EP0818287B1 - Mold for prefabricated concrete panels - Google Patents
Mold for prefabricated concrete panels Download PDFInfo
- Publication number
- EP0818287B1 EP0818287B1 EP96939948A EP96939948A EP0818287B1 EP 0818287 B1 EP0818287 B1 EP 0818287B1 EP 96939948 A EP96939948 A EP 96939948A EP 96939948 A EP96939948 A EP 96939948A EP 0818287 B1 EP0818287 B1 EP 0818287B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- panels
- section
- concrete
- panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/17—Floor structures partly formed in situ
- E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0085—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding chamfers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
Definitions
- the technique of reinforced or prestressed concrete precast panels with an open section employed as structural floor slab elements in industrialized building systems corresponds basically to the so-called ⁇ -section precast panels formed by two longitudinal ribs and two lateral and one central flanges.
- the ⁇ -section precast panels technique was first developed for ribbed floor slabs supported on precast beams. Next it was extended to composite floors comprising the precast ribbed slab units and the reinforced concrete plane beams, in which the overall depth of ribbed floor slabs equals that of the concrete plane beams, cast in situ together with reinforced concrete over the panels.
- the proposed invention refers to the development of reinforced and prestressed concrete precast panel units with an open section, of the so-called inverted channel section type of panels, formed by two longitudinal ribs, or panel beams, and one central flange, taking into account the adecuate fire resistance requirements for floor systems.
- the problem when using the technique of reinforced concrete precast panels with ⁇ -section is the insufficient width of usual panel ribs to hold the maximum action-effects in the floor ribbed slabs, during the ocurrence of a standard fire in the area limited by the floors, taking into account both the reduction of steel reinforcement and concrete strenghts for the high temperatures reached in the fire and the temperature distribution on these materials in the floor cross section.
- the desideratum from the fire resistance point of view is to make the precast panels with an inverted channnel open section having a strict rectangular section exterior form, ensuring that the lateral sides of panel ribs are plane and parallel.
- each beam formed by the pair of ribs of coupled panels is equivalent to a double-width beam.
- the equivalence means that there are the same boundary conditions for maximum temperatures on the surfaces directly attacked by fire and the same temperature distribution in both the resistent concrete core within the cross section and the steel reinforcement, and therefore the resulting floor elements have mechanical strength analogous to that of double-width beam floor.
- the molds for casting rectangular section panels referred to in the known patent documents belong to this class of 'molds in pieces'.
- the lower part of the mold is pushed upwards to take out a single panel, by separating the set formed by this lower part and the precast panel lying on it from the mold's lateral pieces and the formwork bench; for this purpose the material should be only partially hardened, such that the separate panel cannot be removed from the movable lower part of the mold because it is not yet self-supporting.
- the problem is, therefore, to obtain reinforced or prestressed concrete precast panels with an inverted channel section having a strict rectangular section exterior form, ensuring also that lateral panel sides are plane, in a mold of the class of 'molds in one piece', namely the class of molds in which panels can be taken out without moving any part of the mold and the formwork bench, therefore in a radically different way than in the class of 'molds in pieces'.
- the procedure that solves this problem consists in placing along the formwork two stiff linear elements of triangular shaped section with a right angle, being the opposed side to this angle plane or near-plane as a cylindric concave form. These elements are placed inside the formwork in a way such that the right angle edge of each element lies exactly on the edge of corner formed by planes molding the lateral and lower sides of panel ribs.
- this arrangement determines that precast panels can be taken out by straight and vertical pulling from hooks previously anchored in them, avoiding the failure of panels due of friction forces against the formwork.
- Figure 1 represents how these linear elements are disposed in the rectangular section exterior form which molds the panels in the formwork.
- the symbol e indicates the direction for extraction of paneles.
- the symbol 1 represents the linear pieces with a triangular section, and symbols 2 and 3 designate respectively the initial inclined fracture plane and the more elevated potential parallel fracture plane, in which the failure stresses will not be reached.
- Figure 2 represents the arrangement of two precast panel with the inverted channel section which are jointly placed in the floor which form a double-ribbed slab beam with the alteration made by the linear pieces 1.
- the symbol f represents the three directions in which the standardised fire attacks the double-ribbed slab beam.
- Symbols 4 and 5 design respectively the construction joint between panels and the reinforced concrete over the panel in the floor.
- Symbol 6 corresponds to the cross holes, which are disposed where appropiate to open ways through the slab ribs to avoid accumulation of gases under the floor.
