EP1017522B1 - Tool, especially for producing cores - Google Patents
Tool, especially for producing cores Download PDFInfo
- Publication number
- EP1017522B1 EP1017522B1 EP99938338A EP99938338A EP1017522B1 EP 1017522 B1 EP1017522 B1 EP 1017522B1 EP 99938338 A EP99938338 A EP 99938338A EP 99938338 A EP99938338 A EP 99938338A EP 1017522 B1 EP1017522 B1 EP 1017522B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- shells
- tool
- tool according
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/005—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure using two or more fixed moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
Definitions
- the invention relates to a tool, in particular for producing cores, which is arranged in a casting device and wherein the tool is first Has half-shells and second half-shells.
- Such tools are used, for example, in the so-called lost core technology used.
- cores are made from a low melting metal alloy in a low pressure process in a multiple Divisible Kokile poured. These cores are then in one Plastic injection molding machine inserted. The production of a plastic part is done by overmolding the core in the injection mold. After this When the overmolded core cools down, it melts out Introduction of appropriate heat of fusion. For this, the plastic part with the core immersed in a tempered bath and by inductive support the core melts evenly. The manufacture of the core takes place in a horizontally arranged pouring device. Because the core is one has a relatively high mass, a long cooling phase is required. This means that the cycle times are essentially influenced by the cooling times and may be significantly longer than the following Cycle times when molding the core with thermoplastic.
- the US 4,399,859 describes a tool with two casting units that run in parallel work.
- the units can be opened and closed together.
- the tools are arranged on appropriate guides for demoulding the outer as well as the inner core halves separate pushed and the manufactured parts are ejected from the tool away.
- the invention has for its object a tool, in particular for Manufacturing cores to create shorter cycle times and creates material-saving sprues.
- the main advantage of this invention is that it is in a single Core casting machine can be cast in parallel at least two cores at the same time can and thus the cycle time can be halved. So that the cores of one According to the invention, the tool can be removed from the gripper after casting, proceed in such a way that the pouring cores are cleared on both sides are and can be removed.
- each to connect parallel moving half-shells via connecting rods via connecting rods.
- the force is thus applied via these connecting rods, whereby a tolerance-compensating spring assembly can be provided.
- each casting half-shell with one or equipped with several ejectors.
- the core casting machine can with several casting units arranged side by side can be equipped. Let it through For example, 4 or 6 cores are produced in one work cycle.
- the core casting unit 2 consists of a carrier plate 10 which a casting machine, not shown, is attached. On this carrier plate 10 is a sprue distributor 11 is arranged with a mounted thereon Tool carrier 12.
- the casting half-shells are located on the tool carrier 12 13, 14, 15, 16 which are shown here in the closed state.
- the pouring half-shell 13 is with the casting half-shell 15 via connecting rods 17, 18th coupled.
- the casting half-shell 14 is with the casting half-shell 16 via the connecting rods 19, 20 coupled.
- the half-shells are in corresponding Tool holders 21, 22, 23, 24 attached.
- the tool holders 21, 24 are in turn arranged on supports 25, 26. Located on these carriers a multi-coupling 27, 28 for feeding the hydraulic line or Cooling liquids.
- the melt is supplied to the corresponding cavities via the feed lines 33, 34 35, 36 fed, after the cores solidify the tools open.
- FIG. 3 shows a top view of the tool in the closed state, here too, the same parts are provided with the same reference symbols.
- the half-shells 13, 14, 15, 16 are designed such that three at a time Cores can be poured.
- the core levels are staggered, and the connecting rods 17-20 on the beams 25, 26 with tolerance compensating Spring assemblies 41, 42 connected to machine tolerances or tolerances to compensate for temperature fluctuations.
- the connecting rods 17, 20 were shown.
- the connecting rods 18, 19 also have the tolerance-compensating ones Spring packs on.
Abstract
Description
Die Erfindung betrifft ein Werkzeug insbesondere zum Herstellen von Kernen, welches in einer Gießeinrichtung angeordnet ist und wobei das Werkzeug erste Gießhalbschalen und zweite Gießhalbschalen aufweist.The invention relates to a tool, in particular for producing cores, which is arranged in a casting device and wherein the tool is first Has half-shells and second half-shells.
