EP0954660B1 - Flat strip lamella for reinforcing building components and method for their production - Google Patents

Flat strip lamella for reinforcing building components and method for their production Download PDF

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Publication number
EP0954660B1
EP0954660B1 EP98907958A EP98907958A EP0954660B1 EP 0954660 B1 EP0954660 B1 EP 0954660B1 EP 98907958 A EP98907958 A EP 98907958A EP 98907958 A EP98907958 A EP 98907958A EP 0954660 B1 EP0954660 B1 EP 0954660B1
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EP
European Patent Office
Prior art keywords
lamella
flat strip
reinforcing fibers
angle
fibers
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP98907958A
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German (de)
French (fr)
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EP0954660A1 (en
Inventor
Alexander Bleibler
Ernesto Schümperli
Werner Steiner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sika Schweiz AG
Sika AG
Original Assignee
Sika AG
Sika AG Vorm Kaspar Winkler and Co
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Priority claimed from DE19733065A external-priority patent/DE19733065A1/en
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Publication of EP0954660A1 publication Critical patent/EP0954660A1/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • E04G2023/0251Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/16Two dimensionally sectional layer
    • Y10T428/163Next to unitary web or sheet of equal or greater extent
    • Y10T428/164Continuous two dimensionally sectional layer
    • Y10T428/167Cellulosic sections [e.g., parquet floor, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24777Edge feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/249942Fibers are aligned substantially parallel

