EP1003083A1 - Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes - Google Patents

Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes Download PDF

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Publication number
EP1003083A1
EP1003083A1 EP98203873A EP98203873A EP1003083A1 EP 1003083 A1 EP1003083 A1 EP 1003083A1 EP 98203873 A EP98203873 A EP 98203873A EP 98203873 A EP98203873 A EP 98203873A EP 1003083 A1 EP1003083 A1 EP 1003083A1
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EP
European Patent Office
Prior art keywords
toner
developer
printing
ctc
length
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Granted
Application number
EP98203873A
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English (en)
French (fr)
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EP1003083B1 (de
Inventor
Guido c/o Agfa-Gevaert N.V. IIE 3811 Desie
Hillbrand c/o Agfa-Gevaert N.V. Vandenwijngaert
Jacques c/o Agfa-Gevaert N.V. Leonard
Peter c/o Agfa-Gevaert N.V. Bourbon
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Agfa Gevaert NV
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Agfa Gevaert NV
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Priority to EP19980203873 priority Critical patent/EP1003083B1/de
Priority to DE1998600703 priority patent/DE69800703T2/de
Priority to US09/420,244 priority patent/US6246424B1/en
Priority to JP32247799A priority patent/JP2000141737A/ja
Publication of EP1003083A1 publication Critical patent/EP1003083A1/de
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Publication of EP1003083B1 publication Critical patent/EP1003083B1/de
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    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/34—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner
    • G03G15/344—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner by selectively transferring the powder to the recording medium, e.g. by using a LED array
    • G03G15/346—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner by selectively transferring the powder to the recording medium, e.g. by using a LED array by modulating the powder through holes or a slit

Definitions

  • This invention relates to a printing apparatus for large format printing. It relates especially to a large format printer comprising electrostatographic printing devices.
  • a well known digital addressable printing technique that is useful for large format printing is ink-let printing, both with water based inks and with solvent based inks.
  • An example of an ink-jet printer for large format printing can be found in, e.g. US-A-5 488 397 , wherein a printer is disclosed having two or more parallel ink-cartridges shuttling over the width of the substrate to be printed while the substrate moves in a direction basically perpendicular to the direction of movement of the shuttling ink-cartridges.
  • EP-A-526 205 again an ink-jet printer is disclosed, wherein only one printing engine (ink-let head) having a multiple array of nozzles is moved as a shuttle over the paper.
  • a commercial ink-jet printer IDANIT 162Ad (trade name) available from Idanit Technologies, Israel, uses multiple ink-jet printheads mounted in a staggered position over the width of the substrate to be printed.
  • the printing substrate has to pass several times under the array of staggered ink-jet printheads while between each pass the printheads are slightly moved with respect to the drum in a direction parallel to the width of the substrate.
  • This multi-pass printing enhances the resolution that can be printed, while in the printhead itself the nozzle can be positioned fairly far apart.
  • the same concept (but with much less printheads) has also be commercially implemented in printers such as the Lasermaster DesignWinder, Iris Realist, Stork Textile Proofer, Polaroid DryJet, ... and is e.g. further described in WO-A-96/34762 .
  • ink-jet printing provides the possibility for printing large formats in short time, the resulting printing quality is not always up to the demands, the stability of the image in, e.g. billboards where the image has to be weatherproof leaves still room for improvement.
  • an electrophotographic printer wherein a single photoconductor is exposed to the light of several exposure units, so a large latent image can be written on the photoconductor and after development be transferred to a final substrate.
  • the printer having the largest printing width for printing full colour images based on electrophotographic techniques is e.g. the Xeikon DCP50, having a printing width of 50 cm.
  • full colour printing machines having a printing with of 54 inch are available, said devices being fed with liquid electrophotographic developer.
  • WO-A-96/18506 a shuttling printer using more than one Direct Electrostatic Printing (DEP) engine is disclosed wherein these engines are placed one after the other for printing multi-colour swaths.
  • DEP Direct Electrostatic Printing
  • toner particles are deposited directly in an image-wise way on a receiving substrate, the latter not bearing any image-wise latent electrostatic image.
  • a DEP device is disclosed in e.g. US-A-3 689 935 .
  • This document discloses an electrostatic line printer having a multi-layered particle modulator or printhead structure comprising:
  • Each control electrode is formed around one aperture and is isolated from each other control electrode.
  • Selected electric potentials are applied to each of the control electrodes while a fixed potential is applied to the shield electrode.
  • An overall applied propulsion field between a toner delivery means and a support for a toner receiving substrate projects charged toner particles through a row of apertures of the printhead structure.
  • the intensity of the particle stream is modulated according to the pattern of potentials applied to the control electrodes.
  • the modulated stream of charged particles impinges upon a receiving substrate, interposed in the modulated particle stream.
  • the receiving substrate is transported in a direction perpendicular to the printhead structure, to provide a line-by-line scan printing.
  • the shield electrode may face the toner delivery means and the control electrodes may face the receiving substrate.
