EP1112411B1 - Apparatus for retrieving conical roadway warning markers - Google Patents
Apparatus for retrieving conical roadway warning markers Download PDFInfo
- Publication number
- EP1112411B1 EP1112411B1 EP99948125A EP99948125A EP1112411B1 EP 1112411 B1 EP1112411 B1 EP 1112411B1 EP 99948125 A EP99948125 A EP 99948125A EP 99948125 A EP99948125 A EP 99948125A EP 1112411 B1 EP1112411 B1 EP 1112411B1
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- European Patent Office
- Prior art keywords
- lifting arm
- platform
- clamping plate
- coupled
- recited
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/70—Storing, transporting, placing or retrieving portable devices
Definitions
- This invention pertains generally to retrieval of roadway hazard warning markers, and more particularly to an apparatus for the automatic retrieval of safety cones from the roadway.
- One such device is capable of retrieving and storing approximately between 1500 and 2000 traffic cones, and can be operated by a single driver up to speeds above 35 mph.
- This device picks up standing cones by first capturing them with two revolving paddle wheels. The traffic cones are then moved upward and rearward by a conveyor. The cone is then placed in a depositing area where cones are stacked vertically. Once the cones are stacked to a predetermined height, the cone stack is released on sloped rollers and placed on the rear end of the vehicle. The cone stacks could also be moved laterally on rollers to maximize the vehicle's storage capacity.
- Another known device provides for the automated retrieval of traffic cones has an operating speed of approximately 11 mph and a storage capacity of 240 traffic cones.
- the driver must manipulate the cone into one of two positions using short vertical bars that can orient the cones in either a base first or a cone tip first configuration. If manipulated into a base first configuration, the cone can be picked up as if it were an upright cone. However, if the cone is placed in a cone tip first position, a horizontal bar is lowered to contact the base of the cone and flip it so that the cone falls into the base first configuration. With the vehicle moving forward, a prong enters through the open bottom of the cone and lifts the cone upwards.
- a chain link conveyor is used to lift the cone upwards to a chute that leads to the storage area.
- the cone is stripped from the prong by a simple bar mechanism and it falls through the chute.
- the falling cone is stacked vertically in one of ten vertical cylinders that form a circular ring.
- This device can only retrieve custom sized cones and not a wide variety of cone designs.
- the large size of the device makes it difficult to adapt to various truck frames.
- the device cannot be used to retrieve cones in a reverse direction which is generally the preferred direction for retrieval.
- a third such known device that collects cones consists of a rotating wheel mechanism operating off of the bed of a truck.
- the rotating wheel mechanism includes two conical disks that are spaced to wedge a traffic cone between them and is deployed to the side of a truck for retrieval of cones.
- the cones are simply run over by the rotating wheel.
- the cone becomes wedged between the two disks and is carried upwards as the large wheel rotates.
- Another bar is used to free the cone from the wheel and to allow the operator to manually store the cone.
- This device exhibits difficulties under certain situations. For example, a significant amount of road space is required for the rotating wheel to deploy and retract. It is also necessary for deployment and retraction to be performed at the work site because when the wheel is deployed, the truck becomes too cumbersome to maneuver in traffic. The deployment and retraction of the wheel also requires manual assistance from personnel located on the road. This exposure to traffic is extremely hazardous to the crew, and since the operator of the device must remain seated within the truck bed, there exists a high risk due to the moving traffic, the potentially hazardous mechanisms of the rotating wheel and loose debris on the road. Also, the operator who performs the tasks within the truck bed is subject to lifting and repetitive motion-type injuries.
- an automated traffic cone retriever that is capable of retrieving cones when the cones are in any position on the roadway, that is space efficient and adaptable to a variety of trucks, and that eliminates the need of a worker within the bed area of the truck.
- the present invention satisfies these needs, as well as others, and generally overcomes the deficiencies found in the background art.
- US Patent No. 5,244,334 discloses an apparatus that both installs and retrieves roadway cones in an upright standing position on a roadway surface.
- a pair of horizontally spaced, opposable grips suspended above the ground are intended to clamp the conical body along a top portion of the standing cone.
- a trunk supporting mechanism is suspended vertically below the grip assembly and with a bent support member for supporting a trunk portion of the lower portion of the sign's body.
- a sign detecting sensor is intended to detect the existence of the road sign on the basis of movement of the bent shaped support member in contact with the sign's lower trunk against a spring. This detection appears to be intended to activate the clamp assembly to clamp the top portion of the cone that is vertically spaced above the sensed contact at the lower trunk portion of the cone.
- an apparatus for retrieving a warning marker from a roadway surface wherein a base is located on the bottom of the warning marker and is adapted to rest on the roadway surface and support the warning marker in a standing position relative to the roadway surface, the apparatus comprising:
- the present invention generally comprises an apparatus for the automatic retrieval of traffic warning cones from the surface of a roadway.
- the invention can be mounted adjacent the side of a support vehicle to provide for the automatic grasping and lifting of a traffic cone from the roadway. Cones that are retrieved by the apparatus can be grabbed by an operator and manually placed in a storage area in the vehicle or, if desired, the apparatus can be combined with a conveyor system for automatic stacking and storage of retrieved cones.
- the invention comprises a lifting arm, a first actuating means for moving the lifting arm between a raised position and a lowered position, a platform coupled to an end of the lifting arm, a clamping plate pivotally coupled to the platform, and a second actuating means for moving the clamping plate between a closed position and an open position.
