EP0989903A1 - Storage catalyst - Google Patents
Storage catalystInfo
- Publication number
- EP0989903A1 EP0989903A1 EP98928339A EP98928339A EP0989903A1 EP 0989903 A1 EP0989903 A1 EP 0989903A1 EP 98928339 A EP98928339 A EP 98928339A EP 98928339 A EP98928339 A EP 98928339A EP 0989903 A1 EP0989903 A1 EP 0989903A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- catalytically active
- active component
- storage catalyst
- catalyst according
- storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0842—Nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9422—Processes characterised by a specific catalyst for removing nitrogen oxides by NOx storage or reduction by cyclic switching between lean and rich exhaust gases (LNT, NSC, NSR)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/005—Spinels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0814—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1023—Palladium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/204—Alkaline earth metals
- B01D2255/2042—Barium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/204—Alkaline earth metals
- B01D2255/2047—Magnesium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20707—Titanium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20723—Vanadium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20761—Copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20776—Tungsten
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/209—Other metals
- B01D2255/2092—Aluminium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/50—Zeolites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/90—Physical characteristics of catalysts
- B01D2255/91—NOx-storage component incorporated in the catalyst
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S502/00—Catalyst, solid sorbent, or support therefor: product or process of making
- Y10S502/524—Spinel
Definitions
- the invention relates to a storage catalytic converter according to the preamble of claim 1, as is known from the generic WO-97/02886.
- a storage catalytic converter for the reduction of nitrogen oxides (N0 X ) in exhaust gases from lean-burn engines which has a N0 X storing and a N0 X catalytically reducing component.
- the catalytically active component and the storage component are at least largely applied separately from one another on a carrier body.
- the component storing the N0 X consists of one or more materials from the group consisting of metal oxides, metal hydrides, metal carbonates and mixed metal oxides, the corresponding metal being lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, stronzium and / or barium .
- Such storage catalytic converters preferably having platinum and a barium compound, are subject to high thermal stress during operation, in particular in the presence of oxygen, and to rapid aging in particular here at temperatures above 600.degree.
- loads occur when the previously bound N0 X is released and when sulfate poisoning is regenerated, so that the previously known th storage catalytic converters have a relatively short lifespan.
- Another storage catalyst for lean mix engines is, for example. known from EP 562 805 AI.
- This storage catalyst is a transition metal / zeolite catalyst, in which the transition metal was introduced into the zeolite carrier body by an ion exchange.
- an exhaust system for lean mix engines and an engine control system necessary for reducing pollutants are known from this document.
- the object of the invention is to further develop the underlying storage catalytic converter in such a way that it exhibits less thermal aging.
- the storage catalytic converter should have this reduced aging, in particular when used in exhaust gas lines of internal combustion engines operated in lean / rich mixed operation, and in this case particularly preferably during tempering.
- the object is achieved with an underlying storage catalytic converter with the characterizing features of claim 1.
- the inventive combination of the catalytically active component and the N0 X-storing component with mutual low chemical activity at high temperatures (greater than 600 ° C, in particular higher 800 ° C - has the storage catalyst of the invention at these temperatures for a long thermal life in addition. it is cheaper to manufacture, among other things, by at least largely dispensing with precious metals.
- Fig. 3 is a diagram of a N0 X (NO) reduction over the temperature for a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component, which has a spinel structure and additionally with 1.6 % Ce0 2 is impregnated,
- FIG. 4 shows a diagram of a NOx (NO) reduction over the temperature in the case of a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component which has a spinel structure and additionally with 8% by weight. % Ce0 2 is impregnated,
- FIG. 5 shows a diagram of a NOx (NO) reduction over the temperature in the case of a 20% ZnO, 16% CuO and 64% Al 2 0 3 -containing catalytically active component which has a spinel structure and additionally with a W0 3 , V 2 0 5 and Ti0 2 -containing solid is mixed,
- Fig. 6 is a diagram of a NOx (NO) reduction versus temperature for a 20% ZnO, 16% CuO and 64% Al 2 0 3 -containing catalytically active component, which has a spinel structure and an additional 0.1 wt. % Vanadium,
- FIG. 7 shows a diagram of a NOx (NO) reduction over temperature for a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component which has a spinel Has structure and additionally has 0.5% by weight of palladium,
- Fig. 9 is a diagram of a dynamic NOx (NO) -Adsorbtion and NO x (NO) -Desorbtion over time at a ZnCuAl 2 0 4 - containing 'catalytically active component which has a spinel structure and, in addition as a storing component 3 , 5% BaCu0 2 and
- FIG. 10 is a diagram of a dynamic NOx (NO) -Adsorbtion and NO x (NO) -Desorbtion over time at a ZnCuAl 2 0 4 -. Containing the catalytically active component which has a spinel structure and, in addition as a storing component 7% BaCu0 2 has.
- the catalytically active component is simultaneously used as a carrier material for the NOx-storing component.
- the active component is a spinel, in the sense of the invention a spinel is to be understood as a material of the general chemical formula A a Br, ⁇ which, at least microscopically, has a crystallographic or crystal-like cubic lattice structure with face-centered oxygen ions and tetrahedral and octahedral gaps, in which tetrahedral gaps the A particles and up to 50% of the B particles and in which octahedral gaps the remaining B particles are arranged.
- an A or B particle only denotes their crystallographic arrangement.
- substoichiometric compounds and / or compositions in which the B ß 0 3 acts as a matrix and which have the characteristic spinel lines in the X-ray spectrum are also to be regarded as spinels, the spinel
- the formal composition A a B b ⁇ 4 is present in a Bt > 0 matrix, so that formally a stoichiometry of A a (lx) B b 0 4 results. From a material point of view, the A and B particles can be different from one another.
- the A particle is one or more of the elements of the A group of Mg, Ca, Mn, Fe, Ni, Co Cu, Zn, Sn and Ti and the B particle is one or more elements of the B group Al, Ga, In, Co, ' Fe, Cr, Mn, Cu, Zn, Sn, Ti and Ni.
- the elements of the exclusion group Mn, Fe and Co can be an A and a B particle at the same time.
- the following at least spinel-like compositions have proven to be particularly expedient here: (MgCu) Al 2 0 4 , (CuCu) Al 2 0 4 , (CuZn) Al 2 0 4 , (CoZn) CuAl 2 0 4 , mixtures of (ZnCu) Al 0 4 with W0 3 and / or V 2 O 5 and / or Ti0 2 and here in particular in the composition Mg 0 . 5 CU 0.5 AI 2 O 4 , CU 0.5 CU 0 . 5 AI 2 O 4 , Cuo. 5 Zno .5 Al 2 0 4 , C ⁇ o. 25 Zn o.2 5 Cuo.s l2 ⁇ 4, or their mixtures with 10% W0 3 and 6% V 2 0s and / or 84% Ti ⁇ 2 and / or Al 2 0 3 .
- the catalytically active component with additional catalytically active elements, in particular with palladium, platinum, rhodium, rutenium, osmium, iridium, rhenium and / or rare earths such as lantane and cerium, vanadium, titanium To provide niobium, molybdenum, tungsten and / or their salts and / or their oxides.
- the spinel is manufactured using a process ren, as is known from DE 43 01 470 AI.
- the bed height was approximately 15 mm.
- a furnace is arranged which mm 'heats the reactor central part over a length of about 100, with temperatures up to 550 ° C are achievable.
- a gas mixture was passed through the carrier material at a space velocity of approximately 10,000 per hour, which consists of 1000 pp NO, -1000 ppm propene, 10% oxygen and the rest argon as carrier gas. Behind the reactor, the NO concentration was measured with a gas detector, with any N0 formed before the detection being reduced to the nitrogen oxide NO in a converter. Oxidation of hydrocarbons to C0 2 by measuring the C0 2 content by the gas detector was observed simultaneously.
- FIG. 1 The result of the measurement of the Cu 0 .sCu 0.5 Al 2 O 4 spinel according to Example 1 is shown in FIG. 1.
- the diagram shows the course of the NO and the C0 2 content as a function of temperature.
- NO NO
- concentration reaches a low point between approx. 276 and 294 ° C. and then rises again.
- a drastic decrease in the NO x concentration is observed from approx. 200 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as is evident from the increase in the C0 2 concentration.
- the temperature window in which there is a reduction in NO x is between 200 ° C. and 400 ° C., depending on the composition of the material.
- a magnesium / copper / aluminum spinel in particular the composition Mg 0. SCu 0.5 Al 2 O 4 , is used as the spinel.
- the spinel is advantageously produced analogously to a process as is known from DE 43 01 470 AI.
- a mixture of 20% ZnO, 16% CuO and 64% A1 2 0 3 which has a spinel structure and is used as the catalytically active component - in the following examples 3 to 7, for simplicity, ZnCuAl 2 ⁇ 4 spinel - the one with 1.6 % Ce0 2 impregnated.
- the above ZnCuAl 2 Ü 4 spinel is used as the spinel, which additionally has 8% by weight Ce0 2 .
- the spinel is impregnated with 8% by weight Ce0.
- the already mentioned ZnCAl 2 ⁇ 4 spinel is used as the spinel for the carrier material, which is now mixed with the oxides of tungsten, vanadium and titanium.
- the mixture has 50% by weight of the Zn'CuAl 2 0 4 spinel, the remaining 50% by weight of the mixture of 5% by weight WO 3 , 3% by weight V 2 0 5 and 42 % By weight Ti0 2 is formed.
- the result of the measurement of the spinel according to Example 5 is shown in FIG. 5.
- NO N0 X
- the temperature window in which there is a reduction in the NO x is between 150 ° C. and 500 ° C., depending on the composition of the material.
