EP1052202B1 - Method and apparatus for transferring products from a manufacturing unit to a packaging unit - Google Patents

Method and apparatus for transferring products from a manufacturing unit to a packaging unit Download PDF

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Publication number
EP1052202B1
EP1052202B1 EP00830316A EP00830316A EP1052202B1 EP 1052202 B1 EP1052202 B1 EP 1052202B1 EP 00830316 A EP00830316 A EP 00830316A EP 00830316 A EP00830316 A EP 00830316A EP 1052202 B1 EP1052202 B1 EP 1052202B1
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EP
European Patent Office
Prior art keywords
case
loading device
station
loading
towards
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00830316A
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German (de)
French (fr)
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EP1052202A1 (en
Inventor
Vittoriano Marcheschi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Romaco SRL
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Romaco SRL
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Filing date
Publication date
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Publication of EP1052202A1 publication Critical patent/EP1052202A1/en
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Publication of EP1052202B1 publication Critical patent/EP1052202B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G51/00Conveying articles through pipes or tubes by fluid flow or pressure; Conveying articles over a flat surface, e.g. the base of a trough, by jets located in the surface
    • B65G51/04Conveying the articles in carriers having a cross-section approximating that of the pipe or tube; Tube mail systems

Definitions

  • the present invention relates to a method and an apparatus for transferring products from a manufacturing unit to a packaging unit.
  • the present invention relates to a method and an apparatus for transferring chemical and/or pharmaceutical products from a manufacturing unit, for instance a compressing machine, able to receive the chemical-pharmaceutical product in the form of incoherent material such as powders, fine-grain granules and the like and to reduce it to tablets, pills, capsules and the like, towards a packaging unit, constituted by a blistering machine, able to form bubble packages, known with the term "blisters" and destined to contain the aforementioned tablets, pills, capsules and the like.
  • a manufacturing unit for instance a compressing machine
  • a packaging unit constituted by a blistering machine, able to form bubble packages, known with the term "blisters" and destined to contain the aforementioned tablets, pills, capsules and the like.
  • the aforesaid incoherent material is placed inside appropriate containers which are located in a storage area called "technical area” positioned at a determined first level which is at a relative height greater than that of a second lower level called “production area” wherein the manufacturing unit comprising the aforementioned compressing machine is usually situated.
  • the flow of the incoherent material from the upper container to the lower compressing machine occurs by gravity and usually presents problems, closely linked to the need to maintain a strict separation between the technical area and the production area in order to prevent the spreading of the dusts into the environment, a crossed contamination between the two aforesaid areas, as well as the perfect cleanliness of the related devices used to off-load the incoherent material from the container to the underlying machine.
  • the emptying of the container takes place by the passage of the incoherent material contained in the container itself through the tubular sack, which must be connected hermetically to the container and to the hopper in order not to let the material be released, thereby preventing its dispersion into the environment.
  • fastening means such as bands or sealing rings, combined with controllable shut-off organs such as butterfly valves and the like.
  • the aforementioned cylindrical conduit comprises bi-directional means able to slide inside the conduit to allow the translation of the sack from the discharge outlet of the container towards the loading inlet of the hopper.
  • These means comprise a transfer plunger, called “shuttle”, which is movable inside the conduit and is connected to the free extremity of the sack.
  • the shuttle slowly and progressively unfurls the sack until bringing its free extremity in correspondence with the inlet of the loading hopper of the compressing machine.
  • the tubular sack is closed by a hermetic clip which is removed only once the connection with the compressing machine has been effected.
  • the tubular sack is heat-sealed and cut in proximity to the aforementioned connection with the compressing machine and is subsequently disposed of, avoiding cleaning operations on the connection conduit itself.
  • a transfer device which comprises a sample posting and receiving stations connected by a conveying tube system, to handle sample conveying cartridges.
  • Each cartridge has a base part with passage aperture for the sample, controlled by a slide accessible from outside.
  • the receiving station has a cartridge holder with clamp unit, which holds a cartridge with its base part facing downwards.
  • the holder is moveable between a cartridge receiving position and a cartridge emptying position, in which the cartridge is positioned above a sample dosing unit.
  • the unit has a filler channel for connection to the aperture in the base, and a slide drive.
  • the cartridge posting station is formed, so that the filled cartridge is inserted with its head end first.
  • the aim of the present invention is to provide a method and an apparatus able to transfer chemical-pharmaceutical products such as tablets, pills, capsules and the like from a compressing machine to a blistering machine in a simple, economical and rapid manner, avoiding all problems linked with the contamination of the products towards the external environment, with cross-contamination, and with the cleanliness of the devices used to connect the two machines.
  • the present invention further relates to an apparatus as claimed in the first claim for an apparatus.
  • the number 1 globally indicates an apparatus for transferring chemical-pharmaceutical products 2 such as tablets, pills and the like from a manufacturing unit, such as a compressing machine 3, to a utilisation unit, such as, for instance, a packaging unit like a blistering machine 4.
  • a manufacturing unit such as a compressing machine 3
  • a utilisation unit such as, for instance, a packaging unit like a blistering machine 4.
  • the utilising unit could be constituted, according to an embodiment not shown herein, also by a collection container.
  • the apparatus 1 is part of a portion of a chemical-pharmaceutical plant indicated in Figure 1 with the number 5.
  • tablettes In the remainder of the present description, and purely for the sake of simplicity of description, the products 2 shall be indicated by the term “tablets”.
  • the compressing machine 3 comprises first hermetic feeding means, of a known kind and shown schematically with a dashed block 6, which are able to feed the tablets 2 coming from the machine 3 inside a hermetic containment case 7 comprising a hermetic opening and, respectively, closing stopper 8.
  • the apparatus 1 comprises a first loading device 9 comprising at least a filling station 10, shown in Figure 3 in a more detailed manner, a station 11 for launching and a station 12 for the arrival of the case 7 which comes, as shall be better described hereafter, from a second off-loading device 14 provided in correspondence with the utilisation unit 4.
  • a first loading device 9 comprising at least a filling station 10, shown in Figure 3 in a more detailed manner, a station 11 for launching and a station 12 for the arrival of the case 7 which comes, as shall be better described hereafter, from a second off-loading device 14 provided in correspondence with the utilisation unit 4.
  • the apparatus further comprises first sealed pneumatic transfer means 13 for pneumatically connecting the first loading device 9 and a second off-loading device 14 and for transferring, along a first determined route 15, said full case 7 towards said second off-loading device 14, which comprises at least a respective station 16 for the arrival of said full case 7, connected to said first pneumatic transfer means 13, and an off-loading station 17, shown in a more detailed manner in Figure 5.
  • first sealed pneumatic transfer means 13 for pneumatically connecting the first loading device 9 and a second off-loading device 14 and for transferring, along a first determined route 15, said full case 7 towards said second off-loading device 14, which comprises at least a respective station 16 for the arrival of said full case 7, connected to said first pneumatic transfer means 13, and an off-loading station 17, shown in a more detailed manner in Figure 5.
  • the tablets 2 contained inside the case 7 are off-loaded to the utilising unit 4.