- At least one sensor is provided to activate the clamping plate when the lifting arm is lowered and the base of a cone is in position for retrieval. When that occurs, the base of the cone is clamped between the platform and the clamping plate, and the lifting arm is raised for removal of the cone.
- the invention can be combined with an orientation mechanism that knocks over vertical standing cones and orients their base toward the platform for retrieval. Cones that are already knocked over with their tip oriented toward the platform can be flipped up to a standing position and then knocked over to the desired base first position.
- the lifting arm is lowered and the clamping plate is opened away from the platform. This relationship is maintained as the platform draws near the base of the cone.
- the second actuating means moves the clamping plate to a closed position thereby firmly grasping the base of the cone onto the platform.
- the lifting arm then moves to its raised position, lifting the traffic cone to a generally vertical position above the apparatus. At this point the clamping plate releases the base of the cone.
- An operator can then manually grasp the cone and place it into a storage area.
- a conveyor system or the like can be included to transport the cone to a storage area in the support vehicle.
- the apparatus automatically retrieves conical highway warning markers from a road surface.
- the apparatus automatically transports retrieved conical highway markers to a storage area.
- the automatic cone retrieval apparatus minimizes space requirements on the support vehicle.
- the automatic cone retrieval apparatus is operable with the support vehicle moving in either the forward or reverse direction.
- the automatic cone retrieval apparatus is adaptable to a wide variety of support vehicle.
- FIG. 1 through FIG. 6 the apparatus generally shown in FIG. 1 through FIG. 6. It will be appreciated that the apparatus may vary as to configuration and as to details of the parts without departing from the basic concepts as disclosed herein.
- Apparatus 10 for retrieving conical roadway warning markers in accordance with the present invention is generally shown.
- Apparatus 10 comprises a lifting arm 12, a base platform 14, a clamp assembly 16, and a sensor plate 18. Also shown are a support frame 20 for supporting and attaching the foregoing to a vehicle, an outer rear funnel bar 22, and an inner rear funnel bar 24 used to guide a cone toward the apparatus.
- Lifting arm 12 pivots about a roller bushing 26 or the like at its proximal end 28. Rotational motion is imparted to lifting arm 12 though the use of a motor or other actuator 30 coupled, for example, to lifting arm 12 through a gear and chain drive 32 or other conventional drive mechanism. Referring also to FIG. 3 and FIG. 6, this allows for movement of lifting arm 12 between a lowered position wherein lifting arm 12 is just below a generally horizontal position as shown in FIG. 3, to a raised position wherein lifting arm 12 is disposed in a generally vertical orientation as shown in FIG. 6.
- lifting arm 12 should be fabricated from materials capable of withstanding the torsional and bending loads generated when lifting and transporting a highway safety traffic cone 34 from the lowered position to the raised position. Furthermore, lifting arm 12 should also be able to withstand other expected loads such as impact with a cone at high speeds.
- Platform 14 is attached to the distal end 36 of lifting arm 12, and has a first section 38 and an optional angularly offset second section 40.
- First section 38 of platform 14 allows for the stable abutment of the base 42 of traffic cone 34 thereon.
- Second section 40 can be used to provide a ramp for removal of the cone when lifting arm 12 is in the raised position.
- clamp assembly 16 generally comprises a clamping plate 44, a pair of support flanges 46a, 46b, an outer ball joint 48, an inner ball joint 50, a support arm 52, an actuator arm 54, an outer connecting rod 56 and an inner connecting rod 58.
- Clamp assembly 16 is disposed adjacent first section 38 of platform 14 such that clamping plate 44 is pivotable between an open position and a closed position relative to platform 14.
- Clamping plate 44 is shown in its open position in FIG. 2 and is actuated to a closed position, wherein clamping plate 44 is adjacent and substantially parallel to first section 38 of platform 14. In the closed position, base 42 of traffic cone 34 can be securely held between clamping plate 44 and first section 38 of platform 14 with sensor 18 disposed therebetween. Support flanges 46a, 46b span clamping plate 44 longitudinally to provide structural support and a means for attaching outer and inner connecting rods 56,58.
- Outer and inner connecting rods 56, 58 are positioned generally parallel to each other and are inserted at each end onto support flanges 46a, 46b, thereby providing an attachment means to support arm 52 and actuator arm 54.
- Support arm 52 is pivotally attached at one end to outer connecting rod 56 by outer ball joint 48 and fixedly mounted onto platform 14 its other end.
- Actuator arm 54 is similarly attached at one end to inner connecting rod 58 by inner ball joint 50.
- Actuator arm 54 is located substantially within the hollow rectangular cross-section of lifting arm 12 and extends through a longitudinal opening 60 in platform 14.
- Actuator arm 54 is preferably a conventional hydraulic piston or the like which is connected to hydraulic lines (not shown) for activation.
- actuator arm 54 regulates motion of clamping plate 44 between the open position and the closed position. As actuator arm 54 retracts, clamping plate 44 moves to the closed position and, conversely, as actuator arm 54 extends, clamping plate 44 moves to the open position. Because inner connecting rod 58 travels through an arc during the opening and closing of clamping plate 44, actuator arm 54 moves laterally within longitudinal opening 60 during the process.
- clamping plate 44 is allowed to rotate several degrees about an axis defined by a line through the center of the two ball joints. This design also permits the clamping load to be distributed relatively uniformly along clamping plate 44.
- Guide slot 64 restricts clamping plate 44 from rotating about the ball joints when in the open position but allows rotation when clamped.
