EP0960225A1 - A method of individual yarn spinning-in at an operating unit of a rotor spinning machine and a device for carrying out the method - Google Patents
A method of individual yarn spinning-in at an operating unit of a rotor spinning machine and a device for carrying out the methodInfo
- Publication number
- EP0960225A1 EP0960225A1 EP98901318A EP98901318A EP0960225A1 EP 0960225 A1 EP0960225 A1 EP 0960225A1 EP 98901318 A EP98901318 A EP 98901318A EP 98901318 A EP98901318 A EP 98901318A EP 0960225 A1 EP0960225 A1 EP 0960225A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- spinning
- draw
- rotor
- operating unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/48—Piecing arrangements; Control therefor
- D01H4/50—Piecing arrangements; Control therefor for rotor spinning
Definitions
- the invention relates to a method of individual yarn spinning-in at an operating unit of a rotor spinning machine in which on a lifted bobbin there is first manually detected the yarn end, manually metered out the yarn length required for carrying out the spinning-in process, and at its end is formed, and then introduced into a delivery tube of the spinning rotor, a spinning-in yarn end.
- the invention also relates to a device for carrying out said method on an open- end spinning machine each operating unit of which contains a spinning unit with a sliver feed device, a spinning rotor, and a yarn delivery tube over which, in the yarn travel path, there is situated a draw-off mechanism comprising a draw-off roller and a pressure roller seated on a swinging pressure lever, a yarn distribution mechanism and a yarn winding-up mechanism holding in its arms a bobbin, and comprising also a control unit connected with the sliver feed device.
- the spinning unit of a rotor spinning machine comprises a textile fibre sliver feed device followed by a fibre singling out device out of which the singled out fibres are by means of underpressure led into the inner space of the spinning rotor and there collected on a collecting groove and due to the spinning rotor rotation transformed into a fibre band.
- the yarn in process of production is led from the spinning rotor by an outlet tube and is drawn off by draw-off rollers and wound on a bobbin.
- the presence of the yarn between the outlet tube and the winding device is monitored by a sensing device adapted to send out in case of a yarn rupture a signal intended to stop at least the sliver feed device.
- the resumption of the spinning process comprises the steps of introducing the yarn end into the outlet tube of the spinning unit in the direction opposite to that of the yarn delivery into the outlet tube of the spinning unit and of letting it come to lie on the collecting groove of the rotating spinning rotor into which prior to this the feed of singled-out fibres has been resumed and a fibre band has been formed on the collecting groove of the spinning rotor After connecting the yarn end to the fibre band, the draw-off motion of the yarn is resumed and yarn is produced from said fibre band.
- the spinning-in can be carried out either manually or automatically by one of the well-known devices created for this purpose
- the operator When spinning-in manually after a yarn rupture, the operator first tilts the bobbin out of contact with its drive roller, detects the yarn end on the bobbin, winds off the required yarn length, and introduces then the yarn end into the outlet tube of the spinning unit into which the yarn end is sucked by the underpressure existing in the spinning rotor Having introduced the yarn end into the outlet tube of the spinning unit, the operator tilts the bobbin in the winding device to its operating position in which it is in contact with the drive roller During this movement, the operator resumes the feed of singled-out fibres into the spinning rotor
- the bobbin now in contact with its drive roller, begins to rotate, and the yarn newly in process of production begins to be drawn-off from the spinning rotor and wound on the bobbin
- the operator cannot influence the time interval during which the renewed fibre band is in connection with the yam end
- the operator puts the yarn between the draw-off rollers responsible for the draw-off speed during the spinning
- the manual spinning-in can be successfully applied in rotor spinning machines operating at small draw-off speed of the yarn in process of formation which is adverse to the interest of both the producers and the users of the rotor spinning machines in raising the productiveness of such machines
- a time interval is required to speed it up to the circumferential velocity corresponding to the draw-off speed of the yarn This time interval increases with the draw-off speed and with the increasing mass of the bobbin Due to the bobbin start process, the instantaneous yarn speed of the yarn at the moment when the yarn end has reached the collecting groove of the spinning rotor is inferior to the operating draw-off speed of the yarn in process of production so that at the piecer (junction spot of the yarn end with the fibre band) a certain number of fibres with a twist number different from that of the neighbouring yarn section is being deposited. The piecer then forms a thickened yarn section detectable by sight during the turtner processing and representing a serious aesthetic defect not only of the yarn but also of the products
