EP0962306B1 - Device and procedure for welding sheet material - Google Patents

Device and procedure for welding sheet material Download PDF

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Publication number
EP0962306B1
EP0962306B1 EP99108244A EP99108244A EP0962306B1 EP 0962306 B1 EP0962306 B1 EP 0962306B1 EP 99108244 A EP99108244 A EP 99108244A EP 99108244 A EP99108244 A EP 99108244A EP 0962306 B1 EP0962306 B1 EP 0962306B1
Authority
EP
European Patent Office
Prior art keywords
sealing
foil
welding
distance
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99108244A
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German (de)
French (fr)
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EP0962306A2 (en
EP0962306A3 (en
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INDAG Gesellschaft fuer Industriebedarf mbH and Co Betriebs KG
Original Assignee
INDAG Gesellschaft fuer Industriebedarf mbH and Co Betriebs KG
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Priority to SI9930051T priority Critical patent/SI0962306T1/en
Publication of EP0962306A2 publication Critical patent/EP0962306A2/en
Publication of EP0962306A3 publication Critical patent/EP0962306A3/en
Application granted granted Critical
Publication of EP0962306B1 publication Critical patent/EP0962306B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • B29C66/4312Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • B29C66/43121Closing the ends of tubular or hollow single articles, e.g. closing the ends of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888Means for handling of moving sheets or webs
    • B29C65/7891Means for handling of moving sheets or webs of discontinuously moving sheets or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8244Actuating mechanisms magnetically driven
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/874Safety measures or devices
    • B29C66/8744Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down
    • B29C66/87443Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down by withdrawing the heating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/874Safety measures or devices
    • B29C66/8744Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down
    • B29C66/87445Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down by introducing protection shields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822Transmission mechanisms
    • B29C66/8223Worm or spindle mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/60Uniting opposed surfaces or edges; Taping
    • B31B70/64Uniting opposed surfaces or edges; Taping by applying heat or pressure

