EP0983470A1 - Partial or complete use of a pressurized gas cylinder known per se for compressed, liquefied or dissolved gases - Google Patents

Partial or complete use of a pressurized gas cylinder known per se for compressed, liquefied or dissolved gases

Info

Publication number
EP0983470A1
EP0983470A1 EP98924269A EP98924269A EP0983470A1 EP 0983470 A1 EP0983470 A1 EP 0983470A1 EP 98924269 A EP98924269 A EP 98924269A EP 98924269 A EP98924269 A EP 98924269A EP 0983470 A1 EP0983470 A1 EP 0983470A1
Authority
EP
European Patent Office
Prior art keywords
compressed
bottle
liner
liquefied
wall thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP98924269A
Other languages
German (de)
French (fr)
Other versions
EP0983470B1 (en
Inventor
Klaus Markhoff
Martin Kesten
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Liquide Deutschland GmbH
Original Assignee
Messer Griesheim GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=7830009&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0983470(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Messer Griesheim GmbH filed Critical Messer Griesheim GmbH
Publication of EP0983470A1 publication Critical patent/EP0983470A1/en
Application granted granted Critical
Publication of EP0983470B1 publication Critical patent/EP0983470B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • F17C1/02Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
    • F17C1/04Protecting sheathings
    • F17C1/06Protecting sheathings built-up from wound-on bands or filamentary material, e.g. wires
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0104Shape cylindrical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0104Shape cylindrical
    • F17C2201/0123Shape cylindrical with variable thickness or diameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05Size
    • F17C2201/056Small (<1 m3)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05Size
    • F17C2201/058Size portable (<30 l)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0604Liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0614Single wall
    • F17C2203/0619Single wall with two layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0639Steels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0639Steels
    • F17C2203/0643Stainless steels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0646Aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0658Synthetics
    • F17C2203/066Plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0658Synthetics
    • F17C2203/0663Synthetics in form of fibers or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/21Shaping processes
    • F17C2209/2154Winding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/21Shaping processes
    • F17C2209/2172Polishing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/23Manufacturing of particular parts or at special locations
    • F17C2209/232Manufacturing of particular parts or at special locations of walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0107Single phase
    • F17C2223/0123Single phase gaseous, e.g. CNG, GNC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/036Very high pressure (>80 bar)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/04Reducing risks and environmental impact
    • F17C2260/048Refurbishing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49716Converting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49751Scrap recovering or utilizing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00Gear cutting, milling, or planing
    • Y10T409/30Milling
    • Y10T409/306664Milling including means to infeed rotary cutter toward work
    • Y10T409/30756Machining arcuate surface