- the manual spinning-in has been step by step replaced by the automatic one developed substantially in two directions, viz , either by means of mechanisms of the operating unit or by means of an attending device adapted to move along the machine and to stop at any chosen operating unit
- the automated spinning-in by means of an attending device is at present the most widely used method of automatic yarn spinning-in on rotor spinning machines
- the yarn end on the lifted bobbin is first detected by means of underpressure and sucked into a detecting nozzle
- the required yarn spinning-in length is unwound from the bobbin, the yarn is moved to the spinning unit and acted upon by the means of the attending device so as to assume its travel path passing via all means of the operating unit being attended except the yarn distribution mechanism
- the yarn spinning-in end which is in a first step by means of underpressure partly introduced into the spinning rotor
- the yarn is then acted upon by deflecting means of the attending device between the spinning unit and the draw-off mechanism of the attended operating unit of the machine and then, upon the suspension of this action the spinning-in yarn end comes onto the collecting groove of the spinning rot
- This method permits to increase the quality of the piecers and by means of this the quality of the resulting yam which is substantially influenced by the quality of the piecers It also increases the efficiency and reliability of the spinning-in operation while at the same time reducing the requirements imposed upon both the qualification level and the time of the operator
- the yarn is deflected from its travel path in front of the distribution mechanism and over the outlet aperture of the delivery tube, over the outlet aperture of the delivery tube being deflected by a distance equal to the distance between the spinning-in yarn end and the collecting groove of the spinning rotor, and the deflection over the outlet aperture of the delivery tube is cancelled after the spinning-in process has been completed In .
- the spinning-in reliability is still more increased since the yam suction into the rotor is obstructed by no other means, and the distance between the deflection spot and the outlet aperture of the delivery tube is reduced to a minimum.
- a further improvement of the preceding method is achieved by cancelling the yarn deflection in front of the distribution mechanism only after the start of both the yarn draw-off by means of the draw-off mechanism and of the yarn winding by means of the winding mechanism thus handing the yarn over to the distribution mechanism and preventing it from the risk of being broken by the distribution mechanism during the spinning-in process.
- the yarn is deflected only from the distribution device, and the deflection cancelling process is carried out in two steps the first of which, carried out before the spinning-in, returns the spinning-in yarn end onto the collecting groove of the spinning rotor, and the second one, carried out after the draw-off and winding have been started, sets the yarn free for the distribution mechanism.
- the principle of the device for carrying out the above method on an open-end spinning machine consists in that the arms of the winding device and the pressure lever of the draw-off mechanism are coupled with a control electromagnet interconnected with a control unit, the control unit being connected also with a yarn deflecting member intended to deflect the yarn from its travel path, the yarn lying before and during the spinning-in process in its travel path between the draw-off roller and the pressure roller tilted away from the draw-off roller, of the draw-off mechanism.
- the deflecting member is made as a deflecting member situated over the outlet aperture of the delivery tube.
- the deflecting member is made as a deflecting member of the distribution.
- the deflecting member is adapted to take up two defined positions while in contact with the yarn, and more exactly, a position deflected to the maximum before the spinning-in, and a less deflected position during the spinning in.
- a sensor of yarn presence and quality adapted to measure the quality and size of the piecer and coupled with the control unit so as to be able to stop the operating unit in case of bad quality of the yarn or of the piecer is situated between the outlet aperture of the delivery tube and the winding mechanism.
- the top quality of the yarn in process of formation can be monitored by situating said sensor in said position.
