EP0957153A1 - Detergents comprising low sulfur, alkaline earth alkyl salicylates and their use in low sulfur lubricating compositions for two-stroke engines - Google Patents

Detergents comprising low sulfur, alkaline earth alkyl salicylates and their use in low sulfur lubricating compositions for two-stroke engines Download PDF

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Publication number
EP0957153A1
EP0957153A1 EP98401182A EP98401182A EP0957153A1 EP 0957153 A1 EP0957153 A1 EP 0957153A1 EP 98401182 A EP98401182 A EP 98401182A EP 98401182 A EP98401182 A EP 98401182A EP 0957153 A1 EP0957153 A1 EP 0957153A1
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EP
European Patent Office
Prior art keywords
sulfur
alkylsalicylate
alkaline earth
cooled
lubricating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP98401182A
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German (de)
French (fr)
Inventor
Ilmain Franck
Addagarla Sumanth
Cazin Jacques
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chevron Phillips Chemicals France SARL
Original Assignee
Chevron Chemical SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chevron Chemical SA filed Critical Chevron Chemical SA
Priority to EP98401182A priority Critical patent/EP0957153A1/en
Priority to US09/295,707 priority patent/US6391833B1/en
Priority to CA002271174A priority patent/CA2271174A1/en
Priority to SG1999002240A priority patent/SG75954A1/en
Priority to JP11135742A priority patent/JP2000053984A/en
Publication of EP0957153A1 publication Critical patent/EP0957153A1/en
Ceased legal-status Critical Current

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    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/48Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring
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    • C10N2070/02Concentrating of additives

