EP1014493A2 - Electrical connecting unit and related plug connector - Google Patents

Abstract

The wiring connection unit is provided as a plug connector (1) which has a plastics housing with at least one contact element chamber (10), receiving a stamped metal contact element with knife clamps for engaging a motor winding wire end at one end and a contact device cooperating with an outgoing lead wire at the other end, by engaging an integrated printed circuit board edge, for contacting a respective conductor path. An Independent claim for a connector plug for a wiring connection unit is also included.

Description

The invention relates to an electrical connector unit according to the preamble of claim 1 and a connector the preamble of claim 67.

DE 26 04 241 C2 is an electrical connector unit known in which the wire end of a wound around a sheet metal core Coil winding, e.g. an electric motor or a generator or the like both immediately after winding the Coil fixed in position in a simple manner and thereby loosening the Winding is prevented, as well as electrically with an electrical Conductor wire is contacted, the electrical energy introduces into the coil or forwards it out of the coil. The lead wire is passed through the housing for this purpose a motor or generator or the like from the connector unit led to the outside.

Each coil wire end is in this state of the art in each a seated in a contact element chamber of the connector, made of a stamped sheet metal electrical contact element held captive and over the contact element with a wire end electrically contacted. Here is one of the number of coils corresponding number of contact elements in the connector provided, each in a contact element chamber of the electrical Connector. The electrical connector consists of essentially from one arranged on the laminated core of the laminated core Plastic ring that is evenly spaced around the circumference distributed has the contact element chambers.

The box-shaped contact element chambers are open at the top and point in two opposite walls - opposite each other - one from the top edge of the open side of the Chamber running towards the chamber bottom narrow slot for the approximately form-fitting introduction of a coil winding wire end from above. Between the slots is the bottom of the Chamber a so-called conductor tamper upright. The electrical Contact element has corresponding to the chamber slots, contact slots running from bottom to top, with a passage for the conductor tamper between the contact slots is provided.

For contacting the free end of a coil wire from inserted into the top of the chamber slots until it is on the wire tamper comes to rest. Then the electrical contact element with its contact slots from above over the coil wire and the coil wire between the slot base and the tamper fixed. The edges of the contact slots penetrate the insulation of the coil wire and thus enable an electrical conductive transition to the contact element.

This type of coil wire contacting has proven itself. she however, it is used in many variants with the same system for coil wire contacts in motors, generators, compressors or similar. For example, according to EP 0 002 099 B1 a straight connector strip made of plastic with in one straight row arranged contact element chambers used. The However, the contact principle for the coil wire ends is the same as in the contacting described in DE 26 04 241 C2.

A disadvantage in all cases is that the contact element chambers are arranged relatively far apart (e.g. DE 26 04 241 C2) and individually, usually by hand when installing with contact elements must be equipped. This assembly requires Skill because the contact elements are relatively small. adversely is also that the connectors require a lot of installation space and need to be fastened to the coil support element in a time-consuming manner. Another disadvantage is that almost every manufacturer of electrical Motors, generators or compressors or the like self-made connector configurations used, mostly also require individualized spatial forms of contact elements, so that relatively expensive special forms of connectors and contact elements are used.

A particular disadvantage, however, is that the conductor wires, too from the outside into the interior of a motor or generator housing or compressor or the like up to the connector housing usually also by hand with the contact elements connected to establish an electrically conductive connection Need to become. This conductor wire contacting is e.g. by Clamping technology (DE 26 04 241 C2, Fig. 2, 3) or solder hole technology (DE 26 04 241 C2, Fig. 4) or mandrel technology (DE 26 04 241 C2, Fig. 5). In addition, the insulation displacement technology used (EP 0 002 099 B1, Fig. 1, 1A). In all cases the assembly work is very complex and this contacting is not always optimal and safe.

The object of the invention is a connector unit for the ends creating coil windings that is easy to assemble and Guaranteed contact security and which is generally usable.

This object is solved by the features of claim 1. Advantageous developments of the invention are in the marked this dependent subclaims.

Another job is to create a connector with which the electrical connector unit can easily be connected to different Mating connector is adaptable. The task comes with a connector with the features of claim 67 solved. Advantageous further developments are in the of this claim dependent subclaims.

The invention standardizes the coil wire and conductor wire contacting in a confined space and makes installation considerably easier. It is essential that for the connections of the coil wire ends Usual contact element tamping systems are used and a similar to the edge of the printed circuit board for the conductor wire connections Connector element with a certain grid spacing arranged conductor tracks is created, the conductor tracks in one storey with one contact element each stand and the circuit board edge element and the contact element chambers Part of an electrical connector element, in particular are a kind of connector trough in which Bottom of the tub, protruding in the form of a narrow plastic web, the printed circuit board edge element is formed, the Plastic bridge stores the conductor tracks.

The connector of the invention is advantageously on Coil body arranged. In this case, a known, mating connector connected to conductor wires in the Plug connector or inserted into the connector tray. The Conductor wires are passed through the housing of a motor, generator, Compressor or the like led to the outside. This electrical Contacting is defined as safe, repeatable and in particular possible with very little installation effort. The components of the connector unit take up very little space and are generally usable because they have standardized mating connectors can be put together.

The invention makes use of known standardized connector systems, such as for industrial devices, such as washing machines, dishwashers or the like but creates a new connector unit for the new application, with those shown in coil windings occurring, diverse problems on surprisingly simple Way can be solved. With the connector systems for Household appliances are connector systems that Contact conductor wires according to the insulation displacement technique and the are designed for contacting edges, among other things of printed circuit boards or printed circuit boards. The conductor tracks on printed circuit boards are spaced with a predetermined standardized grid. For example, the conductor tracks are in the lateral distance of 2.5 or 5 mm. The connectors are stored accordingly the contact elements with such a side spacing, that their contact spring arms or solder legs or the like Contact means arranged at a distance from each other are. In the industry, the connector systems for Household appliances called "RAST 2.5" or "RAST 5". They exist usually from a connector housing and a connector tray. Store in the connector housing on conductor wires electrically connected contact elements with contact spring arms, while slots in the floor in the connector well through the tub, up and down from the bottom of the tub standing contact pins are arranged, each pin part is a contact element, the other one from the Connector has protruding solder leg and the solder legs and the contact pins have the same pitch as the contact spring arms of the connector housing. The contact pins are on the side with posts protruding from the bottom of the tub supported. The contact pins and the support posts form a sandwich-like header, on the surface the pins contact edges for contact spring arms of a mating connector provide.

The well-known, for the indirect and direct contact of PCB designed "RAST 2.5" or "RAST 5" technology easily not to solve the problems in contacting usable from coil wire ends of a coil winding; much more was after the task of improving the Contacting technology and simplifying assembly first to select the grid connection technology for household appliances and to find a new contacting element, namely in the form of the Combination of several punched and punched from a sheet metal stamping shaped electrical insulation displacement contact elements known per se with a circuit board edge plug element, the latter from part of the connector housing, namely a continuous Bar and at least one contact conductor track an insulation displacement contact element is formed.

According to a further aspect of the invention, the invention electrical connector unit to various mating connector shapes, especially various connector standards (Rast 2.5 / Rast 5) individually adapted to the electrical connector unit according to the invention on a Mating connector matched, slot-like connection adapter can be snapped on. The advantage here is that without changing the basic element, i.e. the electrical connector unit Coil blocks can be produced, the electrical Connector unit is cast on the coil block and then depending on customer requirements, a predetermined slot is arranged on the electrical connector unit. In particular can, depending on the customer's requirements, a plug-in car for a mating connector can be attached with Rast 2,5 or Rast 5, with multi-pole electrical connector units then for Some contact points are not occupied.

