EP0994497B1 - Switch with insulating support - Google Patents

Switch with insulating support Download PDF

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Publication number
EP0994497B1
EP0994497B1 EP99112917A EP99112917A EP0994497B1 EP 0994497 B1 EP0994497 B1 EP 0994497B1 EP 99112917 A EP99112917 A EP 99112917A EP 99112917 A EP99112917 A EP 99112917A EP 0994497 B1 EP0994497 B1 EP 0994497B1
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EP
European Patent Office
Prior art keywords
switch
temperature
spring element
contact
switching
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EP99112917A
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German (de)
French (fr)
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EP0994497A2 (en
EP0994497A3 (en
Inventor
Marcel Hofsäss
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Individual
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Individual
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Publication of EP0994497A3 publication Critical patent/EP0994497A3/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/50Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position
    • H01H1/504Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position by thermal means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • H01H37/54Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
    • H01H37/5418Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting using cantilevered bimetallic snap elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • H01H37/54Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
    • H01H2037/5445Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting with measures for avoiding slow break of contacts during the creep phase of the snap bimetal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • H01H37/54Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
    • H01H2037/5463Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting the bimetallic snap element forming part of switched circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/32Thermally-sensitive members
    • H01H37/52Thermally-sensitive members actuated due to deflection of bimetallic element
    • H01H37/54Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting
    • H01H37/5427Thermally-sensitive members actuated due to deflection of bimetallic element wherein the bimetallic element is inherently snap acting encapsulated in sealed miniaturised housing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/14Electrothermal mechanisms
    • H01H71/16Electrothermal mechanisms with bimetal element

Definitions

  • the present invention relates to a switch with a Isolierstoffong, on which a first and a second external connection are arranged, as well as a temperature-dependent Rear derailleur that depending on its temperature between an electrically conductive the first and the second external connection Connection for one to be passed through the switch produces electrical current, and a switching device that its Geometric shape depending on the temperature between a closing and changed an open position and in its closed position leads the current, and includes an actuator that with the Switching element is electrically and mechanically connected in series.
  • Such a switch is known from US 4,636,766.
  • the known switch comprises a U-shaped bimetal element as a switching element with two legs of different lengths. On a movable contact part is attached to the long leg, that interacts with a switch-proof counter contact that again with one of the two external connections in electrical conductive connection.
  • the shorter leg of the U-shaped bimetal element is on the free end of an actuator designed as a lever arm attached that with its other end firmly to the housing is connected as well as with the other of the two external connections is in an electrically conductive connection.
  • the actuator is another bimetallic element that is so on the U-shaped bimetallic element is agreed that the two bimetallic elements deform in opposite directions with temperature changes and thus the contact pressure between the movable contact part and receive the mating contact fixed to the housing.
  • This switch is intended as a breaker for high currents, which leads to a strong warming of the bimetallic elements lead, which ultimately the movable contact part is lifted off the fixed counter contact. Influences of Ambient temperature are the opposite Deformation of the bimetallic elements is compensated.
  • the two bimetal elements are very different geometrically are designed, they also have different long-term stabilities on, so that from time to time a readjustment would be required. However, this is not in use more possible, so that overall long-term stability and thus the functional reliability leaves something to be desired.
  • Another disadvantage of this construction is that large height due to the U-shaped bimetal element.
  • this switch has the disadvantage that it closes again automatically after cooling, i.e. none Has current dependency, the reclosing and thus Switch on the electrical device protected by the switch prevented.
  • Another current-dependent known from EP 0 103 792 B1 Switch has a bimetal spring tongue as a switching element on, which is attached to the one external connection and to her free end carries a movable contact part that with a Counter-contact cooperates, which at the free end of an elongated Spring element is arranged, the other end on the other external connector is attached so that the current through the Series connection from spring element and bimetal spring tongue flows.
  • the elastic mounting of the counter contact ensures a low mechanical stress on the bimetal spring tongue because of the Mating contact yields to a limited extent when the bimetal spring tongue changed their geometric shape due to a change in temperature. This causes irreversible deformation of the bimetallic spring tongue avoided, leading to a shift in the switching temperature could lead.
  • a disadvantage of this switch is that the bimetal spring tongue like all bimetal elements in the transition from In the open position, a so-called creep phase passes through, in the course of a temperature increase or -
  • the bimetallic element is creepingly deformed without however from its e.g. convex low temperature position already to snap into its concave high temperature position.
  • This Creeping phase occurs every time the temperature changes of the bimetal element either from above or from below
  • the jump temperature approaches and leads to noticeable changes in the formation.
  • the creep behavior of a bimetal element furthermore also change.
  • sneaking can cause that the pressure of the contact against the counter contact decreases, which creates undefined switching states.
  • the closing movement can make contact during the creeping phase gradually approach the counter contact, thereby increasing the risk of a Arc can be caused.
  • the inventor of the present application has recognized that that it is possible with a generic switch, a provide flat lid electrode, on the inside flat series resistor is arranged between the first External connection and the first end of the actuator.
  • the height is hardly noticeably influenced by the series resistance, because e.g. be formed as a sheet resistor can hardly increase the thickness of the lid electrode contributes.
  • the actuator is a Includes spring element, the actuating force largely independent of temperature is, and the actuator is a temperature-dependent Has actuating force that is greater than in its creeping phase the force of the spring element.
  • the inventor of the present application has recognized that the e.g. known from DE 21 21 802 C mechanical and electrical parallel arrangement of temperature-neutral spring element and switching element in an electrical and mechanical series connection modified and used in the new switch can be a number of other advantages in the unite new switch.
  • the temperature-neutral spring element exercises on the bimetal element no longer exert pressure that hinders its deformation, it rather resembles the deformation of the bimetal element in the creeping phase through its own deformation in such a way that movable Contact part and fixed counter contact with each other in such a way stay safely in the system for a low contact resistance is taken care of.
  • the contact pressure remains below the Switching temperature largely independent of the temperature.
  • the creeping phase of the bimetallic element is therefore no longer as suppressed in the prior art, but balanced so to speak, the bimetal element can namely in the Deform creep phase almost unhindered, making the changes the geometry is balanced by the spring element that the switch remains securely closed.
  • the temperature-dependent actuating force of the bimetal element chosen so that they are larger in the creeping phase is the largely temperature-neutral actuating force of the Spring element, which is thus the "rigid" bimetal element only "leads".
  • a big advantage of the new switch is its simple Construction, next to a housing-fixed counter contact is only a bimetal element is required, the spring element is temperature-neutral and therefore inexpensive. Overall, bimetal element and spring element to each other with respect to the actuating force be coordinated, but no longer additionally regarding their temperature behavior, because the rear derailleur straightens yourself, so to speak. This makes it a standard spring element possible for all temperature ranges, making an essential one Rationalization effect is achieved. Through this construction a low overall height can also be realized, whereby at different switching temperatures no new individual Adjustment is required, just the bimetal element must have the same spring properties but different switching temperatures be interpreted.
  • Another advantage is that tolerances and fluctuations in the switching temperature by guiding through the temperature-neutral Spring element to be balanced.
  • the spring element and the switching element are essentially flat, sheet-like parts that are extend to the same side in a V-shape away from their connection point.
  • This measure has the advantage that compared to the generic switch, the overall height is significantly reduced, and also a slight longitudinal extension because of the "folded back" free end of the switching element reached becomes.
  • an insulation layer is arranged on which one Resistor track is arranged, one end with the first External connection and other end connected to a contact surface is in contact with a contact area on the spring element is.
  • the spring element on his first end is T-shaped, with this T-shaped end rests on the insulating material carrier and on this T-shaped End has a contact area that with the contact surface of the series resistance is in the system.
  • a bottom electrode is connected to which a movable Contact part cooperates, which is provided on the switching element and between the bottom electrode and the lid electrode at least one PTC component is clamped.
  • the advantage here is that the PTC module has a self-holding function is realized, the contacting of the PTC module done by a simple pinch, so at the mechanical assembly of the switch is automatically implemented becomes.
  • the second external connection is connected to a bottom electrode with which a movable Contact part cooperates, which is provided on the switching element and between the bottom electrode and the T-shaped end a PTC component is clamped in the spring element.
  • the T-shaped end of the spring element is now several Functions combined in one, it serves on the one hand for mechanical Holder of the switching mechanism in the insulating material carrier and on the other hand for the electrical connection of both the series resistor as well as the PTC component, which acts as a self-holding resistor acts.
  • this is only necessary in the area this T-shaped end of the spring element for such Surface finish to ensure that electrical contacting only through printing and circulation to others Surfaces are less demanding, what contributes to cost reduction.
  • the advantage here is that compared to a switch without PTC component in the transverse pocket the longitudinal extent and only the transverse dimensions for the two side pockets need to be increased slightly, the remaining dimensions can be preserved. These measures also contribute overall small dimensions for the new switch.
  • the construction variant with the two side pockets is especially preferred when considering a large Current load a larger current passage area of the now self-holding resistor formed by two PTC modules required is.
  • a new switch is shown generally at 10, the is shown in schematic longitudinal section.
  • the new switch 10 has a first external connection 11, which is integrally connected to a flat cover electrode 12 is. Furthermore, a second external connection 14 is provided, which is formed in one piece with a bottom electrode 15. The Cover electrode 12 and the bottom electrode 15 are on one Isolierstoffitati 16 held the cover electrode 12 and keeps the bottom electrode 15 spaced parallel to each other.
  • the insulating material carrier 16 is basically open on the side 1, an embodiment is shown in which the insulating material carrier 16 is a pot-shaped lower housing part 17 includes that around the bottom electrode 15 by injection molding or potting is designed such that the bottom electrode 15 is an integral part of the lower housing part 17.
  • the Lower housing part 17 is closed by the cover electrode 12 and one indicated by 18, heat-welded Edge of the insulating material carrier 16 held captive.
  • the switching mechanism 19 comprises a mechanical and electrical series connection from a spring element 21 and a switching element 22, which by a 23rd arranged connection are interconnected.
  • the switching element 22 is a bimetal element in the present case.
  • the spring element 21 has a largely temperature-independent Positioning force, which means in the context of the present invention, that the actuating force or spring force of the spring element 21 in the range of the permissible operating temperature of the Switch 10 does not change noticeably.
  • the positioning force of the bimetal element is strongly temperature dependent and also in the so-called creep phase is already so large that the spring element 21 do not hinder the deformation of the bimetallic element Pressure on that at constant temperature in this spring system thus can exert rigid bimetal element.
  • the spring element is 25 in with its first, T-shaped end System with the cover electrode 12 and leads with its second End 26 in connection 23 to the switching element 22.
  • the switching element 22 carries at its free end 27 a movable contact part 28, which interacts with a switch-fixed counter contact 29, which is formed on the bottom electrode 15.
  • the bottom electrode 15 is partly from an insulating bridge 31 attacked, which prevents the connection 23 at Opening the switching mechanism 19 moves so far down that it undesirably comes into contact with the bottom electrode 15.
  • the cover electrode 12 is on provided on the inside 32 with a series resistor which electrically between the first outer terminal 11 and the T-shaped End 25 of the spring element 21 is switched.
  • a PTC module 33 is clamped and arranged in a pocket 34 and acts as a self-holding resistor 35.
  • Switch 10 is the self-holding resistor 35 through that Switch mechanism 19 bridged, that is, de-energized. If now as a result a temperature increase, the movable contact part 28 of lifts the fixed counter contact 29, a residual current flows from the second external connection 14 via the bottom electrode 15 through the Self-holding resistor 35 in the T-shaped end 25 and from there via the series resistor in the cover electrode 12 and from there in the first external connection 11, so that between the two External connections 11, 14 a series connection of series resistance as well as self-holding resistance, which is characterized by a Residual current is heated so far that it opens the switching mechanism 19 Condition holds.
  • Fig. 2 the switch of Fig. 1 is off along the line II-II Fig. 1 shown in section. It can be seen that the T-shaped End 25 of the spring element 21 on a base 36 of the Isolierstoffisme 16 is below the cut Edge 18 is arranged. At 37 is the outline of the base 36 shown.
  • T-shaped end 25 Under the T-shaped end 25 is the self-holding resistance in the pocket 34 35 indicated, from below in plant with a at 38 indicated contact area of the T-shaped end 25 of the spring element 21.
  • the base 36 is provided with projections 39 through which the self-holding resistor 35 in the pocket 34 is held.
  • 3a to 3d show production steps for manufacturing the with a series resistor cover electrode 12.
  • the inside 32 is initially covered with an insulation layer 41 provided, on which then a resistance path according to FIG. 3b 42 is applied as series resistor 43.
  • the resistance track 42 overlaps the insulation layer 41 in FIG. 3 to the left so that a connection area 44 to the inside 32 the cover electrode 12 made of metal is produced. In this way, the first external connection 11 with the series resistor 43 connected.
  • this released area of the Resistor path 42 now becomes a silver layer according to FIG. 3d 46 applied, which forms a contact surface 47.
  • the rear derailleur 19 from FIG. 1 is schematically enlarged Scale shown in its closed position.
  • the Switching element 22 is so far below its step temperature, that his sneaking phase has not yet started.
  • the Switching member 22 presses against the force of the spring element 21 Connection 23 in Fig. 4 upwards, so that there is a indicated at 51 Distance to the cover electrode 12 and one indicated at 52 Distance to the counter contact 29 sets.
  • the distance 51 increases to the extent that the distance increases 52 decreased.
  • the movable contact part 28 in FIG. 5 transversely to the counter contact 29 has moved. This friction is desirable because hereby the contact surfaces between contact part 28 and Counter contact 29 cleaned so that the electrical contact resistance is very low.
  • spring element 21 and the Switching element 22 are flat, sheet-like parts that differ from theirs Junction 23, so to speak, V-shaped on the same side, namely to extend to the right.
  • This "folded back" Arrangement of spring element 21 and switching element 22 is a shortened Design achieved in the longitudinal direction, so that in addition to the flat a relatively short design is also possible.
  • the base 37 can be seen on which the T-shaped End 25 of the rear derailleur 19 comes to rest when this in the Interior 20 is inserted. Laterally next to the interior 20 are provided in the lower part 17 two pockets 55, 56, the extend down to the bottom electrode 15 and after are open at the top. These pockets are from the side inwards Compared to base 37, base 57 is set down surrounded by falling out of inserted PTC modules prevented into the interior 20.

