EP0874096B1 - Machine and process for crimping a sleeve on a rebar - Google Patents

Machine and process for crimping a sleeve on a rebar Download PDF

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Publication number
EP0874096B1
EP0874096B1 EP19970490012 EP97490012A EP0874096B1 EP 0874096 B1 EP0874096 B1 EP 0874096B1 EP 19970490012 EP19970490012 EP 19970490012 EP 97490012 A EP97490012 A EP 97490012A EP 0874096 B1 EP0874096 B1 EP 0874096B1
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EP
European Patent Office
Prior art keywords
coupler
crimping
concrete
concrete bar
tensile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP19970490012
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German (de)
French (fr)
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EP0874096A1 (en
Inventor
Jean-Marie Pithon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DEXTRA HOLDING
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DEXTRA HOLDING
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Filing date
Publication date
Application filed by DEXTRA HOLDING filed Critical DEXTRA HOLDING
Priority to EP19970490012 priority Critical patent/EP0874096B1/en
Priority to DE1997604108 priority patent/DE69704108T2/en
Priority to TW87105962A priority patent/TW405008B/en
Priority to RU98107906A priority patent/RU2159312C2/en
Publication of EP0874096A1 publication Critical patent/EP0874096A1/en
Application granted granted Critical
Publication of EP0874096B1 publication Critical patent/EP0874096B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/162Connectors or means for connecting parts for reinforcements
    • E04C5/163Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
    • E04C5/165Coaxial connection by means of sleeves
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • E04G21/122Machines for joining reinforcing bars

Definitions

  • the present invention relates to a machine and a process for crimping a coupler on a concrete rod, said coupler comprising a threaded part at one of its ends and a hollow cylindrical part in which is introduced the end of the concrete ring.
  • the present invention is intended to secure the coupler and the concrete ring in order to participate in the connection between two coaxial concrete rods.
  • couplers For transport, storage and concrete rods are often long limited. This requires, when the dimensions of the constructions require it, to assemble several rounds to concrete butt. This assembly can be done without special preparation of the end of the concrete reinforcing bars using parts called couplers.
  • the couplers fit on the end of the round concrete by inserting the end of the concrete rod into a hollow cylindrical part formed at one end of the coupler.
  • the couplers thus positioned allow constitute the interface between two concrete rods, either directly, either with the use of a room intermediate which connects the two couplers.
  • the joining operation of the coupler and the concrete rod can be completely manual as is the case when the operator himself handles a crimping tool which radially crushes the material of the coupler at different places on its outer surface so as to establish the cohesion between the concrete ring and the coupler.
  • the salary cost of the achievement coupler crimping on a concrete rod is very important since it requires intervention, throughout the operation, of one or more users.
  • the salary cost is all the more important since, taking into account technical particularities and the quality requirement in the realization of coupler crimping on concrete rod, the operator must most often have suitable training and be sufficiently qualified to carry out the operations of crimping.
  • Another disadvantage of devices and current processes is that they completely dissociate the phase of actual crimping and the verification and quality control of crimps performed.
  • the tensile tests currently carried out are particularly expensive since they are carried out at outside the crimp production site couplers on concrete rods and since they require a additional human intervention, most often from Qualified staff.
  • the external laboratory involves samples prepared, which is not strictly speaking a guarantee of certainty, given the manipulations that may be accomplished during the manufacture of these tests.
  • Another disadvantage of devices and current crimping processes is that they make it difficult access to certification as part of a policy quality assurance.
  • the patent is known from the state of the art EP-A-0.716.195. This discloses a mechanical connection between two concrete rods using crimping means of a socket on a concrete ring. He also discloses the device, as well as the method, for carrying out the mechanical connection using the crimping means.
  • These crimping means include translation means of a spinning tool, said tool, while moving, deforms the sleeve and crimp it on the end of the concrete ring.
  • the axial crimping of the sleeve on the concrete rod is made by acting against a fixed stop, which provides a random deformation of the sleeve given the shape variable of the reinforcing bars and therefore a random setting which may be defective.
  • This patent EP 0.716.195 also discloses means of testing the mechanical connection between the socket and the concrete rod used to check the quality of the crimping.
  • This test consists, for an observer, in observing visually on a pressure gauge if there is a slip between the socket and the concrete ring, which results in a fall pressure on the pressure gauge.
  • This test is separate from the crimping operation, and it is carried out by means of the spinning tool in position on the fixed stop which transmits then a constraint at the level of the mechanical connection between the socket and the concrete ring.
  • This type of test therefore does not allow not to control precisely and automatically the efforts of constraint to exercise at the level of the mechanical connection between the two elements, since it does not avoid all risk operator error.
  • crimping concrete coupler is currently a technique of restricted distribution, which is harmful given the specific interest of connections by crimping couplers on concrete rod.
  • the present invention aims to remedy the disadvantages of current devices and methods and has in particular to achieve and control each of the coupler - round to concrete connections so that their quality and their mechanical characteristics are established individually.
  • this invention has various advantages and in particular provides for the using fully automatic means to carry out the crimping and tensile testing.
  • the entire cycle of crimping which includes the fitting of the fitted coupler on the concrete rod in the machine and the spinning operation proper, takes place without human intervention as soon as the cycle is started and fully automatic.
  • This automaticity allows for example to avoid any risk of user error both in terms of crimp operations as test operations of traction.
  • the automatic means used according to the invention allows crimping and tensile tests following fully operations similar for all coupler - round to concrete connections. This avoids the production of crimping couplers on concrete reinforcing bars with different characteristics each other which is inevitable in the case of a human intervention.
  • the invention also has the advantage of avoiding any risk of user error. Indeed, the task of the operator is limited to the cycle start operation since it suffices to introduce the concrete ring in the machine and take it out again at the end of the operation after crimping and tensile testing.
  • the set of parameters which involved in the crimping and testing cycle traction is set by the operator's choice of the type of sector to be implemented.
  • the device according to the invention manages all of the values to give to the cycle parameters. So we avoid everything risk of user error, particularly in the choice of preset charge level at which the connection will be tested coupler on concrete rod. Consequently, the quality of the crimping and ensuring its mechanical resistance to traction are further enhanced.
  • the process and the machine according to the invention also have the advantage of adapt to dimensional deviations and imperfections and geometrical shapes of concrete rods.
  • the present invention also aims to remedy this drawback by compensating for deviations and geometric and dimensional imperfections concrete reinforcing bars so as to make the modifications made to the material of the coupler during crimping.
  • the invention has for this the advantage of providing a automatic control of the elongation of the material of the coupler induced by the spinning force.
  • the invention has the advantage of achieving a crimping providing the same modifications of mechanical characteristics of the coupler whatever the initial imperfections.
  • the present invention also aims to provide for crimping and testing traction in a single global operation.
  • the machine and the method according to the invention have in effect the advantage of combining automatic means of crimping and automatic tensile testing means.
  • the combination in one machine of means automatic crimping and tensile testing is particularly interesting. It streamlines first the sequence of the two operations since it removes all intermediate handling of the concrete reinforcing bar. Indeed, the crimping cycle and tensile testing cycle are linked automatically on the same site and in the same machine.
  • Another advantage of the combination in the same machine of automatic crimping means and means automatic tensile testing is being able to test individually all coupler connections on round to concrete.
  • the invention by grouping in the same machine automatic crimping means and automatic means of tensile testing, allows to chain systematic crimping and tensile testing.
  • the invention is particularly advantageous since it further increases mechanical safety connections and their quality.
  • Another object of the invention is to allow obtain quality assurance certification so easy.
  • the present invention combines in a single machine and in a single process the whole crimping and tensile tests. So there is no intervention human during the cycle after the cycle starts and no change of machine. Insurance certification quality therefore relates only to the single machine according to the invention which avoids having to certify at the same time the quality of the operators and the quality of the crimping and tensile testing operations.
  • the present invention provides a full traceability of each coupler - round to concrete.
  • Another object of the invention is to allow the random destructive testing, periodic or manually triggered to strengthen the link security.
  • Performing destructive tests has the advantage to verify that the concrete ring breaks, that is to say that its maximum breaking stress is lower than that of the coupler connection on the round to concrete.
  • this destructive test can be performed either by manual triggering or automatic. In this case, it is possible to program a destructive testing periodically or randomly.
  • Another object of the invention is to obtain a full automatic crimping and tensile testing so as to limit the importance of human intervention.
  • the machine and method for crimping a coupler on a concrete ring described here have means automatic crimping and automatic means tensile testing.
  • the user has a very limited liability since it suffices to introduce the concrete ring on which the coupler is fitted in the machine and at the end of the cycle, come out of the machine concrete rod on which the coupler was crimped and having undergone a tensile test.
  • the operator therefore has for example the possibility during the automatic cycle to prepare the concrete ring and the next coupler and carry out the fitting. We thus increases productivity since the time required to the operator is reduced and since the crimping and testing traction are performed automatically faster than manually.
  • the present invention can be operated by an operator without any particular qualification.
  • Another object of the invention is to be usable on site or in the workshop.
  • the machine (1) for crimping a coupler (27) on a concrete ring (28) comprises automatic crimping means and automatic means tensile testing. These automatic means allow the crimping of couplers (27) on rounds concrete (28) while ensuring the quality of the connections.
  • the automatic crimping means comprise means (2, 3, 9, 15, 16, 19, 26, 33) for fitting the coupler (27). These means allow automatic placement on the screwing tool (2) of the coupler (27). They ensure also unscrewing the coupler at the end of the cycle.
  • the means (2, 3, 9, 15, 16, 19, 26, 33) for positioning the coupler (27) have a shaft (33) integral with the tool screwing (2).
  • This tree (33) constitutes the support for the screwing tool (2). Its shape and size can be variable and it can appear as illustrated Figure 1.
  • the shaft (33) allows the installation of the tool screwing (2) on the machine (1) and its replacement, especially if the diameter of the coupler (27) is changed to place on the screwing tool (2).
  • the tree (33) will preferably made so that it can be mobile in rotation and translation along its main axis. His shapes will therefore most often be substantially cylindrical.
  • the screwing tool (2) is secured with the shaft (33) by current means and in particular by a thread (34) as illustrated in FIG. 1.
  • a blocking by key will be commonly used to allow rotation reverse of the screwing tool (2) - coupler (27) connection.
  • the shaft (33) is movable in translation according to the axis of the coupler (27) of the guide means (19).
  • These means guide (19) may be constituted by a hollow cylinder (19) whose body is constituted by an outer envelope (35). In this way, the hollow cylinder (19) allows mobility of the shaft (33) in translation along the axis of the coupler (27) and also in rotation.
  • the hollow cylinder (19) will be of current design and positioned as illustrated in Figure 1.
  • the envelope (35) of the hollow cylinder (19) will preferably be shaped cylindrical hollow and could be made up of different materials such as standard steel.
  • the envelope external (35) allows the fixing of the hollow cylinder (19) on the structure (40) of the machine (1).
  • the placement means (2, 3, 9, 15, 16, 19, 26, 33) also include rotation means (9, 26) for the tree (33).
  • the object of these rotation means (9, 26) is to drive the shaft (33) - tool in clean rotation screw (2) so as to set up the threaded part of the coupler (27) on the machine (1).
  • the means of rotation (9, 26) of the shaft (33) are constituted by a motor (9) driving in rotation a transmission shaft (26).
  • the transmission shaft (26) is linked in rotation with the tree (33) so as to drive it.
  • the motor (9) will be of current design and could in particular be a hydraulic motor. His power and its rotation speed will be chosen so as to adapt to a good screwing on the screwing tool (2) of the part threaded (29) of the coupler (27).
  • the drive shaft (26) may have different shapes but will preferably be lengthened and cylindrical. We can use any common means to make the rotation connection of the motor (9) on the shaft of transmission (26). We can in particular place one or several keys at the end of the drive shaft (26).
  • the means of placing (2, 3, 9, 15, 16, 19, 26 and 33) of the coupler (27) comprises a motor (9), a shaft of transmission (26), a shaft (33) and a screwing tool (2)
  • the fitting of the coupler (27) can be carried out by the automatic screwing of the threaded part (29) of the coupler (27) on the threaded part of the screwing tool (2) by the rotation of the shaft assembly (33) - screwing tool (2) by means of the motor (9) and the drive shaft (26).
  • the invention in a mode particular embodiment, includes detection means (15, 16) of the presence of the shaft (33) in the advanced position or moved back.
  • the detection means (15, 16) could be current design and in particular be constituted by capacitive type position sensors. We will be able to common use two position sensors (15, 16) placed at two different locations from the end upper (36) of the shaft (33).
  • the position (16) is placed opposite the upper end (36) of the shaft (33) when the latter is in position back to school.
  • This position of the shaft (33) corresponds to the state of rest, that is to say when the tree (33) has not moved relative to the hollow cylinder (19).
  • the second capacitive sensor (15) is placed a little further upstream of the machine (1) as illustrated in the figure 1.
  • the position sensor (15) is positioned preferably so as to be vis-à-vis the upper end (36) of the shaft (33) when the latter is in advanced position.
  • the advanced position corresponds to the case where the shaft (33) is translated relative to the hollow cylinder (19).
  • the means for detecting (15, 16) the presence of the tree (33) therefore make it possible to determine whether the tree (33) is moved from its rest position which is the retracted position where it is tucked into the hollow cylinder (19).
  • the invention comprises reaction means (3) of the translation of the shaft (33).
  • reaction means (3) could for example be constituted by a pneumatic or hydraulic cylinder (3) mounted at the end of the drive shaft (26) and applying at the upper end (36) of the shaft (33).
  • the reaction means (3) make it possible to obtain a spring effect for the translational movement of the tree (33).
  • the different means of implementation (2, 3, 9, 15, 16, 19, 26, 33) will preferably be chosen by shape and dimension so as to constitute a whole unitary and easily mounted. Each item will nevertheless sized to support the efforts generated during the installation of the coupler (27) on the screwing tool (2).
  • the crimping machine (1) comprises also a spinning tool (37) as illustrated in figure 1.
  • the spinning tool (37) will most often include a die (7) and a die holder crown (8) ensuring the maintenance of the sector (7) and the possibility of adapting several diameters or types of die (7) on the machine (1).
  • the sector (7) will be of current design and its diameter will be chosen to suit the diameter outside of the coupler (27) to be crimped.
  • the threaded part (29) of the coupler (27) can be introduced into the die (7) to the neck (31) of the coupler (27).
  • the machine (1) comprises also means (13) for translating the spinning tool (37) along the axis of the coupler (27).
  • the means (13) of translation consist of at least one spinning cylinder (13) integral with the spinning tool (37).
  • spinning cylinders (13) for example hydraulic, whose axes are parallel and have the same direction as the axis of the coupler.
  • the die (7) is mounted on the machine (1) via a die holder crown (8).
  • This crown may be cylindrical in shape and will be adapted to mounting the die (7).
  • This assembly can be carried out by any common means such as screw-nut systems.
  • the die holder crown (8) is integrally mounted with the translation means (13) of the spinning tool (37).
  • the die holder crown (8) is driven by three spinning cylinders (13) exerting a thrust distributed in three points of the circumference of the die holder crown so as to translate the following the axis of the coupler.
  • guides (22) may be used parallel to the axis of the coupler (27) and guiding the translation of the crown die holder (8) when spinning.
  • the machine (1) comprises means for counter-thrust (4, 5, 6) to control automatically the elongation of the material of the concrete reinforcing rod (28) induced by the spinning effort, depending on the imperfections and dimensional and geometric deviations of the coupler (27). In this way, we guarantee the consistency of changes in the mechanical characteristics undergone by the coupler (27) during spinning.
  • the backstop means (4, 5, 6) consist of two radial translation cylinders (5), at least one push cylinder (6) and two half shells (4).
  • the half shells (4) make it possible to constitute a support by their upper face (38) on the base of the coupler (27).
  • the shape and dimensions of the half shells (4) may be variable but will preferably be adapted to the dimensions of the coupler (27) and the concrete ring (28).
  • the half shells (4) can be in various materials and in particular in standard steel treated.
  • the curved part of each half shell will be preferably made so as to adapt to the diameter of the concrete ring (28) with a slight tightening.
  • the half shells can be driven by a translation by means of two cylinders radial translation (5), most often hydraulic.
  • the Figure 2 shows schematically two radial translation cylinders (5) the piston of which is integral with a half-shell (4) so to command them in translation in a direction perpendicular to that of the axis of the coupler (27). Of this way it is possible to adjust the radial position of each of the half shells (4).
  • the machine (1) preferably comprises at least one cylinder pusher ensuring translation along the axis of the coupler (27) half shells (4).
  • the half shells (4) and the radial translation cylinders (5) are mounted on a crown (39).
  • This crown can be present in various shapes and sizes and will preferably substantially of shapes and dimensions equivalent to those of the die holder crown (8).
  • the crown (39) constitutes the base for holding the half shells (4) and the jacks radial translation (5) and allows, by support of the jacks pushers (6) on the surface of this ring (39) the translation of the half shells (4) along the axis of the coupler (27).
  • the push cylinder (s) (6) will be preferably fitted with a valve allowing keep the pushing force they exert at a value constant. According to this configuration, the regulation of the pushing force will be carried out by a displacement in advance or retraction of the piston of the push cylinders (6). Of this way, by varying the position of the jack (s) pushers (6), we control the counterpush force applied to the coupler (27) and therefore the elongation of the metal of the coupler (27).
  • the machine (1) for crimping a coupler (27) on a concrete ring (28) according to the invention comprises also automatic means of tensile testing.
  • Automatic means of tensile testing will generally be constituted by blocking means (11) concrete reinforcing bar (28) and biasing means (14) in traction of the coupler (27). These latter means allow test the mechanical tensile strength up to a preset charge level or until the rupture of the connection formed between the coupler (27) and the concrete reinforcing bar (28) by crimping.
  • the blocking means (11) of the concrete rod (28) consist of a vice (11) as illustrated in the figure 3.
  • Figure 1 shows the realization of a vice (11) placed at the end of the machine (1) opposite the means of fitting (2, 3, 9, 15, 16, 19, 26, 33) of the coupler (27).
  • the vice (11) will be of current design and its opening and its closure will preferably be ordered by a control cylinder (12).
  • the vice (12) comprises jaws (21) with inclined reach allowing the complete blocking of the concrete reinforcing bar (28) during the test of traction.
  • Figure 1 shows jaws (21) based on an inclined bearing secured to the structure (40) of the machine (1).
  • the jaws (21) will be of common design and preferably have faces capable of press on the outside diameter of the concrete bars (28).
  • the vice (11) thus described allows blocking complete with the concrete reinforcing bar (28) thanks to its jaws (21). This blocking can be controlled automatically using the control cylinder (12).
  • the locking means (11) biasing means (14) in traction of the coupler (27).
  • the biasing means (14) with a part intermediate (18).
  • the coin intermediate (18) is placed between the outer casing (35) of the hollow cylinder (19) and the shaft (33).
  • the intermediate piece (18) constitutes a guide for the displacement of the shaft (33) in order to provide the means for shaft guide (33).
  • the intermediate piece (18) is fixed on the hollow piston of the jack (19) which can translate in the outer casing (35).
  • the hollow cylinder (19) is formed of an outer casing (35), of a part intermediate (18) integral with its piston and the shaft (33).
  • the biasing means (14) are then produced by the translation of the intermediate piece (18) in the outer casing (35) of the hollow cylinder (19). This translation will be done by blocking the mobility of the tree (33) with respect to the intermediate piece (18) and in particular by means of a shoulder (48) formed on the shaft (33) intended to come into abutment on a dish made on the intermediate piece (18).
  • the motor (9) and the drive shaft (26) are held by means of a support integral with the part intermediate (18). That way when trying to traction, it is the assembly constituted by the screwing tool (2), the shaft (33), the intermediate piece (18), the shaft of transmission (26) and the motor (9) which is driven by a translation along the axis of the coupler.
  • Figure 1 shows schematically the realization of a cylinder central reminder (20) whose piston is likely to shock absorbing support on the intermediate piece (18).
  • the return cylinder (20) also has the function to bring back the intermediate piece (18) and the shaft (33) in retracted position in the outer casing (35) of the hollow cylinder (19) at the end of the tensile test.
  • the return cylinder (20) will be of current design. Its dimensions and characteristics will be adapted to the effort that it is likely to provide to cushion the displacement of the piece (18) and to fit the piece (18) into the envelope external (35).
  • the different components of the machine (1) can be mounted and maintained by a structure (40) forming the machine frame (1).
  • the structure (40) comprises fixed rings (49, 50, 51) mounted integrally by means of bars (52).
  • Fixed crowns allow in particular to support the spinning cylinders (13), the outer casing (35), the means of positioning (2, 3, 9, 15, 16, 19, 26, 33) and the locking means (11) of the concrete rod (28). They will have preferably shapes and dimensions similar to those of the die holder crown (8).
  • Bars (52) assemble the crowns fixed (49, 50, 51) and also make it possible to adapt a casing around the machine.
  • Bars (52) and crowns (49, 50, 51) may for example be made of a type steel current.
  • Automatic crimping means and automatic tensile testing means are controlled from centralized by a programmable controller. This one can manage the progress of the crimping and testing cycle traction and adaptation according to the diameter of the coupler parameters of the crimping and testing cycle.
  • the programmable controller allows to direct the sequential sequence of all crimping operations and tensile testing. This automaton will be designed current and programmable type.
  • the cycle parameters described above will be most often preset for an outside diameter of the round to concrete.
  • the diameter of the die (7) being adapted to the outside diameter of the coupler (27), the operator's choice a system (7) automatically determines which is the outside diameter of the concrete block to be crimped and to adjust the parameters of the crimping and testing cycle in order to automatically adapt the parameters of the crimping and testing, the spinning tool (37) can be realized in a particular way.
  • the spinning tool (37) further comprises a die (7) and a die holder ring (8), a device for locating the diameter of the die (7) connected to the programmable controller.
  • the device for locating the diameter of the according to the invention will include position (17) fixed on the die holder crown (8) as as illustrated in figure 4.
  • the position sensors (17) may be of current design and will in particular be inductive sensors. These position sensors (17) deliver binary information according to the presence or absence of a landmark.
  • markers are distributed in a predetermined manner but different on the surface of each die (7). Their position is chosen so that they can be placed opposite certain position sensors (17).
  • the tracking device also includes a positioning device (44) allowing to uniquely mount the die (7) on the die holder crown (8).
  • the positioning device (44) will for example consist of a position pin (45) able to cooperate with a cavity formed on the surface of the die (7), and by mounting screws (46) allowing the attachment of the die (7) on the die holder crown (8).
  • the presence of a position pin (45) only authorizes only possibility of mounting the die (7) on the die holder crown (8). In this way, to a sector particular corresponds to a particular operating state position sensors (17).
  • a combination of state detection position sensors (17) corresponds to a die (7) and therefore to a diameter of the coupler (27).
  • the composed message binary information from position sensors (17) can be transmitted to the PLC in order to adapt accordingly the parameters of the crimping cycle and of tests.
  • the programmable controller also allows to record during the tensile test the evolution of the tensile force and the displacement of the means of solicitation (14). It is therefore possible to save the data from each tensile test.
  • the programmable controller can also manage the periodic or random testing destructive. It also allows to know the value of the tensile force corresponding to the breaking of the circle at concrete (28) or the coupler link (27) on a concrete rod (28).
  • the method of crimping a coupler (27) on a concrete ring (28) allows automation of the crimping of couplers (27) on concrete reinforcing bars (28) while ensuring the quality of connections.
  • This crimping process makes it possible to limit human intervention and includes in particular the stages following.
  • the assembly thus formed can be introduced into the machine (1) until the part is brought into contact threaded (29) of the coupler (27) with the screwing tool (2).
  • the crimping machine (1) allows, by automatic operation, to obtain connections by crimping couplers (27) on concrete rod (28) completely safe.
  • the position sensor (16) moves to the position rest as soon as the upper end (36) of the shaft (33) has translated.
  • position sensor (15) it is activated and triggers the rotation of the motor (9).
  • the motor (9) drives through the shaft of transmission (26) the shaft (33) and the screwing tool (2).
  • the threaded part (29) of the coupler (27) begins to be screwed on the screwing tool (2).
  • the coupler (27) then arrives in a position where its neck (31) is fully engaged in the die (7).
  • the shaft (33) In end of screwing of the threaded part (29), the shaft (33) is fully returned to a remote position which reactivates the position sensor (16).
  • the shaft (33) Once in abutment at the shoulder (48), the shaft (33) causes an increase in the engine torque (9) whose rotation is then interrupted for example by means of an incorporated pressure switch.
  • the vice (11) is then controlled by the control cylinder (12).
  • the control cylinder (12) causes the translation of the jaws (21) which come to bear on the diameter of the concrete ring (28).
  • the spinning operation then begins.
  • the displacement of the die (7) is operated by translation of the spinning cylinders (13) which cause a displacement of the die (7) and of the die holder crown (8) along the axis of the coupler (27).
  • Guides (37) allow in a particular embodiment to ensure the correct orientation of the movement of the die (7).
  • the push cylinders (6) exert a force on the base of the coupler (27) which opposes to the spinning force exerted by the die (7).
  • the cylinders pushers (6) are capable of translating so as to move back or forward the half shells (4).
  • the counterpush means (4, 5, 6) have the advantage of controlling the elongation of the metal of the coupler (27) and to guarantee the consistency of changes to mechanical characteristics of the steel making up the coupler (27). So if the diameter of the concrete ring (28) is greater than its theoretical value, the effort of the sector (7) increases, which produces an immediate recoil of the shells (4) by means of the push cylinders (6). The elongation of the metal of the coupler (27) will then be more important. If however diameter of the concrete reinforcing rod (28) is less than its value theoretical, the effort produced by the sector (7) is less important and does not produce a recoil of the half shells. The elongation of the metal making up the coupler is then less important.
  • the die (7) comes to push on the half shells (4) and causes a retreat of the cylinders thrust (6).
  • the force exerted by the spinning cylinders (13) increases by fast way.
  • the corresponding pressure in the cylinders of wiring (13) is such that it triggers the zeroing of spinning cylinders (13).
  • the spinning cylinders (13) then return to initial position.
  • the half shells (4) are then or at the same time cleared from the circumference of the circle (28) by control of the radial translation cylinders (5).
  • the biasing means (14) are then activated to perform the tensile test.
  • the room intermediate (18) gradually translates relative to the outer casing (35) by driving the shaft (33) by its shoulder (48). This movement continues to a level preset load corresponding to a control pressure displacement of the intermediate piece (18) in the outer casing (35).
  • the effort data traction and displacement of the intermediate piece (18) are stored in order to ensure traceability of each coupler (27) - concrete reinforcing rod (28) connection.
  • the programmable controller controls carrying out a destructive test, the latter is triggered and continued until the bar broke.
  • the cycle automatic managed by the automaton resumes by deactivation vice (11). This deactivation is carried out by command of the control cylinder (12). Unscrewing the coupler (27) can then be done manually, all organs of the machine (1) having been reset beforehand so automatic.
  • Resetting the control pressure of the biasing means (14) triggers the rotation of the motor (9) in the opposite direction to that of screwing.
  • the motor (9) makes it possible to unscrew the coupler (27).
  • the control cylinder (12) of the vice (11) is decompressed so as to release the concrete ring (28) of the grip of the jaws (21).
  • the round to concrete (28) on which the coupler (27) has been crimped and whose link has been checked can then be extracted from the machine (1) manually by the operator.
  • the biasing means (14) continue their action until total separation of the coupler (27) and round (28). The coupler (27) is then unusable.

