The invention relates to a sachet filled with a
material to be extracted by means of a liquid, such as tea or
coffee, comprising a single chamber formed by a thin-walled
material and filled with the material to be extracted, the
chamber having two opposite sidewalls which are
interconnected adjacent longitudinal edges of the sachet, the
sachet comprising a first and a second longitudinal edge
which are located opposite each other, the sachet being
provided, adjacent the first longitudinal edge thereof, with
an expansion pleat extending parallel to the first
longitudinal edge and, adjacent the second longitudinal edge
thereof, with a first sealing seam extending parallel to the
second longitudinal edge and interconnecting the sidewalls.
The invention also relates to a method of manufacturing
such sachet, wherein an elongated strip of band-shaped
material is conveyed along a processing path and wherein, in
the processing path, the band material is folded into
approximately two equal parts along a folding seam extending
in the longitudinal direction of the band material.
Such sachet and method are known from European patent
application 0 148 153. Such sachet has the advantage that it
can be manufactured at high speed. After all, most sachets
are provided with two separated chambers, which implies that
during the manufacture of such sachets, decelerating and
accelerating movements have to be performed with the band-shaped
material from which the sachets are manufactured.
A drawback of the sachet described in European patent
application 0 148 153, which sachet contains one chamber, is
that the extraction of the contents of the sachet, during the
preparation of a beverage suitable for consumption, takes
place relatively slowly.
The object of the invention is to provide a solution to
the problem mentioned hereinabove.
According to a first aspect of the invention, the
sachet is characterized in that it is further provided with a
second expansion pleat extending parallel to the second
longitudinal edge and located adjacent the second
longitudinal edge. This second expansion pleat has as a
result that the volume of the sachet can increase
considerably when the sachet is immersed in a hot liquid.
Accordingly, the material to be extracted, contained in the
chamber, can expand generously. During the expansion, the two
expansion pleats provide the required increase of the volume
of the sachet. The invention hereby breaks the prejudice that
sealing seams cannot be provided in the proximity of
expansion pleats. The known rectangular single-chamber sachet
comprises three sealing seams, so that only one of the
longitudinal edges is provided with an expansion pleat.
British patent application 2 053 668 likewise describes
a sachet having a single chamber. Here, the sachet is
manufactured from a band-shaped material whose opposite
longitudinal edges are interconnected to create a tubular
whole having two open ends. Next, one open end is sealed up.
Moreover, two expansion pleats are arranged which are located
opposite each other and extend in the longitudinal direction
of the tubular part. The first sealing seam extends parallel
between these expansion pleats. Next, the whole can be filled
with the product to be extracted, after which the second open
end can be sealed up. Hence, British patent application
2 053 668 does not teach that one of the expansion pleats
extends adjacent and parallel to a sealing seam. In
connection to this, such sachet cannot be manufactured at
high speed. For performing the various operations on the
band-shaped material to obtain the sachet according to
British patent application 2 053 668, the band-shaped
material must be accelerated and decelerated at different
locations along the processing path. The sachet according to
British patent application 2 053 668 must be filled via the
short side. This means that the sachet must be rotated over
90° after the formation thereof. The rotation of the sachet
involves a time-consuming, discontinuous movement.
According to a second aspect of the invention, which
also provides a solution to the problem of the relatively
long time required for extracting the contents of the known
sachet mentioned, the sachet according to the invention is
characterized in that the expansion pleat has a V-shaped
cross section comprising two legs, the length of each of the
legs being greater than a fourth of the distance between the
first and the second longitudinal edge.
Because the legs of the expansion pleat are longer than
a fourth of the distance between the first and the second
longitudinal edge, the effect achieved is that when, in use,
the sachet is immersed in a liquid, the expansion pleat can
provide a relatively great increase of the volume of the
sachet's chamber. Preferably, the length of each of the legs
approximately equals half the distance between the first and
the second longitudinal edge. On the one hand, such sachet
provides a relatively great increase of the volume of the
chamber during extraction, and on the other hand, such sachet
has the advantage that in expanded condition, a sachet is
obtained having a more or less triangular cross section,
which from an aesthetic viewpoint is experienced as highly
attractive.
According to the invention, a method for manufacturing
such sachets is characterized in that in the processing path,
the following steps are further performed:
1. an expansion pleat is provided in the band-shaped
material, which expansion pleat extends parallel to
the folding seam and is located adjacent the folding
seam; 2. the band material is provided with equally spaced
apart pairs of sealing seams which are directed
perpendicularly to the folding seam and interconnect
the folded parts, to form a chamber between two
adjacent sealing seams which is open on one side; 3. the formed chambers are filled with a material to be
extracted; 4. the filled chambers are sealed up; and 5. the filled chambers are separated from each other.
