EP1138909B1 - Procédé et dispositif de commande du procédé d'injection de combustible - Google Patents

Procédé et dispositif de commande du procédé d'injection de combustible Download PDF

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Publication number
EP1138909B1
EP1138909B1 EP20000106975 EP00106975A EP1138909B1 EP 1138909 B1 EP1138909 B1 EP 1138909B1 EP 20000106975 EP20000106975 EP 20000106975 EP 00106975 A EP00106975 A EP 00106975A EP 1138909 B1 EP1138909 B1 EP 1138909B1
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EP
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Prior art keywords
voltage
piezoelectric element
valve
charging
discharging
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German (de)
English (en)
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EP1138909A1 (fr
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Johannes-Joerg Rueger
Wolfgang Stoecklein
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Robert Bosch GmbH
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Robert Bosch GmbH
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Priority to DE2000622734 priority patent/DE60022734T2/de
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/20—Output circuits, e.g. for controlling currents in command coils
    • F02D41/2096—Output circuits, e.g. for controlling currents in command coils for controlling piezoelectric injectors

Definitions

  • the present invention relates to an apparatus as defined in the preamble of claim 1, and a method as defined in the preamble of claim 7, i.e., a method and an apparatus for performing a correction to a fuel injection system.
  • piezoelectric elements being considered in more detail are, in particular but not exclusively, piezoelectric elements used as actuators. Piezoelectric elements can be used for such purposes because, as is known, they possess the property of contracting or expanding as a function of a voltage applied thereto or occurring therein.
  • piezoelectric elements as actuators proves to be advantageous, inter alia, in fuel injection nozzles for internal combustion engines.
  • a control of a piezo-electric injector controlling a voltage applied to the piezo-element to a predetermined volume is known from EP-A-464 443.
  • Piezoelectric elements are capacitative elements which, as already partially alluded to above, contract and expand in accordance with the particular charge state or the voltage occurring therein or applied thereto.
  • expansion and contraction of piezoelectric elements is used to control valves that manipulate the linear strokes of injection needles.
  • a fuel injection nozzle for example, implemented as a double acting, double seat valve to control linear stroke of a needle for fuel injection into a cylinder of an internal combustion engine
  • the amount of fuel injected into a corresponding cylinder is a function of the time the valve is open, and in the case of the use of a piezoelectric element, an activation voltage applied to the piezoelectric element. If the valve plug of the valve is located in one of the two seats of the double seat valve, the nozzle needle remains or becomes closed. If the valve plug is in an intermediate position between the seats, then the nozzle needle remains or becomes open.
  • the goal is to achieve a desired fuel injection volume with high accuracy, especially at small injection volumes, for example during pre-injection.
  • the piezoelectric element is to be expanded or contracted by the effect of an activation voltage so that a controlled valve plug is positioned midway between the two seats of the double seat valve to position the corresponding injection needle for maximum fuel flow during a set time period. It has proven to be difficult to determine and apply an activation voltage suitable for all injection elements and during the whole lifetime of the injection system with sufficient precision such that the corresponding valve plug is accurately positioned for maximum fuel flow.
  • the piezoelectric element can be one of several piezoelectric elements used as actuators in a system such as, for example, a fuel injection system.
  • the amount of force needed to move the valve needle is a function of the operating characteristics of the fuel injection system, for example, the fuel pressure applied to the control valve at the fuel injection nozzle, temperature, and so on.
  • the load on the piezoelectric element from the corresponding valve, and the amount of displacement of the piezoelectric element in response to application of a particular activation voltage are also a function of, for example, the fuel pressure applied to the valve.
  • the fuel pressure at any particular fuel injection nozzle for a cylinder will be approximately equal to the fuel pressure in the common rail.
  • the common rail fuel pressure acting upon the valves of an internal combustion engine can change significantly as a function of the working point within the fuel injection system, resulting in considerable changes in the forces acting upon the valve.
  • the activation voltage level for a piezoelectric element is influenced by fuel pressure levels and changes in the level.
  • the control valve Given an activation voltage level set as a function of an operating characteristic of the fuel injection system such as, for example, fuel pressure, the control valve can be controlled with sufficient accuracy independently of the rail pressure, and therefore of the operating state of the system.
  • the activation voltage applied to a piezoelectric element at any particular time will be appropriate relative to the rail pressure at the time of activation, so that the injection needle is properly positioned by the control valve for maximum injection volume. In this manner, a desired injection volume can be achieved with sufficient accuracy even if the injection volume is small or the injection profile complex.
  • Fig. 1 shows a graph depicting the relationship between activation voltage U and injected fuel volume Q during a preselected fixed time period, for an exemplary fuel injection system using piezoelectric elements acting upon double acting control valves.
  • the y-axis represents volume of fuel injected into a cylinder chamber during the preselected fixed period of time.
  • the x-axis represents the activation voltage U applied to or stored in the corresponding piezoelectric element, used to displace a valve plug of the double acting control valve.
  • the activation voltage is zero, and the valve plug is seated in a first closed position to prevent the flow of fuel during the preselected fixed period of time.