- the function assigned in this invention to the linear rigid elements 1 in the case of a 'mold in one piece' is only to make possible the extraction of the precast panels having an inverted channel section with a strict rectangular exterior form, in a way that these elements become essential in the procedure. It differs from the functions of placing the linear elements similarly along the formwork in the cases of 'molds in pieces', given in the patent documents US-3767153A, DE-4333080A1 and FR-53476. Along these documents it is only referred to that the lower corners are bevelled to avoid the sharp edges of the precast elements having a tendency to failure when managing them as well as to avoid unpleasant aesthetic results in construction joints of precast panels, but not to take the precast panels out of the mold.
- stiff linear elements 1 in the case of a 'mold in one piece' is quite different because such elements, placed on the corners inside the formwork, are fixed both on the lower side part as well as on the lateral side part of the mold, whereas in the cases of 'molds in pieces' they are only fixed on one of the mold side pieces, either the lateral or the bottom, in order to be possible to remove the other side piece of the mold for taking the precast panels out of the mold.
- the panels with an inverted channel rectangular section obtained by this procedure are distinguible from other possible panels made in a mold in which only the adherence force requires to be mobilized, by action of friction on the surfaces of lateral sides of panels, which however are undamaged.
- Figure 3 represents one realization of a formwork bench for fabrication of precast panels with inverted channel section.
- the parallel lateral sides of the panels are molded by the formwork elements formed by U-section steel profiles with parallel flanges and the smooth and corrosion protected steel plates covering the inside web faces in the formwork, respectively denoted by symbols 7 and 8.
- the mold is completed with the steel plates of the same kind, remarked as the symbol 9, which are folded according to the required form for the ribs and flange of panels, and fixed on the stiffness cross plates of the formwork denoted by symbol 10.
- the symbol 11 designs the longitudinal main beams of the formwork bench frame which rest anchored on metallic supports through elastomeric blocks, represented respectively by symbols 12 and 13.
- the triangular linear elements 1 are placed on the formwork and the cylindric elements non-adherent to concrete are cross placed inside the formwork and adjusted to the folded steel plate sides, to mold the panel holes 6, opening cross ways through the slab ribs in the floors.
- the reinforced an prestressed concrete precast panels are fabricated by continuous placing, compacting and vibration and curing of the concrete, and posterior extraction by means of a traveller crane which vertically pulls the panels out from the formwork. These are then stored until the age they reach the adequate strength to be handled and arranged on the building floors.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)
- Rod-Shaped Construction Members (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Description
On this logitudinal formwork having an inverted channel open section, the reinforced an prestressed concrete precast panels are fabricated by continuous placing, compacting and vibration and curing of the concrete, and posterior extraction by means of a traveller crane which vertically pulls the panels out from the formwork. These are then stored until the age they reach the adequate strength to be handled and arranged on the building floors.
Claims (4)
- A mold for the production of reinforced or prestressed concrete panels having an inverted channel concrete section with a strictly rectangular external form, having plane parallel lateral sides in order to form longitudinal ribs with plane parallel lateral sides, that part of the mold defining the inside panel section being formed such that the longitudinal ribs have a variable width, characterized in that the mold is of the type "mold in one piece", and that two linear stiff linear elements (1) of triangular shaped section with a right angle are provided inside the mold in a way such that the right angle edge of each element lies on the edge of the corner between the plane lateral side and the underside of the rib forming part of the mold.
- The mold according to claim 1 characterized in that the plane parallel sides of the mold in order to form the longitudinal ribs with plane parallel lateral sides consist of U-section steel profiles with parallel flanges with a smooth and corrosion protected steel plate covering their webs, and in that the steel plate of the same kind is folded to shape the inside section of the mould with variable rib width.
- The mold according to claim 1 or claim 2 characterized in that cylindric elements non-adherent to concrete are provided inside the mold in order to create holes (6) communicating the spaces between slab ribs in the floors.
- A method of producing reinforced or prestressed concrete panels having an inverted channel concrete section with a strictly rectangular external form, using the mold as defined in one of the claims 1 to 3, the method comprising the steps of: filling the mold with concrete, taking the panel out of the mold once the panel is stiffly hardened, by straight and vertical pulling, thus leaving the mold a "mold in one piece".