  • the apparatus 1 also comprises, as shown in Figure 1, in proximity to the off-loading station 17, second hermetic means 18 for feeding the aforementioned product 2 inside said utilising unit which, in this case, is schematically shown as a blistering machine 4.
  • the first loading device 9 further comprises a first washing station 19 to wash said full case 7 externally.
  • the second off-loading device 14 further comprises a first station 20 for externally washing said empty case 7 and a launch station 21 (as shown also in Figure 1) connected to second sealed pneumatic transfer means 22 to connect pneumatically said first loading device 9 and said second off-loading device 14 and to transfer, along a second determined route 54, the empty case 7 towards the first loading device 9 in correspondence with the arrival station 12.
  • the first loading device 9 comprises first means 23 for opening and closing the stopper 8 of the case 7, which first opening means 23 are positioned in correspondence with said filling station 10.
  • the second off-loading device 14 comprises second means 24 for opening and closing the stopper 8 of the case 7, which opening means 24 are positioned in correspondence with said off-loading station 17.
  • the first loading device 9 comprises a second washing station 25 for washing said empty case 7 coming from said second off-loading device 14.
  • the second off-loading device 14 comprises a second washing station 26 for washing said full case 7 coming from said first loading device 9.
  • first and second washing stations 19, 20 and 25, 26 respectively of said first loading device 9 and second off-loading device 14 are identical to each other and are shown in detail in Figure 4.
  • the first loading device 9 comprises a first drum 27 able to rotate about a first axis of rotation 28; the first drum 27 comprises a plurality of seats 29 for receiving a respective containment case 7, and is movable cyclically and in succession in intermittent fashion, according to the arrow F1 indicated also in Figure 6.
  • the aforementioned seats 29, each of which houses a respective case 7 move, as Figure 6 clearly shows, between said filling station 10, the first washing station 19 and the launch station 11.
  • This rotation also allows to move said seat 29, left empty after the launch of the full case 7, towards said second off-loading device 14, from the launch station 11 towards the receiving station 12 to receive a case 7 coming from said second off-loading device 14.
  • the second off-loading device 14 comprises a second drum 30 substantially identical to the first drum 27 and also able to rotate about a respective second axis of rotation 31.
  • the second drum 30 comprises a plurality of seats 32 identical to the seats 29 of the first drum 27, for receiving a respective containment case 7.
  • the second drum 30 is movable cyclically and in succession in intermittent fashion, according to the arrow F2 indicated also in Figure 8, to move the seats 32 housing a respective full case 7 coming from the first loading device 9, between said receiving station 16, towards the first washing station 20 and, subsequently towards said off-loading station 17.
  • the second drum 30 makes the empty case 7 advance towards said second washing station 26 and towards the launch station 21, as shown in Figure 8. Moreover, proceeding in its rotation about the axis 31 the second drum 30 moves the seat 32, left empty after the launch of the empty case 7, effected in correspondence with the launch station 21 towards the first loading device 9, from the launch station 21 towards said receiving station 16, in correspondence with which the device 14 receives a case 7coming from the first loading station 9.
  • the first drum 27 comprises an external frame 33 supporting a first lower disk 34 and a second upper disk 35, mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to the respective first axis of rotation 29, each first and second disk 34, 35 including between them said seats 29.
  • the aforementioned stations 12, 25, 10, 19 and 11 are positioned angularly equidistant about the first axis of rotation 28.
  • the related second drum 30 comprises an external frame 33 supporting a first lower disk 34 and a second upper disk 35, mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to said second axis of rotation 31, each first and second disk 34, 35 including between them said seats 32.
  • the aforementioned stations 16, 20, 17, 26 and 21 are positioned angularly equidistant about the first axis of rotation 31.
  • the first and second drum 27, 30 are movable in phase relative to each other and to the respective first and second pneumatic transfer means 13, 22.
  • the first and second pneumatic transfer means 13, 22 comprise, respectively, a first 36 and a second 37 sealed pipeline provide with respective first and second blowing means 38, and 39 able to generate inside each respective pipeline 36, 37 a flow of a fluid necessary for the travel of the case 7 inside each first and second pipeline 36, 37.
  • the aforementioned first means 23 for opening and closing the stopper 8 of the case 7 comprise a first tubular chamber 40 coaxial to the loading station 10. Inside the first chamber 40 is positioned a first thruster 41 provided, on its extremity destined to come in contact with the stopper 8, with a suction cup 42 connected to respective aspiration means 43.
  • the thruster 41 is movable between a first raised position (not shown) towards a second lowered position for drawing the stopper 8 (shown in Figure 3), a third raised position for translating said stopper 8, also not shown, in such a way as not to interfere with the flow of the tablets 2 coming from the compressing machine 3 through an additional chamber 44 which enters the first chamber 40.
  • the thruster 41 moves to a fourth lowered position for closing the case 7 with the stopper 8, coinciding with the aforementioned second lowered position for drawing the stopper 8, subsequently to move back to a fifth raised rest position after releasing the stopper 8 in its position of closure of the case 7.
  • the fifth raised rest position coincides with the aforementioned first position which is such as to allow the rotation of the drum 27 about the axis 28.
  • the second means 24 for opening and closing the stopper 8 of the case 7 comprise a second tubular chamber 45 coaxial to said loading station 17. Inside said second chamber 45 is positioned a second thruster 46 provided, on its extremity destined to come in contact with the stopper 8, with a respective suction cup 47 connected to respective aspiration means 48.
  • the second thruster 46 is movable between a first lowered position (not shown) towards a second raised position for drawing the stopper 8 (shown in Figure 5), a third lowered position (not shown) for translating said stopper 8 in a position not interfering with the flow of the tablets 2 coming from said case 7 and advancing through an additional chamber 49 branching off from the second chamber 45.
  • the thruster 46 moves to a fourth raised position for closing the case 7 with the stopper 8, coinciding with the aforementioned second position, subsequently to move to a fifth lowered rest position after releasing the stopper 8 in its position of closure of the case 7.
  • This rest position coincides with the aforementioned first position and is such as to allow the rotation of the drum 30 about its axis 31.
  • the first and second opening and closing means 23, 24 comprise respective means 50 for thrusting and actuating the case 7 co-operating with the aforementioned means 23, 24 and such as to allow an actuation along the axis of the respective seat 29, 32 of the case 7 towards and away from the respective means 23, 24.
  • the respective first and second washing stations indicated as 19, 25 and 20, 26 comprise, as shown in Figure 4, respective means 51 for conveying a washing fluid or liquid inside the seat 29, 32, depending on whether the washing station refers to the drum 27 or to the drum 30.
  • means 52 Downstream of the means 51, means 52 are provided for filtering the liquid or fluid that laps the case 7 shot by the conveying means 51 and traversing the holes 53 obtained on the lower disks 34.
  • the apparatus comprises a plurality of seats 29, 32, which, according to the embodiment shown in Figures 6 through 8, are in the number of five for each drum 27 and 30 in such a way as to handle cyclically a plurality of cases 7 transiting from the first loading device 9 towards the second loading device 14 and vice versa, and in such a way as to move in succession a plurality of said cases 7 between the various loading, off-loading, washing and arrival stations.
  • the seats 29 of the loading device 9 and the seats 32 of the off-loading device 14 can be provided in the number of six for each respective drum 27, 30.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Basic Packing Technique (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Closing Of Containers (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

