EP0794538A1 - Toroidal core for inductance, in particular for radio interference suppression of phase-controllable semiconductor circuits - Google Patents
Toroidal core for inductance, in particular for radio interference suppression of phase-controllable semiconductor circuits Download PDFInfo
- Publication number
- EP0794538A1 EP0794538A1 EP97102148A EP97102148A EP0794538A1 EP 0794538 A1 EP0794538 A1 EP 0794538A1 EP 97102148 A EP97102148 A EP 97102148A EP 97102148 A EP97102148 A EP 97102148A EP 0794538 A1 EP0794538 A1 EP 0794538A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- trough
- toroidal
- cover
- amorphous
- toroidal core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 230000001629 suppression Effects 0.000 title claims description 9
- 239000004065 semiconductor Substances 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000035699 permeability Effects 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 8
- 239000000696 magnetic material Substances 0.000 claims abstract description 6
- 239000002105 nanoparticle Substances 0.000 claims abstract description 6
- 239000002178 crystalline material Substances 0.000 claims abstract description 4
- 230000006698 induction Effects 0.000 claims abstract description 4
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 239000011230 binding agent Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 abstract description 6
- 239000002707 nanocrystalline material Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 241001295925 Gegenes Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910001004 magnetic alloy Inorganic materials 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/06—Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
- H01F17/062—Toroidal core with turns of coil around it
Definitions
- a toroidal choke that meets these requirements is described for example in DE 18 04 835 C3.
- the first of these materials having a relatively low permeability with high saturation induction and the second material having a medium permeability.
- amorphous powder or nanocrystalline powder has also been used. This is evident from EP 302 355 A1. Despite the significantly higher permeability of the amorphous material and in particular of the nanocrystalline material, a powder core will also have a lower permeability here compared to solid cores even from crystalline material because of the binder used.
- the object of the present invention is to provide a core for such a ring core choke which is simple and inexpensive to produce and which can be produced in a very compact size, depending on the power, by utilizing the high permeability of amorphous or nanocrystalline alloys.
- the invention thus relates to a toroidal core for a choke, in particular for radio interference suppression of semiconductor circuits using the phase gating method, which consists of two soft magnetic materials of different permeability and saturation induction.
- one of the materials consists of a soft magnetic, crystalline material and that an annular core-shaped trough is formed from this material and that the other material consists of amorphous and / or nanocrystalline particles which as powder or flakes are inside the toroidal trough.
- the trough made of crystalline soft magnetic material can be made from any soft magnetic alloy. However, pure iron is advantageously used. Shredded tapes made of amorphous or nanocrystalline material can be used as powder or flakes. But it is also possible that the resulting in the production of the tapes and for tapes z. B. because of brittleness, poor dimensional accuracy, etc. to use unusable material that would otherwise have to be melted down as scrap.
- a cover which is also made of soft magnetic material or plastic, serves to close the trough, so that the nanocrystalline particles are enclosed on all sides and do not require any compaction. Nevertheless, it is possible to improve the filling factor by pressing in the particles or to achieve additional noise insulation by adding a binder to the trough.
- FIG. 1 An exemplary embodiment is shown in cross section in FIG. 1 and in plan view in FIG. 2.
- Amorphous and / or nanocrystalline particles 3 are located in an annular core-shaped trough 1, which can be covered by a cover 2, which largely fill the interior of the trough 1.
- the trough 1 with the particles 3 therein made of nanocrystalline or amorphous material can be provided with insulation in the usual way and serve as a ring core for a throttle.
- the structure according to the invention is particularly advantageous for radio interference suppression chokes, since the high permeability of the particles of amorphous or nanocrystalline material with small dimensions ensure high inductance and since the eddy currents which form in the trough 1 contribute to damping the current. For this reason, the core is especially for chokes suitable, which are used for radio interference suppression of semiconductor circuits, which work according to the phase control method and cause harmonics in the operating current.
- FIG. 2 shows a plan view of the ring core shown in cross section in FIG. 1, with the trough 1 without a lid and the particles 3 located inside the trough.
- the trough 1 can consist entirely or only partially of soft magnetic material, depending on what level of eddy currents is desired for the respective application.
- the eddy currents that are formed can also be adapted to the respective requirements by selecting the wall thickness of the trough.