- a spinel for 'the carrier material As a spinel for 'the carrier material is used a ZnCuAl 2 ⁇ 4 spinel of known composition, which is impregnated with 0.1% vanadium.
- the ZnCuAl 2 0 4 spinel which is impregnated with 0.5% palladium, is used again as the spinel for the carrier material.
- the result of the measurement of the spinel according to Example 7 is shown in FIG. 7.
- NO NO
- ZnCuAl 2 0 4 spinel + 0.5% by weight Pd a drastic decrease in the NO x concentration is observed from approx. 180 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as is evident from the increase in C0 2 concentration shows.
- the temperature window in which there is a reduction in the NO x is between 180 ° C. and 500 ° C., depending on the composition of the material.
- a silver-containing spinel of the general chemical formula Ag »CuAl 0 4 is used as the catalytically active component, which was produced according to a process known from WO 94/02244.
- the spinel has the property that NO x (NO) is stored in the nitrogen oxide-containing gas at temperatures below 145 ° C and is released again above 145 ° C.
- the porous spinel extruded in pellets was exposed to a gas stream in a heatable reactor, the flow rate of which was approximately 30,000 l / h.
- the composition of the gas was as follows: Ar + 800 ppm NO + 800 ppm C, H f + 10% 02 + 8% H 2 0. From the diagram, which for comparison also shows the behavior of other spinels in the presence of water the storage of NO below 145 ° C is clearly recognizable. Furthermore, the rise above 145 ° C. of the NO concentration above the initiated 800 ppm NO shows that the previously stored NO is released again. Since water is generated when fossil fuels are burned, this property of spinels is of great importance. Further investigations on the spinels mentioned showed a high resistance to N0 X , H 2 0, C0 2 and H 2 0.
- a Z CuAl 2 ⁇ 4 spinel of the known composition is used, which is impregnated with 3.5% barium cuprate (BaCu0 2 ) as the storage component.
- the long-term behavior of this storage catalytic converter was plotted over time in the diagram according to FIG.
- the diagram shows the course of the temperature (measuring points are marked with the symbol "V), the course of the NO x concentration (measuring points are marked with the sign" ⁇ ”) and the course of the CO 2 concentration (measuring points are marked with the Character " ⁇ " marked) is plotted, the C0 2 concentration on the right and the temperature and the NO x concentration on the left coordinate.
- the measurement was carried out on the basis of an endurance test and shows the above-mentioned courses in the time from 223000 s to 228000 s, ie approx. 62 hours after the start of the endurance test.
- the test sequence was repeated periodically, the storage catalytic converter always being heated to approximately 350 ° C.
- an oxygen-containing gas was introduced in accordance with lean operation of a lean-mix engine.
- the gas had the following composition: Ar + 1000 ppm NO + 1000 ppm C 3 H 6 + 10% 0 2 .
- an oxygen-free but strongly hydrocarbon-containing gas became, corresponding to a rich operation of a lean-burn engine initiated.
- the gas had the following composition: Ar + 1000 ppm NO + 3000 ppm C 3 H 6 .
- the desorption phase can be recognized by a steep increase in the C0 2 concentration (C0 2 peak).
- the time period between two CO peaks is the adsorption phase. It takes about 10 minutes.
- the adsorption phase with this composition of the storage catalytic converter should be set significantly shorter than 10 minutes.
- the oxygen is turned off and the propene concentration (C 3 H 6 ), ie the concentration of hydrocarbon, is increased to three times the value.
- the desorption phase is initiated by this measure.
- the previously stored N0 X is released , which is then implemented.
- the implementation can be recognized from the CO 2 peak occurring during the desorption phase.
- the reaction taking place causes the storage catalyst material to self-heat.
- NO x peak the NO x concentration
- a ZnCuAl ⁇ 4 spinel of the known composition is used as the spinel for the carrier material and for the catalytic component, which is impregnated with 7% barium cuprate (BaCu0 2 ).
- the measurement was carried out on the basis of an endurance test and shows the courses mentioned in the time from 341000 s to 346000 s, ie approx. 95 hours after the start of the endurance test.
- the test procedure and the test parameters were the same as in example 9, which is why they are not discussed here any longer.
- FIG. 10 The result of the measurement on a storage catalytic converter according to the invention according to Example 10 is shown in FIG. 10. Also in the diagram according to FIG. 10, the desorption phase, which lasts about one minute, can be recognized by a steep increase in the CO 2 concentration (CO 2 peak). The absorption phase between two desorption phases again takes about 10 minutes. In the present storage catalytic converter according to Example 10, there is at most a slight increase in the NO x concentration during the adsorption phase. By increasing the proportion of BaCu0 2 as a storage component, the saturation of the storage catalyst on NO x is reduced during the adsorption phase, as a result of which the maximum duration of the adsorption phase of this storage catalyst is increased compared to that according to Example 9.
- the oxygen is turned off, as in Example 9, the propene concentration (C 3 H 6 ) is increased and the desorption phase is initiated.
- NO x peak the NO x concentration
- the NO x peak is due to insufficient impregnation of the storage catalyst with hydrocarbons at the beginning of the desorption phase and is also due to the apparatus structure of the test facility.
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Abstract
The invention relates to a storage catalyst for a flow of waste gases, especially of a combustion engine operating alternately on lean and rich fuel, preferably a diesel engine or a lean mixture engine, or for the waste gases of a combustion plant. The inventive catalyst comprises a constituent which is capable of catalytic reduction of nitric oxides at least in the presence of hydrocarbons, and a constituent which stores NOx at least below 100 °C. The catalytic constituent has the general chemical formula AaBbO4, wherein A is one or several bivalent metals, B is one or several trivalent metals, a + b ≤ 3 and a, b > 0. Said catalytic constituent also has at least microscopically a crystalline or crystal-like cubic grid structure with face-centred oxygen ions and tetrahedral or octahedral vacancies. The A-particles and up to 50 % of the B-particles are situated in said tetrahedral vacancies and the rest of the B-particles are situated in said octahedral vacancies. The reaction enthalpy or the chemical activity between the catalytic constituent and the NOx storage constituent is low at least up to temperatures of 600 °C, preferably 800 °C.
Description
Speicher atalysator Memory analyzer
Die Erfindung betrifft einen Speicherkatalysator gemäß dem Oberbegriff des Anspruchs 1, wie er aus der gattungsbildend zugrundegelegten WO -97/02886 als bekannt hervorgeht.The invention relates to a storage catalytic converter according to the preamble of claim 1, as is known from the generic WO-97/02886.
Aus der zugrundegelegten WO97/02886 ist ein Speicherkatalysator zur Reduktion von Stickoxiden (N0X) in Abgasen von Magermixmotoren bekannt, der eine N0X speichernde und eine N0X katalytisch reduzierende Komponente aufweist. Die katalytisch aktive Komponente und die speichernde Komponente sind zumindest weitgehend getrennt voneinander auf einem Trägerkörper aufgebracht . Die das N0X katalytisch reduzierende Komponente ist zumindest ein Element der Platingruppe, welches separat zu der das N0X speichernden Komponente angeordnet ist. Die das N0X speichernde Komponente besteht aus einem oder mehreren Materialien der Gruppe Metalloxide, Metallhydroixde, Metallcarbonate und gemischte Metallox'ide, wobei das jeweils entsprechende Metall Lithium, Natrium, Kalium, Rubidium, Cäsium, Magnesium, Kalzium, Stronzium und/oder Barium ist.From the underlying WO97 / 02886 a storage catalytic converter for the reduction of nitrogen oxides (N0 X ) in exhaust gases from lean-burn engines is known, which has a N0 X storing and a N0 X catalytically reducing component. The catalytically active component and the storage component are at least largely applied separately from one another on a carrier body. Which the N0 X catalytically reducing component is at least one element of the platinum group, which to which the N0 X storage component is arranged separately. The component storing the N0 X consists of one or more materials from the group consisting of metal oxides, metal hydrides, metal carbonates and mixed metal oxides, the corresponding metal being lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, stronzium and / or barium .
Derartige - vorzugsweise Platin und eine Bariumverbindung aufweisenden - Speicherkatalysatoren unterliegen im Betrieb insbesondere bei Anwesenheit von Sauerstoff einer hohen thermischen Belastung und hierbei vor allem bei Temperaturen oberhalb von 600 °C einer schnellen Alterung. Derartige Belastungen finden aber bei der Freigabe des zuvor gebundenen N0X und bei der Regeneration einer Sulfatvergif ung statt, so daß die vorbekann-
ten Speicherkatalysatoren eine verhältnismäßig kurz Lebensdauer aufweisen.Such storage catalytic converters, preferably having platinum and a barium compound, are subject to high thermal stress during operation, in particular in the presence of oxygen, and to rapid aging in particular here at temperatures above 600.degree. However, such loads occur when the previously bound N0 X is released and when sulfate poisoning is regenerated, so that the previously known th storage catalytic converters have a relatively short lifespan.
Ein weiterer Speicherkatalysator für Magermixmotoren ist bspw . aus der EP 562 805 AI bekannt. Bei diesem Speicherkatalysator handelt es sich um einen Übergangsmetall/Zeolith-Katalysator, bei dem das Übergangs etall in den zeolithischen Trägerkörper durch eine Ionenaustausch eingebracht wurde. Desweiteren ist aus dieser Schrift eine Abgasanlage für Magermixmotoren sowie eine für die Schadstoffreduktion notwendige Motorsteuerung bekannt .Another storage catalyst for lean mix engines is, for example. known from EP 562 805 AI. This storage catalyst is a transition metal / zeolite catalyst, in which the transition metal was introduced into the zeolite carrier body by an ion exchange. Furthermore, an exhaust system for lean mix engines and an engine control system necessary for reducing pollutants are known from this document.