  • the represented values of the activation voltage cause the displacement of the valve plug away from the first seat and towards the second seat, in a manner that results in a greater volume of injected fuel for the fixed time period, as the activation voltage approaches U opt , up to the value for volume indicated on the y-axis by Q max .
  • the point Q max corresponding to the greatest volume for the injected fuel during the fixed period of time, represents the value of the activation voltage for application to or charging of the piezoelectric element, that results in an optimal displacement of the valve plug between the first and second valve seats.
  • the volume of fuel injected during the fixed period of time decrease until it reaches zero. This represents displacement of the valve plug from the optimal point and toward the second seat of the double seat valve until the valve plug is seated against the second valve seat.
  • the graph of Fig. 1 illustrates that a maximum volume of fuel injection occurs when the activation voltage causes the piezoelectric element to displace the valve plug to the optimal point.
  • the value for U opt at any given time is influenced by the operating characteristics of the fuel injection system at that time, such as for example, fuel pressure. That is, the amount of displacement caused by the piezoelectric element for a certain activation voltage varies as a function of the fuel pressure. Accordingly, in order to achieve a maximum volume of fuel injection, Q max , during a given fixed period of time, the activation voltage applied to or occurring in the piezoelectric element should be set to a value relevant to a current fuel pressure, to achieve U opt .
  • Fig. 2 shows a double graph representing a schematic profile of an exemplary control valve stroke, to illustrate the double seat valve operation discussed above.
  • the x-axis represents time
  • the y-axis represents displacement of the valve plug (valve lift).
  • the x-axis once again represents time
  • the y-axis represents a nozzle needle lift to provide fuel flow, resulting from the valve lift of the upper graph.
  • the upper and lower graphs are aligned with one another to coincide in time, as represented by the respective x-axes.
  • the piezoelectric element is charged resulting in an expansion of the piezoelectric element, as will be described in greater detail, and causing the corresponding valve plug to move from the first seat to the second seat for a pre-injection stroke, as shown in the upper graph of Fig. 2.
  • the lower graph of Fig. 2 shows a small injection of fuel that occurs as the valve plug moves between the two seats of the double seat valve, opening and closing the valve as the plug moves between the seats.
  • the charging of the piezoelectric element can be done in two steps; the first step to charge it to a certain voltage and cause the valve to open and the second step to charge it further and cause the valve to close again at the second seat. Between both steps, in general, there may be a certain time delay.
  • a discharging operation is then performed, as will be explained in greater detail below, to reduce the charge within the piezoelectric element so that it contracts, as will also be described in greater detail, causing the valve plug to move away from the second seat, and hold at a midway point between the two seats.
  • the activation voltage within the piezoelectric element is to reach a value that equals U opt to correspond to an optimal point of the valve lift, and thereby obtain a maximum fuel flow, Q max , during the period of time allocated to a main injection.
  • the upper and lower graphs of Fig. 2 show the holding of the valve lift at a midway point, resulting in a main fuel injection.
  • the piezoelectric element is discharged to an activation voltage of zero, resulting in further contraction of the piezoelectric element, to cause the valve plug to move away from the optimal position, towards the first seat, closing the valve and stopping fuel flow, as shown in the upper and lower graphs of Fig. 2.
  • the valve plug will once again be in a position to repeat another pre-injection, main injection cycle, as just described above, for example.
  • any other injection cycle can be performed.
  • Figs. 3A and B show graphs that illustrate the relationship between activation voltage levels and rail pressure, as taught by the present invention, for example, during a main injection, as shown in Fig. 2.
  • the graphs of Figs. 3a and 3b each plot activation voltage in percent applied to or stored in a piezoelectric element, the displacement of the nozzle needle resulting from the expansion or contraction of the piezoelectric element due to the activation voltage and the valve lift corresponding to this, and the relative fuel pressure in the common rail during the particular cycles depicted in Figs 3a and 3b, respectively.
  • the graph in Fig. 3b differs from the graph in Fig. 3a only in that it illustrates an example for a higher relative rail pressure.
  • valve lift is to be an amount that results in a position midway between the two valve seats, as described above.
  • the activation voltage must reach the optimum level to achieve a midway displacement.
  • Fig. 4 provides a block diagram of an exemplary embodiment of an arrangement in which the present invention may be implemented.
  • Fig. 4 there is a detailed area A and a non-detailed area B, the separation of which is indicated by a dashed line c.
  • the detailed area A comprises a circuit for charging and discharging piezoelectric elements 10, 20, 30, 40, 50, and 60.
  • these piezoelectric elements 10, 20, 30, 40, 50, and 60 are actuators in fuel injection nozzles (in particular in so-called common rail injectors) of an internal combustion engine.
  • Piezoelectric elements can be used for such purposes because, as is known, and as discussed above, they possess the property of contracting or expanding as a function of a voltage applied thereto or occurring therein.
  • the reason to take six piezoelectric elements 10, 20, 30, 40, 50, and 60 in the embodiment described is to independently control six cylinders within a combustion engine; hence, any other number of piezoelectric elements might match any other purpose.