Abstract

The switch has an insulating carrier (16) incorporating 2 external terminals (11,14) between which a current path is provided via a temperature-responsive switching mechanism (19) having a switch element (22) which alters in geometric shape in dependence on the temperature, for movement between the closed and open switch positions. The switch element is mechanically and electrically connected in series with a setting element (21), with a flat serial resistance between one of the external terminals and one end of the setting element.

Description

Die vorliegende Erfindung betrifft einen Schalter mit einem Isolierstoffträger, an dem ein erster und ein zweiter Außenanschluß angeordnet sind, sowie einem temperaturabhängigen Schaltwerk, das in Abhängigkeit von seiner Temperatur zwischen dem ersten und dem zweiten Außenanschluß eine elektrisch leitende Verbindung für einen durch den Schalter zu leitenden elektrischen Strom herstellt, und ein Schaltorgan, das seine geometrische Form temperaturabhängig zwischen einer Schließund einer Öffnungsstellung verändert und in seiner Schließstellung dem Strom führt, sowie ein Stellorgan umfaßt, das mit dem Schaltorgan elektrisch und mechanisch in Reihe geschaltet ist. The present invention relates to a switch with a Isolierstoffträger, on which a first and a second external connection are arranged, as well as a temperature-dependent Rear derailleur that depending on its temperature between an electrically conductive the first and the second external connection Connection for one to be passed through the switch produces electrical current, and a switching device that its Geometric shape depending on the temperature between a closing and changed an open position and in its closed position leads the current, and includes an actuator that with the Switching element is electrically and mechanically connected in series.

Ein derartiger Schalter, gemäß dem Oberbegriff des Patentanspruchs 1, ist aus der US 4,636,766 bekannt.Such a switch, according to the preamble of claim 1, is known from US 4,636,766.

Der bekannte Schalter umfaßt als Schaltorgan ein U-förmiges Bimetall-Element mit zwei unterschiedlich langen Schenkeln. An dem langen Schenkel ist ein bewegliches Kontaktteil befestigt, das mit einem schalterfesten Gegenkontakt zusammenwirkt, der wiederum mit einem der beiden Außenanschlüsse in elektrisch leitender Verbindung steht.The known switch comprises a U-shaped bimetal element as a switching element with two legs of different lengths. On a movable contact part is attached to the long leg, that interacts with a switch-proof counter contact that again with one of the two external connections in electrical conductive connection.

Der kürzere Schenkel des U-förmigen Bimetall-Elementes ist an dem freien Ende eines als Hebelarm ausgebildeten Stellorganes befestigt, das mit seinem anderen Ende fest mit dem Gehäuse verbunden ist sowie mit dem anderen der beiden Außenanschlüsse in elektrisch leitender Verbindung steht. Das Stellorgan ist ein weiteres Bimetall-Element, das so auf das U-förmige Bimetall-Element abgestimmt ist, daß sich die beiden Bimetall-Elemente bei Temperaturänderungen gegensinnig verformen und somit den Kontaktdruck zwischen dem beweglichen Kontaktteil sowie dem gehäusefesten Gegenkontakt erhalten.The shorter leg of the U-shaped bimetal element is on the free end of an actuator designed as a lever arm attached that with its other end firmly to the housing is connected as well as with the other of the two external connections is in an electrically conductive connection. The actuator is another bimetallic element that is so on the U-shaped bimetallic element is agreed that the two bimetallic elements deform in opposite directions with temperature changes and thus the contact pressure between the movable contact part and receive the mating contact fixed to the housing.

Dieser Schalter ist als Unterbrecher für hohe Ströme gedacht, die zu einer starken Erwärmung der durchflossenen Bimetall-Elemente führen, wodurch letztendlich das bewegliche Kontaktteil von dem festen Gegenkontakt abgehoben wird. Einflüsse der Umgebungstemperatur werden dabei durch die erwähnte gegensinnige Verformung der Bimetall-Elemente kompensiert.This switch is intended as a breaker for high currents, which leads to a strong warming of the bimetallic elements lead, which ultimately the movable contact part is lifted off the fixed counter contact. Influences of Ambient temperature are the opposite Deformation of the bimetallic elements is compensated.

Bei dieser Konstruktion ist vor allem von Nachteil, daß zwei Bimetall-Elemente benötigt werden, deren Temperaturverhalten exakt aufeinander abgestimmt sein muß, was konstruktiv aufwendig und kostenintensiv zu realisieren ist. Um Fertigungstoleranzen zu kompensieren, wird der bekannte Schalter nach der Montage ferner mechanisch justiert, was einen weiteren Nachteil darstellt.The main disadvantage of this construction is that two Bimetal elements are needed, their temperature behavior must be exactly coordinated, which is structurally complex and is expensive to implement. Manufacturing tolerances to compensate, the well-known switch after the Assembly also mechanically adjusted, which is another disadvantage represents.

Da die beiden Bimetall-Elemente geometrisch sehr verschieden ausgelegt sind, weisen sie außerdem unterschiedliche Langzeitstabilitäten auf, so daß eigentlich von Zeit zu Zeit eine Nachjustage erforderlich wäre. Dies ist jedoch im Einsatz nicht mehr möglich, so daß insgesamt die Langzeitstabilität und damit die Funktionssicherheit zu wünschen übrig läßt.Because the two bimetal elements are very different geometrically are designed, they also have different long-term stabilities on, so that from time to time a readjustment would be required. However, this is not in use more possible, so that overall long-term stability and thus the functional reliability leaves something to be desired.

