EP0802846B1 - Rasierklingeneinheit mit beweglichen klingen oder ähnliche vorrichtung - Google Patents

Rasierklingeneinheit mit beweglichen klingen oder ähnliche vorrichtung Download PDF

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Publication number
EP0802846B1
EP0802846B1 EP94922531A EP94922531A EP0802846B1 EP 0802846 B1 EP0802846 B1 EP 0802846B1 EP 94922531 A EP94922531 A EP 94922531A EP 94922531 A EP94922531 A EP 94922531A EP 0802846 B1 EP0802846 B1 EP 0802846B1
Authority
EP
European Patent Office
Prior art keywords
blade
blades
shaving
spacer
cartridge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP94922531A
Other languages
English (en)
French (fr)
Other versions
EP0802846A4 (de
EP0802846A1 (de
Inventor
Frank H. Prochaska
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
American Safety Razor Co
Original Assignee
American Safety Razor Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by American Safety Razor Co filed Critical American Safety Razor Co
Publication of EP0802846A1 publication Critical patent/EP0802846A1/de
Publication of EP0802846A4 publication Critical patent/EP0802846A4/de
Application granted granted Critical
Publication of EP0802846B1 publication Critical patent/EP0802846B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40—Details or accessories
    • B26B21/4012—Housing details, e.g. for cartridges
    • B26B21/4018—Guard elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/08—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor involving changeable blades
    • B26B21/14—Safety razors with one or more blades arranged transversely to the handle
    • B26B21/22—Safety razors with one or more blades arranged transversely to the handle involving several blades to be used simultaneously
    • B26B21/222—Safety razors with one or more blades arranged transversely to the handle involving several blades to be used simultaneously with the blades moulded into, or attached to, a changeable unit
    • B26B21/227—Safety razors with one or more blades arranged transversely to the handle involving several blades to be used simultaneously with the blades moulded into, or attached to, a changeable unit with blades being resiliently mounted in the changeable unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40—Details or accessories
    • B26B21/4012—Housing details, e.g. for cartridges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40—Details or accessories
    • B26B21/4012—Housing details, e.g. for cartridges
    • B26B21/4031—Housing details, e.g. for cartridges characterised by special geometric shaving parameters, e.g. blade span or exposure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/40—Details or accessories
    • B26B21/4068—Mounting devices; Manufacture of razors or cartridges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26B—HAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B21/00—Razors of the open or knife type; Safety razors or other shaving implements of the planing type; Hair-trimming devices involving a razor-blade; Equipment therefor
    • B26B21/54—Razor-blades
    • B26B21/56—Razor-blades characterised by the shape

Definitions

  • the present invention relates to wet shaving systems of the blade type and more particularly to a shaving system having a movable blade positioned within a blade cartridge or the like.
  • such shaving systems typically include two blades disposed parallel to one another so as to provide first and second cutting edges which successively engage the shaving surface in a predetermined spaced relationship.
  • the use of multiple blades operates to provide a close, more efficient shave.
  • the independent movable blades permit the shaving geometry of each blade to adapt to the various conditions encountered during the shaving process in an effort to reduce nicks and cuts.
  • the terms utilized to define the various geometric relationships between the blades, the various elements of the blade cartridge and the shaving surface include “shaving plane”, “blade exposure” and “shaving angle”.
  • the term “shaving plane” means the plane tangent to skin engaging surfaces, for example a guard and a cap, which are disposed on both sides of the blade so as to engage the shaving surface before and after engagement by the blade.
  • the term “blade exposure” means the distance by which the blade edge projects forwardly of the shaving plane.
  • the term “shaving angle” means the acute angle between the plane tangent to the cutting edge of the blade and the shaving plane.
  • Ciaffone et al. U.S. Patent No. 4,461,079, discloses a razor cartridge comprising a body portion 10 which includes a guard bar 12 (Figs. 1-5).
  • the guard bar 12 defines a leading skin-engaging surface fixed to the body portion.
  • a rear beam 17 spans end walls 14 and 16 of the body portion 10 and a medial support member 13 to join the front of the cartridge 12 to the end thereof.
  • a plurality of generally flat coplanar segments 18,19,21,22, each having an opening 23, are hinged to the rear beam 17 by mating webs 24,26,27,28 (col. 2, lines 50-52).
  • the segments 18,19,21,22 define a blade seat which is operable to pivot about the beam 17, thereby changing the attitude of blade edge relative to guard bar 12 (col. 2, lines 53-57).
  • a cap 33 is apparently placed above an assembly of two skin-engaging blades 34,36, straddling a spacer 37 (Fig. 3). The two blades and the spacer are secured to one coplanar segment 21 of the blade support or blade seat by a conventional rivet 38 to form a rigid unit.
  • a hinge 27 connects the coplanar segment 21 to the rear-beam 17 (col.
  • Ciaffone et al. shows the blade seat is hinged to a front beam 175 by webs 240,260,270,280 (Figs. 6-10, col. 3, lines 46-48).