Abstract
Description
Zur Begrenzung leitungsgebundener hochfrequenter Störenergien werden Funkentstördrosseln im allgemeinen als Längsglieder dort eingesetzt, wo Kondensatoren allein keinen ausreichenden störungsarmen Funkempfang sicherstellen. Derartige Drosseln sind insbesondere erforderlich zur Entstörung von Halbleiter-Schaltungen, welche in Bezug auf Funkstörungen einen kleinen Innenwiderstand aufweisen. Beispielsweise werden sie benötigt in mit Thyristoren arbeitenden Helligkeitsreglern. Solche Drosseln sollen
- die notwendige Entstörung bei möglichst geringem Aufwand an Siebmitteln bewirken,
- die eigentliche Funktion der Schaltung nicht nachteilig beeinflussen, also z. B. nach Ablauf des Schaltvorgangs für den Laststrom keinen nennenswerten ohmschen und induktiven Widerstand mehr darstellen,
- den Halbleiter gegen zu hohe Spannungsspitzen und zu steilen Anstieg des Einschaltstromes schützen
- sowie kleine Abmessungen haben und streuarm sein.
- cause the necessary interference suppression with the least possible expenditure on sieving media,
- do not adversely affect the actual function of the circuit, e.g. B. after the switching process for the load current no longer represent any significant ohmic and inductive resistance,
- protect the semiconductor against too high voltage peaks and too steep an increase in the inrush current
- as well as small dimensions and have little scatter.
Eine Ringkerndrossel, die diese Forderungen erfüllt, ist beispielsweise in DE 18 04 835 C3 beschrieben. Hier wird vorgeschlagen, für den Ringkern der Funkentstördrossel zwei unterschiedliche, weichmagnetische metallische Werkstoffe zu verwenden, wobei der erste dieser Werkstoffe eine relativ niedrige Permeabilität bei gleichzeitig hoher Sättigungsinduktion und der zweite Werkstoff eine mittlere Permeabilität aufweist.A toroidal choke that meets these requirements is described for example in DE 18 04 835 C3. Here it is proposed to use two different, soft magnetic metallic materials for the toroid of the radio interference suppression choke, the first of these materials having a relatively low permeability with high saturation induction and the second material having a medium permeability.
Weiterhin ist es aus DE 23 43 377 B2 bekannt, für den Kern einer Funkentstördrossel neben Blechringen einen Pulverkern zu verwenden, der aus mit Kunststoff verpreßtem Eisenpulver besteht. Hierbei dient der aus mit Kunststoff verpreßtem Eisenpulver bestehende Teil des zusammengesetzten Drosselkerns als Werkstoff mit geringerer Permeabilität, da der Kunststoffbinder zwischen den Eisenteilchen magnetisch wie einzelne Luftspalte wirkt.Furthermore, it is known from DE 23 43 377 B2 to use a powder core for the core of a radio interference suppressor in addition to sheet metal rings, which core consists of iron powder pressed with plastic. Here, the part of the assembled throttle core made of plastic pressed iron powder serves as a material with lower permeability, since the plastic binder between the iron particles acts magnetically like individual air gaps.
Für magnetische Kerne, die aus gepreßtem weichmagnetischem Pulver bestehen, hat man auch schon amorphes Pulver oder auch nanokristallines Pulver verwendet. Dies geht aus EP 302 355 A1 hervor. Trotz der wesentlich höheren Permeabilität des amorphen Materials und insbesondere des nanokristallinen Materials wird aber auch hier ein Pulverkern wegen des verwendeten Binders gegenüber Massivkernen selbst aus kristallinem Material eine niedrigere Permeabilität aufweisen.For magnetic cores, which consist of compressed soft magnetic powder, amorphous powder or nanocrystalline powder has also been used. This is evident from EP 302 355 A1. Despite the significantly higher permeability of the amorphous material and in particular of the nanocrystalline material, a powder core will also have a lower permeability here compared to solid cores even from crystalline material because of the binder used.
Aufgabe der vorliegenden Erfindung ist es, einen Kern für eine derartige Ringkerndrossel anzugeben, der einfach und preiswert herstellbar ist und durch Ausnutzung der hohen Permeabilität von amorphen oder nanokristallinen Legierungen in sehr kompakten Maßen - abhängig von der Leistung - der Drossel herstellbar ist.The object of the present invention is to provide a core for such a ring core choke which is simple and inexpensive to produce and which can be produced in a very compact size, depending on the power, by utilizing the high permeability of amorphous or nanocrystalline alloys.
