EP1028358B1 - Zwischenübertragungselement für Tonerbilder - Google Patents

Zwischenübertragungselement für Tonerbilder Download PDF

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Publication number
EP1028358B1
EP1028358B1 EP00201810A EP00201810A EP1028358B1 EP 1028358 B1 EP1028358 B1 EP 1028358B1 EP 00201810 A EP00201810 A EP 00201810A EP 00201810 A EP00201810 A EP 00201810A EP 1028358 B1 EP1028358 B1 EP 1028358B1
Authority
EP
European Patent Office
Prior art keywords
layer
blanket
intermediate transfer
release
preferred
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00201810A
Other languages
English (en)
French (fr)
Other versions
EP1028358A2 (de
EP1028358A3 (de
Inventor
Benzion Landa
Marc Aronhime
Nava Klein
Erez Faraggi
Carlos Teper
Amiran Lavon
Yael Kowal
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HP Indigo BV
Original Assignee
Hewlett Packard Indigo BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hewlett Packard Indigo BV filed Critical Hewlett Packard Indigo BV
Priority claimed from EP97924224A external-priority patent/EP0986778B1/de
Publication of EP1028358A2 publication Critical patent/EP1028358A2/de
Publication of EP1028358A3 publication Critical patent/EP1028358A3/de
Application granted granted Critical
Publication of EP1028358B1 publication Critical patent/EP1028358B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
    • G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
    • G03G15/1605—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using at least one intermediate support
    • G03G15/162—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using at least one intermediate support details of the the intermediate support, e.g. chemical composition