Definitions

  • the present invention relates to compositions low sulfur lubricants having excellent detergency properties suitable for use in two-stroke engines, at useful low sulfur detergency additives in these low-content lubricating compositions sulfur, to fuels containing these additives detergency with low sulfur content, and concentrates of these low content detergency additives in sulfur.
  • US Patent 4,663,063 describes a functional fluid for a two-cycle engine having a base oil and a combination of an alkylated phenol and a polyalkylene polyamine.
  • US Patent 5,516,444 describes a functional fluid for a two-cycle engine having a base oil and a compound containing acylated nitrogen having a oil-soluble olefinic substituent and at least an ashless detergent / dispersant.
  • This patent teaches that compounds containing molybdenum and molybdenum / sulfur are some of the antiwear agents to lubricity useful in this invention.
  • US Patent 5,458,807 describes an oil composition lubricant useful in automobiles and various engines industrial internal combustion.
  • This composition lubricating oil has a base oil, a derivative of a boron compound of an alkenyl succinimide, a metal salt of alkaline earth salicylic acid, and a compound of molybdenum.
  • US Patent 5,688,751 describes salicylate salts of alkali metal as lubricating additives for two-cycle motors.
  • the present invention provides a detergent additive to low sulfur content (less than 0.2%) specially useful in a lubricating composition used in two-cycle air-cooled cycle engines.
  • This low sulfur detergent additive includes a unsulfurized alkaline earth alkylsalicylate and optionally a molybdenum compound.
  • An alkylphenol and an alkaline earth alkylphenate can also be present in the low detergent additive sulfur.
  • the alkaline earth alkylsalicylate not sulfur is calcium alkylsalicylate in which the mole ratio of the aromatic ring alkylsalicylate unique to double aromatic alkylsalicylate in said unsulfurized alkaline earth alkylsalicylate is at least 8: 1.
  • the present invention also provides a composition low sulfur lubricant suitable for two-cycle air-cooled cycle engines.
  • This lubricant composition in a majority amount oil with low sulfur viscosity lubricant and a minor amount of the additive low sulfur detergent.
  • the lubricating composition also contains a quantity minority of a non-aromatic solvent, a quantity minority of a polyisobutene, and / or an amount minority of an ashless dispersant.
  • the composition lubricating oil can be produced by mixing together a majority amount of the oil from lubricating viscosity, of a minor amount low sulfur detergency additives, and preferably from minority amounts other additives, such as a non-aromatic solvent, polyisobutene, and an ashless dispersant.
  • the low sulfur lubricant composition can be used to lubricate a two cycle engine air-cooled time by supplying the composition lubricant to the crankcase and putting engine operation or by supplying the composition of lubricant in the fuel and putting engine running.
  • the present invention also provides a concentrate additives suitable for mixing with base oil to provide lubricating oils that can be used to lubricate two-cycle engines air-cooled time.
  • This additive contains a minority amount of an organic diluent, more than 20 80% of the low sulfur detergent and preferably a non-aromatic solvent, a polyisobutene, and / or an ashless dispersant.
  • the present invention involves a low sulfur detergent additive having excellent detergency properties when used in a low lubricating composition sulfur content for cooled two-stroke engines to the air.
  • the low sulfur detergent additive includes an unsulfurized alkaline earth alkylsalicylate and optionally a molybdenum compound.
  • low sulfur means less than 0.2% sulfur, including no sulfur.
  • alkylphenol means a phenol group having one or more alkyl substituents; at least one of which has a sufficient number of carbon atoms to impart a oil solubility in phenol.
  • alkaline earth metal means calcium, barium, magnesium, and strontium.
  • alkaline earth alkylphenate means a metallic salt of an alkaline earth of an alkylphenol.
  • alkaline earth alkylsalicylate means a alkali earth metal salt of an acid alkylsalicylic.
  • single aromatic ring alkylsalicylate alkaline earth means an earth alkylsalicylate alkaline having only a salicylic alkyl anion for each base cation of alkaline earth metal.
  • one mole of alkylsalicylate with an aromatic cycle single alkaline earth will contain one mole of cycle aromatic and one mole of earth base cation alkaline. So an aromatic ring alkylsalicylate unique calcium would have an aromatic cycle for each calcium ion.
  • double-aromatic alkylsalicylate of alkaline earth means an earth alkylsalicylate alkaline having two salicylic alkyl anions for each alkali earth metal base cation. So one mole of alkylsalicylate with a double aromatic ring of alkaline earth will contain two moles of aromatic cycle and one mole of alkaline earth base cation. So, an aromatic calcium double alkylsalicylate will have two aromatic cycles for each calcium ion.
  • Base Number refers to the basic amount equivalent to milligrams of KOH in one gram of sample. So BN numbers more high reflect more alkaline products, and therefore a higher alkalinity reserve. BN of a sample can be determined by ASTM test # D2896 or any other equivalent procedure.
  • the present invention relates to compositions lubricating oil and lubricating fuels suitable for use in twin engines time.
  • Lubricating compositions useful for two-stroke cycle engines will consist of a majority amount by weight of at least one oil of base of lubricating viscosity and a quantity minority of the present additives, sufficient for check the bonding of the piston ring, reduce the rust formation, and promote general cleanliness motors.
  • oils of lubricating viscosity including natural lubricating oils or synthetics and their mixtures. While oils from conventional bases may contain 0.4% sulfur, the base oils of the present invention should contain less than 0.2% sulfur, preferably less than 0.1% sulfur.
  • Natural oils include, for example, animal oils, vegetable oils, mineral oils, mineral oils treated with a solvent or an acid, and oils derived from coal or shale.
  • Synthetic lubricating oils include, for example, hydrocarbon oils, halo-substituted hydrocarbon oils, polymers alkylene oxides, esters of mono and di-carboxylic acids and polyols, acid esters containing phosphorus, tetrahydrofurans polymers, and silicon-based oils. Since synthetic base oils do not contain typically no sulfur, they can be used to make a formulation with very low content sulfur.
  • the low sulfur detergent additive from present invention includes an earth alkylsalicylate unsulfurized alkaline and optionally a compound of molybdenum.
  • Alkylsalicylates of alkaline earth sulfur and not sulfur are well known. Such alkylsalicylates are usually double-core alkylsalicylates aromatic, but single-core alkylsalicylates aromatic are also known. Preferably, the unsulfurized alkaline earth alkylsalicylate is calcium alkylsalicylate.
  • this product reaction can be characterized in that it contains only minor amounts of alkylsalicylate to double aromatic alkaline earth cycle.
  • the alkylphenols are neutralized using an alkaline earth base in the presence of at least one C 1 to C 4 carboxylic acid. This reaction is carried out in the absence of an alkaline base, and in the absence of dialcohol or of monoalcohol.
  • Alkylphenols contain up to 85% alkylphenol linear (preferably at least 35% alkylphenol linear) in a mixture with at least 15% branched alkylphenol.
  • the alkyl radical linear contains 12 to 40 carbon atoms, plus preferably 18 to 30 carbon atoms.
  • the radical branched alkyl contains at least nine carbon atoms, preferably 9 to 24 carbon atoms, more preferably 10 to 15 carbon atoms.
  • alkylphenol containing at least 35% a long linear alkylphenol (18 to 30 atoms of carbon) is particularly attractive because a long linear alkyl chain promotes compatibility and the solubility of additives in oils lubricants.
  • alkyl radicals relatively heavy linear in alkylphenols makes the latter less reactive than alkylphenols branched, therefore requires the use of harder reaction to reach about their neutralization with an alkaline earth base.
  • Branched alkylphenols can be obtained by phenol reaction with a branched olefin from usually propylene. They consist of a mixture of monosubstituted isomers, the vast majority of substituents being in the para position, very few being in ortho position, and barely a few in position meta. This makes them relatively reactive towards a alkaline earth base, since the phenol function is practically devoid of steric hindrance.
  • linear alkylphenols can be obtained by reaction of phenol with an olefin linear, generally originating from ethylene. They consist of a mixture of monosubstituted isomers in which the proportion of linear alkyl substituents at the ortho, para, and meta positions is much more evenly distributed. This makes them much less reactive towards an alkaline earth base since the phenol function is much less accessible due considerable steric hindrance, due to the presence of closer alkyl substituents and generally heavier.
  • the alkaline earth bases that can be used to implement this step include oxides or hydroxides of calcium, magnesium, barium, strontium and especially calcium oxide, calcium hydroxide, magnesium oxide, and their mixtures.
  • lime off calcium hydroxide is preferred.
  • the C 1 -C 4 carboxylic acids used in this step include formic, acetic, propionic and butyric acid, and can be used alone or as a mixture.
  • a mixture of acids is used, preferably a mixture of formic acid / acetic acid.
  • the molar ratio of formic acid / acetic acid should be from 0.2: 1 to 100: 1, preferably between 0.5: 1 and 4: 1, and most preferably 1: 1.
  • Carboxylic acids act as transfer agents, assist in the transfer of alkaline earth bases to an organic reagent.
  • the neutralization operation is carried out at a temperature of at least 200 ° C, preferably at least 215 ° C, and more preferably at least 240 ° C.
  • the pressure is gradually reduced below the atmospheric pressure so as to distill the water from the reaction.
  • the pressure is reduced to no more than 7000 Pa (70 minibars).
  • the alkylphenate obtained is maintained for a period not exceeding fifteen hours at a temperature of minus 215 ° C and at an absolute pressure between 5,000 and 105 Pa (between 0.05 and 1.0 bar). More preferably, at the end of this alkylphenate neutralization step obtained is maintained for between two and six hours at an absolute pressure between 10,000 and 20,000 Pa (between 0.1 and 0.2 bar).
  • the carboxylation step is carried out by simply bubbling of carbon dioxide in the reaction medium from the previous neutralization step and is continued to at least 20 mole% of the alkylphenate into alkylsalicylate (measured as acid salicylic by a potentiometric determination). It must occur under pressure so as to avoid any decarboxylation of the alkylsalicylate which forms.
  • At least 22 mol% of the alkylphenols of are converted to alkylsalicylate using carbon dioxide at a temperature between 180 ° and 240 ° C, under pressure in the range above from atmospheric pressure to 15 x 105 Pa (15 bar) for a period of one to eight hours.
  • At least 25 mole% of starting alkylphenols are converted to alkylsalicylate using carbon dioxide at a temperature equal to or greater than 200 ° C under a pressure of 4 x 105 Pa (4 bars).
  • the purpose of the filtration step is to eliminate sediments, and more particularly carbonate crystalline calcium, which may have formed during previous steps, and which can cause blockage filters installed in the oil circuits lubricant.
  • Suitable molybdenum compounds which can be used in the invention include, for example, the molybdenum dithiophosphate (MoDTP) and the molybdenum dithiocarbamate (MoDTC).
  • MoDTP includes a dialkyl (or diaryl) molybdenum dithiophosphate such as molybdenum diisopropyldithiophosphate, di- (2-ethylhexyl) molybdenum dithiophosphate and di- (nonylphenyl) molybdenum dithiophosphate.
  • the MoDTC includes a molybdenum dialkyldithiocarbamate such as molybdenum dibutyldithiocarbamate, di- (2-ethylhexyl) molybdenum dithiocarbamate and the molybdenum dilauryldithiocarbamate.
  • molybdenum include molybdenum oxysulfides and Molyvan® 855 (a non-phosphorus molybdenum compound not sulfur sold by R.T. Vanderbilt Company).
  • molybdenum compounds containing sulfur should be kept low so that the sulfur in the lubricating oil composition will less than 0.2%.
  • compositions of the invention can optionally contain a minor amount of a non-solvent aromatic.
  • the solvent is used just to adjust the viscosity of the finished oil. It must be non-aromatic so as to minimize smoke from exhausts.
  • the suitable non-aromatic solvents include a flavored aliphatic distillate in the range of 200 ° to 240 ° C.
  • compositions of the present invention can optionally contain up to 10% of a polyisobutylene having a molecular weight of 350 to 2000, preferably around 950.
  • This polyisobutylene is present in an amount up to 10%, preferably up to 7%, more preferably 5%, more preferably up to 3%.
  • Polybutylene acts to improve the lubricating power and anti-friction activity of lubricant.
  • Suitable dispersants / detergents are nitrogen-based compounds which have a basic nitrogen content as measured by ASTM D-664 or D-2896. They are preferably soluble in oil. Typical compositions are succinimides, carboxylic acid amides, hydrocarbyl monoamines, hydrocarbyl polyamines, Mannich bases, phosphoramides, phosphonamides, dispersing viscosity index boosters, and mixtures thereof. These basic nitrogen-containing compounds are described below. One of the nitrogen-containing compositions can be post-treated using procedures well known in the art as long as the compositions continue to contain base nitrogen.
  • the post-treatment can be accomplished by bringing the compound containing the basic nitrogen into contact with the compound (s) after treatment concurrently or in any sequence.
  • Suitable post-treatment compounds include urea, thiourea, carbon disulfide, aldehydes, ketones, carboxylic acids, hydrocarbon substituted succinic anhydrides, nitriles, epoxides, boron compounds, organic phosphorus, inorganic phosphorus compounds (such as H 3 PO 3 , H 3 PO 4 , etc.) or the like, and mixtures thereof.
  • These post-treatments are particularly applicable to succinimide and Mannich base compositions.
  • succinimide Mono and poly succinimides which can be used as ashless dispersants in this invention are described in numerous references and are well known in the art. Some basic types succinimides and related materials encompassed by the art term "succinimide” are described in U.S. Patent Nos. 3,219,666; 3,172,892; and 3,272,746, of which disclosures are incorporated herein by reference. The term “succinimide” is understood in art as including many of the amide, imide, and amidines which can also be formed. The product predominant however is a succinimide and this term has generally accepted as meaning the product of a reaction of a succinic acid or anhydride alkenyl substituted with a nitrogen containing compound.
  • succinimides due to their commercial availability, are these succinimides prepared from succinic hydrocarbyl anhydride, where the hydrocarbyl group contains from about 60 to about 350 carbon atoms, and one ethylene amine, said ethylene amine being specially characterized by ethylene diamine, diethylene triamine, triethylene tetramine, and tetraethylene pentamine.
  • These "polyamine bottoms" contain predominantly Pentaethylene hexamine and tetraethylene pentamine, and less ethylene polyamine lighter and cyclic condensation products containing piperazine rings.
  • succinimide co-oligomers of a hydrocarbyl acid or anhydride succinic and a secondary polyamine containing at minus one tertiary amino nitrogen in addition to two or plus secondary amino groups.
  • this composition has number average molecular weight (Mn) between 1500 and 50000.
  • Mn number average molecular weight
  • a typical compound would be that prepared by reaction of polyisobutenyl anhydride succinic and ethylene dipiperazine.
  • imidazolines such as 2-methylimidazoline
  • polyalkylamines such as described in US Patent No. 4,713,188 which is incorporated by reference for all purposes.
  • compositions of the present invention can also contain up to 10% by weight of a functionalized polyisobutylene having a weight number average molecular from 400 to 2500, preferably about 1300.
  • the functional group for olefin is based on amine.
  • This functionalized polyisobutylene is present in an amount of up to 15% by weight, preferably up to 10%, preferably around 5% in weight.
  • Functionalized polsobutylene is therefore a reaction product of olefin and polymers olefinic with amines (mono-or poly-amines).
  • the functionalized polyisobutylene provides performance superior detergency in two cycle engines time.
  • the invention also encompasses the use of other additives in combination with the compositions of this invention.
  • additives include, for example, agents inhibiting corrosion and oxidation, agents lowering the freezing point, pressure agents extreme, antiwear agents, stabilizers descaling and anti-foaming agents.
  • Freezer point lowerers are one type particularly useful additives often included in the lubricating oils described here. Use such agents lowering the freezing point in oil-based compositions for improving low temperature properties of base compositions oil is well known in the art. See, for example, page 8 of "Lubricant Additives," by C.V. Smalheer and R. Kennedy Smith (Lezius Hiles Co. publishers, Cleveland, Ohio, 1967).
  • agents lowering the freezing point useful are polymethacrylates; polyacrylates; polyacrylamides; condensation products of haloparaffin wax and aromatic compounds; the vinyl carboxylate polymers; and the terpolymers of dialkyl fumarates, vinyl esters of fatty acids and alkyl vinyl ethers.
  • Agents lowering the point useful for the purposes of this invention the techniques for their preparation and use are described in the patents U.S. (2,387,501; 2,015,748; 2,655,479; 1,815,022; 2,191,498; 2,666,746; 2,721,877; 2,721,878 and 3,250,715).
  • Anti-foaming agents are used to reduce or prevent the formation of a stable foam.
  • the agents typical defoamers include silicones and organic polymers. Additional compositions defoamers are described in "Foam Control Agents ", by Henty T. Kerner (Noyes Data Corporation, 1976), pages 125-162.
  • the low sulfur detergency additive from this invention is useful for outsourcing greater detergency to an oil composition lubricant for engines.
  • Such an oil composition lubricant includes a majority of an oil base, lubricating viscosity and quantity minority of a low-content detergent additive sulfur. This lubricating composition contains less than 0.2% sulfur.
  • the lubricating oil composition of this invention is useful in a lubrication method an air-cooled two-stroke cycle engine.
  • the lubricant compositions are supplied to the crankcase or added fuel to the engine, and the engine is started.
  • a lubricating oil composition for engine is produced by mixing the above components.
  • the composition lubricating oil produced by this method can have a slightly different composition from the mixture initial, because the components can interact.
  • the components can be mixed in any order and can be mixed in the form of combinations of components.
  • alkylsalicyclate and molybdenum compound can be mixed together before being mixed with the other components of the mixed.
  • the non-aromatic solvent, polyisobutene, and / or ashless dispersants can be mixed with alkylsalicylate and composed of molybdenum (or the mixture of alkylsalicylate and molybdenum compound) before being mixed with base oil.
  • Additive concentrates are also included in the part of this invention.
  • the concentrates of this invention include the compounds or mixtures of compounds of the present invention, preferably with at least minus one other additive, as described above.
  • the concentrates contain sufficient organic diluent to make them easy to handle during transport and storage.
  • the additive concentrate would include 20 to 80% of an organic diluent, the detergent additive to low sulfur content of the present invention and minority amounts of a non-aromatic solvent, polyisobutene, and / or ashless dispersants.
  • suitable organic thinners include mineral oil or synthetic oils, as described above in the section called "Oil of Basic Lubricating Viscosity ".
  • fuel oil lubricant mixtures are in the scope of this invention.
  • Such mixtures fuel-lubricant usually contain for a part of oil about 15 to 250 parts of fuel, typically they contain a part of oil for about 25 to 100 parts of fuel.
  • the lubricating oil can be directly injected into the combustion with fuel or in fuel just before the fuel enters the fuel chamber combustion.
  • Two cycle lubricants of this invention can be used in this type of motors.
  • Fuels used in two-cycle engines are well known to those skilled in the art and usually contain a majority portion of a normally liquid fuel such as hydrocarbon petroleum distillate (e.g. petrol for motors as defined by the ASTM specification D-439-73). Such fuels can also contain non-hydrocarbon materials such as alcohols, ethers, organo-nitro compounds and analogues (e.g. methanol, ethanol, diethyl ether, methyl ethyl ether, nitromethane). Fuels liquids derived from vegetable or mineral sources such as corn, alfalfa, shale and coal are also within the scope of this invention.
  • a normally liquid fuel such as hydrocarbon petroleum distillate (e.g. petrol for motors as defined by the ASTM specification D-439-73).
  • non-hydrocarbon materials such as alcohols, ethers, organo-nitro compounds and analogues (e.g. methanol, ethanol, diethyl ether, methyl ethyl ether,
  • Examples of such fuel mixtures are combinations of gasoline and ethanol, fuels diesel, diesel fuels and ether, gasoline and nitromethane, etc.
  • a reference formulation (comparative example C) having a phenate / sulfonate was modified by replacing the phenate / sulphenate with a unsulfurized alkaline earth alkylsalicylate and / or a composed of molybdenum.
  • the reference formulation contained 5.85% succinimide dispersants, but the other comparative examples all contained 4.75% of dispersants succinimide. The results are shown at table I
  • the detergency index (CEC detergency test at 3 "GD" hours CEC L-079-X-94) was measured for each example.
  • the detergency index is a measure of the engine cleanliness during the test. To the extent of basis, the cleanliness of the candidate oil is compared to that of the reference oil on a percentage.
  • the reference oil is given a clue standard for each test. Specifically, there are approximately eight performance engine areas to which we give a cleanliness rating with different factors weighting. These are then added together to give an overall rating. The notation is then standardized according to the reference oil and we assigns a clue. This index is the number reported and is used to compare the overall performance of oil.
  • the formulation contained 7mM of earth alkylsalicylate non-sulfur alkaline and 0.25% Molyvan® 855.
  • the formulation contained 4.75% succinimide dispersants.
  • the formulation contained 7mM of earth alkylsalicylate unsulfurized alkaline and 0.25% oxidesulfide molybdenum.
  • the formulation contained 4.75% dispersants succinimide.
  • the formulation contained 7mM of earth alkylsalicyiate non-sulfur alkaline but no molybdenum compounds.
  • the formulation contained 4.75% dispersants succinimide.
  • the formulation contained 0.25% Molyvan® 855 but no non-sulfur alkaline earth alkylsalicylate.
  • the formulation contained 4.75% succinimide dispersants.
  • the formulation contained neither unsulfurized alkaline earth alkylsalicylate nor molybdenum compound. This was the reference formulation, with 5.85% succinimide dispersants and 12mM phenate / sulfonate.
  • Example I II III AT B Dispersant 4.75% 4.75% 4.75% 4.75% 5.85% Salicylate 7mM 7mM 7mM - - Composed of Mo 0.25% 0.25% - 0.25% - Detergency index 154 143 141 135 126 S ppm 1,210 1,300 1,220 1,210 1,730

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Abstract

The detergent additive for lubricant compositions of low sulfur content comprises a non-sulfurized alkaline earth alkylsalicylate. The compositions are used in air-cooled two-stroke engines. Independent claims are also included for the lubricant composition, method of lubrication and an additive concentrate of low sulfur concentration.