- control unit It is advantageous to fit the control unit with a switch situated within the reach of the operator on the operating unit of the spinning machine.
- FIG. 1 an operating unit of an open-end spinning machine with its mechanisms in their operating positions taken up during the spinning
- Fig. 2 the operating unit of the open-end spinning machine after the yarn rupture with a device for individual spinning- in
- Fig. 3 another variant of a device for individual spinning-in on the operating unit of the machine.
- the rotor spinning machine comprises a plurality of operating units arranged side by side, each operating unit adapted independently to produce yarn from a textile fibre sliver and to wind the produced yam on a bobbin.
- Each operating unit comprises a spinning unit situated over a sliver can 2 from which a textile fibre sliver 3 is led into a sliver feed device H of a spinning unit
- a sliver feed device ⁇ is followed by a singling-out device 12 used to separate the sliver 3 into individual fibres.
- the spinning rotor 14 is made in one of the well-known variants, i.e., it consists either of an open rotation body fitted with not shown air vents used to generate underpressure in the inner space of the spinning rotor in response to its rotation, or it consists of a full-wall open rotation body with out air vents seated in an underpressure chamber whose underpressure at the same time generates the underpressure in the inner space of the spinning rotor 14.
- the fibre band 31 is transformed into yarn 32 delivered from the spinning rotor 14 by a delivery tube 15 from which it is led into a draw-off mechanism 4 consisting in the shown embodiment in a draw-off roller 4J_ mounted on a through draw-off shaft 42 common to all operating stations on one machine side and arranged through along the machine length.
- the draw-off mechanism 4 also comprises a pressure roller 43 seated on a pressure lever 44, bearing in its operating position onto the circumference of its related draw-off roller 4_1 and used to press on the yarn 32 whose travel path passes between the draw-off roller 4_i and the pressure roller 43. In the second position of the pressure roller 43, its circumference is out of contact with the circumference of the draw-off roller 41.
- the pressure lever 44 is coupled with a control electromagnet 5, in the shown example of embodiment by means of a first control tie rod 5_1, and the control electromagnet 5 is coupled with a control unit A.
- a sensor 6 Situated between the outlet aperture of the delivery tube 15 of the spinning unit 1 and the draw-off mechanism is a sensor 6 monitoring the presence and quality of yarn 32 which is led through it, and coupled in the shown embodiment with the control unit A.
- Yarn 32 is led from the draw-off mechanism via a sensor 7 of the yarn presence and a well-known yarn distribution mechanism 8 into a winding mechanism 9 comprising a through drive cylinder 9_1 onto which there is in a well-known manner pressed a winding bobbin 92 whose tube 93 is fastened in arms 94 of a bobbin holder, the arms being in a well-known manner adapted to tilt away from the drive cylinder 9_1 of the winding device 9 for stopping the yarn winding, i.e., the bobbin rotation, upon the interruption of the spinning process.
- said arms 94 of the bobbin holder are arranged so as to open from each other and thus to permit a fully wound bobbin 92 to be taken out and an empty tube 93 to be inserted between said arms 94 of the bobbin holder.
- the sensor 7 monitoring the presence of the yarn 32 is coupled with the control unit A.
- the arms 94 of the bobbin holder are coupled with the control electromagnet 5, in the shown example of embodiment by means of a second control tie rod 52.
- a deflecting yarn distribution member 10, coupled with a deflecting yarn distribution electromagnet 101 and reaching into the travel path of the yarn 32 between the sensor 7 of the yarn presence and the winding mechanism 9 is used to deflect the yarn 32 out of its travel path so as to produce a reserve length of the yarn 32 required for the spinning-in process.
- control electromagnet 5 and the deflecting yarn distribution electromagnet 101 are equipped with supply circuits interconnected with the control unit A of the operating station that is interconnected also with the control device of the sliver feed device H made in the shown example of embodiment as an electromagnetic clutch 111 of the feed device H.
- the control unit A is fitted with a switch S situated accessibly to the operator on the operating station of the machine.