Description

La présente invention concerne une machine et un procédé pour le sertissage d'un coupleur sur un rond à béton, ledit coupleur comportant une partie filetée à l'une de ses extrémités et une partie cylindrique creuse dans laquelle est introduite l'extrémité du rond à béton.The present invention relates to a machine and a process for crimping a coupler on a concrete rod, said coupler comprising a threaded part at one of its ends and a hollow cylindrical part in which is introduced the end of the concrete ring.

La présente invention est destinée à solidariser le coupleur et le rond à béton afin de participer à la réalisation de la liaison entre deux ronds à béton coaxiaux.The present invention is intended to secure the coupler and the concrete ring in order to participate in the connection between two coaxial concrete rods.

Elle trouvera notamment son application dans le domaine de la construction, du bâtiment et des travaux publics. Il est en effet très courant dans ce secteur d'activité d'utiliser des ronds à béton qui nécessitent parfois d'être assemblés bout à bout.It will find its application in particular in the construction, building and works public. It is indeed very common in this sector of activity to use concrete reinforcing bars which require sometimes to be assembled end to end.

On utilise fréquemment dans le domaine de la construction des barres, le plus souvent en acier, qui participent à constituer la structure porteuse des édifices. Ces barres en acier sont fréquemment amenées à être utilisées en combinaison avec des éléments en béton et c'est pourquoi on les appelle communément ronds à béton.Frequently used in the field of construction of bars, most often of steel, which participate in constituting the load-bearing structure of buildings. These steel bars are frequently used in combination with concrete elements and that's why they are commonly called concrete bars.

Pour des contraintes de transport, de stockage et de manutention, les ronds à béton ont souvent une longueur limitée. Cela oblige, lorsque les dimensions des constructions le nécessitent, à assembler plusieurs ronds à béton bout à bout. Cet assemblage peut s'effectuer sans préparation particulière de l'extrémité des ronds à béton en utilisant des pièces appelées coupleurs.For transport, storage and concrete rods are often long limited. This requires, when the dimensions of the constructions require it, to assemble several rounds to concrete butt. This assembly can be done without special preparation of the end of the concrete reinforcing bars using parts called couplers.

Les coupleurs s'adaptent sur l'extrémité du rond à béton en introduisant l'extrémité du rond à béton dans une partie cylindrique creuse formée à l'une des extrémités du coupleur. Les coupleurs ainsi positionnés permettent de constituer l'interface entre deux ronds à béton, soit de façon directe, soit avec l'utilisation d'une pièce intermédiaire qui relie les deux coupleurs.The couplers fit on the end of the round concrete by inserting the end of the concrete rod into a hollow cylindrical part formed at one end of the coupler. The couplers thus positioned allow constitute the interface between two concrete rods, either directly, either with the use of a room intermediate which connects the two couplers.

Les coupleurs actuels sont le plus souvent en acier. Leur mise en place et leur fixation sur les ronds à béton nécessitent une opération de sertissage qui est actuellement manuelle et peu mécanisée.The current couplers are most often in steel. Their installation and their fixing on the rounds to concrete require a crimping operation which is currently manual and not very mechanized.

L'opération de solidarisation du coupleur et du rond à béton peut être totalement manuelle comme c'est le cas lorsque l'opérateur manie lui-même un outil de sertissage qui écrase radialement la matière du coupleur à différents endroits de sa surface extérieure de façon à établir la cohésion entre le rond à béton et le coupleur.The joining operation of the coupler and the concrete rod can be completely manual as is the case when the operator himself handles a crimping tool which radially crushes the material of the coupler at different places on its outer surface so as to establish the cohesion between the concrete ring and the coupler.

On connaít également des dispositifs permettant le sertissage du coupleur sur le rond à béton. Ces dispositifs utilisent un outil de filage comportant une filière d'un diamètre adapté au diamètre du coupleur à sertir. L'outil de filage est déplacé le long du coupleur par des moyens de translation, de façon à écraser progressivement suivant l'axe du coupleur la matière qui le compose afin de réaliser le sertissage.There are also known devices for crimping the coupler on the concrete rod. These devices use a spinning tool with a die of a diameter adapted to the diameter of the coupler to crimp. The spinning tool is moved along the coupler by translation means, so as to progressively crush along the axis of the coupler the material that composes it in order to crimping.

Pour maintenir le coupleur en position lorsque l'on applique l'effort de filage par l'intermédiaire de l'outil de filage, les dispositifs actuels utilisent fréquemment une pièce de fixation du coupleur sur le dispositif ; la fixation s'effectuant généralement par l'intermédiaire d'un filetage.To keep the coupler in position when the spinning force is applied via the spinning tool, current devices use frequently a coupling part on the device; fixing is generally carried out by through a thread.

Les dispositifs et les procédés utilisés actuellement pour solidariser les coupleurs et les ronds à béton présentent différents inconvénients.The devices and processes used currently to secure couplers and rounds to concrete have different disadvantages.

Ils sont tout d'abord le plus souvent manuels ou très faiblement mécanisés. Ils nécessitent de ce fait une intervention importante de la part d'un ou plusieurs opérateurs et ne permettent aucune automatisation. Plusieurs conséquences de cette absence d'automatisation sont dommageables quant au rendement et à l'efficacité des dispositifs actuels.They are first of all most often manual or very weakly mechanized. They therefore require a significant intervention by one or more operators and do not allow any automation. Many consequences of this lack of automation are harmful to the performance and effectiveness of current devices.

Tout d'abord, le coût salarial de la réalisation des sertissages de coupleurs sur rond à béton est très important puisqu'il nécessite l'intervention, tout au long de l'opération, d'un ou plusieurs utilisateurs. Le coût salarial est d'autant plus important que, compte tenu des particularités techniques et de l'exigence de qualité dans la réalisation des sertissages de coupleurs sur rond à béton, l'opérateur doit le plus souvent avoir une formation adaptée et être suffisamment qualifié pour réaliser les opérations de sertissage.First, the salary cost of the achievement coupler crimping on a concrete rod is very important since it requires intervention, throughout the operation, of one or more users. The salary cost is all the more important since, taking into account technical particularities and the quality requirement in the realization of coupler crimping on concrete rod, the operator must most often have suitable training and be sufficiently qualified to carry out the operations of crimping.