Description

La présente invention se rapporte à des compositions lubrifiantes à basse teneur en soufre ayant d'excellentes propriétés de détergence appropriées pour utilisation dans les moteurs à deux temps, à des additifs de détergence à faible teneur en soufre utiles dans ces compositions lubrifiantes à faible teneur en soufre, à des combustibles contenant ces additifs de détergence à faible teneur en soufre, et à des concentrés de ces additifs de détergence à faible teneur en soufre.The present invention relates to compositions low sulfur lubricants having excellent detergency properties suitable for use in two-stroke engines, at useful low sulfur detergency additives in these low-content lubricating compositions sulfur, to fuels containing these additives detergency with low sulfur content, and concentrates of these low content detergency additives in sulfur.

CONTEXTE DE L'INVENTIONBACKGROUND OF THE INVENTION

Sur les plusieurs décades passées l'utilisation de moteurs à combustion interne à deux temps à allumage par étincelle a augmenté régulièrement. On les trouve actuellement dans des tondeuses à moteur et d'autres équipements de jardin équipés d'un moteur, de scies à chaínes à moteur, des pompes, des générateurs électriques, des moteurs hors-bord marins, des moto-neiges, des cyclomoteurs et analogues.Over the past several decades the use of two-stroke internal combustion engines spark increased steadily. We find them currently in motor mowers and others garden equipment equipped with a motor, saws motor chains, pumps, generators electric, marine outboard motors, snowmobiles, mopeds and the like.

L'utilisation croissante de moteurs à cycle à deux temps, couplée à la sévérité croissante des conditions dans lesquelles ils sont mis en fonctionnement, a mené à une demande croissante pour des huiles pour lubrifier de façon adéquate de tels moteurs. Parmi les problèmes associés aux moteurs à cycles à deux temps on trouve le grippage, l'usure et et le pouvoir lubrifiant du piston. Les huiles lubrifiantes contiennent souvent du soufre, un élément clé de la performance anti-usure. Beaucoup de la contribution du soufre provient des additifs détergents-dispersants utilisés dans les huiles lubrifiantes. Cependant, le niveau de soufre est devenu environnementalement sensible et un déplacement vers des niveaux de soufre inférieurs est croissant. Un des entraíneurs a été la présence d'huile de base à faible teneur en soufre dans cette partie du monde. Les emballages d'additifs d'huile lubrifiante à basse teneur en soufre ne sont pas communs.The growing use of two-cycle engines time, coupled with the increasing severity of conditions in which they are put into operation, has led to an increasing demand for oils to lubricate adequately such motors. Among the problems associated with two-stroke cycle engines we find the seizure, wear and and lubricity of the piston. Lubricating oils often contain sulfur, a key element of anti-wear performance. A lot of the contribution of sulfur comes from additives detergent-dispersants used in oils lubricants. However, the sulfur level has become environmentally sensitive and a shift towards lower sulfur levels is increasing. One of coaches was the presence of low base oil sulfur content in this part of the world. The low-grade lubricating oil additive packaging sulfur are not common.

Les problèmes et techniques uniques associés à la lubrification des moteurs à cycle à deux temps ont mené à la reconnaissance par ceux spécialisés dans l'art des lubrifiants de moteurs à cycle à deux temps comme un type distinct de lubrifiants. Voir, par exemple, les brevets US 3 085 975 ; 3 004 837 ; et 3 753 905.The unique issues and techniques associated with lubrication of two-stroke cycle engines led recognition by those specializing in the art of two-cycle cycle engine lubricants as a separate type of lubricant. See, for example, US patents 3,085,975; 3,004,837; and 3,753,905.

Le brevet US 4 663 063 décrit un fluide fonctionnel pour un moteur à deux cycles ayant une huile de base et une combinaison d'un phénol alkylé et d'une polyalkylène polyamine.US Patent 4,663,063 describes a functional fluid for a two-cycle engine having a base oil and a combination of an alkylated phenol and a polyalkylene polyamine.

Ce brevet divulgue que les thiocarbamates de métaux sont utiles en tant qu'agents de pression extrême.This patent discloses that the metal thiocarbamates are useful as agents of extreme pressure.

Le brevet US 5 516 444 décrit un fluide fonctionnel pour un moteur à deux cycles ayant une huile de base et un composé contenant de l'azote acylaté ayant un substituant oléfinique soluble dans l'huile et au moins un détergent/dispersant sans cendres. Ce brevet enseigne que des composés contenant du molybdène et du molybdène/soufre sont certains des agents anti-usure à pouvoir lubrifiant utiles dans cette invention.US Patent 5,516,444 describes a functional fluid for a two-cycle engine having a base oil and a compound containing acylated nitrogen having a oil-soluble olefinic substituent and at least an ashless detergent / dispersant. This patent teaches that compounds containing molybdenum and molybdenum / sulfur are some of the antiwear agents to lubricity useful in this invention.

Le brevet US 5 458 807 décrit une composition d'huile lubrifiante utile dans des automobiles et divers moteurs à combustion interne industriels. Cette composition d'huile lubrifiante a une huile de base, un dérivé d'un composé du bore d'un alkénylsuccinimide, un sel de métal de terre alcaline d'acide salicylique, et un composé de molybdène.US Patent 5,458,807 describes an oil composition lubricant useful in automobiles and various engines industrial internal combustion. This composition lubricating oil has a base oil, a derivative of a boron compound of an alkenyl succinimide, a metal salt of alkaline earth salicylic acid, and a compound of molybdenum.

Le brevet US 5 688 751 décrit des sels salicylate de métal alcalin en tant qu'additifs lubrifiants pour des moteurs à deux cycles.US Patent 5,688,751 describes salicylate salts of alkali metal as lubricating additives for two-cycle motors.

RESUME DE L'INVENTIONSUMMARY OF THE INVENTION

La présente invention fournit un additif détergent à basse teneur en soufre (inférieure à 0,2%) spécialement utile dans une composition lubrifiante utilisée dans des moteurs à cycles à deux temps refroidis à l'air. Cet additif détergent à basse teneur en soufre comprend un alkylsalicylate de terre alcaline non soufré et optionnellement un composé de molybdène. Un alkylphénol et un alkylphénate de terre alcaline peuvent également être présents dans l'additif détergent à basse teneur en soufre.The present invention provides a detergent additive to low sulfur content (less than 0.2%) specially useful in a lubricating composition used in two-cycle air-cooled cycle engines. This low sulfur detergent additive includes a unsulfurized alkaline earth alkylsalicylate and optionally a molybdenum compound. An alkylphenol and an alkaline earth alkylphenate can also be present in the low detergent additive sulfur.

De préférence, l'alkylsalicylate de terre alcaline non soufré est du calcium alkylsalicylate dans lequel le rapport en mole de l'alkylsalicylate à cycle aromatique unique à l'alkylsalicylate à double cycle aromatique dans ledit alkylsalicylate de terre alcaline non soufré est d'au moins 8:1.Preferably, the alkaline earth alkylsalicylate not sulfur is calcium alkylsalicylate in which the mole ratio of the aromatic ring alkylsalicylate unique to double aromatic alkylsalicylate in said unsulfurized alkaline earth alkylsalicylate is at least 8: 1.

La présente invention procure également une composition lubrifiante à basse teneur en soufre appropriée pour des moteurs à cycles à deux temps refroidis à l'air. Cette composition lubrifiante a une quantité majoritaire d'huile à basse teneur en soufre de viscosité lubrifiante et une quantité minoritaire de l'additif détergent à basse teneur en soufre. De préférence, la composition lubrifiante contient également une quantité minoritaire d'un solvant non aromatique, une quantité minoritaire d'un polyisobutène, et/ou une quantité minoritaire d'un dispersant sans cendres. La composition d'huile lubrifiante peut être produite par mélange ensemble d'une quantité majoritaire de l'huile de viscosité lubrifiante, d'une quantité minoritaire d'additifs de détergence à faible teneur en soufre, et de préférence de quantités minoritaires d'autres additifs, tels qu'un solvant non aromatique, du polyisobutène, et un dispersant sans cendres. La composition lubrifiante à basse teneur en soufre peut être utilisée pour lubrifier un moteur à cycle à deux temps refroidi à l'air en alimentant la composition lubrifiante au carter du moteur et en mettant en fonctionnement du moteur ou en alimentant la composition de lubrifiant dans le combustible et en mettant en fonctionnement le moteur.The present invention also provides a composition low sulfur lubricant suitable for two-cycle air-cooled cycle engines. This lubricant composition in a majority amount oil with low sulfur viscosity lubricant and a minor amount of the additive low sulfur detergent. Preferably, the lubricating composition also contains a quantity minority of a non-aromatic solvent, a quantity minority of a polyisobutene, and / or an amount minority of an ashless dispersant. The composition lubricating oil can be produced by mixing together a majority amount of the oil from lubricating viscosity, of a minor amount low sulfur detergency additives, and preferably from minority amounts other additives, such as a non-aromatic solvent, polyisobutene, and an ashless dispersant. The low sulfur lubricant composition can be used to lubricate a two cycle engine air-cooled time by supplying the composition lubricant to the crankcase and putting engine operation or by supplying the composition of lubricant in the fuel and putting engine running.

La présente invention fournit également un concentré d'additifs approprié pour mélange avec une huile de base pour procurer des huiles lubrifiantes qui peuvent être utilisées pour lubrifier des moteurs à cycles à deux temps refroidis à l'air. Cet additif contient une quantité minoritaire d'un diluant organique, plus de 20 à 80% du détergent à faible teneur en soufre et de préférence un solvant non aromatique, un polyisobutène, et/ou un dispersant sans cendres.The present invention also provides a concentrate additives suitable for mixing with base oil to provide lubricating oils that can be used to lubricate two-cycle engines air-cooled time. This additive contains a minority amount of an organic diluent, more than 20 80% of the low sulfur detergent and preferably a non-aromatic solvent, a polyisobutene, and / or an ashless dispersant.

DESCRIPTION DETAILLEE DE L'INVENTIONDETAILED DESCRIPTION OF THE INVENTION

Dans son aspect le plus large, la présente invention implique un additif détergent à faible teneur en soufre ayant d'excellentes propriétés de détergence lorsqu'utilisé dans une composition lubrifiante à faible teneur en soufre pour des moteurs à deux temps refroidis à l'air. L'additif détergent à faible teneur en soufre comprend un alkylsalicylate de terre alcaline non soufré et optionnellement un composé de molybdène.In its broadest aspect, the present invention involves a low sulfur detergent additive having excellent detergency properties when used in a low lubricating composition sulfur content for cooled two-stroke engines to the air. The low sulfur detergent additive includes an unsulfurized alkaline earth alkylsalicylate and optionally a molybdenum compound.

Avant de discuter l'invention en plus de détails, les termes suivants seront définis :Before discussing the invention in more detail, following terms will be defined:

DEFINITIONSDEFINITIONS

Tels qu'utilisés ici les termes suivants ont les significations suivantes sauf s'il en est autrement expressément indiqué :As used here the following terms have the following meanings unless otherwise expressly indicated:

Le terme "basse teneur en soufre" signifie moins de 0,2% de soufre, incluant pas de soufre.The term "low sulfur" means less than 0.2% sulfur, including no sulfur.

