EP0914358A1 - Thermoformable cast poly(methyl methacrylate) - Google Patents
Thermoformable cast poly(methyl methacrylate)Info
- Publication number
- EP0914358A1 EP0914358A1 EP97933765A EP97933765A EP0914358A1 EP 0914358 A1 EP0914358 A1 EP 0914358A1 EP 97933765 A EP97933765 A EP 97933765A EP 97933765 A EP97933765 A EP 97933765A EP 0914358 A1 EP0914358 A1 EP 0914358A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- methacrylate
- poly
- weight
- curable composition
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
Definitions
- thermoformable cast poly(methyl methacrylate) is prepared by polymerising suitable curable compositions between sheets of glass (cell casting) or between two opposing endless metal bands (band casting) so as to provide the thermoformable cast poly(methyl methacrylate) in the form of sheet.
- T e sheet can be subsequently thermoformed to manufacture articles such as sanitary ware, e.g. baths, washbasins and shower trays.
- the sheet is preheated to a predetermined temperature, for example as calculated according to the formula stated in GB 1577517, and is then drawn into a mould under the influence of pressure or vacuum.
- the present invention is directed towards an improved thermoformable cast poly(methacrylate), such as poly(methyl methacrylate), particularly in the form of sheet, which does not need to be thermoformed at relatively high temperatures, which has acceptable Vicat
- the present invention provides a curable composition capable of being cured to form a thermoformable cast poly(methacrylate) which composition comprises
- thermoformable cast poly(methacrylate) sheet capable of being formed from a curable composition as hereinbefore
- TGA thermogravimet ⁇ c analysis
- the poly(methacrylate) in the syrup is preferably formed from the same monomeric methacrylate which is also present in the syrup.
- the poly(methacrylate) represents from 5 to 35 %, more typically from 5 to 15 %, by weight of the syrup and preferably from 7 to
- the syrup may be prepared by the mixing of the poly(methacrylate) with the monomeric methacrylate, it is preferred that the syrup is prepared by partially polymerising the monomeric methacrylate so as to form the poly(methacrylate) in situ The conditions are controlled such that the poly(methacrylate) formed in situ is of an appropriate molecular weight for use in the
- the poly(methyacrylate) and monomeric methacrylate are preferably derived from lower alkyl methacrylates, e.g. C, to C 4 methacrylates, and in particular methyl methacrylate
- the poly(methacrylate) may be a copolymer Additionally, one or more monomeric methacrylates may be used.
- the poly(methacrylate) is a homopolymer, particularly poly(methyl methacrylate) and that the monomeric methacrylate is methyl methacrylate.
- the use of the catalytic chain transfer agent allows for the incorporation of a minor proportion of one or more lower alkyl acrylates, C, to C 4 acrylates, into the curable
- the acrylate is butyl acrylate
- the at least one initiator may be one or more initiators commonly used in the preparation of conventional thermoformable cast poly(methacrylate) Suitable initiators include azodnsobutyronitrile, peroxydicarbonates such as di-isopropyl, di-n-butyl, di-isobutyl, 5 dicyclohexyl, or b ⁇ s-(4-t-butyl cyclohexyl) peroxydicarbonate, and t-butyl perpivalate
- two or more initiators are chosen such that the lifetime and activity of the initiators are optimised during curing.
- the catalytic chain transfer agent, or residue thereof, is or is derived from a cobalt chelate
- Suitable cobalt chelates are as described in US 4694054, US 5028677 and US 10 4680352 Particularly preferred is a cobalt chelate having the following general formula I
- R can be selected from of a variety of groups such as methyl and phenyl, particularly phenyl, and which is known generally as CoBF.
- the catalytic chain transfer agent is or is derived from cobaloxime.
- the catalytic chain transfer agent is added at very low concentrations, i e. from 0.0001 to 0.001 , for example from 0.001 to 0.0005, % by weight on the curable composition 5
- the catalytic chain transfer agent is present from 0 00025 to 0.0003 % by weight, i e 2 5 to 3 ppm, in the curable composition
- the average molecular weight is in the range 350000 to 500000 and in particular from 380000 to 480000.
