EP0889548B1 - Cable termination for a high current multi-conductor cable for DC applications - Google Patents

Cable termination for a high current multi-conductor cable for DC applications Download PDF

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Publication number
EP0889548B1
EP0889548B1 EP98111382A EP98111382A EP0889548B1 EP 0889548 B1 EP0889548 B1 EP 0889548B1 EP 98111382 A EP98111382 A EP 98111382A EP 98111382 A EP98111382 A EP 98111382A EP 0889548 B1 EP0889548 B1 EP 0889548B1
Authority
EP
European Patent Office
Prior art keywords
cable
bores
cooling water
pitch circle
applications
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98111382A
Other languages
German (de)
French (fr)
Other versions
EP0889548A2 (en
EP0889548A3 (en
Inventor
Thomas Dipl.-Ing. Rolf
Christof Dipl.-Ing. Dratner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KM Europa Metal AG
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KM Europa Metal AG
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Filing date
Publication date
Application filed by KM Europa Metal AG filed Critical KM Europa Metal AG
Publication of EP0889548A2 publication Critical patent/EP0889548A2/en
Publication of EP0889548A3 publication Critical patent/EP0889548A3/en
Application granted granted Critical
Publication of EP0889548B1 publication Critical patent/EP0889548B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/11End pieces for multiconductor cables supported by the cable and for facilitating connections to other conductive members, e.g. for liquid cooled welding cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping

Definitions

  • the invention relates to a cable head of a high-current multiple cable for DC applications, in which the ends of a plurality of individual strands existing cable ropes in to the axis of a covered by an outer tube cylindrical portion of a cable lug concentrically extending bores inserted and by radial compression while deforming the holes in these are fixed in position, with a central cooling water channel in the middle of the cable lug and connected to the cooling water channel on the circumferential side of the cylindrical section Cooling water grooves are provided.
  • Such a cable head is known from DE 23 41 900 C3.
  • the ends of the cable-receiving holes on a single pitch circle.
  • a large bending radius leads thus inevitably to a larger space requirement for the high-current multiple cable.
  • the invention is based on the object of a Cable head of a high-current multiple cable for DC applications create, which is small in volume and therefore cheaper installation options of a high-current multiple cable allowed.
  • the invention thus provides a distribution of the bores and thus the ends the cable ropes over the entire cross section of the cylindrical portion of the cable lug in front. Because of this distribution, the diameter of the cable head in the Compared to the prior art can be kept smaller. By the in diameter smaller cable head is also a smaller diameter of the outer tube realizable. Hence the use of a cable head designed in this way leads equipped high-current multiple cable e.g. when planning a new or conversion of a direct current furnace to significant space savings due to the then smaller bending radius. It follows that the length of the cables is also reduced can be.
  • both the reduction in the outer tube diameter leads as well as the smaller cable head in addition to a weight reduction.
  • FIG. 1 is the cable head of a high-current multiple cable 2 for DC applications designated.
  • the cable head 1 comprises a cable lug 3 made of copper or the like, which with a cylindrical section 4 is fixed in position in an outer tube 5.
  • the over the end face 6 of the outer tube 5 protruding tongue-like part 7 of the cable lug 3 is used to connect to a conductor or consumer.
  • the cable lug 3 is traversed centrally by a cooling water channel 8, which on Free end 9 of the cable lug 3 has transversely directed connections 10. On the inside At the end 11 of the cable lug 3 there is a choke 12 as a transition to one the cooling pipe 13 passing through the high-current multiple cable 2.
  • Cooling water grooves 18 Extend between the holes 15 lying on the outer pitch circle TK approximately V-shaped from the outer peripheral surface 17 of the cylindrical portion 4 Cooling water grooves 18 with a depth T close to that on the inside Pitch circle TK1 lying holes 16.
  • the groove bases 19 are rounded.
  • the Cooling water grooves 18 run from the end face 14 of the cylindrical section 4 over a length that is slightly longer than the length of the holes 15, 16. Die inner ends of the cooling water grooves 18 are via inclined channels 20 with the in the central cooling water channel 8 extending the axis 21 of the cable lug 2.
  • the bores 15, 16 serve to receive and fix the ends 22 from a variety of individual strands 23 existing cable ropes 24.
  • the definition of Ends 22 in the bores 15, 16 are carried out, as can be seen in FIG. 3, by a radial compression (P) of the material of the cylindrical section 4 and the ends 22.
  • P radial compression
  • the ends 22 lying on the outer pitch circle TK of the circumferential surface 17 radially pressed, while that on the inner pitch circle TK1 lying ends 22 are radially pressed from the groove bases 19.