  • a shaving force F' (Fig. 9) onto the cap 330
  • the coplanar segments 180,190,210 and 220 move in the direction of the arrow R (Fig. 9) to provide a more aggressive edge exposure (col. 4, lines 1-9).
  • the elastic memory of the hinges 240,260,270,280 forces the blade edges to return to the free position when shaving forces are released (col. 4, lines 11-13).
  • Oldroyd et al. U.S. Patent No. 4,063,354, discloses a shaving unit wherein a blade unit comprises two blades separated by a spacer 5 (Figs. 13-16).
  • a resiliently flexible metallic or plastic guard 3 is secured to the blade unit by spot welding or other means (col. 3, lines 26-28).
  • the blade unit which is illustrated in its normal forward position of maximum blade exposure in Fig. 13, can bow rearwardly under pressure applied during shaving to carry the blade unit along a plane to the rear, relative to the platform 1 and cap 4. This reduces blade exposure but increases the shaving angle, as indicated by dotted lines 3' in Figs. 13 and 15 (col. 3, lines 26-37).
  • a shaver head comprising two staggered blades 7 embedded in a blade block 6 (Fig. 3).
  • a cover cap portion 9 covers the top side of the blade block 6 (col. 3, lines 12-15).
  • a spring 14 is placed between the blade block 6 and a body 2.
  • the blade block 6, together with the two staggered blades 7, can swivel about an axis A (col. 3, lines 17-43).
  • pressure is applied to the razor blade unit, thereby causing the blade block 6 to swivel and alter shaving geometry of the blades (col. 3, lines 46-60).
  • Jacobson U.S. Patent Nos. 4,442,598, 4,378,634 and 4,270,268 disclose a razor blade assembly including a body member 2 having blade means 36,36' being independently movable in response to spring finger biasing means 18,18' integral with the body member.
  • the spring fingers 18,18' move the blade means 36,36' along planes defined by slots 16 in end portions 4,6 of the body member 2.
  • the blade members either engage movable spring fingers formed integral with the blade cartridge, or are mounted permanently to a platform which is movably connected to the blade cartridge.
  • These methods of providing a movable blade necessitate an elaborate and expensive molding procedure to create a blade cartridge having either integral spring fingers or a movable blade platform. While it has been noted that blades movable relative to the shaving surface during the shaving process are advantageous, it is desirable to eliminate the need for the elaborate molding process required by the movable blade assemblies of the prior art.
  • the present invention provides a flexible blade cartridge as set out in claim 1.
  • a plurality of blade members are permanently fixed relative to the blade cartridge.
  • Each blade is mounted such that a substantial portion of the blade is free from contact with support members.
  • the free end of each blade functions as a single cantilever forming a "flexing zone" about which the cutting edge of the blade bends in response to an applied force.
  • Each blade is flexible about the longitudinal axis of the blade.
  • the present invention can provide for individually movable blades without requiring an elaborate molding procedure to create movable spring fingers or movable blade platforms.
  • the present invention can optimizes the geometric relationship between the blade means and the other elements of the blade cartridge so as to maximize the comfort and closeness of the shave without the associated nicks and cuts normally associated with twin blade shaving cartridges designed to shave close.
  • the present invention may provide a novel means of applying a friction reduction agent to a substantial portion of the blade cartridge so as to improve shaving comfort, while minimizing manufacturing costs associated with incorporating the friction reducing agent in the blade cartridge.
  • an embodiment of the present invention relates to a blade cartridge comprising a platform member having a blade seat and a guard member.
  • the guard member is located forward of and parallel to the blade seat so as to form a longitudinal slot between the blade seat and the guard member.
  • the blade cartridge also comprises a primary blade which is disposed on the blade seat such that the cutting edge of the blade is located rearwardly of the guard member. A substantial portion of the primary blade extends into the slot formed between the guard member and the blade seat such that the blade is flexible about the longitudinal axis of the blade into the slot.
  • the cutting edge of the primary blade is parallel to the guard member.
  • the blade cartridge also comprises a spacer which is located on the upper surface of the primary blade.
  • the spacer comprises a rear portion which functions to separate the primary blade and a secondary blade.
  • the spacer also comprises a forward portion which extends from the rear portion and functions to prevent upward movement of the primary blade, and to create an opening beneath the forward portion of the lower surface of the secondary blade.
  • the blade cartridge also comprises a cap member disposed on the secondary blade.
  • the cap member comprises fastening means to secure the members forming the blade cartridge together, and a member which prevents upward movement of the secondary blade.
  • the corners or outer edges of the primary and secondary blades are covered by "C" shaped end clips which are coated with a friction reduction agent so as to minimize the drag forces associated with the shaving process.
  • the end clips also function to provide additional stability to the ends of the primary and secondary blades (i.e. prevents the ends or corners of the blades from moving in the upward direction).
  • each blade is independently movable in response to shaving forces applied to the blade.