- yam severing means or a measuring device M intended to inform the operator about where the yarn 32 is to be severed.
- the device can be complemented by a spinning-in yarn deflecting member 20 coupled with a spinning-in yarn deflecting electromagnet 201 fitted with a control circuit interconnected with the control unit A : as shown in Fig. 3.
- the spinning-in yarn deflecting member 20 is seated between the outlet aperture of the delivery tube 15 and the draw-off mechanism 4 or the sensor of the quality and presence of the yarn 32 and is used to produce the spinning-in yarn reserve by deflecting the yarn 32.
- the deflecting yarn distribution member tO just defines the path of the yarn outside the yarn distribution mechanism at the lifted position of the bobbin 92.
- the deflecting yarn distribution member 1_0 need not be used in such machine embodiment which ensures that at the lifted position of the bobbin 92 the path of the yarn 32 cannot interfere with the path of the yarn distribution mechanism 8.
- the deflecting yarn distribution electromagnet 101 moves the deflecting distribution member 10 of the yarn 32 to its deflected position.
- the operator cleans the spinning rotor 14, detects the yarn end on the bobbin 92, and starts unwinding the yarn 32.
- the operator leads the yarn 32 from the lifted bobbin 92 via the deflecting yarn distribution member 10, into the sensor 7 of the yarn presence 32, inserts it into the draw-off mechanism, i.e., between the pressure roller 43 and the draw-off roller 41 tilted away from the pressure roller 43, leads it into the sensor 6 monitoring the presence and quality of the yarn 32, puts it to the measuring device M or to the severing means, shortens it to the length required for the spinning-in, thus creating on the yarn 32 wound off from the bobbin 92 a spinning-in end to be inserted then by the operator into the outlet aperture of the yarn delivery tube 15 into which it will be sucked due to the underpressure existing in the spinning rotor 14.
- the yarn 32 led from the bobbin 92 via the deflecting yarn distribution member passes through the sensor 7 monitoring the presence of the yarn 32, through the draw-off mechanism 4, i.e., between the rotating draw-off roller 41 and the pressure roller 43 tilted away from it, through the sensor 6 monitoring the quality and presence of the yarn 32, and enters the delivery tube 1_5 towards the spinning rotor 14, however, without reaching as far as the collecting groove 141 of the spinning rotor 14.
- the feed device H of the sliver 3 is stopped, the spinning rotor 14 rotates, and the attended operating unit is ready to carry out the spinning-in operation.
- the yarn 32 lies in a path differing from its regular spinning path only in that it is held outside the yarn distribution mechanism 8 by means of the deflecting yarn distribution member 10.
- the spinning-in process proper is initiated by the operator by switching in the switch S of the control unit A which engages the clutch 111, sets into rotary motion the feed rollers of the feed device H and thus starts the feed of the sliver 3 to the singling- out device 2 from which the fibres are led through the transport channel 1_3 into the spinning rotor 14 where they are transformed into the f ibre band 31 on the collecting groove 141 of the spinning rotor 14.
- the control unit A activates the deflecting yarn distribution electromagnet IP .
- control unit activates the control electromagnet 5 which actuates the first control tie rod 5_1 so as to turn the pressure lever 44 back to a position in which the pressure roller comes into contact with the rotating draw-off roller 4 ., grips the yarn 32, and begins to draw it off from the spinning rotor 14.
- the control electromagnet 5 at the same time begins to tilt the arms 94 of the winding mechanism 9 to a position in which the bobbin 92 comes to sit on the drive cylinder 9J. and the yarn 32 begins to be wound on the bobbin 92.
- the control unit A activates the sensor 6 of the quality and presence of the yarn 32, and the sensor 7 of the presence of the yarn 32, or begins to process the signals emitted by said sensors 6, 7.
- the quality of the junction spot of the spinning-in end of the yarn 32 with the fibre band 31, called "piecer" and following that, the quality of the yarn in process of formation.
- Each of the two sensors 6,7 monitors the presence of the yarn 32.
