Classifications

• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
  • C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3902—Organic or inorganic per-compounds combined with specific additives
  • C11D3/3905—Bleach activators or bleach catalysts
  • C11D3/3907—Organic compounds
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3902—Organic or inorganic per-compounds combined with specific additives
  • C11D3/3905—Bleach activators or bleach catalysts
  • C11D3/3932—Inorganic compounds or complexes
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3902—Organic or inorganic per-compounds combined with specific additives
  • C11D3/3905—Bleach activators or bleach catalysts
  • C11D3/3935—Bleach activators or bleach catalysts granulated, coated or protected
• • C—CHEMISTRY; METALLURGY
  • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
  • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
  • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
  • C11D3/39—Organic or inorganic per-compounds
  • C11D3/3945—Organic per-compounds

Definitions

• This invention relates to detergent compositions containing a water-soluble builder and a source of peroxyacid bleach, wherein a means is provided for delaying the release to the wash solution of said peroxyacid bleach relative to the release of said builder.
• bleach components such as oxygen bleaches, including hydrogen peroxide and organic peroxyacids.
• oxygen bleaches including hydrogen peroxide and organic peroxyacids.
• the organic peroxyacids are often obtained by the in situ perhydrolysis reaction between hydrogen peroxide and an organic peroxyacid bleach precursor.
• a problem encountered with the use of certain organic peroxyacid bleaches in laundry washing methods is a tendency for these peroxyacid bleaches to affect the colour stability of the fabrics being washed. Effects on fabric colour stability can include fading of coloured dyes on the fabrics or localised areas of "patchy" bleaching.
• the detergent formulator thus faces the dual challenge of formulating a product which maximises bleachable soil/stain removal but minimises the occurrence of any unwelcome fabric colour stability effects of the bleach.
• a fast rate of release of the peroxyacid bleach to the wash solution tends to heighten the probability that unwelcome fabric colour stability effects will be observed, as does a high absolute level of the bleach in the wash solution.
• composition is used in a laundry washing method a reduction in fabric colour stability problems is also obtained.
• bleachable stain/soil removal benefits may be obtained when a soiled substrate is pretreated with a solution containing a water- soluble builder, prior to being washed in a method using a bleach containing detergent product.
• compositions suitable for use in laundry and machine dishwashing methods having enhanced bleachable stain removal are provided.
• compositions for use in a laundry washing method wherein said compositions show less propensity to cause negative fabric colour stability effects.
• a means is provided for delaying the release to a wash solution of said peroxyacid bleach relative to the release of said water-soluble builder such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water-soluble builder is less than 120 seconds and the time to achieve a concentration that is 50% of the ultimate concentration of said peroxyacid bleach is more than 180 seconds.
• a means is provided for delaying the release to a wash solution of said peroxyacid bleach relative to the release of said water-soluble builder such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water-soluble builder is at least 100 seconds, preferably at least 120 seconds, more preferably at least 150 seconds less than the time to achieve a concentration that is 50% of the ultimate concentration of said peroxyacid bleach.
• Said organic peroxyacid bleach source preferably comprises in combination
• a washing method comprising the steps of: (1) applying a bleach-free solution of a composition containing a water-soluble builder to a soiled substrate;
• the detergent compositions of the present invention contain as an essential component a water-soluble builder compound, typically present at a level of from 1 % to 80% by weight, preferably from 2% to 60% by weight, most preferably from 2% to 40% by weight of the composition.
• Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates, or their acid forms, homo or copolymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxylic radicals separated from each other by not more that two carbon atoms, carbonates, bicarbonates, borates, phosphates, silicates and mixtures of any of the foregoing.
• the carboxylate or polycarboxylate builder can be monomeric or oligomeric in type although monomeric polycarboxylates are generally preferred for reasons of cost and performance.
• Suitable carboxylates containing one carboxy group include the water soluble salts of lactic acid, glycolic acid and ether derivatives thereof.
• Polycarboxylates containing two carboxy groups include the water-soluble salts of succinic acid, alonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric acid, tartronic acid and fumaric acid, as well as the ether carboxylates and the sulfinyl carboxylates.
• Polycarboxylates containing three carboxy groups include, in particular, water-soluble citrates, aconitrates and citraconates as well as succinate derivatives such as the carboxymethyloxysuccinates described in British Patent No.
• Polycarboxylates containing four carboxy groups include oxydisuccinates disclosed in British Patent No. 1,261,829, 1, 1, 2, 2-ethane tetracarboxylates, 1, 1,3,3-pro ⁇ ane tetracarboxylates and 1,1,2,3-propane tetracarboxylates.
• Polycarboxylates containing sulfo substituents include the sulfosuccinate derivatives disclosed in British Patent Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and the sulfonated pyrolysed citrates described in British Patent No. 1,439,000.
• Alicyclic and heterocyclic polycarboxylates include cyclopentane-cis,cis,cis- tetracarboxylates, cyclopentadienide pentacarboxylates, 2,3,4,5-tetrahydrofuran - cis, cis, cis-tetracarboxylates, 2,5-tetrahydrofuran - cis - dicarboxylates, 2,2,5,5- tetrahydrofuran - tetracarboxylates, 1,2, 3,4,5, 6-hexane - hexacarboxylates and carboxymethyl derivatives of polyhydric alcohols such as sorbitol, mannitol and xylitol.
