EP0962255A2 - Cyclone separator - Google Patents

Cyclone separator Download PDF

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Publication number
EP0962255A2
EP0962255A2 EP99110035A EP99110035A EP0962255A2 EP 0962255 A2 EP0962255 A2 EP 0962255A2 EP 99110035 A EP99110035 A EP 99110035A EP 99110035 A EP99110035 A EP 99110035A EP 0962255 A2 EP0962255 A2 EP 0962255A2
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EP
European Patent Office
Prior art keywords
dip tube
cyclone separator
segments
bolts
cyclone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP99110035A
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German (de)
French (fr)
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EP0962255B1 (en
EP0962255A3 (en
Inventor
Ralf Filges
Horst Schilling
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KHD Humboldt Wedag AG
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KHD Humboldt Wedag AG
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Publication of EP0962255A2 publication Critical patent/EP0962255A2/en
Publication of EP0962255A3 publication Critical patent/EP0962255A3/en
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Publication of EP0962255B1 publication Critical patent/EP0962255B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/12Construction of the overflow ducting, e.g. diffusing or spiral exits
    • B04C5/13Construction of the overflow ducting, e.g. diffusing or spiral exits formed as a vortex finder and extending into the vortex chamber; Discharge from vortex finder otherwise than at the top of the cyclone; Devices for controlling the overflow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/2016Arrangements of preheating devices for the charge

Definitions

  • the invention relates to a cyclone separator, in particular for direct heat transfer from the hot exhaust gases of a rotary kiln cyclone suspended gas heat exchanger system for the production of cement clinker on the cement raw meal, with tangential feed of Gas and raw meal, good discharge in the lower cyclone area and with a centrally protruding into the cyclone separator from above and suspended from the cyclone ceiling, composed of several segments Dip tube for gas discharge, the dip tube segments at its upper end by bolts with the gas exhaust line insulated by refractory lining detachably connected are.
  • the raw meal is preheated, calcined, sintered and cooled thermally treated, the exhaust stream of the sintering stage and the Exhaust air flow of the cooling stage from the clinker cooler separately or together in a fueled calcining stage used outside the sintering furnace for calcining the raw meal become.
  • the preheating stage usually consists of several one above the other arranged floating gas heat exchanger cyclones, the one after the other from the raw cement meal in combined cocurrent / countercurrent to the hot exhaust gas from the calcining stage or the rotary kiln be hiked through.
  • the precalcined in the calcining step Good material in the bottom cyclone of the cyclone levitation gas heat exchanger system separated from the hot gas and into the rotary kiln introduced. It is understood that the hot gas cyclones Cyclone suspension gas heat exchanger strand, especially the bottom one Cyclone with hot gas and hot flour at a temperature of e.g. B. 700 to 950 ° C comes into contact, a high mechanical, chemical and thermal stress and thus a high are exposed to thermochemical and abrasive wear. This This applies in particular to the central top of the cyclone separator protruding dip tube.
  • the invention is therefore based on the object for cement clinker production plants with cyclone levitation gas heat exchanger system to create a cyclone separator with segmented dip tube, in which the detachable immersion tube segment fastening is secure and is characterized by a long service life.
  • Characteristic of the cyclone separator according to the invention segmented dip tube, in which the dip tube segments at their upper ends with approximately radially arranged bolts the cyclone ceiling or with the cyclone gas exhaust line detachably connected is that the bolts are in around the dip tube circumference distributed spacers arranged outward (i.e. radial outside) at least one window-like opening for access to ambient air as a cooling medium for the immersion pipe segment attachment exhibit.
  • the bolts from the inside of the dip tube acting high temperatures in hot gas cyclones in the lower Area of a cyclone levitation gas heat exchanger system Cement clinker production plant can easily be about 900 ° C can, through the window-like openings of the spacers can easily discharge accessible ambient air as cooling air. It would also be possible to use the interior of the spacers Screw bolts through the window-like openings To provide fans or the like with forced ventilation as well possibly also with a feed and discharge even for a liquid Cooling medium.
  • the dip tube segments at the upper end an outwardly protruding one have a hook-shaped projection in cross section with which the dip tube segments engage in a web that extends from the Inside of the spacers extends upwards.
  • a total of four dip tube segments can according to a further feature of the invention in Crossing joint area in which two adjacent and adjoin two immersion tube segments arranged underneath, one that overlaps the intersection joint area on one side of the segments Holding plate can be arranged with four cross bolts through four corresponding holes in the four adjacent corners the dip tube segments are inserted, then on the four cross bolts inserted through to secure the Holding plate to be attached.
  • Figure 1 shows a section of a cyclone separator from the cyclone ceiling 10 provided with a refractory lining 11 on the inside is.
  • Hot gas and raw cement powder flow tangentially into the cyclone a plant for the production of cement clinker.
  • a dip tube protrudes centrally from above into the cyclone separator into it, which is composed of a multitude of segments and is suspended from the cyclone ceiling 10.
  • Figure 2 are two side by side arranged dip tube segments 12 and 13 to see which below, in turn, the further dip tube segments 14 and 15 etc. are attached.
  • From the cyclone ceiling 10 goes up centrally the gas discharge line equipped with a refractory lining 16 on the inside 17 onwards.
  • the dip tube segments 12, 13 etc. of the uppermost around the dip tube circumference distributed row have an outwardly angular protruding Projection 18 with which the dip tube segments in engage a web 19 extending from the inside of spacers 20 extends upwards.
  • the spacers 20 are around Dip tube circumference distributed on the cyclone ceiling 10, on the Gas line 17 attached and arranged approximately radially to the dip tube center. In the spacer bushes 20 there is an approximately radially arranged one Screw 21 arranged with which the dip tube segment 12 releasably connected to the insulated gas exhaust line 17 is.
  • dip tube segments 12 etc. are first by means of their hook-shaped projections 18 in the spacers 20 or their webs 19 hooked, causing the weight the segments are discontinued. Then the segments aligned and screwed.
  • the spacers distributed around the circumference of the immersion tube 20, in which the bolts 21 are arranged each have at least one outwardly window-like opening 22 for Access of ambient air as a cooling medium for the immersion pipe segment fastening.
  • the bolts 21 can high temperatures from the inside of the dip tube discharge to the outside air.
  • the Head of the bolts 21, which on the inside of the dip tube a corresponding recess of the dip tube segment 12 etc. and is arranged in the spacer 20, each by a Cover 23 is covered, the releasable attachment of the dip tube segments protects against high thermochemical stress. After assembly, the cover 23 can still be sewn by a tack weld be secured on the dip tube segment 12, etc. In any case is the dip tube segment attachment according to the invention by a marked long service life.
  • the intersection joint area arranged on one side of the segments covering holding plate 29 be with four cross bolts 30, 31, 32, 33 which are corresponding by four Holes in the four adjacent corners of the Dip tube segments are inserted, with the inserted through four cross bolts cross bolts 34, 35 for securing the holding plate 29 are attached.
  • the crossbars 34, 35 can be drawn as shown be arranged vertically, but also horizontally or diagonally.
  • the outer contour of the holding plate 29 can be square, square, round etc. be, and it can also have a central recess 36, z. B. a round hole, which saves weight on the holding plate 29 contributes.
  • the bottom row of the dip tube segments is expedient below stabilized only with crossbars 37.