Definitions

  • the invention relates to a welding device for welding foil material with a foil conveyor and a welding device with a welding head, and a method for welding foil material.
  • a welding device for welding foil material two or fed several foils to a welding device and there using a Welding head, which is lowered onto the folded foils and at desired Place heat transferred to the foils, welded together. If in the present text of welding or welding equipment is mentioned thus also includes a hot glue process in which an adhesive material between the films is brought, which leads to the connection of the film materials by heat.
  • Such a welding process is e.g. in the manufacture of foil bags, e.g. Beverage foil bags, inserted Two foil materials are placed on top of each other, which should form the side foils of the foil pouch. In an edge area, put a bottom sheet in between. On two edges of the Side film material and on the third edge, where the bottom film may be, the foils are welded together the fourth edge of the respective foil materials is sealed by welding after the film bag has been filled.
  • An example of such a foil bag is e.g. shown in Figure 3, wherein the welds 33 are formed in the first process described and the Weld 34 after filling the foil bag.
  • film strands are used for welding fed, which are cut after welding to individual units to build.
  • the foil strands are put together and under the welding head guided. This lowers. He must have a several centimeters Bridge the lowering path.
  • the welding head lifts again and the film strands are wrapped around a film bag appropriate distance moves before the welding head again lowers on the moving film material.
  • To a high throughput ensure that the welding head is kept at a constant high temperature, to make time-consuming warming up and cooling down unnecessary. Therefore, it is necessary that the welding head in the operating states in which no welding takes place far enough from the film material to overheat or To prevent scorching of the film material. This is e.g. necessary if the entire The welding device has been stopped to correct a malfunction.
  • the lifting and lowering path of the welding head which is therefore a few centimeters however, is required in an automated manufacturing plant in today's realized Throughput speeds an undesirably long time.
  • a heat welding mechanism with linearly displaceable welding bars is from US 5080747 known.
  • a heat welding machine is known from US 2660219
  • the object of the present invention is therefore a welding device and a Specify a process for welding foil material that is quick lifting or lowering the welding head allows, in any operating state it is guaranteed that scorching or damage to the film material is impossible.
  • the welding device can have at least three operating positions take in.
  • the first operating position is the welding position for carrying out the Film welding.
  • the welding head is located directly in this operating state on the foil materials to be welded and leads to the heating and Welding or hot gluing of the film materials in those areas which the heated surface of the welding head rests on.
  • the second operating position is an intermediate position in which the welding head a first predetermined distance from the welding position. The welding head is in this intermediate position, while the film material moves on by one unit to be welded becomes.
  • the third operating position is a rest position in which the welding head is in one second predetermined distance from the welding position, which is greater than that first distance. The welding head is in this rest position when the Welding device does not convey the film material at sufficient speed, to prevent overheating or scorching.
  • the welding device according to the invention thus enables a short lifting or Lowering process between the welding position and the intermediate position, so that in Normal operation this movement of the welding head does not result in loss of time, too when the entire welding device is operated at high speed.
  • the welding head takes a rest position which is a greater distance from that Has film material, so that damage to the film material by the hot Welding head is avoided.
  • the distance between the rest position and the welding position can be chosen such that damage, e.g. a scorching of the film material by the heat of the Welding head is significantly delayed.
  • the distance between the rest position and the welding position chosen so that at all no destruction of the foil material by the heat of the welding head can occur. In this way it is ensured that regardless of the duration of the No interruption or slowdown in the operation of the welding device Damage to the film material can occur.
  • a particularly advantageous embodiment comprises a heat shield, the one in the rest position between the hot welding head and the foil material brought. Secures especially with particularly temperature sensitive film materials such additional shielding that the film material by the heat the welding head is not damaged.
  • a heat shield can e.g. comprise a pivotable shielding plate.
  • the distance between the rest position and the welding position are in the Range of a few centimeters. This distance is essentially dependent on the type of used Foil material, the welding temperature and the geometry of the used Welding tool dependent.
  • the distance Welding position to the intermediate position selected a distance of a few millimeters Such a small distance ensures a high throughput speed due to the short stroke.
  • the movement of the welding head and the associated drive can e.g. mechanically to be triggered.
  • a control system ensures a reliable implementation shown, with the help of the conveyor for the further promotion of the film material is controlled while the welding head is in the intermediate position located.
  • the embodiment described below is a welding device for Manufacture of foil bags, e.g. Beverage film bags.
  • a beverage film pouch is shown in Figure 3.
  • the foil bag 32 comprises two side foils and one Floor foil designed as a stand.
  • the material comes e.g. Aluminum laminate film into consideration.
  • the side foils and the bottom foil are along the weld seams 33 welded together. Alternatively, hot gluing can also take place.
  • the head seam 34 is in a further processing station after filling the film bag carried out.
  • FIG. 1 shows a schematic side view of a welding device according to the invention for foil bags.
  • 6 and 8 denote supply rolls for feeding the film materials.
  • 10 and 12 each designate jigs that are adequate Ensure tension of the foil materials 2, 4.
  • 14 and 16 denote deflection rollers, during 18 a take-off device for the welded foil material 30 designated.
  • a trigger device can e.g. by driven rollers be formed, which convey the film material by friction.
  • 36 designated a welding device with a first pneumatics 26, which on the welding head 24 acts and a second pneumatics 28, which acts on the first pneumatics.
  • One control 38 controls the movement of the pneumatics 26 and 28 and the take-off rollers 18. Die Movement of the welded film materials 30 is indicated by the arrow 22.
  • Figure 2b shows the same welding device in the intermediate position.
  • the distance of the Welding head 24 is designated y, where y is less than x.
  • C denotes the Distance of the first pneumatics 26 from the second pneumatics 28, with C around the same Amount greater than A by which x is greater than y.
  • FIG. 2c shows the same welding device in the welding position.
  • the welding head 24 is located directly on the film material.
  • the film materials 2 and 4 or that welded film material 30 lie on a support 20.
  • the distance of the welding head 24 of the pneumatics 26 is D, D being greater than that Distance B, the welding head 24 from the first pneumatics 26 in the intermediate or Takes rest position.
  • the method according to the invention will now operate on the embodiment shown of the welding device according to the invention explained.
  • the foil materials 2 and 4 are withdrawn from the supply rolls 6 and 8, with a sufficient Tension in a manner not of interest e.g. by spring loaded Clamps 10 and 12 is maintained.
  • Guide pulleys 14 and 16 the foil materials together.
  • the film materials 2 and 4 to be welded are moved in cycles with the help of the take-off rollers 18. The during a The distance traveled corresponds to the width of a film bag 32.
  • the welding head 24 is at a distance y from the film material (see FIG. 2b).
  • the controller 38 gives a signal to the first pneumatics 26, whereupon the distance B of the welding head 24 from this pneumatics 26 is increased to the distance D (see FIG. 2c).
  • the welding head 24 is located now in direct contact with the foil material 2, 4 to be welded and presses this against the edition 20. It has sufficiently heated in a manner known per se Areas on which the film material is welded along the desired Welds leads. In the example, these weld seams form the foil bags ( Figure 3) later the side edges or the bottom edges 33.
  • the controller specifies the time required for this in advance 38 a signal to the first pneumatics 26 to raise the welding head 24 again, so that the distance of the welding head 24 from the pneumatics 26 again B is.
  • the welding head 24 is then again in the intermediate position.
  • the controller 38 sends a signal to the take-off rollers 18, the film material by one unit, e.g. the width of a foil bag 32 to move on.
  • the controller 38 again sends a stop signal to the take-off rollers 18 and a signal to the pneumatics 26, the distance of the welding head 24 from the pneumatics 26 again from B to D.
  • the Controller 38 sends a signal to the second pneumatics 28 when the entire operation Welding device is interrupted.
  • a signal can e.g. triggered directly be when an operator is promoting the film material stops, or are triggered automatically when the film conveyance over a predetermined period stands still.
  • the signal to the second pneumatics 28 triggers a reduction in the distance C first pneumatics 26 from the second pneumatics 28 at a distance A (see FIG 2a).
  • the distance x of the welding head 24 from the film material 2, 4 or 30 enlarged, e.g. to a few centimeters. That's damage of the film material excluded by the heat of the welding head 24.
  • a shielding plate may be provided, which at the same time the activation of the second pneumatics 28 pivoted between the welding head and the film material to the heat of the hot welding head 24 from the foil material hold. If the welding head 24 is lowered again from the rest position, so the shielding plate is pivoted away again at the same time.
  • the film materials 2 and 4 become Formation of the side foils of a foil pouch 32 used.
  • the third feed device for the film material of the bottom film not shown, which is placed between the sheet materials 2 and 4 and is simultaneously welded by the welding device 36.
  • the device according to the invention can also be used for Processing of foil bags are used in which the side foils without an additional base film can be welded directly to one another. Then there is one third feed device for film material is not necessary.
  • a device which directly welds the foils together. at Appropriate selection of an adhesive can also be hot glued or a hot welding can be carried out with the welding device 36.
  • the controller 38 can be designed so that not only in the event of an interruption the film conveying is in the rest position according to FIG. 2a. Much more The controller 38 can also be designed so that when a slowly selected Clock of the take-off rollers 18 of the welding head 24 during further conveyance the film material does not assume the intermediate position, but the rest position, which is shown in Figure 2a. For this purpose, an input option can be provided on the control be used by an operator to specify a minimum cycle can, in which only the intermediate position according to of FIG. 2b and not the rest position according to FIG. 2a.
  • the welding device 36 of the described embodiment realizes the various Positions of the welding head with the help of two series connected Pneumatics.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Package Closures (AREA)
  • Making Paper Articles (AREA)
  • Laminated Bodies (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Resistance Welding (AREA)
  • Collation Of Sheets And Webs (AREA)
  • Insulating Bodies (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The sheet material (2,4,30) to be welded is supplied by a feeder (16,18). The welder (36) has a welding head (24) which can assume a welding position; an intermediate position in which the welding head has a first pre-set distance (y) from the welding position; and a non-operating position in which the head occupies a second pre-set position (x) from the welding position, greater than the first distance. A movable heat shield is placed between the welding head and the sheeting.

Description

Die Erfindung betrifft eine Schweißvorrichtung zum Verschweißen von Folienmaterial mit einer Folienfördereinrichtung und einer Schweißeinrichtung mit einem Schweißkopf, und ein Verfahren zum Verschweißen von Folienmaterial.The invention relates to a welding device for welding foil material with a foil conveyor and a welding device with a welding head, and a method for welding foil material.

Bei einer Schweißvorrichtung zum Verschweißen von Folienmaterial werden zwei oder mehrere Folien einer Schweißeinrichtung zugeführt und dort mit Hilfe eines Schweißkopfes, der auf die zusammengelegten Folien abgesenkt wird und an gewünschten Stellen Hitze auf die Folien überträgt, miteinander verschweißt. Wenn in dem vorliegenden Text von Schweißen bzw. Schweißeinrichtung die Rede ist, so ist damit auch ein Heißklebeprozeß mit umfaßt, bei welchem ein Klebematerial zwischen die Folien gebracht wird, das durch Hitze zur Verbindung der Folienmaterialien führt.In a welding device for welding foil material, two or fed several foils to a welding device and there using a Welding head, which is lowered onto the folded foils and at desired Place heat transferred to the foils, welded together. If in the present text of welding or welding equipment is mentioned thus also includes a hot glue process in which an adhesive material between the films is brought, which leads to the connection of the film materials by heat.