Die Aufgabe der Erfindung ist es, den zugrundegelegten Speicherkatalysator dahingehen weiterzuentwickeln, daß er eine geringere thermische Alterung aufweist. Diese verminderte Alterung soll der Speicherkatalysator insbesondere beim Einsatz in Abgasleitungen von im Mager/Fett-Mischbetrieb betriebenen Verbrennungsmotoren und hierbei besonders bevorzugt beim Tempern aufweisen.The object of the invention is to further develop the underlying storage catalytic converter in such a way that it exhibits less thermal aging. The storage catalytic converter should have this reduced aging, in particular when used in exhaust gas lines of internal combustion engines operated in lean / rich mixed operation, and in this case particularly preferably during tempering.
Die Aufgabe wird bei einem zugrundegelegten Speicherkatalysator mit den kennzeichnenden Merkmalen des Anspruchs 1 gelöst. Durch die erfindungsgemäße Kombination der katalytisch aktiven Komponente und der N0X-speichernden Komponente mit gegenseitiger geringer chemischer Aktivität bei hohen Temperaturen (größer 600 °C, insbesondere höher 800 °C - weist der erfindungsgemäße Speicherkatalysator auch bei diesen Temperaturen eine lange thermische Lebensdauer auf. Desweiteren ist er u.a. durch einen zumindest weitgehenden Verzicht auf Edelmetalle auch billiger herzustellen.The object is achieved with an underlying storage catalytic converter with the characterizing features of claim 1. The inventive combination of the catalytically active component and the N0 X-storing component with mutual low chemical activity at high temperatures (greater than 600 ° C, in particular higher 800 ° C - has the storage catalyst of the invention at these temperatures for a long thermal life in addition. it is cheaper to manufacture, among other things, by at least largely dispensing with precious metals.
Sinnvolle Ausgestaltungen der Erfindung sind den Unteransprü- chen entnehmbar. Im übrigen wird die Erfindung anhand von in den Figuren dargestellten Ausführungsbeispielen näher erläutert. Dabei zeigt
Fig. 1 ein NOx/C02-Diagramm als Funktion der Temperatur einer CuAl20 -haltigen katalytisch aktiven Komponente, die eine Spinell-Struktur aufweist,Useful embodiments of the invention can be found in the subclaims. Otherwise, the invention is explained in more detail with reference to exemplary embodiments shown in the figures. It shows 1 shows a NO x / C0 2 diagram as a function of the temperature of a CuAl 2 0 -containing catalytically active component which has a spinel structure,
Fig. 2 ein Diagramm einer NOx (NO) -Reduktion und CO-Oxidation über der Temperatur bei einer Mg0. sCu0 _5A1204 -haltigen katalytisch aktiven Komponente, die eine Spinell- Struktur aufweist,2 shows a diagram of a NOx (NO) reduction and CO oxidation over the temperature at a Mg 0 . sCu 0 _ 5 A1 2 0 4 -containing catalytically active component which has a spinel structure,
Fig. 3 ein Diagramm einer N0X (NO) -Reduktion über der Temperatur bei einer 20 % ZnO, 16% CuO und 64 % A1203 -haltigen katalytisch aktiven Komponente, die eine Spinell- Struktur aufweist und zusätzlich mit 1,6 Gew.-% Ce02 imprägniert ist,Fig. 3 is a diagram of a N0 X (NO) reduction over the temperature for a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component, which has a spinel structure and additionally with 1.6 % Ce0 2 is impregnated,
Fig. 4 ein Diagramm einer NOx (NO) -Reduktion über der Temperatur bei einer 20 % ZnO, 16% CuO und 64 % A1203 -haltigen katalytisch aktiven Komponente, die eine Spinell- Struktur aufweist und zusätzlich mit 8 Gew.-% Ce02 imprägniert ist,4 shows a diagram of a NOx (NO) reduction over the temperature in the case of a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component which has a spinel structure and additionally with 8% by weight. % Ce0 2 is impregnated,
Fig. 5 ein Diagramm einer NOx (NO) -Reduktion über der Temperatur bei einer 20 % ZnO, 16% CuO und 64 % Al203-haltigen katalytisch aktiven Komponente, die eine Spinell- Struktur aufweist und zusätzlich mit einem W03 , V205 und Ti02-haltigen Festkörper vermischt ist,5 shows a diagram of a NOx (NO) reduction over the temperature in the case of a 20% ZnO, 16% CuO and 64% Al 2 0 3 -containing catalytically active component which has a spinel structure and additionally with a W0 3 , V 2 0 5 and Ti0 2 -containing solid is mixed,
Fig. 6 ein Diagramm einer NOx (NO) -Reduktion über der Temperatur bei einer 20 % ZnO, 16% CuO und 64 % Al203-haltigen katalytisch aktiven Komponente, die eine Spinell- Struktur aufweist und zusätzlich 0,1 Gew.-% Vanadium aufweist,Fig. 6 is a diagram of a NOx (NO) reduction versus temperature for a 20% ZnO, 16% CuO and 64% Al 2 0 3 -containing catalytically active component, which has a spinel structure and an additional 0.1 wt. % Vanadium,
Fig. 7 ein Diagramm einer NOx (NO) -Reduktion über der Temperatur bei einer 20 % ZnO, 16% CuO und 64 % A1203 -haltigen katalytisch aktiven Komponente, die eine Spinell-
Struktur aufweist und zusätzlich 0.5 Gew.-% Palladium aufweist,7 shows a diagram of a NOx (NO) reduction over temperature for a 20% ZnO, 16% CuO and 64% A1 2 0 3 -containing catalytically active component which has a spinel Has structure and additionally has 0.5% by weight of palladium,
Fig. 8 ein Diagramm einer NO (NO) -Reduktion über der Temperatur bei einer Ag»CuAl204 -haltigen katalytisch aktiven Komponente, die eine Spinell-Struktur aufweist8 shows a diagram of a NO (NO) reduction over the temperature in the case of an Ag »CuAl 2 0 4 -containing catalytically active component which has a spinel structure
Fig. 9 ein Diagramm einer dynamischen NOx (NO) -Adsorbtion und NOx (NO) -Desorbtion über der Zeit bei einer ZnCuAl204- haltigen' katalytisch aktiven Komponente, die eine Spinell-Struktur aufweist und als speichernde Komponente zusätzlich noch 3,5% BaCu02 aufweist undFig. 9 is a diagram of a dynamic NOx (NO) -Adsorbtion and NO x (NO) -Desorbtion over time at a ZnCuAl 2 0 4 - containing 'catalytically active component which has a spinel structure and, in addition as a storing component 3 , 5% BaCu0 2 and
Fig. 10 ein Diagramm einer dynamischen NOx (NO) -Adsorbtion und NOx (NO) -Desorbtion über der Zeit bei einer ZnCuAl204- haltigen katalytisch aktiven Komponente, die eine Spinell-Struktur aufweist und als speichernde Komponente zusätzlich noch 7% BaCu02 aufweist.10 is a diagram of a dynamic NOx (NO) -Adsorbtion and NO x (NO) -Desorbtion over time at a ZnCuAl 2 0 4 -. Containing the catalytically active component which has a spinel structure and, in addition as a storing component 7% BaCu0 2 has.
In den nachfolgenden Beispielen wird die katalytisch aktive Komponente gleichzeitig als Trägermaterial für die NOx- speichernde Komponente verwendet. In allen Fällen ist die aktive Komponente ein Spinell, wobei im Sinne der Erfindung unter einem Spinell ein Material der allgemeinen chemischen Formel AaBr,θ zu verstehen ist, das zumindest mikroskopisch eine kri- stallographische oder kristallähnliche kubische Gitterstruktur mit flächenzentriert angeordneten Sauerstoffionen und tetraedrischen und oktaedrischen Lücken aufweist, in welchen tetraedrischen Lücken die A-Teilchen und bis zu 50% der B- Teilchen und in welchen oktaedrischen Lücken die restlichen B- Teilchen angeordnet sind. Hier bezeichnet ein A- bzw. B- Teilchen nur deren kristallographische Anordnung.In the examples below, the catalytically active component is simultaneously used as a carrier material for the NOx-storing component. In all cases, the active component is a spinel, in the sense of the invention a spinel is to be understood as a material of the general chemical formula A a Br, θ which, at least microscopically, has a crystallographic or crystal-like cubic lattice structure with face-centered oxygen ions and tetrahedral and octahedral gaps, in which tetrahedral gaps the A particles and up to 50% of the B particles and in which octahedral gaps the remaining B particles are arranged. Here, an A or B particle only denotes their crystallographic arrangement.
Im Sinne der Erfindung sind als Spinelle auch unterstöchiome- trische Verbindungen und/oder Zusammensetzungen anzusehen, bei denen das Bß03 als Matrix fungiert und die im Röntgenspektrum die charakteristischen Spinellinien aufweisen, wobei der Spi-
nell der formalen Zusammensetzung AaBbθ4 in einer Bt>0 Matrix vorliegt, so daß sich formal eine Stöchiometrie von Aa(l-x)Bb04 ergibt. In stofflicher Hinsicht können die A- , wie auch die B- Teilchen unterschiedlich zueinander sein.For the purposes of the invention, substoichiometric compounds and / or compositions in which the B ß 0 3 acts as a matrix and which have the characteristic spinel lines in the X-ray spectrum are also to be regarded as spinels, the spinel The formal composition A a B b θ 4 is present in a Bt > 0 matrix, so that formally a stoichiometry of A a (lx) B b 0 4 results. From a material point of view, the A and B particles can be different from one another.