Definitions

  • the invention relates to a flat strip slat for reinforcing load-bearing or load-bearing components that form a composite structure a multiplicity of flexible or limp limbs which are aligned parallel to one another Carrying fibers and one that connects the supporting fibers in a shear-resistant manner Has binder matrix, and the broadside by means of an adhesive can be attached to the surface of the component to be reinforced.
  • the invention also relates to a method for producing such flat strip slats.
  • Reinforcement slats of this type are known, for example, from WO 96/21785.
  • the reinforcement slats are there on elongated and / or flat building parts used.
  • the one from a stiff elastic Duroplastic, for example made of epoxy resin binder matrix no bends with small bend radii, so that over a component edge thus far, bow-like reinforcements have not been possible were.
  • bow-shaped reinforcements are needed to in the case of reinforced concrete beams and reinforced concrete slab beams, the relationship between to secure the pressure and tension zone and shear and transverse cracks too avoid.
  • the object of the invention is a flat strip lamella to develop a cross-edge reinforcement of Components enabled.
  • Another object of the invention is Development of processes for the production of such flat ribbon slats.
  • a prefabricated angled lamella is proposed, the two in the area of a transverse to the longitudinal extension of the supporting fibers Cross edge connected in one piece, a defined Has lamella legs enclosing angles of 30 ° to 150 °. Since the component edges to be reinforced are predominantly rectangular the lamella legs form an angle of 90 ° with each other on. To pull across the transverse edge without risk of breakage to be able to transfer, the transverse edge between the lamella legs, expediently with a radius of curvature of 5 to 50 mm, preferably 15 to 30 mm, curved.
  • Binder matrix initially elongated flat strip lamella at least in an intermediate area at a point above the glass transition point lying temperature, for example at a temperature from 300 ° C to 650 ° C, forming two over a transverse edge interconnected lamella legs enclosing an angle exposed to a bending pressure and then temporarily Maintaining the pressing force at the lower operating temperature is cooled.
  • Another procedure according to the invention for producing the angle lamellae consists in a fiber strand consisting of supporting fibers on a support body with preferably square or rectangular Outline wound spirally and fixed to it in the wound state is that the wound fiber strand to form the binder matrix is soaked with a liquid synthetic resin that the synthetic resin with formation a composite tube, preferably designed as a square tube is cured, and that the composite pipe, if necessary after removing the support body with the formation of the angle slats with over Carrying fibers running in the direction of their longitudinal extension several times is cut across and lengthwise.
  • a third method variant according to the invention for producing the angle lamellae consists in the fact that a strand or a fabric of supporting fibers placed in a casting mold with a cross-sectionally angular cavity is that in the cavity liquid binder resin soaking the Carrier fibers are injected or poured in that the binder resin preferably is cured under the influence of pressure and heat and that then the finished angle slats formed from the Casting mold can be removed.
  • the angle lamellae according to the invention can be used for shear reinforcement, tensile reinforcement or buckling protection of reinforced concrete beams, columns or -bars are used, the two angled against each other Legs across a component edge at two, one corresponding Component surfaces enclosing angles with one another by means of an adhesive layer be stuck on.
  • the flat strip lamella shown in FIG. 1 is a prefabricated angle lamella 110 designed to reinforce load-bearing or load-transmitting Components 112 is determined.
  • the angle lamella 110 has two in the area of a transverse to the longitudinal extent of the supporting fibers 126, rounded transverse edge 130 integrally connected to one another Lamella legs 134 enclosing angles of 90 °.
  • the radius of curvature in the region of the transverse edge is, for example, 5 to 50 mm.
  • the angle slats 110 can be used for Reinforcement of load-bearing or load-transmitting components 112 are used, the two angled legs 134 at two enclosing a corresponding angle Surfaces of the component 112 across their corner edges 124 by means of a Adhesive layer, not shown, are glued.
  • the leg ends with each other or with the ends of elongated flat ribbon slats 111 are glued. How from 3c can be seen, can also enclose the component 112 in this way closed reinforcement ring are generated.
  • a first process variant for the production of an angle lamella exists in the fact that an elongated flat strip lamella with a continuous binder matrix in the space forming the transverse edge 130 at a above the glass transition point of the binder matrix Temperature (300 to 600 ° C for epoxy resin) with the formation of the Cross edge 130 interconnected, enclosing an angle Lamellar limb 134 exposed to a bending pressure and then while maintaining the pressing force at the use temperature is cooled.
  • FIGS. 2a to 2c A further production variant is explained with reference to FIGS. 2a to 2c: a Strand of a plurality of carbon fibers aligned parallel to one another 126 is placed on a support body 136 with a square cross section wound and fixed in the wound state on the support body 136 (Fig. 2a). Then the wound fiber strand is formed to form a binder matrix impregnated with liquid synthetic resin. After curing the Synthetic resin creates a composite tube made as a square tube 140, which can be removed from the support body 136 (Fig. 2b). The Square tube can then be cut along the cutting lines 142 and 144 be that angular lamellas 110 arise (Fig. 2c), in which the Carrier fibers 126 in the sense of FIG. 1 over the edge 130 in the direction their longitudinal extent.
  • the invention relates to a Ribbon slat for reinforcing load-bearing or load-transmitting Components. It has a composite structure of a variety of parallel, notched, pliable or pliable support fibers 126 and a binder matrix that connects the supporting fibers in a shear-resistant manner and is broadside on the surface with an adhesive attachable to the component to be reinforced.

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  • Architecture (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Reinforced Plastic Materials (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Moulding By Coating Moulds (AREA)
  • Rod-Shaped Construction Members (AREA)

Abstract

Flat strip lamella for reinforcing weight-carrying or weight-transferring building components. It has a composite structure consisting of a plurality of pliant or loose-flex supporting fibers (26) aligned parallel to each other, and a binding matrix (28) which connects the supporting fibers to each other so that they are shear-resistant, and is fastenable by means of an adhesive (16) by its broad side to the surface of the building component (12) that is to be reinforced. So that the flat strip lamella, to which the binding matrix gives rigid elastic form, can also be bent over corner edges of a building component (12), the invention proposes that the binding matrix (28) be removed, in at least an intermediary area (30), by uncovering the supporting fibers (26), and that the uncovered supporting fibers be subjected to a liquid or pasty thermosetting plastic, in order to stabilize the bent-over condition.

