EP0759105B1 - Method for preparing delignified and bleached chemical paper pulps - Google Patents

Method for preparing delignified and bleached chemical paper pulps Download PDF

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EP0759105B1
EP0759105B1 EP95917403A EP95917403A EP0759105B1 EP 0759105 B1 EP0759105 B1 EP 0759105B1 EP 95917403 A EP95917403 A EP 95917403A EP 95917403 A EP95917403 A EP 95917403A EP 0759105 B1 EP0759105 B1 EP 0759105B1
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Prior art keywords
process according
treatment
weight
hydrogen peroxide
pressure
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German (de)
French (fr)
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EP0759105B2 (en
EP0759105A1 (en
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Michel Devic
Jean-Pierre Schirmann
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Arkema France SA
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Elf Atochem SA
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/10Bleaching ; Apparatus therefor
    • D21C9/1026Other features in bleaching processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/10Bleaching ; Apparatus therefor
    • D21C9/1026Other features in bleaching processes
    • D21C9/1042Use of chelating agents
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/10Bleaching ; Apparatus therefor
    • D21C9/16Bleaching ; Apparatus therefor with per compounds
    • D21C9/163Bleaching ; Apparatus therefor with per compounds with peroxides

Definitions

  • the invention relates to a preparation process. delignified and bleached chemical pulp.
  • the first steps are to perfect the delignification resulting from cooking. Steps The following are bleaching steps.
  • the pasta should usually present a whiteness of at least 88-90 ° ISO and a kappa index very weak while retaining good properties mechanical, i.e. without significant degradation of cellulose. This deterioration is detectable by the measure of the viscosity of the dough or its degree polymerization (DP).
  • DP degree polymerization
  • the first significant steps are usually performed by treatments with Chlorine gas or Chlorine dioxide.
  • This article shows in particular the powers of delignification and bleaching compared of a series of reagents like chlorine, chlorine dioxide, oxygen, ozone, hydrogen peroxide and indicates also the results generally obtained in terms of kappa index, whiteness and viscosity.
  • oxygen alone has a capacity for delignification and not appreciably for bleaching.
  • Its chlorine replacement factor (CRF) is 5 and its use results in a reduction of about half of the kappa index (17 from 35), the viscosity obtained being 980 dm 3 / kg (about 37 cps ) and the whiteness of ISO 34 °.
  • the kappa index decreases by a little less than half (20 from 35), the viscosity obtained being 900 and more dm 3 / kg (about 30 cps, and the whiteness of 45 ° ISO; we obtain 91 ° ISO for a viscosity of around 600 and more dm 3 / kg.
  • Treatment with hydrogen peroxide makes it possible to whiten only pulps whose kappa index is less than 5 and whose manganese content is less than or equal to 3 ppm. and whose consistency is at least 25% by weight of dry matter relative to the total weight of the dough.
  • This treatment with H 2 O 2 is carried out at a claimed temperature between 50 and 140 ° C.
  • This manganese content less than or equal to 3 p.p.m. is obtained by an acid pretreatment or a complexing or sequestering agent in an acid medium.
  • the temperatures exemplified are 80, 90 and 120 ° C. At this temperature of 120 ° C does not correspond any indication of the pressure prevailing in the medium reactive.
  • This pressure could be the pressure of saturated water vapor at the indicated temperature.
  • Examples 18 to 21 of EP0578304A1 using a chemical paste of a consistency of 30% show that the DP decreases from 1180 at 1030 when the final whiteness increases from 89.8 to 92.6 ° ISO.
  • Patent application EP0577157A2 describes a process for bleaching a dough having a consistency from 5 to 20%, with hydrogen peroxide in the medium alkaline, at a pressure below 25 bar and preferably less than 14 bars.
  • patent application WO-A-93/14262 describes a method of bleaching of a dough according to which the dough, previously delignified, to a Kappa index less than 9.5, is pretreated with a complexing agent in the medium acid, then subjected to a bleaching step with hydrogen peroxide in presence of a silicate and at a temperature below 100 ° C. The pressure to whitening is not indicated.
  • Patent application WO-A-79/00861 describes a method of bleaching of paper pulp according to which the pulp previously impregnated with chemicals undergoes treatment with hydrogen peroxide at a temperature between 100 and 150 ° C and at a differential pressure of 5 to 400 KPa of vapor containing less than 1% oxygen. This document does not state of the Kappa index of the paste before and after treatment.
  • the object of the present invention is to provide a process for the preparation of chemical paper pulps delignified and bleached with a high DP, in using oxygen and hydrogen peroxide as oxidizing agents and performing all stages of process treatment in reaction media at pH basic.
  • This process also aims to avoid any stage using a chlorinated derivative as for example chlorine or chlorine dioxide and avoid also any stage of treatment with other agents oxidants including ozone or peracids.
  • This process makes it possible to prepare ECF pasta and TCF without using oxidizing agents other than oxygen and hydrogen peroxide.
  • Oxygen treatment (a) or delignification oxygen is now widely used in the paper industry and in particular for the development of TCF and ECF pasta as indicated by example, article from “Van Lierop, B, Oxygen delignification, Workshop on Emerging Pulping and Chlorine-free Technology, RALEIGH N.C., March 1-4, 1993) ".
  • step (a) of process according to the invention are those known and used in the paper industry.
  • One or more stages of washing the dough can be added at the end of oxygen treatment in an alkaline pH medium.
  • Oxygen treatment can also be carried out in several successive stages with oxygen, separated by washing steps.
  • Complexing or sequestering treatment (b) according to the present invention is carried out by means of a complexing or sequestering agent for metals of transition, such as DTPA, (Sodium diethylenetriaminepentaacetate), EDTA (sodium ethylenediaminetetraacetate), the salts of phosphonic acids.
  • DTPA Sodium diethylenetriaminepentaacetate
  • EDTA sodium ethylenediaminetetraacetate
  • the amount of complexing agent or sequestering agent is from 0.1% to 1% by weight relative to the dry matter contained in the dough. Preferably this amount is from 0.25 to 0.5%.
  • the consistency of the dough is expressed in hundred by weight of dry matter relative to weight total dough.
  • treatment b) is carried out in a medium having an alkaline pH.
  • the pH of the dough during the salary b) is greater than 7 and less than or equal to 12.5.
  • the pH in b) is from 8.5 to 9.5.
  • the alkaline pH during the treatment in b) is obtained either by the residual alkalinity of the dough after oxygen treatment, either by the alkalinity of the agent complexing or sequestering, either by addition of a base, for example NaOH.
  • the alkalinity residual pulp combined with that of DTPA allows to obtain a pH close to 9 without adding sodium hydroxide.
  • the manganese content of the dough before treatment with hydrogen peroxide c) do not not more than 5 p.p.m. in weight relative to the weight of dry matter of this same paste.
  • the processing temperature b) is generally from 20 to 100 ° C and the preferred temperature from 60 to 90 ° C.
  • the duration of treatment b) is generally 1 30 minutes and preferably 5 to 15 minutes.
  • the consistency of the dough during processing b) is generally 2 to 25% and the consistency preferred is 4 to 12%.
  • the dough is washed with water. Washing is carried out according to known techniques in the paper industry with hot or cold water.
  • the kappa index of the dough before treatment with hydrogen peroxide does not exceed 17.
  • the method then allows, in a final step P, to obtain a delignified and very white paste can be used directly for papermaking.
  • the pressure p is from 5 to 200 absolute bars. This pressure range makes it possible to observe an advantage over maintaining a high DP during carrying out the method according to the invention.
  • the pressure p is from 25 to 50 bars absolute.
  • the alkali metal silicate is sodium silicate.
  • sodium silicate we prefer for convenience, use 0.5 at 10% by weight of a commercial solution at 38 ° Bé par relative to the weight of the dry matter, and better still 4 to 8% by weight of this solution.
  • reaction temperature t is 110 ° C to 180 ° C.
  • the preferred range of t is 130 ° C to 160 ° C.
  • the dough during the treatment with hydrogen peroxide, has a consistency of 4 to 35% in weight of dry matter relative to the total weight of the wet dough.
  • the process can be carried out effectively at low consistencies of about 4 to about 10% and the very fluid reaction medium, can be easily moved by pumping avoiding any clogging.
  • the consistency is 10 to 20%. This range of consistency optimizes the process yield.
  • the peroxide treatment of hydrogen lasts from 1 minute to 3 hours.
  • the duration varies in reverse with the increase in temperature.
  • the duration is from 15 minutes to 1 hour. These relatively short durations allow increasing the hourly production output of the delignified and bleached dough.
  • the hydrogen peroxide is committed at a rate of 0.5 to 10% by weight compared to the weight of the dry matter of the dough.
  • step c) of delignification and bleaching according to the invention is carried out continuously or discontinuously (batch) by means of the apparatus generally employed in the pulp and paper industry allowing the dough to be impregnated with the solution aqueous hydrogen peroxide and silicate sodium, at high pressure and temperature for the duration chosen. After this treatment c) the dough is decompressed, cooled and washed with water.
  • batch bleaching of dough high consistency (20 to 30%) can be made from as follows:
  • the dough is cold mixed with the peroxide hydrogen and sodium silicate and water so as to obtain the chosen consistency, then introduced into a stainless steel autoclave of so as to fill it as completely as possible. After closing the autoclave, a small amount of water is pumped until a pressure of ten bars then the temperature is brought to the chosen temperature for the selected time. During the temperature rise phase the expansion liquids cause an increase in pressure. This increase can be controlled by the flow a little bit of the liquid phase during heating.
  • the continuous laundering of low consistency paste (8-10%) can be made from as follows:
  • DTPA pretreated dough is washed and mixed with hydrogen peroxide silicate and water to have a consistency of 8 to 10% allowing the paste to be pumpable.
  • the mixture is then introduced under pressure, by a high pressure pump in the reactor by through a heat exchanger which carries the mix at the selected temperature.
  • a heat exchanger which carries the mix at the selected temperature.
  • Ancillary devices such as heat exchangers heat and vapor recovery cyclones can be added to recover and enhance the heat and the pressure of the dough after bleaching.
  • the preferred embodiment of the present invention provides a new basic OQ sequence -P, step P being new in itself.
  • This preferred sequence has advantages techniques because in the techniques of the prior art there is necessary to perform complexation or sequestration of metals in an acid medium to be able bleach at high levels, hydrogen peroxide.
  • Patent application EP578304A shows that treatment in an acidic medium at pH controlled is necessary before you can perform the final step with hydrogen peroxide. All examples of EP578304 report processing complexing at acid pH or acid washing at pH 5 before final bleaching.
  • the preferred embodiment of this invention achieves excellent results in bleaching material without requiring an acidic medium to stage b) contrary to the general teaching of prior art.
  • this preferred sequence allows eliminate the corrosion problems in acidic environment of steel fittings and reduces problems concerning the treatment of residual acids and salts for the respect of the environment.
  • Step c) practiced according to the characteristics of the invention allows thanks to the implementation of a pressure p greater than water vapor pressure saturating to avoid any significant evaporation of liquid reagents.
  • the method according to the present invention allows therefore to obtain delignification and laundering almost complete with chemical pulp after cooking in only 3 steps and using only agents inexpensive oxidants namely oxygen and peroxide hydrogen.
  • Examples 1 to 46 which appear in the Tables I to X, were made from three industrial chemical pulps obtained by kraft cooking and oxygen treatment.
  • the oxygen treatment of the pasta was performed according to standard conditions at 10% consistency, under an oxygen pressure of 3.5 bars, at a temperature of 95 ° C and for a period of 60 to 90 minutes depending on the nature of the wood.
  • Comparative test 39 of table VIII, carried out at atmospheric pressure and at low temperature (90 ° C) leads to a much lower whiteness (79.2 ° ISO) than that obtained with the same quantities of reagents test 31 (ISO 88.6 °).
  • Test 38 of Table VII performed at low temperature but at high pressure gives for the same quantities of reagents a better whiteness (81.9 ° ISO) but much lower than that obtained by conditions of the present invention (test 31 of the table VI, 150 ° C, 100 bar, 88.6 ° ISO).
  • Table IX shows the tests carried out on KR softwood kraft pulp with very low initial whiteness 34.5 ° ISO.
  • Test 44 shows that the conditions of the invention (temperature of 150 ° C., pressure of 100 bars, and 8% of silicate) make it possible to obtain a high whiteness (89.0 ° ISO), ie a gain of 54, 5 ° ISO and an almost complete delignification (kappa index equal to 1.2).
  • Test 43 shows that with 4% H 2 O 2 a gain of 43.8 ° ISO is still obtained.
  • Tests 23, 26 and 45 show that for the same paste, the efficiency of bleaching increases with temperature. At 170 ° C, a whiteness of ISO 88.3 ° is obtained in only 20 minutes of heating.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Description

