EP0989197A1 - Method for surface treating the inner surface of hollow bodies - Google Patents
Method for surface treating the inner surface of hollow bodies Download PDFInfo
- Publication number
- EP0989197A1 EP0989197A1 EP99114750A EP99114750A EP0989197A1 EP 0989197 A1 EP0989197 A1 EP 0989197A1 EP 99114750 A EP99114750 A EP 99114750A EP 99114750 A EP99114750 A EP 99114750A EP 0989197 A1 EP0989197 A1 EP 0989197A1
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- EP
- European Patent Office
- Prior art keywords
- tool
- cutting
- ceramic
- cutting tool
- surface profile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/4927—Cylinder, cylinder head or engine valve sleeve making
- Y10T29/49272—Cylinder, cylinder head or engine valve sleeve making with liner, coating, or sleeve
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49995—Shaping one-piece blank by removing material
Definitions
- the present invention relates to a method for surface processing the inside of hollow bodies, especially cylinder bores, in preparation for applying a thermal sprayed layer, part of which forms the inside Material removed and a surface with a defined Structure and / or quality is generated.
- a generic method is known from EP 0 716 158 A1.
- the engine block is first cast from a metal and then Debris from the walls of the cast cylinder bores be removed so that at least one annular cleaned fresh metal surface is provided. Then will a plasma sprayed layer on this prepared surface deposited and reworked.
- the cylinder bores are usually prepared by machining with corundum blasting and subsequent degreasing.
- the goal is to obtain a grease-free surface with an R z value of approximately 25 to 65 ⁇ m.
- the problem here is that the cylinder bores have to be represented in the correct position by the preparation, since after casting the position of the cast cylinder bore can deviate considerably from the prescribed value.
- the casting process can cause inhomogeneities, especially in the lower region of the cylinder bores. Voids or pores can form in the material due to a shrinking process during casting (so-called shrinking voids).
- the object of the present invention is therefore a method to provide the above type, the simplest possible Such as grease-free surfaces of a certain surface quality provides on which the thermally sprayed layers simply and are easy to apply.
- the solution is that the inside in one process step is machined dry without lubricant using tool with a defined and / or undefined surface profile is used.
- Lubrication machining is understood to mean that none Lubrication is carried out or that at most minimal lubrication in a volume flow of less than 150 ml / h, at the chips or surface are declared dry, is made.
- the bores dry, e.g., by spindling, brushing, knurling, circular milling or combinations of one or more of these methods.
- the tool can have a defined surface profile, so that by machining a surface with a defined one Structure results. Subsequent degreasing or cleaning and roughening is eliminated. After finishing the surface can immediately a layer can be applied by thermal spraying.
- the tool can be made of cubic boron nitride, polycrystalline Diamond, a coated or uncoated hard metal or consist of a ceramic.
- As a knurl can be any coated or uncoated surface profiles made of hard metal or MSS or ceramic.
- On Tool with a defined surface profile can e.g. B. a Cutting tool or one equipped with one or more rolls Tool, the rollers made of hard metal, ceramic or MSS, either coated or uncoated, exist.
- a Cutting tools with a defined surface profile are preferred one or more cutting devices made of cubic boron nitride, polycrystalline diamond, a coated or uncoated Tungsten carbide or a cutting ceramic is used.
- the hard metal can in particular be based on titanium carbide or tungsten carbide.
- the cutting ceramic can in particular consist of silicon nitride or aluminum oxide.
- the cutting tool can be an indexable insert, for example, with a defined one Be surface texture.
- the cutting tool can, for example. also a tool equipped with several indexable inserts, For example, be a cutting spindle.
- a cutting tool with undefined A cutting device, for example, can also have a surface profile made of steel wire with or without coating or a ceramic or a hard material can be used.
- the method according to the invention therefore makes it possible, in particular Cylinder bores dimension and position tolerant with defined Surface quality for coating with a thermally sprayed Prepare layer.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zur Oberflächenbearbeitung der Innenseite von Hohlkörpern, insbesondere von Zylinderbohrungen, als Vorbereitung zum Aufbringen einer thermisch gespritzten Schicht, wobei ein Teil des die Innenseite bildenden Materials abgetragen und eine Oberfläche mit einer definierten Struktur und/oder Güte erzeugt wird.The present invention relates to a method for surface processing the inside of hollow bodies, especially cylinder bores, in preparation for applying a thermal sprayed layer, part of which forms the inside Material removed and a surface with a defined Structure and / or quality is generated.