Ein weiterer Nachteil bei dieser Konstruktion besteht in der durch das U-förmige Bimetall-Element bedingten großen Bauhöhe.Another disadvantage of this construction is that large height due to the U-shaped bimetal element.

Schließlich ist bei diesem Schalter noch von Nachteil, daß er sich nach dem Abkühlen selbsttätig wieder schließt, also keine Stromabhängigkeit aufweist, die das erneute Schließen und damit Einschalten des durch den Schalter geschützten elektrischen Gerätes verhindert.Finally, this switch has the disadvantage that it closes again automatically after cooling, i.e. none Has current dependency, the reclosing and thus Switch on the electrical device protected by the switch prevented.

Schalter mit Stromabhängigkeit sind allgemein bekannt, bei ihnen wird parallel zu dem temperaturabhängigen Schaltwerk ein Selbsthaltewiderstand zwischen die beiden Außenanschlüsse geschaltet. Im geschlossenen Zustand des Schalters wird der Selbsthaltewiderstand durch das Schaltwerk elektrisch kurzgeschlossen, so daß er stromfrei ist. Öffnet das Schaltwerk dagegen, fließt ein Reststrom durch den Selbsthaltewiderstand, der sich dabei in Abhängigkeit von der angelegten Spannung sowie seinem Widerstandswert so weit aufheizt, daß er das temperaturabhängige Schaltwerk auf einer Temperatur oberhalb der Ansprechtemperatur hält, so daß es geöffnet bleibt. Current-dependent switches are well known among them is a parallel to the temperature-dependent switchgear Self-holding resistor connected between the two external connections. When the switch is closed, the Self-holding resistor electrically short-circuited by the switch mechanism, so that it is de-energized. On the other hand, opens the rear derailleur, a residual current flows through the self-holding resistor depending on the applied voltage as well its resistance value heats up so far that it is temperature-dependent Switch mechanism at a temperature above the response temperature stops so that it stays open.

Im Stand der Technik sind eine ganze Reihe von Konstruktionen für den Selbsthaltewiderstand bekannt, bei denen ein blockförmiger PTC-Widerstand verwendet wird, der verglichen mit einem keine Stromabhängigkeit aufweisenden Schalter zu einer Vergrößerung der geometrischen Abmaße führt.There are a number of designs in the prior art known for the self-holding resistance, in which a block-shaped PTC resistor is used which is compared to one no current dependency switch for an enlargement of the geometric dimensions.

Ein weiterer Nachteil, der mit den bekannten Schaltern mit Stromabhängigkeit verbunden ist, besteht in dem konstruktiven Aufwand, der zu kostenintensiven und aufwendig zu montierenden Schaltern führt.Another disadvantage with having the known switches Current dependency is in the constructive Effort that is too expensive and time-consuming to assemble Switches leads.

Ein weiterer, mit dem eingangs erwähnten Schalter verbundener Nachteil ist darin zu sehen, daß sich der Schwellwert des Stromes, der zum Öffnen des Schalters führt, durch den Ohm'schen Widerstand der Bimetall-Elemente bestimmt, so daß sich unterschiedliche Schaltstromstärken nur schwer realisieren lassen.Another, connected to the switch mentioned above The disadvantage is that the threshold value of the current, which leads to the opening of the switch through the ohmic Resistance of the bimetallic elements is determined so that they differ Switching currents are difficult to implement.

Aus dem Stand der Technik ist es jedoch bereits bekannt, die Stromabhängigkeit durch Verwendung eines Vorwiderstandes einzustellen, der elektrisch zu dem temperaturabhängigen Schaltwerk in Reihe geschaltet ist. Bei den bekannten Schaltern ist jedoch parallel zu dem Schaltorgan ein Stellorgan in Form einer Feder-Schnappscheibe etc. geschaltet, durch die der elektrische Strom fließt. Mit anderen Worten, das Bimetall-Element ist bei stromabhängigen Schaltern mit Vorwiderstand stromfrei, der Betriebsstrom des zu schützenden elektrischen Gerätes wird über ein gesondertes Federelement geleitet. Durch die Wahl des Widerstandswertes dieses Vor- oder Serienwiderstandes kann jetzt die Schaltstromstärke genau und reproduzierbar eingestellt werden. However, it is already known from the prior art that Set current dependency by using a series resistor, the electrical to the temperature dependent switchgear is connected in series. However, in the known switches parallel to the switching element an actuator in the form of a spring snap disc etc. switched through which the electric current flows. In other words, the bimetal element is current dependent Switches with series resistor are de-energized, the operating current of the electrical device to be protected is over a separate spring element passed. By choosing the resistance value this series or series resistance can now the switching current can be set precisely and reproducibly.

Auch bei den bekannten Schaltern mit Serienwiderstand ist der konstruktive Aufwand von Nachteil, die Schalter sind kostenintensiv und zeitaufwendig zu montieren.This is also the case with the known switches with series resistance constructive expense is disadvantageous, the switches are expensive and time-consuming to assemble.

Ein weiterer, aus der EP 0 103 792 B1 bekannter, stromabhängiger Schalter weist als Schaltorgan eine Bimetall-Federzunge auf, die an dem einen Außenanschluß befestigt ist und an ihrem freien Ende ein bewegliches Kontaktteil trägt, das mit einem Gegenkontakt zusammenwirkt, der an dem freien Ende eines länglichen Federelementes angeordnet ist, das anderen Endes an dem anderen Außenanschluß befestigt ist, so daß der Strom durch die Reihenschaltung aus Federelement und Bimetall-Federzunge fließt.Another current-dependent known from EP 0 103 792 B1 Switch has a bimetal spring tongue as a switching element on, which is attached to the one external connection and to her free end carries a movable contact part that with a Counter-contact cooperates, which at the free end of an elongated Spring element is arranged, the other end on the other external connector is attached so that the current through the Series connection from spring element and bimetal spring tongue flows.

Die elastische Lagerung des Gegenkontaktes sorgt hier für eine geringe mechanische Belastung der Bimetall-Federzunge, da der Gegenkontakt begrenzt nachgibt, wenn die Bimetall-Federzunge infolge einer Temperaturänderung ihre geometrische Form verändert. Hierdurch werden irreversible Verformungen der Bimetall-Federzunge vermieden, die zu einer Verschiebung der Schalttemperatur führen könnten.The elastic mounting of the counter contact ensures a low mechanical stress on the bimetal spring tongue because of the Mating contact yields to a limited extent when the bimetal spring tongue changed their geometric shape due to a change in temperature. This causes irreversible deformation of the bimetallic spring tongue avoided, leading to a shift in the switching temperature could lead.

Ein Nachteil dieses Schalters besteht darin, daß die Bimetall-Federzunge wie alle Bimetall-Elemente beim Übergang von der Schließ- in die Öffnungsstellung eine sogenannte Schleichphase durchläuft, in der sich infolge einer Temperaturerhöhung oder - erniedrigung das Bimetall-Element schleichend verformt, ohne jedoch von seiner z.B. konvexen Tieftemperaturstellung bereits in seine konkave Hochtemperaturstellung umzuschnappen. Diese Schleichphase tritt jedesmal dann auf, wenn sich die Temperatur des Bimetall-Elementes entweder von oben oder von unten der Sprungtemperatur nähert und führt zu merklichen Ronformationsänderungen. Insbesondere infolge von Alterung oder Langzeitbetrieb kann sich das Schleichverhalten eines Bimetall-Elementes darüber hinaus auch noch verändern.A disadvantage of this switch is that the bimetal spring tongue like all bimetal elements in the transition from In the open position, a so-called creep phase passes through, in the course of a temperature increase or - The bimetallic element is creepingly deformed without however from its e.g. convex low temperature position already to snap into its concave high temperature position. This Creeping phase occurs every time the temperature changes of the bimetal element either from above or from below The jump temperature approaches and leads to noticeable changes in the formation. Particularly as a result of aging or long-term use can the creep behavior of a bimetal element furthermore also change.

Während der Öffnungsbewegung kann das Schleichen dazu führen, daß der Druck des Kontaktes gegen den Gegenkontakt nachläßt, wodurch undefinierte Schaltzustände entstehen. Während der Schließbewegung kann sich der Kontakt während der Schleichphase allmählich dem Gegenkontakt annähern, wodurch die Gefahr eines Lichtbogens hervorgerufen werden kann.During the opening movement, sneaking can cause that the pressure of the contact against the counter contact decreases, which creates undefined switching states. During the The closing movement can make contact during the creeping phase gradually approach the counter contact, thereby increasing the risk of a Arc can be caused.

Die mit dem Schleichverhalten eines Bimetall-Elementes einhergehenden Probleme werden bei einem stromabhängigen Schalter, wie er in der eingangs erwähnten US 4,636,766 oder der EP 0 103 792 beschrieben ist, dadurch gelöst, daß die Bimetall-Federzunge mit Vorprägungen versehen wird, die die Schleichphase zwar nicht vollständig, aber doch zum großen Teil unterdrükken. Diese Vorprägungen oder sonstige mechanische Einwirkungen auf das Bimetall-Element zur Unterdrückung der Schleifphase sind aufwendige und teure Maßnahmen, durch die zudem die Lebensdauer dieser Bimetall-Elemente deutlich deutlich reduziert wird. Ein weiterer Nachteil der erforderlichen Vorprägung ist darin zu sehen, daß für verschiedene Leistungsklassen und Ansprechtemperaturen nicht nur unterschiedliche Materialzusammensetzungen und -stärken sondern auch noch unterschiedliche Vorprägungen eingesetzt werden müssen.The associated with the creep behavior of a bimetal element Problems with a current-dependent switch, as described in US Pat. No. 4,636,766 or EP 0 103 792 is described in that the bimetallic spring tongue is provided with knockouts, the creep phase not completely, but to a large extent suppress it. These knockouts or other mechanical influences on the bimetal element to suppress the grinding phase are complex and expensive measures that also increase the service life of these bimetal elements significantly reduced becomes. Another disadvantage of the required knockout is to be seen in that for different performance classes and response temperatures not just different material compositions and strengths but also different knockouts must be used.