Description

Die Erfindung betrifft eine Flachband-Lamelle zur Verstärkung von lastaufnehmenden oder lastübertragenden Bauteilen, die eine Verbundstruktur aus einer Vielzahl von parallel zueinander ausgerichteten biegsamen oder biegeschlaffen Tragfasern und einer die Tragfasern schubfest miteinander verbindenden Bindemittelmatrix aufweist, und die mittels eines Klebers breitseitig an der Oberfläche des zu verstärkenden Bauteils befestigbar ist. Die Erfindung betrifft ferner ein Verfahren zur Herstellung derartiger Flachband-Lamellen.The invention relates to a flat strip slat for reinforcing load-bearing or load-bearing components that form a composite structure a multiplicity of flexible or limp limbs which are aligned parallel to one another Carrying fibers and one that connects the supporting fibers in a shear-resistant manner Has binder matrix, and the broadside by means of an adhesive can be attached to the surface of the component to be reinforced. The invention also relates to a method for producing such flat strip slats.

Verstärkungslamellen dieser Art sind beispielsweise bekannt aus der WO 96/21785. Die Verstärkungslamellen werden dort an langgestreckten und/oder flächigen Bauwerkteilen eingesetzt. Die aus einem steifelastischen Duroplast, beispielsweise aus Epoxidharz bestehende Bindemittelmatrix läßt keine Biegungen mit kleinen Biegungsradien zu, so daß über eine Bauteilkante hinweg geführte, bügelartige Verstärkungen hiermit bisher nicht möglich waren. Bügelförmige Bewehrungen werden beispielsweise benötigt, um bei Stahlbetonbalken und Stahlbetonplattenbalken den Zusammenhang zwischen der Druck- und Zugzone zu sichern und Schub- und Querrisse zu vermeiden.Reinforcement slats of this type are known, for example, from WO 96/21785. The reinforcement slats are there on elongated and / or flat building parts used. The one from a stiff elastic Duroplastic, for example made of epoxy resin binder matrix no bends with small bend radii, so that over a component edge thus far, bow-like reinforcements have not been possible were. For example, bow-shaped reinforcements are needed to in the case of reinforced concrete beams and reinforced concrete slab beams, the relationship between to secure the pressure and tension zone and shear and transverse cracks too avoid.

Ausgehend hiervon liegt der Erfindung die Aufgabe zugrunde, eine Flachband-Lamelle zu entwickeln, die eine kantenübergreifende Verstärkung von Bauteilen ermöglicht. Eine weitere Aufgabe der Erfindung besteht in der Entwicklung von Verfahren zur Herstellung derartiger Flachband-Lamellen. Proceeding from this, the object of the invention is a flat strip lamella to develop a cross-edge reinforcement of Components enabled. Another object of the invention is Development of processes for the production of such flat ribbon slats.

Zur Lösung dieser Aufgabe werden die in den Patentansprüchen 1, 8, 9, 11 angegebenen Merkmalskombinationen vorgeschlagen. Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung ergeben sich aus den abhängigen Ansprüchen.To solve this problem, the in claims 1, 8, 9, 11th specified combinations of features proposed. Advantageous configurations and further developments of the invention result from the dependent Claims.