L'invention concerne un procédé de préparation de pâte à papier chimique délignifiée et blanchie.The invention relates to a preparation process. delignified and bleached chemical pulp.

Les pâtes à papier chimiques ou pâtes chimiques sont celles obtenues par cuisson de matières lignocellulosiques notamment du bois. C'est ainsi que parmi les pâtes chimiques on distingue :

  • les pâtes Kraft ou au sulfate,
  • les pâtes au sulfite ou au bisulfite,
  • les pâtes semi-chimiques ou au sulfite neutre,
  • les pâtes après cuisson avec un solvant comme, celles obtenues par le procédé ORGANOSOLV,
Chemical paper pulps or chemical pulps are those obtained by cooking lignocellulosic materials, in particular wood. Thus among the chemical pastes we distinguish:
  • Kraft or sulphate pasta,
  • sulfite or bisulfite pastes,
  • semi-chemical or neutral sulfite pastes,
  • pasta after cooking with a solvent, such as that obtained by the ORGANOSOLV process,

(ULLMANN'S ENCYCLOPEDIA of Industrial Chemistry, 5th Edition, vol.A.18, 1991, pages 568 et 569).

  • les pâtes sulfites-Anthraquinone
  • les pâtes "Superbatch"
(ULLMANN'S ENCYCLOPEDIA of Industrial Chemistry, 5th Edition, vol.A.18, 1991, pages 568 and 569).
  • sulfite-anthraquinone pastes
  • "Superbatch" pasta

Tous les types de bois conviennent :

  • les bois de résineux comme les diverses espèces de pins et sapins,
  • les bois de feuillus comme par exemple le bouleau, le peuplier, le hêtre et l'eucalyptus.
All types of wood are suitable:
  • softwoods such as various species of pine and fir,
  • hardwoods such as birch, poplar, beech and eucalyptus.

D'une manière classique les pâtes chimiques obtenues par cuisson sont soumises à plusieurs étapes de traitement délignifiant et/ou de blanchiment.In a classic way the chemical pastes obtained by cooking are subjected to several stages of minor treatment and / or bleaching.

Les premières étapes consistent à parfaire la délignification résultant de la cuisson. Les étapes suivantes sont des étapes de blanchiment.The first steps are to perfect the delignification resulting from cooking. Steps The following are bleaching steps.

A l'issue de ces traitements délignifiants et de blanchiment, les pâtes doivent présenter habituellement une blancheur d'au moins 88-90°ISO et un indice kappa très faible tout en conservant de bonnes propriétés mécaniques, c'est à dire sans dégradation importante de la cellulose. Cette dégradation est décelable par la mesure de la viscosité de la pâte ou bien de son degré de polymérisation (DP). Le DP doit rester aussi élevé que possible. At the end of these delignifying treatments and blanching, the pasta should usually present a whiteness of at least 88-90 ° ISO and a kappa index very weak while retaining good properties mechanical, i.e. without significant degradation of cellulose. This deterioration is detectable by the measure of the viscosity of the dough or its degree polymerization (DP). The PD must remain as high as possible.

Les définitions des termes utilisés ci-dessus et par la suite, répondent aux normes supplantes :

  • Blancheur : norme ISO 2470
  • Indice kappa : norme SCAN C1-59
  • Degré de polymérisation (DP) : norme SCAN C 15-12
  • The definitions of the terms used above and thereafter meet the alternate standards:
  • Whiteness: ISO 2470 standard
  • Kappa index: SCAN C1-59 standard
  • Degree of polymerization (DP): SCAN C 15-12 standard
  • Les premières étapes délignifiantes sont habituellement effectuées par des traitements avec du Chlore gazeux ou du Dioxyde de chlore.The first significant steps are usually performed by treatments with Chlorine gas or Chlorine dioxide.

    Pour la préparation de pâtes sans chlore il a été proposé de remplacer les réactifs chlorés par d'autres agents oxydants. L'article de C.L Forber "Chlorine and chlorine dioxide replacements in kraft pulp bleaching : Emerging technologies or Laboratory curiosities ? ,TAPPI PRESS, Atlanta, Georgia 1993", conclue qu'il existe plusieurs composés ayant une capacité de blanchiment suffisante pour remplacer le chlore pour la délignification mais que le remplacement du dioxide de chlore pour le blanchiment ne semble pas réalisable, car aucun réactif ne présente l'efficacité et le coût du dioxide de chlore.For the preparation of pasta without chlorine it has proposed to replace chlorinated reagents with other oxidizing agents. Article by C.L Forber "Chlorine and chlorine dioxide replacements in kraft pulp bleaching: Emerging technologies or Laboratory curiosities? , TAPPI PRESS, Atlanta, Georgia 1993 ", concludes that there are several compounds with a sufficient bleaching capacity to replace the chlorine for delignification but that replacement chlorine dioxide for bleaching does not appear feasible because no reagent has the efficacy and the cost of chlorine dioxide.