Vor diesem Hintergrund ist es Aufgabe der vorliegenden Erfindung, einen die obigen Nachteile vermeidenden Schalter der eingangs genannten Art bei preiswerter und einfacher Konstruktion mit einer Stromabhängigkeit zu versehen, wobei der Schalter eine kleine Bauweise sowie eine hohe Funktionssicherheit und lange Lebensdauer aufweisen soll.Against this background, it is an object of the present invention a switch of the above avoiding the disadvantages mentioned type with inexpensive and simple construction to be provided with a current dependency, the switch being a small design as well as high functional reliability and long Should have lifespan.

Bei dem eingangs erwähnten Schalter wird diese Aufgabe dadurch gelöst, daß der erste Außenanschluß mit einer flächigen Deckelelektrode verbunden ist, an der das Stellorgan mit seinem ersten Ende festgelegt ist, und auf dessen Innenseite ein flacher Serienwiderstand angeordnet ist, der elektrisch zwischen den ersten Außenanschluß und das erste Ende des Stellorganes geschaltet ist.In the case of the switch mentioned at the beginning, this makes this task solved that the first external connection with a flat cover electrode is connected to the actuator with its first End is set, and on the inside a flat Series resistor is arranged, the electrical between the first external connection and the first end of the actuator switched is.

Die der Erfindung zugrundeliegende Aufgabe wird auf diese Weise vollkommen gelöst.The object on which the invention is based is achieved in this way completely solved.

Der Erfinder der vorliegenden Anmeldung hat nämlich erkannt, daß es bei einem gattungsgemäßen Schalter möglich ist, eine flache Deckelelektrode vorzusehen, auf deren Innenseite ein flacher Serienwiderstand angeordnet ist, der zwischen dem ersten Außenanschluß und dem ersten Ende des Stellorganes liegt. Die Bauhöhe wird durch den Serienwiderstand kaum merklich beeinflußt, da er z.B. als Schichtwiderstand ausgebildet werden kann, der kaum zu einer Vergrößerung der Dicke der Deckelelektrode beiträgt.The inventor of the present application has recognized that that it is possible with a generic switch, a provide flat lid electrode, on the inside flat series resistor is arranged between the first External connection and the first end of the actuator. The height is hardly noticeably influenced by the series resistance, because e.g. be formed as a sheet resistor can hardly increase the thickness of the lid electrode contributes.

Dabei ist es insbesondere bevorzugt, wenn das Stellorgan ein Federelement umfaßt, dessen Stellkraft weitgehend temperaturunabhängig ist, und das Stellorgan eine temperaturabhängige Stellkraft aufweist, die in dessen Schleichphase größer ist als die Stellkraft des Federelementes. It is particularly preferred if the actuator is a Includes spring element, the actuating force largely independent of temperature is, and the actuator is a temperature-dependent Has actuating force that is greater than in its creeping phase the force of the spring element.

Der Erfinder der vorliegenden Anmeldung hat erkannt, daß die z.B. aus der DE 21 21 802 C bekannte mechanische und elektrische parallele Anordnung von Temperatur-neutralem Federelement und Schaltorgan in eine elektrische und mechanische Reihenschaltung abgewandelt und bei dem neuen Schalter eingesetzt werden kann, um eine ganze Reihe von weiteren Vorteilen in dem neuen Schalter zu vereinigen.The inventor of the present application has recognized that the e.g. known from DE 21 21 802 C mechanical and electrical parallel arrangement of temperature-neutral spring element and switching element in an electrical and mechanical series connection modified and used in the new switch can be a number of other advantages in the unite new switch.

Durch die mechanische Reihenschaltung, also das Zusammenwirken der Federkraft des Federelementes mit der des Schaltorganes kann nämlich die Schleichphase des Schaltorganes ausgeglichen werden. Wenn sich das Schaltorgan während der Schleichphase in seiner Geometrie verändert, so wird dies durch das Federelement unmittelbar ausgeglichen. Damit ist es jetzt erstmals möglich, auch bei einem Schalter mit stromdurchflossenem Schaltorgan, das ein Bimetall-Element oder ein Trimetall-Element sein kann, eine große Schleichphase des Schaltorganes zu ermöglichen, denn das Federelement kann die "ungewollten" Formänderungen während der Schleichphase ausgleichen. Dies bedeutet jedoch, daß ein einfacher herzustellendes und damit preiswerteres Schaltorgan eingesetzt werden kann, das zudem eine höhere Lebensdauer aufweist, da auf die Vorprägung größtenteils verzichtet werden kann und somit eine größere Hysterese zulässig wird, so daß die Schleichphase maximal ausgenutzt werden kann.Through the mechanical series connection, i.e. the interaction the spring force of the spring element with that of the switching element can namely compensate for the creeping phase of the switching element become. If the switching element is in during the creeping phase its geometry changes, so this is due to the spring element immediately balanced. It is now possible for the first time also for a switch with a current-carrying switching element, which can be a bimetallic element or a tri-metallic element, to allow a large creeping phase of the switching element, because the spring element can during the "unwanted" shape changes compensate for the creeping phase. However, this means that a switching device that is easier to manufacture and therefore cheaper can be used, which also has a longer service life, because the knockout is largely dispensed with can and thus a larger hysteresis is permissible so that the Creeping phase can be used to the maximum.

Damit sind aber nicht nur geringe geometrische Anforderungen an das Schaltorgan sondern ebenfalls geringere Anforderungen an das Federelement zu stellen, denn letzteres muß jetzt nur noch dafür sorgen, daß das Schaltorgan unterhalb seiner Sprungtemperatur, also während der Schleichphase, in elektrischem Kontakt zu einem der Außenanschlüsse verbleibt. Unterschiedliche Schaltertypen bezüglich Leistungsklasse und Ansprechtemperatur können jetzt mit im wesentlichen demselben Federelement aber unterschiedlichen Schaltorganen ausgelegt werden, wobei an diese Bauteile des Schaltwerkes sehr viel geringere geometrische und mechanische Bedingungen zu stellen sind, so daß sie insgesamt einfacher und preiswerter herzustellen sind.However, this does not only mean low geometric requirements the switching element but also lower requirements to put the spring element, because the latter now only has to ensure that the switching element is below its step temperature, So during the creep phase, in electrical contact to one of the external connections remains. Different types of switches regarding performance class and response temperature now with essentially the same spring element but different Switching devices are designed, taking them Components of the rear derailleur much less geometric and mechanical conditions are to be put, so that they total are easier and cheaper to manufacture.

Bezüglich der Lebensdauer des Schaltorganes ergeben sich hier dieselben Vorteile, wie die bei der lose eingelegten Bimetall-Schnappscheibe gemäß DE 21 21 802 C. Insgesamt kann bei dem neuen Schalter mehr Wert auf die elektrischen Eigenschaften und die Schalttemperatur gelegt werden, die mechanische Federkraft des Schaltorganes spielt bei dem neuen Schalter zum ersten Mal in der Technik eine untergeordnete Rolle, sie muß nur so groß sein, daß das Schaltorgan durch das Federelement nicht zu stark zusammengedrückt wird. Der Schaltprozeß selbst wird nach Abschluß der Schleichphase allein durch das Schaltorgan bewirkt, das in seiner Schließstellung jetzt immer vorgespannt ist. Dieses vorgespannte Schaltorgan weist noch eine ganze Reihe von weiteren Vorteilen auf, so vibriert es nicht im Magnetfeld und weist keine Lichtbogengefahr auf, denn sich allmählich öffnende oder schließende Kontakte werden durch die Vorspannung verhindert.Regarding the service life of the switching element, this is shown here the same advantages as the loosely inserted bimetallic snap disc according to DE 21 21 802 C. Overall, the new switch more emphasis on the electrical properties and the switching temperature, the mechanical spring force of the switching element plays with the new switch for the first time a subordinate role in technology, it only has to be that big be that the switching element is not too strong by the spring element is squeezed. The switching process itself will be completed the creep phase is caused solely by the switching element, that is always preloaded in its closed position. This preloaded switching element still has a whole range of other advantages, it does not vibrate in the magnetic field and has no risk of arcing, because it gradually opens or closing contacts are prevented by the preload.

Damit ist aber nur noch eine sehr geringe Vorprägung des Bimetall-Elementes erforderlich, durch die lediglich noch der Schnappeffekt für die plötzliche Kontakttrennung sichergestellt werden muß. Eine stärkere Vorprägung, wie sie bisher zur Unterstützung bzw. Unterdrückung der Schleichphase verwendet wurde, ist nicht mehr erforderlich. Dadurch werden die mechanischen Belastungen verringert und damit die Lebensdauer sowie die Zuverlässigkeit und Reproduzierbarkeit des Schaltpunktes deutlich erhöht.However, this means that the bimetal element is only slightly pre-embossed required by which only the Snap effect ensured for sudden contact separation must become. A stronger knockout, as previously used for support or suppression of the creep phase was used, is no longer required. This will make the mechanical Reduced loads and thus the service life and reliability and reproducibility of the switching point clearly elevated.

Das temperaturneutrale Federelement übt auf das Bimetall-Element keinen dessen Verformung behindernden Druck mehr aus, es gleicht vielmehr in der Schleichphase die Verformung des Bimetall-Elementes durch eigene Verformung derart aus, daß bewegliches Kontaktteil und fester Gegenkontakt miteinander derart sicher in Anlage bleiben, daß für einen niedrigen Übergangswiderstand gesorgt wird. Der Kontaktdruck bleibt unterhalb der Schalttemperatur weitgehend unabhängig von der Temperatur konstant.The temperature-neutral spring element exercises on the bimetal element no longer exert pressure that hinders its deformation, it rather resembles the deformation of the bimetal element in the creeping phase through its own deformation in such a way that movable Contact part and fixed counter contact with each other in such a way stay safely in the system for a low contact resistance is taken care of. The contact pressure remains below the Switching temperature largely independent of the temperature.

