water is placed in a mixing vessel. Then the mixer is started and liquefier or superplasticizer added. The previously weighed dry substances are then added. The mixture is then mixed further and homogenized in the process.
- the components according to the invention are produced by means of formwork.
- the steel wool mats which are several millimeters thick, are expediently cut to a desired thickness, e.g. arranged with the formwork elements pressed between the formwork.
- the compression is possible due to the cotton-like structure and has the effect that a high degree of steel wool filling can be achieved.
- any thickness, e.g. cross reinforcement can also be realized.
- the mats are pliable and pliable, they can be adapted and pressed onto surface topographies almost indefinitely. Components or shapes can also be wrapped with it.
- the mats are inserted into a mold with a fiber orientation in accordance with the expected stress curve or, if necessary, fixed in place on the existing component and pressed to the desired thickness by applying a formwork or the second formwork half with a corresponding contact pressure. This procedure is shown in FIG. 1.
- the wool 1 is introduced into a first formwork part 2 (process sequence a) and pressed together with a second formwork part 3 (arrow P, process sequence b).
- the degree of reinforcement volume fraction of the steel wool fibers
- the degree of reinforcement volume fraction of the steel wool fibers
- the formworks are sealed at the edges and the suspension is introduced under pressure into the formwork having the pressed steel wool mat, air outlet holes being provided so that the air displaced by the suspension in the formwork can escape.
- Suspension 5 is pressed or injected from below against gravity into the edge-sealed formwork 2, 3 via an inlet 4 until the formwork is filled. The air can escape upwards through the outlet 6.
- the thin-walled component consists essentially of cement stone and at least one compressed steel wool mat. It has unusually high strength, plastic deformation, work capacity, energy absorption until it reaches the fracture state and elasticity, which means that such thin components can be used as a self-supporting building material. For example, components with a thickness of less than 10 mm can be produced that have the following properties:
- thin-walled components can be produced with the process according to the invention with suspensions which normally do not have high bending tensile strengths because of the high water / cement ratio. It is surprising that, according to the method according to the invention, the abovementioned properties are achieved with suspensions which, owing to their comparatively high water / cement ratio, normally do not allow such high bending tensile strengths to be expected. With a steel fiber content of approx. 6% by volume and a very low water cement value of ⁇ 0.4, SIMCON only achieves about half of the bending tensile strength mentioned above. Because of this surprisingly high strength, it is possible to manufacture thin-walled self-supporting components.
- the thin-walled components essentially consist of cement stone on their surface, while the steel wool fibers only affect the surface to a fraction of the extent despite the contact pressure of the formwork on the finished component.
- cement-bound molded parts can be produced by the process according to the invention, which are very thin-walled and highly reinforced and which, moreover, can be shaped almost arbitrarily and optionally structured on the surface as desired.
- Application examples are:
- components to be protected or concealed as roof and facade cladding as well as for covering or cladding can be used.
- Such casings can be filled with mineral insulation materials (e.g. foam concrete) and serve as highly effective fire protection clothing. Appropriate shaping allows such plate, shell and molded parts to be stiffened if necessary.
- mineral insulation materials e.g. foam concrete
- Appropriate shaping allows such plate, shell and molded parts to be stiffened if necessary.
- half-shells manufactured in the precast plant can be put over the pipes or steel, wood and plastic components to be sheathed in a manner similar to plastic cable ducts and then joined together.
- the butt joints can be sealed with commercially available materials and the cavities filled with insulating material via filler necks.
- the material according to the invention is also suitable as a covering layer, for example for sandwich components. Fire protection doors are an example of such novel sandwich components.
- the new building material can also be used as an outer skin for reinforced concrete components, this outer skin being used as lost formwork. Due to the factory production of the thin-walled fiber material, a high degree of prefabrication can also be achieved, for example with column and beam formwork, whereby spacers for normal reinforcement can already be integrated.
- a particular advantage is that such lost formwork makes the post-treatment of the filled reinforced concrete unnecessary, increases the tightness, thereby reducing the rate of carbonation and thus improving the corrosion protection for the reinforcing steel.
- formwork elements manufactured in the factory the quality of the surface can be controlled much more evenly and better than with in-situ concrete components. Coloring with expensive pigments that are complicated to use is limited to the few millimeter-thick outer skin. A good mechanical connection between the outer skin and filled reinforced concrete could be achieved by knobs or suitable structuring on the inside.