Fig. 1

eine erste Ausführungsform der erfindungsgemäßen elektrischen Verbindereinheit in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 2

eine elektrische Verbindereinheit gemäß Fig. 1 in einer perspektivischen Ansicht auf die Rückseite;

Fig. 3

eine elektrische Verbindereinheit gemäß Fig. 1 in einer Draufsicht;

Fig. 4

Kontaktelemente zum Einsetzen in Kontaktelementkammern einer erfindungsgemäßen elektrischen Verbindereinheit in perspektivischer Ansicht;

Fig. 5

einen Schnitt durch die Quermitte einer Kontaktelementkammer der erfindungsgemäßen elektrischen Verbindereinheit mit einem Kontaktelement in einer Vormontagestellung;

Fig. 6

einen vertikalen Schnitt durch die Mitte einer Kontaktelementkammer einer erfindungsgemäßen elektrischen Verbindereinheit mit einem Kontaktelement in montiertem Zustand;

Fig. 7

eine erfindungsgemäße elektrische Steckverbindung mit einer elektrischen Verbindereinheit gemäß Fig. 1 und einem bekannten Gegensteckverbinder in gestecktem Zustand;

Fig. 8

eine zweite Ausführungsform der erfindungsgemäßen elektrischen Verbindereinheit in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 9

eine erfindungsgemäße elektrische Verbindereinheit nach Fig. 8 in einem vertikalen Schnitt durch die Quermitte einer Kontaktelementkammer;

Fig. 10

eine erfindungsgemäße elektrische Steckverbindung mit einer elektrischen Verbindereinheit gemäß Fig. 8 und dem bekannten Gegensteckverbinder in gestecktem Zustand;

Fig. 11

eine weitere Ausführungsform der erfindungsgemäßen elektrischen Verbindereinheit in einer perspektivischen Ansicht auf die Rückseite;

Fig. 12

eine erfindungsgemäße elektrische Verbindereinheit gemäß Fig. 11 in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 13

eine erfindungsgemäße elektrische Verbindereinheit gemäß Fig. 11 in einer Draufsicht auf die Rückseite;

Fig. 14

eine erfindungsgemäße elektrische Verbindereinheit gemäß Fig. 11 in einer seitlichen Ansicht;

Fig. 15

einen erfindungsgemäßen Anschlußadapter Rast 2,5 für eine erfindungsgemäße elektrische Verbindereinheit gemäß Fig. 11 in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 16

einen Anschlußadapter gemäß Fig. 15 in einer perspektivischen Ansicht auf die Rückseite;

Fig. 17

einen Anschlußadapter gemäß Fig. 15 in einer Draufsicht von oben;

Fig. 18

einen Anschlußadapter gemäß Fig. 15 in einer Draufsicht von unten;

Fig. 19

einen Steckverbinder mit einer elektrischen Verbindereinheit gemäß Fig. 12 mit einem aufgesteckten Anschlußadapter gemäß Fig. 15 in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 20

einen Steckverbinder gemäß Fig. 19 in einer perspektivischen Ansicht auf die Rückseite;

Fig. 21

einen Steckverbinder gemäß Fig. 19 in einer Draufsicht auf die Rückseite;

Fig. 22

einen Steckverbinder gemäß Fig. 19 in einer seitlichen Ansicht;

Fig. 23

einen erfindungsgemäßen Anschlußadapter Rast 5 für eine elektrische Verbindereinheit gemäß Fig. 11 in einer perspektivischen Ansicht auf die Rückseite;

Fig. 24

einen Anschlußadapter gemäß Fig. 21 in einer perspektivischen Ansicht auf die Vorderseite;

Fig. 25

eine elektrische Verbindereinheit gemäß Fig. 11 mit einem Anschlußadapter gemäß Fig. 23 in einer perspektivischen Ansicht auf die Rückseite;

Fig. 26

einen Steckverbinder gemäß Fig. 25 in einer perspektivischen Ansicht auf die Vorderseite.

The invention is explained in more detail below by way of example with reference to the drawing. Show it:

Fig. 1

a first embodiment of the electrical connector unit according to the invention in a perspective view of the front;

Fig. 2

an electrical connector unit of Figure 1 in a perspective view of the back.

Fig. 3

an electrical connector unit of Figure 1 in a plan view.

Fig. 4

Contact elements for insertion in contact element chambers of an electrical connector unit according to the invention in a perspective view;

Fig. 5

a section through the transverse center of a contact element chamber of the electrical connector unit according to the invention with a contact element in a preassembly position;

Fig. 6

a vertical section through the center of a contact element chamber of an electrical connector unit according to the invention with a contact element in the assembled state;

Fig. 7

an electrical connector according to the invention with an electrical connector unit of FIG 1 and a known mating connector in the inserted state.

Fig. 8

a second embodiment of the electrical connector unit according to the invention in a perspective view of the front;

Fig. 9

an inventive electrical connector unit of Figure 8 in a vertical section through the transverse center of a contact element chamber.

Fig. 10

an electrical connector according to the invention with an electrical connector unit of FIG 8 and the known mating connector in the inserted state.

Fig. 11

a further embodiment of the electrical connector unit according to the invention in a perspective view of the back;

Fig. 12

an electrical connector unit according to the invention according to FIG 11 in a perspective view of the front.

Fig. 13

an inventive electrical connector unit of FIG 11 in a plan view of the back.

Fig. 14

an inventive electrical connector unit of FIG 11 in a side view.

Fig. 15

a connector adapter 2.5 according to the invention for an electrical connector unit according to the invention shown in FIG 11 in a perspective view of the front.

Fig. 16

15 in a perspective view of the rear;

Fig. 17

a connector adapter of FIG 15 in a plan view from above.

Fig. 18

a connector adapter of FIG 15 in a plan view from below.

Fig. 19

a connector with an electrical connector unit according to FIG 12 with an attached connector adapter according to FIG 15 in a perspective view of the front.

Fig. 20

a connector of Figure 19 in a perspective view of the back.

Fig. 21

a connector of Figure 19 in a plan view of the back.

Fig. 22

a connector of Figure 19 in a side view.

Fig. 23

a connection adapter Rast 5 according to the invention for an electrical connector unit according to FIG 11 in a perspective view of the back.

Fig. 24

21 in a perspective view of the front;

Fig. 25

an electrical connector unit of FIG 11 with a connector adapter of FIG 23 in a perspective view of the back.

Fig. 26

25 in a perspective view of the front.

An electrical connector unit 1 according to the invention (Fig. 1, 2) is preferably made of plastic and has a longitudinal front wall 2, a first narrow side wall 3, a second narrow side wall 4, a long side Back wall 5 and a bottom wall 6, each are flat and have a cuboid shape that is open at the top Form connector housing 1a. The side walls 3, 4 and the front wall 2 are approximately the same height; the Back wall 5 is made higher.

Between the inside of the front wall 2 and the rear wall 5 each extend at right angles to the front wall 2 and to the back wall 5 dividers 7, their vertical extension from the bottom wall 6 to the upper upper edge 8 of the front wall 2 is sufficient, with which the dividers are flush, see above that an upper boundary edge 9 of the separating webs 7 is formed becomes. The separating webs 7 are evenly spaced from one another in this way arranged that of the front wall 2, the narrow sides 3, 4 and the rear wall 5 limited interior space in several (here: 4) of equal size, approximately square in cross section open contact element chambers 10 is divided. The breakdown of the interior in contact element chambers of the same size takes place in such a way that the vertical central axes of the contact element chambers 10 each have a defined, constant Have grid spacing to each other, which for example 2.5 mm (corresponds to rest 2.5) or 5 mm (corresponds to rest 5).

In each case in the middle with respect to the contact element chambers 10 are in the front wall 2 introduced oblique sections 11, which tapering from the upper boundary edge 8, extend downwards over approximately 1/3 of the height of the front wall 2, so that each inclined leading edges 12, 13 are formed become. At the lower end of the insertion funnel Sections 11 close vertically downward narrow guide slots 14 with mutually parallel guide edges 15, 16 on. The guide slots 14 extend starting from the lower ends of the funnel-shaped sections 11 about 1/3 of the height of the front wall 2 so that the guide slots 14 approximately at a height of 1/3 of the front wall 2 above the Bottom wall 6 ends.

Each at the lower end of the guide slots 14 are on the Outside of the front wall 2 support projections 17 are arranged. The support projections 17 have a substantially cube-shaped Spatial shape with an upper side 18, a lower side 19, one to the front wall 2 parallel outer surface 20 and two side surfaces 21, 22. In the top 18 is a channel-shaped Recess 23 introduced, which is slightly wider than that Width of the guide slots 14 and the groove base 24 rounded is trained. The channel bottom 24 closes with the lower end of the guide slots 14 flush (see. Fig. 5, 6). In addition, the diameter of the fillet in the channel bottom 24 is somewhat larger than the width of the guide slots 14 and dimensioned such that lead wires 103, especially coil wire ends of Magnetic coils, for example an electric motor, in the trough-shaped Recess 23 can be inserted. The width of the guide slots 14 is e.g. dimensioned so that the lead wires 103 are clamped are held in the guide slots.

The from the outer sections 11 to the narrow sides 3, 4th adjacent sections of the front wall 2 have the same vertical extension on how the side walls 3, 4, so that these outer portions of the front wall 2 together with the Narrow side walls 3, 4 each have an L-shaped upper boundary edge Train 25, 26. At the height of the L-shaped boundary edge surfaces 25, 26 have the front wall 2, the dividers 7 and the narrow side walls 3, 4, each bevel 27 towards the interior of each contact element chamber 10 on. The rear wall 5 is to the contact element chambers 10 out smooth and flat. The bevels 27 thus form an insertion funnel for easier insertion of contact elements 30, which from above in the direction of the arrow 97 are inserted into the contact element chambers 10 and store there. From the bevels 27 point downwards Front wall 2 and the separating webs 7 each one opposite their upper end regions thicker, for example about double Wall thickness.