- the deflecting yarn distribution member 10 has in a further embodiment a defined spinning-in position ZP chosen so as to ensure that the difference in the length of the yarn 32 passing via the deflecting yarn distribution member 10 in its deflected position VP and its spinning-in position ZP is equal to the distance between the spinning-in end of the yarn 32 in the delivery tube 15 and the collecting groove 141 of the spinning rotor 14 as shown in Fig 2 Consequently, before the spinning-in, the deflecting yarn distribution member 10 moves from the deflected position VP to the spinning-in position ZP, and in response to this the spinning-in end of the yam 32 moves onto the collecting groove 141 of the spinning rotor 14 where it begins to be joined by the fibre band 31 Only after the control unit A has given instructions for resuming the draw-off, winding
- the spinning-in process is analogical except that the reserve of the yarn 32 for the spinning-in proper is actuated by means of a deflecting yarn distribution member 20 actuated in turn by a deflecting yarn distribution electromagnet 201 in response to the instructions of the control unit A
- the deflecting yarn distribution electromagnet 201 and the deflecting yarn distribution electromagnet 101 can be replaced by another suitable well-know device such as a pneumatic cylinder, a step motor, etc
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ44097 | 1997-02-13 | ||
CZ97440A CZ44097A3 (en) | 1997-02-13 | 1997-02-13 | Method of individual yarn spinning at a working station of a rotor spinning machine and apparatus for making the same |
PCT/CZ1998/000006 WO1998036115A1 (en) | 1997-02-13 | 1998-02-05 | A method of individual yarn spinning-in at an operating unit of a rotor spinning machine and a device for carrying out the method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0960225A1 true EP0960225A1 (en) | 1999-12-01 |
EP0960225B1 EP0960225B1 (en) | 2001-11-21 |
Family
ID=5461708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98901318A Expired - Lifetime EP0960225B1 (en) | 1997-02-13 | 1998-02-05 | A method of individual yarn spinning-in at an operating unit of a rotor spinning machine and a device for carrying out the method |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0960225B1 (en) |
CN (1) | CN1138882C (en) |
AU (1) | AU5747498A (en) |
CZ (1) | CZ44097A3 (en) |
DE (1) | DE69803275T2 (en) |
ES (1) | ES2165143T3 (en) |
WO (1) | WO1998036115A1 (en) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CZ290468B6 (en) | 2000-07-26 | 2002-07-17 | Rieter Cz A. S. | Yarn spinning process on a rotor spinning machine spinning station and apparatus for making the same |
CZ292067B6 (en) * | 2001-04-27 | 2003-07-16 | Rieter Cz A. S. | Process and apparatus for spinning yarn on spindleless spinning machines |
CZ299541B6 (en) * | 2001-10-11 | 2008-08-27 | Oerlikon Czech S.R.O. | Spinning process on spindleless spinning machines and apparatus for making the same |
CZ300469B6 (en) * | 2004-02-16 | 2009-05-27 | Oerlikon Czech S.R.O. | Method for feeding sliver when producing fancy yarn and spinning unit for making the same |
DE102004029048A1 (en) * | 2004-06-14 | 2005-12-29 | Wilhelm Stahlecker Gmbh | Semi-automatic method of joining-on, preparatory to spinning in open-ended rotor spinning machine, brakes manually to reduce speed before joining-on automatically |
DE102005036485A1 (en) * | 2005-08-03 | 2007-02-08 | Saurer Gmbh & Co. Kg | Open-end rotor spinning machine |