  • the non-detailed area B comprises a control unit D and a activation IC E by both of which the elements within the detailed area A are controlled, as well as measuring system F for measuring system operating characteristics such as, for example, rail pressure.
  • the control unit D and activation IC E are programmed to control activation voltages for piezoelectric elements as a function of measured or sensed values of operating characteristics of the fuel injection system, as for example, fuel pressure of a common rail system sensed by the measuring system F.
  • the circuit within the detailed area A comprises six piezoelectric elements 10, 20, 30, 40, 50, and 60.
  • the piezoelectric elements 10, 20, 30, 40, 50, and 60 are distributed into a first group G1 and a second group G2, each comprising three piezoelectric elements (i.e., piezoelectric elements 10, 20 and 30 in the first group G1 and elements 40, 50, and 60 in the second group G2).
  • Groups G1 and G2 are constituents of circuit parts connected in parallel with one another.
  • Group selector switches 310, 320 can be used to establish which of the groups G1, G2 of piezoelectric elements 10, 20, and 30 and 40, 50, and 60, respectively, will be discharged in each case by a common charging and discharging apparatus (however, the group selector switches 310, 320 are meaningless for charging procedures, as is explained in further detail below).
  • the group selector switches 310, 320 are arranged between a coil 240 and the respective groups G1 and G2 (the coil-side terminals thereof) and are implemented as transistors.
  • Side drivers 311, 321 are implemented which transform control signals received from the activation IC E into voltages which are eligible for closing and opening the switches as required.
  • Diodes 315 and 325 are provided in parallel with the group selector switches 310, 320. If the group selector switches 310, 320 are implemented as MOSFETs or IGBTs for example, these group selector diodes 315 and 325 can be constituted by the parasitic diodes themselves. The diodes 315, 325 bypass the group selector switches 310, 320 during charging procedures. Hence, the functionality of the group selector switches 310, 320 is reduced to select a group G1, G2 of piezoelectric elements 10, 20, and 30 and 40, 50, and 60, respectively, for a discharging procedure only.
  • each piezo branch comprises a series circuit made up of a first parallel circuit comprising a piezoelectric element 10, 20, 30, 40, 50, and 60 and a resistor 13, 23, 33, 43, 53 and 63, respectively, (referred to as branch resistors) and a second parallel circuit made up of a selector switch implemented as a transistor 11, 21, 31, 41, 51, and 61 (referred to as branch selector switches) and a diode 12, 22, 32, 42, 52, 62, respectively, (referred to as branch diodes).
  • the branch resistors 13, 23, 33, 43, 53, and 63 cause each corresponding piezoelectric element 10, 20, 30, 40, 50, and 60 during and after a charging procedure to continuously discharge themselves, since they connect both terminals of each capacitive piezoelectric element 10, 20, 30, 40, 50, and 60 one to another.
  • the branch resistors 13, 23, 33, 43, 53, and 63 are sufficiently large to make this procedure slow compared to the controlled charging and discharging procedures as described below. Hence, it is still a reasonable assumption to consider the charge of any piezoelectric element 10, 20, 30, 40, 50 or 60 as unchanging within a relevant time after a charging procedure (the reason to nevertheless implement the branch resistors 13, 23, 33, 43, 53 and 63 is to avoid remaining charges on the piezoelectric elements 10, 20, 30, 40, 50, and 60 in case of a breakdown of the system or other exceptional situations) . Hence, the branch resistors 13, 23, 33, 43, 53 and 63 may be neglected in the following description.
  • the branch selector switch/branch diode pairs in the individual piezo branches 110, 120, 130, 140, 150, and 160 i.e., selector switch 11 and diode 12 in piezo branch 110, selector switch 21 and diode 22 in piezo branch 120, and so on, can be implemented using electronic switches (i.e., transistors) with parasitic diodes, for example MOSFETs or IGBTs (as stated above for the group selector switch/diode pairs 310 and 315 and 320 and 325, respectively).
  • the branch selector switches 11, 21, 31, 41, 51, and 61 can be used to establish which of the piezoelectric elements 10, 20, 30, 40, 50 or 60, respectively, will be charged in each case by a common charging and discharging apparatus: in each case, the piezoelectric elements 10, 20, 30, 40, 50 or 60 that are charged are all those whose branch selector switches 11, 21, 31, 41, 51 or 61 are closed during the charging procedure which is described below. Usually, at any time only one of the branch selector switches is closed.
  • the branch diodes 12, 22, 32, 42, 52 and 62 serve for bypassing the branch selector switches 11, 21, 31, 41, 51 and 61, respectively, during discharging procedures.
  • any individual piezoelectric element can be selected, whereas for discharging procedures either the first group G1 or the second group G2 of piezoelectric elements 10, 20, and 30 and 40, 50, and 60, respectively, or both have to be selected.
  • the branch selector piezo terminals 15, 25, 35, 45, 55, 65, respectively may be connected to ground either through the branch selector switches 11, 21, 31, 41, 51, and 61, respectively, or through the corresponding diodes 12, 22, 32, 42, 52, and 62, respectively, and in both cases additionally through resistor 300.