In den als Trägermaterial und als katalytisch aktive Komponente verwendeten Spinellen ist das A-Teilchen eines oder mehrere der Elemente der A-Gruppe der Mg, Ca, Mn, Fe, Ni, Co Cu, Zn, Sn und Ti und das B-Teilchen eines oder mehrere Elemente der B-Gruppe AI, Ga, In, Co,' Fe, Cr, Mn, Cu, Zn, Sn, Ti und Ni . Allerdings ist zu beachten, daß keines der Elemente der Ausschlußgruppe Mn, Fe und Co gleichzeitig ein A- und ein B-Teilchen sein kann.In the spinels used as the carrier material and as the catalytically active component, the A particle is one or more of the elements of the A group of Mg, Ca, Mn, Fe, Ni, Co Cu, Zn, Sn and Ti and the B particle is one or more elements of the B group Al, Ga, In, Co, ' Fe, Cr, Mn, Cu, Zn, Sn, Ti and Ni. However, it should be noted that none of the elements of the exclusion group Mn, Fe and Co can be an A and a B particle at the same time.
Als besonders zweckmäßig haben sich hier bei folgende zumindest spinellartige Zusammensetzungen erwiesen: (MgCu)Al204, (CuCu)Al204, (CuZn)Al204, (CoZn) CuAl204 , Gemische aus (ZnCu)Al 04 mit W03 und/oder V2O5 und/oder Ti02 und hierbei insbesondere in der Zusammensetzung Mg0.5CU0.5AI2O4 , CU0.5CU0.5 AI2O4, Cuo.5Zno.5 Al204, Cθo.25 Zno.25Cuo.s l2θ4, oder deren Gemische mit 10% W03 und 6% V20s und/oder 84% Tiθ2 und/oder Al203.The following at least spinel-like compositions have proven to be particularly expedient here: (MgCu) Al 2 0 4 , (CuCu) Al 2 0 4 , (CuZn) Al 2 0 4 , (CoZn) CuAl 2 0 4 , mixtures of (ZnCu) Al 0 4 with W0 3 and / or V 2 O 5 and / or Ti0 2 and here in particular in the composition Mg 0 . 5 CU 0.5 AI 2 O 4 , CU 0.5 CU 0 . 5 AI 2 O 4 , Cuo. 5 Zno .5 Al 2 0 4 , Cθo. 25 Zn o.2 5 Cuo.s l2θ4, or their mixtures with 10% W0 3 and 6% V 2 0s and / or 84% Tiθ 2 and / or Al 2 0 3 .
Des weiteren kann es sich in maschen Fällen günstig sein, die katalytisch aktive Komponente zusätzlich mit weiteren katalytisch aktiven Elementen, insbesondere mit Palladium, Platin, Rhodium, Rutenium, Osmium, Iridium, Rhenium und/oder seltene Erden wie Lantan und Cer, Vanadium, Titan, Niob, Molybdän, Wolfram und/oder- deren Salze und/oder deren Oxide zu versehen.Furthermore, in meshed cases, it can be advantageous to add the catalytically active component with additional catalytically active elements, in particular with palladium, platinum, rhodium, rutenium, osmium, iridium, rhenium and / or rare earths such as lantane and cerium, vanadium, titanium To provide niobium, molybdenum, tungsten and / or their salts and / or their oxides.
Auf einige dieser eben genannten Materialien bzw. deren Kombinationen wird beispielhaft in den nachfolgenden Beispielen genauer eingegangen.Some of the materials just mentioned and their combinations are discussed in more detail in the examples below.
Beispiel 1)Example 1)
Als Spinell wird ein mit Kupfer imprägnierter Kupfer/Aluminium- Spinell, insbesondere der Zusammensetzung Cu0 5Cu0_5Al2θ4 verwandt. Die Herstellung des Spinells erfolgt mit einem Verfah-
ren, wie es aus der DE 43 01 470 AI bekannt ist. Zur Aufnahme eines NOx/Cθ2-Diagramms in Abhängigkeit der Temperatur wurden 10 Gramm Split des Cu- imprägnierten CuAl204- Spinells in einen senkrecht angeordneten Quarzreaktor (Durchmesser 20 mm, Höhe ca. 500 mm) vorgelegt, bei dem zur Exposition der Probe in dessen Mitte eine gasdurchlässige Fritte angeordnet ist. Die Schütthöhe betrug etwa 15 mm. Um den Quarzreaktor ist ein Ofen angeordnet, der den Reaktormittelteil auf einer Länge von ca. 100 mm beheizt', wobei Temperaturen bis zu 550 °C erreichbar sind.A copper / aluminum spinel impregnated with copper, in particular of the composition Cu 0 5 Cu 0 _ 5 Al 2 θ 4 , is used as the spinel. The spinel is manufactured using a process ren, as is known from DE 43 01 470 AI. To record a NO x / CO 2 diagram as a function of the temperature, 10 grams of split of the Cu-impregnated CuAl 2 0 4 spinel were placed in a vertically arranged quartz reactor (diameter 20 mm, height approx. 500 mm), in which exposure a gas-permeable frit is arranged in the middle of the sample. The bed height was approximately 15 mm. To the quartz reactor, a furnace is arranged which mm 'heats the reactor central part over a length of about 100, with temperatures up to 550 ° C are achievable.
Durch das Trägermaterial wurde ein Gasgemisch mit einer Raumgeschwindigkeit von ca. 10000 pro Stunde hindurchgeleitet, das aus 1000 pp NO, -1000 ppm Propen, 10% Sauerstoff und dem Rest Argon als Trägergas besteht. Hinter dem Reaktor wurde die NO- Konzentration mit einem Gasdetektor gemessen, wobei vor der De- tektion eventuell gebildetes N0 in einem Konverter zu dem Stickoxid NO reduziert wurde. Simultan wurde eine Oxidation von Kohlenwasserstoffen zu C02 durch Messung des C02-Gehalts durch den Gasdetektor beobachtet.A gas mixture was passed through the carrier material at a space velocity of approximately 10,000 per hour, which consists of 1000 pp NO, -1000 ppm propene, 10% oxygen and the rest argon as carrier gas. Behind the reactor, the NO concentration was measured with a gas detector, with any N0 formed before the detection being reduced to the nitrogen oxide NO in a converter. Oxidation of hydrocarbons to C0 2 by measuring the C0 2 content by the gas detector was observed simultaneously.
Das Ergebnis der Messung des Cu0.sCu0.5AI2O4- Spinells gemäß Beispiel 1 ist in Figur 1 dargestellt. Das Diagramm zeigt den Verlauf des NO- und des C02-Anteiles als Funktion der Temperatur. Es ergibt sich eine deutliche Abnahme der NOx (NO) -Konzentration mit zunehmender Temperatur, die zwischen ca. 276 bis 294°C einen Tiefpunkt erreicht und anschließend wieder ansteigt . Für das Cu imprägnierten CuAl204 wird ab ca. 200 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 zersetzt werden, wie es sich an der Zunahme der C02-Konzentration zeigt. Das Temperaturfenster, in dem eine Reduktion des NOx vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 200 °C und 400 °C.The result of the measurement of the Cu 0 .sCu 0.5 Al 2 O 4 spinel according to Example 1 is shown in FIG. 1. The diagram shows the course of the NO and the C0 2 content as a function of temperature. There is a clear decrease in the NO x (NO) concentration with increasing temperature, which reaches a low point between approx. 276 and 294 ° C. and then rises again. For the Cu impregnated CuAl 2 0 4 , a drastic decrease in the NO x concentration is observed from approx. 200 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as is evident from the increase in the C0 2 concentration. The temperature window in which there is a reduction in NO x is between 200 ° C. and 400 ° C., depending on the composition of the material.
Da bei den nachfolgenden Beispielen 2 bis 7 das verwendete Meßverfahren vergleichbar zu dem in Beispiel 1 ist, wird bei den
Beispielen 2 bis 7 nur noch auf die sich ergebenden Unterschiede eingegangen.Since in the following Examples 2 to 7 the measuring method used is comparable to that in Example 1, in the Examples 2 to 7 only deal with the resulting differences.
Beispiel 2)Example 2)
Als Spinell wird ein Magnesium/Kupfer/Aluminium-Spinell , insbesondere der Zusammensetzung Mg0. sCu0.5AI2O4 verwandt. Die Herstellung des Spinells erfolgt günstigerweise analog einem Verfahren, wie es aus der DE 43 01 470 AI bekannt ist.A magnesium / copper / aluminum spinel, in particular the composition Mg 0. SCu 0.5 Al 2 O 4 , is used as the spinel. The spinel is advantageously produced analogously to a process as is known from DE 43 01 470 AI.
Das Ergebnis der Messung des g0.5Cu0_5Al2θ - Spinells gemäß Beispiel 2 ist in Figur 2 dargestellt. Es ergibt sich eine deutliche Abnahme der NO-Konzentration mit zunehmender Temperatur, die bei ca. 320 °C einen Tiefpunkt erreicht.The result of measuring the g 0 . 5 Cu 0 _ 5 Al 2 θ spinels according to Example 2 is shown in Figure 2. There is a clear decrease in the NO concentration with increasing temperature, which reaches a low point at approx. 320 ° C.
Beispiel 3)Example 3
Als katalytisch aktive Komponente wird ein eine Spinellstruktur aufweisendes Gemenge der Zusammensetzung 20 % ZnO, 16% CuO, und 64 % A1203 verwandt - in den folgenden Beispielen 3 bis 7 vereinfachend ZnCuAl2θ4-Spinell genannt - das mit 1,6 Gew.-% Ce02 imprägniert_ist .A mixture of 20% ZnO, 16% CuO and 64% A1 2 0 3 , which has a spinel structure and is used as the catalytically active component - in the following examples 3 to 7, for simplicity, ZnCuAl 2 θ 4 spinel - the one with 1.6 % Ce0 2 impregnated.