- Increased amounts of the catalytic chain transfer agent reduce the molecular weight.
- thermoformable cast poly(methacrylate) of the present invention shows some decomposition between 260 and 300°C typical of non-saturated terminal groups.
- the poly(methacryiate) is formed in situ by the use of a catalytic chain transfer agent as hereinbefore described the syrup will contain residues of such a chain transfer agent. Such residues will be present in the syrup at the levels hereinbefore stated.
- the crosslinking agent may be chosen from any conventionally used.
- the crosslinking agent is chosen from at least one of ethylene glycol dimethacrytate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, triallyl cyanurate, allyl methacrylate, allyl acrylate, triallyl phosphate, diallyl maleate, methallyl acrylate, vinyl methacrylate and divinyl benzene.
- ethylene glycol dimethacrylate Particularly preferred is ethylene glycol dimethacrylate.
- Other conventional additives include splitting aids such as Texol (obtained from
- Example 1 illustrates the present invention.
- a reactive mixture was prepared containing 2000 kg of monomeric methyl methacrylate, 100 g of UV stabiliser (Aduvex - The Great Lakes Fine Chemicals Ine), 1200 g of splitting aid (Texol) and 38 g of initiator (azodiisobutyronitrile - AZDN). The mixture was stirred and heated to about 82°C until a syrup containing about 8% by weight of poly(methyl methacrylate) was formed.
- UV stabiliser Aduvex - The Great Lakes Fine Chemicals Ine
- Texol splitting aid
- initiator azodiisobutyronitrile - AZDN
- a curable composition was formed having the following composition:
- the curable composition was stirred and then poured into casting cells formed from sheets of glass so as to eventually provide sheets having thicknesses of 3.2 and 5 mm respectively. Curing followed a two stage heating process. The filled cells were first slowly heated to 90 D C at which they were held for 1 hour. Thereafter the temperature was slowly raised to about 120 C C at which they were held for a further 30 minutes. After curing, the cells were slowly cooled to room temperature.
- the 5 mm thick sheets had a Vicat Softening Point (VSP) of 107.4°C and the 3 mm thick sheets had a VSP of 108.0°C.
- VSP Vicat Softening Point
- TGA of samples of the sheet showed decomposition occurring between 260 and
- thermoformable cast poly(methacryiate) prepared in the absence of cobalt chelate 300°C which was absent from conventional thermoformable cast poly(methacryiate) prepared in the absence of cobalt chelate.
- Example 1 was repeated except that the CoBF was replaced by cobaloxime.
- the 5mm sheet had a VSP of 109.2°C and showed a decomposition between 260 and 300 C C when subjected to TGA.
- Example 2 was repeated except that the cobaloxime was used at a level of 3ppm.
- the 5mm sheet had a VSP of 109.6°C and again showed decomposition between 260 and 5 300°C.
- Example 1 was repeated except that the syrup contained 3.4 % by weight of butyl acrylate.