  • a DC-field is applied between the printhead structure and a single back electrode on the receiving substrate. This propulsion field is responsible for the attraction of toner to the receiving substrate that is placed between the printhead structure and the back electrode.
  • EP-A-849 087 a single pass large format printer is disclosed, having at least two printing engines (DEP engines or electrophotographic engines) which are staggered with respect to the printing direction so that a large format image can be printed which is larger in size than the printing width of one of said printing engines.
  • EP-A-849-645 a large format printer is disclosed having a page wide DEP-printhead structure combined with multiple smaller sized toner applicator modules
  • EP-A-849 640 a large format printer is disclosed having a page wide photoconductor combined with multiple smaller sized toner delivery means.
  • central conditioning unit is used to describe a unit wherein the condition of the developer is monitored, controlled and wherein the condition of the developer (especially with respect to the concentration and the charge of the toner) is kept constant during printing.
  • toner applicator is used for the means for applying charged toner particles to a CTC (Charge Toner Conveyor)
  • CTC is used to indicate the conveyor for charged toner particles.
  • This conveyor can have any form, e.g., it can be a roller, a belt, etc., and has a surface carrying charged toner particles that can move in a electric field from said surface to the substrate to be printed.
  • active portion of container for developer is used to indicate the portion of the container wherein either the sleeve of the magnetic brush, (in a DEP printer wherein the charged toner particles are brought to the surface of the CTC by a magnetic brush from a developer containing magnetic particles), or the surface dispensing roller, ( in a DEP printer wherein the charged toner particles are brought to the surface of the CTC by a non-magnetic mono component developer), are loaded with charged toner particles via direct contact between the toning material and the sleeve or the dispensing roller.
  • said active portion is e.g.
  • staggered toner applicators is used to indicate a number of toner applicators (at least two), each of the toner applicators that are positioned in the printer so that the longitudinal of the toner applicators, are basically parallel, but not in line.
  • substrate or "image receiving element” can in this document mean a final image receiving element whereon the toner image is printed, as well as an “intermediate image receiving member” used to accept a toner image and to transfer that image to a final image receiving member.
  • the width of the image receiving substrate (WS) is the dimension of that substrate that is essentially perpendicular to the direction of movement of the substrate in the printer.
  • the length of the image receiving substrate (WL) is the dimension of that substrate that is essentially parallel to the direction of movement of the substrate in the printer.
  • Said charged toner particles are brought to said surface of said CTC by at least 2, preferably at least 3, toner applicators, each of said toner applicators having a longitudinal axis PWE smaller than said length L CTC and being parallel with said length L CTC .
  • the toner applicators are preferably staggered near the CTC and can be positioned so that the longitudinal axes partly overlap.
  • a printer according to this invention can be constructed in such a way that any printing width, from 10 cm up to more than, e.g., 5 meter, can be realised.
  • a printer according to this invention is manufactured such as to have a printing width (PW) of at least 40 cm, preferably of at least 60 cm and more preferably of at least 120 cm.
  • a printer according to this invention is a "single pass” printer, i.e. the substrate passes the DEP engine only once. In a single pass printer all the image information is printed in its totality on an area of the substrate being present near the printhead structure and the substrate is moved further on, an a further line is printed, and so on.
  • concentration and the charge of the toner brought on the surface of the CTC, by at least two toner applicators is not constant over the printing time, the amount of charged toner particles that can be brought to the substrate by the printing engine is also fluctuating in the time and place, which leads to reduced image quality. It is known in the art to control and monitor the condition of the developer - i.e.
  • a central conditioning unit did not only simplify the large format single pass printer and make it less expensive and less bulky (without such a central unit every toner applicator needs to have its own developer control and monitoring unit) but did also lead to better image quality that remained unaltered over a longer period of printing.
  • the developer circulated quite rapidly from the central conditioning unit to the toner applicators and back.
  • the circulating speed is chosen such that at any moment during printing at most 25 % by volume of the developer is present in the active portion of the container for developer in the toner applicators while at least 75 % are continuously being circulated through the central conditioning unit for keeping its condition constant.
  • the central conditioning unit can be connected not only to a circuit for circulating developer to all toner applicators but also to a reservoir of fresh toner particles.
  • the connection with said reservoir is equipped with a valve that selectively can be opened and closed depending on the condition of the developer in the central conditioning unit.
  • the toner particles that are not used in the transfer to the substrate can be recovered and also connected in the central conditioning unit so that these non-used toner particles are recycled instead of simply dumped.
  • FIG 1 a schematic view of a central conditioning unit useful in this invention is shown coupled to three toner applicators (1001, 1002 and 1003).
  • Each of toner applicators comprises a container (1011, 1012 and 1013) for developer from where the toner particles are brought to the CTC (not shown).
  • a container (122) is present wherein the developer (102) containing toner particles (102a) and carrier particles (102b) can be mixed by one or more mixing means (117). The mixing provides a tribo-electric charge on the toner particles.
  • the container is coupled to inlets (1201, 1202, 1203) over a collection vessel (120') for the developer circulating between the containers for developer of each of the toner applicators and the container (122).