Ein derartiger Schweißprozeß wird z.B. bei der Herstellung von Folienbeuteln, z.B. Getränkefolienbeuteln, eingesetzt Zwei Folienmaterialien werden aufeinandergelegt, die die Seitenfolien des Folienbeutels bilden sollen. In einem Kantenbereich wird ggf. eine Bodenfolie dazwischengelegt. An zwei direkt aufeinanderliegenden Kanten des Seitenfolienmaterials und an der dritten Kante, an der sich ggf. die Bodenfolie befindet, werden die Folien miteinander verschweißt Die vierte Kante der jeweiligen Folienmaterialien wird nach der Füllung des Folienbeutels durch Verschweißen verschlossen. Ein Beispiel eines solchen Folienbeutels ist z.B. in Figur 3 gezeigt, wobei die Schweißnähte 33 in dem ersten geschilderten Prozeß gebildet werden und die Schweißnaht 34 nach der Füllung des Folienbeutels.Such a welding process is e.g. in the manufacture of foil bags, e.g. Beverage foil bags, inserted Two foil materials are placed on top of each other, which should form the side foils of the foil pouch. In an edge area, put a bottom sheet in between. On two edges of the Side film material and on the third edge, where the bottom film may be, the foils are welded together the fourth edge of the respective foil materials is sealed by welding after the film bag has been filled. An example of such a foil bag is e.g. shown in Figure 3, wherein the welds 33 are formed in the first process described and the Weld 34 after filling the foil bag.

In einer automatisierten Fertigungsanlage werden Folienstränge zum Verschweißen zugeführt, die nach dem Schweißvorgang zerschnitten werden, um einzelne Einheiten zu bilden. Die Folienstränge werden zusammengelegt und unter den Schweißkopf geführt. Dieser senkt sich ab. Dabei muß er einen mehrere Zentimeter umfassenden Absenkweg überbrücken. Nach dem Aufdrücken auf die Folienmaterialien hebt sich der Schweißkopf wieder und die Folienstränge werden um eine einem Folienbeutel entsprechenden Strecke weiterbewegt, bevor sich der Schweißkopf wiederum auf das weiterbewegte Folienmaterial absenkt Um einen hohen Durchsatz zu gewährleisten, wird der Schweißkopf auf einer konstant hohen Temperatur gehalten, um zeitraubende Aufwärm- und Abkühlvorgänge überflüssig zu machen. Daher ist es nötig, daß der Schweißkopf in den Betriebszuständen, in denen keine Schweißung stattfindet, weit genug von dem Folienmaterial entfernt ist, um ein Überhitzen bzw. Verschmoren des Folienmateriales zu verhindern. Dies ist z.B. nötig, wenn die gesamte Schweißvorrichtung angehalten worden ist, um eine Fehlfunktion zu beseitigen.In an automated production line, film strands are used for welding fed, which are cut after welding to individual units to build. The foil strands are put together and under the welding head guided. This lowers. He must have a several centimeters Bridge the lowering path. After pressing on the foil materials the welding head lifts again and the film strands are wrapped around a film bag appropriate distance moves before the welding head again lowers on the moving film material To a high throughput ensure that the welding head is kept at a constant high temperature, to make time-consuming warming up and cooling down unnecessary. Therefore, it is necessary that the welding head in the operating states in which no welding takes place far enough from the film material to overheat or To prevent scorching of the film material. This is e.g. necessary if the entire The welding device has been stopped to correct a malfunction.

Der daher einige Zentimeter betragende Hub- bzw. Absenkweg des Schweißkopfes benötigt jedoch bei einer automatisierten Fertigungsanlage bei heute realisierten Durchsatzgeschwindigkeiten eine unerwünscht lange Zeit .The lifting and lowering path of the welding head, which is therefore a few centimeters however, is required in an automated manufacturing plant in today's realized Throughput speeds an undesirably long time.

Ein Wärmeschweißmechanismus mit linear verschiebbaren Schweißbalken ist aus US 5080747 bekannt. Eine Wärmeschweißmaschine ist aus US 2660219 bekanntA heat welding mechanism with linearly displaceable welding bars is from US 5080747 known. A heat welding machine is known from US 2660219

Aufgabe der vorliegenden Erfindung ist es daher, eine Schweißvorrichtung und ein Verfahren zum Verschweißen von Folienmaterial anzugeben, das ein schnelles Anheben bzw. Absenken des Schweißkopfes ermöglicht, wobei in jedem Betriebszustand gewährleistet ist, daß ein Verschmoren oder Schädigen des Folienmateriales unmöglich ist.The object of the present invention is therefore a welding device and a Specify a process for welding foil material that is quick lifting or lowering the welding head allows, in any operating state it is guaranteed that scorching or damage to the film material is impossible.

Diese Aufgabe wird durch eine Schweißvorrichtung mit den Merkmalen des Anspruchs 1 und ein Schweißverfahren mit den Merkmalen des Anspruchs 12 gelöst.This object is achieved by a welding device with the features of the claim 1 and a welding method with the features of claim 12 solved.

Die erfindungsgemäße Schweißvorrichtung kann mindestens drei Betriebsstellungen einnehmen. Die erste Betriebsstellung ist die Schweißstellung zur Durchführung der Folienverschweißung. In diesem Betriebszustand befindet sich der Schweißkopf direkt auf den zu verschweißenden Folienmaterialien und führt zu der Erhitzung und Verschweißung bzw. Heißverklebung der Folienmaterialien in jenen Bereichen, auf denen die erhitzte Fläche des Schweißkopfes aufliegt. Die zweite Betriebsstellung ist eine Zwischenstellung, in der der Schweißkopf einen ersten vorgegebenen Abstand von der Schweißstellung hat. In dieser Zwischenstellung befindet sich der Schweißkopf, während das Folienmaterial um eine zu verschweißende Einheit weiterbewegt wird. Die dritte Betriebsstellung ist eine Ruhestellung, in der der Schweißkopf einen zweiten vorgegebenen Abstand von der Schweißstellung hat, der größer ist als der erste Abstand. In dieser Ruhestellung befindet sich der Schweißkopf, wenn die Schweißvorrichtung das Folienmaterial nicht mit ausreichender Geschwindigkeit fördert, um ein Überhitzen oder Verschmoren zu verhindern.The welding device according to the invention can have at least three operating positions take in. The first operating position is the welding position for carrying out the Film welding. The welding head is located directly in this operating state on the foil materials to be welded and leads to the heating and Welding or hot gluing of the film materials in those areas which the heated surface of the welding head rests on. The second operating position is an intermediate position in which the welding head a first predetermined distance from the welding position. The welding head is in this intermediate position, while the film material moves on by one unit to be welded becomes. The third operating position is a rest position in which the welding head is in one second predetermined distance from the welding position, which is greater than that first distance. The welding head is in this rest position when the Welding device does not convey the film material at sufficient speed, to prevent overheating or scorching.

