EP0807217A1 - An article with means for damping frame noise and the way to produce the article and a device to coat the article with the dampingmeans - Google Patents

An article with means for damping frame noise and the way to produce the article and a device to coat the article with the dampingmeans

Info

Publication number
EP0807217A1
EP0807217A1 EP96902043A EP96902043A EP0807217A1 EP 0807217 A1 EP0807217 A1 EP 0807217A1 EP 96902043 A EP96902043 A EP 96902043A EP 96902043 A EP96902043 A EP 96902043A EP 0807217 A1 EP0807217 A1 EP 0807217A1
Authority
EP
European Patent Office
Prior art keywords
article
question
damping
materials
exhibits
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP96902043A
Other languages
German (de)
French (fr)
Inventor
Hakan Holm
Kurt Sevehem
Björn WANNEBO
Kent Lund
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Speedglue AB
Original Assignee
Speedglue AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Speedglue AB filed Critical Speedglue AB
Publication of EP0807217A1 publication Critical patent/EP0807217A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162Selection of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/475Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using pistons, accumulators or press rams
    • B29C48/485Hydrostatic extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J10/00Sealing arrangements
    • B60J10/50Sealing arrangements characterised by means for prevention or reduction of noise, e.g. of rattling or vibration of windows
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/36Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
    • F16F1/373Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers characterised by having a particular shape
    • F16F1/376Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers characterised by having a particular shape having projections, studs, serrations or the like on at least one surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2226/00Manufacturing; Treatments

Abstract

The present invention relates to an article (1) consisting of metal or plastic which exhibits means for reducing the occurrence of frame noise in the article in question. Applied to the surface of said article is a material (2) which, in its effective state, exhibits a high modulus of elasticity, in the form of a number of beads (4) and/or patterns intended to function as vibration dampers. The invention also relates to a method for the manufacture of such an article and an arrangement to be used for this purpose.

