BACKGROUND OF THE INVENTION
The present invention relates to an
improved stirring device, which has been specifically
designed for holding the main or base pigments to be
used for making paints.
More specifically, the invention can be
applied to the systems for collecting and preserving
liquid materials in general.
As is known, in some specific applications,
it is necessary to hold the liquid mass under a
constant stirring or mixing condition inside the
vessel in which said liquid mass is contained. This
is, for example, the case of the main or base
pigments used for preparing paints, in which the
pigment materials are continuously stirred in order
to allow a preserving of the fluid and homogeneity
properties of the product.
More specifically, in such an application,
conventional vessels provided for holding therein the
main or base pigments (the so-called "baskets") are
provided with an inner stirring element, driven by a
mechanical type of driving transmission, usually
arranged at the bottom of the paint vessel. In this
case, a necessary clearance of the mechanical
components, as well as the wearing-out of the sealing
elements provided for dynamically coupling the
stirring element on the bottom of the basket, will
cause leakages of the preserved liquid product. Such
a phenomenon would be obviously undesirable, both
because of a comparatively high loss of the base or
main pigment, and since the liquid product could
damage parts of the systems (such as electric
components and the like) arranged under the basket.
Moreover, the location of the mechanical
driving assembly at the bottom of the paint vessel is
such as to hinder an efficient preserving of the
product. Actually, in a case of very dense fluids or
large size vessels, the mechanical stress exerted on
the free end portion or on the bottom portion of the
stirring element would negatively affect the bottom
mechanical couplings, thereby further aggravating the
above mentioned undesired phenomenon.
Moreover, prior art driving mechanical
assemblies are rather complex, which negatively
affects the cleaning operations for servicing the
paint vessels as well as the recovering of the
couplings.
SUMMARY OF THE INVENTION
Accordingly, the aim of the present
invention is to provide such an improved stirring
device for collecting liquid materials in general and
main or base pigments in particular, which allows to
obtain very good sealing conditions even at the
stirring element dynamic coupling assembly.
Within the scope of the above mentioned
aim, a main object of the present invention is to
provide a better transmissions of the forces to the
overall construction of the stirring element, even at
regions thereof which are spaced at a great distance
from the dynamic coupling assembly.
Another object of the present invention is
to provide such a stirring device for collecting
liquid products, which can be easily and quickly
disassembled for performing necessary cleaning
operations.
According to one aspect of the present
invention, the above aim and objects are achieved by
the stirring device according to the invention, which
is of a type comprising a vessel body, a stirring
element rotatably supported inside said vessel body
and driving means for rotatively driving said
stirring element, and being essentially characterized
in that said vessel body comprises a closed or
continuous construction, at least at the portion
thereof coupling said stirring element with said
driving means.
According to further features of the device
according to the invention, said driving means are of
a magnetic operating or interaction type. They
comprise, more specifically, an inner impeller
including a plurality of magnets and an outer gear
wheel, also provided with magnets, said inner
impeller and outer gear wheel being so arranged that
the rotary movement applied to the gear wheel is
transmitted to the impeller.
The device according to the invention is
moreover characterized in that the gear wheel is
arranged on an outer seat of the device, at a
position corresponding to that of the impeller with
the stirring element being mounted inside the vessel.
The gear wheel seat, furthermore, is spaced from the
bottom of the vessel. The latter is provided, in
turn, with a bottom portion of substantially glass
configuration, and including a seat or recess for the
bottom end portion of the stirring element.
With respect to prior stirring devices, the
stirring device according to the invention provides
the advantages that no sealing element must be
provided on the vessel body, and in particular at the
stirring element driving means. This feature, in
addition to simplifying the construction of the
device, would prevent any leakages from occurring,
independently from the using time of the stirring
device.
Moreover, the location of the stirring
element driving means at a distance from the bottom
of the vessel will provide very good operating
conditions for the stirring element, and,
accordingly, a very good mixing and homogenizing of
the product.
The assembling of the stirring element
inside the vessel body of the device according to the
invention is moreover very quick and simple.
BRIEF DESCRIPTION OF THE DRAWINGS
Further characteristics, objects and
advantages of the invention will become more apparent
from the following description, with reference to the
accompanying drawings which show, by way of a not
limitative example, a preferred embodiment of the
invention. In the drawings, which constitute an
integrating part of the present disclosure:
Figure 1 is a partial longitudinal cross-sectional
view illustrating the stirring device
according to the invention; Figure 2 is an exploded view illustrating
the device shown in figure 1, including the outer
magnet and gear wheel assembly; Figure 3 illustrates the device of figures
1 and 2 in an assembled operating condition; and Figure 4 illustrates a cross-sectional view
of figure 3 substantially taken along the section
line IV-IV.
DESCRIPTION OF THE PREFERRED EMBODIMENT
The stirring device according to the
invention has been generally indicated by the
reference number 1 in figure 1. In the shown
embodiment, the stirring device 1 has been
specifically designed for holding and preserving, in
a ready for use condition, the main or base pigments
used for preparing paints. In this connection it
should be however pointed out that the subject device
can also be used for preserving liquid products in
general, in particular those requiring a continuous
mixing or stirring inside the vessel (such as liquid
mixtures and so on).