Die erfindungsgemäße Schweißvorrichtung ermöglicht also einen kurzen Hub- bzw. Absenkvorgang zwischen der Schweißstellung und der Zwischenstellung, so daß im Normalbetrieb diese Bewegung des Schweißkopfes zu keinem Zeitverlust führt, auch wenn die gesamte Schweißvorrichtung mit hoher Geschwindigkeit betrieben wird. Im Falle einer Fehlfunktion oder bei geringer Geschwindigkeit der gesamten Anlage nimmt der Schweißkopf eine Ruhestellung ein, die einen größeren Abstand von dem Folienmaterial hat, so daß eine Schädigung des Folienmateriales durch den heißen Schweißkopf vermieden wird.The welding device according to the invention thus enables a short lifting or Lowering process between the welding position and the intermediate position, so that in Normal operation this movement of the welding head does not result in loss of time, too when the entire welding device is operated at high speed. in the In the event of a malfunction or if the entire system is slow the welding head takes a rest position which is a greater distance from that Has film material, so that damage to the film material by the hot Welding head is avoided.

Der Abstand der Ruhestellung von der Schweißstellung kann so gewählt sein, daß eine Schädigung, z.B. ein Verschmoren, des Folienmateriales durch die Hitze des Schweißkopfes deutlich verzögert wird. In besonders vorteilhafter Ausgestaltung wird der Abstand der Ruhestellung und der Schweißstellung jedoch so gewählt, daß überhaupt keine Zerstörung des Folienmateriales durch die Hitze des Schweißkopfes auftreten kann. Auf diese Weise ist gesichert, daß unabhängig von der Dauer der Unterbrechung bzw. Verlangsamung des Betriebes der Schweißvorrichtung keine Schädigung des Folienmateriales auftreten kann.The distance between the rest position and the welding position can be chosen such that damage, e.g. a scorching of the film material by the heat of the Welding head is significantly delayed. In a particularly advantageous embodiment the distance between the rest position and the welding position, however, chosen so that at all no destruction of the foil material by the heat of the welding head can occur. In this way it is ensured that regardless of the duration of the No interruption or slowdown in the operation of the welding device Damage to the film material can occur.

Eine besonders vorteilhafte Ausgestaltungsform umfaßt eine Wärmeabschirmung, die in der Ruhestellung zwischen den heißen Schweißkopf und das Folienmaterial gebracht wird. Speziell bei besonders temperaturempfindlichen Folienmaterialien sichert eine solche zusätzliche Abschirmung, daß das Folienmaterial durch die Hitze des Schweißkopfes nicht geschädigt wird. Eine solche Wärmeabschirmung kann z.B. ein schwenkbares Abschirmblech umfassen.A particularly advantageous embodiment comprises a heat shield, the one in the rest position between the hot welding head and the foil material brought. Secures especially with particularly temperature sensitive film materials such additional shielding that the film material by the heat the welding head is not damaged. Such a heat shield can e.g. comprise a pivotable shielding plate.

Günstige Werte für den Abstand der Ruhestellung von der Schweißstellung liegen im Bereich einiger Zentimeter. Dieser Abstand ist im wesentlichen von der Art des verwendeten Folienmateriales, der Schweißtemperatur sowie der Geometrie des verwendeten Schweißwerkzeuges abhängig. Vorteilhafterweise wird für den Abstand der Schweißstellung zu der Zwischenstellung ein Abstand von einigen Millimetern gewählt Ein so geringer Abstand gewährleistet eine hohe Durchsatzgeschwindigkeit aufgrund des geringen Hubweges.Favorable values for the distance between the rest position and the welding position are in the Range of a few centimeters. This distance is essentially dependent on the type of used Foil material, the welding temperature and the geometry of the used Welding tool dependent. Advantageously, for the distance Welding position to the intermediate position selected a distance of a few millimeters Such a small distance ensures a high throughput speed due to the short stroke.

Auf einfache Weise läßt sich die Bewegung des Schweißkopfes zwischen der Zwischenstellung und der Schweißstellung mit Hilfe einer ersten Pneumatik erreichen. Aufgrund des geringen Abstandes, der zu überwinden ist, benötigt die Pneumatik nur sehr wenig Druckluft. Eine zweite Pneumatik wird eingesetzt, um den Schweißkopf zusammen mit der ersten Pneumatik in die Ruhestellung zu bewegen.In simple Way the movement of the welding head between the intermediate position and reach the welding position with the help of a first pneumatics. by virtue of Because of the small distance that has to be covered, the pneumatics require very little Compressed air. A second set of pneumatics is used around the welding head to move to the rest position together with the first pneumatics.

Die Bewegung des Schweißkopfes und des dazugehörigen Antriebes kann z.B. mechanisch ausgelöst werden. Eine zuverlässige Realisierung wird durch eine Steuerung dargestellt, mit deren Hilfe die Fördereinrichtung zur Weiterförderung des Folienmateriales angesteuert wird, während der Schweißkopf sich in der Zwischenstellung befindet.The movement of the welding head and the associated drive can e.g. mechanically to be triggered. A control system ensures a reliable implementation shown, with the help of the conveyor for the further promotion of the film material is controlled while the welding head is in the intermediate position located.

Im folgenden wird die Erfindung anhand eines bevorzugten Ausführungsbeispieles im Zusammenhang mit den Figuren näher erläutert.In the following the invention based on a preferred embodiment in Connection in connection with the figures explained.

Dabei zeigt

Figur 1
eine schematische Gesamtansicht einer erfindungsgemäßen Folienschweißeinrichtung,
Figur 2a
eine Detailansicht der Figur 1, die Schweißeinrichtung in einer Ruhestellung zeigend,
Figur 2b
eine Detailansicht der Figur 1, die Schweißeinrichtung in einer Zwischenstellung zeigend,
Figur 2c
eine Detailansicht der Figur 1, die Schweißeinrichtung in einer Schweißstellung zeigend, und
Figur 3
einen verschweißten und unverschlossenenFolienbeutel.
It shows
Figure 1
1 shows a schematic overall view of a film welding device according to the invention,
Figure 2a
2 shows a detailed view of FIG. 1, showing the welding device in a rest position,
Figure 2b
2 shows a detailed view of FIG. 1, showing the welding device in an intermediate position,
Figure 2c
a detailed view of Figure 1, showing the welding device in a welding position, and
Figure 3
a sealed and unsealed film pouch.