Die Erfindung betrifft damit einen Ringkern für eine Drossel, insbesondere zur Funkentstörung von Halbleiterschaltungen nach dem Phasenanschnittsverfahren, der aus zwei weichmagnetischen Materialien unterschiedlicher Permeabilität und Sättigungsinduktion besteht.The invention thus relates to a toroidal core for a choke, in particular for radio interference suppression of semiconductor circuits using the phase gating method, which consists of two soft magnetic materials of different permeability and saturation induction.
Diese Aufgabe wird erfindungsgemäß dadurch gelöst, daß eines der Materialien aus einem weichmagnetischen, kristallinen Material besteht und daß aus diesem Material ein ringkernförmiger Trog ausgebildet ist, und daß das andere Material aus amorphen und/oder nanokristallinen Teilchen besteht, die als Pulver oder Flakes sich im Inneren des ringkernförmigen Troges befinden.This object is achieved in that one of the materials consists of a soft magnetic, crystalline material and that an annular core-shaped trough is formed from this material and that the other material consists of amorphous and / or nanocrystalline particles which as powder or flakes are inside the toroidal trough.
Der aus kristallinem weichmagnetischem Material bestehende Trog kann aus jeder beliebigen weichmagnetischen Legierung hergestellt werden. Vorteilhafterweise verwendet man jedoch reines Eisen. Als Pulver oder Flakes kann man zerkleinerte Bänder aus amorphem oder nanokristallinem Material verwenden. Es ist aber außerdem möglich, das bei der Herstellung der Bänder anfallende und für Bänder z. B. wegen Sprödigkeit, schlechter Maßhaltigkeit usw., nicht brauchbare Material zu verwenden, das sonst als Schrott hätte wieder eingeschmolzen werden müssen. Ein ebenfalls aus weichmagnetischem Material oder Kunststoff bestehender Deckel dient dabei zum Verschließen des Troges, so daß die nanokristallinen Teilchen allseitig eingeschlossen sind und keiner Kompaktierung bedürfen. Trotzdem ist es möglich, den Füllfaktor durch Einpressen der Teilchen zu verbessern oder eine zusätzliche Geräuschdämmung durch Zugabe eines Binders in den Trog zu erzielen.The trough made of crystalline soft magnetic material can be made from any soft magnetic alloy. However, pure iron is advantageously used. Shredded tapes made of amorphous or nanocrystalline material can be used as powder or flakes. But it is also possible that the resulting in the production of the tapes and for tapes z. B. because of brittleness, poor dimensional accuracy, etc. to use unusable material that would otherwise have to be melted down as scrap. A cover, which is also made of soft magnetic material or plastic, serves to close the trough, so that the nanocrystalline particles are enclosed on all sides and do not require any compaction. Nevertheless, it is possible to improve the filling factor by pressing in the particles or to achieve additional noise insulation by adding a binder to the trough.
Ein Ausführungsbeispiel ist in Fig. 1 im Querschnitt und in Fig. 2 in Draufsicht dargestellt.An exemplary embodiment is shown in cross section in FIG. 1 and in plan view in FIG. 2.
