EP0818065B1

EP0818065B1 - Electrical connector assembly comprising an electrical connector and a shield assembly

Info

Publication number: EP0818065B1
Application number: EP96908599A
Authority: EP
Inventors: Wayne S. Davis; Robert N. Whiteman, Jr.
Original assignee: Whitaker LLC
Current assignee: Whitaker LLC
Priority date: 1995-03-27
Filing date: 1996-03-01
Publication date: 1999-12-15
Anticipated expiration: 2016-03-01
Also published as: CN1179859A; CN1108005C; DE69605657T2; KR19980703339A; WO1996030971A1; JPH11502971A; EP0818065A1; DE69605657D1

Description

The invention relates to an electrical connector assembly according to the pre-charactersising portion of claim 1.

In US-A-5,073,130 is disclosed an electrical connector assembly and a shield assembly, the shield assembly having a front shell and a back shell assembled thereto, tab receiving openings in the front shell and tabs on the back shell projecting into the openings, and tabs of the front shell extending into the shell and each tab resisting movement of the connector housing forwards with respect to the front shell.

As described in US-A-4,789,357, a shield assembly for an electrical connector is constructed of two parts that interlock. The two parts are constructed as partial enclosures to capture an electrical connector inside the two parts. Flaps on the two parts are bent over to overlap ends of the connector to retain the connector inside the two parts. Bends in the flaps creates internal stresses retained in the material of the flaps. Over time, these internal stresses will become relieved by allowing the material to relax and allow deformation of the bends. The flaps no longer will hold the connector tightly, which allows undesired shifting of the connector relative to the shield assembly. During repeated mating and unmating of the connector, forces are applied to the shield assembly, that will cause deformation of the flaps, and allow undesired shifting of the connector. During mating connection with another mating connector, the connector will shift backwards and away from the mating connector. This shift will cause incomplete wiping of the contacts during mating of the connector, to result in higher resistance and consequent voltage drops.

An adverse shift of the connector relative to the shield assembly becomes more difficult to avoid when the connector is designed with a reduced size. The reduced size will require a shield assembly manufactured with thin metal. The thin metal is easier to deform, which will allow undesired shifting of the connector relative to the shield assembly.

The present invention provides an electrical connector assembly with the features of claim 1. The assembly comprises a connector and a shield assembly that envelops the connector, and resists shifting of the connector relative to the shield assembly during mating connection of the connector with another mating electrical connector.

According to an embodiment, a shield assembly comprises an interlocking mechanism for interlocking a conductive backshell and a conductive connector receiving shell, and the interlocking mechanism prevents shifting of a connector relative to the interlocked shells by interlocking with the connector. Tabs on the rear shell urge the housing forwardly against tabs on the front shell thus positioning the housing with respect to the mating face, during assembly of the rear shell to the front shell.

According to an embodiment, a shield assembly provides an enclosure having a mating end to align a mating electrical connector for entry within the enclosure, and the shield assembly aligns electrical contacts on the electrical connector with mating electrical contacts on the mating electrical connector.

An embodiment will now be described with reference by way of example to the accompanying drawings, according to which:

FIGURE 1 is an isometric view of an electrical connector including a housing and a shield assembly connected on an electrical cable;

FIGURE 2 is an isometric view of an insulating housing of the connector shown in Fig. 1;

FIGURE 3 is a section view of the housing shown in Fig. 3, together with a conductive shield of the connector shown in Fig. 1;

FIGURE 4 is a top view of a connector receiving shell of the shield assembly as shown in Fig. 1;

FIGURE 5 is an end view with parts cut away of a strain relief portion of the shell shown in Fig. 5;

FIGURE 6 is an isometric view of an electrical contact of the connector shown in Fig. 1;

FIGURE 7 is a bottom view of a backshell of the shield assembly as shown in Fig. 1;

FIGURE 8 is an end view with parts cut away of a strain relief portion of the backshell shown in Fig. 10;

FIGURE 9 is a longitudinal section view illustrating the backshell biasing the housing forwardly; and

FIGURE 10 is a view of a shielding assembly comprising the shell and the backshell.