  • each blade is flexible about the longitudinal axis of the blade within a flexing zone defined by the ratio between the portion of the blade overlying a physical structure and the portion of the blade overlying the opening formed beneath the forward portion of each blade, in combination with the physical characteristics of the blade. If a force exceeding the resilient force of the blade is exerted on the blade, the blade flexes about the longitudinal axis so as to bend in the downward direction against the resilient force of the blade. The bending movement of the blade results in the simultaneously decrease of blade exposure and shaving angle.
  • the blade cartridge is connected to a handle, and can be pivotally connected so as to allow the blade cartridge to further respond to shaving forces encountered during the shaving process.
  • Figs. 1-14 illustrate a movable blade shaving cartridge ("MBSC" or blade cartridge) or razor head 10 which comprises a platform member 2, flexible blade means 32, 34, a spacer 6 and a cap member 8.
  • MBSC movable blade shaving cartridge
  • the platform member 2 comprises a blade seat 24 having a front and rear wall 12,14, and ends 16,18.
  • the ends 16,18 extend beyond the front wall 12 so as to allow a guard member 20 to be interconnected between the ends 16,18 at a position forward of the front wall 12.
  • the guard member 20 extends parallel to the front wall 12 forming a slot 26 between the guard member 20 and the front wall 12.
  • the guard member 20 also is connected to the front wall 12 by a plurality of support members 22, which extend substantially perpendicular to the longitudinal axis of the both the guard member 20 and the front wall 12.
  • the blade seat 24 further comprises an upper surface 28, as well as a plurality of securing apertures 30.
  • the securing apertures operate in conjunction with fastening means 80 located on the cap member 8, such as rivets, to permanently secure the platform member 2, the flexible blade means, the spacer 6 and the cap member 8 together.
  • the flexible blade means comprises a primary and secondary blade 32,34, each having substantially parallel front and rear edges with the front edge of each blade defining a cutting edge 36,38.
  • Each blade 32,34 defines a longitudinal axis which is parallel to the cutting edge of the blade 32,34, and a lateral axis which is perpendicular to the cutting edge of the blade 32,34.
  • Each blade 32,34 is flexible about its longitudinal axis.
  • the primary blade 32 comprises securing apertures 40 which align with the securing apertures 30 of the blade seat 24 so as to allow the fastening means 80 to pass through the securing apertures 40 of the primary blade 32, thereby securing the primary blade 32 to the blade cartridge 10.
  • the secondary blade 34 is illustrated in Fig. 9. Similar to the primary blade 32, the secondary blade 34 comprises securing apertures 43 which align with the securing apertures 30 of the blade seat 24 so as to allow the fastening means 80 to pass through the securing apertures 43 of the secondary blade 34, thereby securing the blade to the blade cartridge 10.
  • the securing apertures 43 of the secondary blade 34 preferably are oval in shape and perform a dual function. The first function, which has already been stated, is to secure the secondary blade 34 to the blade cartridge 10. The second function of the apertures 43 is to contribute to the flexibility of the secondary blade 34.
  • the secondary blade 34 is positioned such that the fastening means 80 passes through the rear portion of each securing aperture 43 (i.e. the portion farthest away from the cutting edge 38). As a result, the portion of the aperture 43 free from contact with the fastening means 80 contributes to the flexibility of the secondary blade 34.
  • each support member 22 extend downwardly away from the upper surface 28 of the blade seat 24 so as to create a gap 46 between the lower surface 48 of the primary blade 32 and the upper surface of each support member 22.
  • each support member 22 also comprises a lip 60 which operates as a stop to prevent further downward movement of the primary blade 32.
  • the spacer 6 comprises an upper and lower surface 58,56 and is divided into a forward portion 62 and a rear portion 64.
  • the rear portion 64 of the spacer 6 exhibits a uniform height (i.e. the distance between the blades 32,34 measured perpendicularly to the longitudinal axis of the blades), so that when the blades 32,34 are secured to the upper and lower surface 58,56 of the spacer 6, respectively, the blades 32,34 are parallel to one another.
  • the primary blade 32 and the secondary blade 34 are separated from each other by a distance of about 0.0508 cm (0.020 inches) to about 0.127 cm (0.050 inches) by the spacer 6.
  • the height of the rear portion 64 of spacer 6 defines the separation between the two blades 32,34.
  • the forward portion 62 of the spacer 6 comprises portions having a reduced height relative to the rear portion 64 so as create areas where the blades 32,34 do not contact the spacer 6.
  • the upper surface 58 of the forward portion 62 exhibits an arcuate downward slope proximate the rear portion 64 and thereafter extends in the direction parallel to the plane of the blade 34.
  • a plurality of ribs 66 are disposed on the upper surface 58 of the forward portion 62 of the spacer 6.
  • the ribs 66 extend perpendicularly to the longitudinal axis of the blades 32,34 and exhibit a height such that the top of ribs 66 are below the plane of the upper surface 58 of the rear portion 64 of the spacer 6.
  • the lower surface 56 of the forward portion 62 of the spacer 6 forms a cavity 68, which extends in a direction parallel to the cutting edge 36,38 of the blades 32,34.