Die im folgenden beschriebene Ausführungsform ist eine Schweißvorrichtung zur Herstellung von Folienbeuteln, z.B. Getränkefolienbeuteln. Ein solcher Getränkefolienbeutel ist in Figur 3 gezeigt. Der Folienbeutel 32 umfaßt zwei Seitenfolien und eine als Standboden ausgebildete Bodenfolie. Als Material kommt z.B. Aluminiumlaminatfolie in Betracht. Die Seitenfolien und die Bodenfolie sind entlang der Schweißnähte 33 miteinander verschweißt. Alternativ kann auch eine Heißverklebung stattfinden. Die Kopfnaht 34 wird nach dem Füllen des Folienbeutels in einer weiteren Verarbeitungsstation durchgeführt.The embodiment described below is a welding device for Manufacture of foil bags, e.g. Beverage film bags. Such a beverage film pouch is shown in Figure 3. The foil bag 32 comprises two side foils and one Floor foil designed as a stand. The material comes e.g. Aluminum laminate film into consideration. The side foils and the bottom foil are along the weld seams 33 welded together. Alternatively, hot gluing can also take place. The head seam 34 is in a further processing station after filling the film bag carried out.

Figur 1 zeigt in schematischer Seitenansicht eine erfindungsgemäße Schweißvorrichtung für Folienbeutel. 6 bzw. 8 bezeichnen Vorratsrollen zur Zuführung der Folienmaterialien. 10 und 12 bezeichnen jeweils Spannvorrichtungen, die eine ausreichende Spannung der Folienmaterialien 2, 4 gewährleisten. 14 und 16 bezeichnen Umlenkrollen, während 18 eine Abzugseinrichtung für das verschweißte Folienmaterial 30 bezeichnet. Eine solche Abzugseinrichtung kann z.B. durch angetriebene Walzen gebildet sein, die durch Reibschluß das Folienmaterial weiterbefördern. 36 bezeichnet eine Schweißvorrichtung mit einer ersten Pneumatik 26, die auf den Schweißkopf 24 wirkt und einer zweiten Pneumatik 28, die auf die erste Pneumatik wirkt. Die Bewegung des Schweißkopfes 24, die durch die Pneumatik 26 ausgelöst wird, ist durch den Pfeil 25 dargestellt, während die Bewegung der ersten Pneumatik 26, die durch die Pneumatik 28 ausgelöst wird, durch den Pfeil 27 dargestellt ist. Eine Steuerung 38 regelt die Bewegung der Pneumatiken 26 und 28 und der Abzugswalzen 18. Die Bewegung der verschweißten Folienmaterialien 30 ist durch den Pfeil 22 angedeutet.Figure 1 shows a schematic side view of a welding device according to the invention for foil bags. 6 and 8 denote supply rolls for feeding the film materials. 10 and 12 each designate jigs that are adequate Ensure tension of the foil materials 2, 4. 14 and 16 denote deflection rollers, during 18 a take-off device for the welded foil material 30 designated. Such a trigger device can e.g. by driven rollers be formed, which convey the film material by friction. 36 designated a welding device with a first pneumatics 26, which on the welding head 24 acts and a second pneumatics 28, which acts on the first pneumatics. The movement of the welding head 24, which is triggered by the pneumatics 26, is by the arrow 25 shown during the movement of the first pneumatics 26 by the pneumatics 28 is triggered by the arrow 27 is shown. One control 38 controls the movement of the pneumatics 26 and 28 and the take-off rollers 18. Die Movement of the welded film materials 30 is indicated by the arrow 22.

Figur 2a zeigt im Detail die Schweißeinrichtung 36 in der Ruhestellung. Der Abstand des Schweißkopfes 24 von dem Folienmaterial ist mit x bezeichnet. A bzw. B bezeichnen die Abstände der ersten Pneumatik 26 von der zweiten Pneumatik 28 bzw. den Abstand des Schweißkopfes 24 von der ersten Pneumatik 26. Figure 2a shows in detail the welding device 36 in the rest position. The distance of the welding head 24 from the film material is denoted by x. Designate A or B. the distances of the first pneumatics 26 from the second pneumatics 28 or the distance of the welding head 24 from the first pneumatics 26.

Figur 2b zeigt dieselbe Schweißvorrichtung in der Zwischenstellung. Der Abstand des Schweißkopfes 24 ist mit y bezeichnet, wobei y kleiner ist als x. C bezeichnet den Abstand der ersten Pneumatik 26 von der zweiten Pneumatik 28, wobei C um denselben Betrag größer ist als A, um welchen x größer ist als y.Figure 2b shows the same welding device in the intermediate position. The distance of the Welding head 24 is designated y, where y is less than x. C denotes the Distance of the first pneumatics 26 from the second pneumatics 28, with C around the same Amount greater than A by which x is greater than y.

Figur 2c zeigt dieselbe Schweißeinrichtung in der Schweißstellung. Der Schweißkopf 24 befindet sich direkt auf dem Folienmaterial. Die Folienmaterialien 2 und 4 bzw. das verschweißte Folienmaterial 30 liegen dabei auf einer Auflage 20 auf. Der Abstand des Schweißkopfes 24 von der Pneumatik 26 beträgt D, wobei D größer ist als der Abstand B, den der Schweißkopf 24 von der ersten Pneumatik 26 in der Zwischenbzw. Ruhestellung einnimmt.Figure 2c shows the same welding device in the welding position. The welding head 24 is located directly on the film material. The film materials 2 and 4 or that welded film material 30 lie on a support 20. The distance of the welding head 24 of the pneumatics 26 is D, D being greater than that Distance B, the welding head 24 from the first pneumatics 26 in the intermediate or Takes rest position.