Ein gattungsgemäßes Verfahren ist aus der EP 0 716 158 A1 bekannt. Dort wird ein Verfahren zur Herstellung von Motorblöcken mit beschichteten Zylinderbohrungen beschrieben, bei dem der Motorblock zunächst aus einem Metall gegossen wird und anschließend Schmutzreste von den Wandungen der gegossenen Zylinderbohrungen entfernt werden, so daß zumindest eine ringförmige gereinigte frische Metalloberfläche bereitgestellt wird. Anschließend wird eine plasmagespritzte Schicht auf dieser so vorbereiteten Oberfläche abgelagert und diese nachgearbeitet.A generic method is known from EP 0 716 158 A1. There is a process for manufacturing engine blocks described with coated cylinder bores, in which the engine block is first cast from a metal and then Debris from the walls of the cast cylinder bores be removed so that at least one annular cleaned fresh metal surface is provided. Then will a plasma sprayed layer on this prepared surface deposited and reworked.
Die Vorbereitung der Zylinderbohrungen geschieht üblicherweise durch Bearbeiten mit Korundstrahlen und anschließende Entfettung. Ziel ist es, eine fettfreie Oberfläche mit einem Rz-Wert von etwa 25 bis 65 µm zu erhalten. Problematisch dabei ist, daß die Zylinderbohrungen durch die Vorbereitung lagegenau dargestellt werden müssen, da nach dem Gießen die Position der gegossenen Zylinderbohrung beträchtlich von dem vorgeschriebenen Wert abweichen kann. Bei der Herstellung von Motorblöcken aus untereutektischem Aluminium im Druckgußverfahren ergibt sich das weitere Problem, daß durch den Gießprozeß vor allem im unteren Bereich der Zylinderbohrungen Inhomogenitäten entstehen können. Es können sich Lunker oder Poren im Werkstoff bilden, bedingt durch einen Schrumpfungsprozeß während des Gießens (sogenannte Schrumpflunker). Bei der Oberflächenbearbeitung und Aufrauhung werden diese Poren oder Lunker freigelegt und teilweise noch vergrößert. Dadurch bleiben Strahlgutrückstände und Lösemittel - bzw. Schmiergutrückstände - in den offenen Lunkern zurück, die zu einer schlechten Haftung der anschließend aufgebrachten tribologischen Schicht führen. Da die Beschichtung nämlich bei hohen Temperaturen stattfindet, dehnt sich das in den offenen Lunkern verbliebene Lösemittel aus, sodaß sich Beulen und Abplatzungen bilden können und insgesamt eine schlechte Anbindung der tribologischen Schicht an die Wandung resultiert.The cylinder bores are usually prepared by machining with corundum blasting and subsequent degreasing. The goal is to obtain a grease-free surface with an R z value of approximately 25 to 65 µm. The problem here is that the cylinder bores have to be represented in the correct position by the preparation, since after casting the position of the cast cylinder bore can deviate considerably from the prescribed value. In the manufacture of engine blocks from hypoeutectic aluminum using the die-casting process, there is the further problem that the casting process can cause inhomogeneities, especially in the lower region of the cylinder bores. Voids or pores can form in the material due to a shrinking process during casting (so-called shrinking voids). During surface processing and roughening, these pores or voids are exposed and partially enlarged. As a result, blasting material residues and solvents - or lubricating material residues - remain in the open cavities, which lead to poor adhesion of the tribological layer subsequently applied. Since the coating takes place at high temperatures, the solvent remaining in the open cavities expands, so that dents and flaking can form, and overall a poor connection of the tribological layer to the wall results.
Aufgabe der vorliegenden Erfindung ist es daher, ein Verfahren der oben genannten Art bereitzustellen, das auf möglichst einfache Weise fettfreie Oberflächen einer bestimmten Oberflächengüte bereitstellt, auf welche die thermisch gespritzten Schichten einfach und gut haftend aufzubringen sind.The object of the present invention is therefore a method to provide the above type, the simplest possible Such as grease-free surfaces of a certain surface quality provides on which the thermally sprayed layers simply and are easy to apply.