  • the lower surface 56 of the forward portion 62 of the spacer 6 further comprises a plurality of downwardly extending pads 70 on the outer edge of the forward portion 62 of the spacer 6. As shown in Fig. 3, the pads 70 are separated from one another so as to allow water to flow through the front of the spacer 6 into the cavity 68. Referring to Fig. 1, it is apparent that the primary blade 32 extends beyond the downwardly extending pads 70 of the spacer 6. As a result, the pads 70 operate as a stop limiting the upward movement of the primary blade 32.
  • the spacer 6 comprises four securing apertures 44 which are located on the rear portion 64 of the spacer 6.
  • the securing apertures 44 operate in conjunction with the fastening means 80 to secure the spacer 6 to the blade cartridge 10.
  • the spacer 6 also comprises a plurality of holes 41 located on the forward portion 62 of the spacer 6, which align with the holes 42 of both the primary and secondary blades 32,34. The alignment of the spacer holes 41 and blade holes 42 allows water to be directed to the edges of both blades 32,34 so as to facilitate the removal of shaving debris.
  • FIG 5 illustrates the alignment of the primary and secondary blades 32,34 and the spacer 6.
  • the cutting edge 36 of the primary blade 32 is located forward of the cutting edge 38 of the secondary blade 34.
  • the holes 42 in the blades 32,34 and the holes 41 in the spacer 6 align such that the water can flow from the lower surface 48 of the primary blade 32 to the upper surface 54 of the secondary blade 34.
  • the water passage facilities the removal of shaving debris from the cutting edges 36,38 of the blades 32,34.
  • the cap member 8 is disposed on the upper surface 54 of the secondary blade 34.
  • the lower surface 72 of the cap member 8 forms a cavity 76 which extends parallel to the cutting edge 36,38 of the blades 32,34.
  • the lower surface 72 of the cap member 8 comprises a plurality of downwardly extending pads 78 on the forward portion of the cap member 8.
  • the pads 78 are separated from one another so as to allow water to flow through the front of the cap member 8 into the cavity 76.
  • the secondary blade 34 extends beyond the downwardly extending pads 78 of the cap member 8, and therefore the pads 78 operate as a stop limiting the upward movement of the secondary blade 34.
  • the cap member 8 comprises a plurality of fastening means 80, such as rivets.
  • the fastening means 80 extend downwardly from the lower surface 72 of the cap member 8 and pass through the securing apertures 44 of the spacer 6 and the securing apertures 40,43 of the blades 32,34 and into the securing apertures 30 of the blade seat 24.
  • the ends of the fastening means 80 extend beyond the blade seat 24 and are upset thereby permanently affixing the blade seat 24, blades 32,34, spacer 6 and cap member 8 together.
  • FIG. 1 illustrates in detail the novel structure of the blade cartridge 10 of the present embodiment.
  • the primary blade 32 is disposed on the upper surface 28 of the blade seat 24 with the cutting edge 36 extending over the slot 26 between the guard member 20 and the front wall 12 of the blade seat 24.
  • the width of the blade seat 24 (i.e distance between the front and rear wall 12,14) and the width of the primary blade 32 is such that a substantial portion of the primary blade 32 extends over the slot 26.
  • the spacer 6 is disposed on the upper surface 50 of the primary blade 32.
  • one edge of the cavity 68 generally aligns with the front wall 12 of the blade seat 24 so as to form a vertical plane, thereby partially defining a flexing zone for the primary blade 32.
  • the application of force upon the primary blade 32 causes the primary blade 32 to flex about the longitudinal axis in a downwardly direction.
  • the downward movement of the primary blade 32 stops when the blade 32 engages the lips 60 formed on the support members 22.
  • the distance the blade 32 is allowed to flex is defined by the height of the lip 60 relative to the upper surface 28 of the blade seat 24.
  • the resiliency of the primary blade 32 returns the blade to the normal, horizontal position (as shown in Fig. 1) upon removal of the applied shaving force.
  • the secondary blade 34 is disposed on the upper surface 58 of the spacer 6 with the cutting edge extending over the opening 47 created between the forward portion 62 of the spacer 6 and the lower surface 52 of the secondary blade 34. Similar to the primary blade 32, the width of the rear portion 64 of the spacer 6 is such that a substantial portion of the secondary blade 34 extends over the opening 47.
  • the cap member 8 is disposed on the upper surface 54 of the secondary blade 34 such that one edge of the cavity 76 formed on the lower surface 72 of the cap member 8 generally aligns with beginning of the forward portion 62 of the spacer 6 so as to form a vertical plane. As shown in Figure 1, the edge of the cavity 76 in conjunction with the sloping surface of the forward portion 62 of the spacer 6 partially defines the flexing zone for the secondary blade 34. As with the primary blade 32, the application of a force on the secondary blade 34 causes the blade 34 to flex about the longitudinal axis in the downwardly direction. The downward movement of the secondary blade 34 stops when the blade engages the ribs 66 formed on the upper surface 58 of the spacer 6. The resiliency of the secondary blade 34 returns the blade to the normal, horizontal position upon removal of the applied force.
