EP0763159B1 - Method for making paper - Google Patents

Method for making paper Download PDF

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Publication number
EP0763159B1
EP0763159B1 EP96910068A EP96910068A EP0763159B1 EP 0763159 B1 EP0763159 B1 EP 0763159B1 EP 96910068 A EP96910068 A EP 96910068A EP 96910068 A EP96910068 A EP 96910068A EP 0763159 B1 EP0763159 B1 EP 0763159B1
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EP
European Patent Office
Prior art keywords
paper
starch
approximately
fibrous composition
process according
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EP96910068A
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German (de)
French (fr)
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EP0763159A1 (en
EP0763159B2 (en
Inventor
Marcel Dondeyne
Jean-Yves Petit
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Roquette Freres SA
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Roquette Freres SA
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/04Addition to the pulp; After-treatment of added substances in the pulp
    • D21H23/06Controlling the addition
    • D21H23/14Controlling the addition by selecting point of addition or time of contact between components
    • D21H23/18Addition at a location where shear forces are avoided before sheet-forming, e.g. after pulp beating or refining
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/28Starch
    • D21H17/29Starch cationic
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/66Salts, e.g. alums

Definitions

  • patent EP 0 276 200 does not in no way discloses the retention rate that can be obtained as regards the cationic starch used ("CATO 102" product with a fixed nitrogen level of About 0.30%), nor the physical characteristics of the paper resulting from the implementation of such associations cationic polymer / anionic aluminum compound ".
  • anionic trash catchers type products PEI (polyethylene imine) or p-DADMAC (poly di chloride alkyl dimethyl ammonium) are more effective than poly aluminum chloride (the chemical composition of which is not not specified), which is presented as “practically ineffective in terms of retention. "
  • Patent FR 2,289,674 describes the implementation specific, in environments highly concentrated in sulfate alumina, amphoteric starches of the sulfo-succinate type reduced cationicity (degree of substitution or "DS" announced 0.03 corresponding to a fixed nitrogen level lower than 0.30% based on the dry weight of the starch) and this, in view improve the retention of pigments of the dioxide type titanium.
  • the physical characteristics of the paper expressed by the MULLEN index alone, can be improved but very limited (MULLEN max obtained: 1.59).
  • Patent EP 257,338 describes the implementation specific for amphoteric phosphate-type starches, in particular waxy base, cationicity qualifying as "low” or “average” (maximum DS of 0.08 corresponding to a nitrogen content fixed less than 0.7% / dry weight of starch). This document considers the interest of such amphoteric starches only in the only prospect of improving drainage performance of the paper machine.
  • Patent application WO 81/00147 describes the preparation, in a complicated process, of mucus amphoteric based on cationic starch of reduced cationicity and a CMC type polymer, intended to coat a load / fiber structure.
  • patents EP 349,366 and 490,425 are mainly focused on the "draining” and / or “retention” and do not actually address the study of physical characteristics of the paper.
  • the present invention has for object a process for making paper from a fibrous composition characterized by the fact that one puts said fibrous composition, in contact, simultaneously or no, with at least one cationic starch having a level fixed nitrogen greater than 0.95%, expressed on the dry weight starch and with at least one polyaluminium compound.
  • the cationic starches used in accordance to the invention can be obtained by any technique current or future, in aqueous medium, in solvent medium or in the dry phase, suitable for allowing one or more nitrogen group (s) of electropositive nature to settle on a starch or a mixture of starches of all kinds and origins when the nitrogen rate thus fixed is greater than 0.95% by weight of dry starch.
  • Cationic starches used in the process according to the invention can in particular be prepared by one any of the cationization techniques, in particular cationization in the dry phase, described in the patents FR 2,434,821, FR 2,477,159, EP 233,336, EP 303,039, EP 333,292, EP 406,837, US 4,332,935 and US 429,444.
  • the cationic starches used according to the invention may moreover be of a nature "polycationic" such as those described in the patents EP 406,837 and US 429,444 cited above since said starches ultimately have a higher fixed nitrogen level at 0.95% on the dry weight of starch.
  • starches with a fixed nitrogen level from about 1.0% to about 3.0%, preferably from about 1.0% to around 2.5%, and even more preferably from 1% to 1.6%, based on the dry weight of starch.
  • Said starches may be potato based, potato to high amylopectin (waxy starch), corn, wheat, corn high amylopectin (waxy corn), high corn amylose, rice, pea or cassava content, based on cuts or fractions that can be made or obtained from it such as amylose, amylopectin, particle size sections known to those skilled in the art under the terms of starch from wheat “A” and wheat starch “B", and any mixtures at least any two of the above products.
  • the cationic starch usable for the manufacture of the paper according to the invention can in particular be consisting of a mixture of at least one tuber starch cationic, especially potato starch cationic and at least one cationic cereal starch, in particular of cationic corn or wheat.
  • mixtures with potato starch weight ratios cationic / wheat or cationic corn ranging from about 10/90 at around 90/10, and in particular from 20/80 to 80/20, being understood that the cationization may have been carried out, as described at the level of patent EP 139,597 in the name of Applicant, on the mixture of the two starches or, so separate, on each of the two starches, which are then mixed.
  • the cationic starches used in the process manufacture of paper according to the invention which have a fixed nitrogen level greater than 0.95% on the dry weight starch, can simultaneously, previously or after cationization, have been subjected to a any chemical and / or physical treatment.
  • the chemical treatment can notably consist of either of the known crosslinking techniques, oxidation, alkaline treatment, acid hydrolysis and / or enzymatic, esterification or plasticization.
  • crosslinking technique in particular any process involving an agent such as acid adipic or one of its derivatives, a halohydrin (by example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).
  • agent such as acid adipic or one of its derivatives, a halohydrin (by example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).
  • oxidation technique means in particular all non-degradative oxidation process allowing substitution at least one OH group of starch by a group COOH.
  • esterification techniques is meant in particular any process for replacing starch (already cationized or not), at least in one place, by acetate, phosphate, succinate, sulfo-succinate groups, alkenyl succinate, sulfate, maleate, propionate or carboxyl.
  • the starches used in the papermaking process according to the invention can consist of amphoteric starches, i.e. products which are both cationic (higher fixed nitrogen level at 0.95% / dry weight of starch) and anionic.
  • starches cationic can easily be used (in order to be contacted with the fibrous composition) in the form of diluted aqueous adhesives of varying concentrations, generally less than 20%, preferably included between about 15% and about 1%.
  • the preparation of adhesives is carried out in a way known per se, by discontinuous or continuous cooking, by example, at 110-130 ° C, in a continuous pressure cooker or "jet-cooker" capable of ensuring the dosing operations, cooking and dilution.
  • the starch under the form of an uncooked or pregelatinized starch powder, this prior to and / or when brought into contact with the fibrous composition.
  • the present invention allows, between others and by the nature of the starches it puts in work, to simplify certain manufacturing processes of paper by removing traditional means of cooking continuous or discontinuous starch.
  • starch cationic has a viscosity of about 300 to about 3000, preferably from 350 to 2500, BRABENDER units (UB).
  • Said viscosity is measured on a "BRABENDER 350 CMG" type.
  • a starch sample (25.0 g) is used in sufficient water to obtain a total load of 480 g. This is introduced in the viscometer cooking chamber. Cooking is done from controlled manner (1.5 ° C / min) and the viscosity of the glue after it has been worn and then maintained 20 minutes at a temperature of 92 ° C.
  • the cationic starch and the fibrous composition are brought into contact under conditions such as said cationic starch represents from about 0.2 to about 6%, from preferably 0.3 to 4%, and even more preferably from 0.7 to 3%, by weight of said fibrous composition.
  • the particular cationic starch such that described above is associated with at least one "sensor anionic waste "of a particular type, namely a compound polyaluminium.
  • the compound polyaluminium advantageously consists of a salt of formula I, II, IV or V and consists in particular of a product WAC, PAC 18 or EKOFLOCK type.
  • the polyaluminium compounds used according to the present invention have an aluminum content, expressed as Al 2 O 3 , of approximately 8% to approximately 20% by weight, in particular from 10% to 18% by weight.
  • the polyaluminium compound and the fibrous composition are brought into contact under conditions such that said polyaluminium compound, expressed by weight of Al 2 O 3 , represents from approximately 0.01% to approximately 0.5%, preferably 0.015% to 0.4%, of the weight of said fibrous composition.
  • the process according to the invention does not require that the cationic starch be contact with the fibrous composition prior to polyaluminium compound, or vice versa than the compound polyaluminium is brought into contact with the composition fibrous before cationic starch.
  • the society The Applicant even observed that it was entirely possible put the cationic starch and the polyaluminium compound simultaneously or almost simultaneously in contact with the fibrous composition.
  • the compound polyaluminium could, in particular in circuits very closed, be introduced, in whole or in part, at the same level waters under canvas.
  • the polyaluminum compound can in particular be used contact of the fibrous composition between a level corresponding to the first vat room in the wet part of the paper machine and a level just after the purifier of the paper machine.
  • cationic starch and polyaluminium compound can be introduced in order indifferent to the level of the wet part of the machine paper, including being contacted simultaneously or almost simultaneously with the fibrous composition.
  • the period between the implementation contact of, respectively, either cationic starch or the polyaluminum compound with the fibrous composition and the contacting, respectively, either the compound polyaluminium or either cationic starch with the fibrous composition is generally at most equal to 120 minutes approximately and in particular between 0 and 60 minutes, preferably between 0 and 45 minutes, and more preferably between 10 seconds and 40 minutes.
  • the manufacturing process of paper according to the present invention inter alia as advantages, in addition to being simple and profitable, to allow, especially in difficult conditions (pasta made up FCR or old paper, significant closure of circuits), obtain good starch retention, improve physical characteristics of the paper and ensure a machine speed meeting practical requirements, or even improve said machine speed and therefore, overall, to improve the profitability of the system.
  • the Company Applicant has found that the implementation, simultaneous or no, a polyaluminum compound and a cationic starch with a high fixed nitrogen level, in accordance with the invention made it possible, in particular, to remove all or part of certain surface treatments applied to the sheet after its formation.
  • the method according to the invention is characterized by the fact that the paper obtained is not submitted, on any one of its two faces or even on the whole on both sides, no surface treatment highlighting uses a starch, native or physically modified and / or chemically.
  • Another major advantage of the manufacture of paper according to the invention is, as indicated previously, to allow, with respect to the techniques of the prior art, to obtain a starch retention rate without negatively influencing physical characteristics of the paper and / or obtain improved physical characteristics of the paper without negatively influence the starch retention rate.
  • the process object of the present invention is susceptible, including included in difficult conditions (pasta based on FCR or old paper, significant closure of circuits) significantly improve both the retention rate starch and the physical characteristics of the paper, like it will be exemplified below.
  • paper is not, as specified at the beginning of the description, in no way limiting and includes, in particular, papers for graphic uses (in particular for printing-writing, for inkjet printing, for printing Offset, for reprography) and papers for packaging and packaging (papers for corrugated, for packaging flexible type thin kraft or others).
  • the Applicant Company has observed in particular that the process according to the invention was particularly well suited for the production of cover or groove type paper for corrugated cardboard.
  • the method according to the invention allows obtaining corrugated paper for corrugated in improved conditions (starch retention, machine speed) compared to the techniques of the prior art and / or having improved characteristics compared to say technical.
  • the present invention is characterized in that the paper obtained is a graphic use or paper for packaging or packaging, in particular a corrugated paper or a cover paper for corrugated cardboard.
  • the fibrous composition which is made call in the context of the present invention presents, advantageously a pH called “neutral” or “pseudo neutral”, at know from about 6.0 to about 8.0, preferably from 6.1 to 7.1, said pH being controllable or uncontrolled (“pH free ”) as can be the case under conditions difficult to operate.
  • the fibrous composition has a pH, controlled or uncontrolled, between approximately 6.0 and approximately 8.0 and preferably between 6.1 and 7.1.
  • said fibrous composition may contain and / or be put in contact, if necessary, with one or the other of the products recommended in the aforementioned patents in level of prior art, including at least one product chosen from anionic starches, such as starches phosphorylated or sulfosuccinylated, bonding agents such than dimer aklyl ketene and acid anhydrides succinic, fillers, such as calcium carbonate and kaolin, retention agents such as polyacrylamides, polyethylene imines, poly chlorides alkyl ammonium and other synthetic retention agents, silicic and aluminosilicate compounds.
  • anionic starches such as starches phosphorylated or sulfosuccinylated
  • bonding agents such than dimer aklyl ketene and acid anhydrides succinic
  • fillers such as calcium carbonate and kaolin
  • retention agents such as polyacrylamides, polyethylene imines, poly chlorides alkyl ammonium and other synthetic retention agents, silicic and a
  • said fibrous composition can, advantageously and at any time, contain and / or be used in contact with a silica or aluminosilicon compound such than those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a charge.
  • a silica or aluminosilicon compound such than those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a charge.
  • This silica or aluminosilicon compound can be introduced into the fibrous composition simultaneously starch or at a different time, later or anterior, usually spaced a few seconds a few minutes from the time of the introduction of said starch cationic.
  • the process for manufacturing paper according to the invention is also characterized in that the fibrous composition is brought into contact at any time before the formation of the sheet, with at least one silica or aluminosilicon compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m 2 / g, as well as possibly with at least one filler or a bonding agent.
  • a fibrous composition (pulp) is reconstituted, by dilution in water, having the following main characteristics: pH 6.6 Total concentration 16.8 g / l Soluble concentration 13.7 g / l Acidity 0.24 g / l Resistivity 150 ohms Total ash 12.4 g / l Soluble ash 8.9 g / l
  • STARCH F Amphoteric starch of the sulfosuccinate type with a fixed nitrogen level of 0.25%.
  • the contact time between the starch and the composition fibrous is 5 minutes.
  • the contact time between the CPA (when used) and the fibrous composition is of 6 minutes.
  • the MULLEN index allows to assess the burst strength of a paper (by example corrugated cover paper) subject to increasing hydrostatic pressure perpendicular to its surface, said index taking into account the grammage of said paper.
  • the CMT 60 index is particularly suited to the evaluation of corrugated cardboard paper and including the determination of resistance to flat compression of such paper.