Description

An article with means for damping frame-noise and the way to produce the article and a device to coat the article with the dampingmeans.
5 The present invention relates to an article consisting of metal or plastic which exhibits means for reducing the occurrence of frame noise in the article in question, and applied to the surface of said article is a material which, in its effective state, exhibits a high modulus of elasticity, in the form of a number of beads and/or patterns intended to function as vibration dampers.
Frame noise in articles consisting of metal or plastic material is normally reduced by a layer of means appropriate for the purpose, either as an extruded or as a painted coating of an appropriate damping material, or by gluing mats of sound-damping material, or attaching them in some other way, over the whole of the articles that are subject to vibrations. This gives rise to a number of disadvantages, for which there has been the wished to find various sollutions.
The principal object of the present invention is thus, in the first instance, to attempt by simple and effectively functioning means to solve earlier problems with frame noise in articles of the indicated kind. Said object is achieved by means of articles and means in accordance with the present invention, which is characterized essentially in that said applied damping material is of a highly viscous type or has the ability to harden or set after having been applied, in that the damping material is preferably applied to the article at high pressure by extrudeing or is applied to the article in some other way, and in that the damping material is applied from outside the investigated vibration characteristic of the article. Methods of attempting to damp frame noise in articles consisting of metal or plastic have involved causin the whole of the intended surface of the article where it is wished to achieve noise damping to be covered with appropriate damping material, for example by extrudeing or painting on a liquid material or gluing sheets of damping material in position. Amongst other things, this has consumed large quantities of material, has involved the emission of undesired substances into the atmosphere and has meant a poor working environment for those performing the work, in addition to which it has been difficult to cover the entire surface and to cause the material to adhere, so that automation has been made more difficult, and has involved the holding of large stocks of material. A further object of the invention is thus to identify a method which, amongst other things, solves the above-mentioned problems.
Said further object is achieved by means of a method in accordance with the present invention, which is characterized essentially in that a highly viscous or setting material, which exhibits the ability to harden or set through another reaction to an extent specific to the article, is applied, in that said damping material is preferably applied at high pressure or in some other way and with high accuracy in the form of only a number of beads and/or an intended pattern to the article in question, and in that damping material is applied from outside the investigated vibration characteristic of the article, for example in accordance with accelerometer measurement, stroboscopic measurement or with experimental modal analysis.
Arrangements for effecting application of frame noise damping material to articles which consist of metal or plastic material have included air-operated extrusion systems or brushes for damping material, or application devices for the adhesive for damping mats. A final object of the invention is thus to make available an arrangement which solves the problem of effective application, with the associated possibility of automation, of damping material to the articles in question. Said final objective is achieved by means of an arrangement in accordance with the present invention, which is characterized essentially in that a material- accommodating container is connected to a membrane activated with hydraulic fluid, and in that a heating zone for the damping material is arranged in conjunction with an applicator nozzle.
The invention is described below with reference to the accompanying drawings, in which
Fig. 1 shows a sectioned view of an arrangement for the application of damping material.
Figs. 2-4 shows different patterns of the applied damping material on sheet articles.
Fig. 5 shows a sectioned view of a first example of damping material applied to an article, and Fig. 6 shows a sectioned view of a second example of damping material applied to an article.
Articles 1 made of metal or plastic material, such as vehicle components, for example doors which are subject to movement, vibrations and forces, etc., such that frame noise occurs in the articles in question, exhibit means 2 for reducing the occurrence of frame noise in the article 1 in question. Applied in accordance with the present invention over a limited part of the surface 3 of said article 1 is a material 2 which, in its effective damping state, exhibits a high modulus of elasticity (E) in the form of a number of beads 4 and/or in the form of a desired pattern 5, thereby functioning as a vibration damper for the article 1 in question.
The applied frame noise damping material is preferably of a highly viscous type, such as a fluid. It may contain heavy filling materials 6, such as metal fibres, or may be made from expandable foam material which exhibits a skin 7 or open pores 8.
Two different materials 21, 22 may be applied to the article, for example, namely one hard reinforcing material 21 as the inner base on the article 1, and applied on top of it a softer material 22 which exhibits an absorbent surface 22A.
Said applied sound damping material 2 is adapted if it is a single material, and are adapted if the number of materials involved is more than one, having regard for the noise, and is applied in the form of beads 4 or in a pattern 5, which is adapted in such a way that sound damping is achieved in conjunction with a change to the vibration pattern and absorption of the article in question.