  • resistor 300 The purpose of resistor 300 is to measure the currents that flow during charging and discharging of the piezoelectric elements 10, 20, 30, 40, 50, and 60 between the branch selector piezo terminals 15, 25, 35, 45, 55, and 65, respectively, and the ground. A knowledge of these currents allows a controlled charging and discharging of the piezoelectric elements 10, 20, 30, 40, 50, and 60. In particular, by closing and opening charging switch 220 and discharging switch 230 in a manner dependent on the magnitude of the currents, it is possible to set the charging current and discharging current to predefined average values and/or to keep them from exceeding or falling below predefined maximum and/or minimum values as is explained in further detail below.
  • the measurement itself further requires a voltage source 621 which supplies a voltage of 5V DC, for example, and a voltage divider implemented as two resistors 622 and 623.
  • a voltage source 621 which supplies a voltage of 5V DC, for example
  • a voltage divider implemented as two resistors 622 and 623.
  • each piezoelectric element 10, 20, 30, 40, 50, and 60 i.e., the group selector piezo terminal 14, 24, 34, 44, 54, and 64, respectively, may be connected to the plus pole of a voltage source via the group selector switch 310, 320, respectively, or via the group selector diode 315, 325, respectively, as well as via a coil 240 and a parallel circuit made up of a charging switch 220 and a charging diode 221, and alternatively or additionally connected to ground via the group selector switch 310, 320, respectively, or via diode 315, 325, respectively, as well as via the coil 240 and a parallel circuit made up of a discharging switch 230 or a discharging diode 231.
  • Charging switch 220 and discharging switch 230 are implemented as transistors, for example, which are controlled via side drivers 222, 232, respectively.
  • the voltage source comprises an element having capacitive properties which, in the example being considered, is the (buffer) capacitor 210.
  • Capacitor 210 is charged by a battery 200 (for example a motor vehicle battery) and a DC voltage converter 201 downstream therefrom.
  • DC voltage converter 201 converts the battery voltage (for example, 12V) into substantially any other DC voltage (for example 250V), and charges capacitor 210 to that voltage.
  • DC voltage converter 201 is controlled by means of transistor switch 202 and resistor 203 which is utilized for current measurements taken from a measuring point 630.
  • a further current measurement at a measuring point 650 is allowed by activation IC E as well as by resistors 651, 652 and 653 and a 5V DC voltage source, for example, 654; moreover, a voltage measurement at a measuring point 640 is allowed by activation IC E as well as by voltage dividing resistors 641 and 642.
  • a resistor 330 (referred to as total discharging resistor), a stop switch implemented as a transistor 331 (referred to as stop switch), and a diode 332 (referred to as total discharging diode) serve to discharge the piezoelectric elements 10, 20, 30, 40, 50, and 60 (if they happen to be not discharged by the "normal" discharging operation as described further below).
  • Stop switch 331 is preferably closed after “normal” discharging procedures (cycled discharging via discharge switch 230). It thereby connects piezoelectric elements 10, 20, 30, 40, 50, and 60 to ground through resistors 330 and 300, and thus removes any residual charges that might remain in piezoelectric elements 10, 20, 30, 40, 50, and 60.
  • the total discharging diode 332 prevents negative voltages from occurring at the piezoelectric elements 10, 20, 30, 40, 50, and 60, which might in some circumstances be damaged thereby.
  • Charging and discharging of all the piezoelectric elements 10, 20, 30, 40, 50, and 60 or any particular one is accomplished by way of a single charging and discharging apparatus (common to all the groups and their piezoelectric elements).
  • the common charging and discharging apparatus comprises battery 200, DC voltage converter 201, capacitor 210, charging switch 220 and discharging switch 230, charging diode 221 and discharging diode 231 and coil 240.
  • each piezoelectric element works the same way and is explained in the following while referring to the first piezoelectric element 10 only.
  • Figs. 5A through 5D illustrate the charging of piezoelectric element 10
  • Figs. 5C and 5D the discharging of piezoelectric element 10.
  • the selection of one or more particular piezoelectric elements 10, 20, 30, 40, 50 or 60 to be charged or discharged, the charging procedure as described in the following as well as the discharging procedure are driven by activation IC E and control unit D by means of opening or closing one or more of the above introduced switches 11, 21, 31, 41, 51, 61; 310, 320; 220, 230 and 331.
  • activation IC E and control unit D The interactions between the elements within the detailed area A on the one hand and activation IC E and control unit D on the other hand are described in detail further below.
  • any particular piezoelectric element 10, 20, 30, 40, 50 or 60 which is to be charged has to be selected.
  • the branch selector switch 11 of the first branch 110 is closed, whereas all other branch selector switches 21, 31, 41, 51 and 61 remain opened.
  • the charging procedure requires a positive potential difference between capacitor 210 and the group selector piezo terminal 14 of the first piezoelectric element 10.