- Guide slot 64 is disposed in a guide plate 66 that protrudes perpendicularly from first section 38 of platform 14.
- clamping plate 44 can have other structural configurations so long as a surface is provided to engage the base of the cone for purpose of holding the base of the cone against platform 14. It will also be appreciated that an alternative to using ball joints would be to use flexible rubber bushings that allow for rotation and compliant movement. The requirement of clamp assembly 16 is to be able to move between an open position where there is no clamping action and a closed position where the base of a cone is held securely.
- sensor plate 18 is pivotally coupled to first section 38 of platform 14 and is normally biased away from first section 18 by a pair of spaced-part springs 68 (only one spring is shown).
- a conventional switch (not shown) is activated to provide a control signal for operation of actuator rod 54 and lifting arm 12.
- Clamping plate 44 then closes and, when the base of the cone is firmly grasped, lifting arm 12 moves from the lowered position to the raised position.
- sensor plate 18 includes a pair of spaced-apart prongs 62a, 62b with a gap therebetween.
- a sensor arm 70 can be included to operate a second switch in series with the first switch to ensure that the base of the cone is in the proper position before activation of clamping plate 44 and lifting arm 12. It will be appreciated that other types of sensors could be employed, including photosensors and the like. Note also that, in the embodiment shown, clamping plate 44 extends into the travel path of cone 34. A guide plate 72 can also be included for lateral alignment of the base of the cone so that it clears clamping plate 44. It will be appreciated that guide plate 72 would be unnecessary if clamping plate 44 opens wider in relation to platform 14 and is not in the path of travel of cone 34.
- apparatus 10 is shown in context with a truck or other support vehicle 74 to which support frame 20 is attached.
- the apparatus is preferably used in conjunction with a primary funnel assembly 76 that knocks over vertical standing cones and orients their base toward the apparatus.
- Primary funnel assembly 76 is modular and preferably mounted at the rear corner of support vehicle 74 for retrieving cones from a rearward direction or at the front corner of the support vehicle for retrieving cones from a forward direction.
- Primary funnel assembly 76 comprises a vertically extending frame 78, a tipping bar 80 and a motor (not shown).
- Frame 78 holds a swinging door 82 that either swings freely or becomes rigid by action of an operator controlled solenoid (not shown). Activation of the motor allows primary funnel assembly 76 to be stowed within the width of support vehicle 74 or extended outwardly as shown.
- tipping bar 80 and swinging door 82 work together to rotate a cone 180° if the cone passes tip first through the primary funnel.
- the door catches the top edge of the cone base, thus causing the cone to stand up, and tipping bar 80 then flips the cone from the standing position to the desired base first orientation.
- the horizontal framework between the vertically extending legs of frame 78 and swinging door 82 tip the cone over. Cones laying on the road in orientations other than tip first pass beneath the unlocked swinging door 82 and are oriented base first as they pass through frame 78.
- Outer and inner rear funnel bars 22, 24 serve to guide traffic cone 34 toward platform 14 when support vehicle 74 travels in a reverse direction.
- Apparatus 10 can also be used with outer and inner forward funnel bars 22', 24' (and optional sensor 70' and guide 72'), which guide traffic cone 34 toward platform 14 when support vehicle 74 travels in the forward direction.
- lifting arm 12 is oriented so that platform 14 is forwardly disposed. Once a cone is retrieved, it can be manually grabbed by an operator and placed into a storage bin.
- an optional lateral conveyor system 84 operating transversely on support vehicle 74, could be used to transport traffic cone 34 from lifting arm 12 to a stowage stack 86.
- lateral conveyor system 84 comprises a left conveyor assembly 88, a right conveyor assembly 90, a motor (not shown) that runs conveyor assemblies 88, 90 and a sensing system (not shown) to signal when a traffic cone has been retrieved.
- Left conveyor assembly 88 transports traffic cone 34 towards the center of support vehicle 74 where a cone stowage system (not shown) automatically moves traffic cone 34 onto left stowage rack 86.
- right conveyor assembly 90 would transport cones toward the center of the vehicle for ultimate storage in right stowage rack 92.
- a control unit (not shown) is responsible for integrating all of the described systems to efficiently manipulate traffic cones during cone retrieval procedures. By processing the signals produced by various sensors and switches, the control unit can locate the position of the cone and prepare the crucial interfaces between these systems.
- the control unit which can be microprocessor-based or employ discrete components, used to implement a series of logical procedures that can activate particular sequences of systems.
- the control unit allows the driver to input the characteristics of the operation so that the proper components of apparatus 10 can be activated, deployed or retracted.
- This control unit is preferably mounted both inside and outside support vehicle 74 for easy access by the driver of support vehicle 74 during deployment or retrieval procedures or for maintenance testing of apparatus 10 where the performance of its components can be evaluated from a more local site.
- the control unit would also preferably be capable of initiating a complete system shutdown in the event of an emergency.
- this invention allows for an efficient and reliable automated retrieval and stowage of traffic cones from a roadway onto a support vehicle.
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- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
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- Road Signs Or Road Markings (AREA)
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Abstract
Description
- This invention pertains generally to retrieval of roadway hazard warning markers, and more particularly to an apparatus for the automatic retrieval of safety cones from the roadway.
- Many highway construction, maintenance and repair activities require physical separation between a designated work area and lanes that remain open to traffic. Busy highways, fast moving traffic and debris traveling at high speeds create an extremely hazardous environment that presents a danger to work crews. High visibility safety markers are commonly used to close a number of lanes and create a safety zone where crew workers can perform maintenance, repair, and construction on the highway. Although a variety of safety markers exist, traffic cones are the most common because they can be stored compactly, are easily transported, and require no assembly. In addition, traffic cones are widely available in different sizes and weights to satisfy various traffic and road conditions.
