Classifications

• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
  • G03F3/00—Colour separation; Correction of tonal value
  • G03F3/10—Checking the colour or tonal value of separation negatives or positives
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
  • C09J133/04—Homopolymers or copolymers of esters
  • C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J7/00—Adhesives in the form of films or foils
  • C09J7/20—Adhesives in the form of films or foils characterised by their carriers

Definitions

• the present invention relates to color proofing, or more particularly to an improved transfer type color proofing method wherein a colored image is prepared by successively producing images of different colors from distinct color separation films onto a single receptor sheet.
• a printer typically produces a series of metal lithographic printing plates which are used to reproduce an original image many thousands of times.
• metal printing plates are expensive and errors in the image can cause considerable unnecessary expense. It has therefore become customary and desirable to produce an inexpensive color proof to assist the printer in judging the quality of the image prior to producing the expensive lithographic printing plates.
• Color proofing films are used to simulate the image and color quality that will be obtained during the actual printing process. The proof must provide an accurate representation of the desired image, and should neither gain nor lose color. Visual examination of a color proof should reveal any flaws on the photomask, the color gradation expected from press printing, and the need for subduing any of the colors or altering the photomask before making the actual printing plates.
• a color proofing sheet is successively provided with images of different colors from different color separation films onto a single receptor sheet. This is done by using a single opaque support and successively applying toners, photosensitive solutions or coatings of photosensitive materials of corresponding colors onto the opaque support.
• An example of this approach is described in U.S. Patent No. 3,671,236.
• the surlay method produces an image which more closely resembles that made by actual printing, but the proofing process is messy.
• the transfer method forms an image on a single receiver sheet by transferring a series of different colored, solid photosensitive layers in a sandwiched array onto the receiver by means of intermediate adhesive layers. Typical transfer proofing methods are described in U.S.
• Colour proofing elements are further known from EP-A-365 356 and EP-A -655 651.
• an adhesive layer which may comprise a mixture of a thermoplastic acrylic resin and an acrylic resin with high acid number as a developing aid.
• a colour proofing element is disclosed with an adhesive layer which comprise a mixture of an acrylic resin with an acid number of 75 and a Tg of 55°C and an acrylic resin with an acid number of 75 and a Tg of 42°C.
• the invention provides a photographic element which comprises:
• the present invention also provides an improved method for forming a colored image which comprises
• the photographic element of the invention broadly comprises a support having a release surface, a colored photosensitive layer on the release surface and an adhesive layer on the colored layer.
• Optional additional layers containing anti-halation materials, adhesion promoters or release agents may also be used.
• the support is composed of a dimensionally and chemically stable base material which does not significantly change its size, shape or chemical properties as the result of the heating coating or other treatments which it must undergo.
• a dimensionally and chemically stable base material which does not significantly change its size, shape or chemical properties as the result of the heating coating or other treatments which it must undergo.
• One preferred material is polyethylene terephthalate. In the usual case it has a thickness of from about 1 to about 10 mils, a more preferred thickness is from about 2 to about 5 mils and most preferably from about 2 to about 3 mils.
• Suitable films include Hostaphan 3000, available from Hoechst Celanese Corporation, Mylar D, available from DuPont and Melinex grades 0; 052; 442; 516 and S, available from ICI.
• the surface of the substrate may be smooth or may be provided with a matte texture by various methods known in the art.
• Matte films include Melinex 377 and 470 from ICI. These materials have the property of giving the final image a desired matte finish.