The invention will hereinafter be specified with
reference to the accompanying drawings. In these drawings:
Fig. 1 is a side elevational view of a first and second
embodiment of a sachet according to the invention; Fig. 2 shows a cross section of a first embodiment of
the sachet according to Fig. 1; Fig. 3 shows a cross section of a second embodiment of
the sachet according to Fig. 1; Fig. 4 is a side elevational view of a third embodiment
of a sachet according to the invention; Fig. 5 shows a cross section of the sachet according to
Fig. 4; Fig. 6 shows a cross section of the sachet according to
Fig. 4 when the sachet is in an expanded condition; Fig. 7.0 schematically shows a method for manufacturing
a sachet; Fig. 7.1 shows a cross section of a band-shaped
material after processing step I of Fig. 7.0; Fig. 7.2 shows a cross section of a band-shaped
material after processing step II of Fig. 7.0; Fig. 7.3 shows a cross section of a band-shaped
material after processing step III of Fig. 7.0; and Fig. 7.4 shows a cross section of a band-shaped
material after processing step VI of Fig. 7.0.
In Fig. 1, reference numeral 1 designates a sachet
according to the invention. In this example, the sachet is
filled with a material to be extracted or dissolved by means
of liquid, in this case tea. The sachet is manufactured from
a thin-walled material, such as filter paper. The sachet
comprises two opposite sidewalls 4, 6, interconnected
adjacent longitudinal edges 8, 10, 12, 14 of the sachet.
Adjacent the first longitudinal edge 8, the sachet is
provided with a first expansion pleat 16 extending parallel
to the first longitudinal edge 8. Further, adjacent the
second longitudinal edge 10, the sachet is provided with a
first sealing seam 18. The sealing seam 18 interconnects the
longitudinal edges of the sidewalls 4 and 6, in this case at
the top side of the sachet. This connection is in this
example established by means of heat sealing.
Adjacent their third longitudinal edge 12 and their
fourth longitudinal edge 14, the sidewalls 4 and 6 are
likewise interconnected by means of a second sealing seam 20
and a third sealing seam 22 respectively.
The sachet is further provided with a second expansion
pleat 24 extending parallel to the second longitudinal
edge 10 and located adjacent the second longitudinal edge 10.
The second expansion pleat 24 has a V-shaped cross
section (see Fig. 2) with a first leg 26 and a second leg 28
converging towards each other in a direction towards the
inside 30 of the sachet. The first sealing seam 18 is located
in the first leg 26.
According to a possible further elaboration (see
Fig. 2), the first leg is longer than the second leg, the
first sealing seam 18 being located outside the space 32
enclosed by the two legs.
When the sachet (according to Figs. 1 and 2) is
immersed in hot water, the tea 2 will expand. As a result of
this expansion, the first expansion pleat 16 and the second
expansion pleat 24 will expand. In other words, the angle
included by the legs of the expansion pleats will increase.
The presence of two expansion pleats effects that the volume
of the sachet's chamber can increase sufficiently, to enable
a quick and efficient tea extraction.
As the first sealing seam is located outside the
space 32 enclosed by the two legs 26, 28, the first sealing
seam can readily be provided during the production process,
by means of heat sealing. This does not involve the risk of
the legs 26, 28 also being sealed together by the heat
sealing operation.
Another advantage of the sachet according to Figs. 1
and 2 is that it can be manufactured particularly quickly.
This will be explained in more detail hereinbelow, with
reference to Figs. 7.0-7.6
Figs. 1 and 3 show an alternative further elaboration
of the sachet according to the invention. The characterizing
difference from Fig. 2 is that the legs 26 and 28 are
approximately equally long. Hence, the sachet is of
symmetrical design, which may be an aesthetic advantage.
However, the first sealing seam is now inevitably located
within the space 32 enclosed by the legs 26 and 28. The
consequence hereof is that the arrangement of this sealing
seam during the production process is possibly more
complicated than that of the sealing seam according to Fig.