  • charging switch 220 and discharging switch 230 are open no charging or discharging of piezoelectric element 10 occurs: In this state, the circuit shown in Fig. 4 is in a steady-state condition, i.e., piezoelectric element 10 retains its charge state in substantially unchanged fashion, and no currents flow.
  • charging switch 220 In order to charge the first piezoelectric element 10, charging switch 220 is closed. Theoretically, the first piezoelectric element 10 could become charged just by doing so. However, this would produce large currents which might damage the elements involved. Therefore, the occurring currents are measured at measuring point 620 and switch 220 is opened again as soon as the detected currents exceed a certain limit. Hence, in order to achieve any desired charge on the first piezoelectric element 10, charging switch 220 is repeatedly closed and opened whereas discharging switch 230 remains open.
  • a closed circuit comprising a series circuit made up of piezoelectric element 10, capacitor 210, and coil 240 is formed, in which a current i LE (t) flows as indicated by arrows in Fig. 5A.
  • a current i LE (t) flows as indicated by arrows in Fig. 5A.
  • a closed circuit comprising a series circuit made up of piezoelectric element 10, charging diode 221, and coil 240 is formed, in which a current i LA (t) flows as indicated by arrows in Fig. 5B.
  • the result of this current flow is that energy stored in coil 240 flows into piezoelectric element 10.
  • the voltage occurring in the latter, and its external dimensions increase.
  • charging switch 220 is once again closed and opened again, so that the processes described above are repeated.
  • the energy stored in piezoelectric element 10 increases (the energy already stored in the piezoelectric element 10 and the newly delivered energy are added together), and the voltage occurring at the piezoelectric element 10, and its external dimensions, accordingly increase.
  • charging switch 220 has closed and opened a predefined number of times, and/or once piezoelectric element 10 has reached the desired charge state, charging of the piezoelectric element is terminated by leaving charging switch 220 open.
  • the piezoelectric elements 10, 20, 30, 40, 50, and 60 are discharged in groups (G1 and/or G2) as follows:
  • the group selector switch(es) 310 and/or 320 of the group or groups G1 and/or G2 the piezoelectric elements of which are to be discharged are closed (the branch selector switches 11, 21, 31, 41, 51, 61 do not affect the selection of piezoelectric elements 10, 20, 30, 40, 50, 60 for the discharging procedure, since in this case they are bypassed by the branch diodes 12, 22, 32, 42, 52 and 62).
  • the first group selector switch 310 is closed.
  • a closed circuit comprising a series circuit made up of piezoelectric element 10 and coil 240 is formed, in which a current i EE (t) flows as indicated by arrows in Fig. 5C.
  • the result of this current flow is that the energy (a portion thereof) stored in the piezoelectric element is transported into coil 240.
  • the voltage occurring at the piezoelectric element 10 decrease.
  • a closed circuit comprising a series circuit made up of piezoelectric element 10, capacitor 210, discharging diode 231, and coil 240 is formed, in which a current i EA (t) flows as indicated by arrows in Fig. 5D.
  • a current i EA (t) flows as indicated by arrows in Fig. 5D.
  • the result of this current flow is that energy stored in coil 240 is fed back into capacitor 210.
  • the steady-state condition of the circuit as shown in Fig. 4 and already described, is once again attained.
  • discharging switch 230 is once again closed and opened again, so that the processes described above are repeated.
  • the energy stored in piezoelectric element 10 decreases further, and the voltage occurring at the piezoelectric element, and its external dimensions, also accordingly decrease.
  • discharging switch 230 Once discharging switch 230 has closed and opened a predefined number of times, and/or once the piezoelectric element has reached the desired discharge state, discharging of the piezoelectric element 10 is terminated by leaving discharging switch 230 open.
  • activation IC E and control unit D on the one hand and the elements within the detailed area A on the other hand is performed by control signals sent from activation IC E to elements within the detailed area A via branch selector control lines 410, 420, 430, 440, 450, 460, group selector control lines 510, 520, stop switch control line 530, charging switch control line 540 and discharging switch control line 550 and control line 560.
  • sensor signals obtained on measuring points 600, 610, 620, 630, 640, 650 within the detailed area A which are transmitted to activation IC E via sensor lines 700, 710, 720, 730, 740, 750.
  • the control lines are used to apply or not to apply voltages to the transistor bases in order to select piezoelectric elements 10, 20, 30, 40, 50, or 60 to perform charging or discharging procedures of single or several piezoelectric elements 10, 20, 30, 40, 50, 60 by means of opening and closing the corresponding switches as described above.
  • the sensor signals are particularly used to determine the resulting voltage of the piezoelectric elements 10, 20, and 30 and 40, 50, and 60 from measuring points 600, 610, respectively, and the charging and discharging currents from measuring point 620.
  • the control unit D and the activation IC E are used to combine both kinds of signals in order to perform an interaction of both as will be described in detail now while referring to Figs. 4 and 6.
  • control unit D and the activation IC E are connected to each other by means of a parallel bus 840 and additionally by means of a serial bus 850.