• An additional advantage of coating on a matte surface is that subsequent transferred layers generally adhere better to a rough surface than to a smooth surface.
• a similar matte finish of the final image can be obtained by embossing the shiny, top surface of the image with a matte material, such as described above. This is done by laminating together the final image and matte material under pressure and temperature. The matte materials is then generally removed after lamination.
• the advantage of this method is that the finish of the final proof can be varied.
• the matting material can be used repeatedly.
• Another method for producing a matte finish uses a heat transferable layer, such as Butvar 90, available from Monsanto, coated onto a film with a rough surface, such as Melinex 329, available from ICI. The layer is laminated to the final image under pressure and temperature. Then the film with the rough surface is peeled off. The rough surface imparts a matte finish to the final image.
• the advantage is that all layers appear matte and that the extra adhesive layer protects the image.
• U.S. Patents 4,294,909 and 4,376,159 also suggest various methods for making a matte surface.
• the support must have a release surface, that is, it must be capable of releasably holding the photosensitive layer thereto. This may be accomplished either by the substrate surface being inherently releasable, being rendered releasable by a suitable treatment or being provided with a release layer over the substrate surface.
• a release layer may comprise polyvinyl alcohol.
• the photosensitive layer broadly comprises a photosensitizer, a binding resin, and other optional ingredients such as plasticizers, acid stabilizers, surfactants, antistatic compositions, uv absorbers and residual coating solvents.
• the photosensitizer is preferably a light sensitive, polymeric diazonium salt.
• the most preferred diazonium salt photosensitizer is the polycondensation product of 3-methoxy-4-diazo-diphenyl amine sulfate and 4,4'-bis-methoxy methyl-diphenyl ether, precipitated as mesitylene sulfonate as taught in U.S. patent 3,849,392.
• Other suitable photosensitizers are taught in U.S. 4,436,804.
• the diazo compounds of choice are preferably soluble in organic solvents. All of the foregoing patents are incorporated herein by reference.
• Suitable binding resins include polyvinyl butyral and styrene maleic anhydride copolymer half esters and mixtures thereof. Such resins include Butvar B72, B76 and B90 and Scripset 540 and 550, which are all available from Monsanto. An important resin selection criterion is that it must be a good film former.
• the colorants useful for the present invention include various classes of dyes and pigments. In the most preferred embodiment, pigments having an average particle size of about 1 micrometer or less are used. Preferred colorants for this invention are pigments rather than dyes. They are dispersed in a small amount of a vehicle such as polyvinyl butyral, styrene-maleic anhydride copolymer half ester or polymethyl methacrylate/methacrylic acid (85/15) and a solvent such as methyl ethyl ketone. The pigment particles are ground to a small enough particle size to duplicate the particle size and color of equivalent inks.
• a vehicle such as polyvinyl butyral, styrene-maleic anhydride copolymer half ester or polymethyl methacrylate/methacrylic acid (85/15) and a solvent such as methyl ethyl ketone.
• the pigment particles are ground to a small enough particle size to duplicate the particle size and color of equivalent inks.
• Optional plasticizers which may be incorporated into the photosensitive layer include those of the phthalate and phosphate types.
• Preferred plasticizers include dibutyl phthalate and dimethyl phthalate.
• Acid stabilizers include phosphoric acid and p-toluene sulfonic acid.
• the photosensitizer is present in the photosensitive layer in an amount of from about 5 to about 40 percent by weight or more preferably from about 10 to about 35 percent by weight.
• the colorant is present in the photosensitive layer in an amount of from about 10 to about 40 percent by weight or more preferably from about 13 to about 34 percent by weight.
• the binding resin is present in the photosensitive layer in an amount of from about 25 to about 80 parts by weight or more preferably from about 32 to about 75 parts by weight.