Definitions

  • the invention relates to the partial or complete use of a known compressed gas bottle for compressed, liquefied or dissolved gases.
  • TRG compressed gases
  • pressurized gas containers are pressurized gas cylinders made of steel and aluminum for compressed, liquefied or dissolved gases with a maximum filling pressure of up to 200 bar. Pressurized gas containers with a maximum filling pressure of up to 300 bar are increasingly required by users. These 300 bar pressure gas tanks are also made of steel or aluminum. Corrosion-resistant stainless steel (DE 37 36 579 A1) is also used for special applications.
  • Composite gas cylinders consist of a natural metal liner, which is wrapped over a substantial part of its length with composite fibers made of glass, carbon, aramid or wire.
  • Aramid means organic fibers made of polyphenylene terphlalamide, which include Kevlar and Twaron. Aramid and carbon fibers are lighter than glass fibers, with the same or higher strength properties and good impact strength.
  • Such composite gas cylinders are expensive to manufacture.
  • the invention has for its object to provide a composite gas bottle that can be manufactured much cheaper.
  • a compressed gas bottle known per se in particular a known compressed gas bottle made of metal, preferably a compressed gas bottle made of steel, for compressed, liquefied or dissolved gases as liners for a compound gas bottle
  • the known compressed gas bottle has a gas content of 1 to 150 liters at a filling pressure of 150 to 200 bar.
  • Many compressed gas cylinders in circulation that are otherwise disposed of can be used. H. would have to be scrapped. This saves resources and emissions because fewer compressed gas cylinders have to be manufactured.
  • the pressure gas bottle known per se as used by the gas manufacturers to transport the gases and gas mixtures in liquid or dissolved form, only has to be reduced in wall thickness over a substantial part of its length in order to be suitable as a liner for a composite gas bottle for a filling pressure of 300 bar to be.
  • the major part of its length is cylindrical, which is a simple machining. Machining essentially means the manufacturing processes turning, planing, milling and grinding. Other manufacturing processes, in particular forming by drawing or pressing, are not excluded by the invention.
  • a particularly simple method for producing the liner consists in that the wall thickness of the cylindrical part of the pressure gas bottle known per se is detected with a sensor and is fed to a control of a tool as the actual value.
  • the actual value detected by the sensor is used as a control signal.
  • a cutting tool is moved along the cylindrical part. The tool removes the wall thickness of the pressure gas bottle known per se from the cylindrical part until the target value calculated as a function of the pressure gas bottle material is reached.
  • a pressure gas bottle known per se which is used as a liner without reducing the wall thickness and whose surface is cleaned by means of sandblasting, advantageously leads to composite gas bottles with a filling pressure of> 300 bar, namely approx. 470 bar with a 200 bar pressure gas bottle known per se Steel.
  • This steel gas cylinder, known per se has a burst pressure of approx. 600 bar.
  • the known compressed gas cylinder consists of the materials plastic, steel, stainless steel or aluminum.

Abstract

The invention relates to the partial or complete use of a pressurized gas cylinder known per se for compressed, liquefied or dissolved gases as a liner for a composite cylinder. This enables production costs of a composite cylinder to be reduced by 1/3 when compared to the costs arising from the production of a new composite cylinder using current manufacturing technologies.

