TECHNICAL FIELD
The present invention relates to an exterior package for packaging
containers which are provided with projecting opening arrangements, the
exterior package having wall sections which wholly or partly surround a
number of packaging containers, and also having an upper portion.
BACKGROUND ART
Consumer packages for, for example liquid foods such as milk or juice
are nowadays generally manufactured from laminated, flexible
paper/plastic material which, by folding and thermosealing, is given the
desired, for example parallelepipedic configuration. The packaging
containers are wholly or partly filled with the desired, preferably liquid
contents, and are also provided with some type of opening arrangement.
Hitherto, the commonest practice has been to provide the packaging
containers with opening arrangements in the form of tear-off sections, for
example parts of the corner of the packaging container separated off by
perforations, or flexible plastic or foil strips. However, in recent times, it has
become generally more common to provide this per se known type of
parallelepipedic packaging container with applied opening arrangements
which are manufactured, for example, by the injection moulding of
thermoplastic material and provided with a resealable portion, for example a
pressure closure device or a screw cap. In particular in pouring spouts which
are provided with a screw cap, the opening arrangement forms a manifest
projection from the otherwise substantially planar top surface of the
packaging container. This creates problems when the packaging containers,
in a per se known manner, are placed in exterior packaging or so-called
multipacks (for example conventional, shrink-film wrapped cardboard trays)
which are intended to protect and hold together a group of packaging
containers and also to facilitate handling and stacking of the packaging
containers. Since a typical tray carrying, for example one litre packages,
accommodates 3x6 packaging containers, this will have a weight of
approximately 18 kg. and, on stacking of a large number of filled trays on
one another, the loading on the opening arrangements in the lowermost tray
will, as a result, be considerable in the extreme, which inevitably leads to
damage to the opening arrangements and/or the packaging containers
themselves. One possibility of avoiding this is to utilise specifically designed
interlay panels which have recesses for the opening arrangements so that the
load is distributed over the top surfaces of the packaging containers. Such
separate interlay panels are, however, unwieldy and costly to use, for which
reason this solution has not gained any major practical application. Another
possibility of reducing the loading is to minimise the height of the individual
opening arrangements, which may possibly be feasible in opening
arrangements of the type which includes relatively flat lids of the snap-on
type, but which is difficult to realise when the opening arrangement is of the
screw cap type.
Also in other types of group or multipacks, i.e. multipacks which not
only comprise a tray and shrink-film wrapped around both tray and
packaging containers, but also includes side walls and a top portion, the
problem caused by the projecting opening arrangement remains unsolved.
The reason for this is that, in this type of multipack, the distance between the
bottom surface and the top portion of the multipack is determined by the
height of the packaging containers, with the result that the packaging
container with projecting opening arrangement will not have room in the
standard type of group- or multipack. If the height of the multipack is
increased in order to make for placing of packaging containers provided
with projecting opening arrangements in the multipack, the entire weight -
when the filled multipacks are stacked - must be taken up by the vertical
sides of the multipacks, since the support from the remaining sides of the
packaging containers disappears. Such loading will lead to deformation of
the sides of the multipack and will, as a result, be transmitted to a very high
degree to the projecting opening arrangements abutting against the upper
wall of the multipack, the opening arrangements being in such instance
pressed down and damaged or themselves causing damage to the individual
packaging containers.
No ready solution to the above-outlined problem has as yet been
revealed, and there is thus a general need in the art to realise an exterior
package or multipack which is particularly designed to make for the packing
of packaging containers provided with projecting opening arrangements,
and also for the stacking of filled multipacks in such a manner that the
loading is distributed over as large a surface area as possible and damage to
the opening arrangements and/or the packaging containers is avoided.
OBJECTS OF THE INVENTION
One object of the present invention is to realise an exterior package for
packaging containers with projecting opening arrangements, the exterior
package being of a design and construction which is particularly adapted to
make for the protective packing of packaging containers which are provided
with projecting opening arrangements.
A further object of the present invention is to realise an exterior
package which displays an upper portion which is designed to accommodate
the height of the opening arrangements and to distribute the compression
loading as uniformly as possible over the entire area of the packed
packaging containers.
Yet a further object of the present invention is to realise an exterior
package for packaging containers provided with projecting opening
arrangements, the exterior package including supporting and reinforcing
portions for absorbing loading on stacking of even a very large number of
exterior packages filled with packaging containers.
Still a further object of the present invention is to realise an exterior
package whose material is shaped for the formation of support portion
displaying considerable resistance to flexural and buckling stresses.
Yet a further object of the present invention is to realise an exterior
package which cooperates with the packed packaging containers in order
together to permit extreme loading and avoid damage.