Die Schleichphase des Bimetall-Elementes wird also nicht mehr wie im Stand der Technik unterdrückt, sondern sozusagen ausgeglichen, das Bimetall-Element kann sich nämlich in der Schleichphase nahezu ungehindert verformen, wobei die Änderungen der Geometrie dabei durch das Federelement so ausgeglichen werden, daß der Schalter sicher geschlossen bleibt.The creeping phase of the bimetallic element is therefore no longer as suppressed in the prior art, but balanced so to speak, the bimetal element can namely in the Deform creep phase almost unhindered, making the changes the geometry is balanced by the spring element that the switch remains securely closed.

Zu diesem Zweck ist die temperaturabhängige Stellkraft des Bimetall-Elementes so gewählt, daß sie in der Schleichphase größer ist als die weitgehend temperaturneutrale Stellkraft des Federelementes, das das somit "starre" Bimetall-Element damit lediglich noch "führt".For this purpose, the temperature-dependent actuating force of the bimetal element chosen so that they are larger in the creeping phase is the largely temperature-neutral actuating force of the Spring element, which is thus the "rigid" bimetal element only "leads".

Ein großer Vorteil des neuen Schalters liegt in seiner einfachen Bauweise, neben einem gehäusefesten Gegenkontakt ist nur ein Bimetall-Element erforderlich, das Federelement ist temperaturneutral und damit preiswert. Insgesamt müssen Bimetall-Element und Federelement zwar bezüglich der Stellkraft aufeinander abgestimmt werden, nicht mehr jedoch zusätzlich auch noch bezüglich ihres Temperaturverhaltens, denn das Schaltwerk richtet sich sozusagen selbst aus. Dadurch wird ein Standardfederelement für alle Temperaturbereiche möglich, wodurch ein wesentlicher Rationalisierungseffekt erreicht wird. Durch diese Konstruktion ist ferner eine geringe Bauhöhe realisierbar, wobei bei unterschiedlichen Schalttemperaturen keine neue individuelle Anpassung erforderlich ist, lediglich das Bimetall-Element muß mit gleichen Federeigenschaften aber anderen Schalttemperaturen ausgelegt werden.A big advantage of the new switch is its simple Construction, next to a housing-fixed counter contact is only a bimetal element is required, the spring element is temperature-neutral and therefore inexpensive. Overall, bimetal element and spring element to each other with respect to the actuating force be coordinated, but no longer additionally regarding their temperature behavior, because the rear derailleur straightens yourself, so to speak. This makes it a standard spring element possible for all temperature ranges, making an essential one Rationalization effect is achieved. Through this construction a low overall height can also be realized, whereby at different switching temperatures no new individual Adjustment is required, just the bimetal element must have the same spring properties but different switching temperatures be interpreted.

Ein weiterer Vorteil besteht darin, daß Toleranzen und Schwankungen in der Schalttemperatur durch die Führung durch das temperaturneutrale Federelement ausgeglichen werden.Another advantage is that tolerances and fluctuations in the switching temperature by guiding through the temperature-neutral Spring element to be balanced.

Dabei ist es bevorzugt, wenn das Federelement und das Schaltorgan im wesentlichen flache, blechartige Teile sind, die sich zur selben Seite V-förmig von ihrer Verbindungsstelle weg erstrecken.It is preferred if the spring element and the switching element are essentially flat, sheet-like parts that are extend to the same side in a V-shape away from their connection point.

Bei dieser Maßnahme ist von Vorteil, daß verglichen mit dem gattungsbildenden Schalter die Bauhöhe deutlich reduziert wird, wobei ferner auch eine geringe Längserstreckung wegen des "zurückgeklappten" freien Endes des Schaltorganes erreicht wird.This measure has the advantage that compared to the generic switch, the overall height is significantly reduced, and also a slight longitudinal extension because of the "folded back" free end of the switching element reached becomes.

Weiter ist es bevorzugt, wenn auf der Innenseite der Deckelelektrode eine Isolationsschicht angeordnet ist, auf der eine Widerstandsbahn angeordnet ist, die einen Endes mit dem ersten Außenanschluß und anderen Endes mit einer Kontaktfläche verbunden ist, mit der ein Kontaktbereich an dem Federelement in Anlage ist.It is further preferred if on the inside of the lid electrode an insulation layer is arranged on which one Resistor track is arranged, one end with the first External connection and other end connected to a contact surface is in contact with a contact area on the spring element is.

Diese Maßnahme ist konstruktiv von Vorteil, beim Auflegen der Deckelelektrode auf den bereits mit dem Schaltwerk versehenen Schalter kommt die Kontaktfläche unmittelbar in Anlage mit dem Kontaktbereich, so daß die elektrische Verbindung sozusagen zusammen mit der mechanischen Verbindung der Deckelelektrode mit dem Gehäuse hergestellt wird.This measure is constructively advantageous when hanging up the Cover electrode on the one already provided with the switching mechanism The switch comes into direct contact with the switch Contact area, so that the electrical connection together, so to speak with the mechanical connection of the lid electrode the housing is manufactured.

Dabei ist es dann bevorzugt, wenn das Federelement an seinem ersten Ende T-förmig ausgebildet ist, mit diesem T-förmigen Ende auf den Isolierstoffträger aufliegt und an diesem T-förmigen Ende einen Kontaktbereich aufweist, der mit der Kontaktfläche des Serienwiderstandes in Anlage ist.It is then preferred if the spring element on his first end is T-shaped, with this T-shaped end rests on the insulating material carrier and on this T-shaped End has a contact area that with the contact surface of the series resistance is in the system.

Hierdurch wird die Montage des neuen Schalters noch einmal vörteilhaft vereinfacht, denn das Schaltwerk richtet sich im Inneren des Isolierstoffträgers sozusagen automatisch aus, wenn das T-förmige Ende auf den Isolierstoffträger aufgelegt wird.This makes the assembly of the new switch once again advantageous simplified, because the rear derailleur is aligned inside of the insulating material carrier automatically, so to speak, if that T-shaped end is placed on the insulating support.

Allgemein ist es bevorzugt, wenn der zweite Außenanschluß mit einer Bodenelektrode verbunden ist, mit der ein bewegliches Kontaktteil zusammenwirkt, das an dem Schaltorgan vorgesehen ist, und zwischen der Bodenelektrode und der Deckelelektrode zumindest ein PTC-Baustein eingeklemmt ist.In general, it is preferred if the second external connection is connected a bottom electrode is connected to which a movable Contact part cooperates, which is provided on the switching element and between the bottom electrode and the lid electrode at least one PTC component is clamped.

Hier ist von Vorteil, daß durch den PTC-Baustein eine Selbsthaltefunktion realisiert wird, wobei die Kontaktierung des PTC-Bausteines durch eine einfache Einklemmung erfolgt, also bei dem mechanischen Zusammenbau des Schalters automatisch mit realisiert wird.The advantage here is that the PTC module has a self-holding function is realized, the contacting of the PTC module done by a simple pinch, so at the mechanical assembly of the switch is automatically implemented becomes.

Andererseits ist es bevorzugt, wenn der zweite Außenanschluß mit einer Bodenelektrode verbunden ist, mit der ein bewegliches Kontaktteil zusammenwirkt, das an dem Schaltorgan vorgesehen ist, und zwischen der Bodenelektrode und dem T-förmigen Ende des Federelementes ein PTC-Baustein eingeklemmt ist.On the other hand, it is preferred if the second external connection is connected to a bottom electrode with which a movable Contact part cooperates, which is provided on the switching element and between the bottom electrode and the T-shaped end a PTC component is clamped in the spring element.

Hier ist von Vorteil, daß sich ebenfalls eine einfache Kontaktierung des PTC-Bausteines erzielen läßt, wobei dieser PTC-Baustein im geöffneten Zustand des Schaltwerkes jetzt in Reihe zu dem Serienwiderstand geschaltet ist, so daß sich andere Widerstandsverhältnisse ergeben können. Besonders vorteilhaft ist jedoch, daß das T-förmige Ende des Federelementes jetzt mehrere Funktionen in sich vereinigt, es dient zum einen zur mechanischen Halterung des Schaltwerkes in dem Isolierstoffträger und zum anderen zum elektrischen Anschluß sowohl des Serienwiderstandes als auch des PTC-Bausteines, der als Selbsthaltewiderstand wirkt. Damit ist es aber lediglich erforderlich, im Bereich dieses T-förmigen Endes des Federelementes für eine derartige Oberflächengüte zu sorgen, daß eine elektrische Kontaktierung allein durch Druck und Auflage möglich wird, an die anderen Oberflächen sind geringere Anforderungen zu stellen, was zur Kostenreduzierung beiträgt.The advantage here is that there is also a simple contact of the PTC component can be achieved, this PTC component Now in line when the rear derailleur is open is connected to the series resistor, so that there are other resistance ratios can result. It is particularly advantageous however, that the T-shaped end of the spring element is now several Functions combined in one, it serves on the one hand for mechanical Holder of the switching mechanism in the insulating material carrier and on the other hand for the electrical connection of both the series resistor as well as the PTC component, which acts as a self-holding resistor acts. However, this is only necessary in the area this T-shaped end of the spring element for such Surface finish to ensure that electrical contacting only through printing and circulation to others Surfaces are less demanding, what contributes to cost reduction.

Dabei ist es dann bevorzugt, wenn entweder eine zwischen den Außenanschlüssen angeordnete, querverlaufende Tasche für den PTC-Baustein oder aber zwei seitliche Taschen neben dem Schaltwerk für zwei PTC-Bausteine vorgesehen sind. It is then preferred if either one between the External connections arranged, transverse pocket for the PTC module or two side pockets next to the rear derailleur are provided for two PTC modules.