Description

Teilweise oder vollständige Verwendung einer an sich bekannten Druckgasflasche für verdichtete, verflüssigte oder gelöste GasePartial or complete use of a known compressed gas cylinder for compressed, liquefied or dissolved gases
Die Erfindung betrifft die teilweise oder vollständige Verwendung einer an sich bekannten Druckgasflasche für verdichtete, verflüssigte oder gelöste Gase.The invention relates to the partial or complete use of a known compressed gas bottle for compressed, liquefied or dissolved gases.
Gase und Gasgemische werden in der Regel in Druckgasbehältern gelagert und transportiert. Nach der Druckbehälterverordnung sind dies Behälter, in denen bei 15°C ein höherer Überdruck als 1 bar entstehen kann. Über den Stand der Sicherheitstechnik hinsichtlich Werkstoff, Herstellung, Berechnung, Ausrüstung, Kennzeichnung, Prüfung und Betrieb der Druckgasbehälter sowie Errichtung, Prüfung und Betrieb der Füllanlagen geben die technischen Regeln Druckgase (TRG) Auskunft. Die TRG unterscheiden Gase und Gasgemische nach ihrem chemischen und physikalischen Verhalten und legen die zu verwendenden Druckgasbehälter einschließlich ihrer Ausrüstungsteile, deren Prüffristen, die Füllfaktoren und Fülldrücke fest.Gases and gas mixtures are usually stored and transported in pressurized gas containers. According to the Pressure Vessel Ordinance, these are vessels in which a higher pressure than 1 bar can arise at 15 ° C. The technical rules for compressed gases (TRG) provide information on the state of safety technology with regard to material, manufacture, calculation, equipment, labeling, testing and operation of the compressed gas tanks as well as the construction, testing and operation of the filling systems. The TRG differentiate gases and gas mixtures according to their chemical and physical behavior and determine the pressurized gas containers to be used, including their equipment, their test periods, the filling factors and filling pressures.
Die gebräuchlichsten Druckgasbehälter sind Druckgasflaschen aus Stahl und Aluminium für verdichtete, verflüssigte oder gelöste Gase mit einem maximalen Flülldruck bis 200 bar. Zunehmend werden von den Anwendern Druckgasbehälter mit einem maximalen Fülldruck bis 300 bar verlangt. Diese 300 bar- Druckgasbehälter werden ebenfalls aus Stahl oder Aluminium gefertigt. Für besondere Anwendungsfälle kommt auch korrosionsbeständiger Edelstahl (DE 37 36 579 A1) zum Einsatz.The most common pressurized gas containers are pressurized gas cylinders made of steel and aluminum for compressed, liquefied or dissolved gases with a maximum filling pressure of up to 200 bar. Pressurized gas containers with a maximum filling pressure of up to 300 bar are increasingly required by users. These 300 bar pressure gas tanks are also made of steel or aluminum. Corrosion-resistant stainless steel (DE 37 36 579 A1) is also used for special applications.
Um das Gewicht derartiger 300 bar-Druckgasflaschen zu verringern, werden in neuerer Zeit Verbundgasflaschen (Composite Flaschen) von den Gaseherstellern eingesetzt. Verbundgasflaschen bestehen aus einem natlosen Metallliner, welcher über einen wesentlichen Teil seiner Länge mit Verbundfasern aus Glas, Kohlenstoff, Aramid oder Draht umwickelt ist. Unter Aramid werden organische Fasern aus poly phenylene terphlalamid verstanden, welche Kevlar und Twaron einschließen. Aramid- und Kohle-Fasern sind leichter als Fasern aus Glas, mit gleichen oder höheren Festigkeitseigenschaften und guter Schlagzähigkeit.In order to reduce the weight of such 300 bar compressed gas cylinders, composite gas cylinders have recently been used by the gas manufacturers. Composite gas cylinders consist of a natural metal liner, which is wrapped over a substantial part of its length with composite fibers made of glass, carbon, aramid or wire. Aramid means organic fibers made of polyphenylene terphlalamide, which include Kevlar and Twaron. Aramid and carbon fibers are lighter than glass fibers, with the same or higher strength properties and good impact strength.
Derartige Verbundgasflaschen sind in der Herstellung teuer. Hinzu kommt, daß bei Abfüllung aller heute technisch möglichen Gasarten in 300 bar Druckgasflaschen ein hohes Entsorgungspotential für gebrauchte 200 bar-Druckgasflaschen besteht.Such composite gas cylinders are expensive to manufacture. In addition, there is a high disposal potential for used 200 bar compressed gas cylinders when filling all types of gas that are technically possible today in 300 bar compressed gas cylinders.
Der Erfindung liegt die Aufgabe zugrunde, eine Verbundgasflasche zu schaffen, die wesentlich kostengünstiger hergestellt werden kann.The invention has for its object to provide a composite gas bottle that can be manufactured much cheaper.
Diese Aufgabe wird erfindungsgemäß durch die Merkmale der Ansprüche 1 , 2, 3, 9, 11 und 12 gelöst.This object is achieved by the features of claims 1, 2, 3, 9, 11 and 12.
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous developments of the invention are specified in the subclaims.