• Aromatic polycarboxylates include mellitic acid, pyromellitic acid and the phthalic acid derivatives disclosed in British Patent No. 1,425,343.
• the preferred polycarboxylates are hydroxycarboxylates containing up to three carboxy groups per molecule, more particularly citrates.
• the parent acids of the monomeric or oligomeric polycarboxylate chelating agents or mixtures thereof with their salts e.g. citric acid or citrate/citric acid mixtures are also contemplated as useful builder components.
• Borate builders, as well as builders containing borate-forming materials that can produce borate under detergent storage or wash conditions can also be used but are not preferred at wash conditions less that about 50°C, especially less than about 40°C.
• carbonate builders are the alkaline earth and alkali metal carbonates, including sodium carbonate and sesqui-carbonate and mixtures thereof with ultra-fine calcium carbonate as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973.
• water-soluble phosphate builders are the alkali metal tripolyphosphates, sodium, potassium and ammonium pyrophosphate, sodium and potassium and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate in which the degree of polymerization ranges from about 6 to 21, and salts of phytic acid.
• Suitable silicates include the water soluble sodium silicates with an Si ⁇ 2- Na2 ⁇ ratio of from 1.0 to 2.8, with ratios of from 1.6 to 2.4 being preferred, and 2.0 ratio being most preferred.
• the silicates may be in the form of either the anhydrous salt or a hydrated salt.
• Sodium silicate with an Si ⁇ 2- Na2 ⁇ ratio of 2.0 is the most preferred silicate.
• Silicates are preferably present in the detergent compositions in accord with the invention at a level of from 5% to 50% by weight of the composition, more preferably from 10% to 40% by weight.
• the detergent compositions of the invention contain as an essential component an organic peroxyacid bleach source.
• the peroxyacid bleach source may be the organic peroxyacid per se, or it may be a peroxyacid bleach precursor compound.
• the production of the peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen peroxide.
• Suitable sources of hydrogen peroxide include inorganic perhydrate bleaches.
• Peroxyacid bleach precursors are preferred peroxyacid sources in accord with the invention.
• Peroxyacid bleach precursors are normally incorporated at a level of from 1 % to 20% by weight, more preferably from 2% to 5% by weight, most preferably from 3% to 10% by weight of the compositions.
• Suitable peroxyacid bleach precursors typically contain one or more N- or O- acyl groups, which precursors can be selected from a wide range of classes.
• Suitable classes include anhydrides, esters, imides and acylated derivatives of imidazoles and oximes, and examples of useful materials within these classes are disclosed in GB-A- 1586789.
• Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A- 0170386.
• the acylation products of sorbitol, glucose and all saccharides with benzoylating agents and acetylating agents are also suitable.
• O-acylated precursor compounds include 2,3,3-tri-methyl hexanoyl oxybenzene sulfonates, benzoyl oxybenzene sulfonates, nonanoyl-6-amino caproyl oxybenzene sulfonates, monobenzoyltetraacetyl glucose benzoyl peroxide and cationic derivatives of any of the above, including the alkyl ammonium derivatives and pentaacetyl glucose.
• Phthalic anhydride is a suitable anhydride type precursor.
• Specific cationic derivatives of the O-acyl precursor compounds include 2-(N,N,N- trimethyl ammonium) ethyl sodium 4-sulphophenyl carbonate chloride, and any of the alkyl ammonium derivatives of the benzoyl oxybenzene sulfonates including the 4- (trimethyl ammonium) methyl derivative.
• Useful N-acyl compounds are disclosed in GB-A-855735, 907356 and GB-A- 1246338.
• Preferred precursor compounds of the imide type include N-benzoyl succinimide, tetrabenzoyl ethylene diamine, N-benzoyl substituted ureas and the N-,N,N->Nl tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to 6 carbon atoms, particularly those compounds in which the alkylene group contains 1, 2 and 6 carbon atoms.
• Tetraacetyl ethylene diamine (TAED) is particularly preferred.
• N-acylated precursor compounds of the lactam class are disclosed generally in GB-A- 955735. Whilst the broadest aspect of the invention contemplates the use of any lactam useful as a peroxyacid precursor, preferred materials comprise the caprolactams and valerolactams.
• Suitable N-acylated lactam precursors have the formula:
• n is from 0 to about 8, preferably from 0 to 2
• R is H, an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbons, or a substituted phenyl group containing from 6 to 18 carbon atoms
• Suitable caprolactam bleach precursors are of the formula:
• R-- is H or an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon atoms, preferably from 6 to 12 carbon atoms, most preferably R-- is phenyl.
• Suitable valero lactams have the formula:
• R! is H or an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon atoms, preferably from 6 to 12 carbon atoms.
• R ⁇ is selected from phenyl, heptyl, octyl, nonyl, 2,4,4-trimethylpentyl, decenyl and mixtures thereof.