Die Lösung besteht darin, daß die Innenseite in einem Verfahrensschritt ohne Schmierstoff trocken zerspant wird, wobei Werkzeug mit einem definierten und/oder undefinierten Oberflächenprofil verwendet wird.The solution is that the inside in one process step is machined dry without lubricant using tool with a defined and / or undefined surface profile is used.
Unter "trocken zerspanen" wird dabei verstanden, daß keine Schmierung vorgenommen wird oder daß höchstens eine Minimalschmierung in einem Volumenstrom von weniger als 150 ml/h, bei der die Späne bzw. die Oberfläche als trocken deklariert werden, vorgenommen wird. "Dry machining" is understood to mean that none Lubrication is carried out or that at most minimal lubrication in a volume flow of less than 150 ml / h, at the chips or surface are declared dry, is made.
Erfindungsgemäß ist also vorgesehen, die Bohrungen trocken zu bearbeiten, z. Bsp. durch Ausspindeln, Bürsten, Rändeln, Zirkularfräsen oder Kombinationen aus einem oder mehreren dieser Verfahren.According to the invention, it is therefore provided to process the bores dry, e.g. For example, by spindling, brushing, knurling, circular milling or combinations of one or more of these methods.
Das Werkzeug kann ein definiertes Oberflächenprofil aufweisen, so daß durch die Bearbeitung einer Oberfläche mit einer definierten Struktur resultiert. Das nachträgliche Entfetten bzw. Reinigen und Aufrauhen entfällt. Nach der Oberflächenbearbeitung kann sofort eine Schicht durch thermisches Spritzen aufgetragen werden.The tool can have a defined surface profile, so that by machining a surface with a defined one Structure results. Subsequent degreasing or cleaning and roughening is eliminated. After finishing the surface can immediately a layer can be applied by thermal spraying.
Vorteilhafte Weiterbildungen ergeben sich aus den Unteransprüchen. Das Werkzeug kann aus kubischem Bornitrid, polykristallinem Diamant, einem beschichteten oder unbeschichteten Hartmetall oder einer keramik bestehen. Als Bürstenmaterial wird z. B. Stahldraht mit oder ohne Beschichtung oder Keramik verwendet. Als Rändel können beliebige beschichtete oder unbeschichtete Oberflächenprofile aus Hartmetall oder MSS oder Keramik verwendet werden. Ein Werkzeug mit definiertem Oberflächenprofil kann z. B. ein Schneidwerkzeug oder ein mit einem oder mehreren Rollen bestücktes Werkzeug sein, wobei die Rollen aus Hartmetall, Keramik oder MSS, jeweils beschichtet oder unbeschichtet, bestehen. Bei einem Schneidwerkzeug mit definiertem Oberflächenprofil werden vorzugsweise eine oder mehrere Schneideinrichtungen aus kubischem Bornitrid, polykristallinem Diamant, einem beschichteten oder unbeschichteten Hartmetall oder einer Schneidkeramik verwendet.Advantageous further developments result from the subclaims. The tool can be made of cubic boron nitride, polycrystalline Diamond, a coated or uncoated hard metal or consist of a ceramic. As brush material z. B. steel wire used with or without coating or ceramic. As a knurl can be any coated or uncoated surface profiles made of hard metal or MSS or ceramic. On Tool with a defined surface profile can e.g. B. a Cutting tool or one equipped with one or more rolls Tool, the rollers made of hard metal, ceramic or MSS, either coated or uncoated, exist. At a Cutting tools with a defined surface profile are preferred one or more cutting devices made of cubic boron nitride, polycrystalline diamond, a coated or uncoated Tungsten carbide or a cutting ceramic is used.
Das Hartmetall kann insbesondere auf der Basis von Titancarbid oder Wolframcarbid hergestellt sein. Die Schneidkeramik kann insbesondere aus Siliziumnitrid oder Aluminiumoxid bestehen.The hard metal can in particular be based on titanium carbide or tungsten carbide. The cutting ceramic can in particular consist of silicon nitride or aluminum oxide.