Le terme "alkylphénol" signifie un groupe phénol ayant un ou plus substituants alkyle ; dont au moins un a un nombre suffisant d'atomes de carbone pour impartir une solubilité dans l'huile au phénol.The term "alkylphenol" means a phenol group having one or more alkyl substituents; at least one of which has a sufficient number of carbon atoms to impart a oil solubility in phenol.

Le terme "métal de terre alcaline" signifie le calcium, le baryum, le magnésium, et le strontium.The term "alkaline earth metal" means calcium, barium, magnesium, and strontium.

Le terme "alkylphénate de terre alcaline" signifie un sel métallique d'une terre alcaline d'un alkylphénol.The term "alkaline earth alkylphenate" means a metallic salt of an alkaline earth of an alkylphenol.

Le terme "alkylsalicylate de terre alcaline" signifie un sel de métal de terre alcaline d'un acide alkylsalicylique.The term "alkaline earth alkylsalicylate" means a alkali earth metal salt of an acid alkylsalicylic.

Le terme "alkylsalicylate à cycle aromatique unique de terre alcaline" signifie un alkylsalicylate de terre alcaline ayant seulement un anion alkyle salicylique pour chaque cation de base de métal de terre alcaline. Ainsi une mole d'alkylsalicylate à cycle aromatique unique de terre alcaline contiendra une mole de cycle aromatique et une mole de cation de base de terre alcaline. Ainsi, un alkylsalicylate à cycle aromatique unique de calcium aurait un cycle aromatique pour chaque ion calcium.The term "single aromatic ring alkylsalicylate alkaline earth "means an earth alkylsalicylate alkaline having only a salicylic alkyl anion for each base cation of alkaline earth metal. Thus one mole of alkylsalicylate with an aromatic cycle single alkaline earth will contain one mole of cycle aromatic and one mole of earth base cation alkaline. So an aromatic ring alkylsalicylate unique calcium would have an aromatic cycle for each calcium ion.

Le terme "alkylsalicylate à double cycle aromatique de terre alcaline" signifie un alkylsalicylate de terre alcaline ayant deux anions alkyle salicylique pour chaque cation de base de métal de terre alcaline. Ainsi une mole d'alkylsalicylate à double cycle aromatique de terre alcaline contiendra deux moles de cycle aromatique et une mole de cation de base de terre alcaline. Ainsi, un alkylsalicylate à double cycle aromatique de calcium aura deux cycles aromatiques pour chaque ion calcium.The term "double-aromatic alkylsalicylate of alkaline earth "means an earth alkylsalicylate alkaline having two salicylic alkyl anions for each alkali earth metal base cation. So one mole of alkylsalicylate with a double aromatic ring of alkaline earth will contain two moles of aromatic cycle and one mole of alkaline earth base cation. So, an aromatic calcium double alkylsalicylate will have two aromatic cycles for each calcium ion.

Le terme "Nombre de Base" ou "BN" se réfère à la quantité de base équivalente aux milligrammes de KOH dans un gramme d'échantillon. Ainsi, des nombres BN plus élevés reflètent plus de produits alcalins, et donc une réserve plus élevée d'alcalinité. Le BN d'un échantillon peut être déterminé par le test ASTM n° D2896 ou toute autre procédure équivalente.The term "Base Number" or "BN" refers to the basic amount equivalent to milligrams of KOH in one gram of sample. So BN numbers more high reflect more alkaline products, and therefore a higher alkalinity reserve. BN of a sample can be determined by ASTM test # D2896 or any other equivalent procedure.

Sauf s'il en est autrement spécifié, tous les pourcentages sont en pourcent poids et tous les poids moléculaires sont en poids moléculaire moyen en nombre.Unless otherwise specified, all percentages are in percent weight and all weights are in number average molecular weight.

HUILE DE BASE DE VISCOSITE LUBRIFIANTELUBRICATING VISCOSITY BASE OIL

La présente invention se rapporte à des compositions d'huile lubrifiante et à des combustibles lubrifiants appropriés pour utilisation dans des moteurs à deux temps. Les compositions lubrifiantes utiles pour les moteurs à cycles à deux temps se composeront d'une quantité majoritaire en poids d'au moins une huile de base de viscosité lubrifiante et d'une quantité minoritaire des présents additifs, suffisante pour contrôler le collage du segment de piston, réduire la formation de rouille, et promouvoir la propreté générale des moteurs.The present invention relates to compositions lubricating oil and lubricating fuels suitable for use in twin engines time. Lubricating compositions useful for two-stroke cycle engines will consist of a majority amount by weight of at least one oil of base of lubricating viscosity and a quantity minority of the present additives, sufficient for check the bonding of the piston ring, reduce the rust formation, and promote general cleanliness motors.

Les compositions lubrifiantes et les méthodes de cette invention emploient des huiles de viscosité lubrifiante, incluant les huiles lubrifiantes naturelles ou synthétiques et leurs mélanges. Alors que les huiles de base conventionnelles peuvent contenir 0,4% de soufre, les huiles de base de la présente invention doivent contenir moins de 0,2% de soufre, de préférence moins de 0,1% de soufre. Les huiles naturelles incluent, par exemple, les huiles animales, les huiles végétales, les huiles minérales, les huiles minérales traitées avec un solvant ou un acide, et les huiles dérivées du charbon ou du schiste. Les huiles lubrifiantes synthétiques incluent, par exemple, les huiles d'hydrocarbures, les huiles d'hydrocarbures halo-substituées, les polymères alkylène oxydes, les esters d'acides mono-et di-carboxyliques et les polyols, les esters d'acides contenant du phosphore, des tétrahydrofuranes polymériques, et les huiles à base de silicium. Puisque les huiles de base synthétiques ne contiennent typiquement pas de soufre, elles peuvent être utilisées pour fabriquer une formulation à très basse teneur en soufre.The lubricating compositions and methods of this invention employ oils of lubricating viscosity, including natural lubricating oils or synthetics and their mixtures. While oils from conventional bases may contain 0.4% sulfur, the base oils of the present invention should contain less than 0.2% sulfur, preferably less than 0.1% sulfur. Natural oils include, for example, animal oils, vegetable oils, mineral oils, mineral oils treated with a solvent or an acid, and oils derived from coal or shale. Synthetic lubricating oils include, for example, hydrocarbon oils, halo-substituted hydrocarbon oils, polymers alkylene oxides, esters of mono and di-carboxylic acids and polyols, acid esters containing phosphorus, tetrahydrofurans polymers, and silicon-based oils. Since synthetic base oils do not contain typically no sulfur, they can be used to make a formulation with very low content sulfur.

ADDITIF DETERGENT A BASSE TENEUR EN SOUFRELOW SULFUR DETERGENT ADDITIVE

L'additif détergent à basse teneur en soufre de la présente invention comprend un alkylsalicylate de terre alcaline non soufré et optionnellement un composé de molybdène. The low sulfur detergent additive from present invention includes an earth alkylsalicylate unsulfurized alkaline and optionally a compound of molybdenum.

ALKYLSALICYLATE DE TERRE ALCALINE NON SOUFRENON-SULFUR ALKALINE EARTH ALKYLSALICYLATE

Les alkylsalicylates de terre alcaline soufrés et non soufrés sont bien connus. De tels alkylsalicylates sont habituellement des alkylsalicylates à double noyau aromatique, mais des alkylsalicylates à simple noyau aromatique sont également connus. De préférence, l'alkylsalicylate de terre alcaline non soufré est de l'alkylsalicylate de calcium.Alkylsalicylates of alkaline earth sulfur and not sulfur are well known. Such alkylsalicylates are usually double-core alkylsalicylates aromatic, but single-core alkylsalicylates aromatic are also known. Preferably, the unsulfurized alkaline earth alkylsalicylate is calcium alkylsalicylate.

Procédé préféré pour produire les alkylsalicylates de terre alcaline non soufréPreferred process for producing unsulfurized alkaline earth alkylsalicylates

Un procédé préféré pour produire des alkylsalicylates de terre alcaline non soufrés peut être caractérisé par sa composition unique, avec beaucoup plus d'alkylphénol et d'alkyl salicylate à noyau aromatique unique de terre alcaline que lorsque produit par d'autres routes. Le produit réactionnel a la composition suivante :

  • (a) de 40% à 60% d'alkylphénol,
  • (b) de 10% à 40% d'alkylphénate de terre alcaline, et
  • (c) de 20% à 40% d'alkylsalicylate à noyau aromatique unique de terre alcaline.
  • A preferred process for producing unsulfurized alkaline earth alkylsalicylates can be characterized by its unique composition, with much more alkaline earth alkylphenol and alkyl salicylate than when produced by other routes. The reaction product has the following composition:
  • (a) from 40% to 60% of alkylphenol,
  • (b) from 10% to 40% of alkaline earth alkylphenate, and
  • (c) from 20% to 40% of alkylsalicylate with a single aromatic nucleus of alkaline earth.
  • Au contraire des autres procédés pour produire des alkylsalicylates de terre alcaline, ce produit réactionnel peut être caractérisé en ce qu'il contient seulement des quantités minoritaires d'alkylsalicylate à double cycle aromatique de terre alcaline. Le rapport molaire de l'alkylsalicylate à cycle aromatique unique à l'alkylsalicylate à double cycle aromatique et d'au moins 8:1. Unlike other processes for producing alkaline earth alkylsalicylates, this product reaction can be characterized in that it contains only minor amounts of alkylsalicylate to double aromatic alkaline earth cycle. The report single aromatic ring alkylsalicylate molar the aromatic double ring alkylsalicylate and at least minus 8: 1.

    Etape de neutralisationNeutralization step

    Dans la première étape, les alkylphénols sont neutralisés en utilisant une base de terre alcaline en présence d'au moins un acide carboxylique en C1 à C4. Cette réaction est mise en oeuvre en l'absence de base alcaline, et en l'absence de dialcool ou de monoalcool.In the first step, the alkylphenols are neutralized using an alkaline earth base in the presence of at least one C 1 to C 4 carboxylic acid. This reaction is carried out in the absence of an alkaline base, and in the absence of dialcohol or of monoalcohol.

    Les alkylphénols contiennent jusqu'à 85% d'alkylphénol linéaire (de préférence au moins 35% d'alkylphénol linéaire) dans un mélange avec au moins 15% d'alkylphénol ramifié. De préférence, le radical alkyle linéaire contient 12 à 40 atomes de carbone, plus préférablement 18 à 30 atomes de carbone. Le radical alkyle ramifié contient au moins neuf atomes de carbone, de préférence 9 à 24 atomes de carbone, plus préférablement 10 à 15 atomes de carbone.Alkylphenols contain up to 85% alkylphenol linear (preferably at least 35% alkylphenol linear) in a mixture with at least 15% branched alkylphenol. Preferably, the alkyl radical linear contains 12 to 40 carbon atoms, plus preferably 18 to 30 carbon atoms. The radical branched alkyl contains at least nine carbon atoms, preferably 9 to 24 carbon atoms, more preferably 10 to 15 carbon atoms.

    L'utilisation d'un alkylphénol contenant au moins 35% d'un alkylphénol linéaire long (18 à 30 atomes de carbone) est particulièrement attractive parce qu'une chaíne alkyle linéaire longue promeut la compatibilité et la solubilité des additifs dans des huiles lubrifiantes. Cependant, la présence de radicaux alkyles linéaires relativement lourds dans les alkylphénols rend ces derniers moins réactifs que les alkylphénols ramifiés, donc nécessite l'utilisation de conditions de réaction plus dures pour atteindre environ leur neutralisation par une base de terre alcaline.The use of an alkylphenol containing at least 35% a long linear alkylphenol (18 to 30 atoms of carbon) is particularly attractive because a long linear alkyl chain promotes compatibility and the solubility of additives in oils lubricants. However, the presence of alkyl radicals relatively heavy linear in alkylphenols makes the latter less reactive than alkylphenols branched, therefore requires the use of harder reaction to reach about their neutralization with an alkaline earth base.