Abstract

PCT No. PCT/FR96/00468 Sec. 371 Date Jan. 13, 1997 Sec. 102(e) Date Jan. 13, 1997 PCT Filed Mar. 28, 1996 PCT Pub. No. WO96/30591 PCT Pub. Date Oct. 3, 1996The invention relates to a new process for the manufacture of paper which employs, in the fibrous composition, a cationic starch exhibiting a high level of fixed nitrogen, namely greater than 0.95%, and a polyaluminum compound, such as a (basic) aluminum polychloride or an aluminum polychlorosulphate. This process makes it possible, including under difficult conditions (fibrous composition based on old papers, significant closure of the circuits), to improve the level of retention of starch and the physical characteristics of the paper, indeed to increase the machine speed by dispensing with the surface treatment optionally applied to the paper. The process according to the invention is particularly suitable for the manufacture of paper for graphical use or of paper for wrapping or packaging and very particularly of fluting paper or of liner paper for corrugated fiberboard.

Description

L'invention a pour objet un nouveau procédé de fabrication du papier selon la revendication 1, un papier cannelure selon la revendication 11 et une utilisation selon la revendication 12, le terme "papier" désignant dans ce qui suit toute structure plane ou feuille non seulement à base de fibres cellulosiques - matière première la plus fréquemment utilisée dans l'industrie du papier et du carton - mais également à base :

  • de fibres synthétiques telles que les fibres de polyamides, de polyesters et de résines polyacryliques,
  • de fibres minérales telles que les fibres d'amiante, de céramique et de verre,
  • de toutes combinaisons de fibres cellulosiques, synthétiques et minérales.
The subject of the invention is a new method of manufacturing paper according to claim 1, a corrugated paper according to claim 11 and a use according to claim 12, the term "paper" designating in the following any planar structure or sheet not only based on cellulose fibers - the most frequently used raw material in the paper and cardboard industry - but also based on:
  • synthetic fibers such as polyamide, polyester and polyacrylic resin fibers,
  • mineral fibers such as asbestos, ceramic and glass fibers,
  • all combinations of cellulosic, synthetic and mineral fibers.

L'utilisation, bien connue, des amidons cationiques qui sont introduits dans la masse de fibres avant la formation de la feuille, a globalement permis d'augmenter la rétention des fibres et des charges, d'améliorer l'égouttage et d'augmenter les caractéristiques physiques du papier. En effet, la fixation préférentielle de ces amidons sur les sites réactionnels anioniques des fibres et des charges, rendue possible par leur caractère cationique ou cationicité, permet d'accroítre le nombre des liaisons entre fibres ainsi qu'entre fibres et charges, d'où une résistance plus grande du papier. Grâce à cette plus grande résistance du papier, il devenait possible de diminuer la concentration de la masse de fibres ou d'avoir recours à des fibres de qualité inférieure.The well-known use of cationic starches which are introduced into the fiber mass before the leaf formation, overall increased the retention of fibers and fillers, improve drainage and to increase the physical characteristics of the paper. In effect, the preferential fixing of these starches on the anionic reaction sites of fibers and fillers, made possible by their cationic character or cationicity, increases the number of bonds between fibers as well as between fibers and fillers, resulting in resistance larger paper. Thanks to this greater resistance paper, it became possible to decrease the concentration of the mass of fibers or to use fibers of inferior quality.

Cependant, il se trouve que, depuis quelques années, les avantages précités procurés par la mise en oeuvre des amidons cationiques ne permettent pas toujours de compenser les inconvénients croissants créés par la dégradation croissante de la qualité des matières premières.However, it turns out that in recent years, the aforementioned benefits provided by the implementation of cationic starches do not always compensate the growing disadvantages created by degradation increasing the quality of raw materials.

En effet, pour faire face à des soucis de rentabilité économique de plus en plus stricts, non seulement la pâte mi-chimique traditionnellement utilisée par exemple pour la fabrication de papier pour carton ondulé a vu sa part réduite au profit des pâtes issues de fibres cellulosiques de récupération, communément appelées FCR, mais de plus la qualité même de ces FCR est de plus en plus médiocre en raison du nombre croissant de recyclages des "vieux papiers".Indeed, to deal with concerns of increasingly stringent economic profitability, not only the semi-chemical paste traditionally used for example for the production of paper for corrugated board saw its share reduced in favor of pulp from fibers recovery cellulosics, commonly called FCR, but more and more the very quality of these FCRs is more and more poor due to the increasing number of recycling of "old paper".

A cela s'ajoute le fait qu'au niveau des machines à papier, la tendance est de plus en plus à la fermeture systématique des circuits, d'où un enrichissement des eaux de fabrication en matières en suspension, organiques et minérales. Parmi ces matières indésirables ou polluantes, on retrouve, en particulier, des espèces physico-chimiques très variées, y compris de nature colloïdale, présentant un caractère anionique et communément regroupées sous les termes génériques de "anionic trash" ou "déchets anioniques".Added to this is the fact that at the level of paper, the trend is more and more towards closure systematic circuits, resulting in enriched waters in suspended solids, organic and mineral. Among these undesirable or polluting materials, finds, in particular, very physicochemical species varied, including colloidal in nature, presenting a anionic character and commonly grouped under generic terms of "anionic trash" or "waste anionic ".

Leur présence toujours plus importante dans les eaux de fabrication fait que tout amidon cationique mis en oeuvre se trouve être toujours plus sollicité pour neutraliser ou se fixer sur lesdits déchets anioniques et, corrélativement, toujours moins disponible pour se fixer sur les sites réactionnels des fibres, d'où une augmentation du taux d'amidon non retenu sur la feuille et une moindre résistance de celle-ci.Their ever increasing presence in waters that any cationic starch used happens to be always more requested to neutralize or attach to said anionic waste and, correspondingly, always less available to settle on sites reactive fibers, hence an increase in the rate starch not retained on the sheet and less resistance of it.

De manière générale, quel que soit le degré de cationicité des amidons, la fermeture des circuits et la dégradation de la qualité des fibres se traduisent par une baisse inéluctable de l'efficacité (y compris de la rétention sur feuille) des amidons et de la solidité des papiers ainsi que par une augmentation quasi-systématique des besoins d'épuration des eaux d'égouttage des machines à papier également appelées "eaux sous toile".In general, whatever the degree of cationicity of starches, closing of circuits and deterioration in fiber quality results in a inevitable decrease in efficiency (including retention on the leaf) of the starches and the solidity of papers as well as by a quasi-systematic increase sewage treatment water treatment needs paper also called "water under canvas".

En partant du principe que l'efficacité d'un amidon cationique devait être d'autant plus grande que sa probabilité de fixation sur les fibres était importante, on a eu recours, pour augmenter cette probabilité de fixation à des associations du type "amidon cationique - polyacrylamide" (brevet US 4.066.495), "amidon cationique - sulfate d'alumine" ou "amidon cationique - sel basique d'aluminium" (brevet FR 2.418.297).Assuming that the effectiveness of a starch cationic must be greater as its probability of fixation on the fibers was high, we used to increase the likelihood of fixation to associations such as "cationic starch - polyacrylamide "(US patent 4,066,495)," cationic starch - alumina sulfate "or" cationic starch - basic salt aluminum "(patent FR 2,418,297).

On a eu également recours, comme décrit dans le brevet européen EP 0 139 597 délivré au nom de la Société Demanderesse, à des associations "amidon de céréale cationique- amidon de tubercule cationique", lesdits amidons cationiques présentant avantageusement, selon les exemples dudit brevet, un taux d'azote fixé sur sec relativement peu élevé, à savoir se situant entre 0,20 et 0,30 %.We also used, as described in European patent EP 0 139 597 issued in the name of the Company Applicant, to associations "cereal starch cationic - cationic tuber starch ", said starches advantageously exhibiting, according to the examples of said patent, a relatively low rate of nitrogen fixed on dry high, namely between 0.20 and 0.30%.

La technologie susmentionnée associant amidon cationique et sel basique d'aluminium a fait l'objet, notamment depuis la fin des années 80, de nombreuses études en vue de rester constamment adaptée aux exigences d'ordre technique (qualité générale du papier), économique (vitesse des machines, en particulier) et réglementaire (défense de l'environnement notamment) auxquelles doivent faire face les papetiers.The aforementioned technology combining starch cationic and basic aluminum salt was the subject, especially since the end of the 80s, numerous studies in order to remain constantly adapted to order requirements technical (general paper quality), economical (speed machines, in particular) and regulatory (defense of environment in particular) which stationers.

Ces exigences ont notamment eu pour effet de préconiser, comme décrit dans le brevet européen EP 0 276 200, d'associer un polysaccharide cationique et un composé aluminium de nature anionique, lequel est généralement formé in situ par mise en oeuvre d'alcali, et ce, dans des conditions telles que le pH de la masse fibreuse doive être maintenu à une valeur précise (7 à 8) à un endroit précis de la machine à papier, à savoir immédiatement avant la caisse de tête.These requirements had in particular the effect of advocate, as described in the European patent EP 0 276 200, to combine a cationic polysaccharide and a anionic aluminum compound, which is generally formed in situ by using alkali, and this, under conditions such as the pH of the mass fibrous should be kept at a specific value (7 to 8) at a specific location on the paper machine, i.e. immediately before the headbox.

La lecture de ce brevet EP 0 276 200 montre cependant que de telles associations composé aluminium anionique/ polysaccharide cationique ne permettent d'obtenir l'effet recherché, à savoir l'obtention d'une bonne rétention des charges ou fines, que dans des conditions opératoires particulières et notamment :

  • 1) pour des ratios molaires très précis entre anions (apportés par l'alcali - exemples : OH- ou CO3 2-) et cations (Al3+, apportés par le composé aluminium),
  • 2) et pour un ordre précis d'introduction des additifs dans la masse fibreuse, à savoir le composé aluminium puis le polysaccharide cationique.
  • Reading this patent EP 0 276 200 shows, however, that such anionic aluminum compound / cationic polysaccharide associations only make it possible to obtain the desired effect, namely obtaining good charge or fine retention, only under conditions specific operating procedures and in particular:
  • 1) for very precise molar ratios between anions (provided by alkali - examples: OH - or CO 3 2- ) and cations (Al 3+ , provided by the aluminum compound),
  • 2) and for a precise order of introduction of the additives into the fibrous mass, namely the aluminum compound then the cationic polysaccharide.
  • On note par ailleurs que le brevet EP 0 276 200 ne divulgue aucunement le taux de rétention pouvant être obtenu en ce qui concerne l'amidon cationique mis en oeuvre (produit "CATO 102" présentant un taux d'azote fixé de 0,30 % environ), ni les caractéristiques physiques du papier résultant de la mise en oeuvre de telles associations polymère cationique / composé aluminium anionique".It should also be noted that patent EP 0 276 200 does not in no way discloses the retention rate that can be obtained as regards the cationic starch used ("CATO 102" product with a fixed nitrogen level of About 0.30%), nor the physical characteristics of the paper resulting from the implementation of such associations cationic polymer / anionic aluminum compound ".

    Les exigences techniques, économiques et réglementaires susmentionnées ont notamment eu pour effet de préconiser également :

    • soit, comme décrit dans le brevet européen EP 285.486, d'augmenter le niveau d'introduction de l'amidon cationique jusqu'à des taux de l'ordre de 5 % exprimé en poids par rapport au poids de fibres et ce, en association avec un polychlorure d'aluminium lequel est, de préférence, mis en oeuvre le plus près possible de la caisse de tête de la machine à papier,
    • soit, comme décrit dans le brevet européen EP 285.487, de maintenir des taux relativement faibles d'amidon cationique (0,3 - 0,4 % en poids de fibres) mais en associant obligatoirement ledit amidon, outre à un polychlorure d'aluminium, à une charge minérale (notamment du carbonate de calcium) et à un agent de collage (notamment de type alkyl cétène dimère ou "AKD" ou de type anhydride d'acide succinique ou "ASA").
    The technical, economic and regulatory requirements mentioned above have had the effect of also recommending:
    • or, as described in European patent EP 285,486, of increasing the level of introduction of cationic starch up to rates of the order of 5% expressed by weight relative to the weight of fibers and this, in combination with a poly aluminum chloride which is preferably used as close as possible to the headbox of the paper machine,
    • either, as described in European patent EP 285,487, to maintain relatively low levels of cationic starch (0.3 - 0.4% by weight of fibers) but by necessarily associating said starch, in addition to a polychloride of aluminum, a mineral filler (in particular calcium carbonate) and a sizing agent (in particular of the alkyl ketene dimer type or "AKD" or of the succinic acid anhydride type or "ASA").