    Cet article montre en particulier les pouvoirs de délignification et de blanchiment comparés d'une série de réactifs comme le chlore, le dioxide de chlore, l'oxygène, l'ozone, le peroxyde d'hydrogène et indique également les résultats obtenus généralement en terme d'indice kappa, de blancheur et de viscosité.This article shows in particular the powers of delignification and bleaching compared of a series of reagents like chlorine, chlorine dioxide, oxygen, ozone, hydrogen peroxide and indicates also the results generally obtained in terms of kappa index, whiteness and viscosity.

    Ainsi l'oxygène seul a une capacité de délignification et pas sensiblement de blanchiment. Son facteur de remplacement du chlore (CRF) est de 5 et son utilisation entraíne une diminution d'environ de moitié de l'indice kappa (17 à partir de 35), la viscosité obtenue étant de 980 dm3/kg (environ 37 cps) et la blancheur de 34° ISO.Thus oxygen alone has a capacity for delignification and not appreciably for bleaching. Its chlorine replacement factor (CRF) is 5 and its use results in a reduction of about half of the kappa index (17 from 35), the viscosity obtained being 980 dm 3 / kg (about 37 cps ) and the whiteness of ISO 34 °.

    En comparaison l'utilisation du peroxyde d'hydrogène est connue à la fois dans la délignification et le blanchiment. In comparison the use of peroxide of hydrogen is known both in delignification and laundering.

    En délignification l'indice kappa diminue d'un peu moins de la moitié (20 à partir de 35), la viscosité obtenue étant de 900 et plus dm3/kg (environ 30 cps, et la blancheur de 45° ISO; on obtient 91° ISO pour une viscosité d'environ 600 et plus dm3/kg.In delignification the kappa index decreases by a little less than half (20 from 35), the viscosity obtained being 900 and more dm 3 / kg (about 30 cps, and the whiteness of 45 ° ISO; we obtain 91 ° ISO for a viscosity of around 600 and more dm 3 / kg.

    Pour abaisser l'indice kappa en dessous d'une valeur habituellement comprise entre 7 et 14, il est nécessaire de recourir à une deuxième étape de délignification pouvant être effectuée par de l'ozone (C. Chirat and Lachenal, Proceedings TAPPI, Pulping Conférence 1993, p. 717) ou bien par de l'acide peracétique, ou encore par de l'acide de Caro (F. Desprez, S. Devenyns, N Troughton. Proceedings TAPPI, Pulping Conference 1993, p. 443).To lower the kappa index below a value usually between 7 and 14, it is necessary to resort to a second stage of delignification can be effected by ozone (C. Chirat and Lachenal, Proceedings TAPPI, Pulping 1993 Conference, p. 717) or by acid peracetic, or by Caro acid (F. Desprez, S. Devenyns, N Troughton. TAPPI Proceedings, Pulping Conference 1993, p. 443).

    Un traitement par le peroxyde d'hydrogène, tel que décrit dans la demande de brevet EP 0578304 A1, ne permet de blanchir fortement que des pâtes dont l'indice kappa est inférieure à 5 dont la teneur en manganèse est inférieure ou égale à 3 p.p.m et dont la consistance est d'au moins 25 % en poids de matière sèche par rapport au poids total de la pâte. Ce traitement par H2O2 est effectué à une température revendiquée entre 50 et 140°C.Treatment with hydrogen peroxide, as described in patent application EP 0578304 A1, makes it possible to whiten only pulps whose kappa index is less than 5 and whose manganese content is less than or equal to 3 ppm. and whose consistency is at least 25% by weight of dry matter relative to the total weight of the dough. This treatment with H 2 O 2 is carried out at a claimed temperature between 50 and 140 ° C.

    Cette teneur en manganèse inférieure ou égale à 3 p.p.m. est obtenue par un prétraitement par un acide ou un agent complexant ou séquestrant en milieu acide.This manganese content less than or equal to 3 p.p.m. is obtained by an acid pretreatment or a complexing or sequestering agent in an acid medium.

    Les températures exemplifiées sont de 80, 90 et 120°C. A cette température de 120°C ne correspond aucune indication sur la pression régnant dans le milieu réactionnel.The temperatures exemplified are 80, 90 and 120 ° C. At this temperature of 120 ° C does not correspond any indication of the pressure prevailing in the medium reactive.

    Cette pression pourrait être la pression de vapeur d'eau saturante à la température indiquée.This pressure could be the pressure of saturated water vapor at the indicated temperature.

    L'ouvrage : "American Institute of Physics Handbook, Third Edition, Mc Graw-Hill Book Company, page 4-309 indique les pressions de vapeur d'eau saturante pour des températures comprises entre 100°C et 374,15°C, notamment environ 2 bars absolu pour 120°C et 3,6 bars absolu pour 140°C.The book: "American Institute of Physics Handbook, Third Edition, Mc Graw-Hill Book Company, page 4-309 indicates saturated water vapor pressures for temperatures between 100 ° C and 374.15 ° C, in particular around 2 bars absolute for 120 ° C and 3.6 bars absolute for 140 ° C.

    Par ailleurs, les exemples 18 à 21 de EP0578304A1 mettant en oeuvre une pâte chimique d'une consistance de 30 %, montrent que le DP décroít de 1180 à 1030 lorsque la blancheur finale augmente de 89,8 à 92,6° ISO.Furthermore, Examples 18 to 21 of EP0578304A1 using a chemical paste of a consistency of 30%, show that the DP decreases from 1180 at 1030 when the final whiteness increases from 89.8 to 92.6 ° ISO.

    La demande de brevet EP0577157A2 décrit un procédé de blanchiment d'une pâte ayant une consistance de 5 à 20 %, par du peroxyde d'hydrogène en milieu alcalin, à une pression inférieure à 25 bars et de préférence inférieur à 14 bars.Patent application EP0577157A2 describes a process for bleaching a dough having a consistency from 5 to 20%, with hydrogen peroxide in the medium alkaline, at a pressure below 25 bar and preferably less than 14 bars.

    Ce procédé nécessite cependant un prétraitement par l'ozone sous pression.However, this process requires pretreatment by ozone under pressure.

    La description et les figures ne font pas état des moyens de chauffage et l'on peut supposer que le traitement par H2O2 est effectué à la même température ambiante que le prétraitement par l'ozone.The description and the figures do not state the heating means and it can be assumed that the treatment with H 2 O 2 is carried out at the same ambient temperature as the pretreatment with ozone.

    L'article de P. Tibbling et B. Dillner, présenté à la 25ème conférence EUCEPA à Vienne en 1993, montre que le blanchiment par H2O2 en milieu alcalin, à une température de 90 à 110°C et sous une pression de 5 bars, permet de blanchir des pâtes d'indice kappa 12 jusqu'à 85-86° ISO de blancheur et des pâtes d'indice kappa 7 jusqu'à 90° ISO de blancheur.The article by P. Tibbling and B. Dillner, presented at the 25th EUCEPA conference in Vienna in 1993, shows that bleaching with H 2 O 2 in an alkaline medium, at a temperature of 90 to 110 ° C and under a pressure of 5 bars, allows to whiten kappa index pasta up to ISO 85-86 ° whiteness and kappa index pasta up to ISO 90 ° whiteness.

    Cependant, les gains de blancheurs entraínent une diminution notable de la viscosité (dm3/kg) de ces pâtes. La figure 2 montre que la viscosité décroít de 890 à 760 lorsque la blancheur ISO augmente de environ 78,3 à environ 84,7. De plus, une augmentation de la température de 100 à 110°C ne semble produire aucune effet significatif.However, the gains in whiteness lead to a notable reduction in the viscosity (dm 3 / kg) of these pastes. Figure 2 shows that the viscosity decreases from 890 to 760 when the ISO whiteness increases from about 78.3 to about 84.7. In addition, an increase in temperature from 100 to 110 ° C does not seem to produce any significant effect.

    Le document DUOPLAN OY, KVAERNER de B. Dillner, "Chemicals dry solids and solid waste in a low effluent bleach mill, Study review meeting, Helsinki,February 16, 1994", montre que des blanchiments PO effectués à 105°C sous une pression de 5 à 10 bars ne conduisent pas à des effets significatifs de la pression. Cependant la viscosité décroít de 970 à 800 lorsque la blancheur augmente de 73 à 87° ISO.The document DUOPLAN OY, KVAERNER by B. Dillner, "Chemicals dry solids and solid waste in a low effluent bleach mill, Study review meeting, Helsinki, February 16, 1994 ", shows that PO launderings carried out 105 ° C under a pressure of 5 to 10 bar does not lead to significant effects of pressure. However the viscosity decreases from 970 to 800 when the whiteness increases from 73 to 87 ° ISO.

    Le traitement de pâtes à papier par le peroxyde d'hydrogène en milieu alcalin et en présence d'un silicate a fait l'objet de nombreuses publications.The treatment of paper pulps with hydrogen peroxide in alkaline medium and in the presence of a silicate has been the subject of numerous publications.