  • the parallel bus 840 is particularly used for fast transmission of control signals from control unit D to the activation IC E, whereas the serial bus 850 is used for slower data transfer.
  • the activation IC E comprises: a logic circuit 800, RAM memory 810, digital to analog converter system 820 and comparator system 830. Furthermore, it is indicated that the fast parallel bus 840 (used for control signals) is connected to the logic circuit 800 of the activation IC E, whereas the slower serial bus 850 is connected to the RAM memory 810.
  • the logic circuit 800 is connected to the RAM memory 810, to the comparator system 830, and to the signal lines 410, 420, 430, 440, 450 and 460; 510 and 520; 530; 540, 550 and 560.
  • the RAM memory 810 is connected to the logic circuit 800 as well as to the digital to analog converter system 820.
  • the digital to analog converter system 820 is further connected to the comparator system 830.
  • the comparator system 830 is further connected to the sensor lines 700 and 710; 720; 730, 740 and 750 and -as already mentioned- to the logic circuit 800.
  • a particular piezoelectric element 10, 20, 30, 40, 50 or 60 is determined which is to be charged to a certain target voltage.
  • the target voltage can be, for example, the value for U opt used in a main injection, as described above with respect to Fig. 1.
  • a code corresponding to the particular piezoelectric element 10, 20, 30, 40, 50 or 60 which is to be selected and the address of the desired voltage within the RAM memory 810 is transmitted to the logic circuit 800 via the parallel bus 840.
  • a strobe signal is sent to the logic circuit 800 via the parallel bus 840 which gives the start signal for the charging procedure.
  • the start signal firstly causes the logic circuit 800 to pick up the digital value of the target voltage from the RAM memory 810 and to put it on the digital to analog converter system 820 whereby at one analog exit of the converters 820 the desired voltage occurs. Moreover, said analog exit (not shown) is connected to the comparator system 830.
  • the logic circuit 800 selects either measuring point 600 (for any of the piezoelectric elements 10, 20, or 30 of the first group G1) or measuring point 610 (for any of the piezoelectric elements 40, 50, or 60 of the second group G2) to the comparator system 830. Resulting thereof, the target voltage and the present voltage at the selected piezoelectric element 10, 20, 30, 40, 50 or 60 are compared by the comparator system 830. The results of the comparison, i.e., the differences between the target voltage and the present voltage, are transmitted to the logic circuit 800. Thereby, the logic circuit 800 can stop the procedure as soon as the target voltage and the present voltage are equal to one another.
  • the logic circuit 800 applies a control signal to the branch selector switch 11, 21, 31, 41, 51 or 61 which corresponds to any selected piezoelectric element 10, 20, 30, 40, 50 or 60 so that the switch becomes closed (all branch selector switches 11, 21, 31, 41, 51 and 61 are considered to be in an open state before the onset of the charging procedure within the example described). Then, the logic circuit 800 applies a control signal to the charging switch 220 so that the switch becomes closed. Furthermore, the logic circuit 800 starts (or continues) measuring any currents occurring on measuring point 620. Hereto, the measured currents are compared to any predefined maximum value by the comparator system 830. As soon as the predefined maximum value is achieved by the detected currents, the logic circuit 800 causes the charging switch 220 to open again.
  • the logic circuit 800 causes the charging switch 220 to close again and the procedure starts once again.
  • the closing and opening of the charging switch is repeated as long as the detected voltage at measuring point 600 or 610 is below the target voltage. As soon as the target voltage is achieved, the logic circuit stops the continuation of the procedure.
  • the discharging procedure takes place in a corresponding way: Now the selection of the piezoelectric element 10, 20, 30, 40, 50, or 60 is obtained by means of the group selector switches 310, 320.
  • the discharging switch 230 instead of the charging switch 220 is opened and closed and a predefined minimum target voltage is to be achieved.
  • the timing of the charging and discharging operations and the holding of voltage levels in the piezoelectric elements 10, 20, 30, 40, 50, or 60 depends on the corresponding valve stroke to realize a certain injection, as shown, for example, in Fig. 2.
  • the present invention provides an apparatus and method for performing a correction to the drive system based on the voltage that can be measured at the piezoelectric element and using this correction to compensate for manufacturing inaccuracies. Specifically, the invention compensates for manufacturing inaccuracies in the servo valve.
  • Fig. 7 shows a schematic of a common rail injector 1000 with a piezoelectric-actuated servo valve 1030.
  • the operation of the injector 1000 will also be discussed in connection with Fig. 8.
  • Fig. 8 provides graphs of the voltage applied to the piezoelectric element versus time, the actuator travel versus time, the valve travel versus time, and the nozzle needle travel versus time.
  • Each of the graphs in Fig. 8 is positioned with respect to each of the other graphs in Fig. 8 such that the points of interest on the time axes of each graph (the x axes) are aligned for each graph.
  • the piezoelectric element 1010 expands and the pressure in the coupler 1020 increases.
  • the valve 1030 is first held closed by the rail pressure P CR .