Still a further object of the present invention is to realise an exterior
package which, in an optimum manner, at low cost and with simple design,
protects the packed packages and their contents from handling damage
during transport and storage.
SOLUTION
The above and other objects have been attained according to the
present invention in that an exterior package of the type mentioned by way
of introduction has been given the characterizing feature that the upper
portion includes upper and lower planes between which the opening
arrangements are located, and also support portions, at least two of these
being disposed in spaced apart relationship from one another in order to
form support surfaces located in the upper plane.
Preferred embodiments of the exterior package according to the
present invention have further been given the characterizing features as set
forth in the appended subclaims.
ADVANTAGES
By providing the exterior package, preferably manufactured from
corrugated board, with support portions which are distributed over the area
of the upper portion and preferably form a frame extending around the
upper portion, the opening arrangements are relieved of loading so that a
large number of filled multipacks or exterior packages may be stacked on
one another without the risk of damage to the opening arrangements and/or
the packaging containers themselves. Such a design, with a rigidifying beam
construction creates a particularly resistant multipack, and the cooperation -
which is obtained as a result of the construction of the exterior package -
between the opening arrangements/packaging containers and the upper
portion of the exterior package guarantees a stable unit which is eminently
suitable for handling and stacking and is extremely durable and resistant to
damage.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
One preferred embodiment of the exterior package according to the
present invention will now be described in greater detail hereinbelow, with
particular reference to the accompanying Drawings which show only those
details indispensable to an understanding of the present invention. In the
accompanying Drawings:
Fig. 1 shows a blank for an exterior package according to the present
invention in the flat-laid state; Fig. 2 shows an exterior package according to the present invention in
perspective, filled with packaging containers; Fig. 3 is a section through the upper portion of an exterior package
according to Fig. 2; Fig. 4 shows, in perspective, partly in section and also on a larger
scale, a part of the exterior package of Fig. 2; and Fig. 5 shows in perspective how the exterior package according to the
present invention may be provided with a handle for convenient handling.
DESCRIPTION OF PREFERRED EMBODIMENT
The exterior package or multipack according to the present invention
is intended to hold together and protect, during transport and handling, a
group of preferably parallelepipedic packaging containers of per se known
type, for example Tetra Brik® packaging containers for milk or juice. On
distribution of this or other types of single-use disposable packaging
containers, use is made of exterior packages or multipacks which, in their
simplest form, consist of a corrugated board tray which is provided with low
edges and in which a number (e.g. 2x3 or 3x6) of packaging containers are
placed tightly grouped, whereafter the unit is wrapped with shrink-film.
Another embodiment of the exterior package or multipack includes a
corrugated tray with high edges and possibly also an upper portion or a lid
which imparts between protection to the packaging containers when they are
to be transported longer distances or when the risk of damage for other
reasons is great. In packaging containers of parallelepipedic type without
projecting parts or details, this type of multipack is simple to dimensionally
adapt so that it tightly surrounds the group of individual packaging
containers. When, however, the packaging containers are provided with
projecting parts or details such as opening arrangements or the like, these
come into conflicting contact with the upper portion or the lid, with the
result that this type of exterior package has hitherto been less suitable for use
together with packaging containers with projecting opening arrangements.
An exterior package 1 which is particularly intended for, for example,
parallelepipedic packaging containers with projecting opening arrangements
is manufactured according to the present invention from a "shroud" or blank
2 of fibre material, for example corrugated board or laminate including
different layers of paper and possibly also plastic and an external artwork
layer. The blank 2 includes a large number of fold lines 3, which make it
possible to fold the blank into substantially parallelepipedic configuration.
Thus, the fold lines 3 define four sequential wall sections 4 from one another
at the same time as they define a projecting sealing flap 5 from a wall section
4 located at one end of the blank 2. Additional fold lines 3 divide off sealing
flaps 5 at both opposing sides of the wall sections. The four wall sections
thus form, in sequence, a first side 6, a bottom portion 7, a second side 8 and
an upper portion 9, at whose free end the previously mentioned sealing flap
5 is located. The remaining sealing flaps 5 located at opposite sides of the
blank are intended together to form the two opposing end walls 10 of the
exterior package 1. The wall section 4 of the blank 2 forming the upper
portion 9 of the exterior package 1 is provided with transverse mutually
parallel fold lines 3 and an I-shaped incision 11 located between them and
having a central portion displaying recesses 12 whose function will be
described in greater detail hereinbelow.