    On notera que ces deux aménagements apportés à la technologie "amidon cationique - sel basique d'aluminium" s'expriment principalement pour des pH "en caisse de tête" d'une valeur de 7,2 ou supérieure (jusqu'à 7,8) et ce, respectivement, en vue de la fabrication de papier de type "couverture pour carton ondulé", surfacé par de l'amidon natif (brevet EP 285.486) ou de type "impression et écriture", "impression Offset" ou "reprographie" (brevet EP 285.487).It should be noted that these two adjustments made to the "cationic starch - basic aluminum salt" technology mainly expressed for "headbox" pH with a value of 7.2 or higher (up to 7.8), respectively, for the production of type paper "corrugated cardboard cover", surfaced with starch native (patent EP 285,486) or of the "printing and writing "," Offset printing "or" reprography "(patent EP 285.487).

    En outre, ces deux documents ne divulguent aucunement le taux de rétention de l'amidon cationique mis en oeuvre et, par différence, le taux d'amidon cationique qui a pu ne pas se fixer au sein de la feuille en formation et, par là-même contribuer à la pollution organique et à la non rentabilité du système.Furthermore, these two documents do not disclose in no way does the retention rate of the cationic starch put in use and, by difference, the level of cationic starch who may not have settled within the leaf in formation and thereby contribute to organic pollution and the non profitability of the system.

    Par ailleurs, aucun détail n'est donné quant à la nature de l'amidon cationique utilisé dans le cadre de ces deux documents (taux d'azote fixé, viscosité, origine botanique, etc...). Furthermore, no details are given as to the nature of the cationic starch used in the context of these two documents (fixed nitrogen level, viscosity, origin botany, etc ...).

    Très récemment, il a été envisagé d'associer différents amidons de cationicité variable (DS de 0,032 à 0,11 correspondant à des taux d'azote de 0,28 à 0,95) à différents produits synthétiques aptes à réduire les effets indésirables inhérents à la présence, dans les circuits, de déchets anioniques (GLITTENBERG et al. dans "PAPER TECHNOLOGY", Vol 35 N° 7, pp 18-27).Very recently, it has been envisaged to associate different starches of variable cationicity (DS from 0.032 to 0.11 corresponding to nitrogen levels of 0.28 to 0.95) to various synthetic products capable of reducing the effects undesirable inherent in the presence, in the circuits, of anionic waste (GLITTENBERG et al. in "PAPER TECHNOLOGY ", Vol 35 N ° 7, pp 18-27).

    Il apparait que parmi ces capteurs de déchets anioniques ("anionic trash catchers") les produits de type PEI (polyéthylène imine) ou p-DADMAC (chlorure de poly di alkyl diméthyl ammonium) sont plus efficaces qu'un polychlorure d'aluminium (dont la composition chimique n'est pas précisée), lequel est présenté comme "pratiquement inefficace en termes de rétention".It appears that among these waste collectors anionic ("anionic trash catchers") type products PEI (polyethylene imine) or p-DADMAC (poly di chloride alkyl dimethyl ammonium) are more effective than poly aluminum chloride (the chemical composition of which is not not specified), which is presented as "practically ineffective in terms of retention. "

    En tout état de cause, on note que ce document :

    • ne décrit aucunement les caractéristiques physiques du papier que l'on peut obtenir en associant un amidon cationique et un polychlorure d'aluminium,
    • montre que pour certains paramètres un amidon cationique de DS 0,11 n'est pas significativement plus efficace qu'un amidon cationique de DS de 0,032 ou 0,035,
    • n'étudie réellement les caractéristiques physiques du papier, évaluées sur "Formette de Rétention", que dans le cadre d'associations amidon cationique / P-DADMAC et ce avec mise en oeuvre d'un amidon (produit C* BOND 05906) lequel est connu pour présenter un taux d'azote relativement peu élevé, en tous cas inférieur à 0,5 %,
    • détourne globalement l'homme de l'art d'envisager des amidons cationiques de plus hauts DS, et donc de taux d'azote plus élevés, lesquels seraient "non intéressants d'un point de vue économique".
    In any event, we note that this document:
    • does not in any way describe the physical characteristics of the paper which can be obtained by combining a cationic starch and a poly aluminum chloride
    • shows that for certain parameters a cationic starch with DS 0.11 is not significantly more effective than a cationic starch with DS of 0.032 or 0.035,
    • really studies the physical characteristics of the paper, evaluated on "Retention Form", only in the context of cationic starch / P-DADMAC associations and this with the use of a starch (product C * BOND 05906) which is known to have a relatively low nitrogen level, in any case less than 0.5%,
    • globally diverts those skilled in the art to consider cationic starches with higher DS, and therefore higher nitrogen levels, which would be "not interesting from an economic point of view".

    En vue d'améliorer l'efficacité des amidons cationiques, la solidité des papiers et/ou d'abaisser les taux de matières en suspension indésirables contenues dans les eaux sous toile et effluents secondaires ("eaux clarifiées"), il a également été proposé de faire appel à des liants polysaccharidiques, et notamment des amidons, contenant à la fois des groupements cationiques et des groupements anioniques comme décrits dans les brevets FR 2.289.674, EP 257.338 et la demande de brevet WO 81/00147.To improve the efficiency of starches the strength of the papers and / or lower the rate of undesirable suspended solids contained in waters under canvas and secondary effluents ("waters clarified "), it was also proposed to use polysaccharide binders, and in particular starches, containing both cationic groups and anionic groups as described in the patents FR 2,289,674, EP 257,338 and the patent application WO 81/00147.

    Le brevet FR 2.289.674 décrit la mise en oeuvre spécifique, dans des milieux fortement concentrés en sulfate d'alumine, d'amidons amphotères de type sulfo-succinate de cationicité réduite (degré de substitution ou "DS" annoncé de 0,03 correspondant à un taux d'azote fixé inférieur à 0,30 % par rapport au poids sec de l'amidon) et ce, en vue d'améliorer la rétention de pigments de type dioxyde de titane. Dans certains cas, les caractéristiques physiques du papier, exprimées par le seul indice MULLEN, peuvent être améliorées mais de façon très limitée (MULLEN maxi obtenu : 1,59).Patent FR 2,289,674 describes the implementation specific, in environments highly concentrated in sulfate alumina, amphoteric starches of the sulfo-succinate type reduced cationicity (degree of substitution or "DS" announced 0.03 corresponding to a fixed nitrogen level lower than 0.30% based on the dry weight of the starch) and this, in view improve the retention of pigments of the dioxide type titanium. In some cases, the physical characteristics of the paper, expressed by the MULLEN index alone, can be improved but very limited (MULLEN max obtained: 1.59).

    Le brevet EP 257.338 décrit la mise en oeuvre spécifique d'amidons amphotères de type phosphate, notamment de base waxy, de cationicité qualifiable de "faible" ou "moyenne" (DS maxi de 0,08 correspondant à un taux d'azote fixé inférieur à 0,7 % / poids sec d'amidon). Ce document n'envisage l'intérêt de tels amidons amphotères que dans la seule perspective d'améliorer les performances d'égouttage de la machine à papier.Patent EP 257,338 describes the implementation specific for amphoteric phosphate-type starches, in particular waxy base, cationicity qualifying as "low" or "average" (maximum DS of 0.08 corresponding to a nitrogen content fixed less than 0.7% / dry weight of starch). This document considers the interest of such amphoteric starches only in the only prospect of improving drainage performance of the paper machine.

    La demande de brevet WO 81/00147 décrit la préparation, selon un processus compliqué, d'un mucus amphotère à base d'amidon cationique de cationicité réduite et d'un polymère de type CMC, destiné à enrober une structure charge / fibre.Patent application WO 81/00147 describes the preparation, in a complicated process, of mucus amphoteric based on cationic starch of reduced cationicity and a CMC type polymer, intended to coat a load / fiber structure.

    En tout état de cause, la complexité et le coût de préparation, les performances insuffisantes et/ou les potentialités d'application limitées de tels amidons amphotères en réduisent l'intérêt industriel.In any event, the complexity and cost of preparation, insufficient performance and / or limited potential for application of such starches amphoteric reduce the industrial interest.

    En vue d'améliorer l'efficacité des amidons cationiques, la solidité des papiers et/ou d'abaisser les niveaux de pollution des effluents issus de l'activité papetière, il a également été préconisé des techniques dites "duales" par lesquelles on associe d'une part des polymères cationiques et d'autre part des composés anioniques d'origine minérale et/ou organique. Une telle technique, mettant en oeuvre séparément un amidon cationique et un amidon anionique, est notamment préconisée au niveau du brevet EP 282.415 dont la Société Demanderesse est titulaire.To improve the efficiency of starches the strength of the papers and / or lower the pollution levels of effluents from the activity paper mill, so-called techniques have also been recommended "dual" by which one associates on the one hand polymers cationic and secondly anionic compounds of mineral and / or organic origin. Such a technique, using separately a cationic starch and a anionic starch, is particularly recommended at the level of EP 282,415 of which the Applicant Company is holder.

    Une autre technique duale est également décrite dans le brevet EP 41.056, revendiquant l'association entre amidon cationique et acide silicique colloïdal. Une telle association a été améliorée au cours du temps comme il résulte de la description de la demande de brevet WO 86/00100 (agent anionique de type silicate d'aluminium ou acide silicique modifié par l'aluminium), du brevet EP 348.366 (agent anionique de type acide silicique polymère présentant une surface spécifique particulière) et du brevet EP 490.425 (agent cationique contenant de 0,05 à 0,5 % en poids d'aluminium).Another dual technique is also described in patent EP 41.056, claiming the association between starch cationic and colloidal silicic acid. Such a association has been improved over time as it follows from the description of the request for WO 86/00100 (anionic agent of silicate type) aluminum or silicic acid modified by aluminum), Patent EP 348,366 (anionic agent of silicic acid type polymer with a specific surface area) and of patent EP 490,425 (cationic agent containing from 0.05 to 0.5% by weight of aluminum).

    D'une manière générale, il apparait que la technique duale mettant en oeuvre un dérivé silicique en tant qu'agent anionique a dû être considérablement complexifiée au cours du temps en vue de répondre aux exigences (techniques, économiques et/ou réglementaires) toujours plus pressantes auxquelles sont confrontés les papetiers.In general, it appears that the technique dual using a silicic derivative as an agent anionic had to be considerably complexified during time to meet the requirements (technical, increasingly pressing) faced by papermakers.

    On a ainsi été amené à concevoir :

    • des systèmes ternaires "amidon cationique (DS = 0,035) / polymère d'acide silicique particulier / sel d'aluminium" comme décrit au niveau du brevet EP 349.366 précité, ledit sel d'aluminium étant préférentiellement choisi parmi l'alun, l'aluminate de sodium ou le chlorure d'aluminium, et
    • en dernier lieu, des systèmes binaires mettant en oeuvre des amidons cationiques porteurs d'aluminium préparés selon des procédés complexes comme il résulte de la lecture des brevets EP 303.039 ou EP 303.040, cités au niveau du brevet EP 490.425 susmentionné.
    We were thus led to design:
    • ternary systems "cationic starch (DS = 0.035) / specific silicic acid polymer / aluminum salt" as described in the abovementioned patent EP 349,366, said aluminum salt being preferably chosen from alum, aluminate sodium or aluminum chloride, and
    • lastly, binary systems using cationic aluminum-bearing starches prepared according to complex methods as it results from reading the patents EP 303,039 or EP 303,040, cited in the patent EP 490,425 mentioned above.

    En outre, les brevets EP 349.366 et 490.425 sont principalement axés sur les aspects "égouttage" et/ou "rétention" et n'abordent pas réellement l'étude des caractéristiques physiques du papier.In addition, patents EP 349,366 and 490,425 are mainly focused on the "draining" and / or "retention" and do not actually address the study of physical characteristics of the paper.

    Ces techniques duales à base de dérivé silicique conduisent, comme souligné, à une amélioration de la rétention, permettant ainsi la fabrication d'un papier à plus forte teneur en charges. Elles permettent une économie substantielle de cellulose, mais ne sont pas applicables dans tous les cas. De plus, la quantité d'amidon fixé à la cellulose au moment de la formation de la feuille restant encore limitée, les caractéristiques physiques du papier obtenu ne sont pas toujours améliorées de façon suffisante.These dual techniques based on silicic derivative lead, as pointed out, to an improvement in the retention, thus making it possible to manufacture higher filler content. They save money substantial cellulose, but not applicable in all cases. In addition, the amount of starch attached to the cellulose at the time of the formation of the remaining sheet still limited, the physical characteristics of the paper obtained are not always improved sufficiently.