    Les alkylphénols ramifiés peuvent être obtenus par réaction de phénol avec une oléfine ramifiée, provenant généralement du propylène. Ils consistent en un mélange d'isomères monosubstitués, la grande majorité des substituants étant en position para, très peu étant en position ortho, et à peine quelques uns en position méta. Ceci les rend relativement réactifs envers une base de terre alcaline, puisque la fonction phénol est pratiquement dépourvue d'encombrement stérique.Branched alkylphenols can be obtained by phenol reaction with a branched olefin from usually propylene. They consist of a mixture of monosubstituted isomers, the vast majority of substituents being in the para position, very few being in ortho position, and barely a few in position meta. This makes them relatively reactive towards a alkaline earth base, since the phenol function is practically devoid of steric hindrance.

    D'autre part, les alkylphénols linéaires peuvent être obtenus par réaction de phénol avec une oléfine linéaire, provenant généralement de l'éthylène. Ils consistent en un mélange d'isomères monosubstitués dans lesquels la proportion de substituants alkyles linéaires aux positions ortho, para, et méta est beaucoup plus uniformément distribuée. Ceci les rend beaucoup moins réactifs envers une base de terre alcaline puisque la fonction phénol est beaucoup moins accessible en raison de l'encombrement stérique considérable, due à la présence de substituants alkyles plus proches et généralement plus lourds.On the other hand, linear alkylphenols can be obtained by reaction of phenol with an olefin linear, generally originating from ethylene. They consist of a mixture of monosubstituted isomers in which the proportion of linear alkyl substituents at the ortho, para, and meta positions is much more evenly distributed. This makes them much less reactive towards an alkaline earth base since the phenol function is much less accessible due considerable steric hindrance, due to the presence of closer alkyl substituents and generally heavier.

    Les bases de terre alcaline qui peuvent être utilisées pour mettre en _uvre cette étape incluent les oxydes ou hydroxydes de calcium, de magnésium, de baryum, de strontium et particulièrement l'oxyde de calcium, l'hydroxyde de calcium, l'oxyde de magnésium, et leurs mélanges. Dans un mode de réalisation, de la chaux éteinte (hydroxyde de calcium) est préférée.The alkaline earth bases that can be used to implement this step include oxides or hydroxides of calcium, magnesium, barium, strontium and especially calcium oxide, calcium hydroxide, magnesium oxide, and their mixtures. In one embodiment, lime off (calcium hydroxide) is preferred.

    Les acides carboxyliques en C1 à C4 utilisés dans cette étape incluent l'acide formique, acétique, propionique et butyrique, et peuvent être utilisés seuls ou en mélange. De préférence, un mélange d'acides est utilisé, préférablement un mélange d'acide formique/acide acétique. Le rapport molaire de l'acide formique/acide acétique doit être de 0,2:1 à 100:1, de préférence entre 0,5:1 et 4:1, et le plus préférablement de 1:1. Les acides carboxyliques agissent en tant qu'agents de transfert, aident au transfert des bases de terre alcaline vers un réactif organique.The C 1 -C 4 carboxylic acids used in this step include formic, acetic, propionic and butyric acid, and can be used alone or as a mixture. Preferably, a mixture of acids is used, preferably a mixture of formic acid / acetic acid. The molar ratio of formic acid / acetic acid should be from 0.2: 1 to 100: 1, preferably between 0.5: 1 and 4: 1, and most preferably 1: 1. Carboxylic acids act as transfer agents, assist in the transfer of alkaline earth bases to an organic reagent.

    L'opération de neutralisation est mise en oeuvre à une température d'au moins 200°C, de préférence d'au moins 215°C, et, plus préférablement, d'au moins 240°C. La pression est réduite graduellement en dessous de la pression atmosphérique de façon à distiller l'eau de la réaction. Conformément la neutralisation doit être menée en l'absence de tout solvant qui peut former un azéotrope avec l'eau. De préférence, la pression est réduite à pas plus de 7 000 Pa (70 minibars).The neutralization operation is carried out at a temperature of at least 200 ° C, preferably at least 215 ° C, and more preferably at least 240 ° C. The pressure is gradually reduced below the atmospheric pressure so as to distill the water from the reaction. In accordance with neutralization must be carried out in the absence of any solvent which can form a azeotropic with water. Preferably the pressure is reduced to no more than 7000 Pa (70 minibars).

    Les quantités de réactifs utilisées doivent correspondre au rapport molaire suivant :

  • (1) base de terre alcaline/alkylphénol de 0,2:1 à 0,7:1, de préférence 0,3:1 à 0,5:1 ; et
  • (2) acide carboxylique/alkylphénol de 0,01:1 à 0,5:1, de préférence de 0,03:1 à 0,15:1.
  • The quantities of reagents used must correspond to the following molar ratio:
  • (1) alkaline earth / alkylphenol base from 0.2: 1 to 0.7: 1, preferably 0.3: 1 to 0.5: 1; and
  • (2) carboxylic acid / alkylphenol from 0.01: 1 to 0.5: 1, preferably from 0.03: 1 to 0.15: 1.
  • De préférence, à la fin de cette étape de neutralisation l'alkylphénate obtenu est maintenu pendant une période n'excédant pas quinze heures à une température d'au moins 215°C et à une pression absolue entre 5 000 et 105 Pa (entre 0,05 et 1,0 bar). Plus préférablement, à la fin de cette étape de neutralisation l'alkylphénate obtenu est maintenu pendant entre deux et six heures à une pression absolue entre 10 000 et 20 000 Pa (entre 0,1 et 0,2 bar).Preferably, at the end of this neutralization step the alkylphenate obtained is maintained for a period not exceeding fifteen hours at a temperature of minus 215 ° C and at an absolute pressure between 5,000 and 105 Pa (between 0.05 and 1.0 bar). More preferably, at the end of this alkylphenate neutralization step obtained is maintained for between two and six hours at an absolute pressure between 10,000 and 20,000 Pa (between 0.1 and 0.2 bar).

    En faisant que les opérations sont mises en oeuvre à une température suffisamment élevée et que la pression dans le réacteur est réduite graduellement en dessous de la pression atmosphérique, la réaction de neutralisation est mise en oeuvre sans le besoin d'ajouter un solvant qui forme un azéotrope avec l'eau formée pendant cette réaction.By making the operations implemented at a sufficiently high temperature and that the pressure in the reactor is gradually reduced below the atmospheric pressure the neutralization reaction is implemented without the need to add a solvent which forms an azeotrope with the water formed during this reaction.

    Etape de carboxylationCarboxylation step

    L'étape de carboxylation est conduite par simplement bullage de dioxyde de carbone dans le milieu réactionnel provenant de l'étape précédente de neutralisation et est continuée jusqu'à au moins 20% en mole de l'alkylphénate en l'alkylsalicylate (mesuré sous la forme d'acide salicylique par une détermination potentiométrique). Elle doit se produire sous pression de façon à éviter toute décarboxylation de l'alkylsalicylate qui se forme.The carboxylation step is carried out by simply bubbling of carbon dioxide in the reaction medium from the previous neutralization step and is continued to at least 20 mole% of the alkylphenate into alkylsalicylate (measured as acid salicylic by a potentiometric determination). It must occur under pressure so as to avoid any decarboxylation of the alkylsalicylate which forms.

    De préférence, au moins 22% en mole des alkylphénols de départ sont convertis en alkylsalicylate en utilisant du dioxyde de carbone à une température entre 180° et 240°C, sous une pression dans l'intervalle d'au-dessus de la pression atmosphérique à 15 x 105 Pa (15 bars) pendant une période de une à huit heures.Preferably, at least 22 mol% of the alkylphenols of are converted to alkylsalicylate using carbon dioxide at a temperature between 180 ° and 240 ° C, under pressure in the range above from atmospheric pressure to 15 x 105 Pa (15 bar) for a period of one to eight hours.

    Selon une variante, au moins 25% en mole des alkylphénols de départ sont convertis en alkylsalicylate en utilisant du dioxyde de carbone à une température égale à ou supérieure à 200°C sous une pression de 4 x 105 Pa (4 bars).Alternatively, at least 25 mole% of starting alkylphenols are converted to alkylsalicylate using carbon dioxide at a temperature equal to or greater than 200 ° C under a pressure of 4 x 105 Pa (4 bars).

    Etape de filtrationFiltration stage

    Le but de l'étape de filtration est d'éliminer les sédiments, et plus particulièrement le carbonate de calcium cristallin, qui peut avoir été formé pendant les étapes précédentes, et qui peut provoquer le bouchage des filtres installés dans les circuits d'huile lubrifiante. The purpose of the filtration step is to eliminate sediments, and more particularly carbonate crystalline calcium, which may have formed during previous steps, and which can cause blockage filters installed in the oil circuits lubricant.

    COMPOSES DE MOLYBDENEMOLYBDENE COMPOUNDS

    Les composés de molybdène appropriés qui peuvent être utilisés dans l'invention incluent, par exemple, le dithiophosphate de molybdène (MoDTP) et le dithiocarbamate de molybdène (MoDTC). Ce MoDTP inclut un dialkyl (ou diaryl) dithiophosphate de molybdène tel que le diisopropyldithiophosphate de molybdène, le di-(2-éthylhéxyl) dithiophosphate de molybdène et le di-(nonylphényl) dithiophosphate de molybdène. Le MoDTC inclut un dialkyldithiocarbamate de molybdène tel que le dibutyldithiocarbamate de molybdène, le di-(2-éthylhéxyl) dithiocarbamate de molybdène et le dilauryldithiocarbamate de molybdène. D'autres composés du molybdène incluent les oxysulfures de molybdène et le Molyvan® 855 (un composé de molybdène non phosphoré non soufré vendu par R.T. Vanderbilt Company).Suitable molybdenum compounds which can be used in the invention include, for example, the molybdenum dithiophosphate (MoDTP) and the molybdenum dithiocarbamate (MoDTC). This MoDTP includes a dialkyl (or diaryl) molybdenum dithiophosphate such as molybdenum diisopropyldithiophosphate, di- (2-ethylhexyl) molybdenum dithiophosphate and di- (nonylphenyl) molybdenum dithiophosphate. The MoDTC includes a molybdenum dialkyldithiocarbamate such as molybdenum dibutyldithiocarbamate, di- (2-ethylhexyl) molybdenum dithiocarbamate and the molybdenum dilauryldithiocarbamate. Other compounds molybdenum include molybdenum oxysulfides and Molyvan® 855 (a non-phosphorus molybdenum compound not sulfur sold by R.T. Vanderbilt Company).

    La quantité des composés de molybdène contenant du soufre (tels que les dithiophosphates de molybdène, les dithiocarbamates de molybdène, les oxydisulfures de molybdène) doit être maintenue faible de sorte que le soufre dans la composition d'huile lubrifiante sera inférieur à 0,2%.The amount of molybdenum compounds containing sulfur (such as molybdenum dithiophosphates, molybdenum dithiocarbamates, the oxidisulfides of molybdenum) should be kept low so that the sulfur in the lubricating oil composition will less than 0.2%.