Hier ist von Vorteil, daß verglichen mit einem Schalter ohne PTC-Baustein bei der querverlaufenden Tasche die Längsausdehnung und bei den beiden seitlichen Taschen lediglich die Querabmaße geringfügig erhöht werden müssen, die übrigen Abmaße können erhalten bleiben. Auch diese Maßnahmen tragen damit zu insgesamt geringen Abmaßen bei dem neuen Schalter bei.The advantage here is that compared to a switch without PTC component in the transverse pocket the longitudinal extent and only the transverse dimensions for the two side pockets need to be increased slightly, the remaining dimensions can be preserved. These measures also contribute overall small dimensions for the new switch.

Die Konstruktionsvariante mit den beiden seitlichen Taschen ist insbesondere dann zu bevorzugen, wenn im Hinblick auf eine große Strombelastung eine größere Stromdurchtrittsfläche des jetzt durch zwei PTC-Bausteine gebildeten Selbsthaltewiderstandes erforderlich ist.The construction variant with the two side pockets is especially preferred when considering a large Current load a larger current passage area of the now self-holding resistor formed by two PTC modules required is.

Weitere Vorteile ergeben sich aus der Beschreibung der beigefügten Zeichnung.Further advantages result from the description of the attached Drawing.

Ausführungsbeispiele der Erfindung sind in der Zeichnung dargestellt und werden in der nachfolgenden Beschreibung näher erläutert. Es zeigen:

Fig. 1
einen Längsschnitt durch den neuen Schalter längs der Linie I-I aus Fig. 2;
Fig. 2
eine Draufsicht auf den Schalter gemäß Fig. 1 in einer Schnittdarstellung längs der Linie II-II aus Fig. 1;
Fig. 3a bis 3d
jeweils eine Draufsicht auf die Innenseite der Dekkelelektrode des Schalters aus Fig. 1 und 2, in unterschiedlichen Stadien der Anbringung eines Serienwiderstandes nebst dessen Kontaktierung;
Fig. 4
das Schaltwerk des Schalters aus Fig. 1 in einer schematisierten, vergrößerten Darstellung, wobei das Schaltorgan in Schließstellung ist;
Fig. 5
eine Darstellung wie Fig. 4, jedoch während der Schleichphase des Schaltorganes;
Fig. 6
eine Darstellung wie Fig. 4, wobei das Schaltorgan jedoch in seiner Öffnungsstellung ist; und
Fig. 7
eine Draufsicht auf den Isolierstoffträger des Schalters gemäß Fig. 1 in einem zweiten Ausführungsbeispiel mit zwei Taschen für zwei PTC-Bausteine.
Embodiments of the invention are shown in the drawing and are explained in more detail in the following description. Show it:
Fig. 1
a longitudinal section through the new switch along the line II of Fig. 2;
Fig. 2
a plan view of the switch of Figure 1 in a sectional view taken along the line II-II of Fig. 1.
3a to 3d
in each case a top view of the inside of the cover electrode of the switch from FIGS. 1 and 2, in different stages of the application of a series resistor in addition to its contacting;
Fig. 4
the switching mechanism of the switch of Figure 1 in a schematic, enlarged view, the switching element is in the closed position.
Fig. 5
a representation like Figure 4, but during the creep phase of the switching element.
Fig. 6
a representation like Figure 4, but the switching element is in its open position. and
Fig. 7
a plan view of the insulating support of the switch of FIG. 1 in a second embodiment with two pockets for two PTC modules.

In Fig. 1 ist allgemein mit 10 ein neuer Schalter gezeigt, der im schematischen Längsschnitt dargestellt ist.In Fig. 1, a new switch is shown generally at 10, the is shown in schematic longitudinal section.

Der neue Schalter 10 weist einen ersten Außenanschluß 11 auf, der einstückig mit einer ebenen Deckelelektrode 12 verbunden ist. Ferner ist ein zweiter Außenanschluß 14 vorgesehen, der mit einer Bodenelektrode 15 einstückig ausgebildet ist. Die Deckelelektrode 12 sowie die Bodenelektrode 15 sind an einem Isolierstoffträger 16 gehalten, der die Deckelelektrode 12 und die Bodenelektrode 15 parallel zueinander beabstandet hält.The new switch 10 has a first external connection 11, which is integrally connected to a flat cover electrode 12 is. Furthermore, a second external connection 14 is provided, which is formed in one piece with a bottom electrode 15. The Cover electrode 12 and the bottom electrode 15 are on one Isolierstoffträger 16 held the cover electrode 12 and keeps the bottom electrode 15 spaced parallel to each other.

Während der Isolierstoffträger 16 grundsätzlich seitlich offen sein kann, ist in Fig. 1 ein Ausführungsbeispiel gezeigt, bei dem der Isolierstoffträger 16 ein topfförmiges Gehäuseunterteil 17 umfaßt, das um die Bodenelektrode 15 herum durch Umspritzen oder Vergießen derart ausgebildet ist, daß die Bodenelektrode 15 integraler Bestandteil des Gehäuseunterteiles 17 ist. Das Gehäuseunterteil 17 wird durch die Deckelelektrode 12 verschlossen und von einem mit 18 angedeuteten, heißverschweißten Rand des Isolierstoffträgers 16 unverlierbar gehalten.While the insulating material carrier 16 is basically open on the side 1, an embodiment is shown in which the insulating material carrier 16 is a pot-shaped lower housing part 17 includes that around the bottom electrode 15 by injection molding or potting is designed such that the bottom electrode 15 is an integral part of the lower housing part 17. The Lower housing part 17 is closed by the cover electrode 12 and one indicated by 18, heat-welded Edge of the insulating material carrier 16 held captive.

Zwischen der Deckelelektrode 12 und der Bodenelektrode 15 ist ein temperaturabhängiges Schaltwerk 19 in einem Innenraum des Isolierstroffträgers 16 angeordnet. Das Schaltwerk 19 umfaßt eine mechanische und elektrische Reihenschaltung aus einem Federelement 21 sowie einem Schaltorgan 22, die durch eine bei 23 angeordnete Verbindung miteinander verbunden sind. Das Schaltorgan 22 ist im vorliegenden Fall ein Bimetall-Element.Is between the lid electrode 12 and the bottom electrode 15 a temperature-dependent switching mechanism 19 in an interior of the Isolierstroffträger 16 arranged. The switching mechanism 19 comprises a mechanical and electrical series connection from a spring element 21 and a switching element 22, which by a 23rd arranged connection are interconnected. The switching element 22 is a bimetal element in the present case.

Das Federelement 21 hat dabei ein weitgehend temperaturunabhängige Stellkraft, was im Rahmen der vorliegenden Erfindung bedeutet, daß sich die Stellkraft oder Federkraft des Federelementes 21 im Bereich der zulässigen Betriebstemperatur des Schalters 10 nicht merklich ändert. Die Stellkraft des Bimetall-Elementes ist dagegen stark temperaturabhängig und auch in der sogenannten Schleichphase schon derart groß, daß das Federelement 21 keinen die Verformung des Bimetall-Elementes behindernden Druck auf das bei konstanter Temperatur in diesem Federsystem somit starre Bimetall-Element ausüben kann.The spring element 21 has a largely temperature-independent Positioning force, which means in the context of the present invention, that the actuating force or spring force of the spring element 21 in the range of the permissible operating temperature of the Switch 10 does not change noticeably. The positioning force of the bimetal element is strongly temperature dependent and also in the so-called creep phase is already so large that the spring element 21 do not hinder the deformation of the bimetallic element Pressure on that at constant temperature in this spring system thus can exert rigid bimetal element.

Das Federelement ist mit seinem ersten, T-förmigen Ende 25 in Anlage mit der Deckelelektrode 12 und führt mit seinem zweiten Ende 26 in die Verbindung 23 zu dem Schaltorgan 22. Das Schaltorgan 22 trägt an seinem freien Ende 27 ein bewegliches Kontaktteil 28, das mit einem schalterfesten Gegenkontakt 29 zusammenwirkt, der an der Bodenelektrode 15 ausgebildet ist.The spring element is 25 in with its first, T-shaped end System with the cover electrode 12 and leads with its second End 26 in connection 23 to the switching element 22. The switching element 22 carries at its free end 27 a movable contact part 28, which interacts with a switch-fixed counter contact 29, which is formed on the bottom electrode 15.

Die Bodenelektrode 15 ist teilweise von einer Isolierbrücke 31 übergriffen, die verhindert, daß sich die Verbindung 23 beim Öffnen des Schaltwerkes 19 so weit nach unten bewegt, daß sie unerwünschterweise in Anlage mit der Bodenelektrode 15 gelangt.The bottom electrode 15 is partly from an insulating bridge 31 attacked, which prevents the connection 23 at Opening the switching mechanism 19 moves so far down that it undesirably comes into contact with the bottom electrode 15.

In noch zu beschreibender Weise ist die Deckelelektrode 12 an ihrer Innenseite 32 mit einem Serienwiderstand versehen, der elektrisch zwischen den ersten Außenanschluß 11 sowie das T-förmige Ende 25 des Federelementes 21 geschaltet ist.In a manner still to be described, the cover electrode 12 is on provided on the inside 32 with a series resistor which electrically between the first outer terminal 11 and the T-shaped End 25 of the spring element 21 is switched.

Zwischen die Bodenelektrode 15 und das T-förmige Ende 25 ist ferner ein PTC-Baustein 33 geklemmt, der in einer Tasche 34 angeordnet ist und als Selbsthalte-Widerstand 35 wirkt.Is between the bottom electrode 15 and the T-shaped end 25 furthermore, a PTC module 33 is clamped and arranged in a pocket 34 and acts as a self-holding resistor 35.