With more particular reference to Figs. 1-3, an electrical connector 1 comprises, an insulating housing 2 , contact receiving cavities 3 in the housing 2 , and multiple electrical contacts 4, in corresponding cavities 3.

With reference to Figs. 2-3, the housing 2 is, for example, of unitary molded plastic construction, and comprises a front section 5 and a rear section 6. Overhangs 7 extend along lateral walls 8 of each corresponding cavity 3. Each corresponding cavity 3 is dovetail in cross section. The overhangs 7 on each corresponding cavity 3 comprise said lateral walls 8 beginning at a wider bottom 9 of the cavity 3 and inclining toward each other to a narrower elongated opening 10 between the overhangs 7.

With reference to Fig. 6, each corresponding contact 4 is constructed, for example, of a stamped and formed unitary thin metal blank. A front section 11 of the contact 3 is of thin blade construction, and has elongated lateral sides 12 confined by the overhangs 7 in the corresponding cavities 3. Each contact 3 is constructed with an arch 13 extending from one lateral side 12 to the other lateral side 12. The arch 13 strengthens the otherwise weak and thin blade shape, and further provides the lateral sides 12 that can be confined under the corresponding overhangs 7. An elongated apex of each arch 13 projects in the opening 10 between the overhangs 7 on a corresponding cavity 3. Each apex projects outwardly above the overhangs 7, and provides a smooth, elongated, wiping contact surface. Each apex provides a wiping contact surface for mating engagement with another mating electrical connector, not shown. A front edge 14, Fig. 6, on the apex of the arch 13 is beveled on to slope from rear to front where the apex projects outwardly of the corresponding contact receiving cavity 3. The beveled front edge 14 prevents stubbing of the contact 4 against another mating electrical connector during mating connection of the connector 1 with another mating electrical connector, not shown. Each corresponding rear section 15 of the corresponding contact 4 comprises, a first connection being a crimp barrel 16 formed by a first pair of wings 17 to form into an open barrel for crimp connection to a conductor portion 18 of an insulated wire 19 of an electrical cable 20, Fig. 1. A second connection is a second crimp barrel 21 formed by a second pair of wings 22 to form into an open barrel for crimp connection to insulation of the insulated wire 19. Each corresponding contact 4 has a rear projecting, resilient tine 37.

With reference to Fig. 2, an inclined front lip 28 on the housing 2 projects in front of each corresponding cavity 3 and in front of a contact 4 in each corresponding cavity 3. The inclined front lip 28 provides a funnel that biases mating electrical contacts, not shown, into the passage 24 for wiping engagement with each corresponding apex of the corresponding ones of the contacts 4. Each corresponding cavity 3 communicates with a corresponding groove 29 in the front lip 28. Each corresponding groove 29 is aligned with the apex of a corresponding contact 4 in the corresponding cavity 3.

First portions

30 of the lip 28 are longer in front of said selected ones of the corresponding contact receiving cavities 3 than second portions 32 of the lip 28 in front of the selected other ones of the corresponding contact receiving cavities 3. Selected ones of the corresponding contact receiving cavities 3 begin farther from the front end of the housing 2 than selected other ones of the corresponding contact receiving cavities 3. The contacts 4 in the cavities 3 advantageously mate in sequence with mating contacts of a mating electrical connector, not shown, depending upon their respective spacings in the cavities 3 from the front end of the housing 2. To complete the connector, Fig. 1, an overmold 31 of insulating plastic material is molded onto the shield 23 and the cable 20 that projects from the shield 23.

With reference to Figs. 1, 9 and 10, a conductive shield 23 encircles the housing 2. At least one tab 26, Fig. 9, projecting on the shield 23 is bent downward and extends into a corresponding tab receiving recess 27 in a front end of the housing 2 to resist movement of the housing 2 forwardly with respect to the shield 23. The recess 27 extends from an outer periphery of the housing 2 that is against the shield 23.