Das Schneidwerkzeug kann eine Wendeschneidplatte bspw. mit definierter Oberflächenstruktur sein. Das Schneidwerkzeug kann bspw. auch ein mit mehreren Wendeschneidplatten bestücktes Werkzeug, bspw. eine Schneidspindel sein. Als Schneidwerkzeug mit undefiniertem Oberflächenprofil kann bspw. auch eine Schneideinrichtung aus Stahldraht mit oder ohne Beschichtung oder eine Keramik oder ein Hartstoff verwendet werden.The cutting tool can be an indexable insert, for example, with a defined one Be surface texture. The cutting tool can, for example. also a tool equipped with several indexable inserts, For example, be a cutting spindle. As a cutting tool with undefined A cutting device, for example, can also have a surface profile made of steel wire with or without coating or a ceramic or a hard material can be used.
Durch das erfindungsgemäße Verfahren ist es also möglich, insbesondere Zylinderbohrungen maß- und lagetolerant mit definierter Oberflächengüte für die Beschichtung mit einer thermisch gespritzten Schicht vorzubereiten.The method according to the invention therefore makes it possible, in particular Cylinder bores dimension and position tolerant with defined Surface quality for coating with a thermally sprayed Prepare layer.
Claims (9)
dadurch gekennzeichnet,
daß die Innenseite in einem Verfahrensschritt ohne Schmierstoff trocken zerspant wird, wobei ein Werkzeug mit einem definierten und/oder undefinierten Oberflächenprofil verwendet wird.Process for surface treatment of the inside of hollow bodies, in particular cylinder bores, in preparation for applying a thermally sprayed layer, part of the material forming the inside being removed and a surface with a defined structure and / or quality being produced,
characterized,
that the inside is dry machined in one process step without lubricant, a tool with a defined and / or undefined surface profile being used.
dadurch gekennzeichnet,
daß die Trockenzerspanung durch Ausspindeln, Bürsten, Rändeln, Zirkularfräsen oder Kombinationen aus einem oder mehreren dieser Verfahren vorgenommen wird.Method according to claim 1,
characterized,
that the dry machining is carried out by spindling, brushing, knurling, circular milling or combinations of one or more of these processes.
dadurch gekennzeichnet,
daß ein Werkzeug aus kubischem Bornitrid, polykristallinem Diamant, einem beschichteten oder unbeschichteten Hartmetall, insbesondere auf Basis von Titancarbid oder Wolframcarbid oder einer Keramik, insbesondere aus Siliziumnitrid oder Aluminiumoxid verwendet wird.Method according to one of the preceding claims,
characterized,
that a tool made of cubic boron nitride, polycrystalline diamond, a coated or uncoated hard metal, in particular based on titanium carbide or tungsten carbide or a ceramic, in particular of silicon nitride or aluminum oxide, is used.
dadurch gekennzeichnet,
daß ein Schneidwerkzeug mit einer oder mehreren Schneideinrichtungen mit einem definierten und/oder undefinierten Oberflächenprofil verwendet wird.Method according to one of the preceding claims,
characterized,
that a cutting tool with one or more cutting devices with a defined and / or undefined surface profile is used.
dadurch gekennzeichnet,
daß als Schneidwerkzeug mit undefiniertem Oberflächenprofil eine Schneideinrichtung aus Stahldraht mit oder ohne Beschichtung oder eine Keramik oder ein Hartstoff verwendet wird.Method according to claim 4,
characterized,
that a cutting device made of steel wire with or without coating or a ceramic or a hard material is used as the cutting tool with an undefined surface profile.
dadurch gekennzeichnet,
daß ein Schneidwerkzeug mit einer Wendeschneidplatte verwendet wird.Method according to claim 4,
characterized,
that a cutting tool with an indexable insert is used.
dadurch gekennzeichnet,
daß als Schneidwerkzeug eine mit mehreren Wendeschneidplatten bestücktes Werkzeug, insbesondere eine Schneidspindel verwendet wird.Method according to claim 4,
characterized,
that a tool equipped with a plurality of indexable inserts, in particular a cutting spindle, is used as the cutting tool.
dadurch gekennzeichnet,
daß als Werkzeug ein mit ein oder mehreren Rollen bestücktes Werkzeug verwendet wird, wobei die Rollen aus beschichtetem oder unbeschichtetem Hartmetall, Keramik oder MSS bestehen.Method according to one of claims 1 to 3,
characterized,
that a tool equipped with one or more rollers is used as the tool, the rollers being made of coated or uncoated hard metal, ceramic or MSS.