The rear wall 5 has approximately its entire extent the same wall thickness as the thicker areas of the dividers 7 and the front wall 2. About the level of the upper boundary edges 9 also forms the rear wall 5 a web-shaped Carrier plate 32a of a circuit board border element 32 is the same Wall thickness from such that the inside 31 of the rear wall 5 a common with the inside of the support plate 32a flat inner surface 33 forms. Furthermore, the carrier plate 32a together with the rear wall 5 a common outer surface 34, which faces away from the contact element chambers 10.

The support plate 32a is at the end by a free plug edge 35 limited. The carrier plate 32a closes laterally with its lateral end edges 36 each flush with the respective Outside of the narrow side walls 3, 4, so that one each flat outer surface 38, 39 is formed.

In each case corresponding to the guide slots 14 in the Front wall 2 are in the rear wall 5 and the carrier plate 32a extending vertically downward from the plug edge 35 Slots 41 introduced, the lower end 42 formed rounded and at the same height as the channel bottom 24 and the lower end of the guide slots 14 is located (see FIG. 2). The slots 41 are made somewhat wider than the corresponding ones Guide slots 14. In the area of the upper end each slot 41 is one on the outer wall side Slot 41 spanning a conductor groove 43 formed. The Grooves 43 are U-shaped in cross-section, the depth of which is approximately corresponds to the sheet thickness of a contact element 30 and their Transverse extent of the width of a conductor element 112 of a Contact element 30 - as described below - corresponds. The slots 41 are similar to those in the area of the upper end Guide slots 14 funnel-shaped, widening upwards formed, the width of the insertion funnel its open end corresponds approximately to the groove width.

In imaginary extension of the outer dividers 7 is to the Outer surface 34 is a vertically running, thin-walled Plug limiting or stop bar 45 formed, which in each case forms an upper boundary edge 46. These top Boundary edges 46 lie in the same plane as the upper ones Boundary edges 9 of the dividers 7 and the upper end edges 8 of the front wall 2 (see FIG. 9).

Adjacent to the facing edges of the middle two slots 41 are below the respective grooves 43 parallel to the stop bars 45, at right angles thin-walled retaining webs 48, 49 extending from the outer surface 34 molded (see. Fig. 2, 3), the upper end edges 48a, 49a the same height as the upper boundary edges 46 of the stop webs 45 or slightly below. At each Ends of the holding webs 48, 49 facing away from the rear wall 5 is a resiliently bendable which connects the holding webs 48, 49 Locking arm 50 integrally formed. The locking arm 50 has an approximately rectangular plate-shaped Raumform with one of the rear wall 5 facing Inner surface 51 and one facing away from the rear wall 5 Outer surface 52. The latch arm 50 extends parallel to the rear wall 5 of the holding webs 48, 49 upwards, the inner surface 51 spaced parallel to the outer surface 34 is. The locking arm 50 protrudes a bit above the upper one Front edge 35 of the carrier plate 32a and has on his upper end on its inner surface 51 a locking lug 53 with a Inclined surface 54 and a locking surface 55, which has a locking edge 56, on (see FIG. 1).

At the end edges 36 of the support plate 32a is one in each Cross section of U-shaped guide wall 60 with a side cheek 61, a front guide bar 62 and a rear guide bar 63 molded in one piece. The guide webs 62, 63 are each arranged at right angles to the side cheek 61 and point in the direction of the support plate 32a so that an upward open Insertion shaft for a component with a rectangular cross section, in particular a plug housing of a mating connector is formed becomes. The guide walls 60 extend vertically a piece above the free plug edge 35 of the carrier plate 32a and each form a U-shaped upper end edge 64 out. The guide walls extend vertically downwards 60 with the side walls 61 and the rear guide webs 63, each up to a little below the L-shaped boundary edges 25, 26. The front guide webs 62 sit with their lower ends on the L-shaped boundary edges 25, 26. The side cheek 61, the front guide web 62 and the rear Guide web 63 each have a support plate 32a facing Inside 61a, 62a, 63a and one of the carrier plate 32a facing outside 61b, 62b, 63b. The guide walls 60 are such at the end faces 36 of the support plate 32a arranged that the support plate 32a open to the top Insertion shaft, which is formed from the guide walls 60 is divided approximately in the longitudinal direction in the middle. For training of an insertion funnel for a mating connector are the Inner sides 61a, 62a, 63a each to the upper U-shaped boundary edge 64 chamfered out so that insertion bevels 61c, 62c, 63c.

The bottom wall 6 (see. Fig. 3, 5, 6) has a flat outer surface 70 and an inner surface 71 which the contact element chambers 10 each closes at the bottom. From the inside 71 of the Bottom wall 6 extends dome-like into each contact element chamber 10, each one essentially rectangular in cross section Ladder tamper 72, the vertical extent of which is delimited at the top by a stuffer face 73, wherein the tamper end face 73 with the groove base 24 of the support projections 17 and the respective lower ends of the guide slots 14 and the lower ends of the slots 41 are aligned. The ladder tamper 72 each have two opposite, at a distance parallel to the lateral boundary walls of a contact element chamber 10 extending broad sides 74, 75 and one each front narrow side 76 and a rear narrow side 77, which in each case less in comparison to the distance between the broad sides 74, 75 spaced apart, parallel to the front wall 2 or to the rear wall 5 run.

A contact element is seated in the contact element chambers 10 30, which is described in more detail below (Fig. 4).

The contact elements 30 are designed as a sheet metal part and have a U-shaped base body 80 with a cross section front contact tab 81, an opposite rear Contact tab 82 and the contact tabs 81, 82 on the bottom connecting web 83.

The front contact tab 81 and the rear contact tab 82 each have an essentially flat spatial shape and are spaced from each other parallel to the front wall 2 or Rear wall 5 of the connector 1 arranged and have each have an upper boundary edge 84 and 85, which in a common extension plane parallel to the bottom wall 6 of the Connector 1 lie.

The contact tabs 81, 82 also each have an outer surface 86, 87 and an inner surface 88, 89, the distance of the Outer surfaces 86, 87 to each other the clear width between the Front wall 2 and the rear wall 5 in a contact element chamber 10 corresponds. The width of the contact tabs 81, 82 is each by an outer boundary edge 90, 91 and an inner Boundary edge 92, 93 determines the width of the contact tabs 81, 82 is slightly less than the light Width of a contact element chamber 10 between two the contact element chamber 10 side walls. About halfway through Height of the base body 80 are at the inner and outer Boundary edges 90, 91; 92, 93 of each contact element 30 Claws 94 formed, each one pointing downwards Inclined surface 95 and a sharp-edged at the upper end Hooking edge 96 for hooking the contact elements 30 in one Have contact element chamber 10. For this is the side Distance between two hooking edges 96 of a contact tab 81, 82 chosen slightly larger than the clear width between two the contact element chamber 10 laterally delimiting walls, so that the contact elements 30 after insertion into a contact element chamber 10 (arrow direction 97) hooked into the Contact element chambers 10 sit.

Each in the middle with respect to the contact tabs 81, 82 are approximately from the height of the hooking edges 96 from, downwards vertical, downwards Bottom open clamping slots 99, 100 introduced through Boundary edges, each as insulation displacement edges 101 and 102 act, be limited. The insulation displacement edges 101 and 102 are used for contacting conductor wires 103 (Fig. 5, 6) according to the essentially known insulation displacement technology. The clamping slot 99 in the front contact tab 81 is aligned with the Clamping slot 100 in the rear contact tab 82. Also aligned the clamping slots 99, 100 with each in the assembled state the guide slots 14 and the slots 41 of the contact element chambers 10. Furthermore, the clamping slot 99 and Clamping slot 100 formed the same way, so that the following Design of the clamping slot 99 also explained in more detail for the clamping slot 100 applies.

The insulation displacement edges 101, 102 correspond to the diameter of the conductor wire to be contacted using insulation displacement technology 103 spaced parallel to each other. At the upper end the clamping slot 99 expands on both sides, so that in each case a transverse recess 104 is created and the clamping slot 99 is thus expanded at the upper end in a T-shape. At the The lower, open end of the clamping slot 99 is V-shaped expanded so that insertion edges 106, 107 are formed which are each around the corner area between a contact tab 81, 82 and the footbridge 83 around and in Continue extending the web 83 to a floor recess 108. The bottom recess 108 is dimensioned such that the conductor tamper 72 in the inserted state of the contact elements 30, the bottom recess 108 reaches through.

Directly above the V-shaped extension of the clamping slot 99 are adjacent to the clamping slot 99 in the cutting edges 101, 102 inward-facing resilient penetrations 110 introduced such that on the inner sides 88, 89 of the contact tabs 81, 82 a clamping edge 111 pointing towards the bottom web 83 is trained. These enforcements 110 are in line with theirs Clamping edge 111 in the assembled state of the contact element 30 the narrow sides 76, 77 of the conductor tamper 72 and cause thus an additional, form-fitting mounting of the contact element 30 on the conductor tamper 72.

