EP0839108A1 - Method and apparatus for use in de-packaging packaged goods - Google Patents
Method and apparatus for use in de-packaging packaged goodsInfo
- Publication number
- EP0839108A1 EP0839108A1 EP96924064A EP96924064A EP0839108A1 EP 0839108 A1 EP0839108 A1 EP 0839108A1 EP 96924064 A EP96924064 A EP 96924064A EP 96924064 A EP96924064 A EP 96924064A EP 0839108 A1 EP0839108 A1 EP 0839108A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packages
- cigarettes
- packets
- packaging
- packet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
Definitions
- the present invention relates to a method and apparatus for use in de-packaging packaged goods.
- the tobacco industry is one example where the need for efficient depackaging means is felt.
- This minder had ample time to watch out for damaged packets, to collect them and then open them by hand to recover their contents, for instance cigarettes.
- one minder may supervise several, e.g., five, packaging machines. It is no longer possible for this one minder to keep pace and to perform the tasks of detecting, collecting and recovering.
- the aid of an automatic depackaging facility has become highly desirable if not practically necessary.
- GB-A-2,158,410 taught a method of recovering packaged products from their packaging, particularly cigarettes from flip-top packets.
- Each packet was passed through a slitting station so that two lengthwise slits were made adjacent the corners between a rear face and the adjoining shallow sides.
- the packet then passed through a second slitting station, which cut a shallow slit through the rear face transversely to, and intersecting, the first two slits.
- This arrangement of slits served to detach one portion of the packet (containing the flip top) from the remainder of the packet so that the contents could be liberated.
- the first two, lengthwise slits could be either in the rear face itself, or in the two adjoining shallow sides adjacent to their corners with the rear face.
- the transversely-oriented third slit had, of course, to be in the rear face for the flip top portion to be detached.
- the apparatus of GB-A-2, 158,410 may handle several hundred packets per hour. It is impractical at such speeds to ensure that every packet is presented the right way up, so that the three slits are in or adjacent the rear face. Accordingly, GB-A-2, 158,410 disclosed slitting stations having duplicated cutters so that both the front and rear faces were slit, thus ensuring detachment of the flip top portions whichever way up the packets passed through the slitting stations.
- GB-A-2,158,410 was a decided improvement over EP-A-0, 118,289, there is still room for improvement.
- a machine according to GB-A-2,158,410 may handle hundreds of packets per hour, the percentage recovery of tobacco product is less than desired, which ideally would be 100%. This in part has been attributed to the packets failing to open fully when screened to discharge their contents.
- Another problem with the prior machine of GB-A- 2,158,410 lies in the difficulty of ensuring that the cutters only cut the packaging. If their cutting depths are too great, e.g. through mis-adjustment or loss of adjustment in use, then the released cigarettes will comprise a mixture of unharmed cigarettes and cut cigarettes. Such a mixture would have to be specially screened to separate it into cigarettes that can be repackaged and cigarettes damaged by the cutters, which need to be remade. Such a screening would be difficult and laborious.
- a minimum of one longitudinal slit is cut in each of the front and rear faces of each package to be opened, and no transverse slit is made.
- the longitudinal slits are located approximately equidistantly from the adjoining sides of the package. After slitting, each package is subjected to a rapidly applied impact. By so rapping, it is found that the packet is burst open, thus positively leading to complete separation of contents from package remnants.
- a method of recovering packaged products from their packaging comprising the steps of conveying randomly arranged packages towards a slitting station while aligning them into a common orientation and feeding them one-by-one in this orientation to the said station, passing each package through the slitting station and forming a longitudinal slit in each of a front and a rear face of the package, neither of the slits being deep enough to cut the products of the package, and then subjecting each package to a sudden blow so as to cause it to burst open, thereby to enable the products to be liberated readily from the burst package.
- the products e.g. cigarettes can be liberated from the package fragments by screening.
- the burst packages can be fed to a screening means having apertures only large enough to pass the product to be recovered but too small to pass the packaging fragments. Separation of products from package fragments can occur while transporting then pneumatically to a chute, down which they fall under gravity into the screening means. Separation is completed in the screening e.g. a slatted drum.