In dem in Fig. 1 gezeigten, geschlossenen Zustand des neuen Schalters 10 ist der Selbsthalte-Widerstand 35 durch das Schaltwerk 19 überbrückt, also stromlos. Wenn sich jetzt infolge einer Temperaturerhöhung das bewegliche Kontaktteil 28 von dem festen Gegenkontakt 29 abhebt, fließt ein Reststrom von dem zweiten Außenanschluß 14 über die Bodenelektrode 15 durch den Selbsthalte-Widerstand 35 in das T-förmige Ende 25 und von dort über den Serienwiderstand in die Deckelelektrode 12 und von dort in den ersten Außenanschluß 11, so daß zwischen den beiden Außenanschlüssen 11, 14 eine Reihenschaltung aus Serienwiderstand sowie Selbsthaltewiderstand liegt, die sich durch einen Reststrom soweit erhitzt, daß sie das Schaltwerk 19 in geöffnetem Zustand hält.In the closed state of the new one shown in FIG. 1 Switch 10 is the self-holding resistor 35 through that Switch mechanism 19 bridged, that is, de-energized. If now as a result a temperature increase, the movable contact part 28 of lifts the fixed counter contact 29, a residual current flows from the second external connection 14 via the bottom electrode 15 through the Self-holding resistor 35 in the T-shaped end 25 and from there via the series resistor in the cover electrode 12 and from there in the first external connection 11, so that between the two External connections 11, 14 a series connection of series resistance as well as self-holding resistance, which is characterized by a Residual current is heated so far that it opens the switching mechanism 19 Condition holds.

In Fig. 2 ist der Schalter aus Fig. 1 längs der Linie II-II aus Fig. 1 geschnitten dargestellt. Es ist zu erkennen, daß das T-förmige Ende 25 des Federelementes 21 auf einem Sockel 36 des Isolierstoffträgers 16 liegt, der unterhalb des geschnittenen Randes 18 angeordnet ist. Bei 37 ist der Umriß des Sockels 36 gezeigt.In Fig. 2 the switch of Fig. 1 is off along the line II-II Fig. 1 shown in section. It can be seen that the T-shaped End 25 of the spring element 21 on a base 36 of the Isolierstoffträger 16 is below the cut Edge 18 is arranged. At 37 is the outline of the base 36 shown.

Unter dem T-förmigen Ende 25 ist in der Tasche 34 der Selbsthalte-Widerstand 35 angedeutet, der von unten in Anlage mit einem bei 38 angedeuteten Kontaktbereich des T-förmigen Endes 25 des Federelementes 21 ist. Auf der anderen Seite des T-förmigen Endes 25, also in der Draufsicht der Fig. 2 ist ein weiterer Kontaktbereich 38 vorgesehen, über den in noch zu beschreibender Weise die Kontaktierung des Serienwiderstandes erfolgt.Under the T-shaped end 25 is the self-holding resistance in the pocket 34 35 indicated, from below in plant with a at 38 indicated contact area of the T-shaped end 25 of the spring element 21. On the other side of the T-shaped End 25, that is to say in the top view of FIG. 2, is another Contact area 38 is provided, via the to be described in How the series resistance is contacted.

Es noch erwähnt, daß der Sockel 36 mit Vorsprüngen 39 versehen ist, durch die der Selbsthaltewiderstand 35 in der Tasche 34 gehalten wird.It also mentions that the base 36 is provided with projections 39 through which the self-holding resistor 35 in the pocket 34 is held.

Die Fig. 3a bis 3d zeigen Produktionsschritte zur Fertigung der mit einem Serienwiderstand versehenen Deckelelektrode 12. In Fig. 3a wird die Innenseite 32 zunächst mit einer Isolationsschicht 41 versehen, auf die dann gemäß Fig. 3b eine Widerstandsbahn 42 als Serienwiderstand 43 aufgebracht wird. Die Widerstandsbahn 42 überlappt die Isolationsschicht 41 in Fig. 3 nach links, so daß ein Anschlußbereich 44 zu der Innenseite 32 der aus Metall gefertigten Deckelelektrode 12 hergestellt wird. Auf diese Weise ist der erste Außenanschluß 11 mit dem Serienwiderstand 43 verbunden.3a to 3d show production steps for manufacturing the with a series resistor cover electrode 12. In 3a, the inside 32 is initially covered with an insulation layer 41 provided, on which then a resistance path according to FIG. 3b 42 is applied as series resistor 43. The resistance track 42 overlaps the insulation layer 41 in FIG. 3 to the left so that a connection area 44 to the inside 32 the cover electrode 12 made of metal is produced. In this way, the first external connection 11 with the series resistor 43 connected.

Gemäß Fig. 3c wird über den Anschlußbereich 44 sowie größtenteils über die Widerstandsbahn 42 eine weitere Isolationsschicht 45 gelegt, die lediglich rechts einen Teil der Widerstandsbahn 42 freiläßt. Auf diesen freigelassenen Bereich der Widerstandsbahn 42 wird jetzt gemäß Fig. 3d eine Silberschicht 46 aufgebracht, die eine Kontaktfläche 47 bildet.According to FIG. 3c, the connection area 44 and for the most part a further insulation layer via the resistance track 42 45 placed, the right part of the resistance track 42 releases. On this released area of the Resistor path 42 now becomes a silver layer according to FIG. 3d 46 applied, which forms a contact surface 47.

Beim Auflegen der Deckelelektrode 12 aus Fig. 3d auf den in Fig. 2 offen dargestellten Schalter 10 kommt die Kontaktfläche 47 in Anlage mit dem Kontaktbereich 38, so daß der Serienwiderstand 43 in Reihe zwischen den ersten Außenanschluß 11 sowie das Federelement 21 geschaltet ist.When the cover electrode 12 from FIG. 3d is placed on the in Fig. 2 open switch 10 comes the contact area 47 in contact with the contact area 38 so that the series resistance 43 in series between the first external connection 11 and the spring element 21 is switched.

Der im geschlossenen Zustand durch den Schalter 10 fließende Betriebsstrom eines zu schützenden elektrischen Gerätes fließt also unmittelbar durch den Serienwiderstand 43, der sich bei einem unzulässig hohen Strom aufheizt und diese Ohm'sche Wärme unmittelbar in den Innenraum 20 des Schalters 10 abgibt, was zu einer entsprechenden Erwärmung des Schaltwerkes 19 und damit zu einem Öffnen der Kontakte 28, 29 führt, wie es jetzt anhand der Fig. 4 bis 6 geschildert wird.The flowing through the switch 10 in the closed state Operating current of an electrical device to be protected flows So directly through the series resistor 43, which is at an impermissibly high current and this ohmic heat emits directly into the interior 20 of the switch 10, which too a corresponding heating of the switching mechanism 19 and thus an opening of the contacts 28, 29 leads, as is now based on the 4 to 6 is described.

In Fig. 4 ist das Schaltwerk 19 aus Fig. 1 schematisch in vergrößertem Maßstab in seiner Schließstellung gezeigt. Das Schaltorgan 22 befindet sich soweit unterhalb seiner Sprungtemperatur, daß seine Schleichphase noch nicht eingesetzt hat. Das Schaltorgan 22 drückt gegen die Kraft des Federelementes 21 die Verbindung 23 in Fig. 4 nach oben, so daß sich ein bei 51 angedeuteter Abstand zur Deckelelektrode 12 sowie ein bei 52 angedeuteter Abstand zu dem Gegenkontakt 29 einstellt.4, the rear derailleur 19 from FIG. 1 is schematically enlarged Scale shown in its closed position. The Switching element 22 is so far below its step temperature, that his sneaking phase has not yet started. The Switching member 22 presses against the force of the spring element 21 Connection 23 in Fig. 4 upwards, so that there is a indicated at 51 Distance to the cover electrode 12 and one indicated at 52 Distance to the counter contact 29 sets.

Wenn sich jetzt die Temperatur des Schaltorganes 22 infolge eines erhöhten Stromflusses und der damit verbundenen Aufheizung des Serienwiderstandes 43 oder aber infolge einer erhöhten Außentemperatur erhöht, so beginnt zunächst die Schleichphase des Schaltorganes 22, in der seine gegen die Kraft des Federelementes 21 arbeitende Federkraft nachläßt, so daß die Verbindung 23 in Fig. 4 nach unten bewegt wird, wie es in Fig. 5 dargestellt ist. Die Stellkraft des Bimetall-Elementes ist jedoch immer noch so groß, daß die Stellkraft des Federelementes 21 nicht ausreicht, um die in der Schleichphase auftretenden Verformungen zu behindern. Unabhängig von seiner Geometrieänderung in der Schleichphase ist das Schaltorgan 22 verglichen mit dem Federelement 21 als starr anzusehen, der Kontaktdruck wird allein durch die Stellkraft des Federelementes 21 ausgeübt.If now the temperature of the switching element 22 due to a increased current flow and the associated heating the series resistance 43 or due to an increased outside temperature increases, the creeping phase of Switching element 22, in its against the force of the spring element 21 working spring force subsides, so that the connection 23rd 4 is moved downward as shown in FIG. 5 is. However, the positioning force of the bimetal element is always still so large that the actuating force of the spring element 21 is not sufficient to withstand the deformations that occur in the creeping phase to hinder. Regardless of its geometry change in the creep phase is the switching element 22 compared to the spring element 21 as rigid, the contact pressure becomes alone exercised by the actuating force of the spring element 21.

Der Abstand 51 vergrößert sich in dem Maße, indem sich der Abstand 52 verringert. Die mechanische Reihenschaltung aus Federelement 21 und Schaltorgan 22 drückt jedoch nach wie vor das bewegliche Kontaktteil 28 gegen den Gegenkontakt 29. Im Vergleich zwischen den Fig. 4 und 5 ist jedoch zu erkennen, daß das bewegliche Kontaktteil 28 sich in Fig. 5 quer zu dem Gegenkontakt 29 verschoben hat. Diese Reibung ist erwünscht, denn hierdurch werden die Kontaktflächen zwischen Kontaktteil 28 und Gegenkontakt 29 gereinigt, so daß der elektrische Übergangswiderstand sehr gering ist.The distance 51 increases to the extent that the distance increases 52 decreased. The mechanical series connection from spring element 21 and switching element 22, however, still presses that movable contact part 28 against the counter contact 29. In comparison between Figs. 4 and 5, however, it can be seen that the movable contact part 28 in FIG. 5 transversely to the counter contact 29 has moved. This friction is desirable because hereby the contact surfaces between contact part 28 and Counter contact 29 cleaned so that the electrical contact resistance is very low.