At the upper boundary edge 85 of the rear contact tab 82 includes itself in the middle in its extension in its extension plane lying, compared to the contact tab 82, narrower, flat-plate-shaped first conductor element 112 which, when assembled, extends up to the free plug edge 35 of the carrier plate 32a extends. At the top of the first Conductor element 112 is followed by a bent one by 180 ° Bow piece 113, to which there is a rear, down pointing second conductor end 114 connects that in the assembled State in the groove 43 of the carrier plate 32a (see FIG. 2). The arc piece 113 encompasses in the region of a groove 43 in the assembled state, the free plug edge 35 of the carrier plate 32a.

The inner flat boundary surfaces facing the carrier plate 32a 115 and 116 of the conductor element 112 and the Conductor end 114 are each flat and parallel to each other spaced such that the residual material thickness of the Support plate 32a in the area of the groove bottoms of the grooves 43 the distance of the inner surfaces 115, 116 corresponds to one another. Consequently the flat boundary surfaces 115, 116 are in the assembled state of the contact element 30 on the inner surface 33 and flat on the groove bottoms of the grooves 43 (see FIG. 6). The inside Flat boundary surfaces 115, 116 of the conductor element 112 and the conductor track end 114 each opposite are outside flat boundary surfaces, which - how described below - as contact surfaces 117, 118 for each Mating plug contact element 120 act (see FIGS. 2, 9).

The mating plug contact element 120 is part of a known Mating connector 121, which for contacting Printed circuit boards or printed circuit boards in their peripheral areas suitable is. The mating connector 121 has a connector housing 122 with a housing top side 123. In the connector housing 122 a mating plug contact element sits in contact element chambers 124 120. These are single ended with contact spring tongues 125 provided, which contact with the contact surfaces 117, 118, respectively. The mating plug contact elements 120 are different in known way provided with insulation displacement contacts and contact and keep one in the mating connector housing 122 outgoing conductor wire 126. The side distance of the mating plug contact elements 120 corresponds to the side spacing of the conductor track elements 112 and thus has the same standardized Grid spacing - rest 2.5 or rest 5 - on. When plugged in lies the lower boundary surface of the connector housing 122 on the one hand on the upper boundary edges 9 of the separating webs 7 and on the other hand on the upper boundary edges 46 of the stop webs 45 on. Furthermore, the connector housing 122 at least in some areas on its outer surfaces 127, 128 the guide walls 60 are positively positioned and held (see Fig. 7). The latching surface also comes in when plugged in 55 of the locking lug 53 with the housing top 123 to the system, see above that the mating connector 121 held locked on the connector 1 is. Thus an unintentional release of the invention Plug connection prevented. Should the mating connector 121 are deliberately subtracted, only the resilient locking arm 50 are bent slightly in the direction of arrow 130, until the detent 53 next to the surface 123 of the connector housing 122 lies. The mating connector 121 can then withdrawn from connector 1 in the opposite direction of arrow 97 become.

According to a further embodiment (Fig. 8, 9, 10) of the invention electrical connector, the connector 1 two resilient locking arms 131, 132, which instead of the guide walls 60 at the end edges 36 of the carrier plate 32a in one piece, molded at right angles to the rear are. The locking arms 131, 132 have the same flat plate-shaped Spatial shape like the locking arm 50 of the first embodiment and also carry one at the top Locking lug 133, 134, which in its spatial shape is the locking lug 53 equivalent. The inner surfaces 51 of the locking arms 131, 132 are parallel to each other and perpendicular to the back 34 of the carrier plate 32a and are spaced from one another, the distance between the side surfaces 128 of the connector housing 122 equivalent. Thus, the locking arms 133, 134 act laterally Direction as guide elements for the mating connector 121 and thus replace the guide walls 60. The definition of the connector housing 122 in a direction perpendicular to the carrier plate 32a takes place, for example, via webs 135, 136, which between the mating contact elements 120 in the plug housing 122 are arranged and in the inserted state, in each case between two Conductor elements 112 on the inside 33 and in each case between two conductor track ends 114 on the outside 34 of the carrier plate 32a. Are in the inserted state, as in the aforementioned Example, the locking surfaces 55 of the locking lugs 133, 134 the top 123 of the connector housing 122 and secure the Mating connector 121 against unintentional removal from Printed circuit board edge element 32. By simultaneously bending away the Locking arm 131 in the direction of arrow 138 and locking arm 132 in the direction of arrow 139 can be released and thus the mating connector 121 be deducted. The rest of the construction of the connector 1 according to the second embodiment corresponds identically the structure of the connector 1 according to FIG. 1.

In the following, the assembly process for producing an inventive Plug connection in detail using the example of a Electric motor explained.

The connector 1 according to the invention is in the initial state without inserted contact elements 30, for example on one Core laminated core of a solenoid coil of an electric motor, attached. In the first step, one conductor wire end of the windings of the Electric motor from above in the direction of arrow 97 in a contact element chamber 10 inserted such that the conductor wire end is preferred each facing the rear wall 5 and the conductor wire 103 at the lower ends of the guide slots 14 and the slots 41 comes to rest. The conductor wire to be contacted thus lies 103 before inserting the contact element 30 also on the Stuffer face 73 of the conductor tamper 72 and on the channel bottom 24 of the support projection 17.

In this state, the direction of arrow 97 is also from above a contact element 30 with the base web 83 ahead into the contact element chamber 10 inserted (Fig. 5, 6). When inserting the contact element 30 is the conductor wire 103 in a known manner and Way in insulation displacement technology contacted and held, the IDC edges 101, 102 of the slots 99, 100 of the contact element 30 each cut through the insulation of the conductor wires 103 and thus contact and hold the lead wire 103. The contact element 30 is completely in a contact element chamber 10 inserted, its bottom web 83 is the conductor tamper 72 surrounding on the bottom wall 6 of the contact element chamber 10 on. The conductor element 112 lies flat on the Inner surface 33 of the support plate 32a, the arc piece 113 engages around the carrier plate 32a at its free plug edge 35 and thus the conductor track end 114 on the outside in the grooves 43 outsourced. The contact elements 30 can be introduced manually, be carried out semi or fully automatically. With very large ones Number of pieces as e.g. in the manufacture of electric motors are present, however, it is expedient to insert the contact elements 30 in the contact element chambers 10 semi or fully automatic perform. For semi or fully automatic assembly of the contact elements 30, it is expedient that in progressive technology manufactured contact elements 30, which according to Punching and forming processes like chains with each other via sheet metal webs are connected to remain in this arrangement or the chain formed from contact elements 30 to contact element rollers wind. Thus, the contact elements 30 can be continuous fed to an automatic feed and assembly device become. A contact element 30 sits in a corresponding one Pick-up device of the assembly machine, so the contact element 30 separated from the chain and in the designated Contact element chamber 10 inserted. During the insertion process arrives the conductor wire 103, which in the connector 1 rests in the insulation displacement slots 99, 100 of the contact element 30 and is contacted in the known insulation displacement technology and held.

After assembly, the interconnect elements 112, 114 form together with the carrier plate 32a, a printed circuit board edge element 32, as it is on the edge areas of printed circuit boards or printed circuit boards occurs, the conductor elements 112, 114 of two adjacent Contact elements 30 a fixed, standardized grid spacing to each other. Thus, as described above, a Known for contacting circuit board edges Mating connector 121 as mating connector 121 for the Connector 1 according to the invention can be used.

A connector 1 according to the invention thus combines the advantages insulation displacement technology for non-detachable contacts between contact elements and conductor wires with the advantages a detachable multiple connector using already known, available in large quantities, mating connectors 121. The special design of the contacting elements for the plug connection it also allows more advantageously Way to form a connector that meets the contacting conditions resembles a circuit board edge and thus with proven mating contact elements, e.g. Spring contact elements can be contacted reliably. Furthermore requires an arrangement as a multiple connector, For example, arranged in a row to produce one Contacting all contact points is just a plug-in process, at the same time all the necessary electrical contacts between Connector 1 and the one in the mating connector 121 outgoing conductor wires 103 which are in contact and contacted there end, be made. This leads in particular to one considerable simplification in the assembly process as well as an increased Ease of maintenance of the appropriately equipped devices, since the wires leading from the electric motor to the outside are not can be solved individually from the corresponding contact elements 30 must, but rather by loosening the locking devices once and disconnecting the mating connector 121 quick loosening and restoring of the contacts can take place. In addition, such an embodiment of an electrical Connection possibility, the pairing of connectors 1 and mating connector 121 with coding devices To be provided so that a confusion-free contact is ensured is. This will during the manufacturing process or during repair work on the devices in question Destruction, which is caused by an incorrect assignment of the outgoing conductor wires to the corresponding conductor wires 103 can have avoided reliably. Furthermore guaranteed such a connector 1 according to the invention has high contact reliability in operation, as it relies on proven mating connector elements 120, which are in use as connectors for printed circuit boards have proven. The arrangement of the trace elements at regular, standardized intervals, in particular standard standardized grid spacings in the printed circuit board sector of 2, 5 and 5 mm is such a connector 1 with the corresponding to existing mating connectors 121 universal used. A lower variety of parts is thus achieved and this also achieved a considerable cost advantage.