Description

Die Erfindung betrifft einen Kabelkopf eines Hochstrom-Mehrfachkabels für Gleichstromanwendungen, bei welchem die Enden der aus einer Vielzahl von Einzellitzen bestehenden Kabelseile in zur Achse eines von einem Außenschlauch umhüllten zylindrischen Abschnitts eines Kabelschuhs sich konzentrisch erstreckende Bohrungen eingefügt und durch radiale Verpressung unter Verformung der Bohrungen in diesen lagefixiert sind, wobei mittig des Kabelschuhs ein zentraler Kühlwasserkanal und umfangsseitig des zylindrischen Abschnitts mit dem Kühlwasserkanal verbundene Kühlwassernuten vorgesehen sind.The invention relates to a cable head of a high-current multiple cable for DC applications, in which the ends of a plurality of individual strands existing cable ropes in to the axis of a covered by an outer tube cylindrical portion of a cable lug concentrically extending bores inserted and by radial compression while deforming the holes in these are fixed in position, with a central cooling water channel in the middle of the cable lug and connected to the cooling water channel on the circumferential side of the cylindrical section Cooling water grooves are provided.

Ein derartiger Kabelkopf ist durch die DE 23 41 900 C3 bekannt. Hierbei liegen die die Enden der Kabelseile aufnehmenden Bohrungen auf einem einzigen Teilkreis. Hieraus resultiert ein großer Durchmesser des Außenschlauchs, wodurch der Biegeradius eines Hochstrom-Mehrfachkabels beim Einsatz z.B. an einem Gleichstromofen vergleichsweise groß gehalten werden muß. Ein großer Biegeradius führt somit zwangsweise zu einem größeren Platzbedarf für das Hochstrom-Mehrfachkabel.Such a cable head is known from DE 23 41 900 C3. Here are the the ends of the cable-receiving holes on a single pitch circle. This results in a large diameter of the outer tube, which means the bending radius a high-current multiple cable when used e.g. on a DC oven must be kept comparatively large. A large bending radius leads thus inevitably to a larger space requirement for the high-current multiple cable.

Der Erfindung liegt ausgehend vom Stand der Technik die Aufgabe zugrunde, einen Kabelkopf eines Hochstrom-Mehrfachkabels für Gleichstromanwendungen zu schaffen, der vom Volumen her klein bemessen ist und dadurch günstigere Verlegungsmöglichkeiten eines Hochstrom-Mehrfachkabels erlaubt. Starting from the prior art, the invention is based on the object of a Cable head of a high-current multiple cable for DC applications create, which is small in volume and therefore cheaper installation options of a high-current multiple cable allowed.

Die Lösung dieser Aufgabe besteht erfindungsgemäß darin, daß die Bohrungen auf zueinander konzentrischen Teilkreisen liegen und die Bohrungen auf dem inneren Teilkreis zu den Bohrungen auf dem äußeren Teilkreis auf Lücke angeordnet sind, wobei sich die Tiefe der Kühlwassernuten zwischen den auf dem äußeren Teilkreis liegenden Bohrungen bis in die Nähe der auf dem inneren Teilkreis angeordneten Bohrungen erstreckt.The solution to this problem is that the holes on partial circles are concentric to each other and the holes on the inner Pitch circle to the holes on the outer pitch circle are arranged on gap, the depth of the cooling water grooves between those on the outer pitch circle lying holes close to the arranged on the inner pitch circle Extends holes.

Die Erfindung sieht also eine Verteilung der Bohrungen und damit auch der Enden der Kabelseile über den gesamten Querschnitt des zylindrischen Abschnitts des Kabelschuhs vor. Aufgrund dieser Verteilung kann der Durchmesser des Kabelkopfs im Vergleich zum Stand der Technik kleiner gehalten werden. Durch den im Durchmesser kleineren Kabelkopf ist auch ein kleinerer Durchmesser des Außenschlauchs realisierbar. Mithin führt der Einsatz eines mit einem derartig ausgebildeten Kabelkopf ausgestatteten Hochstrom-Mehrfachkabels z.B. bei Einplanung an einem Neu- bzw. Umbau eines Gleichstromofens zu merklichen Platzeinsparungen aufgrund des dann geringeren Biegeradius. Daraus folgt, daß auch die Länge der Kabel reduziert werden kann.The invention thus provides a distribution of the bores and thus the ends the cable ropes over the entire cross section of the cylindrical portion of the cable lug in front. Because of this distribution, the diameter of the cable head in the Compared to the prior art can be kept smaller. By the in diameter smaller cable head is also a smaller diameter of the outer tube realizable. Hence the use of a cable head designed in this way leads equipped high-current multiple cable e.g. when planning a new or conversion of a direct current furnace to significant space savings due to the then smaller bending radius. It follows that the length of the cables is also reduced can be.