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  • Cyclones (AREA)
  • Furnace Details (AREA)

Abstract

The screw bolts (21) in a cyclone separator are arranged in distance linings (20) distributed around the submerged pipe and have an opening (22) for the submerged pipe segment securing to feed in surrounding air as cooling medium. has a submerged pipe composed of several segments. Each segment (12, 13) is connected at its upper end by screw bolts (21) to the waste gas pipe (17) insulated by a refractory lining. The screw bolts (21) in a cyclone separator are arranged in distance linings (20) distributed around the submerged pipe and have an opening (22) for the submerged pipe segment attachment to feed in surrounding air as cooling medium.

Description

Die Erfindung betrifft einen Zyklonabscheider, insbesondere für die direkte Wärmeübertragung von den heißen Abgasen einer Drehrohrofen-Zyklonschwebegas-Wärmetauscher-Anlage zur Zementklinkerherstellung auf das Zementrohmehl, mit tangentialer Zuführung von Gas und Rohmehl, Gutaustrag im unteren Zyklonbereich und mit einem zentral von oben in den Zyklonabscheider hineinragenden und an der Zyklondecke aufgehängten, aus mehreren Segmenten zusammengesetzten Tauchrohr für die Gasabführung, wobei die Tauchrohrsegmente an ihrem oberen Ende durch Schraubenbolzen mit der durch Feuerfestauskleidung isolierten Gasabzugsleitung lösbar verbunden sind.The invention relates to a cyclone separator, in particular for direct heat transfer from the hot exhaust gases of a rotary kiln cyclone suspended gas heat exchanger system for the production of cement clinker on the cement raw meal, with tangential feed of Gas and raw meal, good discharge in the lower cyclone area and with a centrally protruding into the cyclone separator from above and suspended from the cyclone ceiling, composed of several segments Dip tube for gas discharge, the dip tube segments at its upper end by bolts with the gas exhaust line insulated by refractory lining detachably connected are.