The invention also provides for the circuit board edge element 32 form as a separate plug-in part, which in the carrier plate 32a contains integrated conductor elements 112, 114 and in the Housing 1a of the connector 1 can be inserted, the Conductor elements 112, 114 when inserting the circuit board border element 32 via suitable contacting elements, e.g. Contact spring tongues, electrically conductive with the contact elements 30 are connected.

In a further advantageous embodiment of an electrical Connector assembly (Figs. 11 through 14) for use with an attachable adapter for different mating connectors, especially with different rest (rest 2.5 / rest 5) is the base plate 6 both over the longitudinal rear wall 5 as well as a piece over the longitudinal front wall 2 extended training.

The amount of the rear and front extension corresponds approximately to the distance between the front wall 2 and rear wall 5. The base plate 6 thereby forms a front long edge 6a and a rear long edge 6b. The narrow side walls 3, 4 are to the edges 6a, 6b finally preferred with these, the narrow side walls 3, 4 have a height in the extended areas, which is slightly less than the height of the cuboid connector housing.

Adjacent to the slots 41, these on both sides in one delimiting to the lower end 42 adjacent area are arch webs 150 arranged, which extends from the edge 6b with a short vertical section 150a and a subsequent arc section 150b with one following the arch section 150b straight section 150c, oblique to the base plate 6 to the rear wall 5 extend.

In the connection area to the rear wall 5, the webs 150 a height at about 1/3 to 1/2 the height of the back wall 5 or approximately corresponds to the height of the side wall 3, 4. Between A web 151 extends from the edge of the webs 150 6b first arch-like and then rising obliquely to the plate 6 to the back wall 5, the bottom of the back wall 5 short below or with the lower end 42 of a slot 41 finally adjoins.

In the webs 150 are adjacent and a small distance apart to the rear wall 5, parallel to the rear wall 5, and slots 152 are flush with each other from the top edge 150c ago arranged in the webs 150 arranged. The slots 152 extend a little way into the webs 150, the slot mouths 153 slightly widened with bevels 154 are funnel-shaped.

The narrow side walls 3, 4 form between one, between the rear wall 5 and the front wall 2 located wall section and one between the front wall 2 and the front edge 6a located wall section one step. center between the narrow side walls 3, 4 is between two Slits 14 arranged a support web 155 which is parallel to the narrow side walls 3, 4 and from the front wall 2 extends to the edge 6a. The support web 155 has approximately in the middle between the front wall and edge 6a a cylindrical thickened column 156, which extends over an upper edge 157 of the Stegs extends a bit. The top edge 157 closes on the upper side with the upper edges of the narrow side walls 3, 4.

In the area of the rear wall 5 and the narrow side walls 3, 4 one guide rail 158 is arranged on both sides. The guide rail 158 extends from a top the bottom plate 6 over the entire height of the rear wall 5 and extends in width from the rear wall 5 to the edge 6b, wherein the guide rails 158 have approximately a width, 1/3 the width of the bottom plate 6 between the edges 6a, 6b equivalent. The guide rails 158 have a thickness that is somewhat larger than the thickness of the narrow side walls 3, 4 and protrude to the outside via the narrow side walls 3, 4 Piece about. The guide rails 158 form on both sides, to the Edges 6a, 6b towards narrow side walls 158a, 158b.

On the outside, the guide rail has an approximately transverse center through the bottom plate and over the entire Height of the guide rail 158 extending guide groove 159, which is delimited on both sides by narrow walls 159a. In A latch 160 is approximately in the center of the guide groove 159 arranged, which one from above towards the base plate 6 outside ramp ramp 161 and a locking projection 162 having. The narrow side wall 158b facing the edge 6b of FIG Guide rail 158 is from the outside inwards on the rear wall 5 arranged too obliquely, so that the narrow side walls 158b with the adjacent groove wall 159a one in cross section forms prismatic wall part.

An inventive connection adapter 170 (Fig. 15 to 18) for Combination with a connector 1 is essentially hollow box-shaped or shaft-like with a front wall 171, a rear wall 172 and two narrow side walls 173, 174 formed and forms an upper box opening 170a and one under box opening 170b. The front wall points in the middle 171 a rectangular almost over the entire width of the wall 171 Exemption 171c, which is about 1/3 of the height of the Connection adapter box to the lower edge 171b is sufficient.

The narrow side walls widen adjacent to the front wall 171 173, 174 each with a step 175 for the back wall 172 out. The rear wall 172 is adjacent in the edge regions to the narrow side walls 173, 174 formations or Bulges 176 out. In the widened or thickened in this way Corner areas 177 of the connection adapter 170 are from the inside Guide grooves 178 (Fig. 17, 18) arranged arranged, the in terms of their cross section with the outer shape of the guide rails 158 of the connector 1 correspond.

Extends in the region of a lower edge 171b of the front wall 171 a flat rectangular stop bar 180 perpendicular to Wall surface of the front wall 171 to the outside. Roughly across and a hole 180a is longitudinally in the stop bar 180 brought in.

On the inside, the front wall 171 has one, from the lower Opening 170a to an upper opening 170b of the connector adapter running longitudinal ribbing 181 with ribs 179, which of an upper edge 171a of the front wall 171 to just above the The height of the stop bar 180 is sufficient.

A short distance above a lower edge 172b of the rear wall 172 extends a flat rectangular stop bar 182 over about 1/3 of the width of the connection adapter box between Front wall 171 and rear wall 172 perpendicular to the rear wall 172 inside. The stop bar 182 has a width which corresponds approximately to the inner width of the connection adapter box and has an upper surface 183, a lower surface 184 as well a longitudinal end edge 185.

From the top 183 extend spaced apart Support webs 186 along the rear wall 172 to just below the Top edge 171a of the front wall 171 upwards.

On the underside is adjacent and slightly spaced from the front edge 185 a connector 187 connected, which are parallel to the rear wall 172 via the lower edge 172b of the rear wall 172 extends beyond. Between the rear wall 172, the stop bar 182 and the connector 187 are aligned with the webs 186 short support webs 190 arranged.

Is located above the upper edge of the side wall 173, 174 on the inside on the rear wall 172 a latch 191 with a overrun bevel pointing to the upper edge. From the side walls 173, 174 is an approximately inverted T-shaped one, with an L-shaped one Cuts 196 free-cut locking arm 195 arranged.

The cuts 196 here run from a lower edge of the side walls 173, 174 first towards each other and then buckling vertically upwards and reach about 2/3 of the height of the Side walls 173, 174, so that the locking arms in the area of a upper third of the side walls 173, 174 resilient to these are connected. The latch arms 195 extend downward beyond lower edges 173b, 174b of side walls 173, 174.

Below the lower edges 173b, 174b of the side walls 173, 174 is approximately oblong in the latching arms 195, one is elongated rectangular recess 198 introduced. In extension of the locking arm 195 downward, the locking arms 195 have a control lug 197, which forms a run-up slope 199 on the inside.

In another embodiment of a connector adapter 170 (FIGS. 23 to 26) the adapter 170 has a substantially same cross-sectional area as the electrical connector unit 1 on. This means that the side walls 173, 174 in have approximately the same width as the side walls 3, 4. In the area of the webs 150 and 155, the electrical Connector unit 1 from the connection adapter 170 with bottom wall sections 170c covered from above.

Should be an electrical connector unit according to the invention 11 with a connection adapter 170 for rest 5 to one Connector 200 can be combined, the connection adapter 170 first with the inside of the locking arms 195 in the guide groove 159 of the guide rail 158 inserted. With further The lower control lug is inserted along the groove 159 197 of the locking arms 195 with their slope 199 over the ramp slope 161 of the locking lugs 160 in the groove 158, whereby the locking arms 195 be sprayed outwards. There is the latch 160 in the area of the recess 196 snap the locking arms fully back into the groove 158. The guide rails 158 are now completely in the guide grooves 178 of the connection adapter 170 (FIGS. 19 to 22).

The connector is in the fully inserted condition 187 of the connection adapter 170 in the slots 153 of the electrical connector unit, whereby between the webs 150th lying wires secured upwards and fixed to the floor 151 become.

The flat rectangular stop bar 180 lies on the side walls 3, 4 and on the edge 157 of the support web 155, the cylindrical column 156, which extends over the upper edge 157 of the web 155 protrudes, in the hole 180a of the stop bar 180b finds.

In this way, the electrical connector unit according to the invention or always the same basic form of an inventive electrical connector unit depending on customer requirements different connection adapters for different Connector plugs, especially connector plugs with different locking dimensions, such as. Rest 2.5 or rest 5 (Fig. 23 to 26) arranged become. Because only different connection adapters be plugged onto a basic type of connector parts, manufacturing steps and thus also costs are saved. With a multi-pole Connectors with Rast 5 can also be a connection adapter with Rast 2.5, but then only every second Contact contacted.