    Ainsi la demande de brevet WO-A-93/14262 décrit un procédé de blanchiment d'une pâte selon lequel la pâte préalablement délignifiée, jusqu'à un indice de Kappa inférieur à 9,5, est prétraitée par un agent complexant en milieu acide, puis soumise à une étape de blanchiment au peroxyde d'hydrogène en présence d'un silicate et à une température inférieure à 100°C. La pression à laquelle est effectuée le blanchiment n'est pas indiquée.Thus patent application WO-A-93/14262 describes a method of bleaching of a dough according to which the dough, previously delignified, to a Kappa index less than 9.5, is pretreated with a complexing agent in the medium acid, then subjected to a bleaching step with hydrogen peroxide in presence of a silicate and at a temperature below 100 ° C. The pressure to whitening is not indicated.

    Le procédé de blanchiment par le peroxyde d'hydrogène, en milieu alcalin, en présence du silicate de sodium à une température de 50 à 100°C et sous une pression d'oxygène de 1 à 10 bars, divulgué dans la demande de brevet EP-A-0087553, ne permet d'obtenir qu'une pâte semi-blanchie et ayant une teneur élevée en lignine.The bleaching process with hydrogen peroxide, in medium alkaline, in the presence of sodium silicate at a temperature of 50 to 100 ° C and under an oxygen pressure of 1 to 10 bars, disclosed in the patent application EP-A-0087553, allows only a semi-bleached pulp having a content high in lignin.

    La demande de brevet WO-A-79/00861 décrit un procédé de blanchiment de pâte à papier selon lequel la pâte préalablement imprégnée de produits chimiques subit un traitement par le peroxyde d'hydrogène à une température comprise entre 100 et 150°C et à une pression différentielle de 5 à 400 KPa de vapeur contenant moins de 1 % d'oxygène. Ce document ne fait pas état de l'indice de Kappa de la pâte avant et après traitement.Patent application WO-A-79/00861 describes a method of bleaching of paper pulp according to which the pulp previously impregnated with chemicals undergoes treatment with hydrogen peroxide at a temperature between 100 and 150 ° C and at a differential pressure of 5 to 400 KPa of vapor containing less than 1% oxygen. This document does not state of the Kappa index of the paste before and after treatment.

    Le but de la présente invention est de fournir un procédé de préparation de pâtes à papier chimiques délignifiées et blanchies ayant un DP élevé, en utilisant de l'oxygène et du peroxyde d'hydrogène comme agents oxydants et en effectuant toutes les étapes de traitement du procédé dans des milieux réactionnels à pH basique. Ce procédé a également comme but d'éviter toute étape mettant en oeuvre un dérivé chloré comme par exemple le chlore ou le dioxyde de chlore et d'éviter également toute étape de traitement avec d'autres agents oxydants notamment l'ozone ou les peracides.The object of the present invention is to provide a process for the preparation of chemical paper pulps delignified and bleached with a high DP, in using oxygen and hydrogen peroxide as oxidizing agents and performing all stages of process treatment in reaction media at pH basic. This process also aims to avoid any stage using a chlorinated derivative as for example chlorine or chlorine dioxide and avoid also any stage of treatment with other agents oxidants including ozone or peracids.

    Ce but est atteint selon la présente invention par un procédé de préparation de pâte à papier chimique délignifiée et blanchie suivant lequel on soumet une pâte lignocellulosique obtenue par une cuisson à la séquence des traitements suivants :

  • a) un traitement délignifiant par l'oxygène, suivi
  • b) d'un traitement par un agent complexant ou séquestrant des métaux de transition suivi d'un lavage, puis
  • c) d'un traitement par le peroxyde d'hydrogène, en présence de silicate de métal alcalin, caractérisé en ce que le traitement par le peroxyde d'hydrogène est effectué à une température t supérieure à 100°C et à une pression p supérieure à 1,5 fois la pression de la vapeur d'eau saturante à la température t.
  • This object is achieved according to the present invention by a process for the preparation of delignified and bleached chemical paper pulp according to which a lignocellulosic pulp obtained by baking is subjected to the sequence of the following treatments:
  • a) a delignifying treatment with oxygen, followed
  • b) treatment with a complexing or sequestering agent of transition metals followed by washing, then
  • c) a treatment with hydrogen peroxide, in the presence of an alkali metal silicate, characterized in that the treatment with hydrogen peroxide is carried out at a temperature t greater than 100 ° C. and at a pressure p greater at 1.5 times the pressure of the saturated water vapor at temperature t.
  • Ce procédé permet de préparer des pâtes ECF et TCF sans avoir recours à d'autres agents oxydants que l'oxygène et le peroxyde d'hydrogène. This process makes it possible to prepare ECF pasta and TCF without using oxidizing agents other than oxygen and hydrogen peroxide.

    Le traitement à l'oxygène (a) ou délignification à l'oxygène est maintenant largement employé, dans l'industrie papetière et en particulier pour l'élaboration des pâtes TCF et ECF comme l'indique par exemple, l'article de "Van Lierop,B, Oxygen delignification, Workshop on Emerging Pulping and Chlorine-free Technology, RALEIGH N.C., March 1-4, 1993)".Oxygen treatment (a) or delignification oxygen is now widely used in the paper industry and in particular for the development of TCF and ECF pasta as indicated by example, article from "Van Lierop, B, Oxygen delignification, Workshop on Emerging Pulping and Chlorine-free Technology, RALEIGH N.C., March 1-4, 1993) ".

    La délignification est limitée généralement à 50% (telle que mesurée par l'indice kappa) car au delà de cette limite la sélectivité de l'oxygène en milieu de pH alcalin chute fortement et la cellulose est attaquée entraínant une diminution préjudiciable du degré de polymérisation (DP). Les conditions de l'étape (a) du procédé selon l'invention sont celles connues et utilisées dans l'industrie papetière.Delignification is generally limited to 50% (as measured by the kappa index) because beyond of this limit the selectivity of oxygen in the middle of alkaline pH drops sharply and cellulose is attacked resulting in a detrimental decrease in the degree of polymerization (DP). The conditions of step (a) of process according to the invention are those known and used in the paper industry.

    Une ou plusieurs étapes de lavage de la pâte peuvent être ajoutées à la fin du traitement à l'oxygène en milieu de pH alcalin.One or more stages of washing the dough can be added at the end of oxygen treatment in an alkaline pH medium.

    Le traitement à l'oxygène peut aussi être effectué en plusieurs étapes successives à l'oxygène, séparées par des étapes de lavage.Oxygen treatment can also be carried out in several successive stages with oxygen, separated by washing steps.

    Le traitement complexant ou séquestrant (b) selon la présente invention est effectué au moyen d'un agent complexant ou séquestrant des métaux de transition, comme par exemple le DTPA, (Diethylènetriaminepentaacétate de sodium), l'EDTA (éthylènediaminetétraacétate de sodium), les sels des acides phosphoniques.Complexing or sequestering treatment (b) according to the present invention is carried out by means of a complexing or sequestering agent for metals of transition, such as DTPA, (Sodium diethylenetriaminepentaacetate), EDTA (sodium ethylenediaminetetraacetate), the salts of phosphonic acids.

    Plusieurs agents peuvent être combinés pour augmenter l'efficacité du traitement vis à vis d'un plus grand nombre de métaux.Several agents can be combined to increase the effectiveness of treatment towards a plus large number of metals.

    Avantageusement, la quantité d'agent complexant ou séquestrant est de 0,1 % à 1 % en poids par rapport à la matière sèche contenue dans la pâte. De préférence cette quantité est de 0,25 à 0,5%. Advantageously, the amount of complexing agent or sequestering agent is from 0.1% to 1% by weight relative to the dry matter contained in the dough. Preferably this amount is from 0.25 to 0.5%.

    Les quantités des produits et réactifs, sauf si précisé autrement, sont toujours exprimées en pour cent en poids par rapport au poids de la matière sèche de la pâte ou de la pâte considérée à l'état sec.The quantities of products and reagents, unless specified otherwise, are always expressed in percent by weight relative to the weight of the dry matter of the dough or dough considered dry.

    La consistance de la pâte est exprimée en pour cent en poids de matière sèche par rapport au poids total de la pâte.The consistency of the dough is expressed in hundred by weight of dry matter relative to weight total dough.

    De préférence, le traitement b) est effectué en un milieu ayant un pH alcalin.Preferably, treatment b) is carried out in a medium having an alkaline pH.

    Avantageusement, le pH de la pâte pendant le traitement b) est supérieur à 7 et inférieur ou égal à 12,5.Advantageously, the pH of the dough during the salary b) is greater than 7 and less than or equal to 12.5.

    De préférence, le pH en b) est de 8,5 à 9,5. Le pH alcalin pendant le traitement en b) est obtenu soit par l'alcalinité résiduelle de la pâte à l'issue du traitement à l'oxygène, soit par l'alcalinité de l'agent complexant ou séquestrant, soit encore par l'addition d'une base par exemple NaOH.Preferably, the pH in b) is from 8.5 to 9.5. The alkaline pH during the treatment in b) is obtained either by the residual alkalinity of the dough after oxygen treatment, either by the alkalinity of the agent complexing or sequestering, either by addition of a base, for example NaOH.