Bei Anlagen zur Herstellung von Zementklinker aus Zementrohmehl wird das Rohmehl durch Vorwärmen, Calcinieren, Sintern und Kühlen thermisch behandelt, wobei der Abgasstrom der Sinterstufe und der Abluftstrom der Kühlstufe aus dem Klinkerkühler getrennt oder gemeinsam in einer mit Brennstoff versorgten Calcinierstufe noch außerhalb des Sinterofens zur Calcination des Rohmehls genutzt werden. Die Vorwärmstufe besteht in der Regel aus mehreren übereinander angeordneten Schwebegas-Wärmetauscherzyklonen, die nacheinander vom Zementrohmehl im kombinierten Gleich-/Gegenstrom zum heißen Abgas der Calcinierstufe bzw. des Drehrohrofens durchwandert werden. Dabei wird das in der Calcinierstufe vorcalcinierte Gutmaterial im untersten Zyklon des Zyklonschwebegas-Wärmetauschersystems vom Heißgas abgetrennt und in den Drehrohrofen eingeführt. Es versteht sich, daß die Heißgaszyklone des Zyklonschwebegas-Wärmetauscherstranges, insbesondere der unterste Zyklon, der mit Heißgas und Heißmehl einer Temperatur von z. B. 700 bis 950°C in Berührung kommt, einer hohen mechanischen, chemischen und thermischen Beanspruchung und damit einem hohen thermochemischen und abrasiven Verschleiß ausgesetzt sind. Dies gilt insbesondere für das zentral von oben in den Zyklonabscheider hineinragende Tauchrohr.In plants for the production of cement clinker from raw cement flour the raw meal is preheated, calcined, sintered and cooled thermally treated, the exhaust stream of the sintering stage and the Exhaust air flow of the cooling stage from the clinker cooler separately or together in a fueled calcining stage used outside the sintering furnace for calcining the raw meal become. The preheating stage usually consists of several one above the other arranged floating gas heat exchanger cyclones, the one after the other from the raw cement meal in combined cocurrent / countercurrent to the hot exhaust gas from the calcining stage or the rotary kiln be hiked through. The precalcined in the calcining step Good material in the bottom cyclone of the cyclone levitation gas heat exchanger system separated from the hot gas and into the rotary kiln introduced. It is understood that the hot gas cyclones Cyclone suspension gas heat exchanger strand, especially the bottom one Cyclone with hot gas and hot flour at a temperature of e.g. B. 700 to 950 ° C comes into contact, a high mechanical, chemical and thermal stress and thus a high are exposed to thermochemical and abrasive wear. This This applies in particular to the central top of the cyclone separator protruding dip tube.

Es ist daher schon bekannt (DE-C-32 28 902), bei einem diesen hohen Beanspruchungen ausgesetzten Zyklonabscheider das Tauchrohr aus mehreren Segmenten zusammenzusetzen und die Tauchrohrsegmente mittels hakenförmiger Ausbildung an der Zyklondecke aufzuhängen oder vermittels radial angeordneter Schraubenbolzen mit der durch eine Feuerfestauskleidung isolierten Gasabzugsleitung des Zyklons lösbar zu verbinden, um Verformungen am Tauchrohrmantel selbst bei hohen thermischen Wechselbelastungen zu vermeiden und im Verschleißfall einzelne Tauchrohrsegmente mit verhältnismäßig geringem Zeit- und Arbeitsaufwand erneuern zu können. Dabei waren aber die Schraubverbindungen der Tauchrohrsegmente nicht gegen die thermochemischen Belastungen geschützt, mit der Folge, daß die Gefahr nicht ausgeschlossen war, daß sich die Schraubverbindung nach einer gewissen Zeit löste, wonach bei fehlender weiterer Sicherung das betreffende Tauchrohrsegment nach unten in den Zyklonabscheider fallen kann.It is therefore already known (DE-C-32 28 902), with a high one Cyclone separators subject the dip tube to stress composed of several segments and the dip tube segments hang from the cyclone ceiling using a hook-shaped design or by means of radially arranged screw bolts the gas discharge line of the gas pipe, insulated by a refractory lining Detachable connection of cyclones to prevent deformation of the dip tube jacket to avoid even with high thermal alternating loads and in the event of wear, individual dip tube segments with relative to be able to renew with little time and effort. Were there but not the screw connections of the dip tube segments protected the thermochemical loads, with the result that the Danger was not excluded that the screw connection after a certain time resolved what after missing further backup the relevant dip tube segment down into the cyclone separator can fall.