Das erfindungsgemäße Verfahren wird nun am Betrieb der gezeigten Ausführungsform der erfindungsgemäßen Schweißvorrichtung erläutert. Die Folienmaterialien 2 und 4 werden von den Vorratsrollen 6 und 8 abgezogen, wobei eine ausreichende Spannung auf hier nicht interessierende Weise z.B. durch federbeaufschlagte Spannvorrichtungen 10 und 12 aufrechterhalten wird. Umlenkrollen 14 und 16 führen die Folienmaterialien zusammen. Die zu verschweißenden Folienmaterialien 2 und 4 werden dabei mit Hilfe der Abzugswalzen 18 taktweise bewegt. Die während eines Taktes zurückgelegte Strecke entspricht dabei der Breite eines Folienbeutels 32. Während der Bewegung des Folienmateriales 2, 4 bzw. des verschweißten Folienmateriales 30 in Richtung 22 befindet sich der Schweißkopf 24 in einem Abstand y von dem Folienmaterial (s. Figur 2b). Sobald die Bewegung der Abzugswalzen 18 durch die Steuerung 38 gestoppt wird, gibt die Steuerung 38 ein Signal an die erste Pneumatik 26, woraufhin der Abstand B des Schweißkopfes 24 von dieser Pneumatik 26 auf den Abstand D vergrößert wird (s. Figur 2c). Der Schweißkopf 24 befindet sich nun in direktem Kontakt mit dem zu verschweißenden Folienmaterial 2, 4 und drückt dieses gegen die Auflage 20. Er weist in an sich bekannter Weise ausreichend erhitzte Bereiche auf, die zu einer Verschweißung des Folienmateriales entlang der gewünschten Schweißnähte führt. Diese Schweißnähte bilden bei dem Beispiel der Folienbeutel (Figur 3) später die Seitenkanten bzw. die Bodenkanten 33. The method according to the invention will now operate on the embodiment shown of the welding device according to the invention explained. The foil materials 2 and 4 are withdrawn from the supply rolls 6 and 8, with a sufficient Tension in a manner not of interest e.g. by spring loaded Clamps 10 and 12 is maintained. Guide pulleys 14 and 16 the foil materials together. The film materials 2 and 4 to be welded are moved in cycles with the help of the take-off rollers 18. The during a The distance traveled corresponds to the width of a film bag 32. During the movement of the film material 2, 4 or the welded film material 30 in the direction 22, the welding head 24 is at a distance y from the film material (see FIG. 2b). Once the movement of the take-off rollers 18 through the controller 38 is stopped, the controller 38 gives a signal to the first pneumatics 26, whereupon the distance B of the welding head 24 from this pneumatics 26 is increased to the distance D (see FIG. 2c). The welding head 24 is located now in direct contact with the foil material 2, 4 to be welded and presses this against the edition 20. It has sufficiently heated in a manner known per se Areas on which the film material is welded along the desired Welds leads. In the example, these weld seams form the foil bags (Figure 3) later the side edges or the bottom edges 33.

Ist die Verschweißung entlang der gewünschten Schweißnähte durchgeführt, wobei die dazu notwendige Zeitdauer im Vorhinein bestimmt werden kann, gibt die Steuerung 38 ein Signal an die erste Pneumatik 26 den Schweißkopf 24 wieder anzuheben, so daß der Abstand des Schweißkopfes 24 von der Pneumatik 26 wieder B beträgt. Der Schweißkopf 24 befindet sich dann wieder in der Zwischenstellung. Gleichzeitig gibt die Steuerung 38 ein Signal an die Abzugswalzen 18, das Folienmaterial um eine Einheit, z.B. die Breite eines Folienbeutels 32, weiterzubewegen. Nach Abschluß dieser Bewegung gibt die Steuerung 38 wieder ein Stoppsignal an die Abzugswalzen 18 und ein Signal an die Pneumatik 26, den Abstand des Schweißkopfes 24 von der Pneumatik 26 wieder von B auf D zu erhöhen. Durch entsprechende Wiederholung der Vorgänge entsteht ein taktweiser Betrieb, der eine hohe Durchsatzleistung ermöglicht, da der Schweißkopf 24 immer nur um den kleinen Abstand y, z.B. einige Millimeter, bewegt werden muß. Die geringe zu überwindende Höhe y benötigt auch nur eine kleine Druckluftmenge zum Betrieb der Pneumatik 26.Is the welding carried out along the desired welds, where the controller specifies the time required for this in advance 38 a signal to the first pneumatics 26 to raise the welding head 24 again, so that the distance of the welding head 24 from the pneumatics 26 again B is. The welding head 24 is then again in the intermediate position. At the same time, the controller 38 sends a signal to the take-off rollers 18, the film material by one unit, e.g. the width of a foil bag 32 to move on. To At the end of this movement, the controller 38 again sends a stop signal to the take-off rollers 18 and a signal to the pneumatics 26, the distance of the welding head 24 from the pneumatics 26 again from B to D. By appropriate Repetition of the processes creates a cyclical operation that has a high throughput enables, since the welding head 24 is always only by the small distance y, e.g. a few millimeters, must be moved. The small height y to be overcome is required even a small amount of compressed air to operate the pneumatics 26.

Aus verschiedenen Gründen kann es nötig sein, den taktweisen Betrieb der gesamten Schweißvorrichtung zu unterbrechen. Dies ist z.B. bei Wartungsarbeiten, Kontrollvorgängen oder bei der Behebung einer Fehlfunktion notwendig. Während dieser Zeit ist es nicht immer notwendig, die Heizung des Schweißkopfes 24 abzuschalten. Dies wäre aus energiespartechnischen Gründen und aus Gründen der Zeitersparnis ungünstig, da ein Wiederaufwärmen des Schweißkopfes eine große Energie benötigt und lange dauert. Während des Stillstandes der Folienweiterförderung besteht jedoch die Gefahr der Überhitzung des Folienmateriales durch den heißen Schweißkopf.For various reasons, it may be necessary to run the entire cycle Interrupt the welding device. This is e.g. during maintenance work, control processes or necessary to correct a malfunction. During this Time it is not always necessary to switch off the heating of the welding head 24. This would be for reasons of energy saving and to save time unfavorable, because reheating the welding head requires a large amount of energy and takes a long time. However, during the standstill of the film further conveyance exists the danger of the foil material overheating due to the hot welding head.

Um eine dadurch mögliche Schädigung des Folienmateriales zu vermeiden, gibt die Steuerung 38 ein Signal an die zweite Pneumatik 28, wenn der Betrieb der gesamten Schweißvorrichtung unterbrochen wird. Ein solches Signal kann z.B. direkt ausgelöst werden, wenn eine Bedienungsperson die Förderung des Folienmateriales stoppt, oder automatisch ausgelöst werden, wenn die Folienförderung über einen vorbestimmten Zeitraum stillsteht. In order to avoid possible damage to the film material, the Controller 38 sends a signal to the second pneumatics 28 when the entire operation Welding device is interrupted. Such a signal can e.g. triggered directly be when an operator is promoting the film material stops, or are triggered automatically when the film conveyance over a predetermined period stands still.