- Manual deployment of traffic cones is a method used worldwide, although several automated cone placement and retrieval devices have been developed to assist with this tedious procedure.
- One such device is capable of retrieving and storing approximately between 1500 and 2000 traffic cones, and can be operated by a single driver up to speeds above 35 mph. This device picks up standing cones by first capturing them with two revolving paddle wheels. The traffic cones are then moved upward and rearward by a conveyor. The cone is then placed in a depositing area where cones are stacked vertically. Once the cones are stacked to a predetermined height, the cone stack is released on sloped rollers and placed on the rear end of the vehicle. The cone stacks could also be moved laterally on rollers to maximize the vehicle's storage capacity.
- The problem that is apparent with this device is its impracticality due to the bulky nature of the retrieving mechanisms and the large frame of the vehicle. In addition, cones that are knocked over present a difficult problem for this machine since it has no means of manipulating the cones on the road surface.
- Another known device provides for the automated retrieval of traffic cones has an operating speed of approximately 11 mph and a storage capacity of 240 traffic cones. During retrieval procedures, the driver must manipulate the cone into one of two positions using short vertical bars that can orient the cones in either a base first or a cone tip first configuration. If manipulated into a base first configuration, the cone can be picked up as if it were an upright cone. However, if the cone is placed in a cone tip first position, a horizontal bar is lowered to contact the base of the cone and flip it so that the cone falls into the base first configuration. With the vehicle moving forward, a prong enters through the open bottom of the cone and lifts the cone upwards. Once a cone has been picked up, a chain link conveyor is used to lift the cone upwards to a chute that leads to the storage area. The cone is stripped from the prong by a simple bar mechanism and it falls through the chute. The falling cone is stacked vertically in one of ten vertical cylinders that form a circular ring.
- The problem presented by this device is it can only retrieve custom sized cones and not a wide variety of cone designs. In addition, the large size of the device makes it difficult to adapt to various truck frames. Furthermore, the device cannot be used to retrieve cones in a reverse direction which is generally the preferred direction for retrieval.
- A third such known device that collects cones consists of a rotating wheel mechanism operating off of the bed of a truck. The rotating wheel mechanism includes two conical disks that are spaced to wedge a traffic cone between them and is deployed to the side of a truck for retrieval of cones. For retrieval, the cones are simply run over by the rotating wheel. The cone becomes wedged between the two disks and is carried upwards as the large wheel rotates. Another bar is used to free the cone from the wheel and to allow the operator to manually store the cone.
- This device exhibits difficulties under certain situations. For example, a significant amount of road space is required for the rotating wheel to deploy and retract. It is also necessary for deployment and retraction to be performed at the work site because when the wheel is deployed, the truck becomes too cumbersome to maneuver in traffic. The deployment and retraction of the wheel also requires manual assistance from personnel located on the road. This exposure to traffic is extremely hazardous to the crew, and since the operator of the device must remain seated within the truck bed, there exists a high risk due to the moving traffic, the potentially hazardous mechanisms of the rotating wheel and loose debris on the road. Also, the operator who performs the tasks within the truck bed is subject to lifting and repetitive motion-type injuries.
- Thus, there is a need for an automated traffic cone retriever that is capable of retrieving cones when the cones are in any position on the roadway, that is space efficient and adaptable to a variety of trucks, and that eliminates the need of a worker within the bed area of the truck. The present invention satisfies these needs, as well as others, and generally overcomes the deficiencies found in the background art.
- US Patent No. 5,244,334 discloses an apparatus that both installs and retrieves roadway cones in an upright standing position on a roadway surface. In retrieval mode, a pair of horizontally spaced, opposable grips suspended above the ground are intended to clamp the conical body along a top portion of the standing cone. A trunk supporting mechanism is suspended vertically below the grip assembly and with a bent support member for supporting a trunk portion of the lower portion of the sign's body. A sign detecting sensor is intended to detect the existence of the road sign on the basis of movement of the bent shaped support member in contact with the sign's lower trunk against a spring. This detection appears to be intended to activate the clamp assembly to clamp the top portion of the cone that is vertically spaced above the sensed contact at the lower trunk portion of the cone.
- According to the present invention, there is provided an apparatus for retrieving a warning marker from a roadway surface, wherein a base is located on the bottom of the warning marker and is adapted to rest on the roadway surface and support the warning marker in a standing position relative to the roadway surface, the apparatus comprising:
- a lifting arm having a proximal end and a distal end, and
- means for supporting said lifting arm from a vehicle, wherein said lifting arm moves between a lowered position and a raised position,
- said apparatus being characterized by clamping means coupled to said lifting arm and configured for clamping the base of the roadway warning marker when the lifting arm is in the lowered position and the warning marker is not in the standing position on the roadway surface, wherein said lifting arm moves to said raised position when said clamping means is clamped to said marker base the clamping means being configured for releasing said marker base in said raised position.
- The present invention generally comprises an apparatus for the automatic retrieval of traffic warning cones from the surface of a roadway. The invention can be mounted adjacent the side of a support vehicle to provide for the automatic grasping and lifting of a traffic cone from the roadway. Cones that are retrieved by the apparatus can be grabbed by an operator and manually placed in a storage area in the vehicle or, if desired, the apparatus can be combined with a conveyor system for automatic stacking and storage of retrieved cones.