De plus, les dispositifs actuels étant faiblement mécanisés, la productivité est souvent faible et l'opération de sertissage nécessite un temps important.In addition, the current devices being weakly mechanized, productivity is often low and operation crimping takes a long time.

Le prix de revient de la réalisation des assemblages coupleurs sur rond à béton est donc actuellement élevé et nécessite un personnel qualifié.The cost price of the realization of coupler connections on concrete reinforcing bars is therefore currently high and requires qualified personnel.

Un autre inconvénient des dispositifs et des procédés actuels est qu'ils dissocient totalement la phase de sertissage proprement dite et la phase de vérification et de contrôle de la qualité des sertissages effectués.Another disadvantage of devices and current processes is that they completely dissociate the phase of actual crimping and the verification and quality control of crimps performed.

Il apparaít clairement que les assemblages de coupleurs sur des ronds à béton doivent répondre à des impératifs très stricts en matière de résistance mécanique et principalement de résistance à la traction. Il est en effet essentiel pour la sécurité des constructions que les liaisons établies entre les ronds à béton aient des propriétés de résistance mécanique très importantes et pour le moins aussi importantes que celles des barres de rond à béton en elles-mêmes.It is clear that the assemblies of couplers on concrete reinforcing bars must meet very strict mechanical strength and mainly tensile strength. It is indeed essential for the safety of constructions that connections established between the reinforcing bars have properties of very high mechanical resistance and at the very least important than those of concrete reinforcing bars in themselves.

Pour s'assurer de la qualité du sertissage, il est nécessaire d'effectuer de nombreux essais, le plus souvent de traction puisque c'est le mode de sollicitation mécanique qui prédomine dans l'utilisation des ronds à béton. Ceux-ci sont actuellement uniquement réalisés dans des laboratoires spécialisés.To ensure the quality of the crimping, it is necessary to perform many tests, the most often of traction since it is the mode of solicitation mechanical which predominates in the use of concrete bars. These are currently only performed in specialized laboratories.

Les essais de traction effectués actuellement sont particulièrement coûteux puisqu'ils sont effectués à l'extérieur du site de production des sertissages de coupleurs sur ronds à béton et puisqu'ils nécessitent une intervention humaine supplémentaire, le plus souvent de personnel qualifié.The tensile tests currently carried out are particularly expensive since they are carried out at outside the crimp production site couplers on concrete rods and since they require a additional human intervention, most often from Qualified staff.

De plus, les essais actuellement réalisés ne permettent que des contrôles périodiques ou aléatoires des différents sertissages. Etant donné le coût des essais, la nécessité de les réaliser en laboratoire et le temps qu'ils prennent, il n'est actuellement pas possible de contrôler les caractéristiques mécaniques de chacune des liaisons établies par sertissage entre les coupleurs et les ronds à béton. Ce point constitue un inconvénient tout à fait essentiel des dispositifs actuels puisqu'ils n'assurent pas une sécurité optimale de chacune des liaisons établies par sertissage étant donné que les essais de traction sont effectués de façon non systématique.In addition, the tests currently carried out do not allow periodic or random checks of different crimps. Given the cost of the tests, the need to perform them in the laboratory and the time they take, it is currently not possible to control mechanical characteristics of each of the connections established by crimping between couplers and concrete bars. This point is a very essential disadvantage of current devices since they do not provide security of each of the connections established by crimping since the tensile tests are carried out not systematically.

Cet inconvénient est d'autant plus dommageable que les dispositifs et les procédés de sertissage actuellement utilisés sont fortement manuels. En effet, l'intervention humaine entraíne que chaque sertissage effectué possède des caractéristiques particulières et individualisées. Il faut en effet considérer que l'opérateur ne peut pas répéter de façon absolument identique l'ensemble des opérations de sertissage et que donc les propriétés mécaniques des liaisons formées varient pour chaque ensemble coupleur - rond à béton.This drawback is all the more damaging that the crimping devices and methods currently used are heavily manual. Indeed, human intervention means that each setting performed has special characteristics and individualized. We must indeed consider that the operator cannot absolutely repeat the whole thing crimping operations and that therefore the properties mechanical links formed vary for each set coupler - concrete round.

Les essais de traction effectués actuellement sont souvent prévus à l'avance. L'opérateur sait donc si la liaison qu'il va produire sera contrôlée ou non. Il aura naturellement tendance à apporter plus de soin au sertissage lorsque la liaison sera destinée à un contrôle. Cette subjectivité nuit encore à la sécurité globale des liaisons coupleur - rond à béton.The tensile tests currently carried out are often planned in advance. The operator therefore knows if the binding that it will produce will be controlled or not. He will have naturally tends to take more care in crimping when the link is intended for control. This subjectivity still harms overall link security coupler - concrete round.

Ainsi, le laboratoire extérieur implique des échantillons préparés, ce qui n'est pas à proprement parlé un gage de certitude, compte tenu des manipulations pouvant être accomplies lors de la fabrication de ces essais.Thus, the external laboratory involves samples prepared, which is not strictly speaking a guarantee of certainty, given the manipulations that may be accomplished during the manufacture of these tests.

Il faut de plus considérer que les ronds à béton répondent actuellement à des tolérances géométriques et dimensionnelles très larges tant pour leurs diamètres que pour leurs cotes. On constate de ce fait de grandes variations dimensionnelles entre différents ronds à béton de même diamètre nominal. Ces écarts et ces imperfections dimensionnels et géométriques impliquent aussi des variations des caractéristiques de résistance mécanique pour chacun des sertissages de coupleurs sur rond à béton.We must also consider that the concrete bars currently meet geometric tolerances and very wide dimensions both for their diameters and for their ratings. As a result, large dimensional variations between different concrete bars of same nominal diameter. These gaps and imperfections dimensional and geometric also imply variations mechanical strength characteristics for each of the coupler crimping on concrete rod.

En conséquence, la réalisation d'essais de traction, en laboratoire et de façon non systématique, ne permet pas d'avoir une certitude totale quant à la bonne résistance mécanique de chacune des liaisons coupleur - rond à béton.Consequently, the performance of traction, in the laboratory and not systematically, not allow to have a total certainty as for the good mechanical resistance of each coupler - round connection to concrete.

Un autre inconvénient des dispositifs et des procédés de sertissage actuels est qu'ils rendent difficile l'accès à la certification dans le cadre d'une politique d'assurance qualité.Another disadvantage of devices and current crimping processes is that they make it difficult access to certification as part of a policy quality assurance.

On a vu récemment se développer dans de nombreuses entreprises une stratégie de développement de la qualité dans le but le plus souvent d'obtenir une certification officielle qui est le gage de la qualité de leurs activités.We have recently seen the development of many companies a strategy for developing the quality with the aim most often of obtaining a official certification which is the guarantee of the quality of their activities.

Les dispositifs et les procédés de sertissage de coupleurs sur rond à béton actuellement utilisés rendent difficile un tel agrément. En effet, l'agrément doit porter d'une part sur le matériel utilisé pour le sertissage mais également sur la qualité des interventions humaines dans la réalisation du sertissage.Crimping devices and methods concrete round couplers currently used make difficult such approval. Indeed, accreditation must bear on the one hand on the material used for crimping but also on the quality of human interventions in the crimping.

Un autre inconvénient des dispositifs et des procédés actuels est qu'ils permettent mal de s'adapter aux écarts et aux imperfections dimensionnelles ou géométriques des ronds à béton. Les tolérances de fabrication imposées pour la réalisation des ronds à béton sont en effet généralement très larges et il n'est pas rare par exemple de constater qu'un rond à béton de diamètre extérieur de 30 millimètres mesure effectivement 1 ou 2 millimètres de plus ou de moins. Les dispositifs actuels étant peu mécanisés et n'utilisant absolument pas de moyens automatiques, ne permettent pas d'adapter le déroulement de l'opération de filage en fonction de ces variations dimensionnelles ou géométriques.Another disadvantage of devices and current processes is that they make it difficult to adapt to deviations and dimensional or geometric imperfections concrete bars. The manufacturing tolerances imposed for the production of concrete rods are indeed generally very wide and it is not uncommon for example to find that a concrete rod with an outside diameter of 30 millimeters actually measures 1 or 2 millimeters more or less. The current devices being little mechanized and using absolutely no automatic means, not allow to adapt the course of the operation of spinning according to these dimensional variations or geometric.

Dans le cas où le diamètre extérieur du rond à béton est supérieur au diamètre théorique, l'effort imposé à la matière du coupleur lors du filage se trouve augmenté et la plastification de la matière est plus importante.In case the outside diameter of the round to concrete is greater than the theoretical diameter, the force imposed on the material of the coupler during the spinning is increased and the plasticization of the material is more important.

Dans le cas où le diamètre extérieur du rond à béton est inférieur au diamètre théorique, l'effort de filage sera moins important et entraínera des modifications des propriétés mécaniques du coupleur totalement différentes du cas précédent. Ainsi les dispositifs et procédés actuels n'assurent pas que, lors du sertissage, les modifications des caractéristiques mécaniques subies par le coupleur sont constantes quel que soit l'ensemble rond à béton - coupleur qui est serti.In case the outside diameter of the round to concrete is less than the theoretical diameter, the spinning effort will be less important and will cause modifications of the totally different mechanical properties of the coupler previous case. Thus the current devices and methods do not ensure that, during crimping, modifications to the mechanical characteristics undergone by the coupler are constants whatever the round concrete - coupler assembly which is set.

Cet inconvénient renforce encore l'individualité que constitue chaque liaison coupleur - rond à béton, ce qui est dommageable en ce qui concerne l'assurance de la qualité de la liaison effectuée et relativise fortement le résultat des tests en laboratoire sur des échantillons préparés spécialement à cet effet.This drawback further strengthens individuality that constitutes each coupler - round to concrete connection, which is harmful when it comes to quality assurance of the connection made and greatly relativizes the result laboratory tests on prepared samples specially for this purpose.

Un autre inconvénient des procédés et des dispositifs actuellement utilisés pour solidariser par sertissage des coupleurs sur des ronds à béton est qu'ils n'évitent pas tout risque d'erreur de l'opérateur.Another disadvantage of the methods and devices currently used to secure by crimping of couplers on concrete bars is that they do not avoid any risk of operator error.

L'opérateur doit être le plus souvent qualifié car il doit obligatoirement produire des sertissages de coupleurs sur rond à béton d'une qualité très élevée. Néanmoins, quelles que soient les compétences de l'opérateur, les procédés et dispositifs actuels n'évitent pas tout risque d'erreur notamment dans le choix des paramètres de sertissage, souvent seulement contrôlés au seul vu des pressions lues sur un manomètre.The operator must most often be qualified because it must obligatorily produce crimps of very high quality concrete rod couplers. However, whatever the operator's skills, current processes and devices do not avoid all risk error especially in the choice of parameters of crimping, often only checked by sight of pressures read on a pressure gauge.

Il apparaít donc que les procédés et dispositifs actuels permettant le sertissage de coupleurs sur rond à béton ne donnent pas entière satisfaction. Ils ont en effet notamment un rendement peu élevé et nécessitent des employés ayant un niveau de qualification important.It therefore appears that the methods and devices current for crimping couplers on round to concrete are not entirely satisfactory. They have indeed especially low performance and require employees having a significant level of qualification.

Du point de vue de la sécurité et de la résistance mécanique des liaisons coupleur - rond à béton, ils ne permettent pas de vérifier et de contrôler les caractéristiques mécaniques de chacune des liaisons produites. L'assurance de la qualité qui est un souci majeur dans de nombreuses activités aujourd'hui et entre autres dans le domaine de la construction, du bâtiment et des travaux publics, n'est pas parfaitement établie dans le cas des procédés et des dispositifs actuels.From the point of view of safety and mechanical resistance of the coupler - concrete round connections, they do not allow to check and control the mechanical characteristics of each link produced. Quality assurance which is a major concern in many activities today and among others in construction, building and works is not fully established in the case of current processes and devices.

Il est connu de l'état de la technique le brevet EP-A-0.716.195. Celui-ci divulgue une liaison mécanique entre deux ronds à béton utilisant des moyens de sertissage d'une douille sur un rond à béton. Il divulgue également le dispositif, ainsi que le procédé, pour la réalisation de la liaison mécanique utilisant les moyens de sertissage. Ces moyens de sertissage comprennent des moyens de translation d'un outil de filage, ledit outil, en se déplaçant, déforme la douille et la sertit sur l'extrémité du rond à béton. Le sertissage axial de la douille sur le rond à béton est réalisé en agissant contre une butée fixe, ce qui procure une déformation aléatoire de la douille étant donné la forme variable des ronds à béton et donc un sertissage aléatoire qui pourra être défectueux.The patent is known from the state of the art EP-A-0.716.195. This discloses a mechanical connection between two concrete rods using crimping means of a socket on a concrete ring. He also discloses the device, as well as the method, for carrying out the mechanical connection using the crimping means. These crimping means include translation means of a spinning tool, said tool, while moving, deforms the sleeve and crimp it on the end of the concrete ring. The axial crimping of the sleeve on the concrete rod is made by acting against a fixed stop, which provides a random deformation of the sleeve given the shape variable of the reinforcing bars and therefore a random setting which may be defective.

Ce brevet EP 0.716.195 divulgue également des moyens de tests de la liaison mécanique entre la douille et le rond à béton permettant de vérifier la qualité du sertissage. Ce test consiste, pour un observateur, à observer visuellement sur un manomètre s'il y a glissement entre la douille et le rond à béton, ce qui se traduit par une chute de pression sur le manomètre. Ce test est distinct de l'opération de sertissage, et il s'effectue au moyen de l'outil de filage en position sur la butée fixe qui transmet alors une contrainte au niveau de la liaison mécanique entre la douille et le rond à béton. Ce type de test ne permet donc pas de contrôler précisément et automatiquement les efforts de contrainte à exercer au niveau de la liaison mécanique entre les deux éléments, puisqu'il n'évite pas tout risque d'erreur de l'opérateur.This patent EP 0.716.195 also discloses means of testing the mechanical connection between the socket and the concrete rod used to check the quality of the crimping. This test consists, for an observer, in observing visually on a pressure gauge if there is a slip between the socket and the concrete ring, which results in a fall pressure on the pressure gauge. This test is separate from the crimping operation, and it is carried out by means of the spinning tool in position on the fixed stop which transmits then a constraint at the level of the mechanical connection between the socket and the concrete ring. This type of test therefore does not allow not to control precisely and automatically the efforts of constraint to exercise at the level of the mechanical connection between the two elements, since it does not avoid all risk operator error.

De par ces nombreux inconvénients, le sertissage coupleur - rond à béton est actuellement une technique de diffusion restreinte, ce qui est dommageable étant donné l'intérêt propre des liaisons par sertissage de coupleurs sur rond à béton.Due to these numerous drawbacks, crimping concrete coupler is currently a technique of restricted distribution, which is harmful given the specific interest of connections by crimping couplers on concrete rod.

La présente invention vise à remédier aux inconvénients des dispositifs et des procédés actuels et a notamment pour but de réaliser et de contrôler chacune des liaisons coupleur - rond à béton de telle façon que leur qualité et leurs caractéristiques mécaniques soient établies de façon individuelle.The present invention aims to remedy the disadvantages of current devices and methods and has in particular to achieve and control each of the coupler - round to concrete connections so that their quality and their mechanical characteristics are established individually.

Pour parvenir à cet objectif, la présente invention a différents avantages et prévoit notamment la mise en oeuvre de moyens totalement automatiques pour effectuer le sertissage et les essais de traction.To achieve this objective, this invention has various advantages and in particular provides for the using fully automatic means to carry out the crimping and tensile testing.

Selon l'invention, l'ensemble du cycle de sertissage qui comprend la mise en place du coupleur emmanché sur le rond à béton dans la machine et l'opération de filage proprement dite, s'effectue sans intervention humaine dès que le cycle est lancé et de façon totalement automatique.According to the invention, the entire cycle of crimping which includes the fitting of the fitted coupler on the concrete rod in the machine and the spinning operation proper, takes place without human intervention as soon as the cycle is started and fully automatic.

Cette automaticité permet par exemple d'éviter tout risque d'erreur de l'utilisateur tant sur le plan des opérations de sertissage que des opérations d'essais de traction. Les moyens automatiques mis en oeuvre selon l'invention permettent d'effectuer le sertissage et les essais de traction suivant des opérations totalement similaires pour toutes les liaisons coupleur - rond à béton. On évite donc la production de sertissage de coupleurs sur rond à béton présentant des caractéristiques différentes les unes des autres ce qui est inévitable dans le cas d'une intervention humaine.This automaticity allows for example to avoid any risk of user error both in terms of crimp operations as test operations of traction. The automatic means used according to the invention allows crimping and tensile tests following fully operations similar for all coupler - round to concrete connections. This avoids the production of crimping couplers on concrete reinforcing bars with different characteristics each other which is inevitable in the case of a human intervention.