    En vue d'améliorer les caractéristiques physiques d'un papier chargé et collé, il a été récemment préconisé (brevet EP 522.940) des systèmes beaucoup plus sophistiqués constitués d'un système dit "rétenteur" à base de trois constituants, en l'occurence d'un amidon cationique (DS de 0,01 à 0,1 correspondant à des taux d'azote fixé < 0,9 %), d'un polychlorure d'aluminium et de silice anionique, constituants dont les taux d'introduction doivent, en outre, être compris dans des gammes très particulières.To improve physical characteristics loaded and pasted paper, it was recently recommended (EP 522,940 patent) much more sophisticated systems made up of a so-called "retention system" based on three constituents, in this case a cationic starch (DS of 0.01 to 0.1 corresponding to fixed nitrogen levels <0.9%), of an aluminum and anionic silica chloride, constituents whose introduction rates must also be included in very specific ranges.

    On constate que si un tel système rétenteur ternaire, basé sur la synergie silice / polychlorure d'aluminium, permet d'améliorer spécifiquement l'épair du papier (i,e l'homogénéité des fibres dans le plan et l'épaisseur de la feuille), ledit système ne permet pas d'atteindre des taux de rétention (rétention totale) de l'ordre d'au moins 80 %.We note that if such a retentive system ternary, based on the silica / polychloride synergy aluminum, specifically improves the appearance of paper (i, e the homogeneity of the fibers in the plane and the thickness of the sheet), said system does not allow achieve retention rates (total retention) of at least 80%.

    Il résulte de l'ensemble de ce qui précède qu'il existe un besoin réel de proposer un moyen permettant de fabriquer du papier qui soit à la fois simple, rentable, non générateur de problèmes de pollution et qui soit apte à satisfaire aux exigences actuelles des papetiers en particulier en termes de nature de la matière première (FCR pour papiers pour carton ondulé par exemple), de qualité du produit fini (résistance de la feuille notamment), de productivité (vitesse machine).It follows from all of the above that it there is a real need to provide a means to make paper that is simple, profitable, not generator of pollution problems and able to meet the current requirements of paper manufacturers in particular in terms of the nature of the raw material (FCR for corrugated paper for example), quality finished product (sheet resistance in particular), productivity (machine speed).

    En particulier, il existe un besoin réel de trouver un moyen permettant de fabriquer du papier dans des conditions répondant aux desiderata de la pratique et qui n'impose aucunement la mise en oeuvre systématique d'amidons amphotères, d'amidons d'ionicités différentes et/ou de système complexes à base silice.In particular, there is a real need to find a means of making paper in conditions which meet the practice's requirements and which does not impose the systematic use of starches amphoteric, starches of different ionicities and / or complex silica-based systems.

    Et le mérite de la Société Demanderesse a été de trouver qu'un tel moyen pouvait être constitué, y compris dans des conditions réputées difficiles (pâte constituée de FCR ou vieux papiers, fermeture importante des circuits), par la mise en oeuvre d'une part d'un amidon cationique présentant un taux d'azote suffisamment élevé et d'autre part d'un composé d'aluminium particulier.And the merit of the Applicant Company has been find that such a means could be established, including under conditions deemed difficult (dough consisting of FCR or old paper, significant closure of circuits), by using on the one hand a cationic starch with a sufficiently high nitrogen level and other part of a particular aluminum compound.

    De façon plus précise la présente invention a pour objet un procédé de fabrication de papier à partir d'une composition fibreuse caractérisé par le fait que l'on met ladite composition fibreuse, en contact, simultanément ou non, avec au moins un amidon cationique présentant un taux d'azote fixé supérieur à 0,95 %, exprimé sur le poids sec d'amidon et avec au moins un composé polyaluminium.More precisely, the present invention has for object a process for making paper from a fibrous composition characterized by the fact that one puts said fibrous composition, in contact, simultaneously or no, with at least one cationic starch having a level fixed nitrogen greater than 0.95%, expressed on the dry weight starch and with at least one polyaluminium compound.

    Les amidons cationiques mis en oeuvre conformément à l'invention peuvent être obtenus par toute technique actuelle ou future, en milieu aqueux, en milieu solvant ou en phase sèche, apte à permettre à un ou plusieurs groupement(s) azoté(s) de nature électropositive de se fixer sur un amidon ou un mélange d'amidons de toutes natures et origines dès lors que le taux d'azote ainsi fixé est supérieur à 0,95 % en poids d'amidon sec.The cationic starches used in accordance to the invention can be obtained by any technique current or future, in aqueous medium, in solvent medium or in the dry phase, suitable for allowing one or more nitrogen group (s) of electropositive nature to settle on a starch or a mixture of starches of all kinds and origins when the nitrogen rate thus fixed is greater than 0.95% by weight of dry starch.

    Lesdits groupements azotés peuvent notamment renfermer un atome d'azote tertiaire ou quaternaire comme les réactifs décrits dans les brevets suivants, déposés au nom de la Demanderesse :

    • brevet FR 2.434.821, en particulier de la page 3, ligne 29 à la page 5, ligne 10,
    • brevet EP 139.597, en particulier colonne 1, lignes 30 à 52, et
    • brevet EP 282.415, en particulier page 4, lignes 5 à 36.
    Said nitrogen groups may in particular contain a tertiary or quaternary nitrogen atom such as the reagents described in the following patents, filed in the name of the Applicant:
    • Patent FR 2,434,821, in particular from page 3, line 29 to page 5, line 10,
    • EP 139,597, in particular column 1, lines 30 to 52, and
    • Patent EP 282,415, in particular page 4, lines 5 to 36.

    Les amidons cationiques utilisés dans le procédé selon l'invention peuvent notamment être préparés par l'une quelconque des techniques de cationisation, en particulier de cationisation en phase sèche, décrite dans les brevets FR 2.434.821, FR 2.477.159, EP 233.336, EP 303.039, EP 333.292, EP 406.837, US 4.332.935 et US 429.444.Cationic starches used in the process according to the invention can in particular be prepared by one any of the cationization techniques, in particular cationization in the dry phase, described in the patents FR 2,434,821, FR 2,477,159, EP 233,336, EP 303,039, EP 333,292, EP 406,837, US 4,332,935 and US 429,444.

    Les amidons cationiques mis en oeuvre selon l'invention peuvent d'ailleurs être de nature "polycationique" tels que ceux décrits dans les brevets EP 406.837 et US 429.444 précités dès lors que lesdits amidons présentent, in fine, un taux d'azote fixé supérieur à 0,95 % sur le poids sec d'amidon.The cationic starches used according to the invention may moreover be of a nature "polycationic" such as those described in the patents EP 406,837 and US 429,444 cited above since said starches ultimately have a higher fixed nitrogen level at 0.95% on the dry weight of starch.

    De préférence, dans le cadre de l'invention, on fait appel à des amidons présentant un taux d'azote fixé d'environ 1,0 % à environ 3,0 %, de préférence d'environ 1,0 % à environ 2,5 %, et plus préférentiellement encore de 1 % à 1,6 %, sur le poids sec d'amidon.Preferably, in the context of the invention, use of starches with a fixed nitrogen level from about 1.0% to about 3.0%, preferably from about 1.0% to around 2.5%, and even more preferably from 1% to 1.6%, based on the dry weight of starch.

    Lesdits amidons, d'origine naturelle ou hybride, peuvent être à base de pomme de terre, pomme de terre à haute teneur en amylopectine (fécule waxy), maïs, blé, maïs à haute teneur en amylopectine (maïs waxy), maïs à haute teneur en amylose, riz, pois ou manioc, à base des coupes ou fractions qui peuvent en être faites ou obtenues telles que l'amylose, l'amylopectine, les coupes granulométriques connues de l'homme de l'art sous les vocables d'amidon de blé "A" et amidon de blé "B", et les mélanges quelconques d'au moins deux quelconques des produits susmentionnés.Said starches, of natural or hybrid origin, may be potato based, potato to high amylopectin (waxy starch), corn, wheat, corn high amylopectin (waxy corn), high corn amylose, rice, pea or cassava content, based on cuts or fractions that can be made or obtained from it such as amylose, amylopectin, particle size sections known to those skilled in the art under the terms of starch from wheat "A" and wheat starch "B", and any mixtures at least any two of the above products.

    A ce titre, l'amidon cationique utilisable pour la fabrication du papier selon l'invention peut notamment être constitué d'un mélange d'au moins un amidon de tubercule cationique, en particulier de fécule de pomme de terre cationique et d'au moins un amidon de céréale cationique, en particulier de maïs ou de blé cationique.As such, the cationic starch usable for the manufacture of the paper according to the invention can in particular be consisting of a mixture of at least one tuber starch cationic, especially potato starch cationic and at least one cationic cereal starch, in particular of cationic corn or wheat.

    On peut notamment mettre en oeuvre des mélanges présentant des ratios pondéraux fécule de pomme de terre cationique / blé ou maïs cationique allant d'environ 10/90 à environ 90/10, et notamment de 20/80 à 80/20, étant entendu que la cationisation peut avoir été opérée, comme décrit au niveau du brevet EP 139.597 au nom de la Demanderesse, sur le mélange des deux amidons ou, de façon séparée, sur chacun des deux amidons, lesquels sont ensuite mélangés.It is in particular possible to use mixtures with potato starch weight ratios cationic / wheat or cationic corn ranging from about 10/90 at around 90/10, and in particular from 20/80 to 80/20, being understood that the cationization may have been carried out, as described at the level of patent EP 139,597 in the name of Applicant, on the mixture of the two starches or, so separate, on each of the two starches, which are then mixed.

    Les amidons cationiques utilisés dans le procédé de fabrication de papier selon l'invention, lesquels présentent un taux d'azote fixé supérieur à 0,95 % sur le poids sec d'amidon, peuvent simultanément, antérieurement ou postérieurement à la cationisation, avoir été soumis à un traitement chimique et/ou physique quelconque.The cationic starches used in the process manufacture of paper according to the invention, which have a fixed nitrogen level greater than 0.95% on the dry weight starch, can simultaneously, previously or after cationization, have been subjected to a any chemical and / or physical treatment.

    Le traitement chimique peut notamment consister en l'une ou l'autre des techniques connues de réticulation, d'oxydation, de traitement alcalin, d'hydrolyse acide et/ou enzymatique, d'estérification ou de plastification.The chemical treatment can notably consist of either of the known crosslinking techniques, oxidation, alkaline treatment, acid hydrolysis and / or enzymatic, esterification or plasticization.

    Par technique de réticulation, on entend notamment tout procédé faisant intervenir un agent tel que l'acide adipique ou l'un de ses dérivés, une halohydrine (par exemple l'épichlorhydrine), un trimétaphosphate (par exemple de sodium), l'oxychlorure de phosphore ou une résine (par exemple à base de formol).By crosslinking technique is meant in particular any process involving an agent such as acid adipic or one of its derivatives, a halohydrin (by example epichlorohydrin), a trimetaphosphate (for example sodium), phosphorus oxychloride or a resin (for example based on formalin).

    Par technique d'oxydation, on entend notamment tout procédé d'oxydation non dégradative permettant de substituer au moins un groupement OH de l'amidon par un groupement COOH. The term “oxidation technique” means in particular all non-degradative oxidation process allowing substitution at least one OH group of starch by a group COOH.

    Parmi de tels procédés, on fera avantageusement appel aux techniques d'oxydation dites "sélectives", c'est-à-dire permettant l'oxydation substantielle de la seule fonction hémiacétalique terminale de l'amidon de départ, lequel pouvant déjà être cationisé avant d'être ainsi oxydé sélectivement. De telles techniques sont décrites, entre autres, au niveau des brevets européens EP 23 202 et EP 562 927.Among such methods, advantageously use of "selective" oxidation techniques, that is to say allowing substantial oxidation of the single terminal hemiacetal function of the starting starch, which can already be cationized before being thus oxidized selectively. Such techniques are described, among others, in terms of European patents EP 23 202 and EP 562,927.

    Par techniques d'estérification on entend notamment tout procédé permettant de substituer l'amidon (déjà cationisé ou non), au moins en un endroit, par des groupements acétate, phosphate, succinate, sulfo-succinate, alcényl-succinate, sulfate, maléate, propionate ou carboxyle.By esterification techniques is meant in particular any process for replacing starch (already cationized or not), at least in one place, by acetate, phosphate, succinate, sulfo-succinate groups, alkenyl succinate, sulfate, maleate, propionate or carboxyl.

    En suite de quoi, les amidons utilisés dans le procédé de fabrication du papier selon l'invention peuvent être constitués d'amidons amphotères, à savoir des produits qui sont à la fois cationiques (taux d'azote fixé supérieur à 0,95% / poids sec d'amidon) et anioniques.As a result, the starches used in the papermaking process according to the invention can consist of amphoteric starches, i.e. products which are both cationic (higher fixed nitrogen level at 0.95% / dry weight of starch) and anionic.

    En termes de modification physique, les amidons cationiques peuvent aisément être utilisés (en vue d'être mis en contact avec la composition fibreuse) sous forme de colles aqueuses diluées de concentrations variables, généralement inférieures à 20 %, de préférence comprises entre environ 15 % et environ 1 %.In terms of physical modification, starches cationic can easily be used (in order to be contacted with the fibrous composition) in the form of diluted aqueous adhesives of varying concentrations, generally less than 20%, preferably included between about 15% and about 1%.