  • the downwardly extending pads 70,78 of the spacer 6 and the cap member 8 prevent movement of the primary and secondary blades 32,34, respectively, in the upward direction beyond the horizontal position. It will be appreciated that as the portion of the primary and secondary blade 32,34 extending over the slot and opening 26,47, respectively, is reduced (i.e. as the flexing zone moves closer to the cutting edge), the flexibility of the blade will also be reduced. The flexibility of each blade depends upon factors including (1) the location of the flexing zone, (2) the thickness of the blade, and (3) the dimensions of the holes 42 in the blades (apertures 43 also contribute to the flexibility of the secondary blade). These factors can be adjusted so that the blades 32,34 flex when the applied force exceeds a predetermined level.
  • the blade exposure and shaving angle of the primary and secondary blades 32,34 are preset to the "at-rest" positions shown in Fig. 11.
  • the shaving plane of the primary blade 32 is defined by the plane tangent to the upper portion 21 of the guard 20 and the skin engaging portion 88 of the spacer 6.
  • the shaving plane of the secondary blade 34 is defined by the plane tangent to the skin engaging portion 88 of the spacer 6 and the upper portion 9 of the cap 8.
  • the skin engaging portion 88 of the spacer 6 functions to maintain the geometry of the primary blade 32 relative to the shaving surface by establishing a safe contact and control surface behind the primary blade 32.
  • the skin engaging portion 88 of the spacer 6 also maintains the geometry of the secondary blade 34 relative to the shaving surface.
  • the blade exposure of the primary blade "eP" in the "at-rest” position ranges between about - 0.0025 to 0.0051 cm (-0.001 to 0.002 inches), with the preferred range being between about 0.002 to 0.003 cm (0.0008 to 0.0012 inches).
  • the blade exposure of the secondary blade “eS” ranges between about -0.0025 to 0.0076 cm (-0.001 to 0.003 inches), with the preferred range being between about 0.003 to 0.0048 cm (0.0012 to 0.0019 inches).
  • the shaving angle of the primary blade which is the acute angle between the plane tangent to the cutting edge 36 of the primary blade 32 and the shaving plane denoted by reference line 100, ranges from 22 to 28 degrees, with the preferred range being between 25.8 to 26.6 degrees.
  • the shaving angle of the secondary blade which is the acute angle between the plane tangent to the cutting edge 38 of the secondary blade 34 and the shaving plane denoted by reference line 102, ranges from 18 to 24 degrees, with the preferred range being between 21.0 to 22.4 degrees.
  • the separation between the primary and secondary blades 32,34 in the "at-rest” position is governed by the thickness of the spacer 6, which ranges from 0.0508 to 0.127 cm (0.020 and 0.050 inches).
  • the preferred thickness of the spacer 6 is 0.0762 cm (0.030 inches).
  • Fig. 11 also illustrates the aperture ranges and edge separation for both the primary and secondary blades 32,34.
  • the primary aperture is the distance from the upper portion 21 of the guard 20 to the cutting edge 36 of the primary blade 32 measured along the shaving plane 100.
  • the primary aperture is denoted Pa and ranges from 0.0635 to 0.1143 cm (0.025 to 0.045 inches), with the preferred aperture being about 0.0914 cm 0.036 inches.
  • the secondary aperture which is denoted by Sa is the distance from the skin engaging portion 88 of the spacer 6 to the cutting edge 38 of the secondary blade 34 measured along shaving plane 102.
  • the range of the secondary aperture is also 0.0635 to 0.1143 cm (0.025 to 0.045 inches), with the preferred aperture being about 0.0914 cm (0.036 inches).
  • the edge separation of the primary blade 32 is the distance from the cutting edge 36 of the primary blade 32 to the skin engaging portion 88 of the spacer 6 measured along the shaving plane 100.
  • the edge separation of the primary blade 32 is denoted Pe and ranges from about 0.1219 to 0.3124 cm (0.048 to 0.123 inches), with the preferred aperture being about 0.2134 cm (0.084 inches).
  • the edge separation of the secondary blade 34 which is denoted by Se is the distance from the cutting edge 38 of the secondary blade 34 to the upper portion 9 of the cap 8 measured along shaving plane 102.
  • the range of the secondary aperture is also about 0.1219 to 0.3124 cm (0.048 to 0.123 inches), with the preferred aperture being about 0.1219 cm (0.048 inches).
  • Fig. 12 illustrates both the primary blade 32 and the secondary blade 34 in the fully flexed position. As shown in Fig. 12, the downward movement of the primary and secondary blades 32,34 are limited by the lip 60 of the support member 22 and the ribs 66 on the spacer 6, respectively.
  • each end clip 82 comprises a thin strip of material having a leg 31,33 on each end and is generally in a "C" shape. Each end clip wraps around the blade cartridge 10, whereby the legs 31,33 of each end clip are secured to the bottom of blade cartridge 10.
  • one end clip 82 is disposed in a slot 84 adjacent end 16.
  • a second end clip 82 is disposed in a slot 86 adjacent end 18.