L'invention a également l'avantage d'éviter tout risque d'erreur de l'utilisateur. En effet, la tâche de l'opérateur se limite à l'opération de démarrage du cycle puisqu'il lui suffit d'introduire le rond à béton dans la machine et de le ressortir en fin d'opération après le sertissage et l'essai de traction.The invention also has the advantage of avoiding any risk of user error. Indeed, the task of the operator is limited to the cycle start operation since it suffices to introduce the concrete ring in the machine and take it out again at the end of the operation after crimping and tensile testing.

De plus, l'ensemble des paramètres qui interviennent dans le cycle de sertissage et d'essais de traction est fixé par le choix, par l'opérateur, du type de filière à mettre en place. Dès que l'opérateur a mis en place une filière correspondant à un diamètre prédéterminé du coupleur, le dispositif selon l'invention gère l'ensemble des valeurs à donner aux paramètres de cycle. On évite donc tout risque d'erreur de l'utilisateur notamment dans le choix du niveau de charge préétablie auquel va être testée la liaison coupleur sur rond à béton. En conséquence, la qualité du sertissage et l'assurance de sa résistance mécanique à la traction sont encore renforcées.In addition, the set of parameters which involved in the crimping and testing cycle traction is set by the operator's choice of the type of sector to be implemented. As soon as the operator has set up a die corresponding to a predetermined diameter of the coupler, the device according to the invention manages all of the values to give to the cycle parameters. So we avoid everything risk of user error, particularly in the choice of preset charge level at which the connection will be tested coupler on concrete rod. Consequently, the quality of the crimping and ensuring its mechanical resistance to traction are further enhanced.

Pour assurer la qualité de la liaison établie par sertissage entre le coupleur et le rond à béton, le procédé et la machine selon l'invention ont en outre l'avantage de s'adapter aux écarts et aux imperfections dimensionnelles et géométriques que présentent les ronds à béton.To ensure the quality of the link established by crimping between the coupler and the concrete rod, the process and the machine according to the invention also have the advantage of adapt to dimensional deviations and imperfections and geometrical shapes of concrete rods.

Comme évoqué précédemment, les ronds à béton d'un même diamètre extérieur théorique présentent en réalité de nombreuses imperfections et répondent notamment à des tolérances dimensionnelles très larges. Une conséquence dommageable de ces écarts et de ces imperfections peut être que le sertissage s'effectue de façon différente d'un rond à béton à l'autre à cause d'une variation de l'effort de filage et de l'allongement de chaque coupleur suivant les caractéristiques dimensionnelles des ronds.As mentioned above, the concrete bars of a same theoretical outside diameter actually show numerous imperfections and respond in particular to very wide dimensional tolerances. A consequence damaging to these deviations and these imperfections can be that the crimping is done differently from round to concrete to another because of a variation in the spinning effort and the elongation of each coupler according to the dimensional characteristics of rounds.

La présente invention a également pour but de remédier à cet inconvénient en permettant de compenser les écarts et les imperfections géométriques et dimensionnelles du rond à béton de façon à rendre constantes les modifications apportées à la matière du coupleur lors du sertissage.The present invention also aims to remedy this drawback by compensating for deviations and geometric and dimensional imperfections concrete reinforcing bars so as to make the modifications made to the material of the coupler during crimping.

L'invention a pour cela l'avantage de prévoir un contrôle automatique de l'allongement de la matière du coupleur induit par l'effort de filage.The invention has for this the advantage of providing a automatic control of the elongation of the material of the coupler induced by the spinning force.

Par conséquent, même si les ronds à béton d'un même diamètre extérieur théorique sont en fait tous différents, l'invention a l'avantage de parvenir à un sertissage procurant les mêmes modifications des caractéristiques mécaniques du coupleur quelles que soient les imperfections de départ.Therefore, even if the concrete bars of a same theoretical outside diameter are actually all different, the invention has the advantage of achieving a crimping providing the same modifications of mechanical characteristics of the coupler whatever the initial imperfections.

Cet avantage participe également à l'optimisation de la qualité des liaisons coupleur - rond à béton. Il constitue en effet une étape supplémentaire de standardisation des liaisons coupleur - rond à béton et permet d'homogénéiser les caractéristiques mécaniques de chacune des liaisons. This advantage also contributes to the optimization of the quality of the coupler - round to concrete connections. he is indeed an additional step in standardization of coupler - concrete round connections and allows to homogenize the mechanical characteristics of each link.

La présente invention a également pour but de prévoir la réalisation du sertissage et de l'essai de traction en une seule opération globale.The present invention also aims to provide for crimping and testing traction in a single global operation.

La machine et le procédé selon l'invention ont en effet l'avantage de combiner des moyens automatiques de sertissage et des moyens automatiques d'essais de traction.The machine and the method according to the invention have in effect the advantage of combining automatic means of crimping and automatic tensile testing means.

La combinaison dans une même machine de moyens automatiques de sertissage et d'essais de traction est particulièrement intéressante. Elle rationalise d'abord l'enchaínement des deux opérations puisqu'elle supprime toute manipulation intermédiaire du rond à béton. En effet, le cycle de sertissage et le cycle d'essais de traction s'enchaínent de façon automatique sur le même site et dans la même machine.The combination in one machine of means automatic crimping and tensile testing is particularly interesting. It streamlines first the sequence of the two operations since it removes all intermediate handling of the concrete reinforcing bar. Indeed, the crimping cycle and tensile testing cycle are linked automatically on the same site and in the same machine.

Il n'est plus nécessaire de préparer et de transporter les ronds à béton après le sertissage dans un laboratoire spécialisé souvent éloigné du site de production des liaisons coupleur sur rond à béton. La combinaison de moyens automatiques de sertissage et d'essais de traction permet donc de diminuer le coût global de l'opération.It is no longer necessary to prepare and transport the concrete rods after crimping in a specialized laboratory often far from the production site coupler connections on concrete round. The combination of automatic means of crimping and tensile testing therefore reduces the overall cost of the operation.

Un autre avantage de la combinaison dans la même machine de moyens automatiques de sertissage et de moyens automatiques d'essais de traction est de pouvoir tester individuellement toutes les liaisons coupleur sur rond à béton.Another advantage of the combination in the same machine of automatic crimping means and means automatic tensile testing is being able to test individually all coupler connections on round to concrete.

A l'heure actuelle, le test par essais de traction en laboratoire des liaisons coupleur - rond à béton ne s'effectue que pour des échantillons de ces liaisons. Il est en effet trop lourd et trop coûteux de tester individuellement de cette manière chaque liaison indépendamment.Currently, the test by laboratory traction of coupler - concrete round connections is only carried out for samples of these connections. he is too heavy and too expensive to test individually in this way each bond independently.

Par contre, l'invention, en regroupant dans la même machine les moyens automatiques de sertissage et les moyens automatiques d'essais de traction, permet d'enchaíner de façon systématique le sertissage et l'essai de traction. En rendant possible la vérification de chaque liaison coupleur - rond à béton, l'invention est particulièrement avantageuse puisqu'elle augmente encore la sécurité mécanique des liaisons et leur qualité. On the other hand, the invention, by grouping in the same machine automatic crimping means and automatic means of tensile testing, allows to chain systematic crimping and tensile testing. By making it possible to verify each link coupler - concrete round, the invention is particularly advantageous since it further increases mechanical safety connections and their quality.

Une conséquence de cette vérification de chaque liaison mécanique est qu'il n'est pas possible de produire et par la suite d'utiliser, des liaisons coupleur - rond à béton de mauvaise qualité. En effet, si l'essai de traction qui s'enchaíne systématiquement après le sertissage se révèle défavorable, la liaison coupleur - rond à béton est alors immédiatement éliminée par désolidarisation automatique du coupleur et du rond à béton.A consequence of this verification of each mechanical connection is that it is not possible to produce and subsequently to use coupler - concrete round connections bad quality. Indeed, if the tensile test which is systematically linked after crimping is revealed unfavorable, the coupler - concrete ring connection is then immediately eliminated by automatic separation of the coupler and concrete rod.

Un autre but de l'invention est de permettre d'obtenir une certification d'assurance qualité de façon aisée.Another object of the invention is to allow obtain quality assurance certification so easy.

En effet, la certification est obtenue si l'ensemble des phases de production des liaisons rond à béton - coupleur répondent à des critères de qualité très stricts. Dans le cadre de l'invention, les conditions sont fréquemment remplies puisque le procédé et la machine qu'elle décrit permettent d'obtenir de façon totalement automatique un sertissage et un contrôle du sertissage de grande rigueur.Indeed, certification is obtained if all phases of production of round to concrete connections - coupler meet very strict quality criteria. Within the framework of the invention, the conditions are frequently fulfilled since the process and the machine it describes allow a fully automatic crimping and a rigorous crimping control.

La présente invention combine dans une même machine et dans un seul procédé l'ensemble du sertissage et des essais de traction. Il n'y a donc aucune intervention humaine au cours du cycle après le démarrage du cycle et aucun changement de machine. La certification assurance qualité ne porte donc que sur la seule machine selon l'invention ce qui évite de devoir certifier en même temps la qualité des opérateurs et la qualité d'enchaínement des opérations de sertissage et d'essais de traction.The present invention combines in a single machine and in a single process the whole crimping and tensile tests. So there is no intervention human during the cycle after the cycle starts and no change of machine. Insurance certification quality therefore relates only to the single machine according to the invention which avoids having to certify at the same time the quality of the operators and the quality of the crimping and tensile testing operations.

Par ailleurs, en permettant d'effectuer un essai de traction pour chaque liaison coupleur - rond à béton et en permettant l'enregistrement ou la sauvegarde des données de chacun des essais, la présente invention assure une traçabilité totale de chacune des liaisons coupleur - rond à béton.Furthermore, by allowing a test to be carried out tensile strength for each coupler connection - concrete round and allowing the recording or saving of data from each of the tests, the present invention provides a full traceability of each coupler - round to concrete.

Un autre but de l'invention est de permettre la réalisation d'essais destructifs de façon aléatoire, périodique ou déclenchés manuellement afin de renforcer la sécurité des liaisons.Another object of the invention is to allow the random destructive testing, periodic or manually triggered to strengthen the link security.

La réalisation d'essais destructifs a l'avantage de permettre de vérifier que c'est le rond à béton qui casse, c'est-à-dire que sa contrainte maximale à la rupture est inférieure à celle de la liaison du coupleur sur le rond à béton. Selon l'invention, cet essai destructif peut être effectué soit par déclenchement manuel, soit de façon automatique. Dans ce cas, il est possible de programmer un essai destructif de façon périodique ou de façon aléatoire.Performing destructive tests has the advantage to verify that the concrete ring breaks, that is to say that its maximum breaking stress is lower than that of the coupler connection on the round to concrete. According to the invention, this destructive test can be performed either by manual triggering or automatic. In this case, it is possible to program a destructive testing periodically or randomly.

Un autre but de l'invention est d'obtenir une automaticité complète du sertissage et de l'essai de traction de façon à limiter l'importance de l'intervention humaine.Another object of the invention is to obtain a full automatic crimping and tensile testing so as to limit the importance of human intervention.

La machine et le procédé pour le sertissage d'un coupleur sur un rond à béton ici décrits possèdent des moyens automatiques de sertissage et des moyens automatiques d'essais de traction. De ce fait, l'utilisateur a une responsabilité très limitée puisqu'il lui suffit d'introduire le rond à béton sur lequel est emmanché le coupleur dans la machine et en fin de cycle, de ressortir de la machine le rond à béton sur lequel le coupleur a été serti et ayant subi un essai de traction.The machine and method for crimping a coupler on a concrete ring described here have means automatic crimping and automatic means tensile testing. As a result, the user has a very limited liability since it suffices to introduce the concrete ring on which the coupler is fitted in the machine and at the end of the cycle, come out of the machine concrete rod on which the coupler was crimped and having undergone a tensile test.

L'opérateur a donc par exemple la possibilité pendant le cycle automatique de préparer le rond à béton et le coupleur suivant et de réaliser l'emmanchement. On augmente ainsi la productivité puisque le temps nécessaire à l'opérateur est diminué et puisque le sertissage et l'essai de traction s'effectuent de façon automatique plus rapide que de façon manuelle.The operator therefore has for example the possibility during the automatic cycle to prepare the concrete ring and the next coupler and carry out the fitting. We thus increases productivity since the time required to the operator is reduced and since the crimping and testing traction are performed automatically faster than manually.

Par ailleurs, la présente invention peut être exploitée par un opérateur sans qualification particulière.Furthermore, the present invention can be operated by an operator without any particular qualification.

Un autre but de l'invention est d'être utilisable sur chantier ou en atelier.Another object of the invention is to be usable on site or in the workshop.

La machine et le procédé pour le sertissage de coupleurs sur rond à béton ici présentés ont pour cela l'avantage de ne comporter qu'une structure légère, facilement transportable d'un site à un autre. Leur mise en oeuvre est donc possible directement sur le chantier ou en atelier.The machine and method for crimping concrete rod couplers presented here have for this the advantage of having only a light structure, easily transportable from one site to another. Their implementation work is therefore possible directly on site or in workshop.

D'autres buts et avantages de la présente invention apparaítront au cours de la description qui va suivre qui n'est cependant donnée qu'à titre indicatif.Other purposes and advantages of this invention will appear during the description which goes to follow which is however given only as an indication.

La présente invention concerne une machine pour le sertissage d'un coupleur sur un rond à béton, ledit coupleur comportant une partie filetée mâle ou femelle à l'une de ses extrémités et une partie cylindrique creuse dans laquelle est introduite l'extrémité du rond à béton, destinée à solidariser le coupleur et le rond à béton, le sertissage des coupleurs avec les ronds à béton permettant la réalisation de la liaison entre deux ronds à béton placés bout à bout, notamment utilisable dans le domaine de la construction, du bâtiment et des travaux publics, ladite machine présentant :

  • un outil de vissage pour la fixation du coupleur par sa partie filetée,
  • un outil de filage,
  • des moyens de sertissage du coupleur sur le rond à béton comprenant des moyens de translation de l'outil de filage suivant l'axe du coupleur,
  • des moyens d'essais de traction pour tester la liaison des coupleurs sur les ronds à béton,
caractérisée par le fait que :
  • les moyens de sertissage et d'essais de traction sont automatiques au moyen d'un automate programmable qui assure le cycle automatisé de sertissage et d'essais de traction du coupleur sur le rond à béton,
  • la poussée manuelle de l'opérateur sur le rond à béton agit sur des moyens de détection qui déclenchent le démarrage du cycle automatisé de sertissage et d'essais de traction du coupleur sur le rond à béton,
  • les moyens de sertissage comprennent des moyens de contrepoussée du coupleur permettant de contrôler automatiquement l'allongement de la matière du coupleur induit par l'effort de filage, en fonction des imperfections et des écarts dimensionnels et géométriques du rond à béton,
afin d'automatiser la réalisation de sertissage et des essais de traction du coupleur sur le rond à béton et de garantir la constance des modifications des caractéristiques mécaniques subies par le coupleur durant le filage, et d'assurer la qualité de chaque liaison de coupleur sur le rond à béton.The present invention relates to a machine for crimping a coupler on a concrete ring, said coupler comprising a male or female threaded part at one of its ends and a hollow cylindrical part into which the end of the round is introduced. concrete, intended to secure the coupler and the concrete rod, the crimping of the couplers with the concrete rods allowing the realization of the connection between two concrete rods placed end to end, in particular usable in the field of construction, building and public works, said machine having:
  • a screwing tool for fixing the coupler by its threaded part,
  • a spinning tool,
  • means for crimping the coupler onto the concrete rod comprising means for translating the spinning tool along the axis of the coupler,
  • tensile test means for testing the connection of the couplers on the concrete reinforcing bars,
characterized by the fact that:
  • the crimping and tensile testing means are automatic by means of a programmable automaton which performs the automated crimping and tensile testing cycles of the coupler on the concrete reinforcing bar,
  • the operator's manual push on the concrete reinforcing bar acts on detection means which trigger the start of the automated crimping and tensile testing cycle of the coupler on the concrete reinforcing bar,
  • the crimping means comprise means for pushing back the coupler making it possible to automatically control the elongation of the material of the coupler induced by the spinning force, as a function of the imperfections and dimensional and geometric deviations of the concrete rod,
in order to automate the setting up and the tensile tests of the coupler on the concrete reinforcing bar and to guarantee the constancy of the modifications of the mechanical characteristics undergone by the coupler during the spinning, and to assure the quality of each coupler connection on the concrete ring.