The material 2 consists preferably of an appropriate number of material groups: hardening materials, plastic materials, vulcanizing materials and thermoplastic materials. The applied material 2 is applied in the form of beads 4 and/or with a pattern 5 adapted to the article 1 in question for the reinforcement and modification of the vibration frequency of the article in combination with the absorption of noise. Said damping material 2 already has a high modulus of elasticity at the time of application, or achieves a high modulus of elasticity after extruding on the material 2, and, once the material has adhered to and set on the surface 3 of the article, acts as a vibration damper for the article 1.
The damping material 2 may be fluid by nature or may be made fluid by the application of heat, or may be prepared in some other appropriate way for application at high pressure and rapid hardening of its own accord on the surface 3 to which the material 2 is applied. A method intended for the invention for the manufacture of an article 1 in accordance with the present invention involves causing a material 2 to be extruded or applied in some other way, which material possesses or, after the application in question, assumes a high modulus of elasticity. The material 2 is applied in the form of a number of beads 4 and/or a pattern 5 to the article 1 in question over at least one surface 3. The applied material 2 thus adheres of its own accord and functions as a vibration damper for the article 1 in question. The damping function of the article 1 in question is thus preferably optimized in relation to the quantity of damping material 2 applied, which is achieved by applying to the respective article 1 a damping material 2 with unique surface covering properties for the article 1 in question. Said damping material 2 is best applied at high pressure to the surface 3 of the article, and with high accuracy, in the form of only a number (one, two or more) of beads 4 and/or with an intended specified pattern to the article 1 over a limited part of said surface 3 of the article 1 in question.
Preferably a highly viscous or setting material 2 is applied, which exhibits the capacity to harden, or which is able to set through some other previously disclosed reaction for the material 2 in question, to an extent specific to the article 1. Damping material 2 is applied from outside the investigated vibration characteristic of the article in accordance with accelerometer measurement, stroboscopic measurement or with experimental modal analysis. "Damping materials 2 of different kinds are preferably applied in conjunction with this, namely a first hard reinforcing material 21 as the base, and a second softer material 22 applied thereon as an outer layer, which exhibits an absorbent surface 7 on the outside. WO 96/23988 -«-.,-.--
PCT/SE96/00106
Aids for applying such damping material 2 to articles which consist of metal or plastic for the purpose of reducing the occurrence of frame noise in the article in question comprise an arrangement 9 having a material accommodating container 10 connected to a membrane 12 activated with hydraulic fluid 11, which is preferably formed from a chamber accommodated internally within the container 10 consisting of a flexible material such as rubber. The arrangement 9 also has a nozzle 14, which is attached to the container 10 via a channel 15, for example an extrusion tube which leads from an outlet 16 in the container 10. A heating zone 17 for heating the material 2 as it is extrudeed is provided in the arrangement 9 in conjunction with said application nozzle 14 close to its outlet 18 for damping material 2, which it is intended to extrude onto the adjacent article 1, for example a car door, a white goods article or a piece of sheet metal, etc., in an efficient and environmentally safe fashion. Said heating zone 17 may be of a similar kind to that found in an injection nozzle in plastic injection machines used in the plastic manufacturing industry, i.e. a heating coil 19, for example, which, when activated electrically, melts the material 2 as it is extruded, which material is forced rapidly from the container 10 with the help of the membrane 12 activated by hydraulic fluid 11 via the outlet 18 and onto the intended article 1 as a bead 4 or in a pattern 5 of a specific kind in accordance with the invention at a small distance 20 from the article 1 in question.
A preferably electromagnetic valve 21 is arranged at the mouth 22 of the chamber and is controlled via an electrical circuit 24 in the container 10. There is also an inlet opening 23 for hydraulic fluid 11 from a pressure vessel (not shown) . The pressure inside the chamber 7 can be regulated with the valve between working pressure and zero pressure. In conjunction with this the membrane will activate the material inside the chamber and force it out through the heating zone and out through the nozzle.
The arrangement 9 is suitable, with the use of high pressure close to the nozzle 14 and with the application of heat in the nozzle, for applying highly viscous material for purposes other than sound damping. Through the combination of high pressure and high viscosity, said valve in the nozzle can also be eliminated with unimpaired accuracy with regard to the quantity of material intended to be applied to a surface and in respect of "stopping and starting" the arrangement.
The invention thus offers the following advantages, amongst others:
A) Reduced material consumption B) Reduced level of emissions in the hardening process
C) Reduced material stock levels
D) Facilitates automation of the process
E) More rapid process
F) Improved working environment, including from automation
G) Permits application at inaccessible points
H) Simplifies the process by enabling noise-deadening measures to be implemented at an early stage in complex processes I) Extremely good adhesion is assured by applying the material at very high pressure
The invention is not restricted to illustrative embodiments described above and shown in the drawings, but may be varied within the scope of the Patent Claims without departing from the idea of invention.