  • Each end clip 18 runs perpendicular to the longitudinal axis of the blades 32,34 and covers the outer edges of the blades 32,34.
  • end clips 82 which represent a significant portion of the skin engaging surface of the blade cartridge 10, are coated with a friction reduction agent so as reduce the drag forces associated with the blade cartridge 10 engaging the skin, thereby improving shaving comfort.
  • the friction reduction agent is applied to the end clips 82 prior to the end clips 82 being secured to the blade cartridge 10.
  • the friction reduction agent is applied in liquid form to the end clip, which can comprise, for example, an aluminum wire.
  • the friction reduction agent is applied such that a thin film of the agent completely covers each end clip 82.
  • the end clip 82 is then exposed to heat, or other appropriate means, so that molecules of the friction reduction agent crosslink with the molecules of the material of the end clip 82 to form a solid, thereby bonding the friction reduction agent to the end clip 82.
  • the preferred range of the thickness of the friction reduction agent is between about 0.0008 to 0.0013 (0.0003 to 0.0005 inches). Multiple applications of the friction reduction agent are employed, if necessary.
  • the preferred agent is polyvinyl acetyl (PVA).
  • PVA polyvinyl acetyl
  • Some other acceptable agents include: nylon 515, polyimide, polyester imide, polyamide, polyester and teflon.
  • each blade 32,34 can only bend about the longitudinal axis of the blade within the flexing zone in a direction which reduces the blade exposure and shaving angle of the blade relative to a shaving surface. Furthermore, the primary and secondary blades 32,34 flex independently of one another.
  • the primary blade 32 bends in response to that force. Specifically, the primary blade 32 bends about the flexing zone, thereby causing the cutting edge 36 to move in a downward manner. Upon removal of the force, the primary blade 32 would return to the horizontal position as shown in Figure 1. If an equivalent force were applied to the secondary blade 34, it would respond in a similar manner. Thus, the cutting edges 36,38 of the blades 32,34 move downwardly away from the shaving plane and adjust to a lower, safer shaving angle and blade exposure.
  • the guard member 20 placed in front of the primary blade 32 is integral with the ends 16,18 of the platform member 2 and is therefore stationary relative to the blade cartridge 10. Similar to the guard 20 being positioned in front of the primary blade 32, as shown in Fig. 5, the spacer 6 has a raised oval or round skin engaging portion 88, which provides an engaging surface to control exposure of the secondary blade 34 to the shaver's skin.
  • Fig. 14 is a perspective view of the blade cartridge of the present embodiment, which is useful in understanding the structure as well as the position of the components identified in Figs. 1-13 relative to one another.
  • the components identified in Figs. 1-13 are identified by the same numeral in Fig. 14. It is noted that the arrows 95 shown in Fig. 14 represent possible water flow paths for the removal of shaving debris from the blade cartridge. It is also noted that end clips 82 are not shown in Fig. 14.
  • the height of the lips 60 formed of the support members 22 may be varied so as to effect different bending patterns. For example, if the lips 60 on the support members 22 in the center of the platform member 2 are lower relative to the lips 60 on the support members located proximate the ends of the platform member 2, the primary blade 32 exhibit increases movement in the center of the blade. With regard to the secondary blade, the same changes can be effected by varying the height of the ribs 66 located on the upper surface 58 of the spacer 6.
  • each blade 32,34 may be tapered such that the thickness of the blade decreases in the direction of the forward portion of the blade.
  • each blade 32,34 can comprise a U-shaped channel in the forward portion of the blades, which functions to define the flexing zone for the blade 32,34.
  • the additional holes can be added to the blades of the preferred embodiment to vary the flexibility of the blades 32,34.
  • the blade means comprises a single blade positioned between the platform member 2 and the cap member 8.
  • the operation and movement of the single blade is the same as either blade in the two blade embodiment.
  • the forward portion of the cap member would be extended relative to the cap member of the two blade embodiment such that the single blade razor exhibits the correct shaving geometry.
  • the cap member 8 further comprises a downwardly extending guide member 99 which functions to locate the secondary blade 34 in the desired position prior to permanently securing the cap member 8 to the platform member 2.
  • the guard member 20 may include means to allow independent movement of the guard member 20 in the direction away from the direction of shaving forces acting upon the guard member 20. Jacobson U.S. Patent Nos. 4,442,598, 4,378,634 and 4,270,268 disclose a blade cartridge having movable guard means.
  • the cap member 8 may include means to allow independent movement in a direction away from the direction of shaving forces acting upon said cap member 8.
  • Oldroyd et al. U.S. Patent No. 4,063,354, discloses a shaving unit having a movable cap member 8 suitable for use with this invention.
  • an additional shaving aid may be affixed or included with the blade cartridge 10.
  • the shaving aid comprises a polystyrene-polyethylene oxide blend in the form of lubricating strip 92, which may affixed to the upper surface 74 of the cap member 8 behind the secondary blade 34. During shaving, the polyethylene oxide leaches out of the styrene matrix.