    Pour la plupart des pâtes, l'alcalinité résiduelle de la pâte combinée à celle du DTPA permet d'obtenir un pH voisin de 9 sans addition de soude.For most pasta, the alkalinity residual pulp combined with that of DTPA allows to obtain a pH close to 9 without adding sodium hydroxide.

    De préférence, la teneur en manganèse de la pâte avant le traitement au peroxyde d'hydrogène c) ne dépasse pas 5 p.p.m. en poids par rapport au poids de matière sèche de cette même pâte.Preferably, the manganese content of the dough before treatment with hydrogen peroxide c) do not not more than 5 p.p.m. in weight relative to the weight of dry matter of this same paste.

    La température du traitement b) est généralement de 20 à 100°C et la température préférée de 60 à 90°C.The processing temperature b) is generally from 20 to 100 ° C and the preferred temperature from 60 to 90 ° C.

    La durée du traitement b) est généralement de 1 à 30 minutes et de préférence de 5 à 15 minutes.The duration of treatment b) is generally 1 30 minutes and preferably 5 to 15 minutes.

    La consistance de la pâte pendant le traitement b) est généralement de 2 à 25 % et la consistance préférée est de 4 à 12 %.The consistency of the dough during processing b) is generally 2 to 25% and the consistency preferred is 4 to 12%.

    A l'issue du traitement complexant, la pâte est lavée à l'eau. Le lavage est effectuée selon les techniques connues de l'industrie papetière avec de l'eau chaude ou froide. At the end of the complexing treatment, the dough is washed with water. Washing is carried out according to known techniques in the paper industry with hot or cold water.

    D'une manière surprenante, le fait d'opérer le traitement c) sous pression permet de minimiser l'attaque de la matière cellulosique de la pâte, et de conserver un DP élevé, à la différence des résultats obtenus dans l'art antérieur.Surprisingly, the fact of operating the treatment c) under pressure minimizes the attack of the cellulosic material of the pulp, and keep a high DP, unlike the results obtained in the prior art.

    Avantageusement, l'indice kappa de la pâte avant traitement au peroxyde d'hydrogène ne dépasse pas 17. En effet, le procédé permet alors, en une étape finale P, d'obtenir une pâte délignifiée et de forte blancheur utilisable directement pour la fabrication du papier.Advantageously, the kappa index of the dough before treatment with hydrogen peroxide does not exceed 17. In Indeed, the method then allows, in a final step P, to obtain a delignified and very white paste can be used directly for papermaking.

    Avantageusement, la pression p est de 5 à 200 bars absolus. Cette gamme de pression permet d'observer un avantage sur le maintien d'un DP élevé lors de la réalisation du procédé selon l'invention.Advantageously, the pressure p is from 5 to 200 absolute bars. This pressure range makes it possible to observe an advantage over maintaining a high DP during carrying out the method according to the invention.

    De préférence, pour des raisons pratiques de mise en oeuvre la pression p est de 25 à 50 bars absolus.Preferably, for practical reasons of implementation the pressure p is from 25 to 50 bars absolute.

    Avantageusement, le silicate de métal alcalin est du silicate de sodium.Advantageously, the alkali metal silicate is sodium silicate.

    Lorsque on utilise du silicate de sodium, on préfère pour des raisons de commodités, utiliser de 0,5 à 10 % en poids d'une solution commerciale à 38° Bé par rapport au poids de la matière sèche, et mieux encore de 4 à 8 % en poids de cette solution.When using sodium silicate, we prefer for convenience, use 0.5 at 10% by weight of a commercial solution at 38 ° Bé par relative to the weight of the dry matter, and better still 4 to 8% by weight of this solution.

    Avantageusement, la température réactionnelle t est de 110°C à 180°C. La gamme préférée de t est de 130°C à 160°C.Advantageously, the reaction temperature t is 110 ° C to 180 ° C. The preferred range of t is 130 ° C to 160 ° C.

    Avantageusement, la pâte, lors du traitement au peroxyde d'hydrogène, a une consistance de 4 à 35 % en poids de matière sèche par rapport au poids total de la pâte humide. Le procédé peut être réalisé efficacement à de faibles consistances environ de 4 à environ 10 % et le milieu réactionnel très fluide, peut être aisément déplacé par pompage en évitant tout colmatage. Advantageously, the dough, during the treatment with hydrogen peroxide, has a consistency of 4 to 35% in weight of dry matter relative to the total weight of the wet dough. The process can be carried out effectively at low consistencies of about 4 to about 10% and the very fluid reaction medium, can be easily moved by pumping avoiding any clogging.

    De préférence, la consistance est de 10 à 20 %. Cette gamme de consistance permet d'optimiser le rendement du procédé.Preferably, the consistency is 10 to 20%. This range of consistency optimizes the process yield.

    Avantageusement, le traitement au peroxyde d'hydrogène a une durée de 1 minute à 3 heures. La durée varie en sens inverse de l'augmentation de la température.Advantageously, the peroxide treatment of hydrogen lasts from 1 minute to 3 hours. The duration varies in reverse with the increase in temperature.

    De préférence la durée est de 15 minutes à 1 heure. Ces durées relativement courtes permettent l'augmentation du rendement horaire de la fabrication de la pâte délignifiée et blanchie.Preferably the duration is from 15 minutes to 1 hour. These relatively short durations allow increasing the hourly production output of the delignified and bleached dough.

    Avantageusement, selon la pâte initiale utilisée et la température du procédé le peroxyde d'hydrogène est engagé à raison de 0,5 à 10 % en poids par rapport au poids de la matière sèche de la pâte.Advantageously, depending on the initial paste used and the process temperature the hydrogen peroxide is committed at a rate of 0.5 to 10% by weight compared to the weight of the dry matter of the dough.

    La mise en oeuvre de l'étape c) de délignification et de blanchiment selon l'invention s'effectue d'une manière continue ou discontinue (batch) au moyen des appareils généralement employés dans l'industrie papetière pour la cuisson des pâtes et permettant de maintenir la pâte imprégnée de la solution aqueuse de peroxyde d'hydrogène et de silicate de sodium, à une pression et à une température élevée pendant la durée choisie. Après ce traitement c) la pâte est décomprimée, refroidie et lavée avec de l'eau.The implementation of step c) of delignification and bleaching according to the invention is carried out continuously or discontinuously (batch) by means of the apparatus generally employed in the pulp and paper industry allowing the dough to be impregnated with the solution aqueous hydrogen peroxide and silicate sodium, at high pressure and temperature for the duration chosen. After this treatment c) the dough is decompressed, cooled and washed with water.

    Par exemple, le blanchiment en batch de la pâte à haute consistance (20 à 30 %) peut être effectué de la manière suivante :For example, batch bleaching of dough high consistency (20 to 30%) can be made from as follows:

    La pâte est mélangée à froid avec le peroxyde d'hydrogène et le silicate de sodium et de l'eau de manière à obtenir la consistance choisie, puis introduite dans un autoclave en acier inoxydable de manière à le remplir le plus complètement possible. Après fermeture de l'autoclave, une petite quantité d'eau est pompée jusqu'à ce que l'on obtienne une pression d'une dizaine de bars puis la température est portée à la température choisie pendant le temps choisi. Pendant la phase de montée en température la dilatation des liquides provoque une augmentation de pression. Cette augmentation peut être contrôlée par l'écoulement d'un peu de la phase liquide pendant le chauffage.The dough is cold mixed with the peroxide hydrogen and sodium silicate and water so as to obtain the chosen consistency, then introduced into a stainless steel autoclave of so as to fill it as completely as possible. After closing the autoclave, a small amount of water is pumped until a pressure of ten bars then the temperature is brought to the chosen temperature for the selected time. During the temperature rise phase the expansion liquids cause an increase in pressure. This increase can be controlled by the flow a little bit of the liquid phase during heating.

    Par exemple, le blanchiment en continu de la pâte à basse consistance (8-10%) peut être effectué de la manière suivante :For example, the continuous laundering of low consistency paste (8-10%) can be made from as follows:

    La pâte prétraitée DTPA est lavée et mélangée avec le peroxyde d'hydrogène le silicate et de l'eau pour avoir une consistance de 8 à 10 % permettant à la pâte d'être pompable.DTPA pretreated dough is washed and mixed with hydrogen peroxide silicate and water to have a consistency of 8 to 10% allowing the paste to be pumpable.