- By way of example, and not of limitation, the invention comprises a lifting arm, a first actuating means for moving the lifting arm between a raised position and a lowered position, a platform coupled to an end of the lifting arm, a clamping plate pivotally coupled to the platform, and a second actuating means for moving the clamping plate between a closed position and an open position. At least one sensor is provided to activate the clamping plate when the lifting arm is lowered and the base of a cone is in position for retrieval. When that occurs, the base of the cone is clamped between the platform and the clamping plate, and the lifting arm is raised for removal of the cone. To assist with cone retrieval, the invention can be combined with an orientation mechanism that knocks over vertical standing cones and orients their base toward the platform for retrieval. Cones that are already knocked over with their tip oriented toward the platform can be flipped up to a standing position and then knocked over to the desired base first position.
- At the onset of the retrieval process, the lifting arm is lowered and the clamping plate is opened away from the platform. This relationship is maintained as the platform draws near the base of the cone. When the platform abuts the base of the cone, the second actuating means moves the clamping plate to a closed position thereby firmly grasping the base of the cone onto the platform. The lifting arm then moves to its raised position, lifting the traffic cone to a generally vertical position above the apparatus. At this point the clamping plate releases the base of the cone. An operator can then manually grasp the cone and place it into a storage area. Alternatively, a conveyor system or the like can be included to transport the cone to a storage area in the support vehicle.
- The herewith described embodiment of the invention provides an apparatus that provides the following advantages.
- The apparatus automatically retrieves conical highway warning markers from a road surface.
- The apparatus automatically transports retrieved conical highway markers to a storage area.
- The automatic cone retrieval apparatus minimizes space requirements on the support vehicle.
- The automatic cone retrieval apparatus is operable with the support vehicle moving in either the forward or reverse direction.
- The automatic cone retrieval apparatus is adaptable to a wide variety of support vehicle.
- Further advantages of the invention will be brought out in the following portions of the specification, wherein the detailed description is for the purpose of fully disclosing preferred embodiments of the invention without placing limitations thereon.
- The invention will be more fully understood by reference to the following drawings which are for illustrative purposes only:
- FIG. 1 is a perspective view of a highway safety cone retrieval apparatus in accordance with the invention positioned adjacent to a traffic cone depicted in phantom.
- FIG. 2 is a detailed fragmentary view of the apparatus shown in FIG. 1.
- FIG. 3 is an elevation view showing the apparatus of FIG. 1 attached to a support vehicle depicted in phantom and showing the lifting arm in a lowered position.
- FIG. 4 is a detailed fragmentary view of the cone retrieval apparatus of the present invention as shown in FIG. 3.
- FIG. 5 is a plan view of the assembly shown in FIG. 3.
- FIG. 6 is an elevation view of the assembly shown in FIG. 3 with the lifting arm shown in a raised position.
- Referring more specifically to the drawings, for illustrative purposes the present invention is embodied in the apparatus generally shown in FIG. 1 through FIG. 6. It will be appreciated that the apparatus may vary as to configuration and as to details of the parts without departing from the basic concepts as disclosed herein.
- Referring first to FIG. 1 and FIG. 2, an
apparatus 10 for retrieving conical roadway warning markers in accordance with the present invention is generally shown.Apparatus 10 comprises a liftingarm 12, abase platform 14, aclamp assembly 16, and asensor plate 18. Also shown are asupport frame 20 for supporting and attaching the foregoing to a vehicle, an outerrear funnel bar 22, and an innerrear funnel bar 24 used to guide a cone toward the apparatus. - Lifting
arm 12 pivots about aroller bushing 26 or the like at itsproximal end 28. Rotational motion is imparted to liftingarm 12 though the use of a motor orother actuator 30 coupled, for example, to liftingarm 12 through a gear andchain drive 32 or other conventional drive mechanism. Referring also to FIG. 3 and FIG. 6, this allows for movement of liftingarm 12 between a lowered position wherein liftingarm 12 is just below a generally horizontal position as shown in FIG. 3, to a raised position wherein liftingarm 12 is disposed in a generally vertical orientation as shown in FIG. 6. - It will be appreciated that lifting
arm 12 should be fabricated from materials capable of withstanding the torsional and bending loads generated when lifting and transporting a highwaysafety traffic cone 34 from the lowered position to the raised position. Furthermore, liftingarm 12 should also be able to withstand other expected loads such as impact with a cone at high speeds. -
Platform 14 is attached to thedistal end 36 of liftingarm 12, and has afirst section 38 and an optional angularly offsetsecond section 40.First section 38 ofplatform 14 allows for the stable abutment of thebase 42 oftraffic cone 34 thereon.Second section 40 can be used to provide a ramp for removal of the cone when liftingarm 12 is in the raised position. - Referring more particularly to FIG. 2, it can be seen that
clamp assembly 16 generally comprises a clampingplate 44, a pair ofsupport flanges support arm 52, anactuator arm 54, an outer connectingrod 56 and an inner connectingrod 58.Clamp assembly 16 is disposed adjacentfirst section 38 ofplatform 14 such that clampingplate 44 is pivotable between an open position and a closed position relative toplatform 14. - Clamping
plate 44 is shown in its open position in FIG. 2 and is actuated to a closed position, wherein clampingplate 44 is adjacent and substantially parallel tofirst section 38 ofplatform 14. In the closed position,base 42 oftraffic cone 34 can be securely held between clampingplate 44 andfirst section 38 ofplatform 14 withsensor 18 disposed therebetween.Support flanges span clamping plate 44 longitudinally to provide structural support and a means for attaching outer and inner connectingrods - Outer and inner connecting