- the construction material according to the invention can also be considered as a repair material. Complete top coatings or local repairs can be carried out on damaged reinforced concrete surfaces. To do this, the imperfections and cavities are stuffed with steel wool mats, molded, sealed and then injected. Cover layers can also be applied according to the principle of lost formwork and backfilled by injection. Due to the low viscosity of the suspension and the fineness of the binder and due to the filling of the formwork under pressure, even the most complex surface structures can be molded. The invention can therefore also be used for the production of reliefs and sculptures, which is of particular advantage if the objects to be produced are exposed to special mechanical stress.
- the method according to the invention can be used regardless of the orientation of the component; therefore, in contrast to the SIMCON process, e.g. also overhead applications e.g. possible on the underside of the component.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Producing Shaped Articles From Materials (AREA)
- Panels For Use In Building Construction (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19848248A DE19848248C2 (en) | 1998-10-20 | 1998-10-20 | Thin-walled component made of hydraulically hardened cement stone material and process for its production |
DE19848248 | 1998-10-20 | ||
PCT/EP1999/006821 WO2000023671A1 (en) | 1998-10-20 | 1999-09-15 | Thin-walled component made from hydraulically hardened cement paste material and method for the production thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1141497A1 true EP1141497A1 (en) | 2001-10-10 |
EP1141497B1 EP1141497B1 (en) | 2003-04-02 |
Family
ID=7885015
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99970707A Expired - Lifetime EP1141497B1 (en) | 1998-10-20 | 1999-09-15 | Thin-walled component made from hydraulically hardened cement paste material and method for the production thereof |
Country Status (16)
Country | Link |
---|---|
US (1) | US6797370B1 (en) |
EP (1) | EP1141497B1 (en) |
CN (1) | CN1324426A (en) |
AT (1) | ATE236313T1 (en) |
BR (1) | BR9914712A (en) |
CZ (1) | CZ20011415A3 (en) |
DE (2) | DE19848248C2 (en) |
ES (1) | ES2193785T3 (en) |
HK (1) | HK1038777A1 (en) |
HU (1) | HUP0103879A3 (en) |
NO (1) | NO20011621L (en) |
PL (1) | PL347332A1 (en) |
SK (1) | SK5342001A3 (en) |
TR (1) | TR200101110T2 (en) |
WO (1) | WO2000023671A1 (en) |
ZA (1) | ZA200103041B (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19838948A1 (en) | 1998-08-27 | 2000-03-02 | Bosch Gmbh Robert | Method and device for controlling a pump of a brake system |
DE20203291U1 (en) * | 2002-03-03 | 2003-07-24 | P.V.P. Polymer Verarbeitung und Produktions GmbH & Co. KG, 07819 Triptis | Steel reinforcement mat for use in concrete block manufacture is produced from recycled steel |
US20040211342A1 (en) * | 2003-04-25 | 2004-10-28 | Mbt Holding Ag | Rheology stabilizer for cementitious compositions |
DE102004062656A1 (en) * | 2004-12-24 | 2006-07-06 | Metten Stein + Design Gmbh & Co. Kg | Concrete piece or concrete plate producing method, involves casting portion of processing materials having different dyes and/or colors on surfaces or intent concrete layer before compression by applying device |
FR2921358B1 (en) * | 2007-09-25 | 2010-10-01 | Lafarge Sa | CONCRETE WITH LOW CLINKER CONTENT |
DE102008028030A1 (en) | 2008-06-12 | 2009-12-24 | BSH Bosch und Siemens Hausgeräte GmbH | Method and device for determining foam in a washing machine |
AT513819B1 (en) * | 2012-12-28 | 2015-07-15 | Austrotherm Gmbh | building board |
WO2016158008A1 (en) * | 2015-04-01 | 2016-10-06 | 住友電工スチールワイヤー株式会社 | Concrete reinforcing molded body, method for manufacturing same, packaging structure of concrete reinforcing molded body, and method for kneading fiber reinforced concrete |