    Le mélange est alors introduit sous pression, par une pompe haute pression dans le réacteur par l'intermédiaire d'un échangeur de chaleur qui porte le mélange à la température choisie. A la sortie du réacteur tubulaire dont la longueur est calculée de manière à assurer la durée du blanchiment choisie, la pâte blanchie est décomprimée et refroidie par dilution avec de l'eau puis est lavée.The mixture is then introduced under pressure, by a high pressure pump in the reactor by through a heat exchanger which carries the mix at the selected temperature. At the end of tubular reactor whose length is calculated from in order to ensure the duration of the whitening chosen, the bleached dough is decompressed and cooled by dilution with water and then is washed.

    Des dispositifs annexes comme des échangeurs de chaleur et des cyclones récupérateurs de vapeur peuvent être ajoutés pour récupérer et valoriser la chaleur et la pression de la pâte à l'issue du blanchiment.Ancillary devices such as heat exchangers heat and vapor recovery cyclones can be added to recover and enhance the heat and the pressure of the dough after bleaching.

    Le mode préféré de réalisation de la présente invention fournit une nouvelle séquence O-Qbasique-P, l'étape P étant nouvelle en soit.The preferred embodiment of the present invention provides a new basic OQ sequence -P, step P being new in itself.

    Cette séquence préférée présente des avantages techniques car dans les techniques de l'art antérieur il est nécessaire d'effectuer une complexation ou séquestration des métaux en milieu acide pour pouvoir effectuer un blanchiment à des degrés élevés, au peroxyde d'hydrogène.This preferred sequence has advantages techniques because in the techniques of the prior art there is necessary to perform complexation or sequestration of metals in an acid medium to be able bleach at high levels, hydrogen peroxide.

    La demande de brevet EP578304A, déjà citée ci-dessus, montre qu'un traitement en milieu acide à pH contrôlé est nécessaire avant de pouvoir effectuer l'étape finale au peroxyde d'hydrogène. Tous les exemples de EP578304 font état d'un traitement complexant à pH acide ou bien d'un lavage acide a pH 5 avant le blanchimer final.Patent application EP578304A, already cited above, shows that treatment in an acidic medium at pH controlled is necessary before you can perform the final step with hydrogen peroxide. All examples of EP578304 report processing complexing at acid pH or acid washing at pH 5 before final bleaching.

    Par ailleur. D. Lachenal et al., "Optimization of bleaching sequences using peroxide as first stage, 1982, International Pulp Bleaching Conference, TAPPI Proceedings p 145-150, montrant (table 4, p. 147) qu'un prétraitement acide permet aussi d'améliorer la délignification de la pâte pendant le blanchiment au peroxyde.By the way. D. Lachenal et al., "Optimization of bleaching sequences using peroxide as first stage, 1982, International Pulp Bleaching Conference, TAPPI Proceedings p 145-150, showing (table 4, p. 147) that acid pretreatment also improves the delignification of the dough during bleaching peroxide.

    Le mode préféré de réalisation de la présente invention permet d'obtenir d'excellent résultat en matière de blanchiment sans nécessiter un milieu acide à l'étape b) contrairement à l'enseignement général de l'art antérieur.The preferred embodiment of this invention achieves excellent results in bleaching material without requiring an acidic medium to stage b) contrary to the general teaching of prior art.

    Le fait de pouvoir effectuer le traitement b) en milieu basique est d'un grand intérêt industriel car cela évite deux changements de pH pendant la séquence. En effet, à l'issue du traitement alcalin à l'oxygène, le pH de la pâte est basique même après plusieurs lavages à l'eau, et cela permet d'éviter une deuxième neutralisation de l'acidité du traitement complexant par de la soude.Being able to perform the processing b) in basic environment is of great industrial interest because this avoids two pH changes during the sequence. Indeed, after the alkaline oxygen treatment, the pH of the dough is basic even after several washes with water, and this avoids a second neutralization of the acidity of the complexing treatment by soda.

    Enfin, cette séquence préférée permet de supprimer les problèmes de corrosion en milieu acide des appareillages en acier et réduit les problèmes concernant le traitement des acides et sels résiduels pour le respect de l'environnement.Finally, this preferred sequence allows eliminate the corrosion problems in acidic environment of steel fittings and reduces problems concerning the treatment of residual acids and salts for the respect of the environment.

    L'étape c) pratiquée selon les caractéristiques de l'invention permet grâce à la mise en oeuvre d'une pression p supérieure à la pression de vapeur d'eau saturante d'éviter toute évaporation notable des réactifs liquides.Step c) practiced according to the characteristics of the invention allows thanks to the implementation of a pressure p greater than water vapor pressure saturating to avoid any significant evaporation of liquid reagents.

    Dans les procédés classiques, pour les températures dépassant 100°C, la pression résulte d'un équilibre liquide-vapeur qui s'établit après la vaporisation d'une partie de la phase liquide pendant le chauffage. La combinaison silicate/haute température/pression p, permet d'obtenir d'une manière inattendue une délignification importante tout en conservant un bon DP pour la pâte. On obtient donc ainsi une attaque de la lignine avec une sélectivité comparable à celle du chlore gazeux ou du dioxyde de chlore.In conventional methods, for temperatures above 100 ° C, the pressure results from liquid-vapor balance which is established after vaporization of part of the liquid phase during heating. The silicate / high combination temperature / pressure p, provides a unexpected significant delignification while keeping a good DP for the dough. So we get lignin attack with selectivity comparable to that of chlorine gas or dioxide chlorine.

    Le procédé selon la présente invention permet donc d'obtenir la délignification et le blanchiment quasiment complet de pâtes chimiques après cuisson en seulement 3 étapes et en n'utilisant que des agents oxydants peu coûteux à savoir l'oxygène et le peroxyde d'hydrogène.The method according to the present invention allows therefore to obtain delignification and laundering almost complete with chemical pulp after cooking in only 3 steps and using only agents inexpensive oxidants namely oxygen and peroxide hydrogen.

    L'invention sera mieux comprise à l'aide des exemples, des tableaux I à X, et des figures 1 à 8 sur les planches 1/8 à 8/8 suivants.The invention will be better understood using examples, Tables I to X, and Figures 1 to 8 on the following 1/8 to 8/8 plates.

    ExemplesExamples

    Les exemples 1 à 46 qui figurent dans les tableaux I à X, ont été effectués à partir de trois pâtes chimiques d'origine industrielle obtenues par cuisson kraft et traitement à l'oxygène.Examples 1 to 46 which appear in the Tables I to X, were made from three industrial chemical pulps obtained by kraft cooking and oxygen treatment.

    Le traitement à l'oxygène des pâtes a été effectué selon les conditions classiques à 10 % de consistance, sous une pression d'oxygène de 3,5 bars, à une température de 95°C et pendant une durée de 60 à 90 minutes selon la nature du bois.The oxygen treatment of the pasta was performed according to standard conditions at 10% consistency, under an oxygen pressure of 3.5 bars, at a temperature of 95 ° C and for a period of 60 to 90 minutes depending on the nature of the wood.

    Les caractéristiques de ces pâtes sont rapportées ci-dessous dans le tableau A: Nature de la pâte après cuisson et traitement à l'oxygène pH de la Pâte Consistance en % Indice Kappa DP Blancheur °ISO Kraft Résineux (KR) 9,4 27 13,1 1010 34,5 Kraft feuillus (KFI) 8,7 31 9,2 1160 53,7 Kraft feuillus (KFII) 9,6 28 7,4 1170 44,9 The characteristics of these pastes are reported below in Table A: Type of dough after cooking and treatment with oxygen Dough pH Consistency in% Kappa index DP Whiteness ° ISO Softwood Kraft (KR) 9.4 27 13.1 1010 34.5 Hardwood Kraft (KFI) 8.7 31 9.2 1160 53.7 Kraft hardwood (KFII) 9.6 28 7.4 1170 44.9

    Mode opératoire général de tous les exemples (sauf mention contraire) :General procedure of all examples (unless otherwise stated):