Solche Werkzeuge werden beispielsweise in der sogenannten Lost-Core-Technik verwendet. Bei dieser Technik werden Kerne aus einer niedrig schmelzenden Metallegierung im Niederdruckverfahren in eine mehrfach teilbare Kokile gegossen. Diese Kerne werden anschließend in einer Kunststoff-Spritzgießmaschine eingelegt. Die Fertigung eines Kunststoffteils erfolgt durch Umspritzen des Kerns im Spritzgießwerkzeug. Nach dem Abkühlen des umspritzten Kerns erfolgt das Ausschmelzen durch die Einbringung entsprechender Schmelzwärme. Hierzu wird das Kunststoffteil mit dem Kern in ein temperiertes Bad getaucht und durch induktive Unterstützung ein gleichmäßiges Schmelzen des Kerns erreicht. Die Fertigung des Kems erfolgt in einer horizontal angeordneten Gießeinrichung. Da der Kern eine relativ hohe Masse aufweist, ist eine lange Abkühlphase erforderlich. Dies bedeutet, daß die Taktzeiten im wesentlichen von den Abkühlzeiten beeinflußt werden und unter Umständen wesentlich länger sind als die nachfolgenden Taktzeiten beim Umspritzen des Kerns mit thermoplastischem Kunststoff.Such tools are used, for example, in the so-called lost core technology used. With this technique, cores are made from a low melting metal alloy in a low pressure process in a multiple Divisible Kokile poured. These cores are then in one Plastic injection molding machine inserted. The production of a plastic part is done by overmolding the core in the injection mold. After this When the overmolded core cools down, it melts out Introduction of appropriate heat of fusion. For this, the plastic part with the core immersed in a tempered bath and by inductive support the core melts evenly. The manufacture of the core takes place in a horizontally arranged pouring device. Because the core is one has a relatively high mass, a long cooling phase is required. This means that the cycle times are essentially influenced by the cooling times and may be significantly longer than the following Cycle times when molding the core with thermoplastic.
Deshalb wurden bisher mehrere Kerngießmaschinen benötigt, damit die Produktion einer bestimmten Anzahl von Kernen innerhalb einer bestimmten Zeit möglich war.For this reason, several core casting machines have so far been required for production a certain number of cores within a certain time was possible.
Die US 4,399,859 beschreibt ein Werkzeug mit zwei Gießeinheiten, die parallel arbeiten. Die Einheiten lassen sich gemeinsam öffnen bzw. schließen. Hierzu sind die Werkzeuge auf entsprechenden Führungen angeordnet Zum Entformen werden sowohl die außeren als auch die inneren Kernhälften auseinander geschoben und die hergestellten Teile werden über Auswerfer aus dem Werkzeug entfernt.The US 4,399,859 describes a tool with two casting units that run in parallel work. The units can be opened and closed together. For this the tools are arranged on appropriate guides for demoulding the outer as well as the inner core halves separate pushed and the manufactured parts are ejected from the tool away.
Der Erfindung liegt die Aufgabe zugrunde, ein Werkzeug, insbesondere zum Herstellen von Kernen zu schaffen, mit welchen kürzere Zykluszeiten erreicht werden und materialsparende Angüsse schafft.The invention has for its object a tool, in particular for Manufacturing cores to create shorter cycle times and creates material-saving sprues.
Diese Aufgabe wird nach den Merkmalen des Anspruches 1 gelöst.This object is achieved according to the features of claim 1.
Der wesentliche Vorteil dieser Erfindung liegt darin, daß damit in einer einzigen Kerngießmaschine parallel mindestens zwei Kerne gleichzeitig gegossen werden können und damit die Taktzeit halbiert werden. Damit die Kerne von einem Greifer entnommen werden können, wird gemäß der Erfindung das Werkzeug nach dem Gießen derart verfahren, daß die Gießkeme auf beiden Seiten freigefahren sind und entnommen werden können.The main advantage of this invention is that it is in a single Core casting machine can be cast in parallel at least two cores at the same time can and thus the cycle time can be halved. So that the cores of one According to the invention, the tool can be removed from the gripper after casting, proceed in such a way that the pouring cores are cleared on both sides are and can be removed.
In einer Ausgestaltung der Erfindung wird vorgeschlagen, die jeweiligen sich parallel bewegenden Gießhalbschalen über Verbindungsstangen zu koppeln. Die Krafteinwirkung erfolgt somit über diese Verbindungsstangen, wobei evtl. ein toleranzausgleichendes Federpaket vorgesehen sein kann. Gemäß einer weiteren Ausgestaltung der Erfindung ist jede Gießhalbschale mit einem oder mehreren Auswerfern ausgerüstet. Die Kemgießmaschine kann mit mehreren nebeneinander angeordneten Gießeinheiten bestückt sein. Dadurch lassen sich beispielsweise 4 oder 6 Kerne in einem Arbeitszyklus herstellen.In one embodiment of the invention, it is proposed that each to connect parallel moving half-shells via connecting rods. The force is thus applied via these connecting rods, whereby a tolerance-compensating spring assembly can be provided. According to one Another embodiment of the invention is each casting half-shell with one or equipped with several ejectors. The core casting machine can with several casting units arranged side by side can be equipped. Let it through For example, 4 or 6 cores are produced in one work cycle.