Erhöht sich jetzt die Temperatur des Schaltorganges 22 weiter, so schnappt es in Richtung eines Pfeiles 53 in seine Öffnungsstellung, die in Fig. 6 dargestellt ist. Die Verbindung 23 ist noch weiter nach unten gelangt, wobei das Schaltorgan 22 das bewegliche Kontaktteil 28 von dem Gegenkontakt 29 abgehoben hat. Im Vergleich zwischen den Fig. 4 und 6 ist zu erkennen, daß sich die Verbindung 23 zwischen der Deckelelektrode 12 und der Bodenelektrode 15 nach unten bewegt hat, während sich das bewegliche Kontaktteile 28 in umgekehrter Richtung nach oben bewegt hat, so daß der lichte Abstand zwischen der Deckelelektrode 12 und der Bodenelektrode 15 sozusagen doppelt ausgenutzt wird.If the temperature of the switching mechanism 22 now increases further, it snaps in the direction of an arrow 53 into its open position, which is shown in Fig. 6. The connection 23 is still further down, the switching element 22 the movable contact part 28 is lifted from the mating contact 29 Has. In the comparison between FIGS. 4 and 6 it can be seen that the connection 23 between the cover electrode 12 and the bottom electrode 15 has moved down while the movable contact parts 28 in the opposite direction upwards has moved so that the clear distance between the lid electrode 12 and the bottom electrode 15, so to speak, used twice becomes.

Ferner ist zu erkennen, daß das Federelement 21 sowie das Schaltorgan 22 flache, blechartige Teile sind, die sich von ihrer Verbindungsstelle 23 sozusagen V-förmig zur selben Seite, nämlich nach rechts erstrecken. Durch diese "zurückgeklappte" Anordnung von Federelement 21 und Schaltorgan 22 wird eine verkürzte Bauform in Längsrichtung erreicht, so daß neben der flachen auch eine relativ kurze Bauform möglich ist.It can also be seen that the spring element 21 and the Switching element 22 are flat, sheet-like parts that differ from theirs Junction 23, so to speak, V-shaped on the same side, namely to extend to the right. Through this "folded back" Arrangement of spring element 21 and switching element 22 is a shortened Design achieved in the longitudinal direction, so that in addition to the flat a relatively short design is also possible.

Zurückkehrend zur Fig. 2 sei noch bemerkt, daß durch die Tasche 34 und den darin angeordneten Selbsthalte-Widerstand 35 die Länge des Schalters verglichen mit einer Ausführungsform ohne Selbsthalte-Widerstand nur geringfügig vergrößert wird.Returning to Fig. 2, it should be noted that through the pocket 34 and the self-holding resistor 35 arranged therein Length of the switch compared to an embodiment without Self-holding resistance is only slightly increased.

Sollte jedoch auch diese geringfügige Vergrößerung in Längsrichtung bereits unerwünscht sein, so lassen sich PTC-Bausteine auch in Taschen seitlich neben dem Schaltwerk 19 anordnen, wie es aus Fig. 7 zu erkennen ist.However, this slight increase in length should also occur PTC devices can already be undesirable also arrange in pockets next to the rear derailleur 19, like it can be seen from Fig. 7.

In Fig. 7 ist ein topfförmiges Gehäuseunterteil 17 in der Draufsicht gezeigt, wobei lediglich bereits die Bodenelektrode 15 mit ihrem Außenanschluß 14 verspritzt oder umgossen wurde, das Schaltwerk selbst sowie die PTC-Bausteine sind noch nicht eingelegt.7 is a pot-shaped lower housing part 17 in the Top view shown, with only the bottom electrode 15 was sprayed or cast with its external connection 14, the rear derailleur itself and the PTC modules are not yet inserted.

In Fig. 7 ist der Sockel 37 zu erkennen, auf dem das T-förmige Ende 25 des Schaltwerkes 19 zu liegen kommt, wenn dieses in den Innenraum 20 eingelegt wird. Seitlich neben dem Innenraum 20 sind in dem Unterteil 17 zwei Taschen 55, 56 vorgesehen, die sich nach unten bis zur Bodenelektrode 15 erstrecken und nach oben offen sind. Seitlich nach innen sind diese Taschen von einem gegenüber dem Sockel 37 nach unten abgesetzten Sockel 57 umgeben, der ein Herausfallen von eingesetzten PTC-Bausteinen in den Innenraum 20 hinein verhindert.In Fig. 7, the base 37 can be seen on which the T-shaped End 25 of the rear derailleur 19 comes to rest when this in the Interior 20 is inserted. Laterally next to the interior 20 are provided in the lower part 17 two pockets 55, 56, the extend down to the bottom electrode 15 and after are open at the top. These pockets are from the side inwards Compared to base 37, base 57 is set down surrounded by falling out of inserted PTC modules prevented into the interior 20.

Bei der Montage werden jetzt PTC-Bausteine in die Taschen 55, 56 eingelegt, das Schaltwerk 19 in bereits beschriebener Weise in den Innenraum 20 eingelegt und dann die Deckelelektrode 12 aufgelegt. Die Kontaktierung mit der Deckelelektrode 12 erfolgt dabei über Kontaktflächen 58, die in Fig. 3a gestrichelt angedeutet sind.During assembly, PTC modules are now placed in pockets 55, 56 inserted, the switching mechanism 19 in the manner already described inserted into the interior 20 and then the cover electrode 12 hung up. The contact with the cover electrode 12 is made thereby via contact surfaces 58, which are indicated by dashed lines in FIG. 3a are.

Claims (10)

  1. A switch having an insulating support (16), a first and a second external terminal (11, 14) being arranged at said insulating support, and having a temperature-dependent switching mechanism (19) that as a function of its temperature makes an electrically conductive connection between said first and second external terminal (11, 14) for an electric current to be conducted via said switch (10), and having a switching member (22) changing its geometric shape in temperature-dependent fashion between a closed position and an open position and conducting said current in its closed position, and having an actuating member (21) that is mechanically and electrically connected in series with said switching mechanism (22),
    characterized in that said first external terminal (11) is connected to a planar cover electrode (12) at which said actuating member (21) is fastened with its first end (25), a flat series resistor (43) being arranged at an inner side (32) of said cover electrode and being electrically connected between said first terminal (11) and said first end (25) of said actuating member (21).
  2. The switch of claim 1, characterized in that said actuating member comprises a spring element (21) whose displacing force is largely independent of temperature, and that the switching member (22) has a temperature-dependent displacing force that, in its creep phase, is greater than the displacing force of the spring element (21).
  3. The switch of claim 2, characterized in that the spring element (21) and the switching member (22) are substantially flat, sheet-like parts that extend away from their joining point (23) in a V-shape towards the same side.
  4. The switch of anyone of claims 1 - 3, characterized in that there is arranged on said inner side (32) of said cover electrode (12) an insulating film (41) on which is arranged a resistive path (42) that is connected at one end to the first external terminal (11) and at the other end to a contact surface (47) with which a contact region (38) on said spring element (21) is in contact.
  5. The switch of anyone of claims 1 - 4, characterized in that the spring element 21 is configured at its first end (25) in a T-shape, rests with that T-shaped end (25) on the insulating support (16), and has at that T-shaped end (25) a contact region (38) that is in contact with a contact surface (47) of the series resistor (43).
  6. The switch of anyone of claims 1 - 5, characterized in that the second external terminal (14) is connected to a bottom electrode (15) that coacts with a movable contact element (28) that is provided on the switching member (22), and that at least one PTC module is clamped between the bottom electrode (15) and the cover electrode (12).
  7. The switch of anyone of claims 1 - 6, characterized in that the second external terminal (14) is connected to a bottom electrode (15) that coacts with a movable contact element (28) that is provided on the switching member (22), and that a PTC module (33) is clamped between the bottom electrode (15) and a T-shaped end (25) of the spring element (21).
  8. The switch of claim 6 or claim 7, characterized in that the PTC module (33) is arranged in a cavity (34, 55, 56) in said insulating support (16).
  9. The switch of claims 6 and 7, characterized in that the cavity is arranged transversely between said external terminals (11, 14).
  10. The switch of claims 6 and 8, characterized in that two lateral cavities (55, 56) are provided next to the switching mechanism (19).
EP99112917A 1998-10-13 1999-07-05 Switch with insulating support Expired - Lifetime EP0994497B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19847208 1998-10-13
DE19847208A DE19847208C2 (en) 1998-10-13 1998-10-13 Switch with an insulating carrier

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EP0994497A2 EP0994497A2 (en) 2000-04-19
EP0994497A3 EP0994497A3 (en) 2001-03-21
EP0994497B1 true EP0994497B1 (en) 2003-11-26

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US (1) US6249210B1 (en)
EP (1) EP0994497B1 (en)
AT (1) ATE255273T1 (en)
DE (2) DE19847208C2 (en)
ES (1) ES2210907T3 (en)
PT (1) PT994497E (en)

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Also Published As

Publication number Publication date
DE59907849D1 (en) 2004-01-08
US6249210B1 (en) 2001-06-19
PT994497E (en) 2004-04-30
DE19847208C2 (en) 2002-05-16
DE19847208A1 (en) 2000-05-04
ES2210907T3 (en) 2004-07-01
ATE255273T1 (en) 2003-12-15
EP0994497A2 (en) 2000-04-19
EP0994497A3 (en) 2001-03-21

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