dadurch gekennzeichnet,
daß nach der Oberflächenbearbeitung direkt eine thermisch gespritzte tribologische Schicht aufgetragen wird.Method according to one of the preceding claims,
characterized,
that a thermally sprayed tribological layer is applied directly after the surface treatment.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19840117 | 1998-09-03 | ||
DE19840117A DE19840117C2 (en) | 1998-09-03 | 1998-09-03 | Process for surface treatment of the inside of cylinder bores |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0989197A1 true EP0989197A1 (en) | 2000-03-29 |
EP0989197B1 EP0989197B1 (en) | 2002-09-18 |
Family
ID=7879650
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99114750A Expired - Lifetime EP0989197B1 (en) | 1998-09-03 | 1999-07-28 | Method for surface treating the inner surface of hollow bodies |
Country Status (3)
Country | Link |
---|---|
US (1) | US7089662B2 (en) |
EP (1) | EP0989197B1 (en) |
DE (2) | DE19840117C2 (en) |
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WO2010015229A1 (en) * | 2008-08-05 | 2010-02-11 | Honsel Ag | Method and tool for producing a surface having a predetermined roughness |
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JP4107282B2 (en) * | 2004-10-15 | 2008-06-25 | 日産自動車株式会社 | Thermal spraying pretreatment method, engine cylinder block, and thermal spraying pretreatment device |
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JP4645468B2 (en) * | 2006-02-10 | 2011-03-09 | 日産自動車株式会社 | Cylinder bore inner surface processing method and cylinder block |
JP4710802B2 (en) * | 2006-03-07 | 2011-06-29 | 日産自動車株式会社 | Member with circular hole inner surface, processing method and processing device for circular hole inner surface |
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US8726874B2 (en) | 2012-05-01 | 2014-05-20 | Ford Global Technologies, Llc | Cylinder bore with selective surface treatment and method of making the same |
US9079213B2 (en) | 2012-06-29 | 2015-07-14 | Ford Global Technologies, Llc | Method of determining coating uniformity of a coated surface |
DE102012025040B4 (en) | 2012-12-20 | 2016-04-07 | Daimler Ag | Tool for roughening surfaces |
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1998
- 1998-09-03 DE DE19840117A patent/DE19840117C2/en not_active Expired - Lifetime
-
1999
- 1999-07-28 EP EP99114750A patent/EP0989197B1/en not_active Expired - Lifetime
- 1999-07-28 DE DE59902726T patent/DE59902726D1/en not_active Expired - Lifetime
-
2004
- 2004-10-14 US US10/963,657 patent/US7089662B2/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0716158A1 (en) * | 1994-12-09 | 1996-06-12 | Ford Motor Company Limited | Method of making engine blocks with coated cylinder bores |
US5622753A (en) * | 1996-04-08 | 1997-04-22 | Ford Motor Company | Method of preparing and coating aluminum bore surfaces |
US5691004A (en) * | 1996-07-11 | 1997-11-25 | Ford Global Technologies, Inc. | Method of treating light metal cylinder bore walls to receive thermal sprayed metal coatings |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10314249B3 (en) * | 2003-03-29 | 2004-10-21 | Daimlerchrysler Ag | Process for preparing a surface, e.g. cylinder face, to be coated with a thermally sprayed layer comprises removing material from the surface by machining and providing the surface with a rough structure |
WO2010015229A1 (en) * | 2008-08-05 | 2010-02-11 | Honsel Ag | Method and tool for producing a surface having a predetermined roughness |
US9643265B2 (en) | 2008-08-05 | 2017-05-09 | Guehring Kg | Method and tool for producing a surface of predetermined roughness |
EP2307162B1 (en) | 2008-08-05 | 2017-08-30 | Martinrea Honsel Germany GmbH | Method and tool for producing a surface having a predetermined roughness |
US10259059B2 (en) | 2008-08-05 | 2019-04-16 | Martinrea Honsel Germany Gmbh | Method and tool for producing a surface of predetermined roughness |
Also Published As
Publication number | Publication date |
---|---|
DE19840117A1 (en) | 2000-03-16 |
US20050044707A1 (en) | 2005-03-03 |
DE59902726D1 (en) | 2002-10-24 |
DE19840117C2 (en) | 2001-08-16 |
EP0989197B1 (en) | 2002-09-18 |
US7089662B2 (en) | 2006-08-15 |
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