Es hat sich überraschend gezeigt, daß durch die erfindungsgemäße Verwendung einer an sich bekannten Druckgasfiasche, insbesondere einer an sich bekannten Druckgasflasche aus Metall, vorzugsweise einer Druckgasflasche aus Stahl, für verdichtete, verflüssigte oder gelöste Gase als Liner für eine Verbundgasflasche die Kosten für die Herstellung der Verbundgasflasche auf ca. 1/3 verringert werden können. Die an sich bekannte Druckgasflasche hat einen Gasinhalt von 1 bis 150 Liter bei einem Fülldruck von 150 bis 200 bar. Dabei können viele im Umlauf befindliche Druckgasflaschen weiterverwendet werden, die sonst entsorgt, d. h. verschrottet werden müßten. Dies spart Ressourcen und Emmissionen, da weniger Druckgasflaschen hergestellt werden müssen.It has surprisingly been found that the use according to the invention of a compressed gas bottle known per se, in particular a known compressed gas bottle made of metal, preferably a compressed gas bottle made of steel, for compressed, liquefied or dissolved gases as liners for a compound gas bottle, the costs for the production of the Compound gas bottle can be reduced to about 1/3. The known compressed gas bottle has a gas content of 1 to 150 liters at a filling pressure of 150 to 200 bar. Many compressed gas cylinders in circulation that are otherwise disposed of can be used. H. would have to be scrapped. This saves resources and emissions because fewer compressed gas cylinders have to be manufactured.
Die an sich bekannte Druckgasflasche, wie sie von den Gaseherstellern zum Transport der Gase und Gasgemische in flüssiger oder gelöster Form eingesetzt wird, muß nur über einen wesentlichen Teil ihrer Länge in ihrer Wanddicke verringert werden, um als Liner für eine Verbundgasflasche für 300 bar Fülldruck geeignet zu sein. Dabei ist der wesentliche Teil ihrer Länge zylindrisch ausgebildet, was eine spanende Bearbeitung einfach ermöglicht. Unter spanender Bearbeitung werden im wesentlichen die Fertigungsverfahren Drehen, Hobeln, Fräsen und Schleifen verstanden. Andere Fertigungsverfahren, insbesondere Umformen durch Ziehen oder Pressen, werden durch die Erfindung nicht ausgeschlossen.The pressure gas bottle known per se, as used by the gas manufacturers to transport the gases and gas mixtures in liquid or dissolved form, only has to be reduced in wall thickness over a substantial part of its length in order to be suitable as a liner for a composite gas bottle for a filling pressure of 300 bar to be. The major part of its length is cylindrical, which is a simple machining. Machining essentially means the manufacturing processes turning, planing, milling and grinding. Other manufacturing processes, in particular forming by drawing or pressing, are not excluded by the invention.
Ein besonders einfaches Verfahren zur Herstellung des Liners besteht darin, daß die Wanddicke des zylindrischen Teils der an sich bekannten Druckgasflasche mit einem Sensor erfaßt wird und einer Steuerung eines Werkzeuges als Istwert zugeführt wird. Der vom Sensor erfaßte Istwert wird als Steuersignal verwendet. In Abhängigkeit von dem Istsignal und einem vorgegebenen Wanddicken Sollsignal wird ein spanendes Werkzeug entlang des zylindrischen Teils verfahren. Das Werkzeug trägt die Wanddicke der an sich bekannten Druckgasflasche auf dem zylindrischen Teil ab, bis der rechnerisch in Abhängigkeit von dem Druckgasflaschenwerkstoff ermittelte Sollwert erreicht ist.A particularly simple method for producing the liner consists in that the wall thickness of the cylindrical part of the pressure gas bottle known per se is detected with a sensor and is fed to a control of a tool as the actual value. The actual value detected by the sensor is used as a control signal. Depending on the actual signal and a predetermined wall thickness target signal, a cutting tool is moved along the cylindrical part. The tool removes the wall thickness of the pressure gas bottle known per se from the cylindrical part until the target value calculated as a function of the pressure gas bottle material is reached.
Der Einsatz einer an sich bekannten Druckgasflasche, die ohne Verringerung der Wanddicke als Liner eingesetzt und deren Oberfläche mittels Sandstrahlen gereinigt ist, führt vorteilhaft zu Verbundgasflaschen mit einem Fülldruck von > 300 bar, nämlich ca. 470 bar bei einer an sich bekannten 200 bar Druckgasflasche aus Stahl. Diese an sich bekannte Druckgasflasche aus Stahl hat einen Berstdruck von ca. 600 bar. Dabei ist der Berstdruck des unbewickelten Liners gleich oder größer 85% des Prüfdruckes der bewickelten Verbundflasche. Daraus folgt 600 bar/0.85 = 705 bar Prüfdruck. Der Fülldruck der Verbundflasche berechnet sich aus Prüfdruck/1.5 = ca. 470 bar.The use of a pressure gas bottle known per se, which is used as a liner without reducing the wall thickness and whose surface is cleaned by means of sandblasting, advantageously leads to composite gas bottles with a filling pressure of> 300 bar, namely approx. 470 bar with a 200 bar pressure gas bottle known per se Steel. This steel gas cylinder, known per se, has a burst pressure of approx. 600 bar. The burst pressure of the unwrapped liner is equal to or greater than 85% of the test pressure of the wrapped composite bottle. This results in 600 bar / 0.85 = 705 bar test pressure. The filling pressure of the compound bottle is calculated from the test pressure / 1.5 = approx. 470 bar.
Die an sich bekannte Druckgasflasche besteht aus den Werkstoffen Kunststoff, Stahl, Edelstahl oder Aluminium. The known compressed gas cylinder consists of the materials plastic, steel, stainless steel or aluminum.