L'invention concerne également un procédé pour le sertissage et l'essai automatique d'un coupleur sur un rond à béton, ledit coupleur comportant une partie filetée mâle ou femelle à l'une de ses extrémités et une partie cylindrique creuse dans laquelle est introduite l'extrémité du rond à béton, destinée à solidariser le coupleur et le rond à béton afin de participer à la réalisation de la liaison entre deux ronds à béton placés bout à bout, notamment utilisable dans le domaine de la construction, du bâtiment et des travaux publics, mettant en oeuvre la machine pour le sertissage selon l'invention, caractérisé par le fait que :

  • on fixe le coupleur (27) par sa partie filetée (29) sur l'outil de vissage (2),
  • on translate axialement l'outil de filage (37) sur le coupleur (27), déformant sa partie cylindrique creuse (30) de façon à ce qu'elle pénètre entre les cotes du rond à béton (28), sertissant ainsi ledit coupleur (27) sur ledit rond à béton (28),
  • on réalise après sertissage du coupleur (27) sur le rond à béton (28) un essai de traction en appliquant un effort de traction entre ledit coupleur et ledit rond à béton, de traction lorsque l'on exerce une poussée manuelle sur le rond à béton,
  • pendant l'opération de sertissage, on contrôle l'allongement de la matière du coupleur (27) en exerçant une contrepoussée opposée à l'effort de sertissage,
permettant l'automatisation de la réalisation de sertissage de coupleurs sur rond à béton tout en assurant la qualité de chaque liaison.The invention also relates to a method for crimping and automatic testing of a coupler on a concrete rod, said coupler comprising a male or female threaded part at one of its ends and a hollow cylindrical part into which is introduced. the end of the concrete rod, intended to secure the coupler and the concrete rod in order to participate in the realization of the connection between two concrete rods placed end to end, in particular usable in the field of construction, building and public works, using the crimping machine according to the invention, characterized in that:
  • the coupler (27) is fixed by its threaded part (29) to the screwing tool (2),
  • the spinning tool (37) is axially translated on the coupler (27), deforming its hollow cylindrical part (30) so that it penetrates between the dimensions of the concrete ring (28), thus crimping said coupler ( 27) on said concrete ring (28),
  • a tensile test is carried out after crimping the coupler (27) on the concrete ring (28) by applying a tensile force between said coupler and said concrete ring, tensile when a manual thrust is exerted on the concrete,
  • during the crimping operation, the elongation of the material of the coupler (27) is controlled by exerting a counter-thrust opposite to the crimping force,
allowing the automation of the setting of couplings on concrete rounds while ensuring the quality of each connection.

L'invention sera mieux comprise au vu des planches de dessins situées en annexe et qui comprennent :

  • la figure 1 présentant un mode particulier de réalisation de la machine selon l'invention,
  • la figure 2 et la figure 3 illustrant deux modes particuliers de réalisation de l'invention,
  • la figure 4 schématisant un exemple de réalisation de l'outil de filage,
  • la figure 5 présentant un exemple de coupleur et de rond à béton utilisables,
  • la figure 6 présentant un autre mode de réalisation de l'invention.
The invention will be better understood from the drawing boards located in the appendix, which include:
  • FIG. 1 showing a particular embodiment of the machine according to the invention,
  • FIG. 2 and FIG. 3 illustrating two particular embodiments of the invention,
  • FIG. 4 schematically showing an exemplary embodiment of the spinning tool,
  • FIG. 5 showing an example of a coupler and a concrete reinforcing bar which can be used,
  • Figure 6 showing another embodiment of the invention.

La machine (1) pour le sertissage d'un coupleur (27) sur un rond à béton (28) selon l'invention comprend des moyens automatiques de sertissage et des moyens automatiques d'essais de traction. Ces moyens automatiques permettent la réalisation de sertissage de coupleurs (27) sur des ronds à béton (28) tout en assurant la qualité des liaisons.The machine (1) for crimping a coupler (27) on a concrete ring (28) according to the invention comprises automatic crimping means and automatic means tensile testing. These automatic means allow the crimping of couplers (27) on rounds concrete (28) while ensuring the quality of the connections.

Dans un mode particulier de réalisation, les moyens automatiques de sertissage comprennent des moyens (2, 3, 9, 15, 16, 19, 26, 33) de mise en place du coupleur (27). Ces moyens permettent la mise en place automatique sur l'outil de vissage (2) du coupleur (27). Ils assurent également le dévissage du coupleur en fin de cycle.In a particular embodiment, the automatic crimping means comprise means (2, 3, 9, 15, 16, 19, 26, 33) for fitting the coupler (27). These means allow automatic placement on the screwing tool (2) of the coupler (27). They ensure also unscrewing the coupler at the end of the cycle.

Suivant une possibilité de réalisation, les moyens (2, 3, 9, 15, 16, 19, 26, 33) de mise en place du coupleur (27) présentent un arbre (33) solidaire de l'outil de vissage (2). Cet arbre (33) constitue le support de l'outil de vissage (2). Sa forme et ses dimension pourront être variables et il pourra se présenter tel que l'illustre la figure 1. L'arbre (33) permet la mise en place de l'outil de vissage (2) sur la machine (1) et son remplacement, notamment si l'on change le diamètre du coupleur (27) à mettre en place sur l'outil de vissage (2). L'arbre (33) sera préférentiellement réalisé de façon à pouvoir être mobile en rotation et en translation suivant son axe principal. Ses formes seront donc le plus souvent sensiblement cylindriques.According to a possibility of realization, the means (2, 3, 9, 15, 16, 19, 26, 33) for positioning the coupler (27) have a shaft (33) integral with the tool screwing (2). This tree (33) constitutes the support for the screwing tool (2). Its shape and size can be variable and it can appear as illustrated Figure 1. The shaft (33) allows the installation of the tool screwing (2) on the machine (1) and its replacement, especially if the diameter of the coupler (27) is changed to place on the screwing tool (2). The tree (33) will preferably made so that it can be mobile in rotation and translation along its main axis. His shapes will therefore most often be substantially cylindrical.

L'outil de vissage (2) est solidarisé avec l'arbre (33) par des moyens courants et notamment par un filetage (34) tel que l'illustre la figure 1. Un blocage par clavette sera couramment employé pour permettre la rotation inverse de la liaison outil de vissage (2) - coupleur (27).The screwing tool (2) is secured with the shaft (33) by current means and in particular by a thread (34) as illustrated in FIG. 1. A blocking by key will be commonly used to allow rotation reverse of the screwing tool (2) - coupler (27) connection.

Dans un mode particulier de réalisation de l'invention, l'arbre (33) est mobile en translation suivant l'axe du coupleur (27) des moyens de guidage (19). Ces moyens de guidage (19) pourront être constitués par un vérin creux (19) dont le corps est constitué par une enveloppe extérieure (35). De cette façon, le vérin creux (19) permet une mobilité de l'arbre (33) en translation suivant l'axe du coupleur (27) et également en rotation.In a particular embodiment of the invention, the shaft (33) is movable in translation according to the axis of the coupler (27) of the guide means (19). These means guide (19) may be constituted by a hollow cylinder (19) whose body is constituted by an outer envelope (35). In this way, the hollow cylinder (19) allows mobility of the shaft (33) in translation along the axis of the coupler (27) and also in rotation.

Le vérin creux (19) sera de conception courante et positionné tel que l'illustre la figure 1. L'enveloppe (35) du vérin creux (19) sera préférentiellement de forme cylindrique creuse et pourra être constituée en différents matériaux tel qu'un acier de type courant. L'enveloppe externe (35) permet la fixation du vérin creux (19) sur la structure (40) de la machine (1).The hollow cylinder (19) will be of current design and positioned as illustrated in Figure 1. The envelope (35) of the hollow cylinder (19) will preferably be shaped cylindrical hollow and could be made up of different materials such as standard steel. The envelope external (35) allows the fixing of the hollow cylinder (19) on the structure (40) of the machine (1).

Dans un mode préférentiel de réalisation, les moyens de mise en place (2, 3, 9, 15, 16, 19, 26, 33) comprennent également des moyens de rotation (9, 26) de l'arbre (33). Ces moyens de rotation (9, 26) ont pour objet d'entraíner en rotation propre l'ensemble arbre (33) - outil de vissage (2) de façon à mettre en place la partie filetée du coupleur (27) sur la machine (1).In a preferred embodiment, the placement means (2, 3, 9, 15, 16, 19, 26, 33) also include rotation means (9, 26) for the tree (33). The object of these rotation means (9, 26) is to drive the shaft (33) - tool in clean rotation screw (2) so as to set up the threaded part of the coupler (27) on the machine (1).

Suivant un mode de réalisation, les moyens de rotation (9, 26) de l'arbre (33) sont constitués par un moteur (9) entraínant en rotation un arbre de transmission (26). L'arbre de transmission (26) est lié en rotation avec l'arbre (33) de façon à l'entraíner. According to one embodiment, the means of rotation (9, 26) of the shaft (33) are constituted by a motor (9) driving in rotation a transmission shaft (26). The transmission shaft (26) is linked in rotation with the tree (33) so as to drive it.

Le moteur (9) sera de conception courante et pourra notamment être un moteur hydraulique. Sa puissance et sa vitesse de rotation seront choisies de façon à s'adapter à un bon vissage sur l'outil de vissage (2) de la partie filetée (29) du coupleur (27).The motor (9) will be of current design and could in particular be a hydraulic motor. His power and its rotation speed will be chosen so as to adapt to a good screwing on the screwing tool (2) of the part threaded (29) of the coupler (27).

L'arbre de transmission (26) pourra présenter différentes formes mais sera préférentiellement allongé et cylindrique. On pourra utiliser tout moyen courant pour effectuer la liaison en rotation du moteur (9) sur l'arbre de transmission (26). On pourra notamment placer une ou plusieurs clavettes en bout d'arbre de transmission (26).The drive shaft (26) may have different shapes but will preferably be lengthened and cylindrical. We can use any common means to make the rotation connection of the motor (9) on the shaft of transmission (26). We can in particular place one or several keys at the end of the drive shaft (26).

Pour solidariser en rotation l'arbre de transmission (26) et l'arbre (33), on pourra également utiliser des moyens courants tels que des clavettes. Néanmoins, ces moyens devront conserver la possibilité à l'arbre (33) d'être mobile sur une certaine course par rapport à l'arbre de transmission (26). Un mode particulier de montage de l'arbre de transmission (26) entre l'arbre (33) et le moteur (9) est illustré à la figure 1. Suivant cette possibilité, l'arbre (33) présente un alésage central (41) dans lequel l'arbre de transmission (26) est susceptible d'une mobilité en translation vis-à-vis de l'arbre (33).To secure the rotation shaft transmission (26) and the shaft (33), we can also use common means such as keys. However, these means must retain the possibility to the shaft (33) to be mobile over a certain stroke by relative to the drive shaft (26). A particular mode for mounting the drive shaft (26) between the shaft (33) and the motor (9) is illustrated in FIG. 1. According to this possibility, the shaft (33) has a central bore (41) in which the drive shaft (26) is susceptible mobility in translation with respect to the shaft (33).

Dans le mode particulier de réalisation où les moyens de mise en place (2, 3, 9, 15, 16, 19, 26 et 33) du coupleur (27) comprennent un moteur (9), un arbre de transmission (26), un arbre (33) et un outil de vissage (2), la mise en place du coupleur (27) peut être effectuée par le vissage automatique de la partie filetée (29) du coupleur (27) sur la partie filetée de l'outil de vissage (2) par la mise en rotation de l'ensemble arbre (33) - outil de vissage (2) au moyen du moteur (9) et de l'arbre de transmission (26).In the particular embodiment where the means of placing (2, 3, 9, 15, 16, 19, 26 and 33) of the coupler (27) comprises a motor (9), a shaft of transmission (26), a shaft (33) and a screwing tool (2), the fitting of the coupler (27) can be carried out by the automatic screwing of the threaded part (29) of the coupler (27) on the threaded part of the screwing tool (2) by the rotation of the shaft assembly (33) - screwing tool (2) by means of the motor (9) and the drive shaft (26).

Pour commander la mise en rotation de l'ensemble arbre (33) - outil de vissage (2), l'invention, dans un mode particulier de réalisation, comprend des moyens de détection (15, 16) de la présence de l'arbre (33) en position avancée ou reculée.To control the rotation of the assembly shaft (33) - screwing tool (2), the invention, in a mode particular embodiment, includes detection means (15, 16) of the presence of the shaft (33) in the advanced position or moved back.

Les moyens de détection (15, 16) pourront être de conception courante et notamment être constitués par des capteurs de position de type capacitif. On pourra de façon courante utiliser deux capteurs de position (15, 16) placés à deux emplacements différents par rapport à l'extrémité supérieure (36) de l'arbre (33).The detection means (15, 16) could be current design and in particular be constituted by capacitive type position sensors. We will be able to common use two position sensors (15, 16) placed at two different locations from the end upper (36) of the shaft (33).

Comme l'illustre la figure 1, le capteur de position (16) est placé en regard de l'extrémité supérieure (36) de l'arbre (33) lorsque celui-ci est en position rentrée. Cette position de l'arbre (33) correspond à l'état de repos, c'est-à-dire lorsque l'arbre (33) ne s'est pas déplacé par rapport au vérin creux (19).As shown in Figure 1, the position (16) is placed opposite the upper end (36) of the shaft (33) when the latter is in position back to school. This position of the shaft (33) corresponds to the state of rest, that is to say when the tree (33) has not moved relative to the hollow cylinder (19).

Le second capteur capacitif (15) est placé un peu plus en amont de la machine (1) tel que l'illustre la figure 1. Le capteur de position (15) est positionné préférentiellement de façon à être en vis-à-vis de l'extrémité supérieure (36) de l'arbre (33) lorsque celui-ci est en position avancée. La position avancée correspond au cas où l'arbre (33) est translaté par rapport au vérin creux (19).The second capacitive sensor (15) is placed a little further upstream of the machine (1) as illustrated in the figure 1. The position sensor (15) is positioned preferably so as to be vis-à-vis the upper end (36) of the shaft (33) when the latter is in advanced position. The advanced position corresponds to the case where the shaft (33) is translated relative to the hollow cylinder (19).

Les moyens de détection (15, 16) de la présence de l'arbre (33) permettent donc de déterminer si l'arbre (33) est déplacé par rapport à sa position de repos qui est la position reculée où il se trouve rentré dans le vérin creux (19).The means for detecting (15, 16) the presence of the tree (33) therefore make it possible to determine whether the tree (33) is moved from its rest position which is the retracted position where it is tucked into the hollow cylinder (19).

Dans un mode de réalisation supplémentaire, l'invention comprend des moyens de réaction (3) de la translation de l'arbre (33). Ces moyens pourront par exemple être constitués par un vérin pneumatique ou hydraulique (3) monté au bout de l'arbre de transmission (26) et s'appliquant à l'extrémité supérieure (36) de l'arbre (33).In an additional embodiment, the invention comprises reaction means (3) of the translation of the shaft (33). These means could for example be constituted by a pneumatic or hydraulic cylinder (3) mounted at the end of the drive shaft (26) and applying at the upper end (36) of the shaft (33).

Les moyens de réaction (3) permettent d'obtenir un effet ressort pour le déplacement en translation de l'arbre (33).The reaction means (3) make it possible to obtain a spring effect for the translational movement of the tree (33).

Les différents moyens de mise en place (2, 3, 9, 15, 16, 19, 26, 33) seront préférentiellement choisis en forme et en dimension de façon à constituer un ensemble unitaire et facilement montable. Chaque élément sera néanmoins dimensionné de façon à supporter les efforts engendrés lors de la mise en place du coupleur (27) sur l'outil de vissage (2). The different means of implementation (2, 3, 9, 15, 16, 19, 26, 33) will preferably be chosen by shape and dimension so as to constitute a whole unitary and easily mounted. Each item will nevertheless sized to support the efforts generated during the installation of the coupler (27) on the screwing tool (2).

La machine (1) pour le sertissage comprend également un outil de filage (37) tel que l'illustre la figure 1. L'outil de filage (37) comportera le plus souvent une filière (7) et une couronne porte filière (8) assurant le maintien de la filière (7) et la possibilité d'adapter plusieurs diamètres ou types de filière (7) sur la machine (1).The crimping machine (1) comprises also a spinning tool (37) as illustrated in figure 1. The spinning tool (37) will most often include a die (7) and a die holder crown (8) ensuring the maintenance of the sector (7) and the possibility of adapting several diameters or types of die (7) on the machine (1).

La filière (7) sera de conception courante et son diamètre sera choisi de façon à s'adapter au diamètre extérieur du coupleur (27) à sertir. La partie filetée (29) du coupleur (27) peut être introduite dans la filière (7) jusqu'au col (31) du coupleur (27).The sector (7) will be of current design and its diameter will be chosen to suit the diameter outside of the coupler (27) to be crimped. The threaded part (29) of the coupler (27) can be introduced into the die (7) to the neck (31) of the coupler (27).