Method for transferring products from a manufacturing unit (3) to a packaging unit (4), comprising at least the phases of feeding a determined quantity of said product (2) coming from said manufacturing unit (3), preventing contact between the product and the external environment, inside a hermetic containment case (7) comprising a sealing opening and, respectively, closing stopper (8), located in correspondence with a station (10) for filling a first loading device (9), transferring pneumatically and along a first determined route (15) said full case (7) from said first loading device (9) to a station (16) for receiving a second off-loading device (14), through first sealed pneumatic transfer means (13) able to connect pneumatically, preventing contact between the case and the external environment, said first loading device (9) to said second off-loading device (14), off-loading said determined quantity of said product (2) from said case (7) inside said packaging unit (4) preventing contact between the product (2) and the external environment. <IMAGE>

Description

  • The present invention relates to a method and an apparatus for transferring products from a manufacturing unit to a packaging unit.
  • In particular, the present invention relates to a method and an apparatus for transferring chemical and/or pharmaceutical products from a manufacturing unit, for instance a compressing machine, able to receive the chemical-pharmaceutical product in the form of incoherent material such as powders, fine-grain granules and the like and to reduce it to tablets, pills, capsules and the like, towards a packaging unit, constituted by a blistering machine, able to form bubble packages, known with the term "blisters" and destined to contain the aforementioned tablets, pills, capsules and the like.
  • In the technical field relating to the plants used by the pharmaceutical industry for transferring the related chemical-pharmaceutical products, the aforesaid incoherent material is placed inside appropriate containers which are located in a storage area called "technical area" positioned at a determined first level which is at a relative height greater than that of a second lower level called "production area" wherein the manufacturing unit comprising the aforementioned compressing machine is usually situated.
  • The flow of the incoherent material from the upper container to the lower compressing machine occurs by gravity and usually presents problems, closely linked to the need to maintain a strict separation between the technical area and the production area in order to prevent the spreading of the dusts into the environment, a crossed contamination between the two aforesaid areas, as well as the perfect cleanliness of the related devices used to off-load the incoherent material from the container to the underlying machine.
  • For this purpose the same Applicant has filed an application for a European patent with publication number EP 0 810 170, whose content is introduced herein, and relating to a connecting device between the container and the compressing machine and comprising connecting means between the two levels, constituted by a rigid cylindrical conduit positioned vertically, within which is coaxially inserted a cartridge, comprising a tubular sack made of Polyethylene, of the disposable kind, having its own extremities respectively connected to the discharge outlet of the container and to the loading inlet of a hopper of the compressing machine.
  • The emptying of the container takes place by the passage of the incoherent material contained in the container itself through the tubular sack, which must be connected hermetically to the container and to the hopper in order not to let the material be released, thereby preventing its dispersion into the environment.
  • For the closure of the tubular sack, as well as for the closure of the container, fastening means are used, such as bands or sealing rings, combined with controllable shut-off organs such as butterfly valves and the like.
  • The aforementioned cylindrical conduit comprises bi-directional means able to slide inside the conduit to allow the translation of the sack from the discharge outlet of the container towards the loading inlet of the hopper. These means comprise a transfer plunger, called "shuttle", which is movable inside the conduit and is connected to the free extremity of the sack.
  • During its descent phase, the shuttle slowly and progressively unfurls the sack until bringing its free extremity in correspondence with the inlet of the loading hopper of the compressing machine.
  • It is evident that throughout the off-loading phase the strict separation between the technical area and the production area is maintained, avoiding the aforementioned problems of dispersion of the incoherent material in the surrounding environment and so-called cross-contaminations. To prevent the material from spilling, the tubular sack is closed by a hermetic clip which is removed only once the connection with the compressing machine has been effected. When the off-loading of the container is complete, the tubular sack is heat-sealed and cut in proximity to the aforementioned connection with the compressing machine and is subsequently disposed of, avoiding cleaning operations on the connection conduit itself.
  • The problems described above are equally encountered during the operations that follow the off-loading of the incoherent material from the container as described above and which are defined by the transfer of the tablets, pills, capsules and the like produced by the compressing machine towards a blistering machine which, usually, in the plants of the pharmaceutical industry, is located relatively far from the compressing machine itself. These problems are obviously connected to the need to prevent the diffusion into the environment of powders, which are inevitably produced during the handling of the tablets, thereby preventing a cross-contamination between the two aforementioned machines, as well as the perfect cleanliness of the related devices used to transfer the tablets, pills and the like produced by the compressing machine to the blistering machine.
  • It is known, from the prior art document DE19714507, a transfer device which comprises a sample posting and receiving stations connected by a conveying tube system, to handle sample conveying cartridges. Each cartridge has a base part with passage aperture for the sample, controlled by a slide accessible from outside. The receiving station has a cartridge holder with clamp unit, which holds a cartridge with its base part facing downwards. The holder is moveable between a cartridge receiving position and a cartridge emptying position, in which the cartridge is positioned above a sample dosing unit. The unit has a filler channel for connection to the aperture in the base, and a slide drive. The cartridge posting station is formed, so that the filled cartridge is inserted with its head end first.