- a method of recovering cigarettes from flip-top packets comprising the steps of conveying randomly- arranged packets towards a slitting station while aligning them into a common orientation, feeding them one-by-one in this orientation to the said station, making a lengthwise slit in both a back face and a front face of each packet, the slits being too shallow to cut into the cigarettes within the packet, and then rapping the packet to burst the packet and enable the cigarettes to be liberated whole therefrom.
- apparatus for recovering packaged products from their packaging comprising means to convey randomly-arranged packages to a sorter which turns the packages into common orientation and discharges them one-by-one in this orientation, a feeder to receive the oriented packages and pass them onwards to a slitting station, the latter comprising two slitters operable to form at least two slits in each package, one in each of front and rear faces of the packages, means to convey the so-slit packages into an impactor unit into rapping contact with an impactor for bursting the packages open, and means to deliver the burst packages from the impactor unit to a separater which discharges the product separately from packaging fragments, the two slitters being arranged to cut through the packaging material only.
- the separator can conveniently comprise a rotationally-drive slatted drum, wherein gaps between the slats defining the drum allow passage of the product, e.g. cigarettes, radially from the drum, but not the packaging fragments.
- the drum is preferably inclined so as to encourage packaging fragments retained therein to flow to a lower discharge end of the drum.
- Other screening means could be used instead, such as vibrating mesh screens. The choice will be governed inter alia by the type of product to be recovered.
- the slatted drum is presently preferred when retrieving tobacco products such as cigarettes and cigars from packets. At least a preliminary or partial separation of the packaging fragments from the products can be obtained in the impactor or between it and the separator.
- the sorter delivers the packets to the feeder travelling end-first, disposed vertically on their sides. In this orientation they pass between a pair of horizontally-opposed slitter blades or wheels.
- the sorter could however deliver the packets end-first, in a supine orientation. In such a case the slitting station will receive the packets front or rear face uppermost, and they will be passed between a pair of vertically-opposed slitter blades or wheels.
- the impactor is a rotary device, which will be described hereinafter.
- a packet When a packet is struck by the impactor, it may burst open by separating into two parts. Often, however, a packet will burst open in the form of a fan, breaking at one end and spreading out into a V-form by bending about the other end. In either event, separation of the packet contents from the broken packet is assured.
- Figs la and lb schematically illustrate the package slitting operations performed as disclosed in EP-A- 0,118,289 and GB-A-2,158,410, respectively;
- FIG 2 schematically illustrates the package slitting operations performed in practising the present invention
- Fig 3 is a plan view of apparatus according to the present invention
- Fig 4 is an enlarged view of part of the apparatus shown in Fig 3;
- Fig 5 illustrates an impactor forming part of the apparatus shown in Fig 3.
- FIGs la, lb and Z schematically show a cigarette packet P of flip-top type provided with a flip-top T, with a top hinge H extending transversely across the rear face R of the packet.
- the packet P has a front face F, shallow sides S and ends E.
- the cigarettes in such a packet P are disposed, usually, in one of two stacking arrays. In one such array, there are twenty cigarettes in three rows of 7, 7 and 6 cigarettes. In another array the packet has two groups of ten cigarettes, each consisting of two rows of five cigarettes.
- slit S3 is a shallow cut, like slits SI, S2, and does not extend through the full depth of the packet P.
- Cigarettes will be damaged if the transverse slit S3 is too deep, and/or if the slits SI, S2 are too deep and/or improperly located.
- slit lines 1 and 2 are set such that slits SI and S2 are coincident with the V-shaped hollows or valleys between contiguous pairs of cigarettes, as shown in Fig 2.
- the preferred depackaging apparatus is a machine as shown in Fig 3 to which attention is now drawn.
- Depackaging machine 10 includes a receiving hopper with an infeed elevator or conveyor I of any convenient type for conveying damaged cigarette packets of flip-top type to a sorter II.
- the elevator I runs at constant speed, is speed controllable, and has transverse vanes for positively making packets towards the sorter II.
- there are means to inhibit packs bunching together for example a rotary brush (not shown) positioned above the conveying surface II of the elevator I to knock back packs bunched together and riding one on top of another.
- the sorter device establishes an even flow of packages, all aligned in a common direction, for feeding to a slitting station III described in more detail hereafter.
- two slits are made in a lengthwise direction, one in each of the front and rear faces of the packets.