DE202019100581U1 (en) * | 2019-01-31 | 2020-05-04 | Hartmann Hauke | Building with a wall and a ceiling resting on this wall, building with a wall, reinforcement element, reinforcement component and reinforcement assembly |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3637457A (en) * | 1970-06-08 | 1972-01-25 | Monsanto Co | Nylon spun bonded fabric-concrete composite |
DE2217963A1 (en) * | 1972-04-14 | 1973-10-31 | Koch Karl Heinz | Reinforced bonded building structure - with bulk material reinforcing |
DE2455634C2 (en) * | 1973-11-24 | 1983-08-18 | Yasuro Ito | Method and device for producing concrete bodies |
DE2409231A1 (en) * | 1974-02-27 | 1975-09-04 | Heidelberg Portland Zement | Structural bodies based on inorganic binders - reinforced with inorganic fibre mats |
SE7907637L (en) * | 1979-10-29 | 1981-04-30 | Scanovator Handel | MATT OF METALLIC SHORT FIBER |
DE3142598C1 (en) * | 1981-10-27 | 1983-06-09 | Fa. Carl Freudenberg, 6940 Weinheim | Shaped body made of a binding, mineral material and reinforcing fibers embedded in it |
US4617219A (en) * | 1984-12-24 | 1986-10-14 | Morris Schupack | Three dimensionally reinforced fabric concrete |
JPS61215239A (en) * | 1985-03-22 | 1986-09-25 | 電気化学工業株式会社 | Superhigh strength mortar concrete composition |
DE4218710C1 (en) * | 1992-06-06 | 1993-11-18 | Hochtief Ag Hoch Tiefbauten | Tubbing-production equipment for tunnel-lining - uses fully-enclosed shell mould with two unions in bottom for concrete pumped from mixer |
US5571628A (en) * | 1993-07-23 | 1996-11-05 | Ribbon Technology Corporation | Metal fiber preforms and method for making the same |
JP3608128B2 (en) * | 1996-02-19 | 2005-01-05 | 清水建設株式会社 | Manufacturing method of steel fiber reinforced high fluidity high strength concrete |
US6174595B1 (en) * | 1998-02-13 | 2001-01-16 | James F. Sanders | Composites under self-compression |
-
1998
- 1998-10-20 DE DE19848248A patent/DE19848248C2/en not_active Expired - Fee Related
-
1999
- 1999-09-15 PL PL34733299A patent/PL347332A1/en unknown
- 1999-09-15 TR TR200101110T patent/TR200101110T2/en unknown
- 1999-09-15 CZ CZ20011415A patent/CZ20011415A3/en unknown
- 1999-09-15 BR BR9914712A patent/BR9914712A/en not_active Application Discontinuation
- 1999-09-15 ES ES99970707T patent/ES2193785T3/en not_active Expired - Lifetime
- 1999-09-15 WO PCT/EP1999/006821 patent/WO2000023671A1/en active IP Right Grant
- 1999-09-15 SK SK534-2001A patent/SK5342001A3/en unknown
- 1999-09-15 US US09/807,871 patent/US6797370B1/en not_active Expired - Fee Related
- 1999-09-15 EP EP99970707A patent/EP1141497B1/en not_active Expired - Lifetime
- 1999-09-15 AT AT99970707T patent/ATE236313T1/en not_active IP Right Cessation
- 1999-09-15 HU HU0103879A patent/HUP0103879A3/en unknown
- 1999-09-15 CN CN99812384A patent/CN1324426A/en active Pending
- 1999-09-15 DE DE59904888T patent/DE59904888D1/en not_active Expired - Fee Related
-
2001
- 2001-03-30 NO NO20011621A patent/NO20011621L/en not_active Application Discontinuation
- 2001-04-12 ZA ZA200103041A patent/ZA200103041B/en unknown
-
2002
- 2002-01-16 HK HK02100317.4A patent/HK1038777A1/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO0023671A1 * |
Also Published As
Publication number | Publication date |
---|---|
US6797370B1 (en) | 2004-09-28 |
HUP0103879A2 (en) | 2002-01-28 |
NO20011621D0 (en) | 2001-03-30 |
NO20011621L (en) | 2001-06-18 |
DE19848248C2 (en) | 2001-08-30 |
EP1141497B1 (en) | 2003-04-02 |
BR9914712A (en) | 2001-07-31 |
DE19848248A1 (en) | 2000-05-18 |
SK5342001A3 (en) | 2001-12-03 |
ZA200103041B (en) | 2002-01-23 |
CZ20011415A3 (en) | 2002-02-13 |
ATE236313T1 (en) | 2003-04-15 |
WO2000023671A1 (en) | 2000-04-27 |
ES2193785T3 (en) | 2003-11-01 |
HUP0103879A3 (en) | 2002-02-28 |
TR200101110T2 (en) | 2001-12-21 |
HK1038777A1 (en) | 2002-03-28 |
DE59904888D1 (en) | 2003-05-08 |
PL347332A1 (en) | 2002-03-25 |
CN1324426A (en) | 2001-11-28 |
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