  • Means for moving (116) the developer towards the container are also provided.
  • the means for moving the developer (116, 116a) or the non-used toner particles (116b) can be any means known in the art, e.g. paddles moved by a motor, pumps, Archimedian screws, etc.
  • the container contains further an outlet (121) coupled to each of the toner applicators, this outlet is also provided with means (116a) for moving the conditioned developer towards the various toner applicators using a distribution box (121') through ducts (1211, 1212 and 1213).
  • the container (122) is further coupled to a vessel (119) containing fresh toner particles, said vessel being coupled to said container over valve (119a) that can selectively be opened and closed.
  • the container (122) is coupled to means for monitoring the condition of the developer i.e. to means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles.
  • the means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles are coupled to the valve (119a) for selectively opening and closing said valve depending on the measured result of the developer condition and the intended one.
  • said means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles can be coupled to the mixing means (117) so that also the mixing can be used to control the charge of the toner particles to a predetermined constant value.
  • the means for moving (116, 116b) the non-used toner particles and the developer from the toner applicators towards the container and the means (116a) for moving the conditioned developer from the central conditioning unit towards the various toner applicators are equipped for giving such a circulating speed to the developer that at any moment during printing at most 25 % by volume of the developer is present in the active portion of the container for developer in (1011, 1012 and 1013) the toner applicators while at least 75 % are continuously being circulated through the central conditioning unit for keeping its condition constant.
  • the ducts connecting the central conditioning unit with the various toner applicators can be made from rigid material as well as of flexible material. It is preferred to use ducts in flexible polymeric material.
  • FIG 2 a schematic view of a central conditioning unit useful in this invention is shown coupled to three toner applicators (1001, 1002 and 1003) each of these applicators being coupled to a single CTC (103).
  • the CTC is equipped with means (114) for collecting non used toner particles; by doing so the amount of waste during printing is minimised.
  • the central conditioning unit is coupled to said means for collecting the non-used toner particles using a collection vessel (115') through a duct (115).
  • Means (116b) are provided to bring the non-used toner particles from the printing engines to the container (122) in the central conditioning unit, wherein the non-used toner particles are mixed with the circulating developer and used again.
  • the distribution box (121') can be omitted and the separate ducts (1211, 1212 and 1213) can originate directly from the container (122) of the central unit for controlling and monitoring the developer. Also the collection vessels (115' and 120') can be omitted and the inlets (115, 1201, 1202 and 1203) can be connected directly to the container (122) of the central unit for controlling and monitoring the developer. It is also possible to omit collection vessel 115' and guiding the non-used toner particles directly into the ducts for circulating the developer. By doing so the total printer is simplified as the means for moving the non-used toner particles to the central conditioning unit can also be omitted.
  • FIG 3 a schematic perspective view of a printer with a printing width (PW) for printing a toner image on a substrate (109), having a width (WS) and a length (LS) and travelling in the direction of arrow A, is shown.
  • PW printing width
  • WS width
  • LS length
  • the substrate is shown as transparent for the sake of clarity).
  • It comprises a charged toner conveyer, CTC, (103) with a length, L CTC , parallel to said printing width, a printhead structure (106) with an array of printing apertures (107), having a length, L A , parallel to said printing width and - in figure 3 - equal said printing width, PW, wherein said length, L CTC , is equal to or larger than said length L A and 3 toner applicators (1041, 1042,1043) in a staggered configuration near said CTC.
  • the toner applicators have a width PWE i , in a direction of a longitudinal axis parallel to said length L CTC , smaller than said length L CTC .
  • the respective width of the toner applicators and the number, n, of toner applicator and an optional overlap of some or all of the toner applicators is chosen in such a way that the desired printing width (PW), preferably larger than 40 cm, is reached, therefore said number n is chosen such that
  • the respective longitudinal axis of the respective toner applicators are essentially parallel to each other and to the width of the substrate.
  • a printer for printing four colours e.g., yellow, magenta, cyan and black (YMCK)
  • YMCK yellow, magenta, cyan and black
  • the toner applicators for each of the printing engines are preferably coupled to a central unit for controlling and monitoring the developer according to this invention.
  • FIG 4 a schematic perspective view of a further large format single pass printer that beneficially can be equipped with a central conditioning unit according to this invention is shown.
  • a more complex set of five toner applicators e.g., five magnetic brush assemblies
  • a projection of the five toner applicators (1041, 1042, 1043, 1044, 1045) and the CTC (103) in the plane of the large substrate (109), having a width (WS) and a length (LS) is shown in figure 4.
  • the substrate and the CTC are shown as transparent for showing the 5 toner applicators.
  • toner applicator means (1041, 1042 and 1043) are positioned in a staggered configuration, without overlap, so as to obtain an homogeneous toner density upon the charged toner conveyor.
  • Two extra toner applicator modules (1044 and 1045) are staggered with respect to the first set of three toner applicator modules, with a certain overlap, so that charged toner particles are applied to the centre of the charged toner conveyor from two separate toner applicator modules.