Claims

S61 P1PCT LG/KOEP a t e n t C l a i m s
1. Article (1) consisting of metal or plastic which exhibits means (2) for reducing the occurrence of fram noise in the article (1) in question, and applied to the surface (3) of said article (1) is a material (2) which, in its effective state, exhibits a high modulus of elasticity, in the form of a number of beads (4) and/or patterns (5) intended to function as vibration dampers, characterized in that said applied damping material (2; 21, 22) is of a highly viscous type or has the ability to harden or set after havin been applied, in that the damping material is preferably applied to the article (1) at high pressure by extruding or is applied to the article (1) in some other way, and in that the damping material (2; 21, 22) is applied from outside the investigated vibration characteristic of the article.
2. Article as claimed in Patent Claim 1, characterized in that the applied material (2) is of a highl viscous type and contains heavy filling materials (6) or expandable foam material which exhibits a skin (7) or open pores (8) .
3. Article as claimed in one or other of the above Patent Claims, characterized in that two different materials (21, 22) are applied to the article (1), namely a hard reinforcing material (21) as the base and a softer material (22) applied on top of it which exhibits an absorbent surface (22A) .
4. Article as claimed in one or other of the above Patent Claims, characterized in that said applied soun damping material/s (2) is/are adapted having regard for the noise, and is/are applied in the form of beads (4) or in a pattern (5) , which is adapted in such a way that sound „ . 96/2
damping is achieved in conjunction with a change to the vibration pattern and absorption of the article in question.
5. Article as claimed in one of the Patent Claims 1-4, characterized in that the material (2) consists of a number of materials from the group of materials: hardening materials, plastic materials, vulcanizing materials and thermoplastic materials.
6. Article as claimed in one of the Patent Claims 1-5, characterized in that the applied material (2) is applied in the form of beads (4) and/or in a pattern (5) adapted to the article (1) in question for the reinforcement and modification of the vibration frequency of the article in combination with the absorption of noise.
7. Method for the manufacture of an article (1) consisting of metal or plastic to reduce the occurrence of frame noise in the article (1) in question, in conjunction with which a material (2) is caused to be extruded or applied in some other way, which material possesses or, after application, assumes a high modulus of elasticity, in the form of a number of beads (4) and/or a pattern (5) to the article (1) in question over at least one surface (3), in order to cause the applied attached material (2) to function as a vibration damper for the article (1) in question, characterized in that a highly viscous or setting material (2), which exhibits the ability to harden or set through another reaction to an extent specific to the article (1), is applied, in that said damping material (2) is preferably applied at high pressure or in some other way and with high accuracy in the form of only a number of beads (4) and/or an intended pattern (5) to the article (1) in question, and in that damping material (2) is applied from outside the investigated vibration characteristic of the article, for example in accordance with accelerometer measurement, stroboscopic measurement or with experimental modal analysis.
8. Method as claimed in Patent Claim 7, characterized in that the damping function of the article (1) in question is optimized in relation to the quantity of damping material (2) applied, which is achieved by applying to the respective article (1) a damping material (2) with unique surface covering properties for the article (1) in question.
9. Method as claimed in one or other of the Patent Claims 7-8, characterized in that damping materials (2) of different kinds are applied, with a hard reinforcing material (21) as the base and a softer material (22) applied on top of it, which exhibits an absorbent surface (2A) .
10. Arrangement (9) for applying material (2) to an article (1) consisting of metal or plastic for the purpose of reducing the occurrence of frame noise in the article (1) in question in accordance with one or other of the above Patent Claims, characterized in that a material accommodating container (10) is connected to a membrane (12) activated with hydraulic fluid (11), and in that a heating zone (17) for the damping material (2) is arranged in conjunction with an applicator nozzle (14) .
11. Arrangement as claimed in Patent Claim 10, characterized in that the membrane is formed from a chamber (12) consisting of a flexible material accommodated internally within said container (10) .
12. Arrangement as claimed in Patent Claim 11, characterized in that an electromagnetic valve (21) is provided at the mouth (22) of the chamber (12), and an inlet orifice (23) on the container (23) .
EP96902043A 1995-01-30 1996-01-30 An article with means for damping frame noise and the way to produce the article and a device to coat the article with the dampingmeans Withdrawn EP0807217A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE9500336 1995-01-30
SE9500336A SE506248C2 (en) 1995-01-30 1995-01-30 A method of reducing the occurrence of body noise and a device for applying material to an object to reduce the occurrence of body noise of the object
PCT/SE1996/000106 WO1996023988A1 (en) 1995-01-30 1996-01-30 An article with means for damping frame noise and the way to produce the article and a device to coat the article with the dampingmeans

Publications (1)

Publication Number Publication Date
EP0807217A1 true EP0807217A1 (en) 1997-11-19

Family

ID=20397025

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96902043A Withdrawn EP0807217A1 (en) 1995-01-30 1996-01-30 An article with means for damping frame noise and the way to produce the article and a device to coat the article with the dampingmeans

Country Status (4)

Country Link
EP (1) EP0807217A1 (en)
AU (1) AU4638196A (en)
SE (1) SE506248C2 (en)
WO (1) WO1996023988A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022040382A1 (en) * 2020-08-19 2022-02-24 Basf Se A patterned liquid applied sound damper

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1031586B (en) * 1953-06-11 1958-06-04 Siemens Ag Device for noise reduction in vibrating bodies
US3087565A (en) * 1957-04-23 1963-04-30 Bolt Beranek & Newman Apparatus for damping
US3205972A (en) * 1961-07-10 1965-09-14 Daubert Chemical Co Vibration damped constructions and sound damping tapes used therein
DE1932240A1 (en) * 1969-06-25 1971-02-18 Stankiewicz Chem Dr Alois Device for damping walls subject to body sound vibrations
DE2800914C2 (en) * 1978-01-10 1983-12-29 Dr. Alois Stankiewicz Schallschluck GmbH & Co KG, 3101 Adelheidsdorf Sound-insulating multilayer wall cladding for the walls of vehicles or machines
DE2852828C2 (en) * 1978-12-07 1981-02-26 Teroson Gmbh, 6900 Heidelberg Process for the production of a structure-borne sound-absorbing coating
US4778028A (en) * 1986-11-03 1988-10-18 General Electric Company Light viscoelastic damping structure

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO9623988A1 *

Also Published As

Publication number Publication date
SE9500336L (en) 1996-07-31
WO1996023988A1 (en) 1996-08-08
AU4638196A (en) 1996-08-21
SE9500336D0 (en) 1995-01-30
SE506248C2 (en) 1997-11-24

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