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES9502383 | 1995-12-01 | ||
ES9502383 | 1995-12-01 | ||
PCT/ES1996/000229 WO1997020666A1 (en) | 1995-12-01 | 1996-11-27 | Mold for prefabricated concrete panels |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0818287A1 EP0818287A1 (en) | 1998-01-14 |
EP0818287B1 true EP0818287B1 (en) | 2002-10-09 |
Family
ID=8292378
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96939948A Expired - Lifetime EP0818287B1 (en) | 1995-12-01 | 1996-11-27 | Mold for prefabricated concrete panels |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0818287B1 (en) |
DE (1) | DE69624226T2 (en) |
ES (1) | ES2179955T3 (en) |
MX (1) | MX9706107A (en) |
WO (1) | WO1997020666A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6698150B1 (en) | 1998-06-09 | 2004-03-02 | Brentmuir Developments (1993) Limited | Concrete panel construction system |
EP1185748B1 (en) * | 1999-06-09 | 2009-03-04 | Brentmuir Developments (1993) Limited | Concrete panel construction system |
WO2006056073A1 (en) | 2004-11-26 | 2006-06-01 | Nick Di Lorenzo | Concrete panel construction system and method of making panels |
CA2699121C (en) | 2009-04-07 | 2018-05-08 | Brentmuir Developments (1993) Limited | Concrete panel corner connection |
NL2004864C2 (en) * | 2010-06-09 | 2011-12-13 | Infra & B V | Moulds and methods for forming prefab concrete floor elements and prefab elements. |
EA037734B1 (en) | 2015-05-21 | 2021-05-14 | Лифтинг Пойнт Пре-Форм Пти Лимитед | Construction module for constructing reinforced concrete structure and modular reinforced concrete bridge |
CN108772944A (en) * | 2018-05-07 | 2018-11-09 | 安徽砼宇特构科技有限公司 | It is a kind of to facilitate fixed installation formula precast concrete case |
CN109176862B (en) * | 2018-11-09 | 2023-09-29 | 新疆博壹市政工程有限责任公司 | Manufacturing equipment structure and manufacturing method of ribbed prestressed prefabricated bottom plate |
CN114482375B (en) * | 2022-02-22 | 2023-07-28 | 杭州江润科技有限公司 | Construction method of integral joint type reinforced concrete superimposed sheet |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR886179A (en) * | 1942-08-29 | 1943-10-07 | Demoulding method and device | |
BE756509A (en) * | 1969-09-23 | 1971-03-01 | Haller Hans | FLOOR CONSISTING OF PREFABRICATED ELEMENTS JUXTAPOSED AND MOLDED, AND PROCESS FOR THEIR MANUFACTURING |
NL148528B (en) * | 1973-02-27 | 1976-02-16 | Kalkman Maschf En Handelsonder | DEVICE FOR THE MANUFACTURE OF A TILE WITH A CIRCULAR FACETED EDGE. |
DE3109108A1 (en) * | 1981-03-11 | 1982-09-23 | Karl Lösch KG, 6722 Lingenfeld | Moulded concrete slab with chamfer |
JPH02301404A (en) * | 1989-05-16 | 1990-12-13 | Okagaki Kogyo Kk | Descaling cleaning of steel concrete frame |
ES2076856B1 (en) * | 1993-03-03 | 1998-11-01 | Ruiz Miguel Camarero | CONSTRUCTION SYSTEM OF PREFABRICATED SEAT PLATES. |
DE4333080A1 (en) * | 1993-09-29 | 1995-03-30 | Ebawe Maschinenbau Gmbh | Mould for producing panel-like or slab-like precast concrete units |
-
1996
- 1996-11-27 DE DE69624226T patent/DE69624226T2/en not_active Expired - Fee Related
- 1996-11-27 MX MX9706107A patent/MX9706107A/en active IP Right Grant
- 1996-11-27 ES ES96939948T patent/ES2179955T3/en not_active Expired - Lifetime
- 1996-11-27 WO PCT/ES1996/000229 patent/WO1997020666A1/en active IP Right Grant
- 1996-11-27 EP EP96939948A patent/EP0818287B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 015, no. 081 (M-1086), 25 February 1991 (25.02.91), & JP 02 301404 A (OKAKAGI KOGYO KK), 13 December 1990 (13.12.90) * |
Also Published As
Publication number | Publication date |
---|---|
DE69624226D1 (en) | 2002-11-14 |
WO1997020666A1 (en) | 1997-06-12 |
MX9706107A (en) | 1997-11-29 |
DE69624226T2 (en) | 2003-10-30 |
ES2179955T3 (en) | 2003-02-01 |
EP0818287A1 (en) | 1998-01-14 |
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