Claims

Patentansprüche claims
1. Teilweise oder vollständige Verwendung einer an sich bekannten Druckgasflasche für verdichtete, verflüssigte oder gelöste Gase als Liner für eine Verbundfiasche.1. Partial or complete use of a pressure gas bottle known per se for compressed, liquefied or dissolved gases as a liner for a composite bottle.
2. Liner für eine Verbundflasche hergestellt aus einer an sich bekannten Druckgasflasche für verdichtete, verflüssigte oder gelöste Gase.2. Liner for a composite bottle made from a known compressed gas bottle for compressed, liquefied or dissolved gases.
3. Liner für eine Verbundflasche bestehend aus einer an sich bekannten Druckgas- f lasche für verdichtete, verflüssigte oder gelöste Gase.3. Liner for a compound bottle consisting of a known compressed gas bottle for compressed, liquefied or dissolved gases.
4. Liner nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die an sich bekannte Druckgasflasche über einen wesentlichen Teil ihrer Länge in ihrer Wanddicke verringert ist.4. Liner according to one of claims 1 to 3, characterized in that the known gas cylinder is reduced over a substantial part of its length in its wall thickness.
5. Liner nach Anspruch 4, dadurch gekennzeichnet, daß der wesentliche Teil ihrer Länge zylindrisch ausgebildet ist.5. Liner according to claim 4, characterized in that the essential part of its length is cylindrical.
6. Liner nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß die Wanddicke mittels spanender Bearbeitung hergestellt ist.6. Liner according to claim 4 or 5, characterized in that the wall thickness is produced by machining.
7. Liner nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß die Oberfläche der an sich bekannten Druckgasflasche sandgestrahlt ist.7. Liner according to one of claims 1 to 6, characterized in that the surface of the known gas cylinder is sandblasted.
8. Liner nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß die an sich bekannte Druckgasflasche aus dem Werkstoff Kunststoff, Stahl, Edelstahl oder Aluminium besteht.8. Liner according to one of claims 1 to 7, characterized in that the known gas cylinder made of plastic, steel, Stainless steel or aluminum.
9. Verfahren zum Herstellen eines Liners, gekennzeichnet durch die Verwendung einer an sich bekannten Druckgasfiasche, die über einen wesentlichen Teil ihrer Länge Oberflächenbehandelt oder spanend bearbeitet wird.9. A method for producing a liner, characterized by the use of a pressure gas bottle known per se, which is surface-treated or machined over a substantial part of its length.
10.Verfahren nach Anspruch 9, dadurch gekennzeichnet, daß der wesentliche Teil ihrer Länge zylindrisch ausgebildet ist, daß die Wanddicke des zylindrischen Teils mit einem Sensor erfaßt wird, daß in Abhängigkeit von der erfaßten Wanddicke und einer vorgegebenen10. The method according to claim 9, characterized in that the essential part of its length is cylindrical, that the wall thickness of the cylindrical part is detected with a sensor that depending on the detected wall thickness and a predetermined
Wanddicke ein spanendes Werkzeug entlang des zylindrischen Teils bewegt wird, daß das Werkzeug die Differenz zwischen der erfaßten Wanddicke und der vorgegebenen Wanddicke abträgt.Wall thickness a cutting tool is moved along the cylindrical part, that the tool removes the difference between the detected wall thickness and the predetermined wall thickness.
11 Λ/erbundflasche für verdichtete, verflüssigte oder gelöste Gase mit einem Liner nach einem der Ansprüche 1 bis 10. Verfahren zum Herstellen einer Verbundflasche für höheren Flülldruck (zum11 Λ / herbal bottle for compressed, liquefied or dissolved gases with a liner according to one of claims 1 to 10. Method for producing a composite bottle for higher filling pressure (for
Beispiel 300 bar), gekennzeichnet durch die Verwendung einer an sich bekannten Druckgasflasche für verdichtete, verflüssigte oder gelöste Gase mit geringerem Fülldruck (zum Beispiel 150, 200 bar) als Liner für die Verbundflasche. Example 300 bar), characterized by the use of a known compressed gas bottle for compressed, liquefied or dissolved gases with a lower filling pressure (for example 150, 200 bar) as a liner for the composite bottle.
EP98924269A 1997-05-20 1998-05-02 Partial or complete use of a pressurized gas cylinder known per se for compressed, liquefied or dissolved gases Expired - Lifetime EP0983470B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19721128 1997-05-20
DE19721128A DE19721128A1 (en) 1997-05-20 1997-05-20 Partial or complete use of a known compressed gas cylinder for compressed, liquefied or dissolved gases
PCT/EP1998/002603 WO1998053245A1 (en) 1997-05-20 1998-05-02 Partial or complete use of a pressurized gas cylinder known per se for compressed, liquefied or dissolved gases