La machine (1) selon l'invention comprend également des moyens (13) de translation de l'outil de filage (37) suivant l'axe du coupleur (27). Dans le mode particulier de réalisation illustré à la figure 1, les moyens (13) de translation sont constitués par au moins un vérin de filage (13) solidaire de l'outil de filage (37). On pourra utiliser un ou plusieurs vérins de filage (13), par exemple hydrauliques, dont les axes sont parallèles et ont la même direction que l'axe du coupleur.The machine (1) according to the invention comprises also means (13) for translating the spinning tool (37) along the axis of the coupler (27). In the particular mode shown in FIG. 1, the means (13) of translation consist of at least one spinning cylinder (13) integral with the spinning tool (37). We can use one or more spinning cylinders (13), for example hydraulic, whose axes are parallel and have the same direction as the axis of the coupler.

Suivant le mode de réalisation illustré aux figures 1 et 4, la filière (7) est montée sur la machine (1) par l'intermédiaire d'une couronne porte filière (8). Cette couronne pourra être de forme cylindrique et sera adaptée au montage de la filière (7). Ce montage pourra être effectué par tout moyen courant tel que des systèmes vis-écrou.According to the embodiment illustrated in Figures 1 and 4, the die (7) is mounted on the machine (1) via a die holder crown (8). This crown may be cylindrical in shape and will be adapted to mounting the die (7). This assembly can be carried out by any common means such as screw-nut systems.

Dans un mode préférentiel de réalisation, la couronne porte filière (8) est montée de façon solidaire avec les moyens de translation (13) de l'outil de filage (37). Tel que l'illustre la figure 1, la couronne porte filière (8) est entraínée par trois vérins de filage (13) exerçant une poussée répartie en trois points de la circonférence de la couronne porte filière de façon à translater celle-ci suivant l'axe du coupleur.In a preferred embodiment, the die holder crown (8) is integrally mounted with the translation means (13) of the spinning tool (37). Phone as illustrated in Figure 1, the die holder crown (8) is driven by three spinning cylinders (13) exerting a thrust distributed in three points of the circumference of the die holder crown so as to translate the following the axis of the coupler.

Afin de s'assurer que la translation des moyens de translation (13) s'effectue suivant l'axe du coupleur (27), on pourra utiliser des guides (22) parallèles à l'axe du coupleur (27) et guidant la translation de la couronne porte filière (8) lors du filage.In order to ensure that the translation of the means translation (13) takes place along the axis of the coupler (27), guides (22) may be used parallel to the axis of the coupler (27) and guiding the translation of the crown die holder (8) when spinning.

Dans un autre mode particulier de réalisation de l'invention, la machine (1) comprend des moyens de contrepoussée (4, 5, 6) permettant de contrôler automatiquement l'allongement de la matière du rond à béton (28) induit par l'effort de filage, en fonction des imperfections et des écarts dimensionnels et géométriques du coupleur (27). De cette façon, on garantit la constance des modifications des caractéristiques mécaniques subies par le coupleur (27) durant le filage.In another particular embodiment of the invention, the machine (1) comprises means for counter-thrust (4, 5, 6) to control automatically the elongation of the material of the concrete reinforcing rod (28) induced by the spinning effort, depending on the imperfections and dimensional and geometric deviations of the coupler (27). In this way, we guarantee the consistency of changes in the mechanical characteristics undergone by the coupler (27) during spinning.

Suivant une possibilité de réalisation, les moyens de contrepoussée (4, 5, 6) sont constitués par deux vérins de translation radiale (5), au moins un vérin pousseur (6) et deux demi coquilles (4).According to a possibility of realization, the backstop means (4, 5, 6) consist of two radial translation cylinders (5), at least one push cylinder (6) and two half shells (4).

Les demi coquilles (4) permettent de constituer un appui par leur face supérieure (38) sur la base du coupleur (27). La forme et les dimensions des demi coquilles (4) pourront être variables mais seront préférentiellement adaptées aux dimensions du coupleur (27) et du rond à béton (28).The half shells (4) make it possible to constitute a support by their upper face (38) on the base of the coupler (27). The shape and dimensions of the half shells (4) may be variable but will preferably be adapted to the dimensions of the coupler (27) and the concrete ring (28).

On pourra notamment réaliser des demi coquilles (4) ayant une forme parallélépipédique dont l'une des faces a un profil incurvé de façon circulaire tel que l'illustre la figure 6.We can especially make half shells (4) having a parallelepiped shape, one of the faces has a circularly curved profile as illustrated in figure 6.

Les demi coquilles (4) pourront être en divers matériaux et notamment en acier traité de type courant. La partie incurvée de chaque demi coquille sera préférentiellement réalisée de façon à s'adapter au diamètre du rond à béton (28) avec un léger serrage.The half shells (4) can be in various materials and in particular in standard steel treated. The curved part of each half shell will be preferably made so as to adapt to the diameter of the concrete ring (28) with a slight tightening.

Suivant un mode préférentiel de réalisation des moyens de contrepoussée (4, 5, 6), les demi coquilles peuvent être animées d'une translation au moyen de deux vérins de translation radiale (5), le plus souvent hydrauliques. La figure 2 schématise deux vérins de translation radiale (5) dont le piston est solidaire d'une demi coquille (4) de façon à les commander en translation suivant une direction perpendiculaire à celle de l'axe du coupleur (27). De cette manière, il est possible de régler la position radiale de chacune des demi coquilles (4). According to a preferred embodiment of the backstop means (4, 5, 6), the half shells can be driven by a translation by means of two cylinders radial translation (5), most often hydraulic. The Figure 2 shows schematically two radial translation cylinders (5) the piston of which is integral with a half-shell (4) so to command them in translation in a direction perpendicular to that of the axis of the coupler (27). Of this way it is possible to adjust the radial position of each of the half shells (4).

Afin de mettre en appui la face supérieure (38) des demi coquilles (4) et la base du coupleur (27), la machine (1) comportera préférentiellement au moins un vérin pousseur assurant la translation suivant l'axe du coupleur (27) des demi coquilles (4). On pourra par exemple utiliser deux vérins pousseurs hydrauliques (6) orientés suivant l'axe du coupleur (27), tel que l'illustre la figure 1.In order to support the upper face (38) half shells (4) and the base of the coupler (27), the machine (1) preferably comprises at least one cylinder pusher ensuring translation along the axis of the coupler (27) half shells (4). We could for example use two hydraulic push cylinders (6) oriented along the axis of the coupler (27), as illustrated in FIG. 1.

Suivant l'exemple de la figure 1, les demi coquilles (4) et les vérins de translation radiale (5) sont montés sur une couronne (39). Cette couronne pourra se présenter sous diverses formes et diverses dimensions et sera préférentiellement sensiblement de formes et de dimensions équivalentes à celles de la couronne porte filière (8). Suivant ce mode de réalisation, la couronne (39) constitue la base de maintien des demi coquilles (4) et des vérins de translation radiale (5) et permet, par appui des vérins pousseurs (6) sur la surface de cette couronne (39) la translation des demi coquilles (4) suivant l'axe du coupleur (27).Following the example in Figure 1, the half shells (4) and the radial translation cylinders (5) are mounted on a crown (39). This crown can be present in various shapes and sizes and will preferably substantially of shapes and dimensions equivalent to those of the die holder crown (8). According to this embodiment, the crown (39) constitutes the base for holding the half shells (4) and the jacks radial translation (5) and allows, by support of the jacks pushers (6) on the surface of this ring (39) the translation of the half shells (4) along the axis of the coupler (27).

Le ou les vérins pousseurs (6) seront préférentiellement dotés d'une soupape permettant de conserver l'effort de poussée qu'ils exercent à une valeur constante. Suivant cette configuration, la régulation de l'effort de poussée s'effectuera par un déplacement d'avance ou de recul du piston des vérins pousseurs (6). De cette façon, en faisant varier la position du ou des vérins pousseurs (6), on contrôle l'effort de contrepoussée appliqué au coupleur (27) et partant l'allongement du métal du coupleur (27).The push cylinder (s) (6) will be preferably fitted with a valve allowing keep the pushing force they exert at a value constant. According to this configuration, the regulation of the pushing force will be carried out by a displacement in advance or retraction of the piston of the push cylinders (6). Of this way, by varying the position of the jack (s) pushers (6), we control the counterpush force applied to the coupler (27) and therefore the elongation of the metal of the coupler (27).

La machine (1) pour le sertissage d'un coupleur (27) sur un rond à béton (28) selon l'invention comprend également des moyens automatiques d'essais de traction.The machine (1) for crimping a coupler (27) on a concrete ring (28) according to the invention comprises also automatic means of tensile testing.

Les moyens automatiques d'essais de traction permettent, lorsque l'opération de sertissage est achevée, de contrôler la résistance mécanique à la traction de la liaison coupleur (27) sur rond à béton (28).Automatic means of tensile testing allow, when the crimping operation is completed, to check the mechanical tensile strength of the connection coupler (27) on concrete rod (28).

Les moyens automatiques d'essais de traction seront généralement constitués par des moyens de blocage (11) du rond à béton (28) et des moyens de sollicitation (14) en traction du coupleur (27). Ces derniers moyens permettent de tester la résistance mécanique à la traction jusqu'à un niveau de charge préétabli ou jusqu'à la rupture de la liaison formée entre le coupleur (27) et le rond à béton (28) par le sertissage.Automatic means of tensile testing will generally be constituted by blocking means (11) concrete reinforcing bar (28) and biasing means (14) in traction of the coupler (27). These latter means allow test the mechanical tensile strength up to a preset charge level or until the rupture of the connection formed between the coupler (27) and the concrete reinforcing bar (28) by crimping.

Suivant un mode particulier de réalisation de l'invention, les moyens de blocage (11) du rond à béton (28) sont constitués par un étau (11) tel qu'illustré à la figure 3.According to a particular embodiment of the invention, the blocking means (11) of the concrete rod (28) consist of a vice (11) as illustrated in the figure 3.

La figure 1 montre la réalisation d'un étau (11) placé à l'extrémité de la machine (1) opposé aux moyens de mise en place (2, 3, 9, 15, 16, 19, 26, 33) du coupleur (27). L'étau (11) sera de conception courante et son ouverture et sa fermeture seront préférentiellement commandées par un vérin de commande (12).Figure 1 shows the realization of a vice (11) placed at the end of the machine (1) opposite the means of fitting (2, 3, 9, 15, 16, 19, 26, 33) of the coupler (27). The vice (11) will be of current design and its opening and its closure will preferably be ordered by a control cylinder (12).

Dans un mode particulier de réalisation, l'étau (12) comporte des mors (21) à portée inclinée permettant le blocage complet du rond à béton (28) lors de l'essai de traction. La figure 1 présente des mors (21) s'appuyant sur une portée inclinée solidaire de la structure (40) de la machine (1). Les mors (21) seront de conception courante et présenteront préférentiellement des faces susceptibles de réaliser un appui sur le diamètre extérieur des ronds à béton (28).In a particular embodiment, the vice (12) comprises jaws (21) with inclined reach allowing the complete blocking of the concrete reinforcing bar (28) during the test of traction. Figure 1 shows jaws (21) based on an inclined bearing secured to the structure (40) of the machine (1). The jaws (21) will be of common design and preferably have faces capable of press on the outside diameter of the concrete bars (28).

L'étau (11) ainsi décrit permet le blocage complet du rond à béton (28) grâce à ses mors (21). Ce blocage peut être commandé de façon automatique au moyen du vérin de commande (12).The vice (11) thus described allows blocking complete with the concrete reinforcing bar (28) thanks to its jaws (21). This blocking can be controlled automatically using the control cylinder (12).

Afin d'effectuer l'essai de traction, on associe aux moyens de blocage (11) des moyens de sollicitation (14) en traction du coupleur (27). Suivant un mode particulier, on réalisera les moyens de sollicitation (14) grâce à une pièce intermédiaire (18). Comme l'illustre la figure 1, la pièce intermédiaire (18) est placée entre l'enveloppe externe (35) du vérin creux (19) et l'arbre (33). La pièce intermédiaire (18), suivant cette possibilité, constitue un guide pour le déplacement de l'arbre (33) afin de réaliser les moyens de guidage de l'arbre (33). La pièce intermédiaire (18) est fixée sur le piston creux du vérin (19) pouvant translater dans l'enveloppe externe (35).In order to perform the tensile test, we associate the locking means (11) biasing means (14) in traction of the coupler (27). According to a particular mode, we realize the biasing means (14) with a part intermediate (18). As Figure 1 illustrates, the coin intermediate (18) is placed between the outer casing (35) of the hollow cylinder (19) and the shaft (33). The intermediate piece (18), according to this possibility, constitutes a guide for the displacement of the shaft (33) in order to provide the means for shaft guide (33). The intermediate piece (18) is fixed on the hollow piston of the jack (19) which can translate in the outer casing (35).

Suivant cette configuration, le vérin creux (19) est formé d'une enveloppe externe (35), d'une pièce intermédiaire (18) solidaire de son piston et de l'arbre (33). Les moyens de sollicitation (14) sont alors réalisés par la translation de la pièce intermédiaire (18) dans l'enveloppe externe (35) du vérin creux (19). Cette translation s'effectuera en bloquant la mobilité de l'arbre (33) vis-à-vis de la pièce intermédiaire (18) et notamment grâce à un épaulement (48) formé sur l'arbre (33) destiné à venir en butée sur un plat réalisé sur la pièce intermédiaire (18).According to this configuration, the hollow cylinder (19) is formed of an outer casing (35), of a part intermediate (18) integral with its piston and the shaft (33). The biasing means (14) are then produced by the translation of the intermediate piece (18) in the outer casing (35) of the hollow cylinder (19). This translation will be done by blocking the mobility of the tree (33) with respect to the intermediate piece (18) and in particular by means of a shoulder (48) formed on the shaft (33) intended to come into abutment on a dish made on the intermediate piece (18).

Suivant un mode particulier de réalisation de l'invention, le moteur (9) et l'arbre de transmission (26) sont maintenus au moyen d'un support solidaire de la pièce intermédiaire (18). De cette façon, lors de l'essai de traction, c'est l'ensemble constitué par l'outil de vissage (2), l'arbre (33), la pièce intermédiaire (18), l'arbre de transmission (26) et le moteur (9) qui est animé d'une translation suivant l'axe du coupleur.According to a particular embodiment of the invention, the motor (9) and the drive shaft (26) are held by means of a support integral with the part intermediate (18). That way when trying to traction, it is the assembly constituted by the screwing tool (2), the shaft (33), the intermediate piece (18), the shaft of transmission (26) and the motor (9) which is driven by a translation along the axis of the coupler.

Suivant un mode de réalisation de l'invention, au moins un vérin de rappel (20) dont le corps est solidaire de la structure (40) permet d'amortir le déplacement de la pièce (18) lorsque l'essai de traction provoque la rupture du rond à béton (28) ou de la liaison coupleur (27) - rond à béton (28). La figure 1 schématise la réalisation d'un vérin de rappel (20) central dont le piston est susceptible de réaliser un appui amortisseur sur la pièce intermédiaire (18).According to one embodiment of the invention, at less a return cylinder (20) whose body is integral with the structure (40) allows the movement of the part to be damped (18) when the tensile test causes the breaking of the circle concrete (28) or the coupler (27) - concrete rod connection (28). Figure 1 shows schematically the realization of a cylinder central reminder (20) whose piston is likely to shock absorbing support on the intermediate piece (18).

Le vérin de rappel (20) a également pour fonction de ramener la pièce intermédiaire (18) et l'arbre (33) en position rentrée dans l'enveloppe externe (35) du vérin creux (19) à la fin de l'essai de traction. Le vérin de rappel (20) sera de conception courante. Ses dimensions et ses caractéristiques seront adaptées à l'effort qu'il est susceptible de fournir pour amortir le déplacement de la pièce (18) et pour rentrer la pièce (18) dans l'enveloppe externe (35).The return cylinder (20) also has the function to bring back the intermediate piece (18) and the shaft (33) in retracted position in the outer casing (35) of the hollow cylinder (19) at the end of the tensile test. The return cylinder (20) will be of current design. Its dimensions and characteristics will be adapted to the effort that it is likely to provide to cushion the displacement of the piece (18) and to fit the piece (18) into the envelope external (35).

Les différents éléments composant la machine (1) pourront être montés et maintenus par une structure (40) formant la châssis de la machine (1).The different components of the machine (1) can be mounted and maintained by a structure (40) forming the machine frame (1).

Selon un mode de réalisation illustré à la figure 1, la structure (40) comprend des couronnes fixes (49, 50, 51) montées de façon solidaire au moyen de barres (52).According to an embodiment illustrated in the figure 1, the structure (40) comprises fixed rings (49, 50, 51) mounted integrally by means of bars (52).