By providing webs 150 and web arches 151 in front of the Slots 41 of the electrical connector unit 1 are the outgoing coil wires of a coil block safely and protected led to the electrical connector unit and there safely and insulated, especially when stored under vibrations.

Claims (104)

Electrical connector unit, in particular for connecting coil wire ends of an electric motor to outgoing conductor wire ends, for example for wiring an electric motor, consisting of a plastic housing with at least one contact element chamber which is open at the top and in which a contact element formed from a stamped sheet metal part sits and which has an insulation displacement contacting device in its end region on the chamber bottom side for a coil wire end of a magnet coil, e.g. for a magnet wire or a copper wire of an electric motor or capacitor or the like and otherwise has a contacting device for an outgoing conductor wire, preferably in opposite walls of the contact element chamber each a narrow slot extending from the upper edge of the walls towards the chamber bottom is provided for the introduction of the coil wire end and between the opposite walls a conductor pointing upwards from the bottom wall is arranged potter,
characterized in that
the electrical connector unit is designed as a plug connector (1) for a mating connector (121), the contacting device for the outgoing conductor wire being designed as a plug element for the mating connector (121) in the manner of a circuit board edge element (32) with a free plug edge (35), which has a web-shaped, preferably housing-integrated carrier plate (32a) made of plastic with at least one interconnect element (112) and is designed such that a particularly standardized mating connector (121) can be plugged in, the interconnect element (112) with the contact element (30) being electrically conductive in Connection is established. Electrical connector unit according to claim 1,
characterized in that
a plurality of contact element chambers (10), in particular in a row next to one another, are combined to form a multipole connector. Electrical connector unit according to claim 2,
characterized in that
the distance between two conductor track elements (112) has a standardized grid dimension, for example 2.5 or 5 mm. Electrical connector unit according to one or more of claims 1 to 3,
characterized in that
the conductor element (112) is connected at one end to the contact element (30). Electrical connector unit according to claim 4,
characterized in that
the conductor track element (112) is configured at the other end as a flat conductor track element which extends to the free plug-in edge (35). Electrical connector unit according to claim 4,
characterized in that
the conductor element (112) is formed at the other end as a flat conductor element which extends to just before the free plug-in edge (35). Electrical connector unit according to one or more of claims 1 to 6,
characterized in that
the conductor track element (112) at the other end has a curved piece (113) which surrounds the carrier plate (32a) at the edges, in particular in a form-fitting manner. Electrical connector unit according to claim 7,
characterized in that
a conductor track end (114) adjoins the arch piece (113), which abuts the back of the carrier plate 32a. Electrical connector unit according to one or more of claims 1 to 8,
characterized in that
the plug connector (1) has latching devices (50, 53) for holding the mating connector (121) in a latching manner. Electrical connector unit according to claim 9,
characterized in that
the locking device (50, 53) is at least one resilient locking arm (50) with at least one locking lug (53). Electrical connector unit according to one or more of claims 1 to 10,
characterized in that
the connector (1) has devices (60, 51) for guiding and positioning a mating connector (121). Electrical connector unit according to claim 11,
characterized in that
the device (60) for guiding and positioning a mating connector (121) are shaft-shaped guide walls (60). Electrical connector unit according to claim 11,
characterized in that
the devices (51) for guiding and positioning the mating connector (121) are inner surfaces (51) of latching arms (50). Electrical connector element according to one or more of claims 1 to 13,
characterized in that
the connector (1) has a longitudinal front wall (2), a first narrow side wall (3), a second narrow side wall (4), a longitudinal rear wall (5) and a bottom wall (6), which are each flat and open at the top , cuboid connector housing (1a). Electrical connector unit according to claim 14,
characterized in that
the side walls (3, 4) and the front wall (2) are of approximately the same height. Electrical connector unit according to claim 14 and / or 15,
characterized in that
between the inner sides of the front wall (2) and the rear wall (5) each extend at right angles to the front wall (2) and to the rear wall (5) dividers (7), the vertical extent of which extends to the upper boundary edge (8) of the front wall (2) , with which the dividers are flush, so that an upper plug-in boundary edge (9) is formed. Electrical connector unit according to claim 16,
characterized in that
the separating webs (7) are arranged such that they are evenly spaced from one another in such a way that the housing (1a) is divided into a plurality of contact element chambers (10) of the same size and approximately square in cross section and open at the top. Electrical connector unit according to one or more of claims 14 to 17,
characterized in that
the front wall (2) in each case in particular centrally with respect to the contact element chambers (10) has guide slots (14) with oblique sections (11), which taper from the upper boundary edge (8) downward over approximately 1/3 of the height of the front wall (2) extend so that in each case oblique leading edges (12, 13) are formed. Electrical connector unit according to claim 18,
characterized in that
the guide slots (14) at the lower end of the inclined sections (11) run vertically downward and form guide edges (15, 16) which are parallel to one another. Electrical connector unit according to claim 18 and / or 19,
characterized in that
the guide slots (14), starting from the lower ends of the inclined sections (11), extend approximately over 1/3 of the height of the front wall (2). Electrical connector unit according to one or more of claims 14 to 20,
characterized in that
at the lower end of the guide slots (14) on the outside of the front wall (2) each support projections (17) are arranged. Electrical connector element according to claim 21,
characterized in that
the supporting projections (17) have an essentially cube-shaped spatial shape with an upper side (18), a lower side (19), an outer surface (20) parallel to the front wall (2) and two side surfaces (21, 22). Electrical connector unit according to claim 22,
characterized in that
a groove-shaped recess (23) is made in the top (18) of the support projections (17), which is slightly wider than the width of the guide slots (14) and the groove base (24) is rounded. Electrical connector unit according to claim 23,
characterized in that
the channel bottom (24) is flush with the lower end of the guide slots (14). Electrical connector unit according to claim 23 and / or 24,
characterized in that
the diameter of the fillet in the channel base (24) is somewhat larger than the width of the guide slots (14) and is dimensioned such that conductor wires (103), in particular conductor wire ends of magnetic coils, can be inserted into the channel-shaped recess (23). Electrical connector element according to one or more of claims 14 to 25,
characterized in that
the portions of the front wall (2) adjacent to the narrow sides (3, 4) from the outer inclined sections (11) have the same vertical extent as the side walls (3, 4), so that these outer portions of the front wall (2) together form an L-shaped boundary edge (25, 26) with the narrow side walls (3, 4). Electrical connector unit according to claim 26,
characterized in that
the front wall (2), the separating webs (7) and the narrow side walls (3, 4) each have bevels (27) on the interior of each contact element chamber (10) at the height of the L-shaped boundary edges (25, 26). Electrical connector unit according to claim 27,
characterized in that
the bevels (27) have an insertion funnel for easier insertion of contact elements (30) in the direction of the arrow (97) into the contact element chambers (10). Electrical connector unit according to one or more of claims 1 to 28,
characterized in that
Beyond the level of the upper boundary edge (9), in particular in an extension of the rear wall (5) in alignment therewith, the carrier plate 32a of the circuit board rim element (32) is formed, for example in such a way that the inside (31) of the rear wall (5) with the The inside of the carrier plate (32a) forms a common flat inner surface (33) and the carrier plate (32a) together with the rear wall (5) forms a common outer surface (34) which faces away from the contact element chambers (10) and has a free plug-in edge ( 35) limits the support plate 32a. Electrical connector unit according to claim 29,
characterized in that
the end plate (36) of the carrier plate (32a) is flush with the respective outer sides of the narrow side walls (3, 4). Electrical connector unit according to one or more of claims 1 to 30,
characterized in that
expediently corresponding to a guide slot (14) in the front wall in the rear wall (5) and the carrier plate (32a), a slot (41) running vertically downward from the free insertion edge (35) is introduced, the lower end (42) of which is preferably is rounded and is preferably at the same height as the channel base (24) and the lower end of the guide slots (14), the slot (41) being covered at least in some areas, in particular in the area of the carrier plate (32a) by the conductor element (112) , An electrical connector unit according to claim 31,
characterized in that
At least in the region of the upper end of the slot (41), an interconnect groove (43) spanning the slot (41) is formed on the outer wall and / or inner wall side, the slot (41) preferably being each formed in the form of an insertion funnel and extending upward. An electrical connector unit according to claim 32,
characterized in that
the groove (43) is U-shaped in cross-section, its depth expediently corresponding to the sheet thickness of the contact element (30) and its transverse extent corresponding to the width of a conductor element (112). Electrical connector unit according to one or more of claims 16 to 33,
characterized in that
In an imaginary extension of the outer dividers (7) to the outer surface (34), a vertically running, thin-walled plug-in delimitation or stop web (45) is formed, which forms an upper boundary edge (46), which is in the same plane as the upper one Boundary edges (9) of the dividers (7) and the upper end faces (8) of the front wall (2). Electrical connector unit according to one or more of claims 14 to 34,