Der Erfindung liegt daher die Aufgabe zu Grunde, für Zementklinkerherstellungsanlagen mit Zyklonschwebegas-Wärmetauschersystem einen Zyklonabscheider mit segmentiertem Tauchrohr zu schaffen, bei dem die lösbare Tauchrohrsegment-Befestigung sicher ist und sich durch eine hohe Standzeit auszeichnet. The invention is therefore based on the object for cement clinker production plants with cyclone levitation gas heat exchanger system to create a cyclone separator with segmented dip tube, in which the detachable immersion tube segment fastening is secure and is characterized by a long service life.

Diese Aufgabe wird erfindungsgemäß mit den Merkmalen des Kennzeichnungstells des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen sind in den Unteransprüchen angegeben.This object is achieved according to the features of the marking position of claim 1 solved. Advantageous further training are specified in the subclaims.

Charakteristisch für den erfindungsgemäßen Zyklonabscheider mit segmentiertem Tauchrohr, bei dem die Tauchrohrsegmente an ihren oberen Enden durch etwa radial angeordnete Schraubenbolzen mit der Zyklondecke bzw. mit der Zyklongasabzugsleitung lösbar verbunden sind, ist, daß die Schraubenbolzen in um den Tauchrohrumfang verteilten Distanzbuchsen angeordnet sind, die nach außen (d. h. radial außen liegend) jeweils wenigstens eine fensterartige Öffnung zum Zutritt von Umgebungsluft als Kühlmedium für die Tauchrohrsegment-Befestigung aufweisen. Mit dieser Konstruktion wird erreicht, daß die Schraubenbolzen die von der Tauchrohrinnenseite her einwirkenden hohen Temperaturen, die bei Heißgas-Zyklonen im unteren Bereich eines Zyklonschwebegas-Wärmetauschersystems einer Zementklinkerherstellungsanlage ohne weiteres etwa 900°C betragen können, auf die durch die fensterartigen Öffnungen der Distanzbuchsen zugängliche Umgebungsluft als Kühlluft gut ableiten können. Es wäre auch möglich, den Innenraum der Distanzbuchsen mit den Schraubenbolzen durch die fensterartigen Öffnungen hindurch mittels Gebläse oder dergleichen mit Zwangsbelüftung zu versehen sowie ggf. auch mit einer Zuführung und Abführung sogar für ein flüssiges Kühlmedium.Characteristic of the cyclone separator according to the invention segmented dip tube, in which the dip tube segments at their upper ends with approximately radially arranged bolts the cyclone ceiling or with the cyclone gas exhaust line detachably connected is that the bolts are in around the dip tube circumference distributed spacers arranged outward (i.e. radial outside) at least one window-like opening for access to ambient air as a cooling medium for the immersion pipe segment attachment exhibit. With this construction it is achieved that the bolts from the inside of the dip tube acting high temperatures in hot gas cyclones in the lower Area of a cyclone levitation gas heat exchanger system Cement clinker production plant can easily be about 900 ° C can, through the window-like openings of the spacers can easily discharge accessible ambient air as cooling air. It would also be possible to use the interior of the spacers Screw bolts through the window-like openings To provide fans or the like with forced ventilation as well possibly also with a feed and discharge even for a liquid Cooling medium.

Dadurch, daß nach einem weiteren Merkmal der Erfindung der an der Tauchrohrinnenseite in einer entsprechenden Ausnehmung des Tauchrohrsegments sowie in der Distanzbuchse angeordnete Kopf der Schraubenbolzen jeweils durch einen Deckel abgedeckt ist, sind die Schraubenbolzen von dieser Seite her gegen mechanische und thermochemische Beanspruchung geschützt. Insgesamt ergibt sich dadurch eine hohe Standzeit der erfindungsgemäßen lösbaren Befestigung der Tauchrohrsegmente eines thermochemisch hoch beanspruchten Zyklonabscheiders besonders für die heißen Zonen eines Zyklonschwebegas-Wärmetauscherstranges.The fact that according to a further feature of the invention the inside of the dip tube in a corresponding recess of the Dip tube segment and head arranged in the spacer bush the bolts are covered by a cover the bolts from this side against mechanical and thermochemical stress protected. Overall, it results thereby a long service life of the releasable fastening according to the invention of the dip tube segments of a thermochemically highly stressed Cyclone separator especially for the hot zones of a Cyclone suspension gas heat exchanger strand.