Das Signal an die zweite Pneumatik 28 löst eine Verringerung des Abstandes C der ersten Pneumatik 26 von der zweiten Pneumatik 28 auf einen Abstand A aus (s. Figur 2a). Auf diese Weise wird der Abstand x des Schweißkopfes 24 von dem Folienmaterial 2, 4 bzw. 30 vergrößert, z.B. auf einige Zentimeter. So ist eine Schädigung des Folienmateriales durch die Hitze des Schweißkopfes 24 ausgeschlossen.The signal to the second pneumatics 28 triggers a reduction in the distance C first pneumatics 26 from the second pneumatics 28 at a distance A (see FIG 2a). In this way, the distance x of the welding head 24 from the film material 2, 4 or 30 enlarged, e.g. to a few centimeters. That's damage of the film material excluded by the heat of the welding head 24.

Wird besonders temperaturempfindliches Folienmaterial verarbeitet, so kann zusätzlich ein Abschirmblech vorgesehen sein, das gleichzeitig mit der Aktivierung der zweiten Pneumatik 28 zwischen den Schweißkopf und das Folienmaterial geschwenkt wird, um die Wärme des heißen Schweißkopfes 24 von dem Folienmaterial abzuhalten. Wird der Schweißkopf 24 wieder aus der Ruhestellung abgesenkt, so wird gleichzeitig auch das Abschirmblech wieder weggeschwenkt.If particularly temperature-sensitive film material is processed, it can also be used a shielding plate may be provided, which at the same time the activation of the second pneumatics 28 pivoted between the welding head and the film material to the heat of the hot welding head 24 from the foil material hold. If the welding head 24 is lowered again from the rest position, so the shielding plate is pivoted away again at the same time.

Bei dem vorliegenden Ausführungsbeispiel werden die Folienmaterialien 2 und 4 zur Bildung der Seitenfolien eines Folienbeutels 32 eingesetzt. In den Figuren 1 und 2 ist der Übersichtlichkeit halber die dritte Zuführeinrichtung für das Folienmaterial der Bodenfolie nicht gezeigt, welches zwischen die Folienmaterialien 2 und 4 gelegt wird und gleichzeitig durch die Schweißeinrichtung 36 mit verschweißt wird.In the present embodiment, the film materials 2 and 4 become Formation of the side foils of a foil pouch 32 used. In Figures 1 and 2 is for the sake of clarity, the third feed device for the film material of the bottom film not shown, which is placed between the sheet materials 2 and 4 and is simultaneously welded by the welding device 36.

Abweichend von der Form der Folienbeutel, die bei dem beschriebenen Ausführungsbeispiel verarbeitet werden, kann die erfindungsgemäße Vorrichtung auch zur Verarbeitung von Folienbeuteln eingesetzt werden, bei denen die Seitenfolien ohne eine zusätzliche Bodenfolie direkt miteinander verschweißt werden. Dann ist eine dritte Zuführeinrichtung für Folienmaterial nicht notwendig.Deviating from the shape of the foil bag, which in the described embodiment processed, the device according to the invention can also be used for Processing of foil bags are used in which the side foils without an additional base film can be welded directly to one another. Then there is one third feed device for film material is not necessary.

Beschrieben ist eine Vorrichtung, die die Folien direkt miteinander verschweißt. Bei entsprechender Auswahl eines Klebemittels kann auch eine Heißverklebung bzw. eine Heißverschweißung mit der Schweißeinrichtung 36 durchgeführt werden.A device is described which directly welds the foils together. at Appropriate selection of an adhesive can also be hot glued or a hot welding can be carried out with the welding device 36.

Die Steuerung 38 kann so ausgestaltet sein, daß nicht nur bei einer Unterbrechung der Folienförderung die Ruhestellung gemäß der Figur 2a eingenommen wird. Vielmehr kann die Steuerung 38 auch so ausgestaltet sein, daß bei einem langsam gewählten Takt der Abzugswalzen 18 der Schweißkopf 24 während der Weiterförderung des Folienmateriales nicht die Zwischenstellung einnimmt, sondern die Ruhestellung, die in Figur 2a gezeigt ist. Dazu kann eine Eingabemöglichkeit an der Steuerung vorgesehen sein, mit deren Hilfe eine Bedienungsperson einen Mindesttakt angeben kann, bei welchem während der Folienweiterförderung nur die Zwischenstellung gemäß der Figur 2b eingenommen wird und nicht die Ruhestellung gemäß der Figur 2a.The controller 38 can be designed so that not only in the event of an interruption the film conveying is in the rest position according to FIG. 2a. Much more The controller 38 can also be designed so that when a slowly selected Clock of the take-off rollers 18 of the welding head 24 during further conveyance the film material does not assume the intermediate position, but the rest position, which is shown in Figure 2a. For this purpose, an input option can be provided on the control be used by an operator to specify a minimum cycle can, in which only the intermediate position according to of FIG. 2b and not the rest position according to FIG. 2a.

Die Schweißeinrichtung 36 der beschriebenen Ausführungsform realisiert die verschiedenen Stellungen des Schweißkopfes mit Hilfe zweier in Serie geschalteter Pneumatiken.The welding device 36 of the described embodiment realizes the various Positions of the welding head with the help of two series connected Pneumatics.

Claims (12)