characterized in that
are formed adjacent to the mutually facing boundary edges of the middle two slots (41) below the respective grooves (43) parallel to the stop webs (46), thin-walled retaining webs (48, 49) extending from the outer surface (34). An electrical connector unit according to claim 35,
characterized in that
A resiliently bendable latch arm (50) connecting the holding bars (48, 49) is formed on the ends of the holding bars (48, 49) facing away from the rear wall (5). An electrical connector unit according to claim 36,
characterized in that
the locking arm (50) has an approximately rectangular plate-shaped spatial shape with an inner surface facing the rear wall (5) and an outer surface facing away from the rear wall (5). Electrical connector unit according to claim 36 and / or 37,
characterized in that
the latching arm (50) extends upwards parallel to the rear wall (5) from the holding webs (48, 49), the inner surface (51) being spaced apart parallel to the outer surface (34). Electrical connector unit according to one or more of claims 36 to 38,
characterized in that
the locking arm (50) protrudes a little in height above the free plug-in edge (35) of the carrier plate (32a) and at its upper end on its inner surface (51) there is a locking lug (53) with an inclined surface (54) and a locking surface (55 ) having. Electrical connector unit according to one or more of claims 1 to 39,
characterized in that
the guide walls (60) each have a cross-sectionally U-shaped spatial shape with a side cheek (61), a front guide web (62) and a rear guide web (63) and are integrally formed on the end edges (36) of the carrier plate (32a). An electrical connector unit according to claim 40,
characterized in that
the guide webs (62, 63) are each arranged at right angles to the side cheek (61) and point in the direction of the support plate (32a), so that an upwardly open insertion shaft is formed for a component with a rectangular cross section. Electrical connector unit according to claim 40 and / or 41
characterized in that
the side cheek (61), the front guide web (62) and the rear guide web (63) each have an inner side (61a, 62a, 63a) facing the carrier plate (32a), the inner sides (61a, 62a, 63a) each being one upper U-shaped boundary edge (64) of the guide wall (60) is chamfered so that insertion bevels (61c, 62c, 63c) are formed. Electrical connector unit according to one or more of claims 40 to 42,
characterized in that
the guide walls (60) are arranged on the end face edges (36) of the carrier plate (32a) in such a way that the carrier plate (32a) divides the upwardly open insertion shaft approximately centrally in the longitudinal direction. Electrical connector unit according to one or more of claims 14 to 43,
characterized in that
the bottom wall (6) has a flat outer surface (70) and an inner surface (71) which closes the contact element chambers (10) on the bottom side. Electrical connector unit according to claim 44,
characterized in that
the conductor tamper (72) extends from the inside (71) of the bottom wall (6) in a dome-like manner into each contact element chamber (10), the vertical extent of which is delimited by a tamper end face (73), the tamper end face (73) with the channel bottom (24) of the support projections (17) and the respective lower ends of the guide slots (14) and the lower ends of the slots (41) are aligned. Electrical connector unit according to claim 45,
characterized in that
the conductor tampers (72) each have two opposite broad sides (74, 75), which run parallel to the side boundary walls of a contact element chamber (10) and each have a front narrow side (76) and a rear narrow side (77), each of which compared to the The distance between the broad sides (74, 75) is less closely spaced, parallel to the front wall (2) or to the rear wall (5). Electrical connector unit according to one or more of claims 1 to 46,
characterized in that
the contact elements (30) have a cross-sectionally U-shaped base body (80) with a front contact tab (81), an opposite, rear contact tab (82) and a bottom web (83) connecting the contact tabs (81, 82) on the bottom. Electrical connector unit according to claim 47,
characterized in that
the front contact tab (81) and the rear contact tab (82) each have an essentially flat three-dimensional shape and are spaced apart from one another, parallel to the front wall (2) or to the rear wall (5) of the plug connector (1), and each have an upper boundary edge (84 or 85), which lie in a common extension plane parallel to the bottom wall (6) of the connector (1). Electrical connector unit according to claim 48,
characterized in that
the contact tabs (81, 82) each have an outer surface (86, 87) and an inner surface (88, 89), the distance between the outer surfaces (86, 87) from one another of the clear width between the front wall (2) and the rear wall (5 ) in a contact element chamber (10). Electrical connector unit according to claim 48 and / or 49,
characterized in that
the width of the contact tabs (81, 82) is in each case limited by an outer boundary edge (90, 91) and an inner boundary edge (92, 93), the width of the contact tabs (81, 82) in each case being somewhat less than the clear width a contact element chamber (10). An electrical connector unit according to claim 50,
characterized in that
About halfway up the base body (80) on the inner and outer boundary edges (90, 91; 92, 93) of a contact element (30) claws (94) are formed, each of which has a downward-facing inclined surface (95) and the upper one End have a sharp-edged hooking edge (96) for hooking the contact elements in a contact element chamber (10). Electrical connector unit according to one or more of claims 48 to 51,
characterized in that
the clamping slots (99, 100) are each made centrally with respect to the contact tabs (81, 82) approximately vertically downward from the height of the hooking edges (96) so that the insulation displacement edges (101, 102) are formed. Electrical connector unit according to claim 52,
characterized in that
the insulation displacement edges (101, 102) are spaced parallel to one another in accordance with the diameter of the conductor wire (103) to be contacted, so that this conductor wire (103) can be contacted and held using insulation displacement technology. Electrical connector unit according to claim (53),
characterized in that
the clamping slots (99, 100) are aligned with one another and are designed to be V-shaped at the lower, open end, so that insertion edges (106, 107) are formed, each of which extends around the corner area between a contact tab (81, 82) and the bottom web ( 83) pass around and continue in the floor web (83) to a floor recess (108), the floor recess (108) being dimensioned such that the conductor plug (72) passes through the floor recess (108) when the contact elements (30) are inserted. Electrical connector unit according to one or more of claims 48 to 54,
characterized in that
On the upper boundary edge (85) of the rear contact tab (82) in the middle of its extension, the flat plate-shaped conductor element (112) lying in its plane of extension, which is narrower in comparison to the contact tab (82), is integrally formed, which in the assembled state extends to the free plug-in edge (35) of the carrier plate (32a) extends. Electrical connector unit according to one or more of claims 48 to 55,
characterized in that
a conductor track end (114) is mounted in the groove (43) of the carrier plate (32a) in the assembled state, an arc piece (113) engaging around the free plug-in edge (35) of the carrier plate (32a) in the region of a groove (43) and the conductor track end ( 114) connects to the conductor element (112). Electrical connector unit according to one or more of claims 48 to 56,
characterized in that
the interconnect elements (112, 114) have flat delimitation surfaces (115, 116) on the inside, which are each arranged flat and parallel to one another in such a way that the interconnect elements (112, 114) each have a flat surface on the carrier plate (32a) or on the groove bottoms of the grooves (43) rest. Electrical connector unit according to one or more of claims 48 to 57,
characterized in that
the inside flat delimitation surfaces (115, 116) each lie on the outside flat delimitation surfaces, which act as contact surfaces (117, 118) for a respective mating plug contact element (120). Electrical connector unit according to claim 58,
characterized in that
the mating plug contact element (120) is part of the mating plug connector (121), which is suitable for contacting printed circuit boards or printed circuit boards in their peripheral areas. Electrical connector unit according to claim 58 and / or 59,
characterized in that
the mating connector (121) has a connector housing (122) with a housing top (123), one mating connector contact element (120) in each case in a contact element chamber (124) and the mating connector contact elements are provided with insulation displacement contacts on one end and contact spring tongues (125) on the other. Electrical connector unit according to claim 59 and / or 60,
characterized in that
the side distance of the mating plug contact elements (120) corresponds to the side distance of the conductor track elements (112). Electrical connector unit according to one or more of claims 59 to 61,
characterized in that
when plugged in, the lower boundary surface of the plug housing (122) rests on the one hand on the upper boundary edges (9) of the separating webs (7) and on the other hand on the upper boundary edges (46) of the stop webs (45). Electrical connector unit according to one or more of claims 59 to 62,
characterized in that
the connector housing (122) is positioned and held in a form-fitting manner on its outer surfaces (127, 128) via the guide walls (60), the latching surface (55) of the latching lug (53) coming into contact with the housing top (123) when plugged in, so that the mating connector (121) on the connector (1) is held locked. Electrical connector unit according to one or more of the preceding claims,
characterized in that
Two resilient latching arms (131, 132) are integrally formed on the end edges (36) of the carrier plate (32a), which extend at right angles to the rear and have a flat plate-shaped spatial shape and each have a latching nose (133, 134) at their upper end. An electrical connector unit according to claim 64,
characterized in that
the locking arms (131, 132) have inner surfaces (51) which are arranged parallel to one another and at right angles to the rear side (34) of the support plate (32a) and which replace the guide walls (60) as guide elements for the mating connector (121). Electrical connector unit according to one or more of the preceding claims,
characterized in that