Gemäß der Erfindung wird eine vorgefertigte Winkellamelle vorgeschlagen, die zwei im Bereich einer quer zur Längserstreckung der Tragfasern verlaufenden Querkante einstückig miteinander verbundene, einen definierten Winkel von 30° bis 150° miteinander einschließende Lamellenschenkel aufweist. Da die zu verstärkenden Bauteilkanten überwiegend rechtwinklig ausgebildet sind, schließen die Lamellenschenkel einen Winkel von 90° miteinander ein. Um über die Querkante hinweg Zugkräfte ohne Bruchgefahr übertragen zu können, wird die Querkante zwischen den Lamellenschenkeln, zweckmäßig mit einem Krümmungsradius von 5 bis 50 mm, vorzugsweise 15 bis 30 mm, gekrümmt ausgebildet.According to the invention, a prefabricated angled lamella is proposed, the two in the area of a transverse to the longitudinal extension of the supporting fibers Cross edge connected in one piece, a defined Has lamella legs enclosing angles of 30 ° to 150 °. Since the component edges to be reinforced are predominantly rectangular the lamella legs form an angle of 90 ° with each other on. To pull across the transverse edge without risk of breakage to be able to transfer, the transverse edge between the lamella legs, expediently with a radius of curvature of 5 to 50 mm, preferably 15 to 30 mm, curved.

Für die Herstellung derartiger Winkellamellen gibt es verschiedene Möglichkeiten. Besonders vorteilhaft hat es sich erwiesen, wenn die eine durchgehende Bindemittelmatrix aufweisende, zunächst langgestreckte Flachband-Lamelle zumindest in einem Zwischenbereich bei einer oberhalb des Glasumwandlungspunkts liegenden Temperatur, beispielsweise bei einer Temperatur von 300 °C bis 650 °C, unter Bildung zweier über eine Querkante miteinander verbundener, einen Winkel miteinander einschließender Lamellenschenkel einer Biegepressung ausgesetzt und anschließend unter zeitweiliger Aufrechterhaltung der Preßkraft auf die niedrigere Gebrauchstemperatur abgekühlt wird.There are various options for the production of such angle lamellae. It has proven particularly advantageous if one is continuous Binder matrix, initially elongated flat strip lamella at least in an intermediate area at a point above the glass transition point lying temperature, for example at a temperature from 300 ° C to 650 ° C, forming two over a transverse edge interconnected lamella legs enclosing an angle exposed to a bending pressure and then temporarily Maintaining the pressing force at the lower operating temperature is cooled.

Eine weitere erfindungsgemäße Verfahrensweise zur Herstellung der Winkellamellen besteht darin, daß ein aus Tragfasern bestehender Faserstrang auf einen Stützkörper mit vorzugsweise quadratischem oder rechteckigem Umriß spiralig aufgewickelt und an diesem im aufgewickelten Zustand fixiert wird, daß der aufgewickelte Faserstrang unter Bildung der Bindemittelmatrix mit einem flüssigen Kunstharz getränkt wird, daß das Kunstharz unter Bildung einer vorzugsweise als Vierkantrohr ausgebildeten Verbundmaterialrohres ausgehärtet wird, und daß das Verbundmaterialrohr gegebenenfalls nach Entfernen des Stützkörpers unter Bildung der Winkellamellen mit über Eck in Richtung ihrer Längserstreckung verlaufenden Tragfasern mehrfach quer und längs aufgetrennt wird.Another procedure according to the invention for producing the angle lamellae consists in a fiber strand consisting of supporting fibers on a support body with preferably square or rectangular Outline wound spirally and fixed to it in the wound state is that the wound fiber strand to form the binder matrix is soaked with a liquid synthetic resin that the synthetic resin with formation a composite tube, preferably designed as a square tube is cured, and that the composite pipe, if necessary after removing the support body with the formation of the angle slats with over Carrying fibers running in the direction of their longitudinal extension several times is cut across and lengthwise.

Eine dritte erfindungsgemäße Verfahrensvariante zur Herstellung der Winkellamellen besteht darin, daß ein Strang oder ein Gewebe aus Tragfasern in eine Gießform mit im Querschnitt winkelförmiger Kavität über Eck eingelegt wird, daß in die Kavität flüssiges Bindemittelharz unter Tränken der Tragfasern eingespritzt oder eingegossen wird, daß das Bindemittelharz vorzugsweise unter Einwirkung von Druck und Wärme ausgehärtet wird und daß anschließend die dabei gebildeten fertigen Winkellamellen aus der Gießform entnommen werden.A third method variant according to the invention for producing the angle lamellae consists in the fact that a strand or a fabric of supporting fibers placed in a casting mold with a cross-sectionally angular cavity is that in the cavity liquid binder resin soaking the Carrier fibers are injected or poured in that the binder resin preferably is cured under the influence of pressure and heat and that then the finished angle slats formed from the Casting mold can be removed.