  • the valve 1030 does not open until time to when the pressure in the coupler 1020 has exceeded a specific value. If the voltage across the piezoelectric element 1010 has reached a specified value, the piezoelectric element is disconnected from the voltage source at the control unit side.
  • the charge F on the piezoelectric element 1010 is approximately constant because of it being disconnected from the voltage source.
  • the pressure in the control chamber 1050 is released and the needle 1040 raises from its seat.
  • the valve 1030 has reached a specific travel h v (t 1 ).
  • the piezoelectric element 1010 has also reached a specific travel h A (t 1 ).
  • the charge F on the piezoelectric element is fixed with the actuator travel and the applied voltage at time t 1 . Since the valve 1030 and the piezoelectric element 1010 have not yet reached a position of equilibrium, the voltage U on the piezoelectric element drops again as the actuator travel increases.
  • a known voltage difference U desired (t 2 ) - U(t 1 ) is present.
  • the travel of the piezoelectric element 1010 is also known at time t 2 and t 1 .
  • the graphs for piezoelectric element voltage, actuator travel, valve travel, and nozzle needle travel versus time when the valve seat d seat is of a nominal size, i.e., d seat d N , are illustrated by the lines indicated in the legend of Fig. 8.
  • valve seat d seat d 2 where d N ⁇ d 2
  • the valve 1030 opens later than it does in the nominal case, i.e., at time of to + ⁇ t, since a higher coupler pressure must be built up. Consequently, because the nozzle needle travel also starts at a later time, i.e., at a delay of ⁇ t from the nominal start time, the fuel injection process also starts later. In this way, the quantity of fuel injected is too small.
  • the voltage difference deviation is thus a measure for the time delay ⁇ t and in turn for the seat error of the valve 1030. Since the voltage deviation ⁇ U is determined in the control unit D, the piezoelectric element drive signal (voltage and time of the drive signal) can be adapted for the next fuel injection process such that the valve 1030 and the nozzle needle 1040 open at the specified time.
  • a voltage difference deviation can also be determined by comparing voltage signals applied to different fuel injectors at a same relative time within each injector's injection cycle. So for example, for specific injectors i and j, a voltage due to the charge of the piezoelectric element at injector i, at a point t i2 , or u(t i2 ), can be compared to a voltage due to the charge of the piezoelectric element at injector j at time t j2 , or u(t j2 ). From this comparison, a voltage difference deviation can also be determined.
  • the voltage difference deviation can be used to determine whether or not an error exists in one or the other injector, or, if one injector is treated as having a desired voltage u(t i2 or t j2 ) then a correction can be applied to the piezoelectric element drive signal of the other injector.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)

Claims (12)

  1. Système d'injection de carburant comportant un élément piézo-électrique (10, 20, 30, 40, 50, 60) destiné à commander la quantité de carburant injectée en chargeant et/ou déchargeant l'élément piézo-électrique (10, 20, 30, 40, 50, 60) à une certaine tension, ainsi qu'un bloc de commande (D) destiné à déterminer un écart de différence de tension pour la tension ci-dessus, et à appliquer une correction à un signal de commande de l'élément piézo-électrique sur la base de l'écart de différence de tension,
    caractérisé en ce que
    l'écart de différence de tension est déterminé relativement à une valeur voulue après un intervalle de temps prédéterminé par rapport à l'activation de l'élément piézo-électrique (10, 20, 30, 40, 50, 60).
  2. Système selon la revendication 1,
    caractérisé en ce que
    l'écart de tension est déterminé en comparant la tension à une tension voulue.
  3. Système selon l'une quelconque des revendications 1 ou 2,
    caractérisé en ce que
    l'écart de différence de tension est déterminé en comparant les tensions d'éléments piézo-électriques (10, 20, 30, 40, 50, 60) d'injecteurs de carburant différents à un même instant relatif dans chaque cycle d'injection des injecteurs.
  4. Système selon l'une quelconque des revendications 1,2 ou 3
    caractérisé en ce que
    l'écart de différence de tension est indicatif d'un retard de temps dans le temps de démarrage de course d'une soupape.
  5. Système selon l'une quelconque des revendications 1,2, 3 ou 4,
    caractérisé en ce que
    l'écart de différence de tension est indicatif d'une erreur de siège d'une soupape.
  6. Système selon l'une quelconque des revendications 1,2,3, 4 ou 5,
    caractérisé en ce que
    la correction appliquée au signal de commande de l'élément piézo-électrique comprend une correction de la tension du signal de commande et/ou du temps de transmission du signal de commande.
  7. Procédé pour faire fonctionner un système d'injection de carburant à l'aide d'un élément piézo-électrique (10, 20, 30, 40, 50 ou 60) destiné à commander la quantité de carburant injectée en chargeant et/ou déchargeant l'élément piézo-électrique (10, 20, 30, 40, 50 ou 60) à une certaine tension, de façon qu'un écart de différence de tension soit déterminé et qu'une correction soit appliquée à un signal de commande de l'élément piézo-électrique sur la base de l'écart de différence de tension,
    caractérisé en ce que
    l'écart de différence de tension est déterminé relativement à une valeur voulue après un intervalle de temps prédéterminé par rapport à l'activation de l'élément piézo-électrique (10, 20, 30, 40, 50, 60).