Definitions

  • the present invention relates to improved intermediate transfer blankets, especially suited for transfer of liquid toner images, and methods of producing such blankets.
  • intermediate transfer members and members including transfer blankets, for offset ink printing, is also well known.
  • Such blankets have characteristics which are suitable for ink transfer but they are generally not usable, per se, for liquid toner imaging.
  • Multi-layered intermediate transfer blankets for toner imaging are known in the art.
  • such blankets include a thin, multi-layered, image transfer portion and a base (or body) portion which supports the image transfer portion and provides the blanket with resilience during contact with an imaging surface and/or a final substrate. While the process for producing the image transfer portion is a relatively clean process, the base portion is generally not compatible with such clean processes.
  • intermediate transfer blanket One important characteristic of an intermediate transfer blanket is its image release properties. Many of the above referenced publications describe intermediate transfer blankets which are coated with a layer of release material, for example a silicone release layer.
  • WO 97/07433 describes, inter alia , a release coating comprised of a condensation type silicone material. Condensation type silicones give good release properties and other print quality advantages when used as the release layer for an intermediate transfer blanket. However, the standard catalyst systems are either two slow for useful in-line curing in continuous coating systems or cure so quickly and have no practical pot life. WO 97/07433 also describes a method of constructing an intermediate transfer blanket in which a transfer portion is laminated to a base portion to form the transfer member.
  • Condensation type silicon curing systems can be used to provide a thin film, as known in the art. Such systems provide very thin films for coating paper and the like with a release coating.
  • silicone materials which appear to be based on methyl hydrogen cross-linkers
  • GE SS4191A release coating system
  • GE solids concentration
  • Image transfer member 30 is, preferably, an intermediate transfer member having a multilayered transfer portion such as those described below.
  • member 30 is maintained at a suitable voltage and temperature for electrostatic transfer of a toner image thereto from an image bearing surface, such as a photoreceptor surface.
  • the image is preferably transferred from intermediate transfer member 30 onto a final substrate (not shown), such as paper, preferably by heat and pressure.
  • a final substrate such as paper, preferably by heat and pressure.
  • an image temperature of about 95°C at the inception of fusing is preferred.
  • a plurality of single color images are preferably sequentially transferred, in mutual alignment, to the surface of an image transfer portion 104 of image transfer blanket 100, by sequential imaging cycles.
  • the complete multi-color image is transferred from transfer member 30 to the final substrate.
  • each single color image may be separately transferred to the substrate via the intermediate transfer member, as known in the art.
  • image transfer portion 104 comprises a release layer 109 which is outermost on the blanket when it is mounted on drum 102.
  • Underlying layer 109 is a conforming layer 111 preferably of a soft elastomer, preferably of polyurethane or acrylic and preferably having a Shore A hardness of less than about 65, more preferably, less than about 55, but preferably more than about 35.
  • a suitable hardness value is between about 42 and about 45.
  • layer 111 may have sub-layers of varying hardness, as described below.
  • a conductive layer 115 underlies layer 111 and overlays a blanket body 116 comprising a top layer 118, a compressible layer 120 and a fabric layer 122.
  • top layer 118 is conductive and conductive layer 115 may be omitted.
  • layer 126 Underlying the fabric layer there may be an adhesive layer 126 which is in contact with drum 102.
  • layer 126 is a very soft, smooth, layer.
  • Drum 102 is preferably heated by an internal halogen lamp heater or other heater to aid transfer of the image to the release layer 109 and therefrom to the final substrate, as is well known in the art.
  • Other heating methods, or no heating at all, may also be used in the practice of the invention. The degree of heating will depend on the characteristics of the toner and/or ink and substrate used in conjunction with the invention.
  • mounting fitting 106 comprises an elongate electrically conducting bar 108, for example of a metal such as aluminum, formed with a series of L-shaped mounting legs 110 (in the form of finger-like extensions) which are also conducting, preferably of the same material as bar 108 and, preferably, formed integrally therewith.
  • bar 108 is formed, in one preferred embodiment, with a slot into which the end of layered part of blanket 100 is inserted.
  • the end of the layered part which is inserted into the mounting bar does not include release layer 109 and conforming layer 111, whereby conducting layer 115 is exposed and is therefore in electrical contact with bar 108.
  • the slot can be formed with sharp internal projections which pierce the outer layers of the blanket and contact conducting layer 115 or conducting top layer 118.
  • each of the layers beneath conducting layer 115 may be partially conducting (for example, by the addition of conductive carbon black or metal fibers) and the adhesive layer 126 may be conductive, such that current flows, additionally or alternatively, directly from the drum surface to the conducting layer.
  • layer 115 may generally be omitted.
  • the conforming layer and/or the release layer are made somewhat conductive (preferably between 10 6 and 10 12 ohm-cm, more preferably, between 10 9 and 10 11 ohm-cm) by the addition of carbon black or between 1% and 10% of anti-static compounds such as CC-42 (Witco).