Die erfindungsgemäßen Winkellamellen können zur Schubverstärkung, Zugverstärkung oder Knicksicherung von Stahlbetonträgern, -stützen oder -balken verwendet werden, wobei die beiden gegeneinander abgewinkelten Schenkel über eine Bauteilkante hinweg an zwei, einen entsprechenden Winkel miteinander einschließenden Bauteilflächen mittels einer Klebstoffschicht aufgeklebt werden. Zur Verlängerung der Verstärkungslamelle kann an mindestens einem der beiden Lamellenschenkel eine zweite, mit der betreffenden Bauteilfläche zu verbindende Flachband-Lamelle mittels einer Kleberschicht überlappend angeklebt werden. Damit können auch mehrere Flachband-Lamellen an ihren freien Schenkelenden unter Bildung eines das Bauteil umfassenden geschlossenen Lamellenrings überlappend miteinander und mit den Bauteilflächen verklebt werden. The angle lamellae according to the invention can be used for shear reinforcement, tensile reinforcement or buckling protection of reinforced concrete beams, columns or -bars are used, the two angled against each other Legs across a component edge at two, one corresponding Component surfaces enclosing angles with one another by means of an adhesive layer be stuck on. Can be used to extend the reinforcement lamella on at least one of the two lamella legs, a second one, with the relevant one Flat strip lamella to be connected by means of a Adhesive layer to be glued overlapping. It can also be used for several Flat ribbon slats at their free leg ends to form a that Component comprising closed lamella ring overlapping with each other and be glued to the component surfaces.

Im folgenden wird die Erfindung anhand der in der Zeichnung in schematischer Weise dargestellten Ausführungsbeispiele näher erläutert. Es zeigen

Fig. 1
eine als Winkellamelle ausgebildete Flachband-Lamelle in schaubildlicher Darstellung;
Fig. 2a bis c
ein Schema zur Erläuterung eines Verfahrens für die Herstellung von Winkellamellen gemäß Fig. 1;
Fig. 3a bis c
drei Schnittdarstellungen von Stahlbeton-Bauteilen mit Verstärkungslamellen unter Verwendung der Winkellamellen gemäß Fig. 1.
The invention is explained in more detail below on the basis of the exemplary embodiments shown schematically in the drawing. Show it
Fig. 1
a flat ribbon lamella designed as an angle lamella in a diagram;
2a to c
a diagram for explaining a method for the production of angle slats according to FIG. 1;
3a to c
three sectional views of reinforced concrete components with reinforcing lamellae using the angle lamellae according to FIG. 1.

Die in Fig. 1 dargestellte Flachband-Lamelle ist als vorgefertigte Winkellamelle 110 ausgebildet, die zur Verstärkung von lastaufnehmenden oder lastübertragenden Bauteilen 112 bestimmt ist. Die Winkellamelle 110 weist zwei im Bereich einer quer zur Längserstreckung der Tragfasern 126 verlaufenden, abgerundeten Querkante 130 einstückig miteinander verbundene, einen Winkel von 90° miteinander einschließende Lamellenschenkel 134 auf. Der Krümmungsradius im Bereich der Querkante beträgt beispielsweise 5 bis 50 mm. Für die Herstellung der Winkellamellen 110 gibt es verschiedene Möglichkeiten:The flat strip lamella shown in FIG. 1 is a prefabricated angle lamella 110 designed to reinforce load-bearing or load-transmitting Components 112 is determined. The angle lamella 110 has two in the area of a transverse to the longitudinal extent of the supporting fibers 126, rounded transverse edge 130 integrally connected to one another Lamella legs 134 enclosing angles of 90 °. The The radius of curvature in the region of the transverse edge is, for example, 5 to 50 mm. There are various options for producing the angle lamella 110:

Wie aus den Fig. 3a bis c zu ersehen ist, können die Winkellamellen 110 zur Verstärkung von lastaufnehmenden oder lastübertragenden Bauteilen 112 verwendet werden, wobei die beiden gegeneinander abgewinkelten Schenkel 134 an zwei einen entsprechenden Winkel miteinander einschließenden Oberflächen des Bauteils 112 über deren Eckkanten 124 hinweg mittels einer nicht dargestellten Klebstoffschicht angeklebt werden. Zur Verlängerung der Verstärkungsstrecke können die Schenkelenden miteinander oder mit den Enden langgestreckter Flachbandlamellen 111 verklebt werden. Wie aus Fig. 3c zu ersehen ist, kann auf diese Weise auch ein das Bauteil 112 umschließender geschlossener Verstärkungsring erzeugt werden.As can be seen from FIGS. 3a to c, the angle slats 110 can be used for Reinforcement of load-bearing or load-transmitting components 112 are used, the two angled legs 134 at two enclosing a corresponding angle Surfaces of the component 112 across their corner edges 124 by means of a Adhesive layer, not shown, are glued. For extension the reinforcement section, the leg ends with each other or with the ends of elongated flat ribbon slats 111 are glued. How from 3c can be seen, can also enclose the component 112 in this way closed reinforcement ring are generated.

Eine erste Verfahrensvariante zur Herstellung einer Winkellamelle besteht darin, daß eine langgestreckte Flachbandlamelle mit durchgehender Bindemittelmatrix in dem die Querkante 130 bildenden Zwischenraum bei einer oberhalb des Glasumwandlungspunktes der Bindemittelmatrix liegenden Temperatur (300 bis 600 °C bei Epoxidharz) unter Bildung der über die Querkante 130 miteinander verbundenen, einen Winkel miteinander einschließenden Lamellenschenkel 134 einer Biegepressung ausgesetzt und anschließend unter zeitweiliger Aufrechterhaltung der Preßkraft auf Gebrauchstemperatur abgekühlt wird.A first process variant for the production of an angle lamella exists in the fact that an elongated flat strip lamella with a continuous binder matrix in the space forming the transverse edge 130 at a above the glass transition point of the binder matrix Temperature (300 to 600 ° C for epoxy resin) with the formation of the Cross edge 130 interconnected, enclosing an angle Lamellar limb 134 exposed to a bending pressure and then while maintaining the pressing force at the use temperature is cooled.

Eine weitere Herstellungsvariante wird anhand der Fig. 2a bis 2c erläutert: Ein Strang aus einer Vielzahl von parallel zueinander ausgerichteten Kohlenstoffasern 126 wird auf einen Stützkörper 136 mit quadratischem Querschnitt aufgewickelt und im aufgewickelten Zustand am Stützkörper 136 fixiert (Fig. 2a). Sodann wird der aufgewickelte Faserstrang unter Bildung einer Bindemittelmatrix mit flüssigem Kunstharz getränkt. Nach dem Aushärten des Kunstharzes entsteht ein als Vierkantrohr ausgebildetes Verbundmaterialrohr 140, das vom Stützkörper 136 abgenommen werden kann (Fig. 2b). Das Vierkantrohr kann sodann entlang den Schnittlinien 142 und 144 so aufgetrennt werden, daß Winkellamellen 110 entstehen (Fig. 2c), bei denen die Tragfasern 126 im Sinne der Fig. 1 über die Kante 130 hinweg in Richtung ihrer Längserstreckung verlaufen.A further production variant is explained with reference to FIGS. 2a to 2c: a Strand of a plurality of carbon fibers aligned parallel to one another 126 is placed on a support body 136 with a square cross section wound and fixed in the wound state on the support body 136 (Fig. 2a). Then the wound fiber strand is formed to form a binder matrix impregnated with liquid synthetic resin. After curing the Synthetic resin creates a composite tube made as a square tube 140, which can be removed from the support body 136 (Fig. 2b). The Square tube can then be cut along the cutting lines 142 and 144 be that angular lamellas 110 arise (Fig. 2c), in which the Carrier fibers 126 in the sense of FIG. 1 over the edge 130 in the direction their longitudinal extent.