Les couronnes fixes permettent notamment de soutenir les vérins de filage (13), l'enveloppe externe (35), les moyens de mise en place (2, 3, 9, 15, 16, 19, 26, 33) et les moyens de blocage (11) du rond à béton (28). Elles auront préférentiellement des formes et des dimensions similaires à celles de la couronne porte filière (8).Fixed crowns allow in particular to support the spinning cylinders (13), the outer casing (35), the means of positioning (2, 3, 9, 15, 16, 19, 26, 33) and the locking means (11) of the concrete rod (28). They will have preferably shapes and dimensions similar to those of the die holder crown (8).

Les barres (52) assurent le montage des couronnes fixes (49, 50, 51) et permettent également d'adapter un carter autour de la machine.Bars (52) assemble the crowns fixed (49, 50, 51) and also make it possible to adapt a casing around the machine.

Les barres (52) et les couronnes (49, 50, 51) pourront par exemple être réalisées dans un acier de type courant.Bars (52) and crowns (49, 50, 51) may for example be made of a type steel current.

Les moyens automatiques de sertissage et les moyens automatiques d'essais de traction sont commandés de façon centralisée par un automate programmable. Celui-ci peut gérer le déroulement du cycle de sertissage et d'essai de traction et l'adaptation en fonction du diamètre du coupleur des paramètres du cycle de sertissage et d'essais.Automatic crimping means and automatic tensile testing means are controlled from centralized by a programmable controller. This one can manage the progress of the crimping and testing cycle traction and adaptation according to the diameter of the coupler parameters of the crimping and testing cycle.

L'automate programmable permet de diriger le déroulement séquentiel de toutes les opérations de sertissage et d'essais de traction. Cet automate sera de conception courante et du type programmable.The programmable controller allows to direct the sequential sequence of all crimping operations and tensile testing. This automaton will be designed current and programmable type.

L'automate permettra également de régler les paramètres du cycle notamment en fonction du diamètre du coupleur (27). Les paramètres de cycle s'entendent notamment :

  • la vitesse de rotation du moteur (9),
  • la vitesse de translation des moyens de translation (13) de l'outil de filage (37),
  • l'effort de contrepoussée appliqué par les moyens de contrepoussée (4, 5, 6) sur la base du coupleur (27),
  • le niveau de charge auquel sera effectué l'essai de traction, c'est-à-dire la charge maximale engendrée par les moyens de sollicitation (14).
The automaton will also make it possible to adjust the cycle parameters, in particular as a function of the diameter of the coupler (27). The cycle parameters include:
  • the engine speed (9),
  • the translation speed of the translation means (13) of the spinning tool (37),
  • the back-up force applied by the back-up means (4, 5, 6) on the base of the coupler (27),
  • the level of load at which the tensile test will be carried out, that is to say the maximum load generated by the biasing means (14).

Ces différents paramètres pourront être réglés manuellement par l'opérateur. Néanmoins, ils seront préférentiellement adaptés automatiquement suivant le diamètre de la filière (7).These different parameters can be adjusted manually by the operator. Nevertheless, they will preferably automatically adapted according to the diameter of the die (7).

Les paramètres de cycle décrits ci-dessus seront le plus souvent préétablis pour un diamètre extérieur du rond à béton. Le diamètre de la filière (7) étant adapté au diamètre extérieur du coupleur (27), le choix par l'opérateur d'une filière (7) permet automatiquement de déterminer quel est le diamètre extérieur du rond à béton à sertir et d'ajuster les paramètres du cycle de sertissage et d'essai afin d'adapter automatiquement les paramètres du cycle de sertissage et d'essais, l'outil de filage (37) peut être réalisé de façon particulière. Suivant l'exemple de la figure 4, l'outil de filage (37) comporte outre une filière (7) et une couronne porte filière (8), un dispositif de repérage du diamètre de la filière (7) relié à l'automate programmable.The cycle parameters described above will be most often preset for an outside diameter of the round to concrete. The diameter of the die (7) being adapted to the outside diameter of the coupler (27), the operator's choice a system (7) automatically determines which is the outside diameter of the concrete block to be crimped and to adjust the parameters of the crimping and testing cycle in order to automatically adapt the parameters of the crimping and testing, the spinning tool (37) can be realized in a particular way. Following the example in the figure 4, the spinning tool (37) further comprises a die (7) and a die holder ring (8), a device for locating the diameter of the die (7) connected to the programmable controller.

Le dispositif de repérage du diamètre de la filière (7) comportera selon l'invention des capteurs de position (17) fixés sur la couronne porte filière (8) tel qu'illustré à la figure 4. Les capteurs de position (17) pourront être de conception courante et seront notamment des capteurs inductifs. Ces capteurs de position (17) délivrent une information binaire suivant la présence ou l'absence d'un repère.The device for locating the diameter of the according to the invention, the sector (7) will include position (17) fixed on the die holder crown (8) as as illustrated in figure 4. The position sensors (17) may be of current design and will in particular be inductive sensors. These position sensors (17) deliver binary information according to the presence or absence of a landmark.

Ces repères sont répartis de façon prédéterminée mais différente sur la surface de chaque filière (7). Leur position est choisie de façon à pouvoir les placer en vis-à-vis de certains capteurs de position (17).These markers are distributed in a predetermined manner but different on the surface of each die (7). Their position is chosen so that they can be placed opposite certain position sensors (17).

Le dispositif de repérage selon l'invention comporte également un dispositif de positionnement (44) permettant de monter de façon unique la filière (7) sur la couronne porte filière (8). Le dispositif de positionnement (44) sera par exemple constitué d'un téton de position (45) pouvant coopérer avec une cavité réalisée sur la surface de la filière (7), et par des vis de montage (46) permettant la fixation de la filière (7) sur la couronne porte filière (8). La présence d'un téton de position (45) n'autorise qu'une seule possibilité de montage de la filière (7) sur la couronne porte filière (8). De cette façon, à une filière particulière correspond un état particulier de fonctionnement des capteurs de position (17).The tracking device according to the invention also includes a positioning device (44) allowing to uniquely mount the die (7) on the die holder crown (8). The positioning device (44) will for example consist of a position pin (45) able to cooperate with a cavity formed on the surface of the die (7), and by mounting screws (46) allowing the attachment of the die (7) on the die holder crown (8). The presence of a position pin (45) only authorizes only possibility of mounting the die (7) on the die holder crown (8). In this way, to a sector particular corresponds to a particular operating state position sensors (17).

Ainsi, une combinaison d'état de détection des capteurs de position (17) correspond à une filière (7) et donc à un diamètre du coupleur (27). Le message composé d'informations binaires issues des capteurs de position (17) peut être transmis à l'automate programmable afin d'adapter en conséquence les paramètres du cycle de sertissage et d'essais.So a combination of state detection position sensors (17) corresponds to a die (7) and therefore to a diameter of the coupler (27). The composed message binary information from position sensors (17) can be transmitted to the PLC in order to adapt accordingly the parameters of the crimping cycle and of tests.

L'automate programmable permet également d'enregistrer lors de l'essai de traction l'évolution de l'effort de traction et du déplacement des moyens de sollicitation (14). Il est donc possible de sauvegarder les données de chaque essai de traction.The programmable controller also allows to record during the tensile test the evolution of the tensile force and the displacement of the means of solicitation (14). It is therefore possible to save the data from each tensile test.

L'automate programmable peut également gérer la réalisation de façon périodique ou aléatoire d'essais destructifs. Il permet également de connaítre la valeur de l'effort de traction correspondant à la rupture du rond à béton (28) ou de la liaison coupleur (27) sur rond à béton (28).The programmable controller can also manage the periodic or random testing destructive. It also allows to know the value of the tensile force corresponding to the breaking of the circle at concrete (28) or the coupler link (27) on a concrete rod (28).

Le procédé de sertissage d'un coupleur (27) sur un rond à béton (28) selon l'invention permet l'automatisation de la réalisation de sertissage de coupleurs (27) sur rond à béton (28) tout en assurant la qualité des liaisons.The method of crimping a coupler (27) on a concrete ring (28) according to the invention allows automation of the crimping of couplers (27) on concrete reinforcing bars (28) while ensuring the quality of connections.

Ce procédé de sertissage permet de limiter l'intervention humaine et comprend notamment les étapes suivantes.This crimping process makes it possible to limit human intervention and includes in particular the stages following.

On met tout d'abord en place sur la machine (1) la filière (7) correspondant au diamètre du coupleur (27) à sertir.We first put in place on the machine (1) the die (7) corresponding to the diameter of the coupler (27) at crimp.

On prépare alors le coupleur (27) et le rond à béton (28) en recouvrant l'extrémité du rond à béton (28) avec le coupleur (27) en l'introduisant dans la partie cylindrique creuse (30) du coupleur (27).We then prepare the coupler (27) and the round concrete (28) by covering the end of the concrete ring (28) with the coupler (27) by introducing it into the part hollow cylindrical (30) of the coupler (27).

L'ensemble ainsi formé peut être introduit dans la machine (1) jusqu'à la mise en contact de la partie filetée (29) du coupleur (27) avec l'outil de vissage (2).The assembly thus formed can be introduced into the machine (1) until the part is brought into contact threaded (29) of the coupler (27) with the screwing tool (2).

On exerce alors une poussée supplémentaire sur l'ensemble coupleur (27) - rond à béton (28) de façon à déclencher le cycle automatique se déroulant du sertissage à l'essai de traction.We then exert an additional push on the coupler (27) - concrete rod (28) assembly so as to trigger the automatic cycle from crimping to the tensile test.

Une fois le cycle achevé, on retire l'ensemble coupleur (27) - rond à béton (28) de la machine (1). Dans le cas d'un essai destructif ou défavorable, on retire manuellement l'ensemble coupleur (27) - rond à béton (28) désolidarisé.Once the cycle is completed, we remove the set coupler (27) - concrete rod (28) of the machine (1). In the in the case of a destructive or unfavorable test, we withdraw manually the coupler (27) - concrete rod (28) assembly dissociated.

La machine (1) de sertissage selon l'invention permet, par un fonctionnement automatique, d'obtenir des liaisons par sertissage de coupleurs (27) sur rond à béton (28) totalement sûres.The crimping machine (1) according to the invention allows, by automatic operation, to obtain connections by crimping couplers (27) on concrete rod (28) completely safe.

Suivant le procédé selon l'invention, une fois que le rond à béton (28) sur lequel est emmanché le coupleur (27) est introduit dans la machine (1), la partie filetée (29) du coupleur (27) arrive en butée contre l'outil de vissage (2).According to the method according to the invention, once that the concrete ring (28) on which the coupler is fitted (27) is introduced into the machine (1), the threaded part (29) of the coupler (27) comes into abutment against the tool screwing (2).

L'opérateur exerce alors une poussée supplémentaire sur le rond à béton (28) ce qui génère un recul élastique de l'arbre (33) relativement à la chambre intermédiaire (18). Cette translation de l'arbre (33) peut être retenue au moyen d'un vérin pneumatique ou hydraulique (3) préférentiellement placé entre l'extrémité supérieure (36) de l'arbre (33) et l'extrémité de l'arbre de transmission (26).The operator then exerts a push additional on the concrete ring (28) which generates a elastic recoil of the shaft (33) relative to the chamber intermediate (18). This translation of the tree (33) can be retained by means of a pneumatic or hydraulic cylinder (3) preferably placed between the upper end (36) of the shaft (33) and the end of the shaft of transmission (26).

Le capteur de position (16) passe en position de repos dès que l'extrémité supérieure (36) de l'arbre (33) a translaté. Lorsque l'extrémité supérieure (36) parvient en regard du capteur de position (15), celui-ci est activé et déclenche la mise en rotation du moteur (9).The position sensor (16) moves to the position rest as soon as the upper end (36) of the shaft (33) has translated. When the upper end (36) reaches position sensor (15), it is activated and triggers the rotation of the motor (9).

Le moteur (9) entraíne par le biais de l'arbre de transmission (26) l'arbre (33) et l'outil de vissage (2). La partie filetée (29) du coupleur (27) commence à être vissée sur l'outil de vissage (2).The motor (9) drives through the shaft of transmission (26) the shaft (33) and the screwing tool (2). The threaded part (29) of the coupler (27) begins to be screwed on the screwing tool (2).

Au terme du vissage du coupleur à partir du déclenchement du moteur (9), les vérins de translation radiale (5) assurent la fermeture des demi coquilles (4) sur le pourtour du rond à béton (28). Les demi coquilles (4) sont alors mises en butée sur la base du coupleur (27) par poussée des vérins pousseurs (6).When the coupler has been screwed in from the motor release (9), travel cylinders radial (5) ensure the closure of the half shells (4) on the circumference of the concrete ring (28). The half shells (4) are then brought into abutment on the base of the coupler (27) by pushing push cylinders (6).

La mise en contact des demi coquilles (4) sur la base du coupleur (27) assure l'emmanchement parfait du rond à béton (28) au fond de la partie cylindrique creuse (30) du coupleur (27), le rond à béton (28) étant entraíné par les demi coquilles (4) légèrement serrantes.Bringing the half shells (4) into contact with the base of coupler (27) ensures perfect fitting of the round to concrete (28) at the bottom of the hollow cylindrical part (30) of the coupler (27), the concrete ring (28) being driven by the slightly tight half-shells (4).

Le coupleur (27) arrive alors dans une position où son col (31) est totalement engagé dans la filière (7). En fin de vissage de la partie filetée (29), l'arbre (33) est totalement revenu en position reculée ce qui réactive le capteur de position (16). Une fois en butée au niveau de l'épaulement (48), l'arbre (33) provoque une augmentation du couple du moteur (9) dont la rotation est alors interrompue par exemple au moyen d'un manocontact incorporé.The coupler (27) then arrives in a position where its neck (31) is fully engaged in the die (7). In end of screwing of the threaded part (29), the shaft (33) is fully returned to a remote position which reactivates the position sensor (16). Once in abutment at the shoulder (48), the shaft (33) causes an increase in the engine torque (9) whose rotation is then interrupted for example by means of an incorporated pressure switch.

Tout déplacement de l'arbre (33) vis-à-vis de la pièce intermédiaire (18) est alors bloqué.Any displacement of the shaft (33) with respect to the intermediate piece (18) is then blocked.

Afin de maintenir le rond à béton (28), l'étau (11) est alors commandé par le vérin de commande (12). Le vérin de commande (12) provoque la translation des mors (21) qui viennent en appui sur le diamètre du rond à béton (28).In order to maintain the concrete ring (28), the vice (11) is then controlled by the control cylinder (12). The control cylinder (12) causes the translation of the jaws (21) which come to bear on the diameter of the concrete ring (28).

L'opération de filage débute alors. Pour ce faire, le déplacement de la filière (7) est opéré par translation des vérins de filage (13) qui provoquent un déplacement de la filière (7) et de la couronne porte filière (8) suivant l'axe du coupleur (27). Des guides (37) permettent dans un mode particulier de réalisation d'assurer la bonne orientation du déplacement de la filière (7).The spinning operation then begins. For this move, the displacement of the die (7) is operated by translation of the spinning cylinders (13) which cause a displacement of the die (7) and of the die holder crown (8) along the axis of the coupler (27). Guides (37) allow in a particular embodiment to ensure the correct orientation of the movement of the die (7).

En cours de filage, les vérins pousseurs (6) exercent un effort sur la base du coupleur (27) qui s'oppose à l'effort de filage exercé par la filière (7). Pour maintenir l'effort de contrepoussée constant, les vérins pousseurs (6) sont susceptibles de translater de façon à reculer ou à avancer les demi coquilles (4).During spinning, the push cylinders (6) exert a force on the base of the coupler (27) which opposes to the spinning force exerted by the die (7). For keep the backstop effort constant, the cylinders pushers (6) are capable of translating so as to move back or forward the half shells (4).

Les moyens de contrepoussée (4, 5, 6) ont l'avantage de contrôler l'allongement du métal du coupleur (27) et de garantir la constance des modifications des caractéristiques mécaniques de l'acier composant le coupleur (27). Ainsi, si le diamètre du rond à béton (28) est supérieur à sa valeur théorique, l'effort de la filière (7) augmente, ce qui produit un recul immédiat des coquilles (4) au moyen des vérins pousseurs (6). L'allongement du métal du coupleur (27) sera alors plus important. Si par contre, le diamètre du rond à béton (28) est inférieur à sa valeur théorique, l'effort produit par la filière (7) est moins important et ne produit pas de recul des demi coquilles. L'allongement du métal composant le coupleur est alors moins important.The counterpush means (4, 5, 6) have the advantage of controlling the elongation of the metal of the coupler (27) and to guarantee the consistency of changes to mechanical characteristics of the steel making up the coupler (27). So if the diameter of the concrete ring (28) is greater than its theoretical value, the effort of the sector (7) increases, which produces an immediate recoil of the shells (4) by means of the push cylinders (6). The elongation of the metal of the coupler (27) will then be more important. If however diameter of the concrete reinforcing rod (28) is less than its value theoretical, the effort produced by the sector (7) is less important and does not produce a recoil of the half shells. The elongation of the metal making up the coupler is then less important.