  • a) Traitement complexantLa pâte choisie du tableau A est mise en suspension à 10 % de consistance avec 0,5 % de DTPA (solution commerciale à 40 % en poids de DTPA de sodium dans l'eau) et chauffée 15 minutes (0,25 heure) à 90°C.Le pH final est de 9 à 9,6 selon la pâte choisie.La pâte choisie est alors filtrée et lavée à l'eau déminéralisée a) Complexing treatment The paste chosen from Table A is suspended at 10% consistency with 0.5% DTPA (commercial solution at 40% by weight of sodium DTPA in water) and heated for 15 minutes (0, 25 hours) at 90 ° C. The final pH is 9 to 9.6 depending on the chosen paste. The chosen paste is then filtered and washed with demineralized water.
  • b) Blanchiment sous pressionLa pâte recueillie en a) est mélangée à température ambiante avec la charge de peroxyde d'hydrogène, de silicate de sodium et d'eau déminéralisée nécessaire pour obtenir la consistance choisie pour l'essai, puis le milieu réactionnel ainsi obtenu est placé dans un autoclave en acier inox qui est complètement rempli par la pâte en réduisant le plus possible l'espace mort. Quelques cm3 d'eau déminéralisée sont pompés dans l'autoclave pour atteindre la pression choisie. L'autoclave est alors chauffé à la température t pendant la durée choisie. Le chauffage a pour effet d'augmenter la pression interne. Afin de maintenir la pression à la valeur réactionnelle choisie, on ouvre par intermittence la vanne de fermeture de l'autoclave pour laisser s'échapper quelques cm3 de liquide. Après réaction, l'autoclave est refroidi et ouvert, la pâte est recueillie sur un filtre et lavée avec de l'eau déminéralisée. On effectue alors les mesures de la blancheur, de l'indice kappa et du DP selon les normes ISO de l'industrie papetière, rappelées ci-dessus. b) Bleaching under pressure The paste collected in a) is mixed at room temperature with the charge of hydrogen peroxide, sodium silicate and demineralized water necessary to obtain the consistency chosen for the test, then the reaction medium as well. obtained is placed in a stainless steel autoclave which is completely filled with dough, reducing the dead space as much as possible. A few cm 3 of demineralized water are pumped into the autoclave to reach the chosen pressure. The autoclave is then heated to temperature t for the duration chosen. Heating has the effect of increasing the internal pressure. In order to maintain the pressure at the selected reaction value, the autoclave closing valve is intermittently opened to allow a few cm 3 of liquid to escape. After reaction, the autoclave is cooled and opened, the paste is collected on a filter and washed with demineralized water. The measurements of the whiteness, the kappa index and the DP are then carried out according to the ISO standards of the paper industry, recalled above.
  • Discussion des résultats obtenus :Discussion of the results obtained:

  • 1) Influence de la quantité de silicate de sodium sur la blancheur obtenue et le DPLe tableau I montre les essais 1 comparatif, 2, 3, 4 et 5 effectués sur la pâte KFI.Le tableau II montre les essais 6, 7, 8, 9, 11, 10, 12 et 13 effectués sur la pâte KFII.Les figures 1, 2, 3 basées sur les essais ci-dessous, montrent bien l'effet bénéfique très important du silicate de sodium et cet effet est d'autant plus important que la température de blanchiment est élevée.La courbe 2 par exemple montre que pour une température de 150°C et à 25 bars l'addition de 2 % de silicate permet de gagner 10 points de blancheur ISO.La comparaison de l'essai 1 (comparatif 0% de silicate) et de l'essai 4 (8 % de silicate) montre qu'en plus du gain en blancheur très élevé (73,5 à 89,2° ISO) le degré de polymérisation de la pâte est pratiquement conservé avec le silicate (DP = 1100) tandis que dans les mêmes conditions mais sans silicate, le DP de la pâte chute à 148. L'addition de 2 % de silicate (essai 2) permet de relever beaucoup la blancheur (85,4° ISO) mais le DP reste faible (DP = 372). Avec 4 % de silicate le DP chute un peu moins (essai 3, DP = 720). 1) Influence of the quantity of sodium silicate on the whiteness obtained and the DP Table I shows the comparative tests 1, 2, 3, 4 and 5 carried out on the KFI paste. Table II shows the tests 6, 7, 8 , 9, 11, 10, 12 and 13 carried out on the KFII paste. Figures 1, 2, 3 based on the tests below clearly show the very significant beneficial effect of sodium silicate and this effect is all the more more important that the bleaching temperature is high. Curve 2 for example shows that for a temperature of 150 ° C. and at 25 bars the addition of 2% of silicate makes it possible to gain 10 points of ISO whiteness. test 1 (comparison 0% silicate) and test 4 (8% silicate) shows that in addition to the very high whiteness gain (73.5 to 89.2 ° ISO) the degree of polymerization of the paste is practically preserved with silicate (DP = 1100) while under the same conditions but without silicate, the DP of the paste drops to 148. The addition of 2% of silicate (test 2) makes it possible to significantly raise the whiteness (85.4 ° ISO) but the DP remains low (DP = 372). With 4% silicate the DP drops slightly less (test 3, DP = 720).
  • 2) Influence de la pression et de la température sur la blancheurLe tableau III montre les essais 14, 15, 16, 17, 18, 19, 4, 20, 21, effectués sur la pâte KFI.Les tableaux IV et X montrent les essais 13, 22, 23, 24, 25, 26, 27, 45 et 46 effectués sur la pâte KFII.Les figures 4, 5 et 6 basées sur les essais ci-dessous montrent bien l'effet bénéfique de la pression.On constate que c'est surtout de 5 à 50 bars que l'effet est le plus important. Il est donc préférable de dépasser 5 bars de pression. Cet effet est reconnaissable de 110°C à 150°C.Les courbes 5 et 6 montrent également que pour une même pâte et pour des conditions par ailleurs identiques, une augmentation de la température augmente la blancheur.La mise en oeuvre de très hautes températures de blanchiment comme 170°C permet d'obtenir de très hauts degrés de blancheur ISO. Ce résultat contraste avec les constatations du blanchiment des pâtes mécaniques pour lesquelles les meilleures blancheurs sont obtenues à des températures comprises entre 60 et 90°C. 2) Influence of pressure and temperature on whiteness Table III shows the tests 14, 15, 16, 17, 18, 19, 4, 20, 21, carried out on the KFI paste. Tables IV and X show the tests 13, 22, 23, 24, 25, 26, 27, 45 and 46 carried out on the KFII dough. Figures 4, 5 and 6 based on the tests below clearly show the beneficial effect of the pressure. that it is especially from 5 to 50 bars that the effect is most significant. It is therefore preferable to exceed 5 bars of pressure. This effect is recognizable from 110 ° C to 150 ° C. Curves 5 and 6 also show that for the same paste and for otherwise identical conditions, an increase in temperature increases the whiteness. The use of very high temperatures bleaching as 170 ° C allows to obtain very high degrees of ISO whiteness. This result contrasts with the findings of the bleaching of mechanical pulps for which the best whiteness is obtained at temperatures between 60 and 90 ° C.
  • 3) Influence de la quantité de peroxyde d'hydrogèneLe Tableau V montre les essais 28, 4, 29, 30 effectués sur la pâte KFI.La figure 7 basée sur les essais ci-dessus montre un effet notable jusqu'à 8 % en poids de H2O2 engagé dans le milieu réactionnel. 3) Influence of the quantity of hydrogen peroxide Table V shows the tests 28, 4, 29, 30 carried out on the KFI paste. FIG. 7 based on the tests above shows a notable effect up to 8% in weight of H 2 O 2 used in the reaction medium.
  • 4) Relation entre la blancheur et le DPLes essais du Tableau I permettront de tracer la courbe DP en fonction de la blancheur ° ISO. On remarque que les viscosités augmentent lorsque la blancheur augmente, pour une température de 130°C et une pression de 100 bars absolus. Ce résultat est nouveau et inattendu par rapport à l'enseignement de l'art antérieur cité précédemment. En effet, il n'était pas prévisible qu'en présence de silicate, le silicate de sodium permettrait de conserver un bon DP dans les conditions de température élevée et de forte pression.Le tableau VI montre les essais effectués sur la pâte KFII (essais 31, 32, 33, 34, 35).Le tableau VII montre des essais effectués sur la pâte KFI (essais 36, 37, 20, 38).Le tableau VIII montre des essais effectués sur la pâte KFI (essais 39, 21, 40, 2, 41, 45, 46).Le tableau IX montre des essais effectués sur la pâte KR (essais 42, 43, 44). 4) Relationship between whiteness and DP The tests in Table I will allow the DP curve to be plotted as a function of whiteness ° ISO. It is noted that the viscosities increase when the whiteness increases, for a temperature of 130 ° C. and a pressure of 100 bars absolute. This result is new and unexpected compared to the teaching of the prior art cited above. Indeed, it was not foreseeable that in the presence of silicate, sodium silicate would make it possible to maintain a good DP under the conditions of high temperature and high pressure. Table VI shows the tests carried out on the KFII paste (tests 31, 32, 33, 34, 35). Table VII shows tests carried out on KFI dough (tests 36, 37, 20, 38). Table VIII shows tests carried out on KFI dough (tests 39, 21, 40, 2, 41, 45, 46). Table IX shows tests carried out on the KR dough (tests 42, 43, 44).
  • Discussion des autres exemplesDiscussion of other examples

    • Les essais 34 et 35 du tableau VI montrent que l'addition de magnésium (1 % de sulfate de magnésium) a un effet néfaste sur le tableau.Tests 34 and 35 in Table VI show that the addition of magnesium (1% magnesium sulfate) a a harmful effect on the painting.
    • Les essais 31 et 32 du tableau VI montrent que l'addition de soude (1 % de NaOH) a un effet néfaste de blancheur.Tests 31 and 32 of Table VI show that the addition of sodium hydroxide (1% NaOH) has a detrimental effect on whiteness.
    • L'essai 36 du tableau VII et l'essai 46 du tableau X montrent que l'addition d'une quantité supplémentaire de DTPA pendant l'étape b) de l'action de H2O2, améliore très faiblement la blancheur.Test 36 in Table VII and test 46 in Table X show that the addition of an additional quantity of DTPA during step b) of the action of H 2 O 2 very slightly improves the whiteness.