  • The aim of the present invention is to provide a method and an apparatus able to transfer chemical-pharmaceutical products such as tablets, pills, capsules and the like from a compressing machine to a blistering machine in a simple, economical and rapid manner, avoiding all problems linked with the contamination of the products towards the external environment, with cross-contamination, and with the cleanliness of the devices used to connect the two machines.
  • In accordance with the present invention a method is provided as claimed in the first claim for a method.
  • The present invention further relates to an apparatus as claimed in the first claim for an apparatus.
  • The present invention shall now be described with reference to the accompanying drawings, which show an embodiment thereof provided purely by way of non limiting example, in which:
    • Figure 1 shows a schematic lateral view of an apparatus for transferring products from a manufacturing unit to a packaging unit;
    • Figure 2 shows a schematic lateral view, with some parts sectioned and others removed, of a loading or off-loading device of the apparatus of Figure 1;
    • Figure 3 shows a schematic lateral view, with some parts sectioned and others removed, of the filling station of the device of Figure 2;
    • Figure 4 shows a schematic lateral view, with some parts sectioned and others removed, of the washing station of the devices of Figures 2 and 7;
    • Figure 5 shows a schematic lateral view, with some parts sectioned and others removed, of the off-loading station of the device of Figure 7;
    • Figure 6 shows a schematic top view of the loading device of Figure 2;
    • Figure 7 shows a schematic lateral view, with some parts sectioned and others removed, of an off-loading device of the apparatus of Figure 1;
    • Figure 8 shows a schematic top view of the off-loading device of Figure 7.
  • With reference to Figure 1, the number 1 globally indicates an apparatus for transferring chemical-pharmaceutical products 2 such as tablets, pills and the like from a manufacturing unit, such as a compressing machine 3, to a utilisation unit, such as, for instance, a packaging unit like a blistering machine 4. The utilising unit could be constituted, according to an embodiment not shown herein, also by a collection container.
  • The apparatus 1 is part of a portion of a chemical-pharmaceutical plant indicated in Figure 1 with the number 5.
  • In the remainder of the present description, and purely for the sake of simplicity of description, the products 2 shall be indicated by the term "tablets".
  • The compressing machine 3 comprises first hermetic feeding means, of a known kind and shown schematically with a dashed block 6, which are able to feed the tablets 2 coming from the machine 3 inside a hermetic containment case 7 comprising a hermetic opening and, respectively, closing stopper 8.
  • As shown in Figures 1 and 2 the apparatus 1 comprises a first loading device 9 comprising at least a filling station 10, shown in Figure 3 in a more detailed manner, a station 11 for launching and a station 12 for the arrival of the case 7 which comes, as shall be better described hereafter, from a second off-loading device 14 provided in correspondence with the utilisation unit 4.
  • The apparatus further comprises first sealed pneumatic transfer means 13 for pneumatically connecting the first loading device 9 and a second off-loading device 14 and for transferring, along a first determined route 15, said full case 7 towards said second off-loading device 14, which comprises at least a respective station 16 for the arrival of said full case 7, connected to said first pneumatic transfer means 13, and an off-loading station 17, shown in a more detailed manner in Figure 5. In correspondence with said off-loading station 17, the tablets 2 contained inside the case 7 are off-loaded to the utilising unit 4.
  • The apparatus 1 also comprises, as shown in Figure 1, in proximity to the off-loading station 17, second hermetic means 18 for feeding the aforementioned product 2 inside said utilising unit which, in this case, is schematically shown as a blistering machine 4.
  • The first loading device 9 further comprises a first washing station 19 to wash said full case 7 externally.
  • As shown in Figures 4, 7 and 8, the second off-loading device 14 further comprises a first station 20 for externally washing said empty case 7 and a launch station 21 (as shown also in Figure 1) connected to second sealed pneumatic transfer means 22 to connect pneumatically said first loading device 9 and said second off-loading device 14 and to transfer, along a second determined route 54, the empty case 7 towards the first loading device 9 in correspondence with the arrival station 12.
  • As shown in Figures 2, 3 and 6, the first loading device 9 comprises first means 23 for opening and closing the stopper 8 of the case 7, which first opening means 23 are positioned in correspondence with said filling station 10.
  • As shown in Figures 5, 7 and 8, the second off-loading device 14 comprises second means 24 for opening and closing the stopper 8 of the case 7, which opening means 24 are positioned in correspondence with said off-loading station 17.
  • The first loading device 9 comprises a second washing station 25 for washing said empty case 7 coming from said second off-loading device 14.
  • Similarly, the second off-loading device 14 comprises a second washing station 26 for washing said full case 7 coming from said first loading device 9.
  • It is essential to note that the first and second washing stations 19, 20 and 25, 26 respectively of said first loading device 9 and second off-loading device 14 are identical to each other and are shown in detail in Figure 4.
  • A shown in Figure 2, the first loading device 9 comprises a first drum 27 able to rotate about a first axis of rotation 28; the first drum 27 comprises a plurality of seats 29 for receiving a respective containment case 7, and is movable cyclically and in succession in intermittent fashion, according to the arrow F1 indicated also in Figure 6. Following such rotation, the aforementioned seats 29, each of which houses a respective case 7 move, as Figure 6 clearly shows, between said filling station 10, the first washing station 19 and the launch station 11. This rotation also allows to move said seat 29, left empty after the launch of the full case 7, towards said second off-loading device 14, from the launch station 11 towards the receiving station 12 to receive a case 7 coming from said second off-loading device 14.
  • The drum 27, continuing in its rotation according to F1, then transfers the empty case 7 towards the aforementioned second washing station 25 and towards the filling station 10.