rods support flanges arm 52 andactuator arm 54.Support arm 52 is pivotally attached at one end to outer connectingrod 56 by outer ball joint 48 and fixedly mounted ontoplatform 14 its other end.Actuator arm 54 is similarly attached at one end to inner connectingrod 58 by inner ball joint 50.Actuator arm 54 is located substantially within the hollow rectangular cross-section of liftingarm 12 and extends through alongitudinal opening 60 inplatform 14.Actuator arm 54 is preferably a conventional hydraulic piston or the like which is connected to hydraulic lines (not shown) for activation. - The longitudinal motion of
actuator arm 54 regulates motion of clampingplate 44 between the open position and the closed position. Asactuator arm 54 retracts, clampingplate 44 moves to the closed position and, conversely, asactuator arm 54 extends, clampingplate 44 moves to the open position. Because inner connectingrod 58 travels through an arc during the opening and closing of clampingplate 44,actuator arm 54 moves laterally withinlongitudinal opening 60 during the process. By using two ball joints instead of simple hinges, clampingplate 44 is allowed to rotate several degrees about an axis defined by a line through the center of the two ball joints. This design also permits the clamping load to be distributed relatively uniformly along clampingplate 44. This distribution of the clamping load helps to prevent the cone from rotating about a single point of contact that would occur when lifting the cone with a simply hinged clamp and an uneven cone base.Guide slot 64 restricts clampingplate 44 from rotating about the ball joints when in the open position but allows rotation when clamped.Guide slot 64 is disposed in aguide plate 66 that protrudes perpendicularly fromfirst section 38 ofplatform 14. - It will be appreciated that clamping
plate 44 can have other structural configurations so long as a surface is provided to engage the base of the cone for purpose of holding the base of the cone againstplatform 14. It will also be appreciated that an alternative to using ball joints would be to use flexible rubber bushings that allow for rotation and compliant movement. The requirement ofclamp assembly 16 is to be able to move between an open position where there is no clamping action and a closed position where the base of a cone is held securely. - As
traffic cone 34 approachesplatform 14,base 42 oftraffic cone 34 pushes againstsensor plate 18. Note thatsensor plate 18 is pivotally coupled tofirst section 38 ofplatform 14 and is normally biased away fromfirst section 18 by a pair of spaced-part springs 68 (only one spring is shown). When sensor plate is compressed againstfirst section 38 ofplatform 14, a conventional switch (not shown) is activated to provide a control signal for operation ofactuator rod 54 and liftingarm 12. Clampingplate 44 then closes and, when the base of the cone is firmly grasped, liftingarm 12 moves from the lowered position to the raised position. Note thatsensor plate 18 includes a pair of spaced-apartprongs sensor plate 18. In this way, the pads on the base of the cone would fit within the gap, thus providing good surface contact between the base and the sensor plate. - Referring again to FIG. 1, if desired a
sensor arm 70 can be included to operate a second switch in series with the first switch to ensure that the base of the cone is in the proper position before activation of clampingplate 44 and liftingarm 12. It will be appreciated that other types of sensors could be employed, including photosensors and the like. Note also that, in the embodiment shown, clampingplate 44 extends into the travel path ofcone 34. Aguide plate 72 can also be included for lateral alignment of the base of the cone so that it clears clampingplate 44. It will be appreciated thatguide plate 72 would be unnecessary if clampingplate 44 opens wider in relation toplatform 14 and is not in the path of travel ofcone 34. - Referring also to FIG. 3 through FIG. 6,
apparatus 10 is shown in context with a truck orother support vehicle 74 to whichsupport frame 20 is attached. The apparatus is preferably used in conjunction with aprimary funnel assembly 76 that knocks over vertical standing cones and orients their base toward the apparatus.Primary funnel assembly 76 is modular and preferably mounted at the rear corner ofsupport vehicle 74 for retrieving cones from a rearward direction or at the front corner of the support vehicle for retrieving cones from a forward direction.Primary funnel assembly 76 comprises a vertically extendingframe 78, a tippingbar 80 and a motor (not shown).Frame 78 holds a swingingdoor 82 that either swings freely or becomes rigid by action of an operator controlled solenoid (not shown). Activation of the motor allowsprimary funnel assembly 76 to be stowed within the width ofsupport vehicle 74 or extended outwardly as shown. - When swinging
door 82 is in the locked position, tippingbar 80 and swingingdoor 82 work together to rotate a cone 180° if the cone passes tip first through the primary funnel. The door catches the top edge of the cone base, thus causing the cone to stand up, and tippingbar 80 then flips the cone from the standing position to the desired base first orientation. For already standing cones, the horizontal framework between the vertically extending legs offrame 78 and swingingdoor 82 tip the cone over. Cones laying on the road in orientations other than tip first pass beneath the unlocked swingingdoor 82 and are oriented base first as they pass throughframe 78. - Outer and inner rear funnel bars 22, 24 serve to guide
traffic cone 34 towardplatform 14 whensupport vehicle 74 travels in a reverse direction.Apparatus 10 can also be used with outer and inner forward funnel bars 22', 24' (and optional sensor 70' and guide 72'), which guidetraffic cone 34 towardplatform 14 whensupport vehicle 74 travels in the forward direction. In this instance, liftingarm 12 is oriented so thatplatform 14 is forwardly disposed. Once a cone is retrieved, it can be manually grabbed by an operator and placed into a storage bin. Alternatively, an optionallateral conveyor system 84, operating transversely onsupport vehicle 74, could be used to transporttraffic cone 34 from liftingarm 12 to astowage stack 86. - It will be appreciated that, while only a left side cone retrieval mechanism is shown, the mechanism could be alternatively placed on the right side of the vehicle or cone retrieval mechanisms could be placed on both sides of the vehicle. It will also be appreciated that various other conveyor configurations could be employed. In an embodiment of a cone retrieval system for both sides of a vehicle,