  • fitting 106 is formed of a single sheet of metal, wherein the legs are partially cut from the metal which is bent into a U-shape to form the slot into which the layered portion is inserted. After insertion, the outer walls of the slot are forced against the layered portion to secure the layered portion in the slot and. optionally, to pierce the outer surface of the blanket and contact the conductive layer. The partially cut out portion is bent to form the mounting legs.
  • drum 102 is maintained at a potential suitable for transferring images to the intermediate transfer member, for example at a negative voltage of 500 volts, which voltage is applied, via mounting fitting 106 to conductive layer 115 or 118.
  • a potential suitable for transferring images to the intermediate transfer member for example at a negative voltage of 500 volts, which voltage is applied, via mounting fitting 106 to conductive layer 115 or 118.
  • the source of transfer voltage is very near the outer surface of transfer portion 104 which allows for a lower transfer potential on the drum.
  • the multi-layered blanket 100 of the present invention is generally similar to that described in WO 96/11426, except for additional preferred embodiments as described herein and is also similar to the blankets described in WO 97/07433.
  • the multi-layered blanket of the present invention is produced by a new process, as described below.
  • blanket body 116 is generally similar to that described in WO 96/11426.
  • One suitable body is MCC-1129-02 manufactured and sold by Reeves SpA, Lodi Vecchio (Milano), Italy.
  • Other preferred blanket types are described in US Patents 5,047,808; 4,984,025; 5,335,054 and PCT publications WO 91/03007; WO 91/14393; WO 90/14619; and WO 90/04216, which are incorporated herein by reference, and in WO 96/11426 and WO 97/07433.
  • Body portion 116 preferably includes fabric layer 122, preferably formed of woven NOMEX material having a thickness of about 200 micrometers, and compressible layer 120, preferably comprising about 400 micrometers of saturated nitrile rubber loaded with carbon black to increase its thermal conductivity.
  • Layer 120 preferably contains small voids (about 40 - 60 % by volume) and top layer 118 is preferably formed of the same material as the compressible layer, but without voids.
  • Blanket body 116 can be produced using production methods as are generally used for the production of offset printing blankets for ink offset printing.
  • Blanket body 116 is preferably sized to a relatively exact thickness by abrading portions of the surface of top layer 118.
  • a preferred thickness for the finished body 116 is about 700 micrometers, although other thicknesses are useful, depending on the geometry of the printing system in which it is used and the exact materials used in the blanket body.
  • the fabric side of blanket body 116 may be coated with a 30 micrometer thick coating of silicone based adhesive (preferably, Type Q2-7566 manufactured by Dow Corning).
  • the adhesive is covered with a sheet of mylar coated with a fluorosilicone material, such as DP 5648 Release Paper (one side coat) distributed by H.P. Smith Inc., Bedford Park, IL.
  • This adhesive is characterized by its good bond to the surface of drum 102 and its resistance to the carrier liquid used in the liquid toner.
  • the blanket may be removed from drum 102, when its replacement is desired, by cutting the blanket along the edge of fitting 106 and removing the blanket and fitting.
  • An adhesive is preferably used to assure good thermal contact between the back of the blanket and the drum on which it is mounted.
  • a silicone adhesive is preferred since adhesives normally used in attachment of blankets to drums in the printing art deteriorate under the heat which is generated in the underlying drum in the preferred apparatus. While the temperature of the drum varies, depending on the thermal resistance of the blanket and the desired surface temperature of the blanket (which in turn depends on the toner used in the process and the details of transfer of the toner to the final substrate), the drum temperature may reach 80°C, 100°C, 120°C or 150°C or more.
  • a thicker conductive layer is desired for attachment to bar 108 by way of piercing elements
  • layer 118 is made conductive and layer 115 is omitted.
  • a different conductive formulation is preferably used, which formulation is prepared as follows:
  • Layer 120 is overcoated with about 100 micrometers of the resulting material and is dried at up to 100°C for a few minutes. Several layers of this material are added until the desired thickness of 100 micrometers is reached. This layer is sized as described above. The resulting conductive layer preferably has a resistance of 15k ⁇ per square to 50k ⁇ per square. Layer 118 is then cured.
  • the resistance of the conductive layer should preferably be more than about 15-20 k ⁇ per square and preferably less than about 50 k ⁇ per square. This value will depend on the resistivity of the layers above the conducting layer and on the aspect ratio of the blanket. In general, the resistance should be low enough so that the current flowing on the conducting layer (to supply leakage current through the overlying layers) does not cause a substantial variation of voltage along the surface of the blanket.
  • the resistance of the conducting layer and, more importantly, the resistance of the overlying layers control the current flowing through the overlying layers.
  • the conductive layer has a relatively low resistance and resistivity
  • the conforming layer (layer 111) has a higher resistivity
  • the overlying release layer (layer 109) has a still higher resistivity.
  • layer 111 is formed by the following process:
  • the layer has a Shore A hardness of about 20-24 without carbon black and about 42-45 with carbon black. Softer materials are also suitable.
  • the acrylic material may be replaced by other soft elastomer materials such as soft nitrile rubber, as described in detail in WO 96/11426.
  • Layer 111 which is thus formed should have a resistance of the order of about 10 8 ohm-cm, good thermal stability at the working temperature of the blanket surface, which is preferably about 100°C or less.
  • the function of the conforming layer is to provide good conformation of the blanket to the image forming surface (and the image on the image forming surface) at the low pressures used in transfer of the image from the image forming surface to the blanket.