Diese und weitere Merkmale von bevorzugten Weiterbildungen der Erfindung gehen außer aus den Ansprüchen auch aus der Beschreibung und den Zeichnungen hervor. dung und auf anderen Gebieten verwirklicht sein und vorteilhafte sowie für sich schutzfähige Ausführungen darstellen können, für die hier Schutz beansprucht wird.These and other features of preferred developments of the invention go from the claims and from the description and drawings out. tion and in other areas and be advantageous and for yourself can represent protective designs for which protection is claimed here becomes.
Die Erfindung ist nachfolgender Hand eines Ausführungsbeispieles näher erläutert.The invention is explained in more detail below using an exemplary embodiment.
Es zeigt:
- Figur 1
- ein Kerngießwerkzeug in geschlossenem Zustand
Figur 2- ein Kerngießwerkzeug in geöffnetem Zustand
- Figur 3
- eine Draufsicht auf das Kerngießwerkzeug in geschlossenem Zustand
- Figure 1
- a core casting tool in the closed state
- Figure 2
- a core casting tool in the open state
- Figure 3
- a plan view of the core casting tool in the closed state
Das Kerngießwerk 2 gemäß Figur 1 besteht aus einer Trägerplatte 10 die auf
einer hier nicht dargestellten Gießmaschine befestigt ist. Auf dieser Trägerplatte
10 ist ein Angußverteiler 11 angeordnet mit einem darauf befestigtem
Werkzeugträger 12. Auf dem Werkzeugträger 12 befinden die Gießhalbschalen
13, 14, 15, 16 die hier im geschlossenem Zustand gezeigt werden. Die Gießhalbschale
13 ist mit der Gießhalbschale 15 über Verbindungsstangen 17, 18
gekoppelt. Die Gießhalbschale 14 ist mit der Gießhalbschale 16 über die Verbindungsstangen
19, 20 gekoppelt. Die Gießhalbschalen sind in entsprechenden
Werkzeugaufnahmen 21, 22, 23, 24 befestigt. Die Werkzeugaufnahmen
21, 24 wiederum sind an Trägern 25, 26 angeordnet. An diesen Trägern befindet
sich eine Multikopplung 27, 28 zur Zuführung der Hydraulikleitung bzw. von
Kühlflüßigkeit. In den Werkzeugaufnahmen 21, 22, 23, 24 sind Auswerfer 29,
30, 31, 32 angeordnetThe
Die Schmelze wird über die Zufuhrleitungen 33, 34 den entsprechenden Kavitäten
35, 36 zugeführt, nach dem Erstarren der Kerne werden die Werkzeuge
geöffnet.The melt is supplied to the corresponding cavities via the
In Figur 2 sind die Werkzeuge im geöffnetem Zustand dargestellt. Gleiche Teile
sind mit gleichem Bezugszeichen versehen. Durch das Bewegen der Träger
25, 26 gemäß den Pfeilen 37, 38 werden aufgrund der Verbindungsstangen 17-20
jeweils beide Gießhalbschalen von dem gegossenem Kern entfernt. Die
hergestellten Kerne 39, 40 können entnommen werden.In Figure 2, the tools are shown in the open state. Same parts
are provided with the same reference symbols. By moving the
Figur 3 zeigt eine Draufsicht auf das Werkzeug in geschlossenem Zustand,
auch hier sind gleiche Teile mit gleichen Bezugszeichen versehen. Die Gießhalbschalen
13, 14, 15, 16 sind derart gestaltet, daß gleichzeitig jeweils drei
Kerne gegossen werden können. Die Kernebenen sind versetzt angeordnet,
und die Verbindungsstangen 17-20 an den Trägern 25, 26 mit toleranzausgleichenden
Federpaketen 41, 42 verbunden um Maschinentoleranzen bzw. Toleranzen
aufgrund von Temperaturschwankungen zu kompensieren. In der hier
gezeigten Darstellung wurden lediglich die Verbindungsstangen 17, 20 gezeigt.
Selbstverständlich weisen auch die Verbindungsstangen 18, 19 die toleranzausgleichenden
Federpakete auf.FIG. 3 shows a top view of the tool in the closed state,
here too, the same parts are provided with the same reference symbols. The half-
Claims (9)
- Tool more especially for producing casting cores, which tool is disposed in a casting device and wherein the tool includes first casting half shells (13, 15) and second casting halt shells (14, 16) and wherein two parting planes are provided and two casting units (43, 44) are formed from the first and second casting half shells (13, 14, 15, 16), wherein the parting planes lie behind one another in the direction of movement of the two casting units (43, 44), characterised in that the core (39, 40) is retained on the cylindrical projection of the tool underside once the casting half shells (13, 14, 15, 16) have been removed, wherein the core (39, 40) is freely mobile on both sides.