    La préparation des colles est réalisée de manière connue en soi, par cuisson discontinue ou continue, par exemple, à 110-130°C, dans un cuiseur continu sous pression ou "jet-cooker" propre à assurer les opérations de dosage, de cuisson et de dilution.The preparation of adhesives is carried out in a way known per se, by discontinuous or continuous cooking, by example, at 110-130 ° C, in a continuous pressure cooker or "jet-cooker" capable of ensuring the dosing operations, cooking and dilution.

    Selon un mode de réalisation avantageux de l'invention, il peut être proposé de présenter l'amidon sous la forme d'une poudre d'amidon non cuit ou prégélatinisé, ceci préalablement à et/ou lors de sa mise en contact avec la composition fibreuse.According to an advantageous embodiment of the invention, it may be proposed to present the starch under the form of an uncooked or pregelatinized starch powder, this prior to and / or when brought into contact with the fibrous composition.

    La Société Demanderesse a notamment observé que le taux élevé d'azote fixé caractéristique des amidons utilisés dans le cadre de l'invention pouvait permettre à ces derniers de se solubiliser de façon satisfaisante (i.e, de façon non instantanée mais progressive) dans des conditions de température très significativement inférieures à celles adoptées en jet-cooker, par exemple à des températures comprises entre 10 et 50°C environ. Ainsi, des poudres d'amidon peuvent avantageusement être mises au contact, par tout moyen approprié, de compositions fibreuses dont la température est portée et/ou maintenue par tout moyen approprié à une valeur d'environ 25°C à environ 50°C.The Applicant Company has observed in particular that the high level of fixed nitrogen characteristic of the starches used in the context of the invention could allow these the latter to dissolve satisfactorily (i.e. not instantaneous but progressive) under conditions very significantly lower than those adopted in jet cooker, for example at temperatures between 10 and 50 ° C approximately. So powders starch can advantageously be brought into contact, by any suitable means, of fibrous compositions, the temperature is raised and / or maintained by any means suitable for a value of about 25 ° C to about 50 ° C.

    Ainsi, la présente invention permet elle, entre autres et de par la nature des amidons qu'elle met en oeuvre, de simplifier certains procédés de fabrication de papier par la suppression de moyens traditionnels de cuisson continue ou discontinue d'amidon.Thus, the present invention allows, between others and by the nature of the starches it puts in work, to simplify certain manufacturing processes of paper by removing traditional means of cooking continuous or discontinuous starch.

    Selon une autre variante du procédé selon l'invention et indépendamment de la façon dont il va être ensuite cuit et mis en oeuvre en papeterie, l'amidon cationique présente une viscosité d'environ 300 à environ 3000, de préférence de 350 à 2500, unités BRABENDER (UB).According to another variant of the method according to the invention and regardless of how it is going to be then cooked and used in stationery, starch cationic has a viscosity of about 300 to about 3000, preferably from 350 to 2500, BRABENDER units (UB).

    Ladite viscosité est mesurée sur un dispositif de type "BRABENDER 350 CMG". Un échantillon d'amidon (25,0 g) est mis en oeuvre dans suffisamment d'eau pour obtenir une charge totale de 480 g. Celle-ci est introduite dans la chambre de cuisson du viscosimètre. La cuisson se fait de manière contrôlée (1,5°C/mn) et on apprécie la viscosité de la colle après que celle-ci ait été portée puis maintenue 20 minutes à une température de 92°C.Said viscosity is measured on a "BRABENDER 350 CMG" type. A starch sample (25.0 g) is used in sufficient water to obtain a total load of 480 g. This is introduced in the viscometer cooking chamber. Cooking is done from controlled manner (1.5 ° C / min) and the viscosity of the glue after it has been worn and then maintained 20 minutes at a temperature of 92 ° C.

    A titre purement indicatif, la Société Demanderesse a observé que des amidons cationiques présentant un taux d'azote fixé de 1 à 1,6 % et une viscosité de 900 à 2100 UB étaient particulièrement d'intérêt dans le cadre de la présente invention.For information purposes only, the Applicant Company observed that cationic starches exhibiting a rate nitrogen fixed from 1 to 1.6% and a viscosity from 900 to 2100 UB were of particular interest in connection with the present invention.

    Selon une autre variante du procédé selon l'invention l'amidon cationique et la composition fibreuse sont mis en contact dans des conditions telles que ledit amidon cationique représente d'environ 0,2 à environ 6 %, de préférence de 0,3 à 4 %, et encore plus préférentiellement de 0,7 à 3 %, du poids de ladite composition fibreuse.According to another variant of the method according to the invention the cationic starch and the fibrous composition are brought into contact under conditions such as said cationic starch represents from about 0.2 to about 6%, from preferably 0.3 to 4%, and even more preferably from 0.7 to 3%, by weight of said fibrous composition.

    Par ailleurs et comme déjà précisé, dans le cadre de la présente invention l'amidon cationique particulier tel que décrit ci-avant est associé à au moins un "capteur de déchets anioniques" de type particulier, à savoir un composé polyaluminium.Furthermore and as already specified, in the context of the present invention the particular cationic starch such that described above is associated with at least one "sensor anionic waste "of a particular type, namely a compound polyaluminium.

    Par "composé polyaluminium" au sens de la présente invention, on entend en particulier les produits qu'on appelle communément "polyhydroxyde d'aluminium" "polychlorure d'aluminium", "polychlorure basique d'aluminium", "polychlorosulfate basique d'aluminium" ou "polysulfate d'aluminium" et consiste de préférence en un ou plusieurs des produits suivants :

  • 1. les sels de formule : Aln(OH)mX3n- m dans laquelle X est Cl, NO3 ou CH3COO, n est quelconque, 3n-m est positif, m et n sont des nombres entiers positifs ; ledit sel pouvant contenir en outre un anion polyvalent Y choisi parmi les anions des acides sulfurique, phosphorique, polyphosphorique, silicique, chromique, carboxylique et sulfonique, le rapport molaire Y/Al étant de préférence compris entre 0,015 et 0,4 et la basicité ou le rapport m/3 n étant compris entre 0,1 et 0,9, de préférence entre 0,2 et 0,85. De tels sels peuvent notamment être constitués ou se rapprocher des produits "TENFLOC 18" ou "PAC 18" et "EKOFLOCK" fournis par EKA-NOBEL ou AKZO-NOBEL ;
  • 2. les sels de formule : Aln(OH)mCl3n- m- 2k(SO4)k dans laquelle k, m et n sont des entiers positifs, et 3n > m + 2k, la basicité ou le rapport m/3n est, de préférence, compris entre 0,3 et 0,7 et k/n de préférence compris entre 0,01 et 0,03.
  • 3. les sels de formule : ( Aln(OH)3n- m-2p Clm(SO4)p )Z dans laquelle (3n- m- 2p)/3n = 0,4 à 0,7 ; p = 0,04 à 0,25 n ; m/p = 8 à 35 ; k, m, n, et p sont des nombres entiers et z est au moins 1 ;
  • 4. les chlorosulfates d'aluminium basiques de formule : AlnOHm(SO4)kCl3n- m- 2k dans laquelle la basicité ou le rapport molaire (m/3n)x100 est généralement compris entre 40 % environ et 65 % environ, qui présentent un rapport équivalent Al/équivalent Cl de préférence compris entre 2,8 et 5. Un sel correspondant à la formule IV consiste notamment en le WAC fourni par ELF-ATOCHEM ;
  • 5. les sels de formule : ( Al(OH)x(SO4)y(H2O)3 )n ou x = 1,5 à 2,0 ; y = 0,5 à 0,75, x + 2y = 3 et z = 1,5 à 4,0.
  • By “polyaluminium compound” within the meaning of the present invention, is meant in particular the products which are commonly called “aluminum polyhydroxide” “aluminum polychloride”, “basic aluminum polychloride”, “basic aluminum polychloride "or" aluminum polysulfate "and preferably consists of one or more of the following products:
  • 1. the salts of formula: Al n (OH) m X 3n- m where X is Cl, NO 3 or CH 3 COO, n is any, 3n-m is positive, m and n are positive integers; said salt possibly also containing a polyvalent anion Y chosen from anions of sulfuric, phosphoric, polyphosphoric, silicic, chromic, carboxylic and sulfonic acids, the molar ratio Y / Al preferably being between 0.015 and 0.4 and the basicity or the ratio m / 3 n being between 0.1 and 0.9, preferably between 0.2 and 0.85. Such salts can in particular consist of or come close to the products "TENFLOC 18" or "PAC 18" and "EKOFLOCK" supplied by EKA-NOBEL or AKZO-NOBEL;
  • 2. the salts of formula: Al n (OH) m Cl 3n- m- 2k (SO 4 ) k in which k, m and n are positive integers, and 3n> m + 2k, the basicity or the ratio m / 3n is preferably between 0.3 and 0.7 and k / n preferably between 0 , 01 and 0.03.
  • 3. the salts of formula: (Al n (OH) 3n- m-2p Cl m (SO 4 ) p ) Z in which (3n- m- 2p) / 3n = 0.4 to 0.7; p = 0.04 to 0.25 n; m / p = 8 to 35; k, m, n, and p are whole numbers and z is at least 1;
  • 4. basic aluminum chlorosulfates of formula: Al n OH m (SO 4 ) k Cl 3n- m- 2k in which the basicity or the molar ratio (m / 3n) x100 is generally between approximately 40% and approximately 65%, which have an Al equivalent / Cl equivalent ratio preferably between 2.8 and 5. A salt corresponding to the formula IV consists in particular of the WAC supplied by ELF-ATOCHEM;
  • 5. the salts of formula: (Al (OH) x (SO 4 ) y (H2O) 3 ) n or x = 1.5 to 2.0; y = 0.5 to 0.75, x + 2y = 3 and z = 1.5 to 4.0.
  • Selon une variante de l'invention le composé polyaluminium est avantageusement constitué d'un sel de formule I, II, IV ou V et consiste notamment en un produit de type WAC, PAC 18 ou EKOFLOCK.According to a variant of the invention the compound polyaluminium advantageously consists of a salt of formula I, II, IV or V and consists in particular of a product WAC, PAC 18 or EKOFLOCK type.

    De tels composés polyaluminium sont notamment décrits dans les documents précités :

    • demande de brevet FR 2.418.297, page 2, lignes 1 à 14,
    • demande de brevet EP 522.940, page 3, lignes 19 à 49, et
    • demande de brevet WO 94/01619, page 4, ligne 6 à page 5, ligne 17.
    Such polyaluminium compounds are described in particular in the aforementioned documents:
    • patent application FR 2.418.297, page 2, lines 1 to 14,
    • Patent application EP 522,940, page 3, lines 19 to 49, and
    • Patent application WO 94/01619, page 4, line 6 to page 5, line 17.

    De préférence, les composés polyaluminium utilisés selon la présente invention présentent une teneur en aluminium, exprimée en Al2 O3, d'environ 8 % à environ 20 % en poids, en particulier de 10 % à 18 % en poids.Preferably, the polyaluminium compounds used according to the present invention have an aluminum content, expressed as Al 2 O 3 , of approximately 8% to approximately 20% by weight, in particular from 10% to 18% by weight.

    Selon une autre variante du procédé selon l'invention, le composé polyaluminium et la composition fibreuse sont mis en contact dans des conditions telles que ledit composé polyaluminium, exprimé en poids de Al2 O3, représente d'environ 0,01 % à environ 0,5 %, de préférence de 0,015 % à 0,4 %, du poids de ladite composition fibreuse.According to another variant of the process according to the invention, the polyaluminium compound and the fibrous composition are brought into contact under conditions such that said polyaluminium compound, expressed by weight of Al 2 O 3 , represents from approximately 0.01% to approximately 0.5%, preferably 0.015% to 0.4%, of the weight of said fibrous composition.

    En ce qui concerne les conditions de mise en contact entre eux, de l'amidon cationique, du composé polyaluminium et de la composition fibreuse, il convient de souligner la très grande et surprenante flexibilité du procédé de fabrication de papier selon l'invention.Regarding the conditions of contact between them, cationic starch, polyaluminium compound and the fibrous composition, it should be emphasized the very great and surprising flexibility of the manufacture of paper according to the invention.

    En effet et contrairement aux enseignements généraux de l'art antérieur, le procédé conforme à l'invention n'impose aucunement que l'amidon cationique soit mis en contact avec la composition fibreuse préalablement au composé polyaluminium, ou inversement que le composé polyaluminium soit mis en contact avec la composition fibreuse préalablement à l'amidon cationique. La Société Demanderesse a même observé que l'on pouvait tout à fait mettre l'amidon cationique et le composé polyaluminium simultanément ou quasi-simultanément en contact de la composition fibreuse.Indeed and contrary to the general teachings the prior art, the process according to the invention does not require that the cationic starch be contact with the fibrous composition prior to polyaluminium compound, or vice versa than the compound polyaluminium is brought into contact with the composition fibrous before cationic starch. The society The Applicant even observed that it was entirely possible put the cationic starch and the polyaluminium compound simultaneously or almost simultaneously in contact with the fibrous composition.