  • toner applicator module 1044 overlaps for 50 % with both toner module 1041 and 1042
  • toner applicator module 1045 overlaps 50 % with both toner module 1042 and 1043. It was found that this arrangement results in an even better homogeneity of the charged toner layer thickness upon the charged toner conveyor.
  • the extension of the set of toner delivery means gives the printing width (PW) of the printer.
  • FIG. 5 A schematic, non-limitative, example of a large format printer incorporating a central conditioning unit according to this invention and having a charged toner conveyer, CTC, (103) with a length, L CTC , parallel to said printing width, a printhead structure (106) with an array of printing apertures (107), having a length, L A , parallel to said printing width and equal to or larger than said printing width, PW, wherein said length, L CTC , is equal to or larger than said length L A and at least two toner applicators in a staggered configuration near said CTC is shown in figure 5.
  • This figure shows a schematic cross-section in a plane perpendicular to the length of the CTC and the printing width.
  • the printer comprises means (108) for moving a substrate (109) to be printed in the direction of arrow A at linear speed LSS, and means for fixing (110) the toner image to the substrate.
  • a back electrode (105) kept at a DC-voltage (V4) is present on the first side of the substrate.
  • two toner applicators (1001 and 1002) are present wherein a population of charged toner particles, is generated in container (1011 and 1012) with a magnetic brush assembly (1041, 1042), with a non-magnetic sleeve (1041b, 1042b) and a magnetic core (1041a, 1042a).
  • the DC voltage (V1) on the surface of the CTC is different from the DC voltage (V4) on the back electrode.
  • V1 DC voltage
  • V4 DC voltage
  • a propulsion field is created between the surface of the CTC and the back electrode wherein a flow (111) of charged toner particles from the CTC to the back electrode is created.
  • a printhead structure (106) comprising printing apertures (107) and a common shield electrode (106b) is placed in that flow.
  • the surface of the CTC is moved near the printing apertures (107) to bring said charged toner particles in the development zone (113).
  • This development zone is the space between the surface of the CTC and printhead structure wherein the propulsion field creates said flow (111) of toner particles towards an image receiving member (109) to be printed.
  • a control electrode is present, applying an image-wise varying DC voltage (V3) to control electrodes (106a) around the printing apertures, the strength of the propulsion field can be changed so as to let said charged toner particles image-wise pass the printing apertures.
  • the remaining charged toner particles are further displaced downstream of the printing zone to a cleaning station (114, 115) in which the non-used toner particles are completely removed from the surface of said CTC to have a bare surface again.
  • the CTC moves further on towards the magnetic brushes, located upstream of the development zone where again a fresh population of charged toner particles, wherein no wrong sign toner particles are present, is provided on the surface of the CTC.
  • During printing developer is circulated from the container (122) of the central conditioning unit to the containers for developer (1011, 1012) of each of the printing engines by means (116, 116a, 116b) for moving the developer through outlet (121) and distribution box (121') and from said containers for developer (101) back to the container (122) in the central conditioning unit through outlets (120) in the containers (101) and collecting box (120').
  • the means for moving the developer are equipped so as to have at any moment during printing at most 25 % by volume of the developer is present in the active portion of the containers (1011, and 1012) of the toner applicators while at least 75 % are continuously circulated through the central conditioning unit for keeping its condition constant.
  • the container (122) is further coupled to a vessel (119) containing fresh toner particles , said vessel being coupled to said container over valve (119a) that can selectively be opened and closed.
  • the container (122) is coupled to means for monitoring the condition of the developer i.e. to means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles.
  • the means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles are coupled to the valve (119a) for selectively opening and closing said valve depending on the measured result and the intended one.
  • said means for measuring the ratio of toner to carrier particles (118) and/or the charge of the toner particles can be coupled to the mixing means (117) so that also the mixing can be used to control the charge of the toner particles to a predetermined constant value.
  • the non-used toner particles that have been removed by collecting means (114, 115) from the CTC are recycled to the single central conditioning unit by means (116b) for moving the non-used toner over a collecting box (115').
  • the location and/or form of the shield electrode (106b) and the control electrode (106a) can, in other embodiments of a device for a DEP method using toner particles according to the present invention, be different from the location shown in fig. 5.
  • a DEP method using toner particles according to the present invention using devices with different constructions of the printhead (106). It is, e.g. possible to implement a DEP method with a device having a printhead comprising only one electrode structure as well as with a device having a printhead comprising more than two electrode structures.
  • the apertures in these printhead structures can have a constant diameter, or can have a broader entrance or exit diameter.
  • the back electrode (105) of this DEP device can also be made to co-operate with the printhead structure, said back electrode being constructed from different styli or wires that are galvanically isolated and connected to a voltage source as disclosed in e.g. US-A-4,568,955 and US-A-4,733,256.
  • the back electrode, co-operating with the printhead structure can also comprise one or more flexible PCB's (Printed Circuit Board).
  • V3 is selected, according to the modulation of the image forming signals, between the values V3 0 and V3 n , on a time basis or grey-level basis.