En fin de filage, la filière (7) vient pousser sur les demi coquilles (4) et entraíne un recul des vérins de poussée (6). Une fois les vérins pousseurs (6) en butée, l'effort exercé par les vérins de filage (13) augmente de façon rapide. La pression correspondante dans les vérins de filage (13) est telle qu'elle déclenche la mise à zéro des vérins de filage (13).At the end of spinning, the die (7) comes to push on the half shells (4) and causes a retreat of the cylinders thrust (6). Once the push cylinders (6) stop, the force exerted by the spinning cylinders (13) increases by fast way. The corresponding pressure in the cylinders of wiring (13) is such that it triggers the zeroing of spinning cylinders (13).

Les vérins de filage (13) reviennent alors en position initiale. Les demi coquilles (4) sont ensuite ou dans le même temps dégagées du pourtour du rond (28) par commande des vérins de translation radiale (5).The spinning cylinders (13) then return to initial position. The half shells (4) are then or at the same time cleared from the circumference of the circle (28) by control of the radial translation cylinders (5).

Les moyens de sollicitation (14) sont alors activés afin d'effectuer l'essai de traction. La pièce intermédiaire (18) translate progressivement relativement à l'enveloppe externe (35) en entraínant l'arbre (33) par son épaulement (48). Ce déplacement se poursuit jusqu'à un niveau de charge préétabli correspondant à une pression de commande de déplacement de la pièce intermédiaire (18) dans l'enveloppe externe (35).The biasing means (14) are then activated to perform the tensile test. The room intermediate (18) gradually translates relative to the outer casing (35) by driving the shaft (33) by its shoulder (48). This movement continues to a level preset load corresponding to a control pressure displacement of the intermediate piece (18) in the outer casing (35).

Dans un mode de réalisation, les données effort de traction et déplacement de la pièce intermédiaire (18) sont mis en mémoire de façon à assurer une traçabilité optimale de chaque liaison coupleur (27) - rond à béton (28).In one embodiment, the effort data traction and displacement of the intermediate piece (18) are stored in order to ensure traceability of each coupler (27) - concrete reinforcing rod (28) connection.

Dans le cas où l'automate programmable commande la réalisation d'un essai destructif, ce dernier est déclenché et est poursuivi jusqu'à la rupture de la barre.If the programmable controller controls carrying out a destructive test, the latter is triggered and continued until the bar broke.

A la suite d'un essai destructif, le cycle automatique géré par l'automate reprend par la désactivation de l'étau (11). Cette désactivation s'effectue par commande du vérin de commande (12). Le dévissage du coupleur (27) peut alors être effectué manuellement, tous les organes de la machine (1) ayant été préalablement remis à zéro de façon automatique.Following a destructive test, the cycle automatic managed by the automaton resumes by deactivation vice (11). This deactivation is carried out by command of the control cylinder (12). Unscrewing the coupler (27) can then be done manually, all organs of the machine (1) having been reset beforehand so automatic.

A la suite d'un essai de traction non destructif, la machine (1) procède au dévissage du coupleur (27).Following a non-destructive tensile test, the machine (1) unscrews the coupler (27).

La remise à zéro de la pression de commande des moyens de sollicitation (14) déclenche la mise en rotation du moteur (9) dans le sens contraire à celui du vissage. En entraínant par le biais de l'arbre de transmission (26) l'arbre (33), le moteur (9) permet de dévisser le coupleur (27). Une fois le dévissage effectué, le vérin de commande (12) de l'étau (11) est décompressé de façon à libérer le rond à béton (28) de l'étreinte des mors (21). Le rond à béton (28) sur lequel le coupleur (27) a été serti et dont la liaison a été vérifiée peut alors être extrait de la machine (1) de façon manuelle par l'opérateur.Resetting the control pressure of the biasing means (14) triggers the rotation of the motor (9) in the opposite direction to that of screwing. In driving through the drive shaft (26) the shaft (33), the motor (9) makes it possible to unscrew the coupler (27). After unscrewing, the control cylinder (12) of the vice (11) is decompressed so as to release the concrete ring (28) of the grip of the jaws (21). The round to concrete (28) on which the coupler (27) has been crimped and whose link has been checked can then be extracted from the machine (1) manually by the operator.

Si l'essai non destructif est défavorable, c'est-à-dire que l'effort de traction n'atteint pas sa valeur préprogrammée, les moyens de sollicitation (14) poursuivent leur action jusqu'à la désolidarisation totale du coupleur (27) et du rond (28). Le coupleur (27) est alors inutilisable.If the non-destructive test is unfavorable, i.e. that the tensile force does not reach its value preprogrammed, the biasing means (14) continue their action until total separation of the coupler (27) and round (28). The coupler (27) is then unusable.

Dans le mode particulier de réalisation de l'invention où un vérin de rappel (20) est utilisé, celui-ci est activé préalablement à toute opération manuelle et permet de ramener en butée la pièce intermédiaire (18) et l'arbre (33).In the particular embodiment of the invention where a return cylinder (20) is used, it is activated prior to any manual operation and allows to bring the intermediate piece (18) and the shaft into abutment (33).

L'ensemble des organes composant la machine (1) pour le sertissage de coupleurs (27) sur rond à béton (28) sont alors ramenés à l'état initial et il est possible de procéder à un nouveau cycle de sertissage et d'essais de traction.All the components of the machine (1) for crimping couplers (27) on concrete rod (28) are then brought back to the initial state and it is possible to carry out a new crimping and testing cycle traction.

Claims (14)

  1. Machine (1) for crimping a coupler (27) onto a concrete bar (28), said coupler (27) including a male or female threaded portion (29) at its one end and a hollow cylindrical portion (30) into which is inserted the end of the concrete bar (28), for making the coupler (27) integral with the concrete bar (28), the crimping of the couplers (27) onto the concrete bars (28) allowing carrying out the connection between two concrete bars (28) placed end to end, mantely for use in the field of the construction, the building industry and the public engineering works, said machine (1) having :
    a screwing tool (2) for fixing the coupler (27) by its threaded portion (29),
    a drawing tool (37).
    means for crimping the coupler onto the concrete bar, including means (13) for translating the drawing tool (37) alongside the axis of the coupler (27),
    tensile-strength test means for testing the connection of the couplers to the concrete bars,
    characterised in that :
    the crimping and tensile-strength test means are automatically operated by means of a programmable automatic unit that ensures the automated cycle of crimping and tensile-strength tests of the coupler (27) on the concrete bar (28),
    the manual thrust exerted by the operator on the concrete bar (28) acts on detecting means (15 and 16) that cause the automated cycle of crimping and tensile-strength tests of the coupler (27) on the concrete bar (28) to start,
    the crimping means include counter-thrust means (4, 5, 6) for the coupler (27), allowing to automatically control the elongation of the material of the coupler (27) induced by the drawing force, according to the imperfections and the size and geometrical differences of the concrete bar (28),
    in order to automatise the carrying out of the crimping and the tensile-strength tests of the coupler (27) on the concrete bar (28) and to guarantee the constancy of the changes in mechanical characteristics undergone by the coupler (27) during the drawing, and to guarantee the quality of each connection of the coupler (27) on the concrete bar (28).
  2. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 1, characterised in that the automatic crimping means include means (2, 3, 9, 15, 16, 19, 26, 33) for placing the coupler that allow to place the coupler (27) on the screwing tool (2).
  3. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 1, characterised in that the automatic tensile-strength test means are comprised of:
    means for locking (11) the concrete bar (28),
    means for applying a tensile stress (14) on the coupler (27),
    for testing the mechanical tensile strength up to a predetermined level of stress or up to the breaking of the assembly formed by crimping of the coupler (27) and the concrete bar (28).
  4. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 2, characterised in that the means (2, 3, 9, 15, 16, 19, 26, 33) for placing the coupler (27) are comprised of :
    a shaft (33) integral with the screwing tool (2),
    means (19) for guiding the shaft (33) alongside the axis of the coupler (27),
    means (9, 26) for rotating the shaft (33),
    means (15, 16) for detecting the presence of the shaft (33) in a forward and a backward position,
    for automatically placing the coupler (27) on the screwing tool (2) through screwing their respective threaded portions as soon as the operator exerts a thrust onto the concrete bar (28).
  5. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 4, characterised in that
    the means (19) for guiding the shaft (33) alongside the axis of the coupler (27) are formed by a hollow jack (19) with an outer casing (35) in the centre of which is placed the shaft (33), so as to guide it during its movements in translation and in rotation alongside the axis of the coupler,
    the means (9, 26) for rotating the shaft (33) are formed by a motor (9) that drives in rotation a transmission shaft (26), said transmission shaft (26) being rotationally integral with the shaft (33),
    the shaft (33) is able to translate with respect to the transmission shaft (26), alongside their axis,
    the means (15, 16) for detecting the presence of the shaft in forward and backward positions are formed by two capacitive position detectors (15, 16) detecting the presence of the upper end (36) of the shaft (33) when it is located in front of the detector (15, 16).
  6. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 1, characterised in that the counter-thrust means (4, 5, 6) of the coupler (27) are comprised of:
    two radial-translation jacks (5), each controlling the movement of a half shell (4) capable of resting, with its upper surface (38), on the base of the coupler (27),
    at least one pushing jack (6) ensuring the translation alongside the axis of the coupler (27) of the half shells (4), said pushing jack (6) being provided with a valve that allows, during the drawing, to automatically change the position of the pushing jack (6), so as to control the counter-thrust force and the elongation of the metal of the coupler (27).
  7. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 3, characterised in that the means for locking (11) the concrete bar (28) are comprised of a vice (11) the opening and closing of which are controlled by a control jack (12) that includes at least two jaws (21) with an inclined clamping surface allowing to completely lock the concrete bar (28) during the tensile-strength test.
  8. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to any of claims 3 or 5, characterised in that an intermediate part (18) is placed between the outer casing (35) of the hollow jack (19) and the shaft (33) and forms :
    a guide for the movement of the shaft (33), in order to constitute the guiding means (19) of the shaft (33),
    a piston that can translate in the outer casing (35), in order to constitute the means for applying a tensile stress (14) on the coupler (27) when the shaft (33) is in abutment in translation in the intermediate part (18).
  9. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 1, characterised in that the means (13) for translating the drawing tool (37) are formed by at least one drawing jack (13) integral with the drawing tool (37) the axis of which is in the same direction as the axis of the coupler (27).
  10. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 1, characterised in that the automatic crimping means and the automatic tensile-strength test means are controlled in a centralised way by programmable automatic device controlling :
    the evolution of the crimping and tensile-strength test cycle,
    the adapting, according to the diameter of the concrete bar, of the parameters of the crimping and tensile-strength test cycle.
  11. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 10, characterised in that the drawing tool (37) includes :
    a drawing plate (7),
    a drawing-plate holding crown (8) integral with the means (13) for translating the drawing tool (37) on which the drawing plate (7) is mounted through jointing.
    a device for detecting the diameter of the drawing plate (7) connected to the programmable automatic device and comprised of position detectors (17) fixed to the drawing-plate holding crown (8), a device (44) for positioning the drawing plate (7) in a unique way on the drawing-plate holding crown (8) and marks distributed in a predetermined, but different way over the surface of each drawing plate (7), said marks being capable of being placed in front of certain position detectors (17),
    so that each drawing plate (7) corresponds to a combination of states of detection of the position detectors (17), in order to identify, through the diameter of the drawing plate (7), the diameter of the coupler (27) to be crimped on the concrete bar (28), in order to automatically adapt the parameters of the crimping and test cycle.
  12. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 10, characterised in that the programmable automatic device controls at random or periodically a tensile-strength test until breaking.
  13. Machine (1) for crimping a coupler (27) onto a concrete bar (28), according to claim 8, characterised in that it includes at least one jack (20) for restoring the intermediate part (18) when the tensile-strength test is completed.
  14. Process for crimping and automatically testing a coupler (27) on a concrete bar (28), said coupler (27) including a male or female threaded portion (29) at its one end and a hollow cylindrical portion (30) into which is inserted the end of the concrete bar (28), for making the coupler (27) integral with the concrete bar (28), in order to take part in the carrying out of the connection between two coaxial concrete bars (28), namely for use in the field of the construction, the building industry and the public engineering works, implementing the crimping machine (1) according to claim 1, characterised in that :
    the coupler (27) is fixed by its threaded portion (29) onto the screwing tool (2),
    the drawing tool (37) is axially translated on the coupler (27), distorting its hollow cylindrical portion (30) so that it penetrates between the ribs of the concrete bar (28), thus crimping said coupler (27) on said concrete bar (28),
    upon crimping the coupler (27) onto the concrete bar (28), a tensile-strength test is carried out by applying a tensile force between said coupler and said concrete bar,
    the automated crimping and tensile-strength test cycle is started when a manual thrust is exerted onto the concrete bar,
    during the crimping operation, the elongation of the material of the coupler (27) is controlled by exerting a counter-thrust that opposes the crimping force, allowing automatising the carrying out of the crimping of couplers (27) on a concrete bar (28), while guaranteeing the quality of each connection.
EP19970490012 1997-04-25 1997-04-25 Machine and process for crimping a sleeve on a rebar Expired - Lifetime EP0874096B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP19970490012 EP0874096B1 (en) 1997-04-25 1997-04-25 Machine and process for crimping a sleeve on a rebar
DE1997604108 DE69704108T2 (en) 1997-04-25 1997-04-25 Machine and method for squeezing a sleeve on a rebar
TW87105962A TW405008B (en) 1997-04-25 1998-04-18 Device for coaxially connecting a coupler to a reinforcement bar
RU98107906A RU2159312C2 (en) 1997-04-25 1998-04-22 Device for coaxial jointing of sleeve to reinforcing bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP19970490012 EP0874096B1 (en) 1997-04-25 1997-04-25 Machine and process for crimping a sleeve on a rebar

Publications (2)

Publication Number Publication Date
EP0874096A1 EP0874096A1 (en) 1998-10-28
EP0874096B1 true EP0874096B1 (en) 2001-02-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP19970490012 Expired - Lifetime EP0874096B1 (en) 1997-04-25 1997-04-25 Machine and process for crimping a sleeve on a rebar

Country Status (4)

Country Link
EP (1) EP0874096B1 (en)
DE (1) DE69704108T2 (en)
RU (1) RU2159312C2 (en)
TW (1) TW405008B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103741887B (en) * 2013-12-20 2015-08-12 青岛森林金属制品有限公司 For the erecting tools of Taper-sleeve locking-type steel bar connection joint
CN107088747A (en) * 2017-06-27 2017-08-25 鲁泽良 A kind of reinforced bar straight thread sleeve connects machine automatically
CN108723266A (en) * 2018-06-29 2018-11-02 中民筑友有限公司 A kind of processing of spiral and sleeve install equipment
CN110080536B (en) * 2019-05-29 2020-01-03 陕西省三和建设工程有限公司 Reinforcing steel bar rotary connection method based on reinforcing steel bar sleeve connection

Family Cites Families (10)

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Publication number Priority date Publication date Assignee Title
US3728771A (en) * 1971-04-15 1973-04-24 Crawford Fitting Co Apparatus for swaging and testing ferrules
DE2233046A1 (en) * 1972-07-05 1974-01-24 Alto Mannhart DEVICE FOR TIGHTLY SCREWING TWO COUNTER NUTS OF A SCREW CONNECTION
CA994534A (en) * 1973-06-28 1976-08-10 Ronald E. Marsden Splicer for reinforcing bars
US4057882A (en) * 1973-08-06 1977-11-15 Zeitgeist Ag. Apparatus for compressing sleeves onto structural rods
US4019232A (en) * 1974-12-04 1977-04-26 Daido Seiko Kabushiki Kaisha Ram type steel bar coupling apparatus
DE3109687C2 (en) * 1981-03-13 1985-06-27 Dyckerhoff & Widmann AG, 8000 München Device for connecting two butt joint reinforcing bars by means of a socket
FR2507232A1 (en) * 1981-06-09 1982-12-10 Freyssinet Int Stup Threaded concrete prestress member fastener - has fixed unit braced against all round movable spherically ended roller cage
JPS58112622A (en) * 1981-12-18 1983-07-05 Sukai Ace:Kk Metallic retainer for terminal of rope and bar steel and method and device for manufacturing it
EP0098099A3 (en) * 1982-06-29 1984-03-28 Ccl Systems Limited Two part connector for concrete reinforcing bars
FR2711385B1 (en) * 1993-10-20 1995-12-15 Dextra Europe Sa Mechanical connection of concrete rods, device for setting up this mechanical connection and method of fixing mechanical connection of concrete rods.

Also Published As

Publication number Publication date
TW405008B (en) 2000-09-11
DE69704108D1 (en) 2001-03-29
DE69704108T2 (en) 2001-09-20
EP0874096A1 (en) 1998-10-28
RU2159312C2 (en) 2000-11-20

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