    AUTRES COMPOSANTS ADDITIFSOTHER ADDITIVE COMPONENTS SOLVANT NON AROMATIQUENON-AROMATIC SOLVENT

    Les compositions de l'invention peuvent optionnellement contenir une quantité minoritaire d'un solvant non aromatique. Le solvant est utilisé juste pour ajuster la viscosité de l'huile finie. Il doit être non aromatique de façon à minimiser la fumée aux échappements. Les solvants non aromatiques appropriés incluent un distillat aliphatique désaromatisé dans l'intervalle de 200° à 240°C.The compositions of the invention can optionally contain a minor amount of a non-solvent aromatic. The solvent is used just to adjust the viscosity of the finished oil. It must be non-aromatic so as to minimize smoke from exhausts. The suitable non-aromatic solvents include a flavored aliphatic distillate in the range of 200 ° to 240 ° C.

    POLYISOBUTYLENEPOLYISOBUTYLENE

    Les compositions de la présente invention peuvent optionnellement contenir jusqu'à 10% d'un polyisobutylène ayant un poids moléculaire de 350 à 2000, de préférence environ 950. Ce polyisobutylène est présent en une quantité jusqu'à 10%, de préférence jusqu'à 7%, plus préférablement 5%, plus préférablement jusqu'à 3%. Le polybutylène agit pour améliorer le pouvoir lubrifiant et l'activité anti-frottement du lubrifiant.The compositions of the present invention can optionally contain up to 10% of a polyisobutylene having a molecular weight of 350 to 2000, preferably around 950. This polyisobutylene is present in an amount up to 10%, preferably up to 7%, more preferably 5%, more preferably up to 3%. Polybutylene acts to improve the lubricating power and anti-friction activity of lubricant.

    DISPERSANT SANS CENDRESDISPERSANT WITHOUT ASHES

    Une large variété de dispersants/détergents sans cendres peut être utilisée dans cette invention. Les dispersants/détergents appropriés sont les composés à base d'azote qui ont une teneur en azote basique telle que mesurée par ASTM D-664 ou D-2896. Ils sont de préférence solubles dans l'huile. Les compositions typiques sont les succinimides, les amides d'acide carboxylique, les hydrocarbyl monoamines, les hydrocarbyl polyamines, les bases de Mannich, les phosphoramides, les phosphonamides, les augmentateurs d'indice de viscosité dispersants, et leurs mélanges. Ces composés contenant un azote de base sont décrits ci-après. L'une des compositions contenant un azote peut être post-traitée en utilisant des procédures bien connues dans l'art tant que les compositions continuent à contenir un azote de base. Le post-traitement peut être accompli par mise en contact du composé contenant l'azote de base avec le(s) composé(s) après traitement concurremment ou en toute séquence. Les composés de post-traitement appropriés incluent l'urée, la thiourée, le disulfure de carbone, les aldhéhydes, les cétones, les acides carboxyliques, les anhydrides succiniques substitués hydrocarbures, les nitriles, les époxydes, les composés de bore, les composés de phosphore organiques, les composés de phosphore inorganique (tels que H3PO3, H3PO4, etc.) ou analogues, et leurs mélanges. Ces post-traitements sont particulièrement applicables aux compositions de succinimides et de bases de Mannich.A wide variety of ashless dispersants / detergents can be used in this invention. Suitable dispersants / detergents are nitrogen-based compounds which have a basic nitrogen content as measured by ASTM D-664 or D-2896. They are preferably soluble in oil. Typical compositions are succinimides, carboxylic acid amides, hydrocarbyl monoamines, hydrocarbyl polyamines, Mannich bases, phosphoramides, phosphonamides, dispersing viscosity index boosters, and mixtures thereof. These basic nitrogen-containing compounds are described below. One of the nitrogen-containing compositions can be post-treated using procedures well known in the art as long as the compositions continue to contain base nitrogen. The post-treatment can be accomplished by bringing the compound containing the basic nitrogen into contact with the compound (s) after treatment concurrently or in any sequence. Suitable post-treatment compounds include urea, thiourea, carbon disulfide, aldehydes, ketones, carboxylic acids, hydrocarbon substituted succinic anhydrides, nitriles, epoxides, boron compounds, organic phosphorus, inorganic phosphorus compounds (such as H 3 PO 3 , H 3 PO 4 , etc.) or the like, and mixtures thereof. These post-treatments are particularly applicable to succinimide and Mannich base compositions.

    Les mono-et poly-succinimides qui peuvent être utilisés en tant que dispersants sans cendres dans cette invention sont décrits dans de nombreuses références et sont bien connus dans l'art. Certains types fondamentaux de succinimides et les matériaux reliés englobés par le terme de l'art "succinimide" sont décrits dans les brevets US n° 3 219 666 ; 3 172 892 ; et 3 272 746, dont les divulgations sont ici incorporées par référence. Le terme "succinimide" est compris dans l'art comme incluant beaucoup des espèces amides, imides, et amidines qui peuvent être également formées. Le produit prédominant cependant est un succinimide et ce terme a généralement été accepté comme signifiant le produit d'une réaction d'un acide ou anhydride succinique substitué alkényle avec un composé contenant un azote. Les succinimides préférés, en raison de leur disponibilité commerciale, sont ces succinimides préparés à partir d'anhydride hydrocarbyl succinique, où le groupe hydrocarbyle contient d'environ 60 à environ 350 atomes de carbone, et une éthylène amine, ladite éthylène amine étant spécialement caractérisée par l'éthylène diamine, la diéthylène triamine, la triéthylène tétramine, et la tétraéthylène pentamine. On préfère particulièrement ces succinimides préparés à partir d'anhydride polyisobutényl succinique d'environ 70 à 128 atomes de carbone et de tétraéthylène pentamine ou ceux qu'on appelle "les fonds de polyamines" résultant de la synthèse de la polyéthylène amine. Ces "fonds de polyamines" contiennent de façon prédominante de la pentaéthylène héxamine et de la tétraéthylène pentamine, et une quantité moindre d'éthylène polyamine plus légère et de produits de condensation cycliques contenant des cycles pipérazine.Mono and poly succinimides which can be used as ashless dispersants in this invention are described in numerous references and are well known in the art. Some basic types succinimides and related materials encompassed by the art term "succinimide" are described in U.S. Patent Nos. 3,219,666; 3,172,892; and 3,272,746, of which disclosures are incorporated herein by reference. The term "succinimide" is understood in art as including many of the amide, imide, and amidines which can also be formed. The product predominant however is a succinimide and this term has generally accepted as meaning the product of a reaction of a succinic acid or anhydride alkenyl substituted with a nitrogen containing compound. The preferred succinimides, due to their commercial availability, are these succinimides prepared from succinic hydrocarbyl anhydride, where the hydrocarbyl group contains from about 60 to about 350 carbon atoms, and one ethylene amine, said ethylene amine being specially characterized by ethylene diamine, diethylene triamine, triethylene tetramine, and tetraethylene pentamine. We particularly prefer these succinimides prepared for from polyisobutenyl succinic anhydride of approximately 70 to 128 carbon atoms and tetraethylene pentamine or those called "polyamine bottoms" resulting from the synthesis of polyethylene amine. These "polyamine bottoms" contain predominantly Pentaethylene hexamine and tetraethylene pentamine, and less ethylene polyamine lighter and cyclic condensation products containing piperazine rings.

    Sont également inclus dans le terme "succinimide" les co-oligomères d'un acide ou d'un anhydride hydrocarbyl succinique et d'une polyamine secondaire contenant au moins un azote amino tertiaire en addition à deux ou plus groupes amino secondaires. Habituellement cette composition a un poids moléculaire moyen en nombre (Mn) entre 1500 et 50000. Un composé typique serait celui préparé par réaction d'anhydride polyisobutényl succinique et d'éthylène dipipérazine.Also included in the term "succinimide" are co-oligomers of a hydrocarbyl acid or anhydride succinic and a secondary polyamine containing at minus one tertiary amino nitrogen in addition to two or plus secondary amino groups. Usually this composition has number average molecular weight (Mn) between 1500 and 50000. A typical compound would be that prepared by reaction of polyisobutenyl anhydride succinic and ethylene dipiperazine.

    AUTRES ADDITIFSOTHER ADDITIVES

    D'autres additifs qui sont particulièrement utiles dans la présente invention sont les imidazolines, telles que la 2-méthylimidazoline, et les polyalkyl amines, telles que décrites dans le brevet US n°4 713 188 qui est incorporé par référence pour tous les propos.Other additives that are particularly useful in the present invention are imidazolines, such as 2-methylimidazoline, and polyalkylamines, such as described in US Patent No. 4,713,188 which is incorporated by reference for all purposes.

    Les compositions de la présente invention peuvent également contenir jusqu'à 10% en poids d'un polyisobutylène fonctionnalisé ayant un poids moléculaire moyen en nombre de 400 à 2500, de préférence d'environ 1300. Le groupe fonctionnel pour l'oléfine est à base d'amine. Ce polyisobutylène fonctionnalisé est présent en une quantité de jusqu'à 15% en poids, de préférence de jusqu'à 10%, préférablement d'environ 5% en poids. Le polylsobutylène fonctionnalisé est donc, un produit de réaction de l'oléfine et des polymères oléfiniques avec des amines (mono-ou poly-amines). Le polyisobutylène fonctionnalisé procure une performance de détergence supérieure dans des moteurs à cycle à deux temps.The compositions of the present invention can also contain up to 10% by weight of a functionalized polyisobutylene having a weight number average molecular from 400 to 2500, preferably about 1300. The functional group for olefin is based on amine. This functionalized polyisobutylene is present in an amount of up to 15% by weight, preferably up to 10%, preferably around 5% in weight. Functionalized polsobutylene is therefore a reaction product of olefin and polymers olefinic with amines (mono-or poly-amines). The functionalized polyisobutylene provides performance superior detergency in two cycle engines time.

    L'invention englobe également l'utilisation d'autres additifs en combinaison avec les compositions de cette invention. Ces additifs incluent, par exemple, les agents inhibant la corrosion et l'oxydation, les agents abaissant le point de figeage, les agents de pression extrême, les agents anti-usure, les stabilisants de décalaminage et les agents anti-mousse.The invention also encompasses the use of other additives in combination with the compositions of this invention. These additives include, for example, agents inhibiting corrosion and oxidation, agents lowering the freezing point, pressure agents extreme, antiwear agents, stabilizers descaling and anti-foaming agents.

    Les abaisseurs de point de figeage sont un type particulièrement utile d'additifs souvent inclus dans les huiles de lubrification décrites ici. L'utilisation de tels agents abaissant le point de figeage dans les compositions à base d'huile pour améliorer les propriétés à basse température des compositions à base d'huile est bien connue dans l'art. Voir, par exemple, page 8 de "Lubricant Additives," par C.V. Smalheer et R. Kennedy Smith (Lezius Hiles Co. publishers, Cleveland, Ohio, 1967).Freezer point lowerers are one type particularly useful additives often included in the lubricating oils described here. Use such agents lowering the freezing point in oil-based compositions for improving low temperature properties of base compositions oil is well known in the art. See, for example, page 8 of "Lubricant Additives," by C.V. Smalheer and R. Kennedy Smith (Lezius Hiles Co. publishers, Cleveland, Ohio, 1967).

    Des exemples des agents abaissant le point de figeage utiles sont les polyméthacrylates ; les polyacrylates ; les polyacrylamides ; les produits de condensation de cire haloparaffinées et les composés aromatiques ; les polymères de vinyl carboxylate ; et les terpolymères de dialkylfumarates, les esters vinyliques des acides gras et les alkyl vinyl éthers. Les agents abaissant le point de figeage utiles pour les buts de cette invention, les techniques pour leur préparation et leur utilisation sont décrites dans les brevets U.S. (2 387 501 ; 2 015 748 ; 2 655 479 ; 1 815 022 ; 2 191 498 ; 2 666 746 ;2 721 877 ; 2 721 878 et 3 250 715).Examples of agents lowering the freezing point useful are polymethacrylates; polyacrylates; polyacrylamides; condensation products of haloparaffin wax and aromatic compounds; the vinyl carboxylate polymers; and the terpolymers of dialkyl fumarates, vinyl esters of fatty acids and alkyl vinyl ethers. Agents lowering the point useful for the purposes of this invention, the techniques for their preparation and use are described in the patents U.S. (2,387,501; 2,015,748; 2,655,479; 1,815,022; 2,191,498; 2,666,746; 2,721,877; 2,721,878 and 3,250,715).