2. To realize that the legs 26 and 28 are not interconnected
during heat sealing, only the first leg 26 can be pressed
against the sidewall 4 during heat sealing. This implies that
a sealing jaw should be manipulated in the space 32. However,
it is also possible to provide this sealing seam by means of
priorly applied adhesive. The adhesive can then for instance
be applied to the first leg 26 and/or the sidewall 4. When
the sidewall 4 and the sidewall 6 are subsequently pressed
together adjacent the second longitudinal edge 10, possibly
with heating, only the desired first sealing seam will be
provided. In accordance with an alternative method, one-sidedly
sealable paper is used. This involves the two legs
26, 28 being clamped between sealing jaws. The effect thus
achieved is that after sealing, the two legs become loose
from each other and that in this manner a symmetrical sachet
is realized.
Figs. 4 and 5 show an alternative embodiment of the
sachet according to the invention. In these Figures, parts
corresponding to those of Figs. 1-6 are provided with the
same reference numerals. Unlike the sachet according to Figs.
1-3, the sachet according to Fig. 4 is not provided with a
second expansion pleat 24 adjacent its second longitudinal
edge 10. However, the sachet does comprise the first
expansion pleat 16. The first expansion pleat 16 has a V-shaped
cross section comprising two legs 34, 36. The length
of each of these legs is greater than a fourth of the
distance L1 between the first longitudinal edge 8 and the
second longitudinal edge 10. In this example, the legs 34 and
36 approximately have an equal length L0 . As the length L0 is
greater than a quarter of the length L1, it is thus provided
that the first expansion pleat, when folded open, effects a
relatively substantial increase of the volume of the sachet's
content. This means that in use, the contents of the sachet
can be extracted in a very quick and efficient manner.
Preferably, the length L0 of each of the legs 34, 36
approximately equals half the distance L1 between the first
longitudinal edge 8 and the second longitudinal edge 10. When
the contents of the sachet expand, a cross section of the
sachet will assume the shape as shown in Fig. 6. This means
in the first place an optimum increase of the volume of the
sachet's content. In the second place, the cross section of
Fig. 6 has a substantially triangular shape. From an
aesthetic viewpoint, this is experienced as advantageous.
However, in unused condition, the two legs 34, 36
extend practically parallel to each other, as shown in Fig.
5. It is also possible to seal up the expansion pleat 16 in
unused condition. However, this seal should then be so weak
that it is torn loose in use, as a result of the expanding
tea.
To each of the above-described embodiments of the
sachet, it applies that they may further comprise a cord
having a label attached thereto. This cord can for instance
be attached adjacent the first or second longitudinal edge of
the sachet. In the case of the sachet according to Fig. 4,
attachment of the cord to the sachet adjacent the
longitudinal edge 12 or 14 may also be considered, in view of
the aesthetic shape of the sachet, as shown in Fig. 6.
With reference to Figs. 7.0-7.4, a method will be
described whereby the above-discussed sachets can be
manufactured. According to this method, an elongated strip of
band material 38, such as for instance filter paper, is
unwound from a roll 40. The band material 38 is then passed
along a processing path 42 in the direction of the arrow 44.
In the processing path, the band material is subjected to
various treatments. In a first step I of the processing path,
the band material is folded into approximately two equal
parts along a folding seam 46 extending in the longitudinal
direction of the band material (see also Fig. 7.1). This
folding seam 46 later forms part of the first longitudinal
edge 8 of the sachet. In step II, the first expansion pleat
16 is provided in the band-shaped material. The expansion
pleat 16 extends parallel to the folding seam 46 and is
located adjacent the folding seam 46 (Fig. 7.2). Also, in a
step III, the second expansion pleat 24 is provided adjacent
the side of the folded band-shaped material located opposite
the folding seam 46. This second expansion pleat extends
parallel to the side last mentioned (Fig. 7.3). Steps I, II
and/or II can be performed successively as well as
simultaneously by means of a tool arranged therefor.
In step IV, the band material is provided with equally
spaced apart pairs of sealing seams 20, 22, directed
perpendicularly to the folding seam 46 and interconnecting
the folded parts 4, 6, to form between two adjacent sealing
seams 20, 22 a chamber which is open on one side.
In step V, the chambers are filled with a material to
be extracted. Then, in step VI, the chambers are sealed up,
to be subsequently separated from each other in step VII, to
produce a sachet according to Figs. 1-3. It is observed that
in principle, during the performance of steps I-VII, the
band-shaped material need not be decelerated or accelerated.
All operations can be performed when the band material 38 is
conveyed along the processing path 42 at a constant speed.
For manufacturing a sachet according to Figs. 4-6,
processing step III can of course be omitted. It is also
possible that processing steps I and II are combined into one
processing step. Processing step III can also be performed
prior to processing step II. More in particular, processing
step III is performed after processing step I and before
processing step V.
Such variants are understood to fall within the
framework of the invention.