  • Voltage V4 is applied to the back electrode behind the toner receiving member. In other embodiments of the present invention multiple voltages V2 0 to V2 n and/or V4 0 to V4 n can be used.
  • Voltage V5 is applied to the surface of the sleeve of the magnetic brush.
  • an additional AC-source can beneficially be connected to the sleeve of said magnetic brush.
  • the magnetic brush (1041, 1042) preferentially used in a DEP device according to the present invention is of the type with stationary core and rotating sleeve.
  • any type of known carrier particles and toner particles can successfully be used. It is however preferred to use "soft" magnetic carrier particles.
  • Soft magnetic carrier particles useful in a DEP device according to a preferred embodiment of the present invention are soft ferrite carrier particles. Such soft ferrite particles exhibit only a small amount of remanent behaviour, characterised in coercivity values ranging from about 4 kA/m up to 20 kA/m (50 up to 250 Oe).
  • Further very useful soft magnetic carrier particles for use in a DEP device according to a preferred embodiment of the present invention, are composite carrier particles, comprising a resin binder and a mixture of two magnetites having a different particle size as described in EP-B 289 663.
  • the particle size of both magnetites will vary between 0.05 and 3 ⁇ m.
  • the carrier particles have preferably an average volume diameter (d v50 ) between 10 and 300 ⁇ m, preferably between 20 and 100 ⁇ m. More detailed descriptions of carrier particles, as mentioned above, can be found in EP-A-675 417.
  • toner particles with an absolute average charge over mass ratio (
  • the charge to mass ratio of the toner particles is measured by mixing the toner particles with carrier particles, and after 15 mm of charging the q/m-ratio is measured with a device such as the Toshiba TB-200 blow-off tester.
  • the charge to mass ratio is taken as the absolute value, as a DEP device according to this invention can function either with negatively charged toner particles or with positively charged toner particles depending on the polarity of the potential difference between V1 and V4.
  • the toner particles used in a device according to the present invention have an average volume diameter (d v50 ) between 1 and 20 ⁇ m, more preferably between 3 and 15 ⁇ m. More detailed descriptions of toner particles, as mentioned above, can be found in EP A 675 417 that is incorporated herein by reference.
  • toner applicators coupled to a central conditioning unit according to this invention, not-only to prevent changes in toner concentration in the different printing units, but also to use toner particles with a narrow charge distribution, i.e. the charge of the toner particles shows a distribution wherein the coefficient of variability (v), i.e. the ratio of the standard deviation to the average value, is equal to or lower than 0.4 preferably lower than 0.3.
  • the charge distribution of the toner particles is measured by an apparatus sold by Dr. R. Epping PES-Laboratorium D-8056 Neufahrn, Germany under the name "q-meter.
  • a DEP device making use of the above mentioned marking toner particles can be addressed in a way that enables it to give black and white. It can thus be operated in a "binary way", useful for black and white text and graphics and useful for classical bi-level half-toning to render continuous tone images.
  • a large format printer according to this invention using DEP devices is especially suited for rendering an image with a plurality of grey levels.
  • Grey level printing can be controlled by either an amplitude modulation of the voltage V3 applied on the control electrode 106a or by a time modulation of V3. By changing the duty cycle of the time modulation at a specific frequency, it is possible to print accurately fine differences in grey levels. It is also possible to control the grey level printing by a combination of an amplitude modulation and a time modulation of the voltage V3, applied on the control electrode.
  • FIG. 5 The embodiment of a large format printer with a central development unit according to this invention as schematically shown in figure 5, i.e. wherein the printing proceeds with toner applicators bringing charge toner particles to the charged toner conveyor (CTC) from a two-component developer comprising magnetic carrier particles and non-magnetic toner particles and wherein the non-used toner particles are recycled in the printing process is the most preferred embodiment of the invention.
  • CTC charged toner conveyor
  • the outlet of developer in the individual toner applicators (1201, 1202, 1203) is used as transportation help in the recovery system for non-used toner, thus the duct (115) for non-used toner is led in the outlet of developer in the individual toner applicators (1201, 1202, 1203) so that said recovered toner particles can be transported to said central conditioning station with the aid of said developer material that also has to be transported to said central conditioning unit. It is equally well suitable to lead the outlets of developer in the individual toner applicators (1201, 1202, 1203) directly to the collecting means (114,115) of the different printing units and transporting said combined used developer and recuperated toner to said central conditioning unit.
  • a further advantage of using a central conditioning unit to feed developer to the toner applicators is the fact that the toner applicator can be made very small with a container for developer that in fact is almost not larger than the active zone of the applicator, i.e. the housing of the applicator determines the "active zone".
  • FIG 6 such a toner applicator is shown in cross-section.
  • the container (1011) is equipped with an inlet (1211) and an outlet (1201) for developer.
  • a magnetic brush (1041) is present with a magnetic core (1041a) and a non-magnetic sleeve (1041b), the magnetic brush has a diameter ⁇ measured from one surface of the sleeve to the other.