  • a layer 111 having a single hardness it should have a Shore A hardness preferably of between 25 or 30 and 65, more preferably between 40 and 50, more preferably about 42-45. While a thickness of 100 micrometers is preferred, other thicknesses, between 50 micrometers and 300 micrometers can be used. with 75 to 125 micrometers being preferred. Too hard a layer can cause incomplete transfer to the intermediate transfer member of very small printed areas, such as single dots. Too soft a layer can cause difficulty in removal of a paper substrate (to which the image is transferred from the intermediate transfer member) from the intermediate transfer member. It is often difficult to achieve optimum transfer and substrate removal.
  • conforming layer 111 into a number of sub-layers of different hardnesses as described above.
  • the sub-layers may have the same thickness or different thicknesses as described in the description of the preferred embodiment as described above.
  • This embodiment is based on the discovery that paper removal appears to be most sensitive to the hardness of the upper portion of the layer and that transfer of the image to the transfer blanket is less sensitive to the hardness of this portion of the layer.
  • layer 111 may be formed in the same manner as layer 111 of the blanket of WO 97/07433.
  • Conforming layer 111 as obtained by the process described above is obtained as a roll of uncured acrylic rubber 100 microns thick, which is divided into an 80 micron softer layer and a 20 micron thick harder layer. This layer is preferably laminated onto the top layer of the blanket by applying heat and pressure with the interface being wetted by xylene. After lamination, the remaining release layer can be removed from the hard layer, so that the hard layer can be coated by the release layer as described below.
  • release layer 109 is formed of a condensation type silicone release layer.
  • such materials are not used for thin layers, such as the approximately 3-15 micrometer, preferably 5 micrometer layer, generally desired for the present invention.
  • intermediate transfer members using condensation type silicone for release layer 109 have generally longer operating lifetime and generally better printing characteristics than blankets formed with release layers formed of other materials. This is also true of blankets in which the image transfer portion is formed directly onto the body as in the prior art.
  • only reactive silicone compounds are used in the formation of layer 109 with as small an amount of such compounds as silicone oils being present, less than 5% and preferably less than 1% of silicone oils being present.
  • such materials are generally most useful when they have no fillers or only a small amount of fillers.
  • a cross-linker such as ethyl silicate and conductive material such as carbon black or anti-static compounds such as CC-42 (Witco) are added to release layer 109.
  • the added crosslinker provides for further improvement of the mechanical properties and very thin film polymerization of the release layer, while the added conductive material provides for improved electrical characteristics ad print quality.
  • Primers such as (3-glycidoxypropyl) trimethoxysilane (ABCR, Germany) and 1205 (Dow Coming), are used to provide for maximum adhesion of release layer 109 to the conforming layer.
  • Release layer 109 is preferably formed on the conforming layer using the following preferred process:
  • the blanket in roll form and the conforming layer in roll form are placed in a continuous coating machine.
  • the continuous coating process involves first stripping away the metallized polyester from the soft side of the conforming layer and feeding the conforming layer and the underlying layers together into a laminator at 82 °C and 6 ATM pressure. After lamination, the metallized polyester covering the harder layer of the conforming layer is stripped away.
  • the harder layer is coated with the catalyst solution using, for example, an anilox cylinder, using a dry coating weight of about 1 gm/m 2 .
  • the catalyst solution is air dried and is then overcoated by the release solution using, for example, an anilox cylinder, to a dry coating weight of about 5 gm/m 2 .
  • the release layer is dried and cured at about 100 °C for less than one minute.
  • the continuous web is cut into sheets and the resulting individual blankets are cured in an oven at 140 °C for 2 hours, to cure the conforming layer and to improve the adhesion of the release layer to the conforming layer.
  • the process as described above is suitable use in a continuous process wherein webs of conforming layer and blanket base are fed into a continuous process machine to be laminated therein and wherein the laminated material is fed past a first coater at which it is coated by a catalyst material (preferably also containing a primer and silica), the coating is dried, and the coated material is further coated by the release coating and dried and cured.
  • a catalyst material preferably also containing a primer and silica
  • Some aspects of the invention are also useful in systems such as those using other types of intermediate transfer members such as belt or continuous coated drum type transfer members.
  • the specific details given above (and in the documents incorporated herein by reference) for the image forming system are included as part of a best mode of carrying out the invention; however, many aspects of the invention are applicable to a wide range of systems as known in the art for electrophotographic and offset printing and copying.
  • the base including the conforming layer, if any) is formed may be produced by any suitable means and may have any suitable structure known in the art.
  • the coating method is especially useful for condensation type silicones, which are useful fc: intermediate transfer members for toner images, for which there is no available methodology for continuous coating
  • the coating method may also be used for coating with other materials, utilizing suitable catalysts.
  • the invention has been described as being used in a continuous coating process, the invention is also applicable to coating sheets of material in a batch process.