- the packets are then fed into an impactor unit IV which bursts the packets to enable the cigarettes to be readily freed and recovered whole.
- Packets leave the impactor unit IV via a duct and cyclone V down which they fall into an inclined slatted drum screening means VI.
- the screening means VI is responsible for finally separating the cigarettes from the packaging remnants. The latter are discharged in the direction of arrow A at a bottom end VI-A of the screening means VI.
- the cigarettes alone pass through the slatted wall of the screening means VI.
- Beneath the screening means VI is a collector or conveyor for gathering the released cigarettes and for conveying them in the direction of arrow B for discharge from the machine 10.
- the discharged cigarettes are then repackaged or processed as required by the manufacturer.
- Packet remnants are fed in the direction of arrow A to a collector station VII.
- Station VII can now comprise a commercial twin chamber bagger, and conveniently the remnants are compressed by some 5:1 in the interests of efficiency.
- Packets P delivered by the elevator I drop into the sorter II and are randomly oriented as received by the sorter.
- the purpose of the sorter II is to unscramble the randomly-oriented packets and to feed them all in a uniform orientation to the slitting station III.
- the sorter II and slitting station III are shown in more detail in Fig. 4.
- the sorter is a carousel which has an inclined turntable 12 which receives incoming packets from the elevator I.
- the turntable 12 being inclined, has a low side 12a and a high side 12b. It rotates at a constant, though variable speed. Packets drop onto the table 12 adjacent its low side 12a and are carried by the rotating table 12 to its high side 12b.
- the packets are deposited on a rotating ring 13.
- Ring 13 is located closely within a stationary sidewall 14 of the sorter II. Packets reaching the base 13 will be moved along the side wall 14 as the ring 13 rotates and ultimately will issue from the sorter II via an exit area 15.
- the packets drop onto the turntable 12 from the elevator I in disarray. Some will come to rest on one major face, others on their sides and still others on their ends.
- the sorter II rearranges and discharges the packets all in a common attitude and orientation. As discharged, the packets are on their sides and moving end first, and their major front and rear faces are vertically disposed. The first step in so orienting the packets is to place them all with one of their major faces contacting the ring 13. Any upstanding packet e.g. Pl is tipped off the ring to fall back on the turntable 12.
- Means to tip such packets as Pl comprise a stationary curved arm 22.
- Arm 22 is spaced above the ring 13 by a distance allowing packets lying flat on the ring to pass beneath the arm 22. Should any packet "piggy-back" on another, the arm 22 will sweep that packet off, and it will drop back onto the turntable. Arm 22 is conveniently attached to the side wall 14.
- the packets P must not only lie front (or rear) face down on the ring 13; it is required that they be oriented such that their longest dimension is tangential to the ring. In other words, they must be advanced around the fixed wall 14 on the ring with one of their ends leading. Thanks to the cooperation between the rotating turntable 12, the ring 13 and the stationary wall 14, most packets will adopt this required orientation of their own accord as they move onto the ring. A few packets, P2 , may come to rest on the ring at right angles to the desired orientation. Such packets P2 overhang the inner edge 23 of ring 13.
- the sorter II is provided with means for dislodging such improperly-oriented packets.
- Packets which successfully pass the arm 22 and its free end 24 will all be advancing around the fixed wall 14 end first, and they will all be supine on the ring 13, lying on their front (or rear) faces F, R.
- the final step of orienting these packets involves turning them on their sides so their major faces F, R are vertical. This is accomplished by advancing the packages P along an inclined or helical ramp 26, aided by air jets, not shown.
- the packets are advanced along the ramp 26 by the thrust of those packets upstream being driven around the wall 14 by the rotating ring 13.
- the speeds of rotation of the turntable 12 and ring 13 will be determined by trial and error, depending upon the size of the sorter II and the number of packets which it is desired to process per minute.
- a sorter II having a turntable of the order of lm diameter, which is to deliver 450 packets per minute to the slitting station may have the turntable 12 rotating at e.g. 60 rpm.
- the ring 13 will usually rotate at a lesser speed, e.g. 37 rpm. It is emphasised that these speeds are not limiting and that they will need optimising according to circumstances.
- Packets leaving the exit 15 of the sorter II enter the slitting station III.