lateral conveyor system 84 comprises aleft conveyor assembly 88, aright conveyor assembly 90, a motor (not shown) that runsconveyor assemblies Left conveyor assembly 88 transportstraffic cone 34 towards the center ofsupport vehicle 74 where a cone stowage system (not shown) automatically movestraffic cone 34 ontoleft stowage rack 86. Similarly,right conveyor assembly 90 would transport cones toward the center of the vehicle for ultimate storage inright stowage rack 92. - A control unit (not shown) is responsible for integrating all of the described systems to efficiently manipulate traffic cones during cone retrieval procedures. By processing the signals produced by various sensors and switches, the control unit can locate the position of the cone and prepare the crucial interfaces between these systems. The control unit, which can be microprocessor-based or employ discrete components, used to implement a series of logical procedures that can activate particular sequences of systems. The control unit allows the driver to input the characteristics of the operation so that the proper components of
apparatus 10 can be activated, deployed or retracted. This control unit is preferably mounted both inside andoutside support vehicle 74 for easy access by the driver ofsupport vehicle 74 during deployment or retrieval procedures or for maintenance testing ofapparatus 10 where the performance of its components can be evaluated from a more local site. The control unit would also preferably be capable of initiating a complete system shutdown in the event of an emergency. - Accordingly, it will be seen that this invention allows for an efficient and reliable automated retrieval and stowage of traffic cones from a roadway onto a support vehicle. Although the description above contains many specificities, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention. Thus the scope of this invention should be determined by the appended claims.
Claims (19)
- An apparatus for retrieving a warning marker from a roadway surface, wherein a base (42) is located on the bottom of the warning marker (34) and is adapted to rest on the roadway surface and support the warning marker (34) in a standing position relative to the roadway surface, the apparatus comprising:a lifting arm (12) having a proximal end and a distal end, andmeans (20) for supporting said lifting arm (12) from a vehicle (74), wherein said lifting arm moves between a lowered position and a raised position,said apparatus being characterized by clamping means (16) coupled to said lifting arm (12) and configured for clamping the base (42) of the roadway warning marker (34) when the lifting arm (12) is in the lowered position and the warning marker (34) is not in the standing position on the roadway surface, wherein said lifting arm moves to said raised position when said clamping means (16) is clamped to said marker base (42), the clamping means being configured for releasing said marker base (42) in said raised position.
- An apparatus as recited in claim 1, further comprising:first actuating means (30), coupled to said lifting arm (12), for moving said lifting arm (12) between said lowered position and said raised position; andsecond actuating means (54), coupled to said clamping means (16), for controlling clamping and releasing motion of said clamping means (16).
- An apparatus as recited in claim 2, wherein clamping means (16) comprises:a clamping plate (44); anda platform (14), wherein said clamping plate (44) is pivotally coupled to said platform (14) and moveable between an open position and a closed position in relation to said platform (14).
- An apparatus as recited in claim 3, further comprising:a first ball joint (48) coupled to said clamping plate (44);a support arm (52) coupled between said platform and first ball joint; anda second ball joint (50) coupled to said clamping plate (44), said second actuating means (54) coupled to said second ball joint (50).
- An apparatus as recited in Claim 1, wherein:the clamping means comprises a platform (14) coupled to said distal end of said lifting arm (12) and a clamping plate (44) pivotally coupled to said platform (14) and moveable between an open position and a closed position in relation to said platform (14); andthe apparatus further comprises a sensor (18) configured to sense the presence of the warning marker (34) at a location relative to the apparatus, said lifting arm (12) and said clamping plate (44) operatively responsive to said sensor (18) wherein upon sensing the warning marker (34) at the location said clamping plate (44) moves from the open position to the closed position that is configured to thereby clamp the base (42) at the location between the platform (14) and the clamping plate (44), and the lifting arm (12) moves to said raised position when said clamping plate (44) moves to said closed position to thereby lift the warning marker (34) clamped at its base (42) from the roadway surface.
- An apparatus as recited in claim 5, further comprising:first actuating means (30) for moving said lifting arm (12) between said lowered position and said raised position; andsecond actuating means (54) for moving said clamping plate (44) between said closed position and said open position.
- An apparatus as recited in claim 5 or 6, wherein when the base portion (42) of the roadway warning marker (34) contacts said sensor (18) said clamping plate (44) moves to said closed position and clamps said base portion (42) between said clamping plate (44) and said platform (14) and said lifting arm (12) moves to said raised position.
- An apparatus as recited in any one of claims 5 to 7, wherein said sensor (18) comprises a plate pivotally coupled to said platform (14) and biased away from said platform (14).
- An apparatus as recited in any one of claims 5 to 8, further comprising a support frame (20) coupled to said proximal end of said lifting arm (12).