When the blank 2 according to the invention is to be reformed into a
finished exterior package 1, a number of parallelepipedic packaging
containers 15 is placed on its bottom portion 7. The packaging containers,
which, for instance, may be six in number, are placed with their upper wail
surfaces 13 and opening arrangements 14 located thereon facing upwards
and in tight formation, preferably 2x3. Hereafter the blank 2 is folded along
the fold lines 3 located between the lower portion 7 and adjacent sides 6 and
8, so that the sides 6 and 8 assume a vertical position and contact with the
outer wall surfaces of the group of packaging containers 15. Hereafter, the
opposing sealing flaps 5 at their end portions are provided with a suitable
adhesive, for example hot-melt, whereafter they are folded in so as to form
the end walls 10 of the exterior package 1. It will be apparent from Fig. 1 that
the wall sections 4 are provided with windows 16 which are either, as in the
sides 6 and 8, in the form of cut-out portions centrally located in the wall
sections 4 or, as is the case in the end walls 10, are formed automatically
because the sealing flaps 5 are of a width which together is less than the
width of the packed packaging containers 15.
When the upper portion 9 of the exterior package 1 is to be formed, a
Z-folding operation is first carried out along the mutually parallel fold lines
3 so that, at each pair of these lines, the material is folded first through 90° in
one direction (vertically) and then 90° in the other direction (horizontally),
which results in the configuration illustrated in Figs. 3 and 4 with support
portions 17 which form rigidifying, U-beam like constructions. Preferably,
the support portions 17 extend as shown in Fig. 2 around the upper portion
so that they form a frame 18 extending around this upper portion, but the
support portions 17 may of course also consist exclusively of the two
mutually parallel portions apparent from Figs. 3 and 4. However, the
support portions must be distributed over the surface area of the upper
portion such that they together form a functioning support surface 21 which
forms a substrate permitting stacking of additional multipacks above the
pertinent multipack. The support surfaces 21 are thus all located in the same
plane, hereinafter referred to as upper plane 19 which is parallel with a
lower plane 20 which coincides with the upper wall surface of the packed
packaging containers. The opening arrangements 14 projecting from this
surface are accommodated, partly in the beam-like construction of the one
support portion 17 and partly in the space which is formed in the upper
portion 9 (at the incision 11) after the folding along the mutually parallel fold
lines 3. In such instance, the recesses 12 located along the incision 11 are
adapted so as to grasp about the individual opening arrangements 14 located
in the space, such that the upper portion 9 and the packaging containers are
further fixed in relation to one another. The distance between the lower and
the upper plane 20 and 19, coincides substantially with the height of the
individual opening arrangements, i.e. the height of the opening
arrangements, with the result that the parts of the upper portion 9 located in
the upper plane 19 abut against the upper surfaces of the opening
arrangements 14 at the same time as the parts of the upper portion 9 located
in the lower plane 20 abut against the upper wall surfaces 13 of the
packaging containers, which makes for an extremely stable construction. It is
naturally also possible to design the upper portion 9 in another manner, for
example by placing the various support portions 17 with different
orientation or location. This may, of course, also be adapted to the siting of
the opening arrangements 14 of the packaging containers 15, but in practice
it has proved suitable that at least the U-beam like construction of the one
support portion 17 surrounds a row of opening arrangements, at the same
time as another row of opening arrangements engages in form-locked
fashion with the upper portion 9, for example in the form of the recesses 12
of the incision 11. For purposes of mechanical strength, the U-beams are
oriented with their flanges at a 90° angle in relation to both the upper and
the lower plane 19, 20 (i.e. vertically) and in that case when the support
portions 17 form a continuous frame around the upper portion 9, a
powerfully strong construction is created which also makes it possible to
provide the multipack with a carrier arrangement 22, for example in the
form of a strap (Fig. 5) extending between two opposing sides of the frame
18. As was mentioned previously, the exterior package 1 is manufactured
from, for example, corrugated board and is formed by folding and sealing
with hot-melt, which is a known technique and need not be described in
greater detail in this context. It should, however, be observed that the frame-like
construction of the upper portion 9 is, along the greater part of its
circumference, either directly connected to adjacent wall sections or
provided with the sealing flaps 5 which overlap adjacent wall sections 4 and
are sealed to them so that a stable, durable and resistant construction is
obtained. As a result of the cooperation with both the upper wall surfaces 13
of the packaging containers and the upper sides of the opening
arrangements 14, the construction with support portions 17 gives an
extremely rigid and resistant upper portion 9 which makes it possible to
stack a large number of multipacks filled with packaging containers 15 to a
great height without the risk of damage either to the opening arrangements
or the rest of the packaging container. The exterior package or multipack
according to the present invention also affords superior protection in other
respects to the packaging containers, against handling damage, and thereby
makes possible a rational distribution and storage of packaging containers
which are provided with projecting opening arrangements.