Nach einem weiteren Merkmal der Erfindung können die Tauchrohrsegmente am oberen Ende einen nach außen winkelförmig vorstehenden im Querschnitt hakenförmigen Vorsprung aufweisen, mit dem die Tauchrohrsegmente in einen Steg eingreifen, der sich von der Innenseite der Distanzbuchsen nach oben erstreckt. Diese kombinierte Befestigung der Tauchrohrsegmente durch Einhängen und Verschrauben bietet ein hohes Maß an Sicherheit der Befestigung. Außerdem wird die Montage erleichtert, wenn die Segmente zuerst eingehängt werden, wodurch das Gewicht der Segmente abgesetzt wird, und wenn anschließend die hängenden Tauchrohrsegmente ausgerichtet und verschraubt werden.According to a further feature of the invention, the dip tube segments at the upper end an outwardly protruding one have a hook-shaped projection in cross section with which the dip tube segments engage in a web that extends from the Inside of the spacers extends upwards. This combined Attachment of the dip tube segments by hanging and Screwing offers a high degree of security of the fastening. In addition, assembly is made easier when the segments are first be suspended, whereby the weight of the segments is deposited and when the hanging dip tube segments aligned and screwed.

Zur Verbindung von je zwei nebeneinander und untereinander angeordneter Tauchrohrsegmente, also von insgesamt vier Tauchrohrsegmenten kann nach einem weiteren Merkmal der Erfindung im Kreuzungs-Stoßbereich, in dem zwei nebeneinander benachbarte und zwei darunter angeordnete Tauchrohrsegmente aneinandergrenzen, eine den Kreuzungs-Stoßbereich an einer Seite der Segmente überdeckende Halteplatte angeordnet sein mit vier Querbolzen, die durch vier entsprechende Löcher in den vier aneinandergrenzenden Ecken der Tauchrohrsegmente hindurchgesteckt sind, wobei dann auf den hindurchgesteckten vier Querbolzen Querriegel zur Sicherung der Halteplatte befestigt werden.For connecting two each side by side and one below the other Dip tube segments, i.e. a total of four dip tube segments can according to a further feature of the invention in Crossing joint area in which two adjacent and adjoin two immersion tube segments arranged underneath, one that overlaps the intersection joint area on one side of the segments Holding plate can be arranged with four cross bolts through four corresponding holes in the four adjacent corners the dip tube segments are inserted, then on the four cross bolts inserted through to secure the Holding plate to be attached.

Die Erfindung und deren weitere Merkmale und Vorteile werden anhand des in den Figuren schematisch dargestellten Ausführungsbeispieles näher erläutert. The invention and its further features and advantages are based on of the embodiment shown schematically in the figures explained in more detail.

Es zeigt:

Figur 1:
einen Vertikalschnitt durch die erfindungsgemäße Tauchrohrsegment-Befestigung längs der Linie I - I der Figur 2;
Figur 2:
die Seitenansicht auf die Tauchrohrsegment-Befestigung der Figur 1 gesehen von rechts, und
Figur 3:
einen Horizontalschnitt durch die Tauchrohrsegment-Befestigung längs der Linie A - A sowie ausschnittsweise längs der Linie B -B der Figur 2.
It shows:
Figure 1:
a vertical section through the dip tube segment attachment according to the invention along the line I - I of Figure 2;
Figure 2:
the side view of the dip tube segment attachment of Figure 1 seen from the right, and
Figure 3:
a horizontal section through the immersion pipe segment fastening along the line A - A and in sections along the line B -B of Figure 2.

Figur 1 zeigt von einem Zyklonabscheider ausschnittsweise die Zyklondecke 10, die innen mit einer Feuerfestauskleidung 11 versehen ist. In den Zyklon münden tangential Heißgas und Zementrohmehl einer Anlage zur Herstellung von Zementklinker ein. Für die Gasabführung ragt zentral von oben in den Zyklonabscheider ein Tauchrohr hinein, das aus einer Vielzahl von Segmenten zusammengesetzt und an der Zyklondecke 10 aufgehängt ist. So sind in Figur 2 zwei nebeneinander angeordnete Tauchrohrsegmente 12 und 13 zu sehen, an denen unten wiederum die weiteren Tauchrohrsegmente 14 und 15 usw. angehängt sind. Von der Zyklondecke 10 geht zentral nach oben die innen mit einer Feuerfestauskleidung 16 ausgestattet Gasabzugsleitung 17 ab.Figure 1 shows a section of a cyclone separator from the cyclone ceiling 10 provided with a refractory lining 11 on the inside is. Hot gas and raw cement powder flow tangentially into the cyclone a plant for the production of cement clinker. For gas discharge a dip tube protrudes centrally from above into the cyclone separator into it, which is composed of a multitude of segments and is suspended from the cyclone ceiling 10. So in Figure 2 are two side by side arranged dip tube segments 12 and 13 to see which below, in turn, the further dip tube segments 14 and 15 etc. are attached. From the cyclone ceiling 10 goes up centrally the gas discharge line equipped with a refractory lining 16 on the inside 17 onwards.