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EP0983470A1 true EP0983470A1 (en) 2000-03-08
EP0983470B1 EP0983470B1 (en) 2002-08-07

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NO995604D0 (en) 1999-11-15
HUP0002107A2 (en) 2000-11-28
YU49371B (en) 2005-09-19
BR9809863A (en) 2000-06-27
DE59805114D1 (en) 2002-09-12
ZA984129B (en) 1998-11-25
UA56232C2 (en) 2003-05-15
WO1998053245A1 (en) 1998-11-26
HRP980239B1 (en) 2003-04-30
HUP0002107A3 (en) 2001-01-29
ID22934A (en) 1999-12-16
SK283964B6 (en) 2004-06-08
CN1257570A (en) 2000-06-21
ES2182314T3 (en) 2003-03-01
US6810567B2 (en) 2004-11-02
KR20010020360A (en) 2001-03-15
CZ299964B6 (en) 2009-01-07
BG103845A (en) 2000-05-31
CA2289076A1 (en) 1998-11-26
EP0983470B1 (en) 2002-08-07
US20020070222A1 (en) 2002-06-13
PL336904A1 (en) 2000-07-17
US6363597B1 (en) 2002-04-02
NO311458B1 (en) 2001-11-26
BG63923B1 (en) 2003-06-30
JP2001525913A (en) 2001-12-11
AU7652298A (en) 1998-12-11
HRP980239A2 (en) 1999-02-28
PL194323B1 (en) 2007-05-31
TR199902824T2 (en) 2000-02-21
ATE221973T1 (en) 2002-08-15
CZ9904055A3 (en) 2001-02-14
SK154699A3 (en) 2000-06-12

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