In einem ringkernförmigen Trog 1, der durch einen Deckel 2 abgedeckt sein kann, befinden sich amorphe und/oder nanokristalline Teilchen 3, die den Innenraum des Troges 1 weitgehend ausfüllen. Der Trog 1 mit den darin befindlichen Teilchen 3 aus nanokristallinem oder amorphem Material kann dabei in üblicher Weise mit einer Isolation versehen werden und als Ringkern für eine Drossel dienen. Insbesondere für Funkentstördrosseln ist der erfindungsgemäße Aufbau von Vorteil, da die hohe Permeabilität der Teilchen aus amorphem oder nanokristallinem Material bei kleinen Abmessungen eine hohe Induktivität gewährleisten und da die im Trog 1 sich ausbildenden Wirbelströme zur Dämpfung des Stromes beitragen. Aus diesem Grund ist der Kern besonders für Drosseln geeignet, die zur Funkentstörung von Halbleiterschaltungen eingesetzt werden, die nach dem Phasenanschnittverfahren arbeiten und Oberwellen im Betriebsstrom hervorrufen.Amorphous and / or
Fig. 2 zeigt eine Aufsicht auf den in Fig. 1 im Querschnitt dargestellten Ringkern, mit dem Trog 1 ohne Deckel und den im Innern des Troges befindlichen Teilchen 3. Der Trog 1 kann dabei ganz oder nur teilweise aus weichmagnetischem Material bestehen, abhängig davon, welches Maß an Wirbelströmen für den jeweiligen Einsatzzweck gewünscht wird. Die sich ausbildenden Wirbelströme lassen sich auch durch Wahl der Wandstärke des Troges den jeweiligen Erfordernissen anpassen.FIG. 2 shows a plan view of the ring core shown in cross section in FIG. 1, with the
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19608890 | 1996-03-07 | ||
DE19608890 | 1996-03-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0794538A1 true EP0794538A1 (en) | 1997-09-10 |
Family
ID=7787546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97102148A Withdrawn EP0794538A1 (en) | 1996-03-07 | 1997-02-11 | Toroidal core for inductance, in particular for radio interference suppression of phase-controllable semiconductor circuits |
Country Status (3)
Country | Link |
---|---|
US (1) | US5751207A (en) |
EP (1) | EP0794538A1 (en) |
JP (1) | JPH09246049A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001091141A1 (en) * | 2000-05-19 | 2001-11-29 | Vacuumschmelze Gmbh & Co. Kg | Inductive component and method for the production thereof |
DE102006032520A1 (en) * | 2006-07-12 | 2008-01-17 | Vacuumschmelze Gmbh & Co. Kg | Manufacture of magnet core used in inductive component such as choke for power factor correction, involves pressing mixture of amorphous coarse grain particle fraction with nanocrystalline fine grain powder particle fraction |
US8287664B2 (en) | 2006-07-12 | 2012-10-16 | Vacuumschmelze Gmbh & Co. Kg | Method for the production of magnet cores, magnet core and inductive component with a magnet core |
US8298352B2 (en) | 2007-07-24 | 2012-10-30 | Vacuumschmelze Gmbh & Co. Kg | Method for the production of magnet cores, magnet core and inductive component with a magnet core |
US8372218B2 (en) | 2006-06-19 | 2013-02-12 | Vacuumschmelze Gmbh & Co. Kg | Magnet core and method for its production |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19848827A1 (en) * | 1998-10-22 | 2000-05-04 | Vacuumschmelze Gmbh | Device for damping interference voltages |
US7541909B2 (en) | 2002-02-08 | 2009-06-02 | Metglas, Inc. | Filter circuit having an Fe-based core |
TW200419600A (en) * | 2002-12-06 | 2004-10-01 | Toko Inc | Complex magnetic material, and core and magnetic element using the complex magnetic material |
CN100458988C (en) * | 2004-12-15 | 2009-02-04 | 台达电子工业股份有限公司 | Choke coil and its embedded iron core |
US20070257759A1 (en) * | 2005-11-04 | 2007-11-08 | Delta Electronics, Inc. | Noise filter and manufacturing method thereof |
US8610533B2 (en) | 2011-03-31 | 2013-12-17 | Bose Corporation | Power converter using soft composite magnetic structure |
DE102015200666A1 (en) * | 2015-01-16 | 2016-08-18 | Vacuumschmelze Gmbh & Co. Kg | Magnetic core, method for producing such a magnetic core and method for producing an electrical or electronic assembly with such a magnetic core |
CN106158225B (en) * | 2016-08-31 | 2018-09-11 | 广东美的制冷设备有限公司 | High low pass Combined Filter magnetic core, electric elements and electrical equipment |