Die Tauchrohrsegmente 12, 13 etc. der obersten um den Tauchrohrumfang verteilten Reihe weisen einen nach außen winkelförmig vorstehenden Vorsprung 18 auf, mit dem die Tauchrohrsegmente in einen Steg 19 eingreifen, der sich von der Innenseite von Distanzbuchsen 20 nach oben erstreckt. Die Distanzbuchsen 20 sind um den Tauchrohrumfang verteilt auf der Zyklondecke 10 aufgelagert, an der Gasleitung 17 befestigt und etwa radial zum Tauchrohrzentrum angeordnet. In den Distanzbuchsen 20 ist jeweils ein etwa radial angeordneter Schraubenbolzen 21 angeordnet, mit dem das Tauchrohrsegment 12 mit der isolierten Gasabzugsleitung 17 lösbar zu verbinden ist.The dip tube segments 12, 13 etc. of the uppermost around the dip tube circumference distributed row have an outwardly angular protruding Projection 18 with which the dip tube segments in engage a web 19 extending from the inside of spacers 20 extends upwards. The spacers 20 are around Dip tube circumference distributed on the cyclone ceiling 10, on the Gas line 17 attached and arranged approximately radially to the dip tube center. In the spacer bushes 20 there is an approximately radially arranged one Screw 21 arranged with which the dip tube segment 12 releasably connected to the insulated gas exhaust line 17 is.

Zur Montageerleichterung werden die Tauchrohrsegmente 12 etc. zunächst mittels ihrer hakenförmigen Vorsprünge 18 in den Distanzbuchsen 20 bzw. deren Stegen 19 eingehängt, wodurch das Gewicht der Segmente abgesetzt wird. Anschließend werden die Segmente ausgerichtet und verschraubt.To make assembly easier, the dip tube segments 12 etc. are first by means of their hook-shaped projections 18 in the spacers 20 or their webs 19 hooked, causing the weight the segments are discontinued. Then the segments aligned and screwed.

Erfindungsgemäß haben die um den Tauchrohrumfang verteilten Distanzbuchsen 20, in denen die Schraubenbolzen 21 angeordnet sind, jeweils wenigstens eine nach außen fensterartige Öffnung 22 zum Zutritt von Umgebungsluft als Kühlmedium für die Tauchrohrsegment-Befestigung. Auf diese Weise können die Schraubenbolzen 21 die von der Tauchrohrinnenseite einwirkenden hohen Temperaturen gut nach außen an die Umgebungsluft ableiten. Hinzu kommt, daß der Kopf der Schraubenbolzen 21, der an der Tauchrohrinnenseite in einer entsprechenden Ausnehmung des Tauchrohrsegments 12 etc. sowie in der Distanzbuchse 20 angeordnet ist, jeweils durch einen Deckel 23 abgedeckt ist, der die lösbare Befestigung der Tauchrohrsegmente gegen die hohe thermochemische Beanspruchung schützt. Der Deckel 23 kann nach seiner Montage noch durch eine Heftschweißnaht am Tauchrohrsegment 12 etc. gesichert sein. Jedenfalls ist die erfindungsgemäße Tauchrohrsegmentbefestigung durch eine hohe Standzeit gekennzeichnet.According to the invention, the spacers distributed around the circumference of the immersion tube 20, in which the bolts 21 are arranged, each have at least one outwardly window-like opening 22 for Access of ambient air as a cooling medium for the immersion pipe segment fastening. In this way, the bolts 21 can high temperatures from the inside of the dip tube discharge to the outside air. In addition, the Head of the bolts 21, which on the inside of the dip tube a corresponding recess of the dip tube segment 12 etc. and is arranged in the spacer 20, each by a Cover 23 is covered, the releasable attachment of the dip tube segments protects against high thermochemical stress. After assembly, the cover 23 can still be sewn by a tack weld be secured on the dip tube segment 12, etc. In any case is the dip tube segment attachment according to the invention by a marked long service life.