    Les agents anti-mousse sont utilisés pour réduire ou prévenir la formation d'une mousse stable. Les agents anti-mousse typiques incluent les silicones et les polymères organiques. Des compositions additionnelles anti-mousses sont décrites dans "Foam Control Agents",par Henty T. Kerner (Noyes Data Corporation, 1976), pages 125-162.Anti-foaming agents are used to reduce or prevent the formation of a stable foam. The agents typical defoamers include silicones and organic polymers. Additional compositions defoamers are described in "Foam Control Agents ", by Henty T. Kerner (Noyes Data Corporation, 1976), pages 125-162.

    COMPOSITION DE L'HUILE LUBRIFIANTECOMPOSITION OF LUBRICATING OIL

    L'additif de détergence à faible teneur en soufre de cette invention est utile pour impartir une plus grande puissance de détergence à une composition d'huile lubrifiante pour moteurs. Une telle composition d'huile lubrifiante comprend une partie majoritaire d'une huile de base, de viscosité lubrifiante et une quantité minoritaire d'un additif détergent à faible teneur en soufre. Cette composition lubrifiante contient moins de 0,2 % de soufre.The low sulfur detergency additive from this invention is useful for outsourcing greater detergency to an oil composition lubricant for engines. Such an oil composition lubricant includes a majority of an oil base, lubricating viscosity and quantity minority of a low-content detergent additive sulfur. This lubricating composition contains less than 0.2% sulfur.

    Dans un mode de réalisation, la composition d'huile lubrifiante contiendrait

  • (a) une partie principale de l'huile de base de viscosité lubrifiante ;
  • (b) de 5 à 10mM d'un alkylsalicylate de terre alcaline non-soufré ;
  • (c) de 0,1% à 2% d'un composé de molybdène ; et optionnellement, au moins un de ce qui suit :
  • (d) une quantité minoritaire d'un solvant non-aromatique;
  • (e) une quantité minoritaire d'un polyisobutène ;
  • (f) une quantité minoritaire d'un dispersant sans cendres.
  • In one embodiment, the lubricating oil composition would contain
  • (a) a main part of the base oil of lubricating viscosity;
  • (b) from 5 to 10 mM of an unsulfurized alkaline earth alkylsalicylate;
  • (c) from 0.1% to 2% of a molybdenum compound; and optionally, at least one of the following:
  • (d) a minor amount of a non-aromatic solvent;
  • (e) a minor amount of a polyisobutene;
  • (f) a minor amount of an ashless dispersant.
  • La composition d'huile lubrifiante de la présente invention est utile dans une méthode de lubrification d'un moteur à cycle à deux temps refroidi à l'air. Dans cette méthode, les compositions lubrifiantes sont alimentées au carter du moteur ou au combustible ajouté au moteur, et le moteur est mis en fonctionnement.The lubricating oil composition of this invention is useful in a lubrication method an air-cooled two-stroke cycle engine. In this method, the lubricant compositions are supplied to the crankcase or added fuel to the engine, and the engine is started.

    Dans un mode de réalisation supplémentaire, une composition d'huile lubrifiante pour moteur est produite par mélange des composants ci-dessus. La composition d'huile lubrifiante produite par cette méthode peut avoir une composition légèrement différente du mélange initial, parce que les composants peuvent interagir.In an additional embodiment, a lubricating oil composition for engine is produced by mixing the above components. The composition lubricating oil produced by this method can have a slightly different composition from the mixture initial, because the components can interact.

    Les composants peuvent être mélangés dans tout ordre et peuvent être mélangés sous la forme de combinaisons de composants. Par exemple, l'alkylsalicyclate et le composé de molybdène peuvent être mélangés ensemble avant d'être mélangés avec les autre composants du mélange. De la même manière, le solvant non-aromatique, le polyisobutène, et/ou les dispersants sans cendres peuvent être mélangés avec l'alkylsalicylate et le composé de molybdène (ou le mélange de l'alkylsalicylate et du composé de molybdène) avant d'être mélangés avec l'huile de base.The components can be mixed in any order and can be mixed in the form of combinations of components. For example, alkylsalicyclate and molybdenum compound can be mixed together before being mixed with the other components of the mixed. In the same way, the non-aromatic solvent, polyisobutene, and / or ashless dispersants can be mixed with alkylsalicylate and composed of molybdenum (or the mixture of alkylsalicylate and molybdenum compound) before being mixed with base oil.

    CONCENTRES D'ADDITIFSADDITIVE CONCENTRATES

    Les concentrés d'additifs sont également inclus dans le cadre de cette invention. Les concentrés de cette invention comprennent les composés ou les mélanges de composés de la présente invention, de préférence avec au moins un autre additif, comme décrit ci-dessus. Les concentrés contiennent suffisamment de diluant organique pour les rendre faciles à manipuler pendant le transport et le stockage.Additive concentrates are also included in the part of this invention. The concentrates of this invention include the compounds or mixtures of compounds of the present invention, preferably with at least minus one other additive, as described above. The concentrates contain sufficient organic diluent to make them easy to handle during transport and storage.

    De préférence, le concentre d'additif comprendrait de 20 à 80% d'un diluant organique, l'additif détergent à faible teneur en soufre de la présente invention et des quantités minoritaires d'un solvant non-aromatique, de polyisobutène, et/ou de dispersants sans cendres. Les diluants organiques appropriés qui peuvent être utilisés incluent une huile minérale ou des huiles synthétiques, comme décrit ci-dessus dans la section intitulée "Huile de Base de Viscosité Lubrifiante".Preferably, the additive concentrate would include 20 to 80% of an organic diluent, the detergent additive to low sulfur content of the present invention and minority amounts of a non-aromatic solvent, polyisobutene, and / or ashless dispersants. The suitable organic thinners that can be used include mineral oil or synthetic oils, as described above in the section called "Oil of Basic Lubricating Viscosity ".

    HUILES DE COMBUSTIBLESFUEL OILS

    Comme cela est bien connu de ceux spécialisés dans l'art, des huiles de lubrification de moteurs à deux cycles sont souvent ajoutées directement au combustible pour former un mélange d'huile et de combustible qui est ensuite introduit dans le cylindre du moteur. De tels mélanges d'huile combustible-lubrifiant sont dans l'étendue de cette invention. De tels mélanges combustible-lubrifiant contiennent généralement pour une partie d'huile environ 15 à 250 parties de combustible, typiquement ils contiennent une partie d'huile pour environ 25 à 100 parties de combustible.As is well known to those specialized in the art of two-engine lubrication oils cycles are often added directly to the fuel to form a mixture of oil and fuel which is then introduced into the engine cylinder. Such fuel oil lubricant mixtures are in the scope of this invention. Such mixtures fuel-lubricant usually contain for a part of oil about 15 to 250 parts of fuel, typically they contain a part of oil for about 25 to 100 parts of fuel.

    Dans certains moteurs à deux cycles, l'huile lubrifiante peut être directement injectée dans la chambre de combustion avec le combustible ou dans le combustible juste avant que le combustible entre dans la chambre de combustion. Les lubrifiants à deux cycles de cette invention peuvent être utilisés dans ce type de moteurs. In some two-cycle engines, the lubricating oil can be directly injected into the combustion with fuel or in fuel just before the fuel enters the fuel chamber combustion. Two cycle lubricants of this invention can be used in this type of motors.

    Les combustibles utilisés dans les moteurs à deux cycles sont bien connus de ceux spécialisés dans l'art et contiennent habituellement une portion majoritaire d'un combustible normalement liquide tel qu'un combustible de distillat de pétrole hydrocarboné (par exemple essence pour moteurs telle que définie par la spécification ASTM D-439-73). De tels combustibles peuvent également contenir des matériaux non-hydrocarbonés tels que des alcools, des éthers, des composés organo-nitro et analogues (par exemple méthanol, éthanol, diéthyl éther, méthyl éthyl éther, nitrométhane). Les combustibles liquides dérivés de sources végétales ou minérales telles que le maïs, la luzerne, le schiste et le charbon sont également dans l'étendue de cette invention.Fuels used in two-cycle engines are well known to those skilled in the art and usually contain a majority portion of a normally liquid fuel such as hydrocarbon petroleum distillate (e.g. petrol for motors as defined by the ASTM specification D-439-73). Such fuels can also contain non-hydrocarbon materials such as alcohols, ethers, organo-nitro compounds and analogues (e.g. methanol, ethanol, diethyl ether, methyl ethyl ether, nitromethane). Fuels liquids derived from vegetable or mineral sources such as corn, alfalfa, shale and coal are also within the scope of this invention.

    Les exemples de tels mélanges de combustibles sont des combinaisons d'essence et d'éthanol, des combustibles diesel, des combustibles diesel et de l'éther, de l'essence et du nitrométhane, etc. On préfère particulièrement de l'essence, c'est-à-dire un mélange d'hydrocarbures ayant un point d'ébullition ASTM de 60°C au point de distillation de 10 % à environ 205°C au point de distillation a 90 %.Examples of such fuel mixtures are combinations of gasoline and ethanol, fuels diesel, diesel fuels and ether, gasoline and nitromethane, etc. We prefer especially petrol, i.e. a mixture of hydrocarbons with an ASTM boiling point of 60 ° C at the 10% distillation point at around 205 ° C at 90% distillation point.

    EXEMPLESEXAMPLES

    L'invention sera de plus illustrée par les exemples suivants, qui décrivent des modes de réalisation particulièrement avantageux de la méthode. Alors que les exemples sont fournis pour illustrer la présente invention, ils ne sont pas destinés à la limiter.The invention will be further illustrated by the examples following, which describe embodiments particularly advantageous of the method. While the examples are provided to illustrate this invention, they are not intended to limit it.

    Dans les exemples suivants, une formulation de référence (exemple comparatif C) ayant un phénate/sulfonate a été modifiée en remplaçant le phénate/sulphenate avec un alkylsalicylate de terre alcaline non-soufré et/ou un composé de molybdène. La formulation de référence conternait 5,85% de dispersants succinimide, mais les autres exemples comparatifs contenaient tous 4,75% de dispersants succinimide. Les résultats sont montrés au tableau IIn the following examples, a reference formulation (comparative example C) having a phenate / sulfonate was modified by replacing the phenate / sulphenate with a unsulfurized alkaline earth alkylsalicylate and / or a composed of molybdenum. The reference formulation contained 5.85% succinimide dispersants, but the other comparative examples all contained 4.75% of dispersants succinimide. The results are shown at table I

    L'indice de détergence (test de détergence CEC à 3 heures "GD" CEC L-079-X-94) a été mesuré pour chaque exemple. L'indice de détergence est une mesure de la propreté du moteur pendant le test. Dans la mesure de base, la propreté de l'huile candidate est comparée à celle de l'huile de référence sur une base en pourcentage. On donne à l'huile de référence un indice étalon pour chaque test. Spécifiquement, il y a environ huit zones du moteur de performance auxquelles on donne une notation de propreté avec différents facteurs de pondération. Celles-ci sont ensuite additionnées pour donner une notation globale. La notation est ensuite normalisée en fonction de l'huile de référence et on lui attribue un indice. Cet indice est le nombre reporté et est utilisé pour comparer la performance globale de l'huile.The detergency index (CEC detergency test at 3 "GD" hours CEC L-079-X-94) was measured for each example. The detergency index is a measure of the engine cleanliness during the test. To the extent of basis, the cleanliness of the candidate oil is compared to that of the reference oil on a percentage. The reference oil is given a clue standard for each test. Specifically, there are approximately eight performance engine areas to which we give a cleanliness rating with different factors weighting. These are then added together to give an overall rating. The notation is then standardized according to the reference oil and we assigns a clue. This index is the number reported and is used to compare the overall performance of oil.