the contact elements (30) can be inserted automatically into the contact element chambers (10). Having connectors, in particular for connecting coil wire ends with outgoing conductor wire ends an electrical connector unit (1) according to one or more of claims 1 to 66; a shaft-like connection adapter (170), which is designed to match a specific mating connector shape as a plug-in receptacle or slot for the predetermined mating connector to be contacted with the electrical connector unit (1) wherein the electrical connector unit (1) is inserted in the shaft-like connection adapter (170) and in particular is locked in place. Connector according to claim 67,
characterized in that
the plug connector (200) has latching devices (160, 195, 196) for holding the electrical connector unit (1) in a latching manner on the connection adapter (170). Connector according to claim 67 and / or 68,
characterized in that
the locking devices (160, 195, 196) have at least one resilient locking arm (195) and a locking projection (160) which interacts with it. Connector according to one of claims 67 to 69,
characterized in that
the plug connector (200) has plug guide and bearing means (158, 178) for mounting the electrical connector unit (1) on the connection adapter (170) and for guiding when the electrical connector unit (1) and the connection adapter (170) are plugged together. The connector of claim 70,
characterized in that
the plug-in guide and bearing means have a guide rail (158) and a corresponding guide groove (178). Connector according to claim 70 and / or 71,
characterized in that
the guide rail (158) and the corresponding guide groove (178) are contoured in such a way that a plug-in coding for a defined connection is achieved. Connector according to one or more of claims 67 to 72,
characterized in that
the plug-in receptacle or plug-in shaft of the connection adapter (170) has a plug-in coding and / or outer contour that is matched to a predetermined mating connector. Connector according to one or more of claims 67 to 73,
characterized in that
the base plate (6) of the electrical connector unit (1) is extended both over the longitudinal rear wall (5) and a piece over the longitudinal front wall (2). Connector according to one or more of claims 67 to 74,
characterized in that
the amount of the rear and front extension corresponds approximately to the distance between the front wall (2) and rear wall (5). Connector according to one or more of claims 67 to 75,
characterized in that
the base plate (6) forms a front longitudinal edge (6a) and a rear longitudinal edge (6b), and the narrow side walls (3, 4) are finally arranged in advance with the edges (6a, 6b), the narrow side walls (3, 4) have a height in the extended areas which is slightly less than the height of the cuboid connector housing (10). Connector according to one or more of claims 67 to 76,
characterized in that
Adjacent to the slots (41), each delimiting them on both sides in an area adjacent to the lower end (42), arc webs (150) are arranged which extend from the edge (6b) with a short vertical section (150a) and a subsequent arc section (150b) with a straight section (150c) following the arc section (150b), obliquely to the base plate (6) to the rear wall (5). Connector according to one or more of claims 67 to 77,
characterized in that
in the connection area to the rear wall (5) the webs (150) have a height which corresponds approximately to 1/3 to 1/2 the height of the rear wall (5) or approximately the height of the side wall (3, 4). Connector according to one or more of claims 67 to 78,
characterized in that
a floor (151) extends from the edge (6b) between the webs (150) initially in an arc-like manner and then ascending to the plate (6) to the rear wall (5), the floor to the rear wall (5) just below the lower end (42) of a slot (41) or adjoining it finally. Connector according to one or more of claims 67 to 79,
characterized in that
in the webs (150) and a small distance apart from the rear wall (5), parallel to the rear wall (5), and slots (152) running in alignment with one another are arranged in the webs (150) from the upper edge (150c). Connector according to one or more of claims 67 to 80,
characterized in that
the slots (152) extend a small distance into the webs (150), the slot openings (153) with bevels or chamfers (154) being slightly widened in a funnel-like manner. Connector according to one or more of claims 67 to 81,
characterized in that
the narrow side walls (3, 4) form a step between a wall section located between the rear wall (5) and the front wall (2) and a wall section located between the front wall (2) and the front edge (6a). Connector according to one or more of claims 67 to 82,
characterized in that
A support web (155) is arranged centrally between the narrow side walls (3, 4) between two slots (14), which runs parallel to the narrow side walls (3, 4) and extends from the front wall (2) to the edge (6a) and the The support web (155) has a cylindrically thickened column (156) approximately in the middle between the front wall and the edge (6a), which extends a bit beyond an upper edge (157) of the web and the upper edge (157) on the upper side with the upper edges of the narrow side walls (3, 4) completes. Connector according to one or more of claims 67 to 83,
characterized in that
In the area of the rear wall (5) and the narrow side walls (3, 4) a guide rail (158) is arranged on both sides. Connector according to one or more of claims 67 to 84,
characterized in that
the guide rail (158) extends from an upper side of the base plate (6) over the entire height of the rear wall (5) and extends in width from the rear wall (5) to the edge (6b), the guide rails (158) approximately have a width which corresponds to 1/3 of the width of the base plate (6) between the edges (6a, 6b). Connector according to one or more of claims 67 to 85,
characterized in that
the guide rails (158) have a thickness which is somewhat greater than the thickness of the narrow side walls (3, 4), the guide rails (158) projecting outwards beyond the narrow side walls (3, 4), the guide rails (158) being on both sides , Form narrow side walls (158a, 158b) towards the edges (6a, 6b). Connector according to one or more of claims 67 to 86,
characterized in that
On the outside, the guide rail has a guide groove (159) which extends approximately across the center through the base plate and extends over the entire height of the guide rail (158) and is delimited on both sides by narrow walls (159a). Connector according to one or more of claims 67 to 87,
characterized in that
a detent (160) is arranged approximately in the center of the guide groove (159). Connector according to one or more of claims 67 to 88,
characterized in that
the locking lug (160) has an outward run-up slope (161) and a locking projection (162) from above towards the base plate (6). Connector according to one or more of claims 67 to 89,
characterized in that
the narrow side wall (158b) facing the edge (6b) of the guide rail (158) is arranged from the outside inwards towards the rear wall (5) so that the narrow side walls (158b) with the adjacent groove wall (159a) have a prismatic cross section Form wall part. Connector according to one or more of claims 67 to 90,
characterized in that
the connection adapter (170) for combining with a plug connector (1) is essentially hollow box or shaft-like with a front wall (171), a rear wall (172) and two narrow side walls (173, 174). Connector according to one or more of claims 67 to 91,
characterized in that
the connection adapter (170) forms an upper box opening (170a) and a lower box opening (170b). Connector according to one or more of claims 67 to 92,
characterized in that
adjacent to the front wall (171), the narrow side walls (173, 174) widen with one step (175) towards the rear wall (172). Connector according to one or more of claims 67 to 93,
characterized in that
the rear wall (172) in the edge regions, adjacent to the narrow side walls (173, 174), has protrusions or bulges (176). Connector according to one or more of claims 67 to 94,
characterized in that
In the widened or thickened areas (177) of the connection adapter (170) from the inside guide grooves (178) are arranged, which correspond in terms of their cross section to the outer shape of the guide rails (158) of the connector (1). Connector according to one or more of claims 67 to 95,
characterized in that
In the area of a lower edge (179) of the front wall (171), a flat rectangular stop bar (180) extends outwards perpendicular to the wall surface of the front wall (171) and a hole (180a) roughly transversely and longitudinally in the stop bar (180). is introduced. Connector according to one or more of claims 67 to 96,
characterized in that
on the inside of the front wall (171) has a longitudinal ribbing (181) extending from the lower opening (170a) to an upper opening (170b) of the connection adapter, which ribs extend from an upper edge of the front wall (171a) to just above the height of the stop bar (180) enough. Connector according to one or more of claims 67 to 97,
characterized in that
the cuts (196) from a lower edge of the side walls (173, 174) initially run towards each other and then bend vertically upwards and reach approximately 2/3 of the height of the side walls (173, 174), so that the latching arms in the area of an upper one Third of the side walls (173, 174) are resiliently connected to these. Connector according to one or more of claims 67 to 98,
characterized in that
the locking arms (195) extend downward beyond lower edges (173b, 174b) of the side walls (173, 174). Connector according to one or more of claims 67 to 99,
characterized in that
Below the lower edges (173b, 174b) of the side walls (173, 174), an elongated rectangular locking recess (198) is introduced approximately in the center of the locking arms (195). Connector according to one or more of claims 67 to 100,
characterized in that
as an extension of the locking arm (195) downwards, the locking arms (195) have a control lug (197) which forms a run-up slope (198) on the inside. Connector according to one or more of claims 67 to 101,
characterized in that
the plug-in strip (187) of the connection adapter (170) is in the slots (153) of the electrical connector unit in the fully inserted state, as a result of which wires lying between the webs (150) are secured upward and fixed on the floor (151). Connector according to one or more of claims 67 to 95 and 98 to 102,
characterized in that
the connection adapter (170) has an essentially same cross-sectional base area as the electrical connector unit 1, the side walls (173, 174) having approximately the same width as the side walls (3, 4). Connector according to claim 103,
characterized in that
in the area of the webs (150) and the web (155) the electrical connector unit (1) is covered by the connection adapter (170) with bottom wall sections (170c) from above.

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