• the plasticizer when one is used, is present in the photosensitive layer in an amount of up to about 20 parts by weight or more preferably up to about 15 parts by weight and most preferably from about 12 to about 15 parts by weight.
• the acid stabilizer when one is used, is present in the photosensitive layer in an amount of up to about 10 parts by weight.
• the photosensitive layer has a coating weight of from about 0.1 to about 5.0 g/m2. The most preferred weight is from about 0.5 to about 2.0 g/m.
• the adhesive layer comprises a thermally activated adhesive which is preferably a plasticizer in admixture with at least one copolymer selected from the group consisting of copolymers of methyl methacrylate and ethyl acrylate and copolymers of acrylic acid and acrylic esters having an acid number of from about 80 to about 100, and mixtures thereof
• the adhesive layer may optionally contain such other desired components as uv absorbers and anti-static compositions.
• Useful copolymers of methyl methacrylate and ethyl acrylate non-exclusively include Acryloid B-44 available from Rohm & Haas of Philadelphia, Pa.
• the adhesive layer comprises a mixture of at least of a methyl methacrylate and ethyl acrylate copolymer and a copolymer of acrylic acid and acrylic esters having an acid number of from 80 to 100 in a weight ratio of from about 1:2 to about 2:1 and preferably about 1:1.
• the adhesive layer comprises an acrylic acid-acrylic ester copolymer having the formula wherein:
• the preferred polymer has a Tg in the range of from 45°C to 65 °C.
• the plasticizer component may be any plasticizer compound which is compatible with the polymer in the adhesive layer.
• Preferred plasticizers non-exclusively include liquid polyester plasticizers.
• the most preferred plasticizer is Resoflex R-296, available from Cambridge Industries.
• the overall adhesive layer should have a softening point in the range of from about 40°C to about 120°C, preferably 40°C to 100°C, more preferably 40°C to 65°C.
• the layer may optionally contain a uv absorber such as Uvinul D-50 from G.A.F. It may also contain antistats, such as Gafac and Gafstat from G.A.F. It may also contain minor amounts of other resins which modify the rheological properties of the layer.
• Nitrocellulose RS 1/2 available from Hercules.
• the components may be dispersed in water or dissolved in a suitable solvent such as methyl isobutyl ketone or n-butyl acetate or other solvent compositions for coating on the photosensitive layer. It is then dried to a coating weight of from about 5 to about 30g/m 2 , more preferably from about 8.5 to about 9.5 g/m 2 .
• the adhesive layer should not be tacky to the touch, during storage or during development of the photosensitive element.
• the polymer or mixture of polymers is present in the adhesive layer in an amount of from about 90 to about 99, preferably from about 90 to about 96 percent by weight of the non-solvent parts of the composition.
• the plasticizer may be present in an amount of from about 1 to about 30 percent, preferably from about 4 to about 10 weight percent based on the non-solvent parts of the composition.
• the uv absorber, antistat and other resins may be present in an amount of up to about 20 percent by weight.
• a typical adhesive formulation is: n-butyl acetate 79.00 Resoflex R-296 1.00 Acryloid B-44 10.00 Carboset 527 10.00
• the photosensitive element is laminated onto a receiver sheet via the adhesive layer.
• the receiver sheet should be resistant to any adverse influences which may be caused by the developer of choice.
• the receiver sheet should be water resistant if aqueous developers are used.
• Plastic or plastic coated receiver sheets are useful for this purpose.
• Useful receiver sheets include Melinex 329, 339, 994 and 3020 from ICI.
• Other white and non-white receiver sheets may also be used. Rough textured and/or adhesion promoted surfaces are preferred for the receiver, which must be able to withstand the laminating and development processes.
• Lamination may be conducted by contacting the receiver sheet with the adhesive side of the colored composite and then introducing the two materials into the nip of a pair of heated laminating rollers under suitable pressure. Suitable laminating temperatures usually range from about 60°C to about 100°C, preferably about 75°C to about 85°C. After lamination, the substrate is peeled away from the receiver sheet, usually by merely employing manual peeling forces. The adhesive and photosensitive layers thus remain on the receiver sheet.