In Figur 1 ist noch zu sehen, daß die Schraubenbolzen 21 einen verdickten Kopf 24 haben, der in eine Ausnehmung einer Kappe 25 eingelassen ist, mittels welcher das Tauchrohrsegment 12 an die Innenseite der Distanzbuchsen 20 bzw. an deren Innensteg 19 spannbar ist. Die Schraubenbolzen 21 weisen am radial außen liegenden Ende Muttern 26 auf, mittels denen sie über Tellerfedern 27 und über eine Scheibe 28 am Außenumfang der Distanzbuchsen 20 abgestützt sind.In Figure 1 it can still be seen that the bolts 21 thickened Have head 24, which is embedded in a recess of a cap 25 is, by means of which the dip tube segment 12 to the inside the spacers 20 or at their inner web 19 can be tensioned is. The bolts 21 have at the radially outer end Nuts 26 on, by means of which they are over disc springs 27 and one Washer 28 are supported on the outer circumference of the spacers 20.

Im Kreuzungs-Stoßbereich, in dem jeweils zwei nebeneinander benachbarte und zwei darunter angeordnete Tauchrohrsegmente (12, 13, 14, 15) aneinandergrenzen, kann eine den Kreuzungs-Stoßbereich an einer Seite der Segmente abdeckende Halteplatte 29 angeordnet sein mit vier Querbolzen 30, 31, 32 ,33, die durch vier entsprechende Löcher in den vier aneinandergrenzenden Ecken der Tauchrohrsegmente hindurchgesteckt sind, wobei auf den hindurchgesteckten vier Querbolzen Querriegel 34, 35 zur Sicherung der Halteplatte 29 befestigt sind. Die Querriegel 34, 35 können wie gezeichnet vertikal angeordnet sein, aber auch horizontal oder diagonal. Die Außenkontur der Halteplatte 29 kann viereckig, quadratisch, rund etc. sein, und sie kann zentral auch eine Ausnehmung 36 aufweisen, z. B. ein rundes Loch, was zur Gewichtsersparnis bei der Halteplatte 29 beiträgt. Die unterste Reihe der Tauchrohrsegmente ist unten zweckmäßigerweise nur mit Querriegeln 37 stabilisiert.In the intersection joint area, in which two adjacent to each other and two dip tube segments (12, 13, 14, 15) adjoin one another, the intersection joint area arranged on one side of the segments covering holding plate 29 be with four cross bolts 30, 31, 32, 33 which are corresponding by four Holes in the four adjacent corners of the Dip tube segments are inserted, with the inserted through four cross bolts cross bolts 34, 35 for securing the holding plate 29 are attached. The crossbars 34, 35 can be drawn as shown be arranged vertically, but also horizontally or diagonally. The The outer contour of the holding plate 29 can be square, square, round etc. be, and it can also have a central recess 36, z. B. a round hole, which saves weight on the holding plate 29 contributes. The bottom row of the dip tube segments is expedient below stabilized only with crossbars 37.

Claims (6)