  • As shown in Figure 7, in a manner similar to the one described for the loading device 9, the second off-loading device 14 comprises a second drum 30 substantially identical to the first drum 27 and also able to rotate about a respective second axis of rotation 31. The second drum 30 comprises a plurality of seats 32 identical to the seats 29 of the first drum 27, for receiving a respective containment case 7. The second drum 30 is movable cyclically and in succession in intermittent fashion, according to the arrow F2 indicated also in Figure 8, to move the seats 32 housing a respective full case 7 coming from the first loading device 9, between said receiving station 16, towards the first washing station 20 and, subsequently towards said off-loading station 17. Once the product 2 has been off-loaded from the case 7, the second drum 30 makes the empty case 7 advance towards said second washing station 26 and towards the launch station 21, as shown in Figure 8. Moreover, proceeding in its rotation about the axis 31 the second drum 30 moves the seat 32, left empty after the launch of the empty case 7, effected in correspondence with the launch station 21 towards the first loading device 9, from the launch station 21 towards said receiving station 16, in correspondence with which the device 14 receives a case 7coming from the first loading station 9.
  • As shown in Figure 2, the first drum 27 comprises an external frame 33 supporting a first lower disk 34 and a second upper disk 35, mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to the respective first axis of rotation 29, each first and second disk 34, 35 including between them said seats 29.
  • As shown in the corresponding Figure 6, the aforementioned stations 12, 25, 10, 19 and 11 are positioned angularly equidistant about the first axis of rotation 28.
  • In a manner similar to the one described for the first loading device 9, in regard to the second off-loading device 14, as shown in Figure 7, the related second drum 30 comprises an external frame 33 supporting a first lower disk 34 and a second upper disk 35, mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to said second axis of rotation 31, each first and second disk 34, 35 including between them said seats 32.
  • As shown in the corresponding Figure 8, the aforementioned stations 16, 20, 17, 26 and 21 are positioned angularly equidistant about the first axis of rotation 31.
  • The first and second drum 27, 30 are movable in phase relative to each other and to the respective first and second pneumatic transfer means 13, 22.
  • As shown in Figure 1, the first and second pneumatic transfer means 13, 22 comprise, respectively, a first 36 and a second 37 sealed pipeline provide with respective first and second blowing means 38, and 39 able to generate inside each respective pipeline 36, 37 a flow of a fluid necessary for the travel of the case 7 inside each first and second pipeline 36, 37.
  • As shown in Figure 3, relating to the loading station 10 of the first loading device 9, the aforementioned first means 23 for opening and closing the stopper 8 of the case 7 comprise a first tubular chamber 40 coaxial to the loading station 10. Inside the first chamber 40 is positioned a first thruster 41 provided, on its extremity destined to come in contact with the stopper 8, with a suction cup 42 connected to respective aspiration means 43. The thruster 41 is movable between a first raised position (not shown) towards a second lowered position for drawing the stopper 8 (shown in Figure 3), a third raised position for translating said stopper 8, also not shown, in such a way as not to interfere with the flow of the tablets 2 coming from the compressing machine 3 through an additional chamber 44 which enters the first chamber 40. Once the loading of the case 7 is completed, the thruster 41 moves to a fourth lowered position for closing the case 7 with the stopper 8, coinciding with the aforementioned second lowered position for drawing the stopper 8, subsequently to move back to a fifth raised rest position after releasing the stopper 8 in its position of closure of the case 7.
  • The fifth raised rest position coincides with the aforementioned first position which is such as to allow the rotation of the drum 27 about the axis 28.
  • As shown in Figure 5, relating to the off-loading station 17 of the second device 14, the second means 24 for opening and closing the stopper 8 of the case 7 comprise a second tubular chamber 45 coaxial to said loading station 17. Inside said second chamber 45 is positioned a second thruster 46 provided, on its extremity destined to come in contact with the stopper 8, with a respective suction cup 47 connected to respective aspiration means 48. In a manner similar to the one described for the first thruster 41, the second thruster 46 is movable between a first lowered position (not shown) towards a second raised position for drawing the stopper 8 (shown in Figure 5), a third lowered position (not shown) for translating said stopper 8 in a position not interfering with the flow of the tablets 2 coming from said case 7 and advancing through an additional chamber 49 branching off from the second chamber 45. Once the off-loading of the case 7 is completed, the thruster 46 moves to a fourth raised position for closing the case 7 with the stopper 8, coinciding with the aforementioned second position, subsequently to move to a fifth lowered rest position after releasing the stopper 8 in its position of closure of the case 7. This rest position coincides with the aforementioned first position and is such as to allow the rotation of the drum 30 about its axis 31.
  • As shown in Figures 2, 3, 5 and 7, the first and second opening and closing means 23, 24 comprise respective means 50 for thrusting and actuating the case 7 co-operating with the aforementioned means 23, 24 and such as to allow an actuation along the axis of the respective seat 29, 32 of the case 7 towards and away from the respective means 23, 24.
  • Both for the first loading device 9, and for the second off-loading device 14, the respective first and second washing stations indicated as 19, 25 and 20, 26 comprise, as shown in Figure 4, respective means 51 for conveying a washing fluid or liquid inside the seat 29, 32, depending on whether the washing station refers to the drum 27 or to the drum 30.
  • Downstream of the means 51, means 52 are provided for filtering the liquid or fluid that laps the case 7 shot by the conveying means 51 and traversing the holes 53 obtained on the lower disks 34.
  • As described above, the apparatus comprises a plurality of seats 29, 32, which, according to the embodiment shown in Figures 6 through 8, are in the number of five for each drum 27 and 30 in such a way as to handle cyclically a plurality of cases 7 transiting from the first loading device 9 towards the second loading device 14 and vice versa, and in such a way as to move in succession a plurality of said cases 7 between the various loading, off-loading, washing and arrival stations.
  • According to an alternative embodiment not shown herein, the seats 29 of the loading device 9 and the seats 32 of the off-loading device 14 can be provided in the number of six for each respective drum 27, 30.
  • This allows, in the initialisation phase of the operative cycle of the apparatus 1, to insert six empty cases into the loading drum 27 and five empty cases in the off-loading drum 30, leaving for the latter a seat 32 free and available for any further operative phases on the case, such as the verification of the proper filling and/or emptying, proper washing, etc.
  • The invention thus conceived can be subject to numerous modifications and variations, without thereby departing from the scope of the inventive concept. Moreover, all components can be replaced by technically equivalent elements.