  8. Procédé selon la revendication 7,
    caractérisé en ce que
    l'écart de différence de tension est indicatif d'un retard de temps dans le temps de démarrage de course d'une soupape.
  9. Procédé selon l'une quelconque des revendications 7 ou 8,
    caractérisé en ce que
    l'écart de différence de tension est indicatif d'une erreur de siège d'une soupape.
  10. Procédé selon l'une quelconque des revendications 7, 8 ou 9,
    caractérisé en ce que
    la correction appliquée au signal de commande de l'élément, piézo-électrique comprend une correction apportée à la tension du signal de commande et/ou au temps de transmission du signal de commande.
  11. Procédé selon l'une quelconque des revendications 7, 8, 9 ou 10,
    caractérisé en ce que
    l'écart de tension est déterminé en comparant la tension à une tension voulue.
  12. Procédé selon l'une quelconque des revendications 7, 8, 9, 10 ou 11,
    caractérisé en ce que
    l'écart de différence de tension est déterminé en comparant les tensions d'éléments piézo-électriques d'injecteurs de carburant différents à un même instant relatif dans chaque cycle d'injection des injecteurs.
EP20000106975 2000-04-01 2000-04-01 Procédé et dispositif de commande du procédé d'injection de combustible Expired - Lifetime EP1138909B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP20000106975 EP1138909B1 (fr) 2000-04-01 2000-04-01 Procédé et dispositif de commande du procédé d'injection de combustible
DE2000622734 DE60022734T2 (de) 2000-04-01 2000-04-01 Verfahren und Vorrichtung zur Steuerung eines Brennstoffeinspritzverfahrens

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20000106975 EP1138909B1 (fr) 2000-04-01 2000-04-01 Procédé et dispositif de commande du procédé d'injection de combustible

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EP1138909A1 EP1138909A1 (fr) 2001-10-04
EP1138909B1 true EP1138909B1 (fr) 2005-09-21

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Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1582725B1 (fr) * 2002-12-10 2007-05-02 Mikuni Corporation Procede de controle d'injection de carburant, et dispositif de controle d'injection de carburant
DE10315815A1 (de) * 2003-04-07 2004-10-21 Robert Bosch Gmbh Verfahren zur Ermittlung der individuellen Ansteuerspannung eines piezoelektrischen Elements
DE10340137A1 (de) * 2003-09-01 2005-04-07 Robert Bosch Gmbh Verfahren zur Bestimmung der Ansteuerspannung eines piezoelektrischen Aktors eines Einspritzventils
DE10356858B4 (de) * 2003-12-05 2007-04-12 Siemens Ag Betriebsverfahren für einen Aktor eines Einspritzventils und zugehörige Vorrichtung
WO2005066478A1 (fr) * 2004-01-12 2005-07-21 Siemens Aktiengesellschaft Procede de regulation et dispositif de regulation pour un actionneur
DE102004007798A1 (de) * 2004-02-18 2005-09-08 Robert Bosch Gmbh Verfahren und Vorrichtung zum Bestimmen der Ladeflanken eines piezoelektrischen Aktors
DE102004020937B4 (de) 2004-04-28 2010-07-15 Continental Automotive Gmbh Verfahren zum Bestimmen einer Schließzeit eines Schließgliedes und Schaltungsanordnung
WO2005119038A1 (fr) * 2004-06-03 2005-12-15 Siemens Aktiengesellschaft Procede et dispositif pour commander une soupape d'injection
JP4363331B2 (ja) * 2005-01-17 2009-11-11 トヨタ自動車株式会社 燃料噴射システム
CN100429394C (zh) * 2005-04-15 2008-10-29 株式会社电装 内燃机的燃料喷射装置
DE102007060018B3 (de) * 2007-12-13 2009-06-18 Continental Automotive Gmbh Verfahren und Steuereinheit zur elektrischen Ansteuerung eines Aktors eines Einspritzventils
DE102011005934A1 (de) * 2011-03-23 2012-09-27 Continental Automotive Gmbh Verfahren zur Ermittlung der Kraftverhältnisse an der Düsennadel eines direkt getriebenen Piezoinjektors

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DE68921047T2 (de) 1988-11-30 1995-06-14 Toyota Motor Co Ltd Apparat zum Antreiben eines piezoelektrischen Elements zum Öffnen oder zum Schliessen eines Ventilteils.
JP2536114B2 (ja) 1989-01-18 1996-09-18 トヨタ自動車株式会社 圧電素子の駆動装置
DE69004693T2 (de) * 1990-05-08 1994-03-10 Caterpillar Inc Steuervorrichtung für piezoelektrischen antrieb.
JP2707804B2 (ja) * 1990-06-18 1998-02-04 トヨタ自動車株式会社 圧電素子の駆動装置

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DE60022734D1 (de) 2005-10-27
EP1138909A1 (fr) 2001-10-04

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