Bei Einsatz an bestehenden Gleichstromöfen und Beibehaltung der Kabellänge ergibt sich eine höhere Lebensdauer der Kabel, da die auf das Kabel durch Biegung wirkenden Kräfte reduziert werden. Alternativ würde eine Verkürzung der Kabellänge zu einer Gewichtseinsparung führen.When using existing DC ovens and maintaining the cable length a longer lifespan of the cable because of the bending of the cable acting forces can be reduced. Alternatively, shortening the cable length lead to a weight saving.

Bei allen Anwendungsfällen führt sowohl die Verringerung des Außenschlauchdurchmessers als auch der kleinere Kabelkopf zusätzlich zu einer Gewichtsreduzierung. In all applications, both the reduction in the outer tube diameter leads as well as the smaller cable head in addition to a weight reduction.

Dadurch, daß die Tiefe der Kühlwassernuten sich zwischen den auf dem äußeren Teilkreis liegenden Bohrungen bis in die Nähe der auf dem inneren Teilkreis angeordneten Bohrungen erstreckt, kann die radiale Verpressung der Enden der Kabelseile in den auf dem inneren Teilkreis liegenden Bohrungen gezielt über die Nutengründe der Kühlwassernuten durchgeführt werden. Auf diese Weise ist beim radialen Verpressen eine gleichmäßige Druckverteilung auf jedes Kabelseil erreichbar, da für alle über den Querschnitt verteilten Bohrungen nahezu gleiche Randdicken eingehalten werden können.The fact that the depth of the cooling water grooves between the on the outer Pitch circle lying holes close to the arranged on the inner pitch circle Bores extends, the radial compression of the ends of the cable cables in the holes on the inner pitch circle, specifically over the groove bases cooling water grooves. This way the radial Pressing a uniform pressure distribution on each cable rope can be reached, since almost the same edge thicknesses for all holes distributed over the cross-section can be met.

Die Erfindung ist nachfolgend anhand eines in den Zeichnungen dargestellten Ausführungsbeispiels näher erläutert. Es zeigen:

Figur 1
in der Seitenansicht, teilweise im Schnitt, den Kabelkopf eines Hochstrom-Mehrfachkabels;
Figur 2
einen Querschnitt durch die Darstellung der Figur 1 entlang der Linie II-II während einer Montagestufe des Kabelkopfs und
Figur 3
einen Querschnitt durch die Darstellung der Figur 1 entlang der Linie II-II.
The invention is explained in more detail below with reference to an embodiment shown in the drawings. Show it:
Figure 1
in side view, partly in section, the cable head of a high-current multi-cable;
Figure 2
a cross section through the representation of Figure 1 along the line II-II during an assembly stage of the cable head and
Figure 3
a cross section through the representation of Figure 1 along the line II-II.

Mit 1 ist in der Figur 1 der Kabelkopf eines Hochstrom-Mehrfachkabels 2 für Gleichstromanwendungen bezeichnet.1 in FIG. 1 is the cable head of a high-current multiple cable 2 for DC applications designated.

Der Kabelkopf 1 umfaßt einen Kabelschuh 3 aus Kupfer oder dergleichen, der mit einem zylindrischen Abschnitt 4 in einem Außenschlauch 5 lagefixiert ist. Der über die Stirnseite 6 des Außenschlauchs 5 vorstehende zungenartige Teil 7 des Kabelschuhs 3 dient zum Anschluß an einen Leiter oder Verbraucher. The cable head 1 comprises a cable lug 3 made of copper or the like, which with a cylindrical section 4 is fixed in position in an outer tube 5. The over the end face 6 of the outer tube 5 protruding tongue-like part 7 of the cable lug 3 is used to connect to a conductor or consumer.