Das Ergebnis der Messung des ZnCuAl2θ4-Spinells gemäß Beispiel 3 ist in Figur 3 dargestellt. Es ergibt sich eine deutliche Abnahme der NOx (NO) -Konzentration mit zunehmender Temperatur, die bei ca. 430 °C einen Tiefpunkt erreicht und anschließend wieder ansteigt. Für das ZnCuAJ2θ4 -Spinell + 1,6 Gew.-% Ce02 wird ab ca. 150 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 zersetzt werden, wie es sich an der Zunahme der C02-Konzentration zeigt. Das Temperaturfεnster, in dem eine Reduktion des NOx"s vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 150 °C und 500 °C.
Bei spiel 4 )The result of the measurement of the ZnCuAl 2 θ 4 spinel according to Example 3 is shown in FIG. 3. There is a significant decrease in the NO x (NO) concentration with increasing temperature, which reaches a low point at approx. 430 ° C. and then rises again. For the ZnCuAJ 2 θ 4 spinel + 1.6% by weight Ce0 2 , a drastic decrease in the NO x concentration is observed from approx. 150 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as is the case with the Shows an increase in the C0 2 concentration. The temperature window in which there is a reduction in the NO x is between 150 ° C. and 500 ° C., depending on the composition of the material. Example 4)
Als Spinell wird ein obiger ZnCuAl2Ü4- Spinell verwendet, der zusätzlich 8 Gew.-% Ce02 aufweist. Zur Herstellung dieses Spinells wird, ausgehend von einem ZnCuAl204 -Spinell , der Spinell mit 8 Gew.-% Ce0 imprägniert.The above ZnCuAl 2 Ü 4 spinel is used as the spinel, which additionally has 8% by weight Ce0 2 . To produce this spinel, starting from a ZnCuAl 2 0 4 spinel, the spinel is impregnated with 8% by weight Ce0.
Das Ergebnis der Messung des mit 8 Gew.-% imprägnierten ZnCuAl2θ4-Spinells gemäß Beispiel 4 ist in Figur 4 dargestellt. Es ergibt sich eine deutliche Abnahme der NOx (NO) -Konzentration mit zunehmender Temperatur, die bei ca. 300 °C einen Tiefpunkt erreicht und anschließend wieder ansteigt .The result of the measurement of the ZnCuAl 2 θ 4 spinel impregnated with 8% by weight according to Example 4 is shown in FIG. 4. There is a clear decrease in the NO x (NO) concentration with increasing temperature, which reaches a low point at approx. 300 ° C. and then rises again.
Für den ZnCuAl204 -Spinell + 8 Gew.-% Ce02 wird ab ca. 200 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 umgesetzt werden, wie es sich an der Zunahme der C02-Konzentration zeigt. Das Temperaturfenster, in dem eine Reduktion des NOX "Ξ vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 200 °C und 500 °C.For the ZnCuAl 2 0 4 spinel + 8% by weight Ce0 2 , a drastic decrease in the NO x concentration is observed from approx. 200 ° C., at the same time the hydrocarbons are converted to C0 2 , as is evident from the increase in C0 2 concentration shows. The temperature window in which there is a reduction in the NO X " Ξ is between 200 ° C and 500 ° C, depending on the composition of the material.
Beispiel 5)Example 5)
Als Spinell für das Trägermaterial wird das schon erwähnte ZnCAl2θ4-Spinell verwendet, das nunmehr mit den Oxiden von Wolfram, Vanadium und Titan vermischt ist. Das Gemisch weist zu 50 Gew.-% das Zn'CuAl204-Spinell auf, wobei die restlichen 50 Gew.-% des Gemisches aus 5 Gew.-% W03 , 3 Gew.-% V205 und 42 Gew.-% Ti02 gebildet ist.The already mentioned ZnCAl 2 θ 4 spinel is used as the spinel for the carrier material, which is now mixed with the oxides of tungsten, vanadium and titanium. The mixture has 50% by weight of the Zn'CuAl 2 0 4 spinel, the remaining 50% by weight of the mixture of 5% by weight WO 3 , 3% by weight V 2 0 5 and 42 % By weight Ti0 2 is formed.
Als Ergebnis der Messung des Spinells gemäß Beispiel 5 ist in Figur 5 dargestellt. Es ergibt sich eine deutliche Abnahme der N0X (NO) -Konzentration mit zunehmender Temperatur, die bei ca. 240 °C einen Tiefpunkt erreicht und anschließend wieder ansteigt .
Für das Gemisch wird ab ca. 150 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 zersetzt werden, wie es sich an der Zunahme der C02 -Konzentration zeigt. Das Temperaturfenster, in dem eine Reduktion des NOx"s vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 150 °C und 500 °C.The result of the measurement of the spinel according to Example 5 is shown in FIG. 5. There is a significant decrease in the N0 X (NO) concentration with increasing temperature, which reaches a low point at approximately 240 ° C. and then rises again. For the mixture, a drastic decrease in the NOx concentration is observed from approx. 150 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as can be seen from the increase in the C0 2 concentration. The temperature window in which there is a reduction in the NO x is between 150 ° C. and 500 ° C., depending on the composition of the material.
Beispiel 6)Example 6
Als Spinell für' das Trägermaterial wird ein ZnCuAl2θ4-Spinell der bekannten Zusammensetzung verwendet, der mit 0,1 % Vanadium imprägniert ist .As a spinel for 'the carrier material is used a ZnCuAl 2 θ 4 spinel of known composition, which is impregnated with 0.1% vanadium.
Als Ergebnis der Messung des Spinells gemäß Beispiel 6 ist in Figur 6 dargestellt. Es ergibt sich eine deutliche Abnahme der N0X (NO) -Konzentration mit zunehmender Temperatur, die bei ca. 300 °C einen Tiefpunkt erreicht und anschließend wieder ansteigt .The result of the measurement of the spinel according to Example 6 is shown in FIG. 6. There is a clear decrease in the N0 X (NO) concentration with increasing temperature, which reaches a low point at approx. 300 ° C. and then rises again.
Für den ZnCuAl2θ4-Spinell + Vanadium wird ab ca. 170 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 zersetzt werden, wie es sich an der Zunahme der C02-Konzentration zeigt. Das Temperaturfenster, in dem eine Reduktion des NOx ^s vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 170 °C und 500 °C.For the ZnCuAl 2 θ 4 spinel + vanadium, a drastic decrease in the NO x concentration is observed from approx. 170 ° C, at the same time the hydrocarbons are decomposed to C0 2 , as can be seen from the increase in the C0 2 concentration. The temperature window in which there is a reduction in NO x ^ s is between 170 ° C and 500 ° C, depending on the composition of the material.
Beispiel 7)Example 7)
Als Spinell für das Trägermaterial wird erneut der ZnCuAl204- Spinell verwendet, der mit 0.5% Palladium imprägniert ist.The ZnCuAl 2 0 4 spinel, which is impregnated with 0.5% palladium, is used again as the spinel for the carrier material.
Als Ergebnis der Messung des Spinells gemäß Beispiel 7 ist in Figur 7 dargestellt. Es ergibt sich eine deutliche Abnahme der NOx (NO) -Konzentration mit zunehmender Temperatur, die bei ca. 280 °C einen Tiefpunkt erreicht und anschließend wieder ansteigt .
Für den ZnCuAl204 -Spinell + 0.5 Gew.-% Pd wird ab ca. 180 °C eine drastische Abnahme der NOx-Konzentration beobachtet, wobei gleichzeitig die Kohlenwasserstoffe zu C02 zersetzt werden, wie es sich an der Zunahme der C02-Konzentration zeigt. Das Temperaturfenster, in dem eine Reduktion des NOx"s vorliegt, beträgt je nach Zusammensetzung des Materials zwischen 180 °C und 500 °C.The result of the measurement of the spinel according to Example 7 is shown in FIG. 7. There is a clear decrease in the NO x (NO) concentration with increasing temperature, which reaches a low point at approximately 280 ° C. and then rises again. For the ZnCuAl 2 0 4 spinel + 0.5% by weight Pd, a drastic decrease in the NO x concentration is observed from approx. 180 ° C., at the same time the hydrocarbons are decomposed to C0 2 , as is evident from the increase in C0 2 concentration shows. The temperature window in which there is a reduction in the NO x is between 180 ° C. and 500 ° C., depending on the composition of the material.
Beispiel 8Example 8
Als katalytich aktive Komponente wird ein silberhaltiger Spinell der allgemeinen chemischen Formel Ag»CuAl 04 verwendet, der gemäß einem aus der WO 94/02244 bekannten Verfahren hergestellt wurde. Der Spinell hat die Eigenschaft, daß im stickoxidhaltigen Gas bei Temperaturen unterhalb 145 °C NOx(NO) gespeichert und es oberhalb 145 °C wieder freigegeben wird.A silver-containing spinel of the general chemical formula Ag »CuAl 0 4 is used as the catalytically active component, which was produced according to a process known from WO 94/02244. The spinel has the property that NO x (NO) is stored in the nitrogen oxide-containing gas at temperatures below 145 ° C and is released again above 145 ° C.
Von besonderem Interesse ist der Umstand, daß dieser Prozeß auch dann stattfindet, wenn in dem Abgas nicht vernachlässigba- re Anteile Wasser vorliegt. Dieser sich überraschend ergebende Effekt ist aus dem beiliegenden Diagramm nach Figur 8 ersichtlich.Of particular interest is the fact that this process also takes place when there is non-negligible water in the exhaust gas. This surprisingly resulting effect can be seen from the attached diagram according to FIG. 8.