• the photosensitive layer is imagewise exposed to actinic radiation by means well known in the art either before or after lamination. Such exposure may be conducted by exposure to a uv light source through a photomask under vacuum frame conditions. Exposures after lamination and peel apart are preferred for emulsion-to-emulsion contact. Mercury vapor discharge lamps are preferred over metal halide lamps. Filters may be used to reduce light scattering in the material.
• Suitable developers non-exclusively include: I. Water 95.0 Sodium decyl sulphate 3.0 Disodium phosphate 1.5 Sodium metasilicate 0.5 II. Water 89.264 Monosodium phosphate 0.269 Trisodium phosphate 2.230 Sodium tetradecyl sulfate 8.237
• Any developer solution which satisfactorily removes the non-image areas of the photosensitive layer after exposure while retaining the image areas may be used.
• the selection of developer is well within the ability of the skilled artisan.
• the process can then be repeated whereby another photosensitive element having a different color is laminated to the same receiver sheet over the previously formed image.
• another photosensitive element having a different color is laminated to the same receiver sheet over the previously formed image.
• four colored layers are employed to produce a full color reproduction of a desired image. These are cyan, magenta, yellow and black.
• photosensitive solutions of cyan, yellow, magenta, and black are produced by blending the photosensitive formulation components described below.
• the pigments are introduced as a dispersion of methyl ethyl ketone, Scripset 540, and the appropriate pigment.
• the solutions are coated and dried separately to the required optical density onto 3 mil Melinex 516 polyester films as a temporary support.
• Scripset resins are from Monsanto. SMA resins are from Arco.
• An adhesive film was made by blending the following in solution, coated on top of the photosensitive layers and dried to form a composite. Parts by Weight n-Butyl Acetate 79.00 Acryloid B-44 10.00 Carboset 527 10.00 Resoflex R-296 1.00
• This adhesive film solution was coated over the photosensitive layer to a dry coating weight of from 8.5 to 9.5 g/m 2 .
• the yellow composite is then laminated at 80°C with the adhesive side onto a 7 mil Melinex 3020 polyester receiver sheet.
• the Melinex 516 temporary support is peeled away after lamination, leaving the adhesive and photosensitive layers on the receiver sheet.
• the yellow photosensitive layer is then exposed to actinic light through a photographic flat for the yellow color.
• the receiver sheet with the exposed yellow layer is then immersed for 15 seconds in developer II above at 27°C with gentle pad rubbing on the photosensitive side. The non-exposed, yellow areas are washed off and the exposed areas remain after development.
• the adhesive layer is not affected by the developer. After this treatment, the imaged material is rinsed and then dried.
• magenta composite is then laminated as before onto the imaged, yellow side of the receptor sheet.
• the temporary support is removed as before.
• the magenta layer is then exposed through the magenta flat. It is then processed as with the yellow.
• the magenta is followed in a like manner by cyan and then by black to give a four color image which is an accurate representation of the original from which separations are prepared.

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• Physics & Mathematics (AREA)
• General Physics & Mathematics (AREA)
• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Photosensitive Polymer And Photoresist Processing (AREA)
• Laminated Bodies (AREA)
• Adhesives Or Adhesive Processes (AREA)
• Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)
• Adhesive Tapes (AREA)

Applications Claiming Priority (2)

Publications (3)

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Family Applications (1)

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• 1995
  • 1995-12-04 US US08/566,764 patent/US5824448A/en not_active Expired - Fee Related
• 1996
  • 1996-11-21 CA CA002190920A patent/CA2190920A1/en not_active Abandoned
  • 1996-11-22 AU AU71930/96A patent/AU706750B2/en not_active Ceased
  • 1996-11-29 EP EP96203378A patent/EP0778494B1/en not_active Expired - Lifetime
  • 1996-11-29 DE DE69604769T patent/DE69604769T2/de not_active Expired - Fee Related
  • 1996-12-03 BR BR9605822A patent/BR9605822A/pt not_active Application Discontinuation
  • 1996-12-04 JP JP8324180A patent/JPH09230602A/ja not_active Withdrawn
  • 1996-12-04 KR KR1019960061588A patent/KR970048908A/ko not_active Withdrawn

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