Zusammenfassend ist folgendes festzustellen: Die Erfindung betrifft eine Flachband-Lamelle zur Verstärkung von lastaufnehmenden oder lastübertragenden Bauteilen. Sie weist eine Verbundstruktur aus einer Vielzahl von parallel zueinander ausgenchteten, biegsamen oder biegeschlaffen Tragfasern 126 und einer die Tragfasern schubfest miteinander verbindenden Bindemittelmatrix auf und ist mittels eines Klebers breitseitig an der Oberfläche des zu verstärkenden Bauteils befestigbar. Um mit der Flachband-Lamelle eine kantenübergreifende Verstärkung von Bauteilen zu ermöglichen, wird gemäß der Erfindung vorgeschlagen, daß eine vorgefertigte Winkellamelle 110 verwendet wird, die zwei im Bereich einer quer zur Längserstreckung der Tragfasern 126 verlaufenden Querkante einstückig miteinander verbundene, einen definierten Winkel von 30° bis 150° miteinander einschließende Lamellenschenkel 134 aufweist.In summary, the following can be stated: The invention relates to a Ribbon slat for reinforcing load-bearing or load-transmitting Components. It has a composite structure of a variety of parallel, notched, pliable or pliable support fibers 126 and a binder matrix that connects the supporting fibers in a shear-resistant manner and is broadside on the surface with an adhesive attachable to the component to be reinforced. To with the flat ribbon slat to enable cross-edge reinforcement of components proposed according to the invention that a prefabricated lamella 110 is used, the two in the area transverse to the longitudinal extent the transverse edge of the supporting fibers 126 which are integrally connected to one another, enclosing a defined angle of 30 ° to 150 ° Has lamella legs 134.

Claims (15)