- Tool according to claim 1, wherein the first casting half shell (13) of the first casting unit (43) is connected to the second casting half shell (15) of the second casting unit (44) and the second casting half shell (14) of the first casting unit (43) is connected to the second casting half shell (15) of the second casting unit, wherein the connection of the respective casting half shell is effected via connecting rods (17-20).
- Tool according to claim 1 or 2, characterised in that a tolerance-compensating laminated spring (41, 42) is provided in the connection between the respective casting half shells.
- Tool according to one of the preceding claims, characterised in that each casting half shell is provided with one or several ejectors (29-32).
- Tool according to one or more of the preceding claims, characterised in that each casting unit (43, 44) is constructed for casting two or more cores (39, 40).
- Tool according to one of the preceding claims, characterised in that the core comprises part shells (132, 133), which are assembled before being extrusion-coated with the plastics material (135).
- Tool according to claim 8, characterised in that the part shells (132, 133) are half shells, which surround a cavity (136).
- Tool according to claim 8, characterised in that the part shells (132, 133) are pressed or pinched together or are secured one relative to the other according to another type of snap-type connection (134).
- Tool according to claim 8, characterised in that the part shells indude a supporting means provided by an intemal structure (137, 138,139).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833598A DE19833598A1 (en) | 1998-07-25 | 1998-07-25 | Tool especially for making cores |
DE19833598 | 1998-07-25 | ||
PCT/EP1999/005322 WO2000006322A1 (en) | 1998-07-25 | 1999-07-26 | Tool, especially for producing cores |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1017522A1 EP1017522A1 (en) | 2000-07-12 |
EP1017522B1 true EP1017522B1 (en) | 2004-12-01 |
Family
ID=7875342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99938338A Expired - Lifetime EP1017522B1 (en) | 1998-07-25 | 1999-07-26 | Tool, especially for producing cores |
Country Status (5)
Country | Link |
---|---|
US (1) | US6336494B1 (en) |
EP (1) | EP1017522B1 (en) |
AT (1) | ATE283745T1 (en) |
DE (2) | DE19833598A1 (en) |
WO (1) | WO2000006322A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020046823A1 (en) * | 2000-10-24 | 2002-04-25 | Siemens Automotive Corporation | Method of accurately measuring volume of injected metal in forming core elements for lost core molding process |
US8212012B2 (en) | 2004-11-03 | 2012-07-03 | University Of Kansas | Novobiocin analogues having modified sugar moieties |
ES2453498T3 (en) * | 2008-03-11 | 2014-04-08 | Georg Fischer Automotive (Suzhou) Co. Ltd | Pressure molding tool of a pressure molding machine |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1717254A (en) * | 1927-09-01 | 1929-06-11 | Polak Josef | Casting machine |
CH588315A5 (en) * | 1975-05-29 | 1977-05-31 | Hitachi Metals Ltd | Metal mould for mfr. of cores - with filler pieces attached to support plates to allow large moulds to be made with conventional machines |
GB1569382A (en) * | 1977-06-22 | 1980-06-11 | Inst Litya Akad Nauk Ukrain Ss | Low pressure die-casting machine |
US4399859A (en) * | 1980-11-13 | 1983-08-23 | Ford Motor Company | Diecasting assembly |
DE3618703A1 (en) * | 1986-06-04 | 1987-12-10 | Bruehl Eisenwerk | METHOD FOR PRODUCING CORE FOR FOUNDRY PURPOSES AND DEVICE FOR IMPLEMENTING THE METHOD |
JPH06218735A (en) * | 1993-01-27 | 1994-08-09 | Suzuki Motor Corp | Resin core |
US6171094B1 (en) * | 1993-11-01 | 2001-01-09 | John W. Von Holdt | Universal mold |
JPH0938761A (en) * | 1995-07-28 | 1997-02-10 | Sintokogio Ltd | Production of low melting metallic core |
-
1998
- 1998-07-25 DE DE19833598A patent/DE19833598A1/en not_active Withdrawn
-
1999
- 1999-07-26 AT AT99938338T patent/ATE283745T1/en not_active IP Right Cessation
- 1999-07-26 DE DE59911190T patent/DE59911190D1/en not_active Expired - Fee Related
- 1999-07-26 WO PCT/EP1999/005322 patent/WO2000006322A1/en active IP Right Grant
- 1999-07-26 EP EP99938338A patent/EP1017522B1/en not_active Expired - Lifetime
-
2000
- 2000-03-27 US US09/536,295 patent/US6336494B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE19833598A1 (en) | 2000-02-24 |
US6336494B1 (en) | 2002-01-08 |
EP1017522A1 (en) | 2000-07-12 |
DE59911190D1 (en) | 2005-01-05 |
ATE283745T1 (en) | 2004-12-15 |
WO2000006322A1 (en) | 2000-02-10 |
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