Claims (5)

  1. Ein Zwischenübertragungsdrucktuch, das zum Empfangen eines Tonerbildes von einer ersten Oberfläche und zum Übertragen desselben an eine zweite Oberfläche geeignet ist und folgende Merkmale aufweist:
    eine Ablösungsschicht, die Ölsäure aufweist; und
    eine Unterschicht unter der Ablösungsschicht.
  2. Ein Zwischenübertragungsbauglied gemäß Anspruch 1, bei dem die Ablösungsschicht Dibutylzinn-Dilaurat aufweist.
  3. Ein Zwischenübertragungsbauglied gemäß Anspruch 1 oder 2, bei dem die Unterschicht Siliziumoxid aufweist.
  4. Ein Zwischenübertragungsbauglied gemäß einem der Ansprüche 1 bis 3, bei dem die Unterschicht ein Silangrundiermittel aufweist.
  5. Ein Zwischenübertragungsbauglied gemäß einem der Ansprüche 1 bis 4, bei dem die Unterschicht Zinn(II)-octoat aufweist.
EP00201810A 1997-06-03 1997-06-03 Zwischenübertragungselement für Tonerbilder Expired - Lifetime EP1028358B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP97924224A EP0986778B1 (de) 1997-06-03 1997-06-03 Zwischen übertragungselement und verfahren zur dessen herstellung

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP97924224A Division EP0986778B1 (de) 1997-06-03 1997-06-03 Zwischen übertragungselement und verfahren zur dessen herstellung

Publications (3)

Publication Number Publication Date
EP1028358A2 EP1028358A2 (de) 2000-08-16
EP1028358A3 EP1028358A3 (de) 2000-10-18
EP1028358B1 true EP1028358B1 (de) 2003-09-10

Family

ID=8231180

Family Applications (2)

Application Number Title Priority Date Filing Date
EP00201811A Withdrawn EP1035451A3 (de) 1997-06-03 1997-06-03 Zwischenübertragungselement und Verfahren zur dessen Herstellung
EP00201810A Expired - Lifetime EP1028358B1 (de) 1997-06-03 1997-06-03 Zwischenübertragungselement für Tonerbilder

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP00201811A Withdrawn EP1035451A3 (de) 1997-06-03 1997-06-03 Zwischenübertragungselement und Verfahren zur dessen Herstellung

Country Status (2)

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EP (2) EP1035451A3 (de)
DE (1) DE69724839T2 (de)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0638854A4 (de) * 1993-02-03 1995-07-05 Toray Industries Zwischenübertragungselement und deren verwendung bei einem bilderzeugungsverfahren.
US5370931A (en) * 1993-05-27 1994-12-06 Xerox Corporation Fuser member overcoated with a fluoroelastomer, polyorganosiloxane and copper oxide composition
EP0784809B1 (de) * 1994-10-11 2002-09-11 Indigo N.V. Bilderzeugungsgeraet sowie zwischenuebertragungsfolie
IL114992A0 (en) * 1995-08-17 1995-12-08 Indigo Nv Intermediate transfer blanket and method of producing the same

Also Published As

Publication number Publication date
EP1028358A2 (de) 2000-08-16
DE69724839T2 (de) 2004-07-08
EP1035451A3 (de) 2000-10-18
DE69724839D1 (de) 2003-10-16
EP1028358A3 (de) 2000-10-18
EP1035451A2 (de) 2000-09-13

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