    En outre, il a été trouvé que le composé polyaluminium pouvait, notamment dans des circuits très fermés, être introduit, en tout ou partie, au niveau même des eaux sous toile.In addition, it has been found that the compound polyaluminium could, in particular in circuits very closed, be introduced, in whole or in part, at the same level waters under canvas.

    Bien que l'on puisse, comme précisé ci-avant, mettre en oeuvre l'amidon cationique et le composé polyaluminium dans un ordre quelconque et à n'importe quel endroit de la partie humide de la machine à papier, y compris du pulpeur à la caisse de tête, on préfère :

    • mettre en contact l'amidon cationique avec la composition fibreuse entre un niveau correspondant au raffineur et un niveau se situant juste avant la caisse de tête, de préférence entre un niveau se situant juste après le raffineur et un niveau se situant juste avant la pompe de mélange de la machine à papier,
    • mettre en contact le composé polyaluminium avec la composition fibreuse entre un niveau correspondant au raffineur et un niveau correspondant à la caisse de tête et/ou aux eaux sous toile et, de préférence, entre un niveau se situant juste après le raffineur et un niveau se situant juste avant la caisse de tête de la machine à papier.
    Although it is possible, as explained above, to use the cationic starch and the polyaluminum compound in any order and at any location on the wet end of the paper machine, including the pulper the headbox, we prefer:
    • bringing the cationic starch into contact with the fibrous composition between a level corresponding to the refiner and a level located just before the headbox, preferably between a level located just after the refiner and a level located just before the pump paper machine mixing,
    • bringing the polyaluminium compound into contact with the fibrous composition between a level corresponding to the refiner and a level corresponding to the headbox and / or the waters under canvas and, preferably, between a level situated just after the refiner and a level located just before the headbox of the paper machine.

    Le composé polyaluminium peut notamment être mis en contact de la composition fibreuse entre un niveau correspondant au premier cuvier de la partie humide de la machine à papier et un niveau se situant juste après l'épurateur de la machine à papier.The polyaluminum compound can in particular be used contact of the fibrous composition between a level corresponding to the first vat room in the wet part of the paper machine and a level just after the purifier of the paper machine.

    Comme il a été précisé, l'amidon cationique et le composé polyaluminium peuvent être introduits dans un ordre indifférent au niveau de la partie humide de la machine à papier, y compris être mis en contact simultanément ou quasi-simultanément avec la composition fibreuse.As noted, cationic starch and polyaluminium compound can be introduced in order indifferent to the level of the wet part of the machine paper, including being contacted simultaneously or almost simultaneously with the fibrous composition.

    En suite de quoi, le délai compris entre la mise en contact de, respectivement, soit l'amidon cationique, soit le composé polyaluminium avec la composition fibreuse et la mise en contact de, respectivement, soit le composé polyaluminium ou soit l'amidon cationique avec la composition fibreuse, est généralement au plus égal à 120 minutes environ et notamment compris entre 0 et 60 minutes, de préférence entre 0 et 45 minutes, et plus préférentiellement entre 10 secondes et 40 minutes.As a result, the period between the implementation contact of, respectively, either cationic starch or the polyaluminum compound with the fibrous composition and the contacting, respectively, either the compound polyaluminium or either cationic starch with the fibrous composition, is generally at most equal to 120 minutes approximately and in particular between 0 and 60 minutes, preferably between 0 and 45 minutes, and more preferably between 10 seconds and 40 minutes.

    En pratique, on envisagera généralement des délais de l'ordre de 25 secondes à 35 minutes, notamment 30 secondes à 20 minutes entre la mise en oeuvre respective des deux produits (amidon cationique et composé polyaluminium, dans un ordre quelconque).In practice, we will generally consider delays in the range of 25 seconds to 35 minutes, in particular 30 seconds to 20 minutes between the respective implementation of the two products (cationic starch and compound polyaluminium, in any order).

    Comme il a été indiqué précédemment et comme il résultera des exemples ci-après, le procédé de fabrication de papier selon l'invention présente, entre autres comme avantages, outre d'être simple et rentable, de permettre, notamment dans des conditions difficiles (pâtes constituées de FCR ou vieux papiers, fermeture importante des circuits), d'obtenir une bonne rétention de l'amidon, d'améliorer les caractéristiques physiques du papier et d'assurer une vitesse machine répondant aux exigences de la pratique, voire d'améliorer ladite vitesse machine et donc, globalement, d'améliorer la rentabilité du système.As previously stated and as it will result from the examples below, the manufacturing process of paper according to the present invention, inter alia as advantages, in addition to being simple and profitable, to allow, especially in difficult conditions (pasta made up FCR or old paper, significant closure of circuits), obtain good starch retention, improve physical characteristics of the paper and ensure a machine speed meeting practical requirements, or even improve said machine speed and therefore, overall, to improve the profitability of the system.

    Et de façon surprenante et inattendue, la Société Demanderesse a trouvé que la mise en oeuvre, simultanée ou non, d'un composé polyaluminium et d'un amidon cationique dont le taux d'azote fixé est élevé, conformément à l'invention permettait, en particulier, de supprimer tout ou partie de certains traitements de surface appliqués à la feuille après sa formation.And surprisingly and unexpectedly, the Company Applicant has found that the implementation, simultaneous or no, a polyaluminum compound and a cationic starch with a high fixed nitrogen level, in accordance with the invention made it possible, in particular, to remove all or part of certain surface treatments applied to the sheet after its formation.

    En effet, pour obtenir un papier (notamment un papier obtenu dans des conditions difficiles) ayant des caractéristiques mécaniques acceptables, ou accrues, il est généralement nécessaire de faire subir au papier produit un traitement de surface réalisé notamment à l'aide d'une machine du type "size-press". Un tel traitement, appliqué sur l'une quelconque ou sur les deux faces du papier, permet généralement d'accroítre la proportion d'amidon, natif ou modifié physiquement et/ou chimiquement, entrant dans la constitution de ce papier, lui conférant ainsi une meilleure résistance.Indeed, to obtain a paper (in particular a paper obtained under difficult conditions) having acceptable or increased mechanical characteristics, it is generally necessary to subject the paper produced to a surface treatment carried out in particular using a "size-press" type machine. Such treatment, applied on any one or on both sides of the paper, allows generally increase the proportion of starch, native or physically and / or chemically modified, entering the constitution of this paper, thus giving it a better resistance.

    Or, une telle solution n'est pas satisfaisante du point de vue économique, toute opération supplémentaire étant coûteuse. Le passage en "size-press" entraine, outre un surcoût lié à l'équipement et à l'opération supplémentaire de séchage qu'il induit, une diminution importante, généralement de l'ordre de 15 à 25 %, de la vitesse des machines et donc de la production de papier. However, such a solution is not satisfactory from the economically, any additional operation being expensive. The transition to "size-press" leads, in addition additional cost related to equipment and operation additional drying it induces, a decrease significant, generally around 15 to 25%, of the speed of machines and therefore of paper production.

    En suite de quoi, le procédé selon l'invention est caractérisé par le fait que le papier obtenu n'est soumis, sur l'une quelconque de ses deux faces voire sur l'ensemble de ses deux faces, à aucun traitement de surface mettant en oeuvre un amidon, natif ou modifié physiquement et/ou chimiquement.As a result, the method according to the invention is characterized by the fact that the paper obtained is not submitted, on any one of its two faces or even on the whole on both sides, no surface treatment highlighting uses a starch, native or physically modified and / or chemically.

    Un autre avantage prépondérant du procédé de fabrication de papier selon l'invention est, comme indiqué précédemment, de permettre, par rapport aux techniques de l'art antérieur, d'obtenir un taux de rétention en amidon amélioré et ce, sans influencer négativement les caractéristiques physiques du papier et/ou d'obtenir des caractéristiques physiques du papier améliorées et ce, sans influencer négativement le taux de rétention en amidon.Another major advantage of the manufacture of paper according to the invention is, as indicated previously, to allow, with respect to the techniques of the prior art, to obtain a starch retention rate without negatively influencing physical characteristics of the paper and / or obtain improved physical characteristics of the paper without negatively influence the starch retention rate.

    En outre et de manière tout à fait remarquable, le procédé objet de la présente invention est susceptible, y compris dans des conditions difficiles (pâtes à base de FCR ou vieux papiers, fermeture importante des circuits) d'améliorer significativement à la fois le taux de rétention en amidon et les caractéristiques physiques du papier, comme il sera exemplifié ci-après.Furthermore and quite remarkably, the process object of the present invention is susceptible, including included in difficult conditions (pasta based on FCR or old paper, significant closure of circuits) significantly improve both the retention rate starch and the physical characteristics of the paper, like it will be exemplified below.

    Dans le cadre de la présente invention, la notion de papier n'est, comme précisé en début de description, aucunement limitative et englobe, en particulier, les papiers à usages graphiques (notamment pour impression-écriture, pour impression jet d'encre, pour impression Offset, pour reprographie) et les papiers pour l'emballage et le conditionnement (papiers pour ondulé, pour emballages souples de type kraft mince ou autres).In the context of the present invention, the concept of paper is not, as specified at the beginning of the description, in no way limiting and includes, in particular, papers for graphic uses (in particular for printing-writing, for inkjet printing, for printing Offset, for reprography) and papers for packaging and packaging (papers for corrugated, for packaging flexible type thin kraft or others).

    La Société Demanderesse a notamment observé que le procédé selon l'invention était particulièrement bien adapté à la fabrication de papier de type couverture ou cannelure pour carton ondulé.The Applicant Company has observed in particular that the process according to the invention was particularly well suited for the production of cover or groove type paper for corrugated cardboard.

    En particulier, le procédé selon l'invention permet l'obtention de papier cannelure pour ondulé dans des conditions (rétention d'amidon, vitesse machine) améliorées par rapport aux techniques de l'art antérieur et/ou présentant des caractéristiques améliorées par rapport aux dites techniques.In particular, the method according to the invention allows obtaining corrugated paper for corrugated in improved conditions (starch retention, machine speed) compared to the techniques of the prior art and / or having improved characteristics compared to say technical.

    La Société Demanderesse notamment a mis en exergue que le procédé selon l'invention était particulièrement apte à :

    • être appliqué à la fabrication de papier cannelure pour ondulé, non surfacé, présentant des caractéristiques physiques, tout à fait compatibles avec les exigences actuelles de la pratique, lesdites caractéristiques étant exprimées, comme indiqué ci-après, en "indice CMT" (selon norme NF Q03-044 ou ISO 7263) et en "indice MULLEN" (indice d'éclatement selon norme NF Q03-053 ou ISO 2758).
    The Applicant Company in particular has highlighted that the process according to the invention is particularly suitable for:
    • be applied to the manufacture of corrugated paper for corrugated, non-surfaced, having physical characteristics, entirely compatible with the current requirements of the practice, said characteristics being expressed, as indicated below, in "CMT index" (according to standard NF Q03-044 or ISO 7263) and in "MULLEN index" (burst index according to standard NF Q03-053 or ISO 2758).

    En suite de quoi, la présente invention est caractérisée en ce que le papier obtenu est un papier à usage graphique ou un papier pour l'emballage ou le conditionnement, en particulier un papier cannelure ou un papier couverture pour carton ondulé.As a result, the present invention is characterized in that the paper obtained is a graphic use or paper for packaging or packaging, in particular a corrugated paper or a cover paper for corrugated cardboard.

    En particulier, le procédé conforme à l'invention permet de préparer un papier cannelure pour carton ondulé non surfacé, d'un grammage de 120 à 130 g/m2, notamment obtenu à partir de vieux papiers, présentant :

    • un indice CMT 60 d'au moins 130 environ, de préférence d'au moins 135 environ, exprimé en N,
    • un indice MULLEN d'au moins 1,65 environ, de préférence d'au moins 1,70 environ, exprimé en KPa/g.m2 -1.
    In particular, the process according to the invention makes it possible to prepare a corrugated paper for non-surfaced corrugated cardboard, with a grammage of 120 to 130 g / m 2 , in particular obtained from old paper, having:
    • a CMT 60 index of at least about 130, preferably at least about 135, expressed in N,
    • a MULLEN index of at least about 1.65, preferably at least about 1.70, expressed in KPa / gm 2 -1 .

    A la connaissance de la Demanderesse, de tels papiers constituent des produits industriels nouveaux.To the knowledge of the Applicant, such papers constitute new industrial products.

    En outre, la composition fibreuse à laquelle on fait appel dans le cadre de la présente invention présente, avantageusement un pH dit "neutre" ou "pseudo neutre", à savoir d'environ 6,0 à environ 8,0, de préférence de 6,1 à 7,1, ledit pH pouvant être contrôlé ou non contrôlé ("pH libre") comme cela peut être le cas dans des conditions difficiles d'exploitation.In addition, the fibrous composition which is made call in the context of the present invention presents, advantageously a pH called "neutral" or "pseudo neutral", at know from about 6.0 to about 8.0, preferably from 6.1 to 7.1, said pH being controllable or uncontrolled ("pH free ") as can be the case under conditions difficult to operate.