- Associated with this station are two continuously-running conveyors 31, 32 which together, and with guide wall 27, define a conveying nip 33.
- Nip 33 receives the packets P and conveys them positively towards and past slitters of the slitting station III.
- Each conveyor 31, 32 comprises respective endless conveyor bands 34, 36 trained about pulley wheels 38, 40.
- the bands 34, 36 are constituted by plural-strand belts, for instance four in number disposed one above another.
- Appropriate ones of pulley wheels 38, 40 are positionally- adjustable to set the nip 33 to suit the packet dimensions, and thus assure adequate frictional grip and positive, non- slipping advance of packets from the exit 15, through and out of the slitting station III.
- One pulley wheel of each conveyor 31, 32 is coupled to an associated drive motor, not shown. A single motor could, however, power the drive pulley wheels of both conveyors.
- the slitting station III has two laterally-opposed slitters in the form of driven rotary slitting blades or wheels 42, 44. These blades 42, 44 are motor driven in contrarotation. the gap between them is adjustable, as are their heights relative to a substrate over which the packets are advanced by the conveyors 31, 32. the gap adjustment governs the depth of the slits formed in the faces F, R of the packets. The height adjustment is to locate the slits in the v-shaped hollows between neighbouring cigarettes, as has been mentioned already.
- the slitting station there are two cutting blades. Accordingly, one slit is formed in each of the major faces F, R of the packets. If desired, the blades 42, 44 could consist of multiple blades so as to produce more than one lengthwise-extending slit in each face F, R. However, the resulting machine complexity does not appear essential.
- the impactor unit IV is shown to comprise a generally drum-shaped casing 50 with an inlet port 52 and a tangentially-arranged exit port 54.
- the conveyors 31, 32 transport packets into the inlet port 52 at a rate of some 450 per minute. The actual rate will depend on the output of the sorter II.
- Inside the casing 50 is a wire rotor cage 56 driven in the direction of arrow C by a motor 58.
- the rotor cage 56 is fabricated most conveniently from round bar, some 6.3 mm diameter. It comprises a cage made of two rings 60, 62 affixed to a driven rotationally-journalled base plate, not shown. The rings are interconnected by 6.3 mm bars 64, numbering eight in this instance.
- the casing 50 has a nominal ID of 50.8 cm and the rotor cage a nominal OD OF 49.5 CM.
- the cage is rotated at speeds of the order of 1600-2500 rpm, e.g. 2000 rpm. Routine trial and error can be employed to optimise the speed of rotation of the rotor cage 56.
- the illustrated rotor cage 56 is circular in plan view. It could take different shapes, however. Thus, its form in plan view could be square or some other generally regular geometrical or polygonal shape, e.g. octagonal. Rings 60, 62 will be shaped accordingly.
- the exit 54 is connected to a conduit 66 of nominal ID 15 cm which leads to a cyclone separator 68. Thanks to the incidental air flow of low velocity created by the cage 56, packets and cigarettes are moved along the duct 66 to the cyclone separator. Solid materials (cigarettes, packet fragments, etc) are separated from the air flow in the cyclone separator 68. They drop through the separator 68 and enter the screening means VI.
- This screening means is a cylindrically-shaped, slatted drum 70.
- the drum rotates about its inclined longitudinal axis.
- the wall of the drum is defined by longitudinal slats spaced apart sufficiently to pass cigarettes but too closely to pass the packet remnants.
- the said remnants are thus retained within the drum and slowly migrate towards the lower end.
- the remnants ultimately issue as waste from this end of the drum, in the direction of arrow A. Meanwhile, cigarettes passing through the wall of the drum fall e.g. onto a conveyor for discharge in the direction of arrow B.
- cigarettes are packed in packets which are wider than their lengths (the latter being considered lengthwise of the cigarettes).
- Such packets may contain an internal tray holding the cigarettes.