  • Other suitable shaving aids for use with the invention are also described in U.S. Patent No. 4,170,821 issued to Booth entitled “Razor Cartridges.”
  • the shaving aid comprises a matrix of polystyrene, polyethylene oxide and aloe and/or vitamin E.
  • the shaving aid 90 may define a lubrication strip 94, shown by dotted lines in Fig. 1, positioned near the guard member 20, either separately or in combination with the lubrication strip 92 located on the cap member 8.
  • the blade cartridge 10 can be mounted on a handle in such a manner that it pivots or is stationary while it is used to shave a surface.
  • the bottom surface of the platform member 2 comprises mounting members 98 which allow the blade cartridge 10 to be pivotally mounted to a handle.
  • the upper and lower surfaces 58,56 of the rear portion 64 of the spacer 6 comprises a plurality of channels so as to allow shaving debris to be led out the back of the blade cartridge 10. Conversely, water can be directed into the back of the blade cartridge 10 to be channeled out through the front of the blade cartridge 10 and the edges 36,38 of the blades 32,34.
  • the downwardly extending pads 70,78 located on the spacer 6 and the cap member 8 are replaced by a single downwardly extending pad which is parallel to the cutting edges of the blades and has a length at least equal to the length of the blades.
  • the embodiments described above provide a number of significant advantages.
  • the use of a blade which is flexible about the longitudinal axis of the blade within a body portion of a blade cartridge or the like precisely controls blade geometry in response to shaving forces. Any flexing of the blade results in the simultaneous reduction of both critical safety dimensions, blade exposure and shaving angle.
  • the optimized geometric relationships between the various components of the blade cartridge as disclosed provide for maximum comfort and closeness, while simultaneously minimizing the potential for nicks and cuts.
  • the blade cartridge of the present invention can simplify the manufacturing process for creating blade cartridges.
  • the present invention can eliminate the need for creating an injection mold comprising a plurality of thin, individual spring fingers or leaf springs or the like.
  • end clips coated with a friction reduction agent provide for a significant reduction in the drag forces associated with the shaving process so as to provide a more comfortable shave.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Dry Shavers And Clippers (AREA)

Claims (12)

  1. Flexible Klingeneinheit mit:
    einer Plattform (2) mit einem Schutzelement (20), einer Kappe (8), einem Abstandshalter (6) und
    einer Klingeneinrichtung mit einer ersten und einer zweiten Klinge (32, 34), die jeweils einen Vorderbereich, einen Hinterbereich und eine Schnittkante (36, 38) aufweisen, wobei die Hinterbereiche der Klingen (32, 34) so zwischen dem Schutzelement (20) und der Kappe (8) befestigt sind, daß sie relativ zur Plattform (2) unbeweglich sind, die Vorderbereiche der ersten und/oder der zweiten Klinge (32, 34) um eine Längsachse der jeweiligen Klinge (32, 34) nach unten und weg von der Kappe (8) zu einem weniger aggressiven Rasierwinkel in Reaktion auf während der Rasur angewandte Kräfte flexibel sind, die Klingeneinrichtung eine zusammenhängende Klingenkante aufweist, die sich im wesentlichen über die Länge des Schutzelements erstreckt, und der Abstandshalter (6) zwischen der ersten und der zweiten Klinge (32, 34) angeordnet ist, um einen vorbestimmten Abstand zwischen den Hinterbereichen der ersten und der zweiten Klinge zu definieren, und mit einer ersten Fläche (66) versehen ist, die den Grad begrenzt, bis zu dem die zweite Klinge (34) zu einem weniger aggressiven Rasierwinkel gebogen werden kann,
       dadurch gekennzeichnet, daß der Abstandshalter (6) eine Hauteingriffsfläche (88) aufweist, die in Benutzung in Eingriff mit einer zu rasierenden Hautfläche ist, um in Kombination mit dem Schutzelement (20) einen ersten Rasierwinkel der ersten Klinge (32) und in Kombination mit dem Kappenelement (8) einen zweiten Rasierwinkel der zweiten Klinge (34) zu definieren.
  2. Flexible Klingeneinheit nach Anspruch 1, dadurch gekennzeichnet, daß der Abstandshalter (6) sich nach vorne zu einer Position erstreckt, die zwischen den Schneidekanten (36, 38) der ersten und der zweiten Klinge (32, 34) liegt, so daß sich die Hauteingriffsfläche (88) zwischen den Schneidekanten (36, 38) befindet.
  3. Flexible Klingeneinheit nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der erste Rasierwinkel größer ist als der zweite Rasierwinkel, wenn die erste und die zweite Klinge (32, 34) nicht aus ihren jeweiligen Ruhepositionen weggebogen werden.
  4. Flexible Klingeneinheit nach Anspruch 3, dadurch gekennzeichnet, daß der erste Rasierwinkel zwischen 25,8 und 26,6 Grad und der zweite Rasierwinkel zwischen 21,0 und 22,4 Grad liegt.