Zur Messung des Diagramms nach Figur 8 wurde das in Pellets ex- truierte poröse Spinell in einem beheizbarεn Reaktor einem Gasstrom aus gesetzt, dessen Strömungsgeschwindigkeit ca. 30 000 1/h betrug. Die Zusammensetzung des Gases war wie folgt: Ar + 800 ppm NO + 800 ppm C,Hf + 10% 02 + 8% H20. Aus dem Diagramm, das zum Vergleich auch das Verhalten andere Spinelle bei Anwesenheit von Wasser aufweist, ist deutlich die Speicherung von NO unterhalb von 145 °C erkennbar. Des weiteren zeigt der Anstieg oberhalb von 145 °C der NO-Konzentration über den eingeleiteten Anteil von 800 ppm NO hinaus, daß das zuvor gespeicherte NO wieder abgegeben wird. Da bei einer Verbrennung von fosilen Brennstoffen Wasser entsteht ist diese Eigenschaft Spinells von wichtiger Bedeutung.
Weitere Untersuchungen an den genannten Spinellen ergaben eine hohe Beständigkeit gegenüber N0X, H20, C02 und H20.To measure the diagram according to FIG. 8, the porous spinel extruded in pellets was exposed to a gas stream in a heatable reactor, the flow rate of which was approximately 30,000 l / h. The composition of the gas was as follows: Ar + 800 ppm NO + 800 ppm C, H f + 10% 02 + 8% H 2 0. From the diagram, which for comparison also shows the behavior of other spinels in the presence of water the storage of NO below 145 ° C is clearly recognizable. Furthermore, the rise above 145 ° C. of the NO concentration above the initiated 800 ppm NO shows that the previously stored NO is released again. Since water is generated when fossil fuels are burned, this property of spinels is of great importance. Further investigations on the spinels mentioned showed a high resistance to N0 X , H 2 0, C0 2 and H 2 0.
Beispiel 9Example 9
Als Spinell für das Trägermaterial und für die katalytische Komponente wird ein Z CuAl2θ4-Spinell der bekannten Zusammensetzung verwendet, der mit 3.5 % Bariumcuprat (BaCu02) als speichernde Komponente imprägniert ist.As a spinel for the support material and for the catalytic component, a Z CuAl 2 θ 4 spinel of the known composition is used, which is impregnated with 3.5% barium cuprate (BaCu0 2 ) as the storage component.
Das Langzeitverhalten dieses Speicherkatalysators wurde in dem Diagramm nach Figur 9 über der Zeit aufgetragen. In dem Diagramm ist der Verlauf der Temperatur (Meßpunkte sind mit dem Zeichen "V gekennzeichnet) , der Verlauf der NOx-Konzentration (Meßpunkte sind mit dem Zeichen "□" gekennzeichnet) und der Verlauf der Cθ2-Konzentration (Meßpunkte sind mit dem Zeichen "Δ" gekennzeichnet) aufgetragen, wobei die C02-Konzentration an rechten und die Temperatur sowie die NOx-Konzentration an der linken Koordinate aufgetragen ist.The long-term behavior of this storage catalytic converter was plotted over time in the diagram according to FIG. The diagram shows the course of the temperature (measuring points are marked with the symbol "V), the course of the NO x concentration (measuring points are marked with the sign" □ ") and the course of the CO 2 concentration (measuring points are marked with the Character "Δ" marked) is plotted, the C0 2 concentration on the right and the temperature and the NO x concentration on the left coordinate.
Die Messung erfolgte anhand eines Dauerversuches und zeigt die genannten Verläufen in der Zeit von 223000 s bis 228000 s also ca. 62 Stunden nach dem Beginn des Dauerversuchs. Der Versuchsablauf wurde periodisch wiederholt, wobei der Speicherkatalysator immer auf ca. 350 °C beheizt wurde.The measurement was carried out on the basis of an endurance test and shows the above-mentioned courses in the time from 223000 s to 228000 s, ie approx. 62 hours after the start of the endurance test. The test sequence was repeated periodically, the storage catalytic converter always being heated to approximately 350 ° C.
Während den etwa 10 min. andauernden Adsorbtionsphasen wurde entsprechend einem Magerbetrieb eines Magermixmotors ein Sauerstoffhaltiges Gas eingeleitet. Das Gas hatte die folgende Zusammensetzung: Ar + 1000 ppm NO + 1000 ppm C3H6 + 10% 02.During the approximately 10 min. During continuous adsorption phases, an oxygen-containing gas was introduced in accordance with lean operation of a lean-mix engine. The gas had the following composition: Ar + 1000 ppm NO + 1000 ppm C 3 H 6 + 10% 0 2 .
Während den Desorbtionsphasen, in denen das zuvor adsorbierte N0X in einer Sauerstofffreien Atmosphäre umgesetzt wird, wurde entsprechend einem Fettbetrieb eines Magermixmotors ein sauer- stofffreies und dafür aber stark kohlenwasserstoffhaltiges Gas
eingeleitet. Das Gas hatte die folgende Zusammensetzung: Ar + 1000 ppm NO + 3000 ppm C3H6.During the desorption phases, in which the previously adsorbed N0 X is reacted in an oxygen-free atmosphere, an oxygen-free but strongly hydrocarbon-containing gas became, corresponding to a rich operation of a lean-burn engine initiated. The gas had the following composition: Ar + 1000 ppm NO + 3000 ppm C 3 H 6 .
Das Ergebnis der Messung an einem erfindungsgemäßen Speicherkatalysator gemäß Beispiel 9 ist in Figur 9 dargestellt und wies einen Gesamtumsatz an NOx von über 80 % auf.The result of the measurement on a storage catalytic converter according to the invention according to Example 9 is shown in FIG. 9 and had a total conversion of NO x of over 80%.
In dem Diagramm nach Figur 9 ist die Desorbtionsphase an einem steilen Anstieg der C02 -Konzentration (C02-Peak) zu erkennen. Die Zeitdauer zwischen zwei C0 -Peakε ist die Adsorbtionsphase. Sie dauert etwa 10 Min.In the diagram according to FIG. 9, the desorption phase can be recognized by a steep increase in the C0 2 concentration (C0 2 peak). The time period between two CO peaks is the adsorption phase. It takes about 10 minutes.
Bei dem vorliegenden Speicherkatalysator gemäß Beispiel 9 findet während der Adsorbtionsphase ein flacher und stetiger Anstieg der NOx-Konzentration statt, der auf eine Sättigung des Speicherkatalysators an N0X hinweist . Daher sollte bei einer großtechnischen Verwendung vorzugsweise in Verbrennungskraft- werken und bei einer Verwendung zur Abgasreinigung die Adsorbtionsphase bei dieser Zusammensetzung des Speicherkatalysators wesentlich kürzer als 10 min eingestellt werden.In the present storage catalyst according to Example 9, a flat and steady increase in the NO place during the Adsorbtionsphase instead x concentration, which indicates a saturation of the storage catalyst to N0 X. Therefore, in the case of industrial use, preferably in internal combustion plants and when used for exhaust gas purification, the adsorption phase with this composition of the storage catalytic converter should be set significantly shorter than 10 minutes.
Am Ende der Adsorbtionsphase wird der Sauerstoff abgedreht und die Propen-Konzentration (C3H6) , also die Konzentration an Kohlenwasserstoff auf den dreifachen Wert gesteigert . Durch diese Maßnahme wird die Desorbtionsphase eingeleitet . Während der Desorbtionsphase erfolgt die Freigabe des zuvor gespeicherten N0X, das anschließende umgesetzt wird. Die Umsetzung ist an dem während der Desorbtionsphase auftretenden C02-Peak zu erkennen. Durch die hierbei stattfindenden Reaktion erfolgt eine Eigenerwärmung des Materials des Speicherkatalysators.At the end of the adsorption phase, the oxygen is turned off and the propene concentration (C 3 H 6 ), ie the concentration of hydrocarbon, is increased to three times the value. The desorption phase is initiated by this measure. During the desorption phase, the previously stored N0 X is released , which is then implemented. The implementation can be recognized from the CO 2 peak occurring during the desorption phase. The reaction taking place causes the storage catalyst material to self-heat.
Zu Beginn der etwa 1 min andauernden Desorbtionsphase erfolgt kurzzeitig vor dem C02-Peak, der auf eine Umsetzung des N0X hinweist, ein steiler Anstieg der NOx-Konzentration (NOx-Peak) . Der NOx-Peak beruht auf eine zu Beginn der Desorbtionsphase vorliegende geringe Durchtränkung des Speicherkatalysators mit
Kohlenwasserstoffen und ist auf den apparativen Aufbau der Versuchsanlage zurückzuführen.At the beginning of the desorption phase, which lasts about 1 minute, there is a brief increase in the NO x concentration (NO x peak) shortly before the C0 2 peak, which indicates that the N0 X has been converted. The NO x peak is based on a slight impregnation of the storage catalyst at the beginning of the desorption phase Hydrocarbons and is due to the apparatus structure of the test facility.
Beispiel 10Example 10
Als Spinell für das Trägermaterial und für die katalytische Komponente wird ein ZnCuAl θ4-Spinell der bekannten Zusammensetzung verwendet, der mit 7% Bariumcuprat (BaCu02) imprägniert ist.A ZnCuAl θ 4 spinel of the known composition is used as the spinel for the carrier material and for the catalytic component, which is impregnated with 7% barium cuprate (BaCu0 2 ).