Claims (21)

  1. Method for transferring products from a manufacturing unit (3) to a packaging unit (4), comprising at least the phases of feeding a determined quantity of said product (2) coming from said manufacturing unit (3), preventing the contact between the product and the external environment, inside a hermetic containment case (7) comprising a sealing opening and, respectively, closing stopper (8), located in correspondence with a station (10) for filling a first loading device (9), transferring pneumatically and along a first determined route (15) said full case (7) from said first loading device (9) to a station (16) for receiving a second off-loading device (14), by means of first sealed pneumatic transfer means (13) able to connect pneumatically, preventing contact between the case and the external environment, said first loading device (9) to said second off-loading device (14), off-loading said determined quantity of said product (2) from said case (7) to the interior of said utilizing unit (4) preventing contact between the product (2) and the external environment; the method being characterized in that it comprises, relative to the loading phase, the phases of opening and closing said stopper (8) of said case (7), through first opening and closing means (23) comprised in said first loading device (9) arranged and shaped in such a way as to prevent, during the loading phase, contact between the case (7) and the external environment, and in that it comprises, relative to the off-loading phase, the phases of opening and closing said stopper (8) of said case (7), through second opening and closing means (24) comprised in said second off-loading device (14) arranged and shaped in such a way as to prevent, during the off-loading phase, contact between the case (7) and the external environment.
  2. A method as claimed in claim 1, characterised in that it comprises the additional phases of executing an external washing of said full case (7), in correspondence with a first washing station (19) of said first loading device (9), executing an external washing of said full case (7) in correspondence with a first washing station (20) of said second off-loading device (14).
  3. A method as claimed in claims 1 and 2, characterised in that it comprises, after the off-loading phase, the phase of executing an external washing of said empty case (7) in correspondence with a first washing station (20) of said second off-loading device (14), pneumatically transferring said empty case (7) along a second determined route (54) from said second off-loading device (14) to a receiving station (12) of said first loading device (9), through second sealed pneumatic transfer means (22) able to connect pneumatically, preventing contact between the case and the external environment, said second off-loading device (14) to said first loading device (9), executing an external washing of said empty case (7) in correspondence with a second washing station (25) of said first loading device (9).
  4. A method as claimed in one of the previous claims from 1 to 3, characterised in that it provides for completing in succession and in a discrete manner by means of said first loading device (9), starting from a condition in which the case (7) has just been filled, an operative cycle comprising the following phases of moving said full case from said filling station (10) towards said first washing station (19), moving said full case (7) from said first washing station (19) towards a launch station (11) connected to said first pneumatic transfer means (13), transferring said full case (7) towards said second off-loading device (14) through said first pneumatic transfer means (13), moving said empty case (7), once it has arrived in correspondence with the receiving station (12) of said first loading device (9) coming from said second off-loading device (14) through said second pneumatic transfer means (22), from said receiving station (12) to a second washing station (25), moving said empty case (7) from said second washing station (25) towards said filling station (10), executing the phase of loading said case (7) with a determined quantity of said product (2), repeating the following operative cycle for each case (7) transiting from said first loading device (9) to said second off-loading device (14) and vice versa.
  5. A method as claimed in one of the previous claims from 1 to 3, characterised in that it provides for completing in succession and in a discrete manner through said second off-loading device (14), starting from a condition in which the case (7) is full, an operative cycle comprising the following phases of moving said full case (7) from said arrival station (16) coming from said first loading device (9) towards the first washing station (20), moving said full case (7) from said first washing station (20) towards said off-loading station (17), executing the phase of off-loading said case (7), moving said empty case (7) towards a second washing station (26), moving said case (7) towards a launch station (21) connected to said second pneumatic transfer means (22), transferring said empty case (7) towards said first loading device (9) through said second pneumatic transfer means (22), moving said full case (7), once it has arrived in correspondence with the receiving station (16) of said second off-loading device (14) coming from said first loading device (9) through said first pneumatic transfer means (13), from said receiving station (16) to said first washing station (20), repeating the following operative cycle for each case (7) transiting from said second off-loading device (14) to said first loading device (9) and vice versa.
  6. An apparatus for transferring products from a manufacturing unit to a utilizing unit, comprising first hermetic feeding means (6) for feeding said product (2) coming from said manufacturing unit (3) inside a hermetic containment case (7) comprising a sealing stopper (8) for opening and, respectively, closing, a first loading device (9) comprising at least a filling station (10), a launch station (11) and an arrival station (12) of said case, first sealed pneumatic transfer means (13) for pneumatically connecting said first loading device (9) to a second off-loading device (14) and for transferring, along a first determined route (15), said full case (7) towards said second off-loading device (14) comprising at least a station (16) for the arrival of said full case, connected to said first pneumatic transfer means (13), and a station (17) for off-loading said product (2) contained inside said case (7), second hermetic means (18) for feeding said product (2) inside said utilizing unit (4); characterized in that it comprises first opening and closing means (23) comprised in said first loading device (9) arranged and shaped in such a way as to prevent, during the loading phase, contact between the case (7) and the external environment, and in that it comprises second opening and closing means (24) comprised in said second off-loading device (14) arranged and shaped in such a way as to prevent, during the off-loading phase, contact between the case (7) and the external environment.
  7. An apparatus as claimed in claim 6, characterised in that said first loading device (9) further comprises a first washing station (19) for externally washing said full case (7).
  8. An apparatus as claimed in claim 6, characterised in that said second off-loading device (14) further comprises a first station (20) for externally washing said empty case (7) and a launch station (21) connected to second sealed pneumatic transfer means (22) for pneumatically connecting said first loading device (9) to said second off-loading device (14) and for transferring, along a second determined route (54), said empty case (7) towards said first loading device (9) in correspondence with said arrival station (12).