Zyklonabscheider, insbesondere für die direkte Wärmeübertragung von den heißen Abgasen einer Drehrohrofen-Zyklonschwebegas-Wärmetauscher-Anlage zur Zementklinkerherstellung auf das Zementrohmehl, mit tangentialer Zuführung von Gas und Rohmehl, Gutaustrag im unteren Zyklonbereich und mit einem zentral von oben in den Zyklonabscheider hineinragenden und an der Zyklondecke (10) aufgehängten, aus mehreren Segmenten zusammengesetzten Tauchrohr für die Gasabführung, wobei die Tauchrohrsegmente (12, 13) an ihrem oberen Ende durch Schraubenbolzen (21) mit der durch Feuerfestauskleidung isolierten Gasabzugsleitung (17) lösbar verbunden sind,
dadurch gekennzeichnet, daß die Schraubenbolzen (21) in um den Tauchrohrumfang verteilten Distanzbuchsen (20) angeordnet sind, die nach außen jeweils wenigstens eine fensterartige Öffnung (22) zum Zutritt von Umgebungsluft als Kühlmedium für die Tauchrohrsegment-Befestigung aufweisen.
Cyclone separator, especially for the direct heat transfer from the hot exhaust gases of a rotary kiln cyclone suspended gas heat exchanger system for cement clinker production to the cement raw meal, with tangential supply of gas and raw meal, good discharge in the lower cyclone area and with a centrally protruding from above into the cyclone separator and at the Cyclone ceiling (10) suspended, composed of several segments, dip tube for gas discharge, the dip tube segments (12, 13) being detachably connected at their upper end by screw bolts (21) to the gas exhaust line (17) insulated by the refractory lining,
characterized in that the screw bolts (21) are arranged in spacer bushes (20) distributed around the circumference of the immersion tube, each of which has at least one window-like opening (22) to the outside for the access of ambient air as a cooling medium for the immersion tube segment fastening.
Zyklonabscheider nach Anspruch 1,
dadurch gekennzeichnet, daß der an der Tauchrohrinnenseite in einer entsprechenden Ausnehmung des Tauchrohrsegments (12) sowie in der Distanzbuchse (20) angeordnete Kopf der Schraubenbolzen (21) jeweils durch einen Deckel (23) abgedeckt ist.
Cyclone separator according to claim 1,
characterized in that the head of the screw bolts (21) arranged on the inside of the dip tube in a corresponding recess of the dip tube segment (12) and in the spacer bush (20) is covered by a cover (23).
Zyklonabscheider nach Anspruch 2,
dadurch gekennzeichnet, daß die Schraubenbolzen (21) einen verdickten Kopf (24) haben, der in eine Ausnehmung einer Kappe (25) eingelassen ist, mittels welcher das Tauchrohrsegment (12) an die Innenseite der Distanzbuchse (20) spannbar ist.
Cyclone separator according to claim 2,
characterized in that the screw bolts (21) have a thickened head (24) which is embedded in a recess in a cap (25) by means of which the immersion tube segment (12) can be tensioned on the inside of the spacer bush (20).
Zyklonabscheider nach einem der Ansprüche 1 bis 3,
dadurch gekennzeichnet, daß die Schraubenbolzen (21) am radial außen liegenden Ende Muttern (26) aufweisen, mittels denen sie über Tellerfedern (27) am Außenumfang der Distanzbuchsen (20) abgestützt sind.
Cyclone separator according to one of claims 1 to 3,
characterized in that the bolts (21) at the radially outer end have nuts (26) by means of which they are supported on the outer circumference of the spacer bushes (20) by means of disc springs (27).
Zyklonabscheider nach einem der Ansprüche 1 bis 4,
dadurch gekennzeichnet, daß die Tauchrohrsegmente (12), (13) am oberen Ende einen nach außen winkelförmig vorstehenden Vorsprung (18) aufweisen, mit dem die Tauchrohrsegmente in einen Steg (19) eingreifen, der sich von der Innenseite der Distanzbuchsen (20) nach oben erstreckt.
Cyclone separator according to one of claims 1 to 4,
characterized in that the dip tube segments (12), (13) have at the upper end an outwardly angled projection (18) with which the dip tube segments engage in a web (19) which extends from the inside of the spacers (20) extends above.
Zyklonabscheider insbesondere nach Anspruch 1,
dadurch gekennzeichnet, daß im Kreuzungs-Stoßbereich, in dem jeweils zwei nebeneinander benachbarte und zwei darunter angeordnete Tauchrohrsegmente (12, 13, 14, 15) aneinandergrenzen, eine den Kreuzungs-Stoßbereich an einer Seite der Segmente abdeckende Halteplatte (29) angeordnet ist mit vier Querbolzen (30, 31, 32, 33), die durch vier entsprechende Löcher in den vier aneinandergrenzenden Ecken der Tauchrohrsegmente hindurchgesteckt sind, und daß auf den hindurchgesteckten vier Querbolzen Querriegel (34, 35) zur Sicherung der Halteplatte (29) befestigt sind.
Cyclone separator in particular according to claim 1,
characterized in that a holding plate (29) covering the intersection joint area on one side of the segments is arranged with four in the intersection joint region, in which two immersion tube segments (12, 13, 14, 15) adjoining one another and two arranged below them adjoin one another Cross bolts (30, 31, 32, 33), which are inserted through four corresponding holes in the four adjacent corners of the dip tube segments, and that cross bolts (34, 35) are secured to the retaining plate (29) on the four transverse bolts inserted.
EP99110035A 1998-06-05 1999-05-22 Cyclone separator Expired - Lifetime EP0962255B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19825206A DE19825206A1 (en) 1998-06-05 1998-06-05 Cyclone separator
DE19825206 1998-06-05

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EP0962255A2 true EP0962255A2 (en) 1999-12-08
EP0962255A3 EP0962255A3 (en) 2001-03-14
EP0962255B1 EP0962255B1 (en) 2003-01-29

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US (1) US6214075B1 (en)
EP (1) EP0962255B1 (en)
AT (1) ATE231743T1 (en)
DE (2) DE19825206A1 (en)
DK (1) DK0962255T3 (en)
ES (1) ES2189313T3 (en)

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US6214075B1 (en) 2001-04-10
EP0962255B1 (en) 2003-01-29
ES2189313T3 (en) 2003-07-01
DK0962255T3 (en) 2003-06-23
EP0962255A3 (en) 2001-03-14
DE19825206A1 (en) 1999-12-09
ATE231743T1 (en) 2003-02-15
DE59904133D1 (en) 2003-03-06

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