- the present apparatus can be readily adapted to liberate cigarettes from packets of this kind.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9514804 | 1995-07-19 | ||
GBGB9514804.5A GB9514804D0 (en) | 1995-07-19 | 1995-07-19 | Method and apparatus for use in de-packaging packaged goods |
PCT/GB1996/001668 WO1997003883A1 (en) | 1995-07-19 | 1996-07-10 | Method and apparatus for use in de-packaging packaged goods |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0839108A1 true EP0839108A1 (en) | 1998-05-06 |
EP0839108B1 EP0839108B1 (en) | 1999-05-26 |
Family
ID=10777935
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96924064A Expired - Lifetime EP0839108B1 (en) | 1995-07-19 | 1996-07-10 | Method and apparatus for use in de-packaging packaged goods |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0839108B1 (en) |
KR (1) | KR100331389B1 (en) |
AU (1) | AU6464596A (en) |
DE (1) | DE69602601T2 (en) |
ES (1) | ES2132932T3 (en) |
GB (1) | GB9514804D0 (en) |
WO (1) | WO1997003883A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2941479B1 (en) | 2013-01-07 | 2017-03-01 | The Procter & Gamble Company | A process for recycling multicompartment unit dose articles |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PL217989B1 (en) | 2010-07-05 | 2014-09-30 | Int Tobacco Machinery Poland | Method and apparatus for destructive opening of cigarette packs |
WO2017094191A1 (en) * | 2015-12-04 | 2017-06-08 | 日本たばこ産業株式会社 | Film removing device for removing film wrapper from cigarette package, box disassembling device for disassembling cigarette box, methods for such devices, and system including devices |
TW202015975A (en) * | 2018-07-31 | 2020-05-01 | 日商日本煙草產業股份有限公司 | Cigarette box unpacking device and unpacking method |
WO2020028822A1 (en) | 2018-08-02 | 2020-02-06 | Alert Innovation Inc. | Automated decant system |
CA3210791A1 (en) * | 2021-03-03 | 2022-09-09 | Jr. John G. Lert | Automated decant system |
DE102021117587A1 (en) | 2021-07-07 | 2023-01-12 | Focke & Co. (Gmbh & Co. Kg) | Method and device for handling blanks made of packaging material |
IT202100031430A1 (en) * | 2021-12-15 | 2023-06-15 | Tecnofer Ecoimpianti S R L | Equipment for unpackaging packaged products |
CN115739389A (en) * | 2022-11-09 | 2023-03-07 | 浙江软控智能科技有限公司 | Unpacking and feeding system |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3386320A (en) * | 1966-03-10 | 1968-06-04 | Reynolds Tobacco Co R | Package-opening method and apparatus |
US4036380A (en) * | 1976-06-15 | 1977-07-19 | Loews Theatres, Inc. | Apparatus for opening cigarette cartons and packs and removing the cigarettes |
GB8306329D0 (en) * | 1983-03-08 | 1983-04-13 | Tingey & Co Eng Ltd | De-packaging packaged goods |
DE9012972U1 (en) * | 1990-09-12 | 1990-11-15 | Maschinenfabrik Fr. Niepmann GmbH u. Co, 5820 Gevelsberg | Device for removing cigarettes from the packaging surrounding them |
-
1995
- 1995-07-19 GB GBGB9514804.5A patent/GB9514804D0/en active Pending
-
1996
- 1996-07-10 ES ES96924064T patent/ES2132932T3/en not_active Expired - Lifetime
- 1996-07-10 KR KR1019980700241A patent/KR100331389B1/en not_active IP Right Cessation
- 1996-07-10 DE DE69602601T patent/DE69602601T2/en not_active Expired - Fee Related
- 1996-07-10 EP EP96924064A patent/EP0839108B1/en not_active Expired - Lifetime
- 1996-07-10 WO PCT/GB1996/001668 patent/WO1997003883A1/en active IP Right Grant
- 1996-07-10 AU AU64645/96A patent/AU6464596A/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO9703883A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2941479B1 (en) | 2013-01-07 | 2017-03-01 | The Procter & Gamble Company | A process for recycling multicompartment unit dose articles |
Also Published As
Publication number | Publication date |
---|---|
DE69602601T2 (en) | 1999-10-28 |
KR100331389B1 (en) | 2002-10-19 |
KR19990028939A (en) | 1999-04-15 |
WO1997003883A1 (en) | 1997-02-06 |
GB9514804D0 (en) | 1995-09-20 |
ES2132932T3 (en) | 1999-08-16 |
EP0839108B1 (en) | 1999-05-26 |
AU6464596A (en) | 1997-02-18 |
DE69602601D1 (en) | 1999-07-01 |
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