Das Langzeitverhalten dieses Speicherkatalysators wurde in dem Diagramm nach Figur 10 über der Zeit aufgetragen. In dem Diagramm ist der Verlauf der Temperatur (Meßpunkte sind mit dem Zeichen "V gekennzeichnet) , der Verlauf der NOx-KonzentrationThe long-term behavior of this storage catalytic converter was plotted against time in the diagram according to FIG. In the diagram is the course of the temperature (measuring points are marked with the symbol "V), the course of the NO x concentration
(Meßpunkte sind mit dem Zeichen "D" gekennzeichnet) , der Verlauf der C3H6-Konzentration (Meßpunkte sind mit dem Zeichen "o" gekennzeichnet) sowie der Verlauf der C0 -Konzentration(Measuring points are marked with the symbol "D"), the course of the C 3 H 6 concentration (measuring points are marked with the sign "o") and the course of the C0 concentration
(Meßpunkte sind mit dem Zeichen "Δ" gekennzeichnet) aufgetragen, wobei die C02-Konzentration an rechten und die Temperatur, die NOx-Konzentration sowie die C3H6-Konzentration an der linken Koordinate aufgetragen ist.(Measuring points are marked with the symbol "Δ"), the C0 2 concentration on the right and the temperature, the NO x concentration and the C 3 H 6 concentration on the left coordinate.
Die Messung erfolgte anhand eines Dauerversuches und zeigt die genannten Verläufen in der Zeit von 341000 s bis 346000 s also ca. 95 Stunden nach dem Beginn des Dauerversuchs. Die Versuchs- durchführung und die Versuchsparameter waren die Gleichen wie im Beispiel 9, weshalb hier nicht mehr darauf eingegangen wird.The measurement was carried out on the basis of an endurance test and shows the courses mentioned in the time from 341000 s to 346000 s, ie approx. 95 hours after the start of the endurance test. The test procedure and the test parameters were the same as in example 9, which is why they are not discussed here any longer.
Das Ergebnis der Messung an einem erfindungsgemäßen Speicherkatalysator gemäß Beispiel 10 ist in Figur 10 dargestellt. Auch in dem Diagramm nach Figur 10 ist die etwa eine Minute andauernde Desorbtionsphase an einem steilen Anstieg der C02- Konzentration (CÜ2-Peak) zu erkennen. Die zwischen zwei Desorb- tionsphasen liegende Adsporbtionsphase dauert wiederum etwa 10 Minuten.
Bei dem vorliegenden Speicherkatalysator gemäß Beispiel 10 findet während der Adsorbtionsphase allenfalls ein geringfügiger Anstieg der NOx-Konzentration statt. Durch die Erhöhung des Anteils an BaCu02 als speichernde Komponente ist also während der Adsorbtionsphase die Sättigung des Speicherkatalysators an NOx verringert, wodurch die maximale Zeitdauer der Adsorbtionsphase dieses Speicherkatalysators gegenüber demjenigen nach Beispiel 9 erhöht ist .The result of the measurement on a storage catalytic converter according to the invention according to Example 10 is shown in FIG. 10. Also in the diagram according to FIG. 10, the desorption phase, which lasts about one minute, can be recognized by a steep increase in the CO 2 concentration (CO 2 peak). The absorption phase between two desorption phases again takes about 10 minutes. In the present storage catalytic converter according to Example 10, there is at most a slight increase in the NO x concentration during the adsorption phase. By increasing the proportion of BaCu0 2 as a storage component, the saturation of the storage catalyst on NO x is reduced during the adsorption phase, as a result of which the maximum duration of the adsorption phase of this storage catalyst is increased compared to that according to Example 9.
Am Ende der Adsorbtionsphase wird wie im Beispiel 9 der Sauerstoff abgedreht, die Propen-Konzentration (C3H6) gesteigert und die Desorbtionsphase eingeleitet.At the end of the adsorption phase, the oxygen is turned off, as in Example 9, the propene concentration (C 3 H 6 ) is increased and the desorption phase is initiated.
Auch hier erfolgt -zu Beginn der Desorbtionsphase kurzzeitig vor dem C02-Peak ein steiler Anstieg der NOx-Konzentration (NOx- Peak) . Auch in diesem Fall beruht der NOx-Peak auf eine zu Beginn der Desorbtionsphase vorliegende zu geringe Durchtränkung des Speicherkatalysators mit Kohlenwasserstoffen und ist ebenfalls auf den apparativen Aufbau der Versuchsanlage zurückzuführen .Here too, at the beginning of the desorption phase, there is a steep increase in the NO x concentration (NO x peak) shortly before the CO 2 peak. In this case too, the NO x peak is due to insufficient impregnation of the storage catalyst with hydrocarbons at the beginning of the desorption phase and is also due to the apparatus structure of the test facility.
Da die erfindungsgemäßen Spinell aufweisenden Speicherkatalysa- toren auch bei hohen Temperaturen ein gutes Langzeitverhalten aufweisen, sind sie vor diesem Hintergrund auch noch als sogenannte 3 -Wege-Katalysatoren geeignet. Ein weiteres Einsatzgebiet ist die Abgasreinigung bei Verbrennungskraftwerken.
Since the storage catalysts according to the invention which have spinel have good long-term behavior even at high temperatures, they are also suitable against this background as so-called 3-way catalysts. Another area of application is exhaust gas purification in combustion power plants.
Claims
1. Speicherkatalysator für einen Abgasstrang insbesondere einer im Wechsel Mager und Fett betriebenen Verbrennungsmaschine, vorzugsweise einem Dieselmotor oder einem Magermixmotor, oder für die Abgase eines Verbrennungskraftwerks, mit einer zumindest bei Anwesenheit von Kohlenwasserstoffen für Stickoxide katalytisch reduzierend wirkenden Komponente und mit NOx- speichernden Komponente, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente die allgemeine chemische Formel AaBfc,θ4 aufweist, wobei A ein oder mehrere zweiwertige Metalle und B ein oder mehrere dreiwertige Metalle sind und wobei a + b < 3 und a, b > 0 ist, daß die katalytisch aktive Komponente zumindest mikroskopisch eine kristalline oder kristallähnliche kubisch Gitterstruktur mit flächenzentriert angeordneten Sauerstoffionen und tetraedrischen und oktaedrischen Lücken aufweist)" in welchen tetraedrischen Lücken die A- Teilchen und bis zu 50% der B-Teilchen und in welchen oktaedrischen Lücken die restlichen B-Teilchen angeordnet sind und daß die Reaktionsenthalpiε bzw. die chemische Aktivität zwischen der katalytisch aktiven Komponente und der NOx-speichernden Komponente zumindest bis Temperaturen von 600 °C bevorzugt bis 800 °C gering ist.1. Storage catalytic converter for an exhaust gas line, in particular of an internal combustion engine operated alternately between lean and rich, preferably a diesel engine or a lean mix engine, or for the exhaust gases of an internal combustion power plant, with a component which has a catalytically reducing action for nitrogen oxides at least in the presence of hydrocarbons and with a component storing NOx, characterized in that the catalytically active component has the general chemical formula A a B f c, θ 4 , where A is one or more divalent metals and B is one or more trivalent metals and wherein a + b <3 and a, b> 0 that the catalytically active component has, at least microscopically, a crystalline or crystal-like cubic lattice structure with face-centered oxygen ions and tetrahedral and octahedral gaps) "in which tetrahedral gaps the A particles and up to 50% of the B particles and in which octahedral gaps the res normal B-particles are arranged and that the reaction enthalpy or the chemical activity between the catalytically active component and the NOx-storing component is low, at least up to temperatures of 600 ° C., preferably up to 800 ° C.
2. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t ,
daß die A-Teilchen ein oder mehrere Elemente der A-Gruppe der Mg, Ca, Mn, Fe, Ni, Co Cu, Zn, Sn und Ti sind und daß die B- Teilchen ein oder mehrere Elemente der B-Gruppe AI, Ga, In, Co, Fe, Cr, Mn, Cu, Zn, Sn, Ti und Ni sind, wobei die Elemente der Ausschlußgruppe Mn, Fe und Co nicht gleichzeitig A- und B- Teilchen ist .2. Storage catalyst according to claim 1, characterized in that the A particles are one or more elements of the A group of Mg, Ca, Mn, Fe, Ni, Co Cu, Zn, Sn and Ti and that the B particles are one or more elements of the B group AI, Ga , In, Co, Fe, Cr, Mn, Cu, Zn, Sn, Ti and Ni, the elements of the exclusion group Mn, Fe and Co not being A and B particles at the same time.
3. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Material der chemischen Formel AlaιA2a2Bb04 ist, wobei die AI- und die A2-Teilchen Teilchen der A-Gruppe sind, wobei gilt al + a2 + b = 3 und al , a2 , b > 0.3. Storage catalyst according to claim 1, characterized in that the catalytically active component is a material of the chemical formula Al a ιA2 a2 B b 0 4 , wherein the AI and A2 particles are particles of the A group, where al + a2 + b = 3 and al, a2, b> 0.
4. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Material der chemischen Formel AlaιA2a2B204 ist, wobei die AI- und die A2 -Teilchen Teilchen der A-Gruppe sind, wobei gilt al + a2 < 1 und al und a2 > 0.4. Storage catalyst according to claim 1, characterized in that the catalytically active component is a material of the chemical formula Al a ιA2 a2 B 2 0 4 , wherein the AI and the A2 particles are particles of the A group, with al + a2 <1 and al and a2> 0.
5. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Material der chemischen Formel AI0.5A20.5B204 ist, wobei die AI- und die A2- Teilchen Teilchen der A-Gruppe sind.5. The catalytic trap of claim 1, characterized in that the catalytically active component, a material of the chemical formula Al 0th 5 A2 0.5 B 2 0 4 , the Al and A2 particles being particles of the A group.
6. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente eine A1203 -Basis aufweist .6. Storage catalyst according to claim 1, characterized in that the catalytically active component has an A1 2 0 3 base.
7. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß der Speicherkatalysator Zeolith aufweist, und daß die katalytisch aktive Komponente mit dem Zeolith vermischt und/oder auf den Zeolith aufgetragen ist.
7. Storage catalyst according to claim 1, characterized in that the storage catalyst has zeolite, and that the catalytically active component is mixed with the zeolite and / or is applied to the zeolite.
8. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß der prozentuale Anteil der Metalloxide der katalytisch aktiven Komponente am Gewicht des Speicherkatalysators zwischen 2 und 50 %, insbesondere zwischen 10 und 30 % beträgt.8. Storage catalytic converter according to claim 1, so that the percentage of metal oxides of the catalytically active component in the weight of the storage catalytic converter is between 2 and 50%, in particular between 10 and 30%.
9. Speicherkatalysator nach Anspruch 1, d a d u r c h - g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Zinkoxid- Aluminiumoxid-Spinell der chemischen Formel9. Storage catalyst according to claim 1, d a d u r c h - g e k e n e z e i c h n e t that the catalytically active component is a copper oxide-zinc oxide-aluminum oxide spinel of the chemical formula
CuAZncAlD04 Cu A Zn c Al D 0 4
ist, wobei gilt:where:
A + C + D < 3 und A > 0 , C > 0 , und D > 0.A + C + D <3 and A> 0, C> 0, and D> 0.
10. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Zinkoxid- Aluminiumoxid-Spinell der chemischen Formel10. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper oxide-zinc oxide-aluminum oxide spinel of the chemical formula
Cu(1_c)ZncAl204 Cu (1 _ c) Zn c Al 2 0 4
ist, wobei gilt:.0 < C < 1., where: .0 <C <1.
11. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid-Zinkoxid- Aluminiumoxid-Spinell mit der chemischen Formel11. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper oxide-zinc oxide-aluminum oxide spinel with the chemical formula
Cu05Zno5Al204 Cu 05 Zno 5 Al 2 0 4
ist .
is.
12. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Kobaltoxid- Zinkoxid-Aluminiumoxid-Spinell mit der chemischen Formel12. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper oxide-cobalt oxide-zinc oxide-aluminum oxide spinel with the chemical formula
Cu [i-(B+c)]CoBZncAl204 Cu [ i- (B + c )] Co B Zn c Al 2 0 4
ist, wobei gilt: 0 < (B + C) < 1 mit B > 0 und C > 0.where: 0 <(B + C) <1 with B> 0 and C> 0.
13. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Kobaltoxid-Zinkoxid-Aluminiumoxid-Spinell der chemischen Formel13. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper oxide-cobalt oxide-zinc oxide-aluminum oxide spinel of the chemical formula
CuACoBZncAlD04 Cu A Co B Zn c Al D 0 4
ist, wobei gilt: A + B + C + D < 3 mit A>0, B>0, C>0 und D>0.where: A + B + C + D <3 with A> 0, B> 0, C> 0 and D> 0.
14. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Kobaltoxid-Zinkoxid-Aiuminiumoxid-Spinell mit der chemischen Formel14. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper oxide-cobalt oxide-zinc oxide-aluminum oxide spinel with the chemical formula
Cu(0.5-B)CoBZnα5Al2σ4 ' Cu (0.5 - B) Co B Zn α5 Al 2 σ 4 '
ist, wobei gilt: 0 < B < 0.5where: 0 <B <0.5
15. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Kupferoxid- Kobaltoxid-Zinkoxid-Aluminiumoxid-Spinell mit der chemischen Formel
Cu θ.25Co025Zno5Al204 15. Storage catalyst according to claim 1, characterized in that the catalytically active component is a copper oxide-cobalt oxide-zinc oxide-aluminum oxide spinel with the chemical formula Cu θ . 25 Co 025 Zno 5 Al 2 0 4
ist .is.
16. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein Magnesiumoxid- Kupferoxid-Aluminiumoxid-Spinell der chemischen Formel16. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a magnesium oxide-copper oxide-aluminum oxide spinel of the chemical formula
M9(i-B)CuBAl204 M 9 ( i- B) Cu B Al 2 0 4
ist, wobei gilt: 0 < B < 1 mit B > 0 und insbesondere mit B = 0.5.where: 0 <B <1 with B> 0 and in particular with B = 0.5.
17. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente ein mit Kupfer imprägnierter Kupferoxid-Aluminiumoxid-Spinell der chemischen Formel17. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the catalytically active component is a copper impregnated copper oxide-aluminum oxide spinel of the chemical formula
CuACuBAl204 Cu A Cu B Al 2 0 4
ist, wobei gilt:where:
A + B < 1 und A, B > 0.A + B <1 and A, B> 0.
18. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß der Speicherkatalysator Ceroxid aufweist und daß der Gewichtsanteil des Ceroxids zwischen 0.5 und 15 Gewichtsprozent, insbesondere zwischen 1 und 8 Gew.-% beträgt.18. Storage catalytic converter according to claim 1, that the storage catalytic converter has cerium oxide and that the proportion by weight of the cerium oxide is between 0.5 and 15 percent by weight, in particular between 1 and 8 percent by weight.
19. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die NOx-speichernde Komponente eine Erdalkali-Verbindung und/oder eine Alkali-Verbindung und/oder ein Carbonat und/oder ein Cuprat ist.
19. Storage catalyst according to claim 1, characterized in that the NOx-storing component is an alkaline earth compound and / or an alkali compound and / or a carbonate and / or a cuprate.
20. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß das Carbonat eine basische Metallkomponente aufweist.20. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the carbonate has a basic metal component.
21. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß das Carbonat ein Alkali- und/oder ein Erdalkalicarbonat ist.21. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the carbonate is an alkali and / or an alkaline earth carbonate.
22. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die NOx- speichernde Komponente Barium (Ba) aufweist.22. Storage catalyst according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the NOx-storing component has barium (Ba).
23. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die NOx- speichernde Komponente Bariumcuprat aufweist.23. Storage catalytic converter according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the NOx-storing component has barium cuprate.
24. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß der Speicherkatalysator Silber aufweist, insbesondere imprägniert ist.24. Storage catalytic converter according to claim 1, d a d u r c h g e k e n n z e i c h n e t that the storage catalyst has silver, in particular is impregnated.
25. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß der Speicherkatalysator ein oder mehrere katalytisch aktive Elemente wie Palladium, Platin, Rhodium, Rutenium, Osmium, Iridium, Rhenium urt'd/oder seltene Erden wie Lantan und Cer, Vanadium, Titan, Niob, Molybdän, Wolfram und/oder deren Salze und/oder deren Oxide aufweist.25. Storage catalyst according to claim 1, characterized in that the storage catalyst is one or more catalytically active elements such as palladium, platinum, rhodium, rutenium, osmium, iridium, rhenium urt'd / or rare earths such as lanthanum and cerium, vanadium, titanium, niobium, Has molybdenum, tungsten and / or their salts and / or their oxides.
26. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente bei Temperaturen unterhalb der Aktivierungstemperatur , bei der die katalytische Reduktion des NOx- einsetzt, ebenfalls eine NOx- speichernde Komponente ist .
26. Storage catalyst according to claim 1, characterized in that the catalytically active component at temperatures below the activation temperature at which the catalytic reduction of the NOx begins, is also a NOx-storing component.
27. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente bei Temperaturen unterhalb der Aktivierungstemperatur, bei der die katalytische Reduktion des NOx- einsetzt, ebenfalls eine NOx-speichernde Komponente ist und daß die katalytisch aktive Komponente bei Temperaturen oberhalb der Aktivierungstemperatur das zuvor zwischengespeicherte NOx freigibt.27. Storage catalytic converter according to claim 1, characterized in that the catalytically active component at temperatures below the activation temperature at which the catalytic reduction of the NOx begins, is also a NOx-storing component and in that the catalytically active component at temperatures above the activation temperature does so previously releases cached NOx.
28. Speicherkatalysator nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t , daß die katalytisch aktive Komponente gleichzeitig das Trägermaterial des Speicherkatalysators ist.
28. Storage catalytic converter according to claim 1, so that the catalytically active component is simultaneously the support material of the storage catalytic converter.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19724545A DE19724545A1 (en) | 1997-06-11 | 1997-06-11 | Storage catalytic converter |
DE19724545 | 1997-06-11 | ||
PCT/EP1998/003252 WO1998056492A1 (en) | 1997-06-11 | 1998-05-30 | Storage catalyst |
Publications (1)
Publication Number | Publication Date |
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EP0989903A1 true EP0989903A1 (en) | 2000-04-05 |
Family
ID=7832102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98928339A Withdrawn EP0989903A1 (en) | 1997-06-11 | 1998-05-30 | Storage catalyst |
Country Status (7)
Country | Link |
---|---|
US (1) | US6395244B1 (en) |
EP (1) | EP0989903A1 (en) |
JP (1) | JP2000512907A (en) |
CN (1) | CN1263480A (en) |
CZ (1) | CZ444599A3 (en) |
DE (1) | DE19724545A1 (en) |
WO (1) | WO1998056492A1 (en) |
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Also Published As
Publication number | Publication date |
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US6395244B1 (en) | 2002-05-28 |
CN1263480A (en) | 2000-08-16 |
JP2000512907A (en) | 2000-10-03 |
WO1998056492A1 (en) | 1998-12-17 |
MX9911500A (en) | 2000-04-01 |
DE19724545A1 (en) | 1998-12-24 |
CZ444599A3 (en) | 2000-06-14 |
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