    L'essai comparatif 39 du tableau VIII, effectué à pression atmosphérique et à basse température (90°C) conduit à une blancheur bien inférieur (79,2° ISO) à celle obtenue avec les mêmes quantités de réactifs de l'essai 31 (88,6° ISO).Comparative test 39 of table VIII, carried out at atmospheric pressure and at low temperature (90 ° C) leads to a much lower whiteness (79.2 ° ISO) than that obtained with the same quantities of reagents test 31 (ISO 88.6 °).

    L'essai 38 du tableau VII effectué à basse température mais à haute pression donne pour les mêmes quantités de réactifs une blancheur meilleure (81,9° ISO) mais bien inférieure à celle obtenue par les conditions de la présente invention (essai 31 du tableau VI, 150°C, 100 bars, 88,6° ISO). Test 38 of Table VII performed at low temperature but at high pressure gives for the same quantities of reagents a better whiteness (81.9 ° ISO) but much lower than that obtained by conditions of the present invention (test 31 of the table VI, 150 ° C, 100 bar, 88.6 ° ISO).

    L'essai 41 du tableau VIII effectué dans les mêmes conditions expérimentales que l'essai 4 du tableau I, mais à une consistance de 9,5 % au lieu de 20 %, montre que même à faible consistance (pâte pompable) le blanchiment demeure efficace, ce qui n'est pas le cas pour l'action de H2O2 à pression atmosphérique.Test 41 of table VIII carried out under the same experimental conditions as test 4 of table I, but at a consistency of 9.5% instead of 20%, shows that even at low consistency (pumpable paste) the bleaching remains effective, which is not the case for the action of H 2 O 2 at atmospheric pressure.

    Le tableau IX montre les essais effectués sur la pâte kraft de résineux KR à très faible blancheur initiale 34,5° ISO.
    L'essai 44 montre que les conditions de l'invention (température de 150°C, pression de 100 bars, et 8 % de silicate) permettent d'obtenir une forte blancheur (89,0° ISO) soit un gain de 54,5° ISO et une délignification presque complète (indice kappa égal à 1,2). L'essai 43 montre qu'avec 4 % de H2O2 on obtient encore un gain de 43,8° ISO.
    Table IX shows the tests carried out on KR softwood kraft pulp with very low initial whiteness 34.5 ° ISO.
    Test 44 shows that the conditions of the invention (temperature of 150 ° C., pressure of 100 bars, and 8% of silicate) make it possible to obtain a high whiteness (89.0 ° ISO), ie a gain of 54, 5 ° ISO and an almost complete delignification (kappa index equal to 1.2). Test 43 shows that with 4% H 2 O 2 a gain of 43.8 ° ISO is still obtained.

    Les essais 23, 26 et 45 montrent que pour une même pâte l'efficacité du blanchiment augmente avec la température. A 170°C on obtient une blancheur de 88,3° ISO en seulement 20 minutes de chauffage.

    Figure 00190001
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    Figure 00260001
    Figure 00270001
    Tests 23, 26 and 45 show that for the same paste, the efficiency of bleaching increases with temperature. At 170 ° C, a whiteness of ISO 88.3 ° is obtained in only 20 minutes of heating.
    Figure 00190001
    Figure 00200001
    Figure 00210001
    Figure 00220001
    Figure 00230001
    Figure 00240001
    Figure 00250001
    Figure 00260001
    Figure 00270001

    Claims (20)

    1. Process for the preparation of a delignified and bleached chemical paper pulp according to which a lignocellulose pulp obtained by cooking is subjected to the following series of treatments:
      a) a delignifying treatment with oxygen, followed
      b) by a treatment with a complexing or sequestering agent for transition metals, followed by washing, then
      c) by a treatment with hydrogen peroxide, in the presence of alkali metal silicate, characterized in that the treatment with hydrogen peroxide is carried out at a temperature t greater than 100°C and at a pressure p greater than 1.5 times the saturated vapour pressure of water at the temperature t.
    2. Process according to Claim 1, characterized in that the treatment b) is carried out in a medium having an alkaline pH.
    3. Process according to Claim 2, characterized in that the alkaline pH of the pulp during the treatment b) is greater than 7 and less than or equal to 12.5.
    4. Process according to Claim 3, characterized in that the alkaline pH of the treatment b) is from 8.5 to 9.5.
    5. Process according to one of Claims 1 to 4, characterized in that the complexing or sequestering agent is DTPA.
    6. Process according to one of Claims 1 to 5, characterized in that the complexing or sequestering agent is used in the treatment b) in an amount from 0.1 to 1 % by weight with respect to the weight of dry matter of the pulp thus treated.
    7. Process according to Claim 6, characterized in that the said amount is from 0.25 to 0.5 %.
    8. Process according to one of Claims 1 to 7, characterized in that the manganese content of the pulp before treatment with hydrogen peroxide does not exceed 5 ppm by weight with respect to the weight of dry matter.
    9. Process according to one of Claims 1 to 8, characterized in that the pressure p is from 5 to 200 bar absolute.
    10. Process according to Claim 9, characterized in that the pressure p is from 25 to 50 bar absolute.
    11. Process according to one of Claims 1 to 10, characterized in that the alkali metal silicate is sodium silicate.
    12. Process according to Claim 11, characterized in that the sodium silicate is added in the form of 0.5 to 10 % by weight of a 38° Be aqueous solution with respect to the weight of the dry matter.
    13. Process according to Claim 12, characterized in that the weight of the 38° Be aqueous solution is from 4 to 8 % by weight with respect to the weight of the dry matter.
    14. Process according to one of Claims 1 to 13, characterized in that the temperature t is from 110°C to 180°C.
    15. Process according to Claim 14, characterized in that the temperature t is from 130°C to 160°C.
    16. Process according to one of Claims 1 to 15, characterized in that the pulp, during the treatment with hydrogen peroxide, has a consistency of 4 to 35 % by weight of dry matter.
    17. Process according to Claim 16, characterized in that the consistency is from 10 to 20 % by weight of dry matter.
    18. Process according to one of Claims 1 to 17, characterized in that the treatment with hydrogen peroxide has a duration of 1 minute to 3 hours.
    19. Process according to Claim 18, characterized in that the duration is from 15 minutes to 1 hour.
    20. Process according to one of Claims 1 to 19, characterized in that hydrogen peroxide is used in an amount of 0.5 to 10 % by weight with respect to the weight of the dry matter.
    EP95917403A 1994-05-11 1995-04-14 Method for preparing delignified and bleached chemical paper pulps Expired - Lifetime EP0759105B2 (en)

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    FR2747407B1 (en) * 1996-04-12 1998-05-07 Atochem Elf Sa PROCESS FOR THE DELIGNIFICATION AND BLEACHING OF CHEMICAL PAPER PULP
    JP2001200486A (en) * 1999-12-02 2001-07-27 Andritz Ahlstrom Inc Method for treating slurry of finely ground cellulose fiber material
    US7001484B2 (en) 2000-05-04 2006-02-21 University Of New Brunswick Peroxide bleaching of wood pulp using stabilizers and sodium hydrosulfide reducing agent
    AU2001256024A1 (en) * 2000-05-04 2001-11-12 University Of New Brunswick Peroxide bleaching of wood pulp
    US20050087315A1 (en) * 2003-10-28 2005-04-28 Donovan Joseph R. Low consistency oxygen delignification process
    CA2728278C (en) 2008-06-20 2016-06-28 Zheng Tan Composition and recording sheet with improved optical properties
    CN102926254B (en) * 2012-11-18 2018-02-27 天津容业达科技发展有限公司 The pulping agents added during atmospheric low-temperature cleaning pulping
    US9365525B2 (en) 2013-02-11 2016-06-14 American Science And Technology Corporation System and method for extraction of chemicals from lignocellulosic materials
    CN104088187A (en) * 2014-06-05 2014-10-08 华南理工大学 A paper pulp bleaching method
    US9382283B2 (en) 2014-08-01 2016-07-05 American Science And Technology Corporation Oxygen assisted organosolv process, system and method for delignification of lignocellulosic materials and lignin recovery
    US9950858B2 (en) 2015-01-16 2018-04-24 R.J. Reynolds Tobacco Company Tobacco-derived cellulose material and products formed thereof
    US11154087B2 (en) 2016-02-02 2021-10-26 R.J. Reynolds Tobacco Company Method for preparing flavorful compounds isolated from black liquor and products incorporating the flavorful compounds
    US10196778B2 (en) 2017-03-20 2019-02-05 R.J. Reynolds Tobacco Company Tobacco-derived nanocellulose material
    CN110644270B (en) * 2019-08-27 2022-01-07 齐鲁工业大学 Process for producing dissolving pulp by TCF bleaching of poplar KP pulp

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