Der Kabelschuh 3 wird zentral von einem Kühlwasserkanal 8 durchzogen, der am freien Ende 9 des Kabelschuhs 3 quer gerichtete Anschlüsse 10 aufweist. Am inneren Ende 11 des Kabelschuhs 3 befindet sich eine Drossel 12 als Übergang zu einer das Hochstrom-Mehrfachkabel 2 durchsetzenden Kühlwasserleitung 13.The cable lug 3 is traversed centrally by a cooling water channel 8, which on Free end 9 of the cable lug 3 has transversely directed connections 10. On the inside At the end 11 of the cable lug 3 there is a choke 12 as a transition to one the cooling pipe 13 passing through the high-current multiple cable 2.

Von der Stirnseite 14 des zylindrischen Abschnitts 4 des Kabelschuhs 3 aus sind Bohrungen 15, 16 als Sackbohrungen auf zwei konzentrisch zueinander liegenden Teilkreisen TK, TK1 eingebracht (Figuren 1 und 2). Auf jedem Teilkreis TK, TK1 liegen sieben Bohrungen 15, 16. Dabei sind die auf dem inneren Teilkreis TK1 liegenden Bohrungen 16 zu den auf dem äußeren Teilkreis TK angeordneten Bohrungen 15 auf Lücke angeordnet.From the end face 14 of the cylindrical section 4 of the cable lug 3 Bores 15, 16 as blind bores on two concentric to each other Sub-circles TK, TK1 introduced (Figures 1 and 2). Lie on each pitch circle TK, TK1 seven holes 15, 16. Here are the ones on the inner pitch circle TK1 Bores 16 to the holes arranged on the outer pitch circle TK 15 arranged on gap.

Zwischen den auf dem äußeren Teilkreis TK liegenden Bohrungen 15 erstrecken sich von der äußeren Umfangsfläche 17 des zylindrischen Abschnitts 4 aus etwa V-förmige Kühlwassernuten 18 mit einer Tiefe T bis in die Nähe der auf dem inneren Teilkreis TK1 liegenden Bohrungen 16. Die Nutengründe 19 sind gerundet. Die Kühlwassernuten 18 verlaufen von der Stirnseite 14 des zylindrischen Abschnitts 4 aus über eine Länge, die etwas länger ist als die Länge der Bohrungen 15, 16. Die inneren Enden der Kühlwassernuten 18 sind über Schrägkanäle 20 mit dem sich in der Achse 21 des Kabelschuhs 2 erstreckenden zentralen Kühlwasserkanal 8 verbunden.Extend between the holes 15 lying on the outer pitch circle TK approximately V-shaped from the outer peripheral surface 17 of the cylindrical portion 4 Cooling water grooves 18 with a depth T close to that on the inside Pitch circle TK1 lying holes 16. The groove bases 19 are rounded. The Cooling water grooves 18 run from the end face 14 of the cylindrical section 4 over a length that is slightly longer than the length of the holes 15, 16. Die inner ends of the cooling water grooves 18 are via inclined channels 20 with the in the central cooling water channel 8 extending the axis 21 of the cable lug 2.

Die Bohrungen 15, 16 dienen der Aufnahme und Fixierung der Enden 22 von aus einer Vielzahl von Einzellitzen 23 bestehenden Kabelseilen 24. Die Festlegung der Enden 22 in den Bohrungen 15, 16 erfolgt, wie die Figur 3 erkennen läßt, durch eine radiale Verpressung (P) des Materials des zylindrischen Abschnitts 4 sowie der Enden 22. Dabei werden die auf dem äußeren Teilkreis TK liegenden Enden 22 von der Umfangsfläche 17 her radial verpreßt, während die auf dem inneren Teilkreis TK1 liegenden Enden 22 von den Nutengründen 19 aus radial verpreßt werden. The bores 15, 16 serve to receive and fix the ends 22 from a variety of individual strands 23 existing cable ropes 24. The definition of Ends 22 in the bores 15, 16 are carried out, as can be seen in FIG. 3, by a radial compression (P) of the material of the cylindrical section 4 and the ends 22. The ends 22 lying on the outer pitch circle TK of the circumferential surface 17 radially pressed, while that on the inner pitch circle TK1 lying ends 22 are radially pressed from the groove bases 19.