  1. Flat strip lamella for reinforcing load-bearing or loadtransmitting construction components, which is comprised of a composite structure of a plurality of flexible or limp reinforcing fibers (126) oriented parallel to each other and a binder matrix which binds the reinforcing fibers to each other in a shear-resistant manner, and which is adapted to be secured with its broad side to the outer surface of the construction component (112) to be reinforced by means of an adhesive, characterized by a preformed comer lamella (110), which comprises two lamella side pieces (134) joined in the area of a rounded-off corner edge (130) perpendicular to the longitudinally running direction of the reinforcing fibers (126) and including a defined angle of 30° to 150°.
  2. Flat strip lamella according to claim 1, characterized in that the lamella side pieces include an angle of 90°.
  3. Flat strip lamella according to claim 1 or 2, characterized in that the corner edge (130) has a radius of curvature of 5 to 50 mm, preferably of 15 to 30 mm.
  4. Flat strip lamella according to one of claims 1 through 3, characterized in that the reinforcing fibers contain or are comprised of carbon fibers.
  5. Flat strip lamella according to one of claims 1 through 4, characterized in that the reinforcing fibers contain or are comprised of aramid fibers, glass fibers or polypropylene fibers.
  6. Flat strip lamella according to one of claims 1 through 5, characterized in that the binder matrix, the adhesive and the hardenable plastic are comprised of a reactive resin.
  7. Flat strip lamella according to one of claims 1 through 6, characterized in that the binder matrix, the adhesive and the hardenable plastic consist of epoxy resin, polyurethane, acrylic resin or polyester resin.
  8. Method for the manufacture of corner lamellas according to one of claims 1 through 7, characterized in that a longitudinally extending flat strip lamella having a continuous binder matrix is subjected, at least in an intermediate region, to a bending pressure at a temperature of 300 to 650 °C, thereby forming two lamella side pieces (134) joined at a corner (130) and including an angle, and is subsequently cooled to a lower working temperature while temporarily maintaining the pressing force.
  9. Method for the manufacture of comer lamellas according to one of claims 1 through 7, characterized in that a fiber cord comprised of reinforcing fibers (126) is wrapped in a spiral manner about a support body (136) preferably having a quadrilateral or square circumference and possibly rounded-off corners, and is fixed thereto in the wound state, that the wound fiber cord is impregnated with a fluid plastic resin forming a binder matrix, that the plastic resin is hardened to form a composite material tube (140) preferably shaped as a four comer tube, and that the composite material tube (140) is cut open crosswise and longitudinally multiple times to form the corner lamella (110) with reinforcing fibers (126) extending over the comer edge in their longitudinal direction of extension.
  10. Method according to claim 9, characterized in that the composite material tube (140) is removed from the support body (136) before being cut open.
  11. Method for the manufacture of corner lamellas according to one of claims 1 through 7, characterized in that a cord or web of reinforcing fibers is introduced crosswise into a casting mold comprising a cavity having an angled cross section, that fluid binder resin is injected or poured into the cavity for impregnation of the reinforcing fibers, that the binder resin is hardened, preferably under the action of pressure and heat, and that the finished angle lamella formed in this manner are subsequently removed from the casting mould.
  12. Method according to claim 13, characterized in that the binder resin, which is preferably comprised of epoxy resin, is hardened or set at 100 °C to 200 °C.
  13. Use of the flat strip lamella according to one of claims 1 to 7 for thrust reinforcement, tensile reinforcement or buckle reinforcement of steel reinforced concrete supporting beams, studs or girders, wherein the two side pieces (134) having an included angle are adhered over an edge (124) of the building component, two surfaces of which are joined at a corresponding angle, by means of an adhesive layer (116).
  14. Use according to claim 13, characterized in that a second flat strip lamella (110, 111), which is to be connected to a corresponding component surface, is adhered in an overlapping manner to at least one of the two lamella side pieces (134) by means of an adhesive layer (116).
  15. Use according to claim 13 or 14, characterized in that a plurality of angular lamellas (110) and/or flat strip lamellas (111) are adhered to each other at their free ends under formation of a closed reinforcement ring surrounding the construction component (112), and are adhered to the construction component surfaces.
EP98907958A 1997-01-23 1998-01-20 Flat strip lamella for reinforcing building components and method for their production Expired - Lifetime EP0954660B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19702249 1997-01-23
DE19702249 1997-01-23
DE19733065 1997-07-31
DE19733065A DE19733065A1 (en) 1997-01-23 1997-07-31 Ribbon slat for reinforcing components and processes for their production
PCT/EP1998/000270 WO1998032933A1 (en) 1997-01-23 1998-01-20 Flat strip lamella for reinforcing building components and method for their production

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EP0954660A1 EP0954660A1 (en) 1999-11-10
EP0954660B1 true EP0954660B1 (en) 2001-06-27

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EP (1) EP0954660B1 (en)
JP (1) JP3489839B2 (en)
AT (1) ATE202614T1 (en)
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WO (1) WO1998032933A1 (en)

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AU6614698A (en) 1998-08-18
WO1998032933A1 (en) 1998-07-30
EP0954660A1 (en) 1999-11-10
JP2000513059A (en) 2000-10-03
AU720157B2 (en) 2000-05-25
ATE202614T1 (en) 2001-07-15
US6511727B1 (en) 2003-01-28
JP3489839B2 (en) 2004-01-26

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