With reference to Figs. 4-8 and 10, the shield 23 comprises a shielding assembly 39, in turn, comprising, a connector receiving shell 40 and a backshell 41, each being of stamped and formed, unitary construction, fabricated from thin metal sheet having a plane of thickness. The shell 40 provides the passage 24 and the opening 25 at a mating front end of the-shell 40. The shell 40 and backshell fit and slide one within the other. The shell 40 is formed with a tubular enclosure with an open rear end receiving the housing 2 therein. The tab 26 is struck out of the thickness plane of the enclosure 42. A longitudinal seam 43 in the enclosure 42 intersects the front and rear end. Rearward of the enclosure 42, is a channel 44 with three sides and an open side. The channel 44 provides an entrance to the rear end. Rearward of the channel 44, a flat tongue 46 of tapered shape separates the channel 44 and the enclosure 42 from a strain relief portion 47 that is connected to the tongue 46. The strain relief portion is a channel with clamping fingers 48. On the backshell 42, Figs. 7 and 8, a strain relief portion 49 comprises a channel with clamping fingers 50 and an external indentation 51 in a base of the channel. The

strain relief portions

47, 49 receive the cable 20, and enclose the cable 20. The clamping fingers 48 are deformed by bending, and are closed toward each other and encircle the clamping fingers 50. Further deformation of the clamping fingers 48 cause the clamping fingers to enter the indentation 51.

The backshell 41 has a front channel having three sides and an open side. The channels 52 and 44 face each other, with the sides of the channel 52 fitting inside the channel 44, Fig 10. Rearward of the channel, a flat tapered tongue 53 separates the channel from the strain relief portion 49 that is connected to the tongue 53. Flanges 54 project from the tapered edges 55 of the tongue 53. Initially the flanges 54 are bent inward toward each other.

As shown in Figs 4, 7 and 9, openings 56 provide multiple locks on opposite sides of the seam 43. Projecting tabs 57 in the form of projecting locks project from a front of the backshell 41 and are aligned with the openings 56. The backshell 41 is assembled to the front shell 40 by inserting the tabs 57 in respective openings 56, Fig. 9, with the backshell 41 being shown in phantom outline, and thereafter, by pivoting the backshell 41 toward the tongue 46 of the shell 40, Fig. 9. The flanges 54 are pivoted to engage and overlap against an interior of the tongue 46, resisting inward bending of the tongue 46 when the overmold 31 is applied over the shield 23. The tabs 57 enter the interior of the enclosure 42, and are pivoted to engage a rear end of the housing 2. Further pivoting of the tabs 57 will bias and urge the housing 2 forward against the tabs 26 on the enclosure 42. The tabs 57 resist movement of the housing 2 rearward relative to the shield assembly, while each tab 26 resist movement of the housing 2 forward. The

tabs

57 and 26 are compressed against opposite ends of the housing 2, thereby interlocking with the housing 2 and preventing shifting of the housing 2. Each of the tabs 57 engages the housing 2 along its edge along the thickness plane. The tabs 57 are in compression along their thickness plane, and strongly resist deformation when mating forces are exerted on the shield assembly during mating connection of the connector 1 with another mating electrical connector.

Claims

An electrical connector assembly comprising an electrical connector and a shield assembly (23), the shield assembly having a connector receiving front shell (40) and a backshell (41) assembled thereto, tab receiving openings (56) in the front shell (40), and tabs (57) on the backshell (41) projecting into the openings (56) and tabs (26) of the front shell (40) extending inwardly with each tab (26) resisting movement of the connector housing (2) forwardly with respect to the front shell (40), characterized by:

the tabs (57) engaging the housing (2) of the electrical connector and biasing the housing (2) forwardly relative to the front shell (40) to engage the tabs (26),

all so that the housing (2) is held by the shells (40,41) precisely positioned with respect to the front shell (40).
An electrical connector assembly as recited in claim 1 wherein, edges of the tabs (57) compress against the housing (2), and the tabs (57) are in compression along their respective thickness planes.
An electrical connector assembly as recited in claim 1 wherein each tab (26) on the front shell (40) extends into a corresponding recess (27) in a front end of the housing (2).