- An apparatus as recited in claim 1, wherein:the clamping means comprises a platform (14) coupled to said distal end of said lifting arm (12), and a clamp assembly (16) coupled to said platform (14), said clamp assembly (16) including a clamping plate (44) moveable between a first open position and a second closed position in relation to said platform (14); andthe apparatus further comprises a sensor plate (18) coupled to said platform (14), said lifting arm (12) and said clamp assembly (16) operatively responsive to said sensor plate (18) sensing contact with a base portion (42) of a roadway warning marker (34) so as to clamp the base portion (42) between the clamping plate (44) and the platform (14) by moving the clamping plate (44) from the first open position to the second closed position, and wherein said lifting arm (12) moves to said raised position when said clamping plate (44) moves to said closed position to thereby lift the warning marker (34) clamped by its base portion (42) from the roadway surface.
- An apparatus as recited in claim 10, further comprising:first actuating means (30) for moving said lifting arm (12) between said lowered position and said raised position; andsecond actuating means (54) for moving said clamping plate (44) between said closed position and said open position.
- An apparatus as recited in claim 11, further comprising:a first ball joint (48) coupled to said clamping plate (44);a support arm (52) coupled between said platform (14) and said first ball joint (48); anda second ball joint (50) coupled to said clamping plate (44), said second actuating means (54) coupled to said second ball joint (50).
- An apparatus as recited in any one of claims 10 to 12, further comprising a support frame coupled to said proximal end of said lifting arm (12).
- An apparatus as recited in any one of the preceding claims, further comprising an orientation mechanism (76) configured to orient warning markers to a desired position relative to the apparatus for clamping of the base (42) with the clamping means (16).
- An apparatus as recited in claim 14, wherein the orientation mechanism (76) is configured to knock over a warning marker (34) from the standing position and to a knocked over position with the base (42) oriented for clamping with the clamping means (16).
- An apparatus as recited in claim 14, wherein the orientation mechanism (76) is configured to adjust a warning marker (34) from a first knocked over position with its tip in a first orientation relative to the apparatus to a second knocked over position with its tip in a second orientation relative to the apparatus that orients the base in a manner adapted to be clamped by the clamping means (16).
- An apparatus as recited in claim 16, wherein the orientation mechanism (76) is configured to flip a warning marker (34) knocked over in the first knocked over position with its tip in a first orientation to the standing position, and then to knock over the standing warning marker (34) to the second knocked over position with its tip in a second orientation configured for the base (42) to be clamped by the clamping means (16).
- An apparatus as recited in claim 17, wherein:the orientation mechanism (76) comprises a frame (78) that supports a tipping bar (80) cooperating with a swinging door (82);the swinging door (82) is adjustable between a free swinging configuration and a substantially rigid locked configuration; andthe tipping bar (80) and swinging door (82) cooperating to rotate a warning marker (34) 180 degrees from a first knocked over position in a tip first orientation against the relative movement of the apparatus toward the warning marker (34) by catching the base (42) with the swinging door (82) in the locked configuration to thereby stand the warning marker (34) up to the standing position, and then by tipping the warning marker (34) with the tipping bar (80) from the standing position to a second knocked over position in a base first orientation against the relative motion of the apparatus.
- An apparatus as recited in claim 18, wherein the swinging door in the free swinging configuration is adapted to allow a warning marker (34) in a standing position on the roadway surface to pass through the door as the apparatus moves against the warning marker (34) and to be knocked over by the tipping bar (80) from the standing position to the second knocked over position in the base first orientation against the relative motion of the apparatus.
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US151254 | 1980-05-19 | ||
US09/151,254 US6056498A (en) | 1998-09-09 | 1998-09-09 | Apparatus for retrieving conical roadway warning markers |
PCT/US1999/020367 WO2000014337A1 (en) | 1998-09-09 | 1999-09-07 | Apparatus for retrieving conical roadway warning markers |
Publications (3)
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EP1112411A1 EP1112411A1 (en) | 2001-07-04 |
EP1112411A4 EP1112411A4 (en) | 2004-04-07 |
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EP99948125A Expired - Lifetime EP1112411B1 (en) | 1998-09-09 | 1999-09-07 | Apparatus for retrieving conical roadway warning markers |
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US (1) | US6056498A (en) |
EP (1) | EP1112411B1 (en) |
JP (1) | JP2002524672A (en) |
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AU (1) | AU6136399A (en) |
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WO (1) | WO2000014337A1 (en) |
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1999
- 1999-09-07 JP JP2000569067A patent/JP2002524672A/en not_active Withdrawn
- 1999-09-07 WO PCT/US1999/020367 patent/WO2000014337A1/en active IP Right Grant
- 1999-09-07 EP EP99948125A patent/EP1112411B1/en not_active Expired - Lifetime
- 1999-09-07 DE DE69935524T patent/DE69935524D1/en not_active Expired - Lifetime
- 1999-09-07 AT AT99948125T patent/ATE356909T1/en not_active IP Right Cessation
- 1999-09-07 AU AU61363/99A patent/AU6136399A/en not_active Abandoned
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WO2010100305A1 (en) | 2009-03-06 | 2010-09-10 | Autopistas Concesionarias Españolas S.A | System for handling cones on a road |
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Also Published As
Publication number | Publication date |
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WO2000014337A1 (en) | 2000-03-16 |
DE69935524D1 (en) | 2007-04-26 |
AU6136399A (en) | 2000-03-27 |
EP1112411A1 (en) | 2001-07-04 |
US6056498A (en) | 2000-05-02 |
JP2002524672A (en) | 2002-08-06 |
ATE356909T1 (en) | 2007-04-15 |
EP1112411A4 (en) | 2004-04-07 |
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