  9. An apparatus as claimed in claim 6, characterised in that said first loading device (9) comprises a second washing station (25) for washing said empty case (7) coming from said second off-loading device (14).
  10. An apparatus as claimed in claim 6, characterised in that said second off-loading device (14) comprises a second washing station (26) for washing said full case (7) coming from said first loading device (9).
  11. An apparatus as claimed in one of the previous claims from 6 to 10, characterised in that said first loading device (9) comprises a first drum (27) able to rotate about a first axis of rotation (28), said first drum 27 comprising at least a seat (29) for receiving a respective containment case (7), and being movable cyclically and in succession in intermittent fashion to move said seat (29) housing each case (7) between said loading station (10), the first washing station (19), said launch station (11), and to move said seat (29), left empty as a result of the phase of launching the full case (7) towards said second off-loading device (14), from said launch station (11) towards said receiving station (12) to receive a case coming from said second off-loading device (14), towards said second washing station (25) and towards said filling station (10).
  12. An apparatus as claimed in one of the previous claims from 6 to 10, characterised in that said second off-loading device (14) comprises a second drum (30) able to rotate about a second axis of rotation (31), said second drum (30) comprising at least a seat (32) for receiving a respective containment case (7), and being movable cyclically and in succession in intermittent fashion to move said seat (32) housing each full case (7) coming from said first loading device (9) between said receiving station (16), towards the first washing station (20), towards said off-loading station (17), towards said second washing station (26) and towards said launch station (21), and to move said seat (32), left empty as a result of the phase of launching the empty case (7) towards said first loading device (9), from said launch station (21) towards said receiving station (16) to receive a case (7) coming from said first loading device (9).
  13. An apparatus as claimed in claim 11, characterised in that said first drum (27) comprises an exterior frame (33) supporting a first inferior disk (34) and a second superior disk (35) mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to said first axis of rotation (28), each first and second disk (34, 35) including said seat (29) between them; said stations (12, 25, 10, 19, 11) being positioned angularly equidistant about said first axis of rotation (28).
  14. An apparatus as claimed in claim 12, characterised in that said second drum (30) comprises an exterior frame (33) for supporting a first inferior disk (34) and a second superior disk (35) mutually distanced, parallel and lying on respective planes of lay positioned orthogonal to said second axis of rotation (31), each first and second disk (34, 35) including said seat (32) between them; said stations (16, 20, 17, 26, 21) being positioned angularly equidistant about said second axis of rotation (31).
  15. An apparatus as claimed in one of the previous claims from 11 to 14, characterised in that said first and second drums (27, 30) are movable in phase relative to each other and in phase relative to the respective first and second pneumatic transfer means (13, 22).
  16. An apparatus as claimed in one of the previous claims from 6 to 15, characterised in that said first and second pneumatic transfer means (13, 22) comprise, respectively, a first and a second sealed pipeline (36, 37) provided with respective first and second blowing means (38, 39) able to generate inside each respective pipeline (36, 37) a flow of a fluid necessary for the travel of the case (7) inside each first and second pipeline (36, 37).
  17. An apparatus as claimed in one of the previous claims from 6 to 15, characterised in that said first means (23) for opening and closing said first stopper (8) of the case (7) comprise a first tubular chamber (40) coaxial to said loading station (10), inside said first chamber (40) being positioned a first thruster (41) provided, on its extremity destined to come in contact with the stopper (8), with a suction cup (42) connected to respective aspiration means (43), said thruster (41) being movable between a first raised position towards a second lowered position for drawing the stopper (8), a third raised position for translating said stopper (8) in a position not interfering with the flow of said product (2) coming from said manufacturing unit (3) through an additional chamber (44) which enters the first chamber (40), a fourth lowered position for closing the case (7) with the stopper (8), a fifth raised position for releasing the stopper (8) in its position of closure of the case (7).
  18. An apparatus as claimed in one of the previous claims from 6 to 15, characterised in that said second means (24) for opening and closing said stopper (8) of the case (7) comprise a second tubular chamber (45) coaxial to said OFF-loading station (17), inside said second chamber (45) being positioned a second thruster (46) provided, on its extremity destined to come in contact with the stopper (8), with a suction cup (47) connected to respective aspiration means (48), said thruster (46) being movable between a first lowered position towards a second raised position for drawing the stopper (8), a third lowered position for translating said stopper (8) in a position not interfering with the flow of said product (2) coming from said case (7) and advancing through an additional chamber (49) which starts from the second chamber (45), a fourth raised position for closing the case (7) with the stopper (8), a fifth lowered position for releasing the stopper (8) in its position of closure of the case (7).
  19. An apparatus as claimed in claim 17 or 18, characterised in that said first and second opening and closing means (23,24) comprise respective means (50) for thrusting and actuating the case (7) from a rest position to an open and closed position.
  20. An apparatus as claimed in one of the previous claims from 6 to 15, characterised in that for said first loading device (9) and for said second off-loading device (14) said first and second washing stations (19, 20, 25, 26) comprise respective means (51) for conveying a washing fluid or liquid inside said seat (29, 32).
  21. An apparatus as claimed in one of the previous claims from 6 to 20, characterised in that it comprises, for each first and second device (9, 14) a plurality of said seats (29, 32) so as to handle cyclically a plurality of said cases (7) transiting from said first loading device (9) towards said second off-loading device (14), and so as to move in succession a plurality of said cases (7) between the various loading (10), off-loading (17), washing (19, 20, 25, 26), arrival (12, 16) and launch stations (11, 21).
EP00830316A 1999-05-06 2000-04-28 Method and apparatus for transferring products from a manufacturing unit to a packaging unit Expired - Lifetime EP1052202B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT1999BO000229A IT1309232B1 (en) 1999-05-06 1999-05-06 METHOD AND APPARATUS FOR THE TRANSFER OF PRODUCTS FROM A PRODUCTION UNIT TO A PACKAGING UNIT
ITBO990229 1999-05-06