    En suite de quoi la présente invention est également caractérisée en ce que la composition fibreuse présente un pH, contrôlé ou non, se situant entre environ 6,0 et environ 8,0 et de façon préférentielle entre 6,1 et 7,1.As a result of which the present invention is also characterized in that the fibrous composition has a pH, controlled or uncontrolled, between approximately 6.0 and approximately 8.0 and preferably between 6.1 and 7.1.

    De plus, ladite composition fibreuse peut contenir et/ou être mise en contact, s'il en est besoin, avec l'un ou l'autre des produits préconisés dans les brevets précités au niveau de l'art antérieur, y compris au moins un produit choisi parmi les amidons anioniques, tels que les amidons phosphorylés ou sulfosuccinylés, les agents de collage tels que les aklyl cétène dimères et les anhydrides d'acide succinique, les charges, telles que le carbonate de calcium et le kaolin, les agents de rétention tels que les polyacrylamides, polyéthylène imines, chlorures de poly alkyl ammonium et autres agents de rétention synthétiques, les composés siliciques et aluminosiliciques.In addition, said fibrous composition may contain and / or be put in contact, if necessary, with one or the other of the products recommended in the aforementioned patents in level of prior art, including at least one product chosen from anionic starches, such as starches phosphorylated or sulfosuccinylated, bonding agents such than dimer aklyl ketene and acid anhydrides succinic, fillers, such as calcium carbonate and kaolin, retention agents such as polyacrylamides, polyethylene imines, poly chlorides alkyl ammonium and other synthetic retention agents, silicic and aluminosilicate compounds.

    En particulier, ladite composition fibreuse peut, avantageusement et à tout moment, contenir et/ou être mise en contact avec un composé silicique ou aluminosilicique tel que ceux décrits dans les brevets EP 41 056 et EP 0 522 940 susmentionnés et, éventuellement, un agent de collage et/ou une charge. In particular, said fibrous composition can, advantageously and at any time, contain and / or be used in contact with a silica or aluminosilicon compound such than those described in patents EP 41 056 and EP 0 522 940 mentioned above and, optionally, a bonding agent and / or a charge.

    Ce composé silicique ou aluminosilicique peut être introduit au sein de la composition fibreuse simultanément à l'amidon ou à un moment différent, postérieur ou antérieur, généralement espacé de quelques secondes à quelques minutes du moment de l'introduction dudit amidon cationique.This silica or aluminosilicon compound can be introduced into the fibrous composition simultaneously starch or at a different time, later or anterior, usually spaced a few seconds a few minutes from the time of the introduction of said starch cationic.

    En suite de quoi, le procédé de fabrication de papier selon l'invention est également caractérisé par le fait que la composition fibreuse est mise en contact à un moment quelconque avant la formation de la feuille, avec au moins un composé silicique ou aluminosilicique, en particulier avec un acide silicique colloïdal dont les particules présentent une surface spécifique d'environ 50 à environ 1000m2/g, ainsi qu'éventuellement avec au moins une charge ou un agent de collage.As a result of which, the process for manufacturing paper according to the invention is also characterized in that the fibrous composition is brought into contact at any time before the formation of the sheet, with at least one silica or aluminosilicon compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m 2 / g, as well as possibly with at least one filler or a bonding agent.

    L'invention pourra être encore mieux comprise à l'aide des exemples qui suivent et qui font état de certains modes particulièrement avantageux du procédé de fabrication de papier selon l'invention.The invention can be understood even better. using the examples which follow and which show some particularly advantageous modes of the manufacturing process of paper according to the invention.

    EXEMPLE 1EXAMPLE 1

    A partir d'une pâte épaisse à base de vieux papiers on reconstitue, par dilution dans l'eau, une composition fibreuse (pâte) présentant les principales caractéristiques suivantes : pH 6,6 Concentration totale 16,8 g/l Concentration en solubles 13,7 g/l Acidité 0,24 g/l Résistivité 150 ohms Cendres totales 12,4 g/l Cendre solubles 8,9 g/l From a thick pulp made from old paper, a fibrous composition (pulp) is reconstituted, by dilution in water, having the following main characteristics: pH 6.6 Total concentration 16.8 g / l Soluble concentration 13.7 g / l Acidity 0.24 g / l Resistivity 150 ohms Total ash 12.4 g / l Soluble ash 8.9 g / l

    Dans le cadre de cet exemple, représentatif de conditions difficiles de préparation de papier, on étudie les performances (taux de rétention de l'amidon, indice MULLEN et indice CMT 60) des différents amidons cationiques ou amphotères ci-après en association ou non avec un composé polyaluminium ci-après désigné par le terme générique de "CPA". AMIDON A Fécule (de pomme de terre) cationique présentant un taux d'azote fixé de 1 % environ sur le poids sec d'amidon. AMIDON B Mélange 25/75 d'une fécule cationique et d'un amidon de blé cationique, présentant un taux d'azote fixé de 1,2 % environ. AMIDON C Fécule cationique à 0,8 % d'azote fixé. AMIDON D Mélange 25/75 fécule cationique / blé cationique à 0,65 % d'azote fixé. AMIDON E Amidon de maïs waxy amphotère de type phosphate présentant un taux d'azote fixé de 0,25 %. AMIDON F Fécule amphotère de type sulfosuccinate présentant un taux d'azote fixé de 0,25 %. In the context of this example, representative of difficult paper preparation conditions, we study the performance (starch retention rate, MULLEN index and CMT 60 index) of the various cationic or amphoteric starches below in association or not with a polyaluminium compound hereafter designated by the generic term of "CPA". STARCH A Cationic (potato) starch with a fixed nitrogen level of about 1% on the dry weight of starch. STARCH B 25/75 mixture of a cationic starch and a cationic wheat starch, with a fixed nitrogen level of approximately 1.2%. STARCH C Cationic starch at 0.8% fixed nitrogen. STARCH D 25/75 mixture of cationic starch / cationic wheat at 0.65% fixed nitrogen. STARCH E Waxy amphoteric phosphate-type corn starch with a fixed nitrogen level of 0.25%. STARCH F Amphoteric starch of the sulfosuccinate type with a fixed nitrogen level of 0.25%.

    L'ensemble de ces amidons ont été préparés sous forme de colles sur un appareil de cuisson en continu dans les conditions suivantes :

    • lait à 10 % de matière sèche (MS),
    • température de cuisson : 120°C,
    • durée de cuisson : 20 secondes,
    • dilution en ligne : 700 l/heure
    • absence de pompe en sortie cuiseur.
    All of these starches were prepared in the form of adhesives on a continuous cooking appliance under the following conditions:
    • milk with 10% dry matter (DM),
    • cooking temperature: 120 ° C,
    • cooking time: 20 seconds,
    • online dilution: 700 l / hour
    • no pump at the cooker outlet.

    Ces différents amidons cationiques ou amphotères sont testés en association ou non avec un PCA, en l'occurence du "PAC 18" et ce, sur une "formette de rétention automatisée" TECHPAP.These different cationic or amphoteric starches are tested in combination or not with a PCA, in the occurrence of the "PAC 18" and this, on a "formette of TECHPAP automated retention.

    La mise en oeuvre, pour ces tests, est réalisée à raison de 2 % d'amidon et, lorsqu'il est présent, de 1 % de CPA.The implementation, for these tests, is carried out at 2% starch and, when present, 1% CPA.

    Le temps de contact entre l'amidon et la composition fibreuse est de 5 minutes. Le temps de contact entre le CPA (lorsqu'il est mis en oeuvre) et la composition fibreuse est de 6 minutes.The contact time between the starch and the composition fibrous is 5 minutes. The contact time between the CPA (when used) and the fibrous composition is of 6 minutes.

    Pour chacun des amidons A à G, en association ou non avec un CPA ("PAC 18"), les paramètres ci-après sont mesurés :

    • taux d'amidon fixé, ci-après désigné "RA", en %,
    • indice MULLEN, ci-après désigné "MULLEN", en KPa/g/m2 (selon la norme NF Q03-053 ou ISO 2758),
    • indice CMT 60, ci-après désigné "CMT", en N (selon la norme NF Q03-044 ou ISO 7263).
    For each of the starches A to G, in combination or not with a CPA ("PAC 18"), the following parameters are measured:
    • fixed starch rate, hereinafter referred to as "RA", in%,
    • MULLEN index, hereinafter referred to as "MULLEN", in KPa / g / m 2 (according to standard NF Q03-053 or ISO 2758),
    • CMT 60 index, hereinafter referred to as "CMT", in N (according to standard NF Q03-044 or ISO 7263).

    Il convient de rappeler que l'indice MULLEN permet d'évaluer la résistance à l'éclatement d'un papier (par exemple un papier de couverture pour ondulé) soumis à une pression hydrostatique croissante perpendiculairement à sa surface, ledit indice tenant compte du grammage dudit papier.It should be remembered that the MULLEN index allows to assess the burst strength of a paper (by example corrugated cover paper) subject to increasing hydrostatic pressure perpendicular to its surface, said index taking into account the grammage of said paper.

    L'indice CMT 60 est lui particulièrement adapté à l'évaluation d'un papier cannelure pour carton ondulé et notamment à la détermination de la résistance à la compression à plat d'un tel papier.The CMT 60 index is particularly suited to the evaluation of corrugated cardboard paper and including the determination of resistance to flat compression of such paper.

    En tant qu'essais de référence, on étudie les performances obtenues en absence de tout amidon et de tout CPA (ESSAI 1) ou en absence d'amidon mais en présence de CPA (ESSAI 2).As a reference test, we study the performances obtained in the absence of any starch and any CPA (TEST 1) or in the absence of starch but in the presence of CPA (TEST 2).

    Les résultats obtenus ("RA", "MULLEN" et "CMT" tels que définis ci-avant) sont détaillés ci-après en fonction du type d'amidon et de la présence ou de l'absence de CPA. ESSAI TYPE D'AMIDON CPA RA MULLEN CMT 1 - - - 1,42 117 2 - + - 1,32 120 3 A - 44 1,51 134 4 A + 60 1,74 136 5 B - 46 1,53 133 6 B + 62 1,75 142 7 C - 48 1,64 132 8 C + 56 1,72 125 9 D - 25 1,63 140 10 D + 19 1,54 148 11 E - ND 1,61 138 12 E + ND 1,58 134 13 F - 38 1,63 146 14 F + 38 1,57 142 The results obtained ("RA", "MULLEN" and "CMT" as defined above) are detailed below according to the type of starch and the presence or absence of CPA. TRIAL TYPE OF STARCH CPA RA MULLEN CMT 1 - - - 1.42 117 2 - + - 1.32 120 3 AT - 44 1.51 134 4 AT + 60 1.74 136 5 B - 46 1.53 133 6 B + 62 1.75 142 7 VS - 48 1.64 132 8 VS + 56 1.72 125 9 D - 25 1.63 140 10 D + 19 1.54 148 11 E - ND 1.61 138 12 E + ND 1.58 134 13 F - 38 1.63 146 14 F + 38 1.57 142

    Il résulte globalement des résultats ci-avant que :