The stirring device 1 comprises a
substantially cylindrical vessel, formed by a
plastic, metal or the like material casing, which
casing includes:
- a top portion 2, the mouth 20 of which is
closed by a cover 19; on this top portion a
corresponding top portion of a stirring element 8
extends, said stirring element 8 being rotatably
mounted inside said vessel;
- a smaller cross-sectional size cylindrical
portion 3, arranged at the bottom of said top portion
2, and in which are arranged the stirring element 8
driving means;
- a bottom portion 4, having a diameter less
than of said portion 3 and having a substantially
glass-like shape, with a bottom 5 including coupling
or fitting elements 6 and 7 for recirculating the
pigment material held in said device 1.
More specifically, the latter is provided
with a stirring element 8 including a stirring
element shaft 10, coaxially arranged inside said
vessel 2 and provided with propeller means 9 with a
bottom end portion 17 rotatably housed inside a seat
18, also formed on said bottom 5.
On that portion of the stirring element 8
shaft 10 which, with the end portion 17 supported
inside said seat 18, is arranged at the level of the
portion 3 of said vessel, an annular or ring-like
impeller 11 is coupled. As clearly shown in figures 2
and 3, the impeller 11 comprises a plurality of
radially extending arms 21 which support, at the
outer end portions thereof, a ring element 22
provided for being rotatably housed inside said
portion 3 of the device 1. On the sections of the
arms 21 coupling said arms to said ring element 22,
are moreover provided a plurality of seat or recesses
23 (figure 2) for housing therein respective magnetic
bodies 12 (figure 4).
That portion of the stirring element 8
shaft 10 arranged at the bottom of the impeller 11 is
also provided with a propeller element 9, holding the
liquid material held in said glass-like portion 4 of
the vessel in a stirred condition.
On the outer surface of the portion 3 of
the stirring device 1, i.e. at the level of the
impeller 11 including said magnets 12, is provided a
gear wheel system 13, also defined by a ring-like
body including inner recesses or seats 24 for housing
therein said magnets 14. The gear wheel 13 is locked
on said portion 3 of the stirring device 1 so as to
abut against a shoulder 25 of said device 1 (figures
1 and 3). The gear wheel 13, in its assembled
operating condition, will accordingly provide a
magnetic type of coupling with said impeller 11, due
to a mutual drawing interference of corresponding
magnets 14 and 12 respectively arranged outside and
inside said vessel portion 3. The system comprises
moreover driving means 16, shown in figure 3,
including a pinion 15 engaging with the gear wheel
13.
The stirring device is assembled by
arranging the vessel body on a supporting framework
(not shown), with the gear wheel 13 meshing with said
pinion 15. The stirring element 8 is arranged inside
the stirring device 1 by simply causing the end
portion 17 of the shaft 10 to be received in the seat
18 of the bottom 5 of the glass-like body 4. This
position will be held owing to the mutual cooperation
of the magnets 12 and 14 which, by attracting one
another, will axially lock the impeller 11 and,
accordingly, the stirring element 8. In particular,
said stirring element will be stopped due to the
magnetic forces lying on the plane which also
contains said impeller 11 and gear wheel 13.
With the disclosed arrangement of the
stirring element 8 inside the vessel, as the pinion
15 is rotatively driven, it will cause the gear wheel
13 and related magnets 14 to correspondingly turn.
This rotary movement will be in turn transmitted to
the impeller 11, owing to the interference of the
magnets 12 and 14, according to a tangential force
(arrow F of figure 4). This force, as stated, is
moreover applied to the stirring element 8 at a
region thereof raised at a set distance from the seat
18 provided on the bottom 5 of the stirring device 1.
Thus, the loads and stresses will be optimally
distributed through the propeller arrangements 9 of
the stirring element 8, and, in particular, on the
top propeller arrangement, i.e. that which is located
at a maximum distance from the bottom end portion 17
operating as a pivot pin for the shaft 10.
Thus, the vessel of the stirring device
according to the invention is constituted by a
continuous-wall body, the walls of which are closed
at the level of the dynamic coupling of the stirring
element 8 to the driving means 15.
The operating assembly of the stirring
element 8 or the disassembling thereof from the
vessel would not moreover require any additional
operations (such as engagement or disengagement of
threaded connections and so on), since the stirring
element is held in its operating position exclusively
by the magnetic action between the bodies 12 and 14.
The stirring element, furthermore, can be manually
removed, by simply applying a slight force as
necessary for overcoming the attraction of the
magnets.
The invention as shown and disclosed is
susceptible to several modifications and variations
all of which will come within the scope of the
accompanying claims.
Thus, for example, the impeller 11 and
respective supporting means for supporting the
magnets 12 could be designed with different
configurations. Also different could be the
construction of said gear wheel 13, provided that it
includes suitable supporting means for rotatively
supporting the magnets 14 of said gear wheel.
Finally, the specific size and shapes of the vessel
and portions thereof, as well of the blades 9 of the
stirring element 8 could be different from those
which have been specifically shown.