  • the developer (102) is a two component developer comprising non-magnetic toner particles (102a) and magnetic carrier particles (102b).
  • a partition (128) is provided wherein the conditioned developer is brought and an Archimedean screw (125) forwards the developer over the length of the magnetic brush, from the partition (128) the developer comes into the container and at a nip (127) the developer is brought to the magnetic brush, rotating in direction of arrow C.
  • a metering blade (124) regulates the amount of developer brought onto the sleeve of the magnetic brush.
  • the magnetic brush has further preferably a diameter equal to or smaller than 30 mm.
  • figure 7 a top-view of a small toner applicator as shown in figure 6 is shown.
  • the cross-section shown in figure 6 is a cross-section through the plane A'-B' of figure 7.
  • the numericals are the same as used for figure 6.
  • the present invention encompasses a toner applicator having a container and a magnetic brush assembly therein, the area of the cross-section of the magnetic brush (1041), AREA MB and the area of the container, AREA CONT for developer (1011), both area measured in the cross-section perpendicular to the length of the magnetic brush, relate to each other as area MB /area CONT ⁇ 0.3.
  • said toner applicator comprises a magnetic brush with a diameter equal to or smaller than 30 mm.
  • a large format printer as described above can also be incorporated in a shuttle printer.
  • a large format printer with a moving shuttle having, preferably, a printing width (swath width SWS) of at least 30 cm, more preferably larger than 40 cm, so that a large format image is written in separate image bands (swaths) can be made.
  • the shuttle comprises then a DEP engine with a large CTC and at least two toner applicators staggered near said CTC for bringing charged toner particles to the CTC.
  • the shuttle comprising a DEP printing engine, is travelling over the image receiving member in a first direction, preferably a direction that is essentially parallel to the width of the substrate to be printed, thus perpendicular to the length of the substrate.
  • the invention encompasses a printer for large format printing, wherein a large substrate is movable in one direction and a shuttle comprising a DEP printing engine is movable in a second direction, the second direction being different from the first direction, the DEP printing engine comprising a printhead structure (106) comprising printing apertures (107) and control electrodes (106''), and a CTC (103) and wherein at least two toner applicator modules (1041, 1042) are positioned in a staggered configuration near the CTC.
  • a moving shuttle-type printer wherein the shuttle has a wide printing width and carries a DEP device with a single large CTC and at least two toner applicators so that a large format image is written in separate image bands (swaths)
  • a central conditioning unit according to this invention when the toner applicators on the shuttle, printing the same colour, are coupled to a central conditioning unit.
  • An implementation according to the present invention has the additional benefit that said moving shuttle system does not need multiple heavy developer supplies, so that its movement can be made less complicated and less expensive thanks to said central conditioning unit that can be placed on the moving parts of the shuttle printer, but preferably it is NOT placed upon said moving parts of said shuttle type printer.
  • the shuttle is travelling over the image receiving member (substrate) in a first direction, preferably a direction that is essentially parallel to the width of the substrate to be printed. After having printed a single band over the width of the substrate, the substrate is moved in a direction different from said first direction, over a length corresponding to the width of the printhead structure and toner delivering means.
  • a printer wherein the shuttle comprises a DEP engine according to this invention with a central developer conditioning unit and wherein said DEP engine has a printing width of at least 30 cm, preferably of at least 40 cm, more preferably 60 cm, can be used for printing very large formats.
  • the DEP engine on the shuttle can be constructed with a printing width of at least 120 cm so that a swath with a width of 120 cm is printed with one shuttling of the shuttle over the width of the substrate to be printed. This is different from the shuttling printers known in the art while by a shuttle of this invention broader bands can be printed. This means that even with a fairly low shuttling speed of the printer a large format print can be made in a short time.
  • Such a shuttling printer can very beneficially be used for printing images of very large dimension (e.g. > 5 meter width) with a very high printing speed (e.g. > 500 m 2 /hour).
  • a shuttle according to the present invention can, e.g., comprise three toner applicators with a width of, e.g., 0.3 m, staggered and mounted around a CTC of 90 cm.
  • Such a printer makes it possible, when the shuttling proceeds with the longest dimension of the shuttling printer (i.e. in this example 0.9 m width) perpendicular to the width of the large substrate, to print in one shuttle movement a band that is 0.9 m wide. It is clear that such a shuttle can be constructed with less or more DEP engines, with wider or smaller engines, etc., without going beyond the scope of this invention.
  • the carrier particles are of the carrier particles.
  • a macroscopic "soft" ferrite carrier consisting of a MgZn-ferrite with average particle size 50 ⁇ m, a magnetisation at saturation of 36 ⁇ Tm 3 /kg (29 emu/g) was provided with a 1 ⁇ m thick acrylic coating. The material showed virtually no remanence.
  • the toner used for the experiment had the following composition : 97 parts of a co-polyester resin of fumaric acid and bispropoxylated bisphenol A, having an acid value of 18 and volume resistivity of 5.1 x 10 16 ohm.cm was melt-blended for 30 minutes at 110° C in a laboratory kneader with 3 parts of Cu-phthalocyanine pigment (Colour Index PB 15:3).