- the 3.2 mm sheet had a VSP of 105.4°C and the 5 mm sheet had a VSP of 105.2°C
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Polymerisation Methods In General (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB9615607.0A GB9615607D0 (en) | 1996-07-25 | 1996-07-25 | Thermoformable cast poly(methyl methacrylate) |
GB9615607 | 1996-07-25 | ||
PCT/GB1997/002020 WO1998004603A1 (en) | 1996-07-25 | 1997-07-25 | Thermoformable cast poly(methyl methacrylate) |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0914358A1 true EP0914358A1 (en) | 1999-05-12 |
Family
ID=10797475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97933765A Withdrawn EP0914358A1 (en) | 1996-07-25 | 1997-07-25 | Thermoformable cast poly(methyl methacrylate) |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0914358A1 (en) |
JP (1) | JP2000515200A (en) |
AU (1) | AU740435B2 (en) |
CA (1) | CA2261159A1 (en) |
GB (1) | GB9615607D0 (en) |
NZ (1) | NZ333853A (en) |
WO (1) | WO1998004603A1 (en) |
ZA (1) | ZA976677B (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100593427B1 (en) | 1998-03-12 | 2006-06-28 | 루사이트 인터내셔널 유케이 리미티드 | Polymer composition |
JP2002105126A (en) * | 2000-07-18 | 2002-04-10 | Soken Chem & Eng Co Ltd | Highly viscoelastic acrylic polymer resin, its use and its production method |
EP2436713A1 (en) | 2010-09-29 | 2012-04-04 | Sika Technology AG | Two-Part Polyurethanes based on Hyperbranched Polymers |
KR20130124359A (en) * | 2011-01-27 | 2013-11-13 | 가부시키가이샤 오토네트웍스 테크놀로지스 | Chain transfer agent, photosensitive composition, cured product of photosensitive composition, and method for curing photosensitive composition |
CA2907916C (en) | 2012-03-22 | 2020-08-11 | The Regents Of The University Of Colorado | Water compatible nanogel compositions |
AU2017281706B2 (en) | 2016-06-23 | 2021-05-13 | The Regents Of The University Of Colorado, A Body Corporate | Control of polymer network structures via nanogels |
US11814512B2 (en) | 2019-03-28 | 2023-11-14 | Rohm And Haas Company | Highly processable multi-stage flexible acrylic resins and process for making same |
WO2020197797A1 (en) | 2019-03-28 | 2020-10-01 | Rohm And Haas Company | Highly processable flexible acrylic resin |
JP2022539323A (en) | 2019-06-28 | 2022-09-08 | ローム アンド ハース カンパニー | Reactive acrylic polyolefin blend |
JP2022540365A (en) | 2019-06-28 | 2022-09-15 | ローム アンド ハース カンパニー | Allyl-functional thermoplastic additive for UV-curable soft acrylic resin clear films |
CN114008091A (en) | 2019-06-28 | 2022-02-01 | 罗门哈斯公司 | Allyl functional thermoplastic additives for thermosetting polymers |
KR20230002733A (en) | 2020-04-21 | 2023-01-05 | 롬 앤드 하스 캄파니 | Melt flow additives for polycarbonate and other engineering resins |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4152506A (en) * | 1978-04-26 | 1979-05-01 | E. I. Du Pont De Nemours And Company | Preparation of thermoformable methyl methacrylate sheets |
US4694054A (en) * | 1985-03-01 | 1987-09-15 | E. I. Du Pont De Nemours And Company | Cobalt(II) chelates as chain transfer agents in free radical polymerizations |
-
1996
- 1996-07-25 GB GBGB9615607.0A patent/GB9615607D0/en active Pending
-
1997
- 1997-07-25 NZ NZ333853A patent/NZ333853A/en unknown
- 1997-07-25 JP JP10508605A patent/JP2000515200A/en active Pending
- 1997-07-25 AU AU37009/97A patent/AU740435B2/en not_active Ceased
- 1997-07-25 EP EP97933765A patent/EP0914358A1/en not_active Withdrawn
- 1997-07-25 WO PCT/GB1997/002020 patent/WO1998004603A1/en not_active Application Discontinuation
- 1997-07-25 CA CA002261159A patent/CA2261159A1/en not_active Abandoned
- 1997-07-25 ZA ZA9706677A patent/ZA976677B/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO9804603A1 * |
Also Published As
Publication number | Publication date |
---|---|
GB9615607D0 (en) | 1996-09-04 |
NZ333853A (en) | 2000-07-28 |
CA2261159A1 (en) | 1998-02-05 |
ZA976677B (en) | 1998-12-27 |
AU3700997A (en) | 1998-02-20 |
WO1998004603A1 (en) | 1998-02-05 |
AU740435B2 (en) | 2001-11-01 |
JP2000515200A (en) | 2000-11-14 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 19990115 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
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17Q | First examination report despatched |
Effective date: 19991105 |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: INEOS ACRYLICS UK LIMITED |
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GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
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GRAH | Despatch of communication of intention to grant a patent |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20020109 |