    EXEMPLE IEXAMPLE I

    La formulation contenait 7mM d'alkylsalicylate de terre alcaline non-soufré et 0,25 % de Molyvan® 855. La formulation contenait 4,75 % de dispersants succinimide. The formulation contained 7mM of earth alkylsalicylate non-sulfur alkaline and 0.25% Molyvan® 855. The formulation contained 4.75% succinimide dispersants.

    EXEMPLE IIEXAMPLE II

    La formulation contenait 7mM d'alkylsalicylate de terre alcaline non-soufré et 0,25 % d'oxydisulfure de molybdène. La formulation contenait 4,75% de dispersants succinimide.The formulation contained 7mM of earth alkylsalicylate unsulfurized alkaline and 0.25% oxidesulfide molybdenum. The formulation contained 4.75% dispersants succinimide.

    EXEMPLE IIIEXAMPLE III

    La formulation contenait 7mM d'alkylsalicyiate de terre alcaline non-soufré mais pas de composés de molybdène. La formulation contenait 4,75 % de dispersants succinimide.The formulation contained 7mM of earth alkylsalicyiate non-sulfur alkaline but no molybdenum compounds. The formulation contained 4.75% dispersants succinimide.

    EXEMPLE COMPARATIF ACOMPARATIVE EXAMPLE A

    La formulation contenait 0,25 % de Molyvan® 855 mais pas d'alkylsalicylate de terre alcaline non-soufré. La formulation contenait 4,75 % de dispersants succinimide.The formulation contained 0.25% Molyvan® 855 but no non-sulfur alkaline earth alkylsalicylate. The formulation contained 4.75% succinimide dispersants.

    EXEMPLE COMPARATIF BCOMPARATIVE EXAMPLE B

    La formulation ne contenait ni alkylsalicylate de terre alcaline non-soufré ni composé de molybdène. Ceci était la formulation de référence, avec 5,85 % de dispersants succinimide et 12mM de phénate/sulfonate. Exemple I II III A B Dispersant 4,75 % 4,75 % 4,75 % 4,75 % 5,85 % Salicylate 7mM 7mM 7mM - - Composé de Mo 0,25 % 0,25 % - 0,25 % - Indice de détergence 154 143 141 135 126 S ppm 1 210 1 300 1 220 1 210 1 730 The formulation contained neither unsulfurized alkaline earth alkylsalicylate nor molybdenum compound. This was the reference formulation, with 5.85% succinimide dispersants and 12mM phenate / sulfonate. Example I II III AT B Dispersant 4.75% 4.75% 4.75% 4.75% 5.85% Salicylate 7mM 7mM 7mM - - Composed of Mo 0.25% 0.25% - 0.25% - Detergency index 154 143 141 135 126 S ppm 1,210 1,300 1,220 1,210 1,730

    Notons que les exemples ci-dessus montrent que la combinaison de l'alkylsalicylate et du composé de molybdène donnait une détergence plus élevée que l'un ou l'autre des composants seuls. Notons également que les exemples montrent que l'alkylsalicylate seul ou en combinaison avec le composé de molybdène donnait une détergence plus élevée à un niveau de soufre plus bas que les formulations conventionnelles contenant les phénates/sulfonates conventionnels.Note that the examples above show that the combination of alkylsalicylate and compound of molybdenum gave higher detergency than one or the other components alone. Note also that examples show that the alkylsalicylate alone or in combination combination with the molybdenum compound gave a higher detergency at lower sulfur level that conventional formulations containing the conventional phenates / sulfonates.

    Alors que la présente invention a été décrite en référence à des modes de réalisation spécifiques, cette demande est destinée à couvrir ces divers changements et substitutions qui peuvent être effectués par ceux spécialisés dans l'art sans se départir de l'esprit et de l'étendue des revendications annexées.While the present invention has been described in reference to specific embodiments, this request is intended to cover these various changes and substitutions that can be made by those specialized in art without departing from the spirit and the scope of the appended claims.

    Claims (10)

    Additif de détergence approprié pour des compositions lubrifiantes à faible teneur en soufre utilisées dans des moteurs à cycles à deux temps refroidis à l'air comprenant un alkylsalicylate de terre alcaline non-soufré.Detergency additive suitable for compositions low sulfur lubricants used in air-cooled two-stroke cycle engines comprising an unsulfurized alkaline earth alkylsalicylate. Additif de détergence selon la revendication 1 comprenant de plus un composé de molybdène.Detergency additive according to claim 1 further comprising a molybdenum compound. Additif de détergence selon la revendication 1 ou 2 dans lequel ledit alkylsalicylate de terre alcaline non-soufré est de l'alkylsalicylate de calcium.Detergency additive according to claim 1 or 2 wherein said alkaline earth alkylsalicylate non-sulfur is calcium alkylsalicylate. Additif de détergence selon la revendication 1, 2, ou 3 comprenant de plus un alkylphénol et un alkylphénate de terre alcaline, et dans lequel le rapport molaire de l'alkylsalicylate à cycle aromatique unique à l'alkylsalicylate à double cycle aromatique dans ledit alkylsalicylate de terre alcaline non-soufré est d'au moins 8:1.Detergency additive according to claim 1, 2, or 3 further comprising an alkylphenol and a alkaline earth alkylphenate, and in which the molar ratio of alkylsalicylate to ring aromatic unique to double-ring alkylsalicylate aromatic in said earth alkylsalicylate non-sulfur alkaline is at least 8: 1. Composition lubrifiante appropriée pour des moteurs à cycles à deux temps refroidis à l'air comprenant : (a) une quantité majoritaire d'au moins une huile de base de viscosité lubrifiante contenant moins de 0,2 % de soufre ; (b) une quantité minoritaire d'un additif de détergence selon la revendication 1, 2, 3 ou 4 ; et (c) optionnellement au moins un de ce qui suit : (1) une quantité minoritaire d'un solvant non-aromatique ; (2) une quantité minoritaire d'un polyisobutène ; et (3) une quantité minoritaire d'un dispersant sans cendres ; où la composition lubrifiante contient moins de 0,2 % de soufre.Lubricant composition suitable for air-cooled two-stroke cycle engines comprising: (a) a majority amount of at least one base oil of lubricating viscosity containing less than 0.2% sulfur; (b) a minor amount of a detergency additive according to claim 1, 2, 3 or 4; and (c) optionally at least one of the following: (1) a minor amount of a non-aromatic solvent; (2) a minor amount of a polyisobutene; and (3) a minor amount of an ashless dispersant; where the lubricating composition contains less than 0.2% sulfur. Méthode de production d'une composition d'huile lubrifiante appropriée pour des moteurs à cycles à deux temps refroidis à l'air comprenant le mélange des composants suivants ensemble : (a) une quantité majoritaire d'au moins une huile de base de viscosité lubrifiante comprenant moins de 0,2% de soufre ; (b) une quantité minoritaire d'un additif de détergence selon la revendication 1, 2, 3 ou 4 ; et (c) optionnellement au moins un de ce qui suit : (1) une quantité d'un solvant non-aromatique ; 2) une quantité minoritaire d'un polyisobutène ; et 3) une quantité minoritaire d'un dispersant sans cendres; où la composition lubrifiante contient moins de 0,2 % en soufre.A method of producing a lubricating oil composition suitable for air-cooled two-stroke cycle engines comprising mixing the following components together: (a) a majority amount of at least one base oil of lubricating viscosity comprising less than 0.2% of sulfur; (b) a minor amount of a detergency additive according to claim 1, 2, 3 or 4; and (c) optionally at least one of the following: (1) an amount of a non-aromatic solvent; 2) a minor amount of a polyisobutene; and 3) a minority amount of an ashless dispersant; where the lubricating composition contains less than 0.2% sulfur. Composition d'huile lubrifiante appropriée pour des moteurs à cycles à deux temps refroidis à l'air produite par la méthode selon la revendication 6.Lubricating oil composition suitable for air-cooled two-stroke cycle engines produced by the method according to claim 6. Méthode de lubrification d'un moteur à cycle à deux temps refroidi à l'air, comprenant l'alimentation de la composition lubrifiante selon la revendication 5 ou 7 au carter dudit moteur et la mise en fonctionnement dudit moteur. Two-cycle engine lubrication method air-cooled time, including supply of the lubricant composition according to claim 5 or 7 to the crankcase of said motor and the setting operation of said engine. Méthode de lubrification d'un moteur à cycle à deux temps refroidi à l'air, comprenant l'alimentation de la composition lubrifiante selon la revendication 5 ou la revendication 7 au combustible dudit moteur et la mise en fonctionnement dudit moteur.Two-cycle engine lubrication method air-cooled time, including supply of the lubricant composition according to claim 5 or claim 7 to the fuel of said engine and putting the engine into operation. Concentré additif approplié pour des moteurs à cycles à deux temps refroidis à l'air dans des applications à basse teneur en soufre comprenant: (a) de 20 à 80 % d'un diluant organique, (b) l'additif de détergence selon la revendication 1, 2, 3, 4, et (c) optionnellement un de ce qui suit : (1) une quantité minoritaire d'un solvant non-aromatique ; (2) une quantité minoritaire d'un polyisobutène ; et (3) une quantité minoritaire d'un dispersant sans cendres. Additive concentrate suitable for air-cooled two-stroke cycle engines in low sulfur applications including: (a) from 20 to 80% of an organic diluent, (b) the detergency additive according to claim 1, 2, 3, 4, and (c) optionally one of the following: (1) a minor amount of a non-aromatic solvent; (2) a minor amount of a polyisobutene; and (3) a minority amount of an ashless dispersant.
    EP98401182A 1998-05-15 1998-05-15 Detergents comprising low sulfur, alkaline earth alkyl salicylates and their use in low sulfur lubricating compositions for two-stroke engines Ceased EP0957153A1 (en)

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    EP98401182A EP0957153A1 (en) 1998-05-15 1998-05-15 Detergents comprising low sulfur, alkaline earth alkyl salicylates and their use in low sulfur lubricating compositions for two-stroke engines
    US09/295,707 US6391833B1 (en) 1998-05-15 1999-04-21 Low sulfur lubricant composition for two-stroke engines
    CA002271174A CA2271174A1 (en) 1998-05-15 1999-05-05 Low sulfur lubricant composition for two-stroke engines
    SG1999002240A SG75954A1 (en) 1998-05-15 1999-05-13 Low sulfur lubricant composition for two-stroke engines
    JP11135742A JP2000053984A (en) 1998-05-15 1999-05-17 Low-sulphur lubricant composition for two-stroke engine

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    EP98401182A EP0957153A1 (en) 1998-05-15 1998-05-15 Detergents comprising low sulfur, alkaline earth alkyl salicylates and their use in low sulfur lubricating compositions for two-stroke engines

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    CN109679729A (en) * 2019-02-18 2019-04-26 新乡市瑞丰新材料股份有限公司 A kind of preparation process of high base number sulfurized alkylsalicylate

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    SG75954A1 (en) 2000-10-24
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    JP2000053984A (en) 2000-02-22
    CA2271174A1 (en) 1999-11-15

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