  • a resistivity decreasing substance - having the following formula : (CH 3 ) 3 N + C 16 H 33 Br - was added in a quantity of 0.5 % with respect to the binder, as described in WO-A-94/027192.
  • the solidified mass was pulverised and milled using an ALPINE Fliessbettarnastrahlmühle type 100AFG (trade name) and further classified using an ALPINE multiplex zig-zag classifier type 100MZR (trade name).
  • the average particle size was measured by Coulter Counter model Multisizer (trade name), was found to be 6.3 ⁇ m by number and 8.2 ⁇ m by volume.
  • the toner particles were mixed with 0.5 % of hydrophobic colloidal silica particles (BET-value 130 m 2 /g).
  • An electrostatographic developer was prepared by mixing said mixture of toner particles and colloidal silica in a 9 % ratio (wt/wt) with carrier particles.
  • the triboelectric charging of the toner-carrier mixture was performed by mixing said mixture in a standard tumbling set-up for 10 min.
  • the developer mixture was run in the magnetic brush for 5 minutes, after which the toner was sampled and the tribo-electric properties were measured using the Toshiba TB-200 blow-off device, resulting in a q/m-ratio of -14 ⁇ C/g.
  • a printhead structure (106) was made from a polyimide film of 50 ⁇ m thickness, double sided coated with a 5 ⁇ m thick copper film.
  • the printhead structure (106) had two rows of printing apertures.
  • the rows of printing apertures had a length, L A of 90 cm.
  • a rectangular shaped control electrode (106a) was arranged around each aperture.
  • Each of said control electrodes was connected over 2 M ⁇ resistors to a HV 507 (trade name) high voltage switching IC, commercially available through Supertex, USA, that was powered from a high voltage power amplifier.
  • the printing apertures were rectangular shaped with dimensions of 360 by 120 ⁇ m.
  • the dimension of the central part of the rectangular shaped copper control electrodes was 500 by 260 ⁇ m.
  • the apertures were spaced so to obtain a resolution of 33 dots/cm (85 dpi).
  • a common shield electrode (106b) was arranged around the aperture zone leaving a free polyimide zone of 1620 ⁇ m.
  • Said printhead structure was fabricated in the following way. First of all the control and shield electrode pattern was etched by conventional copper etching techniques. The apertures were made by a step and repeat focused excimer laser making use of the control electrode patterns as focusing aid. After excimer burning the printhead structure was cleaned by a short isotropic plasma etching cleaning. Finally a thin coating of PLASTIK70, commercially available from Griffin Chemie, was applied over the control electrode side of said printhead structure.
  • a large container for developer was used equipped with mixing means so that 20 kg of developer was constantly shaken.
  • a smaller amount of developer was pumped by transport screws to the individual magnetic brush assemblies.
  • No toner monitoring device was present in said container for developer. Regulation of said toner concentration was done by calculating the amount of toner printed from the image signals and adding an amount of 102 % of said calculated removed toner concentration. (It was found that about 2% of said calculated toner amount "disappeared" in the printing process).
  • the charged toner conveyer (CTC) The charged toner conveyer (CTC)
  • the CTC with length L CTC of 100 cm, was a cylinder with a sleeve made of aluminium, coated with TEFLON (trade name of Du Pont, wilmington, USA) with a surface roughness of 2.2 ⁇ m (Ra-value) and a diameter of 30 mm.
  • the charged toner conveyer (103) was connected to an AC power supply (AC1) with a square wave oscillating field between 1750 V peak to peak at a frequency of 3.0 kHz with +50 V DC-offset.
  • Said CTC was equipped with a stainless steel scraper blade removing all remaining toner particles from said CTC-surface and collecting said removed toner particles by means of a developer transport to a single container for developer.
  • Charged toner particles were propelled to this conveyer from three stationary core/rotating sleeve type magnetic brushes comprising two mixing rods and one metering roller. One rod was used to transport the developer through the unit, the other one to mix toner with developer.
  • the magnetic brushes had each a length PWE of 32 cm. They were staggered around the CTC and so that the magnetic brushes brought charged toner particles to the CTC over a length of 90 cm, which was equal to the length, L A of the rows of printing apertures.
  • the magnetic brushes were constituted of the so called magnetic roller, which in this case contained inside the roller assembly a stationary magnetic core, having three magnetic poles with an open position (no magnetic poles present) to enable used developer to fall off from the magnetic roller (open position was one quarter of the perimeter and located at the position opposite to said CTC.
  • the magnetic brushes were so constructed that during operation fresh developer was pumped into its developer container at such a large flux that a large amount of developer was also falling out of the magnetic brush again. Said amount of "exhausted" developer falling out of said magnetic brush assembly was pumped over the scraper blade means in said charged toner conveyer to said container for developer in which 20 kg of developer was present.
  • the magnetic brush was connected to a DC power supply with a -50 V DC-offset.
  • a scraper blade was used to force developer to leave the magnetic roller.