BezugszeichenaufstellungList of reference symbols

1 -1 -
KabelkopfCable head
2-2-
Hochstrom-MehrfachkabelHigh current multiple cables
3-3-
KabelschuhCable lug
4-4-
zylindrischer Abschnitt v. 3cylindrical section v. 3rd
5-5-
AußenschlauchOuter hose
6-6-
Stirnseite v. 5Front of v. 5
7-7-
Teil v. 3Part of 3rd
8-8th-
KühlwasserkanalCooling water channel
9-9-
freies Ende v. 3free end of 3rd
10-10-
Anschlüsse an 9Connections to 9
11 -11 -
inneres Ende v. 3inner end v. 3rd
12-12-
Drosselthrottle
13-13-
KühlwasserleitungCooling water pipe
14-14-
Stirnseite v. 4Front of v. 4th
15-15-
Bohrungen auf TKDrilling on TK
16-16-
Bohrungen auf TK1Drilling on TK1
17-17-
Umfangsfläche v. 4Circumferential surface v. 4th
18-18-
KühlwassernutenCooling water grooves
19 -19 -
NutengründeGroove reasons
20 -20th -
SchrägkanäleInclined channels
21 -21 -
Achse v. 3Axis v. 3rd
22 -22 -
· Enden v. 24· Ends of 24th
23 -23 -
EinzellitzenSingle strands
24 -24th -
KabelseileCable ropes
P-P-
radiale Verpressungradial compression
T-T-
Tiefe v. 18Depth of 18th
TK -TK -
äußerer Teilkreisouter pitch circle
TK1-TK1-
innerer Teilkreisinner pitch circle

Claims (1)

  1. Cable head of a high-tension multi-core cable (2) for direct-current applications, in which the ends (22) of the cable cores (24) consisting of a plurality of individual stranded wires (23) are inserted in bores (15, 16) extending concentric with the axis (21) of a cylindrical portion (4) of a cable terminal (3) enclosed by an external hose (5) and fixed in position in these through radial compression (P) deforming the bores (15, 16), and in the middle of the cable terminal (3) there is a central cooling water channel (8) and around the circumference of the cylindrical portion (4) there are longitudinally aligned cooling water grooves (18) connected with the cooling water channel (8), characterised in that the bores (15, 16) lie on concentric circles (TK, TK1) and the bores (16) on the inner circle (TK1) are disposed in the gaps between the bores (15) on the outer circle (TK), and the depth (T) of the cooling water grooves (18) between the bores (15) lying on the outer circle (TK) extends into the vicinity of the bores (16) disposed on the inner circle (TK1).
EP98111382A 1997-07-04 1998-06-20 Cable termination for a high current multi-conductor cable for DC applications Expired - Lifetime EP0889548B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19728559 1997-07-04
DE19728559A DE19728559A1 (en) 1997-07-04 1997-07-04 Cable head of a high-current multi-cable for DC applications

Publications (3)

Publication Number Publication Date
EP0889548A2 EP0889548A2 (en) 1999-01-07
EP0889548A3 EP0889548A3 (en) 1999-12-01
EP0889548B1 true EP0889548B1 (en) 2001-09-12

Family

ID=7834615

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98111382A Expired - Lifetime EP0889548B1 (en) 1997-07-04 1998-06-20 Cable termination for a high current multi-conductor cable for DC applications

Country Status (4)

Country Link
US (1) US6063998A (en)
EP (1) EP0889548B1 (en)
DE (2) DE19728559A1 (en)
ES (1) ES2162373T3 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7902074B2 (en) * 2006-04-07 2011-03-08 Micron Technology, Inc. Simplified pitch doubling process flow
US10902977B2 (en) 2016-02-01 2021-01-26 Huber+Suhner Ag Cable assembly
DE102016117011A1 (en) * 2016-09-09 2018-03-15 Itt Manufacturing Enterprises Llc Electrically conductive contact element for an electrical connector
EP3770007A1 (en) * 2019-07-25 2021-01-27 ABB Schweiz AG Electrical vehicle charging system for charging an electrical vehicle

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL291175A (en) * 1962-04-06
DE2341900C3 (en) * 1973-08-18 1978-06-15 Hans Flohe Kg, 4620 Castrop-Rauxel High current multiple cable with cable head
DE3420822C1 (en) * 1984-06-05 1985-10-24 Hans Flohe GmbH & Co, 4620 Castrop-Rauxel Water-cooled heavy-current cable II
US5527994A (en) * 1994-05-31 1996-06-18 Kasper; James J. Water cooled kickless cable and method

Also Published As

Publication number Publication date
DE19728559A1 (en) 1999-01-07
US6063998A (en) 2000-05-16
EP0889548A2 (en) 1999-01-07
DE59801431D1 (en) 2001-10-18
ES2162373T3 (en) 2001-12-16
EP0889548A3 (en) 1999-12-01

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