  • 1) un amidon cationique non associé à un CPA (cf ESSAIS 3, 5, 7, 9 et 11) ne permet pas, dans les conditions de ces essais, d'obtenir un ensemble de performances totalement satisfaisant, notamment si l'on considère les taux de rétention en amidon (RA) et les indices MULLEN obtenus. En particulier, on n'obtient pas, en absence de CPA, de papier présentant simultanément, outre un bon RA (≥ 50 %), un indice MULLEN au moins égal à 1,65 et un indice CMT 60 au moins égal à 130,
  • 2) un CPA non associé à un amidon cationique (cf ESSAI 2) est totalement inefficace,
  • 3) seuls les amidons cationiques (y compris d'un mélange d'amidons cationiques - cf ESSAI 6) présentant un taux d'azote fixé suffisamment élevé et associés à un CPA (cf ESSAIS 4 et 6), permettent d'obtenir un ensemble de performances satisfaisantes à savoir, outre un bon RA (≥ 50 %, notamment ≥ 60 %), des indices MULLEN et CMT 60 aptes à satisfaire aux exigences de la pratique,
  • 4) la comparaison des résultats obtenus, respectivement, dans le cadre des ESSAIS 8 et 10 (non conformes à l'invention) et dans le cadre des ESSAIS 4 et 6 (conformes à l'invention) montre notamment les avantages apportés par un taux d'azote fixé supérieur à 0,95 % en termes d'indice CMT 60 et/ou d'indice MULLEN. On notera que dans le cas de l'ESSAI 8, la mise en oeuvre du CPA a baissé en outre l'indice MULLEN. En outre, l'ESSAI 10 montre des résultats particulièrement insatisfaisants en termes d'indice MULLEN et de RA, la valeur de ces paramètres étant par ailleurs abaissée de par la présence de PCA,
  • 5) les propositions de l'art antérieur préconisant, de manière très générale et non spécifiquement en association avec un CPA, la mise en oeuvre d'amidons amphotères de type phosphate (cf ESSAI 12) ou de type sulfosuccinate (cf ESSAI 14) ne sont pas entièrement satisfaisantes notamment en termes d'indice MULLEN et de rétention d'amidon. On note d'ailleurs que la mise en oeuvre d'un CPA en association avec de tels amidons amphotères abaisse les performances, déjà moyennes, desdits amidons.
  • It follows overall from the above results that:
  • 1) a cationic starch not associated with a CPA (cf. TESTS 3, 5, 7, 9 and 11) does not allow, under the conditions of these tests, to obtain a set of completely satisfactory performances, in particular if we consider starch retention rates (RA) and MULLEN indices obtained. In particular, in the absence of a CPA, one does not obtain paper having simultaneously, in addition to a good RA (≥ 50%), a MULLEN index at least equal to 1.65 and a CMT 60 index at least equal to 130,
  • 2) a CPA not associated with a cationic starch (cf. TEST 2) is totally ineffective,
  • 3) only the cationic starches (including a mixture of cationic starches - see TEST 6) having a sufficiently high fixed nitrogen content and associated with a CPA (see TESTS 4 and 6), make it possible to obtain a set satisfactory performance, namely, in addition to a good AR (≥ 50%, in particular ≥ 60%), MULLEN and CMT 60 indices able to meet the requirements of the practice,
  • 4) the comparison of the results obtained, respectively, in the context of TESTS 8 and 10 (not in accordance with the invention) and in the context of TESTS 4 and 6 (in accordance with the invention) shows in particular the advantages provided by a rate fixed nitrogen greater than 0.95% in terms of CMT 60 index and / or MULLEN index. Note that in the case of TEST 8, the implementation of the CPA also lowered the MULLEN index. In addition, TEST 10 shows particularly unsatisfactory results in terms of MULLEN index and RA, the value of these parameters also being lowered by the presence of PCA,
  • 5) the proposals of the prior art advocating, very generally and not specifically in association with a CPA, the use of amphoteric starches of phosphate type (cf. ESSAI 12) or of sulfosuccinate type (cf. ESSAI 14) are not entirely satisfactory, in particular in terms of MULLEN index and starch retention. It should also be noted that the implementation of a CPA in association with such amphoteric starches lowers the performance, already average, of said starches.
  • Les constats faits ci-avant montrent les avantages industriels apportés par le procédé de fabrication selon l'invention, lequel permet, entre autres, de par les caractéristiques physiques qu'il confère au papier obtenu, de supprimer, si besoin, les opérations subséquentes de traitement de surface du papier, dont les désavantages en termes de coût, vitesse machine et productivité ont été rappelés précédemment.The above findings show the advantages manufacturers brought by the manufacturing process according to the invention, which allows, inter alia, by the physical characteristics which it confers on the paper obtained, delete, if necessary, the subsequent operations of surface treatment of paper, the disadvantages of which terms of cost, machine speed and productivity have been recalled previously.

    EXEMPLE 2EXAMPLE 2

    Par ailleurs, la Société Demanderesse a globalement confirmé, sur formette TECHPAP, l'intérêt du procédé objet de l'invention, notamment en termes de rétention d'amidon et/ou de caractéristiques chimiques du papier et ce, dans les circonstances ci-après définies.Furthermore, the Applicant Company globally confirmed, on TECHPAP form, the interest of the object process of the invention, in particular in terms of starch retention and / or chemical characteristics of the paper, in the circumstances defined below.

    * ESSAI 15 :* TEST 15:

    • composition fibreuse : identique à la pâte testée au niveau des ESSAIS 1 à 14 ("PATE 1"),fibrous composition: identical to the pulp tested at TEST 1 to 14 ("PASTE 1"),
    • amidons mis en oeuvre : 1 % d'amidon de type A + 1 % d'amidon anionique de type VECTOR R A180 commercialisé par la Demanderesse,starches used: 1% starch type A + 1% of anionic starch of the VECTOR R A180 type sold by the Applicant,
    • CPA mis en oeuvre : 2 % de "PAC 18",CPA implemented: 2% of "PAC 18",
    • temps contact amidon A : 5 mn,starch contact time A: 5 min,
    • temps contact PAC 18 : 6 mn,contact time PAC 18: 6 min,
    • temps contact VECTOR R A180 : 1 mn,contact time VECTOR R A180: 1 min,
    • grammage du papier : 123 g/m2.paper weight: 123 g / m2.

    On obtient, dans ces conditions, un indice MULLEN de 1,71 et un indice CMT 60 de 137.Under these conditions, a MULLEN index of 1.71 and a CMT 60 index of 137.

    * ESSAI 16 :* TEST 16:

    • composition fibreuse : PATE 1,fibrous composition: PATE 1,
    • amidon mis en oeuvre : 2 % d'amidon A sous forme d'une poudre d'amidon non cuit, starch used: 2% starch A in the form uncooked starch powder,
    • CPA mis en oeuvre : 2 % de "PAC" 18,CPA implemented: 2% of "PAC" 18,
    • temps de contact amidon A : 6 mn, avec chauffage préalable de 10 mn à 45°C en vue de solubiliser l'amidon,starch contact time A: 6 min, with heating 10 min prior to 45 ° C in order to dissolve the starch,
    • temps de contact PAC 18 : 6 mn,PAC 18 contact time: 6 min,
    • grammage du papier : 127 g/m2.paper weight: 127 g / m 2 .

    On obtient, dans ces conditions, des caractéristiques physiques tout à fait satisfaisantes (dont u22n indice CMT 60 de 136) et, en outre, un taux de rétention en amidon exceptionnel pour un tel type de composition fibreuse, à savoir supérieur à 90 %. Cet essai montre que l'on peut, dans le cadre de l'invention, mettre en oeuvre un amidon non cuit, a fortiori prégélatinisé, dès lors que les conditions opératoires, en amont et/ou au niveau même de la pâte, permettent d'assurer la mise en contact entre amidon cationique et CPA à une température adéquate, par exemple de 20 à 50°C (dans le cas présent : 45°C), conditions qui sont utilisées pratiquement chez certains papetiers. On peut ainsi s'affranchir de la mise en oeuvre d'un cuiseur classique, continu ou discontinu.Under these conditions, completely satisfactory physical characteristics (of which u22n CMT 60 index of 136) and, in addition, a rate of exceptional starch retention for such a type of fibrous composition, i.e. greater than 90%. This essay shows that it is possible, within the framework of the invention, to put using an uncooked starch, a fortiori pregelatinized, from when the operating conditions, upstream and / or at even level of the dough, ensure the setting contact between cationic starch and CPA at a temperature adequate, for example from 20 to 50 ° C (in the case present: 45 ° C), conditions which are practically used at some paper mills. We can thus get rid of the implementation of a conventional, continuous or discontinuous.

    * ESSAI 17 :* TEST 17:

    • composition fibreuse : pâte reconstituée à partir d'une pâte épaisse à base de vieux papiers présentant un pH de 7,0, une concentration totale de 7,17 g/l, une concentration en solubles de 3,32 g/l et une résistivité de 457 ohms,fibrous composition: paste reconstituted from thick pulp made from old paper with a pH 7.0, a total concentration of 7.17 g / l, a soluble concentration of 3.32 g / l and a resistivity of 457 ohms,
    • amidon mis en oeuvre : 2 % d'amidon A,starch used: 2% starch A,
    • CPA mis en oeuvre : 1 % de polychlorosulfate basique d'aluminium de type "WAC",CPA used: 1% polychlorosulfate basic aluminum type "WAC",
    • temps de contact amidon A : 4 mn 30, starch contact time A: 4 min 30,
    • temps de contact WAK : 5 mnWAK contact time: 5 min
    • grammage du papier : 135 g/m2.paper weight: 135 g / m 2 .

    On obtient, dans ces conditions (composition fibreuse différente de la PATE 1, notamment) un indice MULLEN (valeur : 1,80) et un taux de rétention en amidon (valeur : 95 %) particulièrement élevés.We obtain, under these conditions (composition fibrous different from PATE 1, in particular) a clue MULLEN (value: 1.80) and a starch retention rate (value: 95%) particularly high.

    Claims (12)

    1. Process for the manufacture of paper from a fibrous composition, characterized in that the said fibrous composition is brought into contact, simultaneously or non-simultaneously, with at least one cationic starch exhibiting a level of fixed nitrogen greater than 0.95 %, expressed with respect to the dry weight of starch, and with at least one polyaluminium compound.
    2. Process according to Claim 1, characterized in that the cationic starch exhibits a level of fixed nitrogen of approximately 1.0 % to approximately 3.0 %, preferably of 1.0 % to 2.5 % and more preferentially still between 1.0 % and 1.6 %.
    3. Process according to either of Claims 1 and 2, characterized in that the starch is in the form of an uncooked starch powder or of a pregelatinized starch powder when it is brought into contact with the fibrous composition, the said fibrous composition preferably exhibiting a temperature of approximately 25°C to approximately 50°C.
    4. Process according to one of Claims 1 to 3, characterized in that the polyaluminium compound is an aluminium polyhydroxide, an aluminium polychloride, a basic aluminium polychloride, a basic aluminium polychlorosulphate or an aluminium polysulphate, the said polyaluminium compound preferably exhibiting an aluminium content, expressed as Al2O3, of approximately 8 % to approximately 20 % by weight and more preferentially of 10 to 18 % by weight.
    5. Process according to one of Claims 1 to 4, characterized:
      in that the cationic starch is brought into contact with the fibrous composition between a point corresponding to the refiner and a point lying just before the head box, preferably between a point lying just after the refiner and a point lying just before the mixing pump of the paper machine, and
      in that the polyaluminium compound is brought into contact with the fibrous composition between a point corresponding to the refiner and a point corresponding to the head box and/or to the white waters, preferably between a point lying just after the refiner and a point lying just before the head box of the paper machine.
    6. Process according to one of Claims 1 to 5, characterized in that the time period between bringing either the cationic starch or the polyaluminium compound respectively into contact with the fibrous composition and bringing either the polyaluminium compound or the cationic starch respectively into contact with the fibrous composition is between 0 and 60 minutes, preferably between 0 and 45 minutes and more preferentially still between 10 seconds and 40 minutes.
    7. Process according to one of Claims 1 to 6, characterized in that the paper obtained is not subjected, on either of its two faces or indeed on both its two faces, to any surface treatment employing a native or physically and/or chemically modified starch.
    8. Process according to one of Claims 1 to 7, characterized in that the paper obtained is a paper for graphical use or a paper for wrapping or packaging, in particular a fluting paper or a liner paper for corrugated fibreboard.
    9. Process according to one of Claims 1 to 8, characterized in that the fibrous composition exhibits a pH, controlled or uncontrolled, lying between approximately 6.0 and approximately 8.0 and preferentially between 6.1 and 7.1.
    10. Process according to one of Claims 1 to 9, characterized in that the fibrous composition is brought into contact, at any time whatever before the formation of the sheet, with at least one silicic or aluminosilicic compound, in particular with a colloidal silicic acid, the particles of which have a specific surface of approximately 50 to approximately 1000 m2/g, and optionally with at least one filler or one sizing agent.
    11. Fluting paper for corrugated fibreboard which is not surface-treated and which has a substance of 120 to 130 g/m2, obtainable by the process according to one of Claims 1 to 10, characterized in that it exhibits:
      a CMT 60 value of at least approximately 130, preferably of at least approximately 135, expressed as N, and
      a Mullen value of at least approximately 1.65, preferably of at least approximately 1.70, expressed as Kpa/g/m2.
    12. Use of a cationic starch exhibiting a level of fixed nitrogen greater than 0.95 % expressed with respect to the dry weight of starch and of a polyaluminium compound for the manufacture of paper, in particular paper for graphical use or paper for wrapping or packaging and very particularly fluting paper for corrugated fibreboard or liner paper for corrugated fibreboard.
    EP96910068A 1995-03-31 1996-03-28 Method for making paper Expired - Lifetime EP0763159B2 (en)

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    FR9503823A FR2732368B1 (en) 1995-03-31 1995-03-31 NEW PAPERMAKING PROCESS
    FR9503823 1995-03-31
    PCT/FR1996/000468 WO1996030591A1 (en) 1995-03-31 1996-03-28 Method for making paper

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    NZ503602A (en) 1997-09-30 2001-03-30 Nalco Chemical Co Synthetic amorphous borosilicates and their use in the production of paper
    CO5070714A1 (en) 1998-03-06 2001-08-28 Nalco Chemical Co PROCESS FOR THE PREPARATION OF STABLE COLOIDAL SILICE
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    CA2190499A1 (en) 1996-10-03
    DE69617573D1 (en) 2002-01-17
    NO965024L (en) 1996-11-26
    EP0763159A1 (en) 1997-03-19
    NO965024D0 (en) 1996-11-26
    AU5338296A (en) 1996-10-16
    BR9605947A (en) 1997-08-19
    DE69617573T3 (en) 2005-08-11
    US5891305A (en) 1999-04-06
    DE69617573T2 (en) 2002-08-01
    JPH10501590A (en) 1998-02-10
    ATE210220T1 (en) 2001-12-15
    FR2732368A1 (en) 1996-10-04
    NO317239B1 (en) 2004-09-27
    EP0763159B2 (en) 2004-12-08
    WO1996030591A1 (en) 1996-10-03
    FR2732368B1 (en) 1997-06-06
    NZ305397A (en) 1997-12-19

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