  5. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die Klingen (32, 34) durch mehrere Nieten (80) die abwärts von der Kappe (8) durch den Hinterbereich der Klingen (32, 34), den Abstandshalter (6) und die Plattform (2) verlaufen, in ihrer Position permanent und unbeweglich zwischen der Kappe (8) und dem Schutzelement (20) fixiert sind.
  6. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, gekennzeichnet durch mehrere Seitenclips (82), die die Ecken der Vorderbereiche der ersten und der zweiten Klinge (32, 34) abdecken und die Ecken an der Aufwärtsbewegung hindern.
  7. Flexible Klingeneinheit nach Anspruch 6, dadurch gekennzeichnet, daß die mehreren Seitenclips (82), die die Außenkanten der Vorderbereiche der ersten und der zweiten Klinge (32, 34) abdecken, mit einem Reibungsreduktionsmittel überzogen sind, das die beim Rasieren auftretenden Clip/Haut-Widerstandskräfte reduziert.
  8. Flexible Klingeneinheit nach Anspruch 7, dadurch gekennzeichnet, daß das Reibungsreduktionsmittel an einer oder mehreren Flächen der Seitenclips (82) auf Molekularniveau angebracht ist, und das Mittel in Polyvinylacetat (PVA), Nylon 515, Polyimide, Polyester Imid, Polyamid, Polyester oder Teflon besteht.
  9. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die Plattform mit einer oder mehreren Lippen (60) ausgebildet ist, die nach einem vorbestimmten Betrag an Herunterbiegung in die erste Klinge (32) eingreifen, um den Betrag des aggressiven Rasierwinkels zu begrenzen.
  10. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß der Abstandshalter (6) nach unten verlaufende Polster (70) aufweist, die in Eingriff mit der oberen Fläche der ersten Klinge (32) sind, wenn die erste Klinge (32) in einer ungebogenen Ruheposition ist, und ein Heraufbiegen der ersten Klinge in eine ihren aggressiven Rasierwinkel vergrößernde Richtung verhindert.
  11. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die Kappe (8) nach unten verlaufende Polster (78) aufweist, die in Eingriff mit der oberen Fläche der zweiten Klinge (34) sind, wenn die zweite Klinge (34) in einer ungebogenen Ruheposition ist, und ein Heraufbiegen der zweiten Klinge in eine ihren aggressiven Rasierwinkel vergrößernde Richtung verhindert.
  12. Flexible Klingeneinheit nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, daß die erste und die zweite Klinge (32, 34) mit Löchern/Öffnungen (42, 43) ausgebildet sind, die Wasserdurchtritt zum Wegspülen von Rasierabfall erlauben, und daß die Löcher/Öffnungen (42, 43) zur Flexibilität der ersten und der zweiten Klinge (32, 34) beitragen, was ein Herunterbiegen der Klingen zu ihren jeweiligen weniger aggressiven Rasierwinkeln erlaubt.
EP94922531A 1994-07-14 1994-07-14 Rasierklingeneinheit mit beweglichen klingen oder ähnliche vorrichtung Expired - Lifetime EP0802846B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US1994/007802 WO1996002370A1 (en) 1994-07-14 1994-07-14 Movable blade shaving cartridge or the like

Publications (3)

Publication Number Publication Date
EP0802846A1 EP0802846A1 (de) 1997-10-29
EP0802846A4 EP0802846A4 (de) 1998-09-02
EP0802846B1 true EP0802846B1 (de) 2002-11-20

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EP (1) EP0802846B1 (de)
DE (1) DE69431763D1 (de)
WO (1) WO1996002370A1 (de)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7367125B2 (en) * 2003-12-10 2008-05-06 The Gillette Company Shaving systems
USD877983S1 (en) 2016-09-09 2020-03-10 The Gillette Company Llc Shaving razor cartridge
EP3292965B1 (de) 2016-09-09 2021-05-26 The Gillette Company LLC Rasiererklingenkopf und verfahren zur montage
US11117278B2 (en) 2017-06-06 2021-09-14 The Gillette Company Llc Shaving razor cartridge
EP4119315A4 (de) * 2020-03-10 2023-12-20 Dorco Co., Ltd. Rasierklingeneinheit

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4574476A (en) * 1982-09-27 1986-03-11 Warner-Lambert Company Razor blade assembly
US4516320A (en) * 1983-04-28 1985-05-14 Warner-Lambert Company Dynamic razor
US4720917A (en) * 1985-09-13 1988-01-26 Solow Terry S Flexible blade contour razor
US5003694A (en) * 1987-10-30 1991-04-02 Warner-Lambert Company Flexible razor head
US5205040A (en) * 1991-11-05 1993-04-27 Werner Eric J Apparatus for shaving
US5341571A (en) * 1993-04-16 1994-08-30 American Safety Razor Company Movable blade shaving cartridge or the like

Also Published As

Publication number Publication date
WO1996002370A1 (en) 1996-02-01
EP0802846A4 (de) 1998-09-02
EP0802846A1 (de) 1997-10-29
DE69431763D1 (de) 2003-01-02

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