  • a doctoring blade was used to meter a small amount of developer onto the surface of said magnetic brush.
  • the sleeve was rotating at a linear surface speed (LSM) four times higher than the linear surface speed (LSC) of said CTC roller, and in a direction opposite to the rotation direction of said CTC-roller.
  • the reference surface of said CTC was placed at a distance between 650 ⁇ m from the reference surface of said magnetic brush.
  • the printhead structure mounted in a PVC-frame, was bent with frictional contact over the surface of the roller of the charged toner conveyer roller. A 50 ⁇ m (this is distance d) thick polyurethane coating was used as self-regulating spacer means.
  • a single back electrode was present behind the paper whereon the printing proceeded, the distance between the back electrode (105) and the back side of the printhead structure (d B ) was set to 1000 ⁇ m and the paper travelled a linear speed (LSM) of 200 cm/min.
  • the back electrode was connected to a high voltage power supply, applying a voltage V4 of + 1000 V to the back electrode.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
  • Electrophotography Using Other Than Carlson'S Method (AREA)
EP19980203873 1998-11-16 1998-11-16 Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes Expired - Lifetime EP1003083B1 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP19980203873 EP1003083B1 (de) 1998-11-16 1998-11-16 Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes
DE1998600703 DE69800703T2 (de) 1998-11-16 1998-11-16 Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes
US09/420,244 US6246424B1 (en) 1998-11-16 1999-10-19 Device for large format printing comprising a single central conditioning unit for controlling and monitoring the condition of the developer
JP32247799A JP2000141737A (ja) 1998-11-16 1999-11-12 大型フオ―マツトプリンタ―

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP19980203873 EP1003083B1 (de) 1998-11-16 1998-11-16 Grossformatdrucker mit einer zentralen Konditioniereinheit zur Kontrolle und Überwachung des Entwicklerzustandes

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4864328A (en) 1988-09-06 1989-09-05 Spectra, Inc. Dual mode ink jet printer
US5138366A (en) 1991-05-23 1992-08-11 Eastman Kodak Company Method of printing color borders with color prints and prints with integral borders
EP0526205A2 (de) 1991-07-30 1993-02-03 Canon Kabushiki Kaisha Farbstrahlaufzeichnungsgerät und Verfahren
US5237347A (en) 1987-01-09 1993-08-17 Fuji Xerox Co., Ltd. Latent electrostatic image optical writing apparatus
US5397192A (en) * 1993-11-01 1995-03-14 Hewlett-Packard Company Shuttle-type printers and methods for operating same
WO1996001489A1 (en) 1994-07-04 1996-01-18 Powerbreaker Plc Operation of residual current devices
US5488397A (en) 1991-10-31 1996-01-30 Hewlett-Packard Company Wide-swath printer/plotter using multiple printheads
WO1996018506A1 (en) 1994-12-15 1996-06-20 Array Printers Ab Serial printing system with direct deposition of powder particles
WO1996034762A1 (en) 1995-05-02 1996-11-07 Spectra, Inc. High resolution multicolor ink jet printer
EP0849087A1 (de) * 1996-12-19 1998-06-24 Agfa-Gevaert N.V. In einem Durchgang arbeitender Drucker für grossformatigen Medien
US5797074A (en) * 1995-04-14 1998-08-18 Ricoh Company, Ltd. Image forming system

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5237347A (en) 1987-01-09 1993-08-17 Fuji Xerox Co., Ltd. Latent electrostatic image optical writing apparatus
US4864328A (en) 1988-09-06 1989-09-05 Spectra, Inc. Dual mode ink jet printer
US5138366A (en) 1991-05-23 1992-08-11 Eastman Kodak Company Method of printing color borders with color prints and prints with integral borders
EP0526205A2 (de) 1991-07-30 1993-02-03 Canon Kabushiki Kaisha Farbstrahlaufzeichnungsgerät und Verfahren
US5488397A (en) 1991-10-31 1996-01-30 Hewlett-Packard Company Wide-swath printer/plotter using multiple printheads
US5397192A (en) * 1993-11-01 1995-03-14 Hewlett-Packard Company Shuttle-type printers and methods for operating same
WO1996001489A1 (en) 1994-07-04 1996-01-18 Powerbreaker Plc Operation of residual current devices
WO1996018506A1 (en) 1994-12-15 1996-06-20 Array Printers Ab Serial printing system with direct deposition of powder particles
US5797074A (en) * 1995-04-14 1998-08-18 Ricoh Company, Ltd. Image forming system
WO1996034762A1 (en) 1995-05-02 1996-11-07 Spectra, Inc. High resolution multicolor ink jet printer
EP0849087A1 (de) * 1996-12-19 1998-06-24 Agfa-Gevaert N.V. In einem Durchgang arbeitender Drucker für grossformatigen Medien

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DE69800703D1 (de) 2001-05-17
EP1003083B1 (de) 2001-04-11
JP2000141737A (ja) 2000-05-23
DE69800703T2 (de) 2001-10-25

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