Publications (2)

Publication Number Publication Date
EP1052202A1 EP1052202A1 (en) 2000-11-15
EP1052202B1 true EP1052202B1 (en) 2004-03-31

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP00830316A Expired - Lifetime EP1052202B1 (en) 1999-05-06 2000-04-28 Method and apparatus for transferring products from a manufacturing unit to a packaging unit

Country Status (5)

Country Link
US (1) US6625958B1 (en)
EP (1) EP1052202B1 (en)
AT (1) ATE263105T1 (en)
DE (1) DE60009381T2 (en)
IT (1) IT1309232B1 (en)

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US7956623B2 (en) 2007-02-16 2011-06-07 Countlab, Inc Container filling machine
US10577186B2 (en) 2011-08-18 2020-03-03 Countlab, Inc. Container filling machine
CN111846964A (en) * 2020-06-24 2020-10-30 焦作大学 Underground capsule logistics transportation hub station

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DE102005032448A1 (en) * 2005-11-12 2007-05-16 Juergen Opdenhoff Process and assembly to prepare very small quantities of mixed powders or liquids for use in e.g. the chemical or pharmaceutical industries
US8006468B2 (en) 2008-04-14 2011-08-30 Countlab Inc. Container filling machine having vibration trays
CA2686751C (en) 2008-12-02 2017-02-21 Countlab, Inc. A discrete article spacing apparatus for vibration trays
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US9757866B2 (en) * 2013-07-23 2017-09-12 Uchicago Argonne, Llc Resource loading system and method for use in atmosphere-containment scenarios
JP2023001691A (en) * 2021-06-21 2023-01-06 新東工業株式会社 Foundry-sand supply device and foundry-sand inspection system

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Publication number Priority date Publication date Assignee Title
US7956623B2 (en) 2007-02-16 2011-06-07 Countlab, Inc Container filling machine
US10577186B2 (en) 2011-08-18 2020-03-03 Countlab, Inc. Container filling machine
CN111846964A (en) * 2020-06-24 2020-10-30 焦作大学 Underground capsule logistics transportation hub station

Also Published As

Publication number Publication date
ITBO990229A1 (en) 2000-11-06
DE60009381D1 (en) 2004-05-06
ATE263105T1 (en) 2004-04-15
EP1052202A1 (en) 2000-11-15
US6625958B1 (en) 2003-09-30
IT1309232B1 (en) 2002-01-16
DE60009381T2 (en) 2005-02-24
ITBO990229A0 (en) 1999-05-06

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