JP6881379B2 (en) * | 2018-03-30 | 2021-06-02 | 株式会社豊田自動織機 | In-vehicle electric compressor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7726882U1 (en) * | 1977-08-30 | 1977-12-01 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | COVERING FOR RING-SHAPED CORES OF REACTOR COILS |
DE2735407A1 (en) * | 1976-08-09 | 1978-02-16 | Nippon Kinzoku Co Ltd | THROTTLE COIL |
DE2736963A1 (en) * | 1977-08-17 | 1979-02-22 | Hartmann Goetz Udo | Radio interference suppression choke for semiconductor circuits - esp. for lighting dimmers, and using multilayer iron core |
US4197146A (en) * | 1978-10-24 | 1980-04-08 | General Electric Company | Molded amorphous metal electrical magnetic components |
JPS6151808A (en) * | 1984-08-20 | 1986-03-14 | Fujitsu Ltd | Structure of ringed compound magnetic core |
DE4306128A1 (en) * | 1993-02-27 | 1994-09-01 | Vacuumschmelze Gmbh | ISDN transformer having a composite magnetic core |
Family Cites Families (5)
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US1809042A (en) * | 1926-11-30 | 1931-06-09 | Bell Telephone Labor Inc | Magnet core |
US2467101A (en) * | 1941-03-08 | 1949-04-12 | Western Electric Co | Magnetic core |
DE2058509C3 (en) * | 1970-11-27 | 1975-07-03 | Siemens Ag | Radio interference suppression choke against impulse-like interference voltages |
JPS5591810A (en) * | 1978-12-29 | 1980-07-11 | Mitsubishi Electric Corp | Zero phase current transformer |
US4789849A (en) * | 1985-12-04 | 1988-12-06 | General Electric Company | Amorphous metal transformer core and coil assembly |
-
1997
- 1997-02-11 EP EP97102148A patent/EP0794538A1/en not_active Withdrawn
- 1997-02-28 JP JP9062303A patent/JPH09246049A/en active Pending
- 1997-03-07 US US08/813,370 patent/US5751207A/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2735407A1 (en) * | 1976-08-09 | 1978-02-16 | Nippon Kinzoku Co Ltd | THROTTLE COIL |
DE2736963A1 (en) * | 1977-08-17 | 1979-02-22 | Hartmann Goetz Udo | Radio interference suppression choke for semiconductor circuits - esp. for lighting dimmers, and using multilayer iron core |
DE7726882U1 (en) * | 1977-08-30 | 1977-12-01 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | COVERING FOR RING-SHAPED CORES OF REACTOR COILS |
US4197146A (en) * | 1978-10-24 | 1980-04-08 | General Electric Company | Molded amorphous metal electrical magnetic components |
JPS6151808A (en) * | 1984-08-20 | 1986-03-14 | Fujitsu Ltd | Structure of ringed compound magnetic core |
DE4306128A1 (en) * | 1993-02-27 | 1994-09-01 | Vacuumschmelze Gmbh | ISDN transformer having a composite magnetic core |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 010, no. 213 (E - 422) 25 July 1986 (1986-07-25) * |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001091141A1 (en) * | 2000-05-19 | 2001-11-29 | Vacuumschmelze Gmbh & Co. Kg | Inductive component and method for the production thereof |
US7265651B2 (en) | 2000-05-19 | 2007-09-04 | Vacuumschmelze Gmbh & Co. Kg | Inductive component and method for the production thereof |
US8327524B2 (en) | 2000-05-19 | 2012-12-11 | Vacuumscmelze Gmbh & Co. Kg | Inductive component and method for the production thereof |
US8372218B2 (en) | 2006-06-19 | 2013-02-12 | Vacuumschmelze Gmbh & Co. Kg | Magnet core and method for its production |
DE102006032520A1 (en) * | 2006-07-12 | 2008-01-17 | Vacuumschmelze Gmbh & Co. Kg | Manufacture of magnet core used in inductive component such as choke for power factor correction, involves pressing mixture of amorphous coarse grain particle fraction with nanocrystalline fine grain powder particle fraction |
DE102006032520B4 (en) * | 2006-07-12 | 2008-04-10 | Vacuumschmelze Gmbh & Co. Kg | Method for producing magnetic cores, magnetic core and inductive component with a magnetic core |
US8287664B2 (en) | 2006-07-12 | 2012-10-16 | Vacuumschmelze Gmbh & Co. Kg | Method for the production of magnet cores, magnet core and inductive component with a magnet core |
US8298352B2 (en) | 2007-07-24 | 2012-10-30 | Vacuumschmelze Gmbh & Co. Kg | Method for the production of magnet cores, magnet core and inductive component with a magnet core |
Also Published As
Publication number | Publication date |
---|---|
JPH09246049A (en) | 1997-09-19 |
US5751207A (en) | 1998-05-12 |
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