  1. A sealing apparatus for sealing foil material, in particular for producing foil bags, comprising a foil conveying means (16, 18) for feeding the foil material to be sealed, and a sealing means (36) including a sealing head (24) which can assume at least the three following operative positions:
    i. a sealing position for performing the foil sealing operation,
    ii. an intermediate position in which the sealing head (24) has a first predetermined distance (y) from the sealing position, and
    iii. an inoperative position in which the sealing head (24) has a second predetermined distance (x) from the sealing position that is greater than the first distance (y)
    characterized in that
    the different positions of the sealing head are realized with the help of two series-connected pneumatic means.
  2. The sealing apparatus according to claim 1,
    characterized in that
    the second distance (x) is sufficiently large so that the foil material (2, 4, 30) cannot be destroyed by the heat of the sealing head (24).
  3. The sealing apparatus according to any one of claims 1 and 2,
    characterized by
    a heat shield which in the inoperative position can be moved between the sealing head (24) and the foil material (2, 4, 30).
  4. The sealing apparatus according to claim 3,
    characterized in that
    the heat shield comprises a pivotable shield plate.
  5. The sealing apparatus according to any one of claims 1 to 4,
    characterized in that
    the second distance (x) is a few centimeters.
  6. The sealing apparatus according to any one of claims 1 to 5,
    characterized in that
    the first distance (y) is a few millimeters.
  7. The sealing apparatus according to any one of claims 1 to 6,
    characterized in that
    the intermediate position is assumed when the foil (2, 4) to be sealed is further transported away.
  8. The sealing apparatus according to any one of claims 1 to 7,
    characterized in that
    the inoperative position is assumed when the operation of the sealing apparatus is interrupted.
  9. The sealing apparatus according to any one of claims 1 to 8,
    characterized in that
    a first pneumatic means (26)can move the sealing head (24) between the sealing position and the intermediate position.
  10. The sealing apparatus according to any one of claims 1 to 9,
    characterized in that
    a second pneumatic means (28) can move the sealing head (24) and the first pneumatic means (26) between the intermediate position and the inoperative position.
  11. The sealing apparatus according to any one of claims 1 to 10,
    characterized by
    a control unit (38) for activating the conveying means (16, 18) for the further transportation of the foil material (2, 4) to be sealed while the sealing head (24) is in the intermediate position.
  12. A sealing method for sealing foil material (2, 4), in particular when foil bags are produced, wherein a sealing head (24) is lowered onto the foil material (2, 4) to seal the foil material, the sealing head (24) is removed from the foil material to a first distance (y) during the further transportation of the foil material, and the sealing head (24) is removed from the foil material to a greater second distance (x) when the foil sealing operation is interrupted,
    characterized in that
    the sealing head is moved with the help of two series-connected pneumatic means.
EP99108244A 1998-06-04 1999-04-27 Device and procedure for welding sheet material Expired - Lifetime EP0962306B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI9930051T SI0962306T1 (en) 1998-06-04 1999-04-27 Device and procedure for welding sheet material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19825064 1998-06-04
DE19825064A DE19825064A1 (en) 1998-06-04 1998-06-04 Device and method for welding foil material

Publications (3)

Publication Number Publication Date
EP0962306A2 EP0962306A2 (en) 1999-12-08
EP0962306A3 EP0962306A3 (en) 2000-04-26
EP0962306B1 true EP0962306B1 (en) 2002-04-10

Family

ID=7869947

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99108244A Expired - Lifetime EP0962306B1 (en) 1998-06-04 1999-04-27 Device and procedure for welding sheet material

Country Status (25)

Country Link
US (1) US6210308B1 (en)
EP (1) EP0962306B1 (en)
JP (1) JP3701143B2 (en)
KR (1) KR100317844B1 (en)
CN (1) CN1167579C (en)
AT (1) ATE215881T1 (en)
BG (1) BG63772B1 (en)
BR (1) BR9902820A (en)
CA (1) CA2273413C (en)
CZ (1) CZ295082B6 (en)
DE (2) DE19825064A1 (en)
DK (1) DK0962306T3 (en)
ES (1) ES2175869T3 (en)
HK (1) HK1025294A1 (en)
HR (1) HRP990161B1 (en)
HU (1) HUP9901831A3 (en)
PL (1) PL190826B1 (en)
PT (1) PT962306E (en)
SA (1) SA99200495B1 (en)
SI (1) SI0962306T1 (en)
SK (1) SK283835B6 (en)
TR (1) TR199901255A2 (en)
TW (1) TW457206B (en)
UA (1) UA63919C2 (en)
ZA (1) ZA993720B (en)

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DE10002543A1 (en) * 2000-01-21 2001-07-26 Winkler & Duennebier Ag Method and device for producing shipping bags, including envelopes
DE10306628B4 (en) * 2003-02-18 2008-06-19 Josef Bentele Pressure stamp device for foil sealing
CA2524122C (en) * 2003-07-25 2010-11-16 Lts Lohmann Therapie-Systeme Ag Wafer fixing and marking
DE102005018407A1 (en) 2005-04-20 2006-10-26 Robert Bosch Gmbh Independently operating application module, in particular for a packaging machine
CN100404376C (en) * 2005-05-08 2008-07-23 上海交通大学 Pressure adjustable pressurizing and sealing device
US8647246B2 (en) * 2009-09-11 2014-02-11 Pouch Pac Innovations, Llc Pressure sealing system
CN104608318B (en) * 2015-02-04 2017-02-22 苏州康尼格电子科技股份有限公司 Circuit board packaging equipment and packaging method using same
CN105856631A (en) * 2016-06-21 2016-08-17 胡承平 Plastic bag sealing strip mounting equipment
CN107443759A (en) * 2017-08-07 2017-12-08 河南森源电气股份有限公司 A kind of production line of bus duct dielectric film
CN110861354A (en) * 2019-11-27 2020-03-06 湖南省客来宝生物能源科技有限公司 Biodegradable plastic film hot-pressing forming bag making machine
CN114536829B (en) * 2022-01-26 2023-09-15 宁波爱我东雄机电设备制造有限公司 Swimming ring automated production line

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US3748205A (en) * 1971-05-27 1973-07-24 Gt Schjeldahl Co Method and apparatus for making a profile bag structure
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Also Published As

Publication number Publication date
JP3701143B2 (en) 2005-09-28
ATE215881T1 (en) 2002-04-15
PT962306E (en) 2002-09-30
JP2000006267A (en) 2000-01-11
PL190826B1 (en) 2006-02-28
HK1025294A1 (en) 2000-11-10
ES2175869T3 (en) 2002-11-16
SI0962306T1 (en) 2002-10-31
CA2273413A1 (en) 1999-12-04
ZA993720B (en) 1999-12-02
BG63772B1 (en) 2002-12-29
TR199901255A3 (en) 2000-01-21
PL333520A1 (en) 1999-12-06
TW457206B (en) 2001-10-01
KR100317844B1 (en) 2001-12-22
CZ193999A3 (en) 1999-12-15
EP0962306A2 (en) 1999-12-08
DK0962306T3 (en) 2002-06-24
DE19825064A1 (en) 1999-12-09
UA63919C2 (en) 2004-02-16
DE59901165D1 (en) 2002-05-16
HU9901831D0 (en) 1999-08-30
HUP9901831A3 (en) 2001-01-29
KR20000005849A (en) 2000-01-25
CN1167579C (en) 2004-09-22
EP0962306A3 (en) 2000-04-26
HUP9901831A2 (en) 2000-06-28
SK73699A3 (en) 1999-12-10
TR199901255A2 (en) 2000-01-21
CN1243796A (en) 2000-02-09
BR9902820A (en) 2000-01-18
US6210308B1 (en) 2001-04-03
CA2273413C (en) 2002-01-29
BG103449A (en) 2000-01-31
SA99200495B1 (en) 2006-09-25
CZ295082B6 (en) 2005-05-18
HRP990161B1 (en) 2003-10-31
HRP990161A2 (en) 2000-04-30
SK283835B6 (en) 2004-03-02

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