DE102005045814A1 (en) * | 2005-09-24 | 2007-04-05 | Saurer Gmbh & Co. Kg | Service unit for a textile machine producing cross-wound bobbins |
DE102005059078A1 (en) * | 2005-12-10 | 2007-06-14 | Saurer Gmbh & Co. Kg | Method for piecing a thread and rotor spinning machine for carrying out the method |
CZ304396B6 (en) * | 2006-05-26 | 2014-04-16 | Rieter Cz S.R.O. | Method of individual yarn spinning on rotor spinning machine workstation and apparatus for making the same |
DE102007048720B4 (en) * | 2007-10-11 | 2019-01-31 | Saurer Spinning Solutions Gmbh & Co. Kg | Method and device for operating an open-end rotor spinning machine |
CZ303613B6 (en) | 2011-11-28 | 2013-01-09 | Rieter Cz S.R.O. | Method of preparing end of yarn for spinning on rotor spinning machines and spinning rotor per se |
CZ2012367A3 (en) * | 2012-06-01 | 2013-07-24 | Rieter Cz S.R.O. | Method of and apparatus for spinning yarn after break on workstation of a rotor-spinning machine |
DE102013014195A1 (en) * | 2012-11-10 | 2014-05-15 | Saurer Germany Gmbh & Co. Kg | Elimination of a thread break when winding a thread on a cross-wound bobbin |
CN103334188B (en) * | 2013-05-10 | 2015-10-21 | 上海淳瑞机械科技有限公司 | A kind of automatic lifting mechanism of rotor spinning machine |
DE102014103193A1 (en) * | 2014-03-11 | 2015-09-17 | Rieter Ingolstadt Gmbh | Spinning machine and method for transferring a yarn to a piecing device |
CZ305860B6 (en) * | 2014-06-09 | 2016-04-13 | Rieter Cz S.R.O. | Method for eliminating a loop of yarn when winding yarn on a cross-wound bobbin on a spinning machine at a constant speed of the yarn being produced and a device for performing it |
DE102015118987A1 (en) | 2015-11-05 | 2017-05-11 | Rieter Ingolstadt Gmbh | Method for operating a spinning machine with a fully automatic piecing device and spinning machine with a fully automatic piecing device |
JP2020200170A (en) * | 2019-06-12 | 2020-12-17 | 村田機械株式会社 | Yarn processing method and yarn processing device |
CN115467056B (en) * | 2021-06-10 | 2023-10-27 | 卓郎(江苏)纺织机械有限公司 | Spinning box for open-end rotor spinning device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL156456C (en) * | 1966-09-02 | |||
DE1807023A1 (en) * | 1967-12-01 | 1969-06-12 | Vyzk Ustav Bavlnarsky | Device for re-spinning yarn in a machine for continuous ringless fine spinning |
DE1807030A1 (en) * | 1967-12-01 | 1969-06-12 | Vyzk Ustav Bavlnarsky | Device for re-spinning yarn in a vacuum spinning machine for continuous ringless fine spinning |
GB2192906B (en) * | 1986-06-30 | 1988-06-29 | Rieter Ag Maschf | Open-end yarn piecer |
-
1997
- 1997-02-13 CZ CZ97440A patent/CZ44097A3/en not_active IP Right Cessation
-
1998
- 1998-02-05 EP EP98901318A patent/EP0960225B1/en not_active Expired - Lifetime
- 1998-02-05 DE DE69803275T patent/DE69803275T2/en not_active Expired - Fee Related
- 1998-02-05 WO PCT/CZ1998/000006 patent/WO1998036115A1/en active IP Right Grant
- 1998-02-05 CN CNB988025302A patent/CN1138882C/en not_active Expired - Lifetime
- 1998-02-05 AU AU57474/98A patent/AU5747498A/en not_active Abandoned
- 1998-02-05 ES ES98901318T patent/ES2165143T3/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9836115A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE69803275T2 (en) | 2002-05-16 |
EP0960225B1 (en) | 2001-11-21 |
CN1138882C (en) | 2004-02-18 |
ES2165143T3 (en) | 2002-03-01 |
DE69803275D1 (en) | 2002-02-21 |
CN1247580A (en) | 2000-03-15 |
CZ284295B6 (en) | 1998-10-14 |
WO1998036115A1 (en) | 1998-08-20 |
CZ44097A3 (en) | 1998-10-14 |
AU5747498A (en) | 1998-09-08 |
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