• the most preferred materials are those which are normally solid at ⁇ 30°C, particularly the phenyl derivatives, ie. benzoyl valerolactam, benzoyl caprolactam and their substituted benzoyl analogues such as chloro, amino alkyl, alkyl, aryl and alkoxy derivatives.
• Precursor compounds wherein R comprises from 1 to 6 carbon atoms provide hydrophilic bleaching species which are particularly efficient for bleaching beverage stains.
• Mixtures of 'hydrophobic * and 'hydrophilic' caprolactams and valero lactams, typically at weight ratios of 1:5 to 5:1, preferably 1: 1, can be used herein for mixed stain removal benefits.
• caprolactam and valerolactam precursors include benzoyl caprolactam, nonanoyl capro-lactam, benzoyl valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethylhexanoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, (6- octanamidocaproyl)oxybenzene-sulfonate, (6- nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)- oxybenzenesulfonate, and mixtures thereof.
• Examples of highly preferred substituted benzoyl lactams include methylbenzoyl caprolactam, methylbenzoyl valerolactam, ethylbenzoyl caprolactam, ethylbenzoyl valerolactam, propylbenzoyl caprolactam, propylbenzoyl valerolactam, isopropylbenzoyl caprolactam, isopropylbenzoyl valerolactam, butylbenzoyl caprolactam, butylbenzoyl valerolactam, tert-butylbenzoyl caprolactam, tert-butylbenzoyl valerolactam, pentylbenzoyl caprolactam, pentylbenzoyl valerolactam, hexylbenzoyl caprolactam, hexylbenzoyl valerolactam, ethoxybenzoyl caprolactam, ethoxybenzo
• Suitable imidazoles include N-benzoyl imidazole and N-benzoyl benzimidazole and other useful N-acyl group-containing peroxyacid precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic acid.
• peroxyacid bleach activator compounds are the amide substituted compounds of the following general formulae:
• R ⁇ is an aryl or alkaryl group with from 1 to 14 carbon atoms
• R2 is an alkylene, aryiene, and alkarylene group containing from 1 to 14 carbon atoms
• R-5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can be essentially any leaving group.
• R preferably contains from 6 to 12 carbon atoms.
• R2 preferably contains from 4 to 8 carbon atoms.
• R may be straight chain or branched alkyl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R2.
• substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds.
• R-* is preferably H or methyl, R! and R ⁇ should not contain more than 18 carbon atoms in total. Amide substituted bleach activator compounds of this type are described in EP-A-0170386.
• the L group must be sufficiently reactive for the reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition.
• pKa of the conjugate acid of the leaving group although exceptions to this convention are known. Ordinarily, leaving groups that exhibit such behavior are those in which their conjugate acid has a pKa in the range of from 4 to 13, preferably from 6 to 11 and most preferably from 8 to 11.
• Preferred bleach precursors are those wherein R 1 , R2 and R 5 are as defined for the amide substituted compounds and L is selected from the group consisting of:
• R is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms
• R 3 is an alkyl chain containing from 1 to 8 carbon atoms
• R 4 is
• Y is H or a solubilizing group.
• the preferred solubilizing groups are -SO-, M + , -CO2 - M + , -SO, - M + ,
• M is an alkyl chain containing from 1 to 4 carbon atoms
• M is a cation which provides solubility to the bleach activator
• X is an anion which provides solubility to the bleach activator.
• M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred, and
• X is a halide, hydroxide, methylsulfate or acetate anion. It should be noted that bleach activators with a leaving group that does not contain a solubilizing groups should be well dispersed in the bleaching solution in order to assist in their dissolution.
• bleach activators of the above formulae include (6- octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesulfo- nate, (6-decanamidocaproyl)oxybenzenesulfonate, and mixtures thereof.
• R is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R ⁇ , R , R 4 , and R ⁇ may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkyl amino, COORg (wherein Rg is H or an alkyl group) and carbonyl functions.
• An especially preferred precursor of the benzoxazin-type is:
• the detergent compositions may also contain organic peroxyacids typically at a level of from 1 % to 15% by weight, more preferably from 1 % to 10% by weight of the composition.
• a preferred class of organic peroxyacid compounds are the amide substituted compounds of the following general formulae:
• R s an aryl or alkaryl group with from 1 to 14 carbon atoms
• R ⁇ is an alkylene, aryiene, and alkarylene group containing from 1 to 14 carbon atoms
• R ⁇ is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms.
• R* preferably contains from 6 to 12 carbon atoms.
• R ⁇ preferably contains from 4 to 8 carbon atoms, R! may be straight chain or branched alkyl, substituted aryl or alkylaryl containing branching, substitution, or both and may be sourced from either synthetic sources or natural sources including for example, tallow fat. Analogous structural variations are permissible for R ⁇ .
• substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical substituent groups or organic compounds.
• R5 is preferably H or methyl.
• R and R-5 should not contain more than 18 carbon atoms in total. Amide substituted organic peroxyacid compounds of this type are described in EP-A-0170386.
• organic peroxyacids include diperoxy dodecanedioc acid, diperoxy tetra decanedioc acid, diperoxyhexadecanedioc acid, mono- and diperazelaic acid, mono- and diperbrassylic acid, monoperoxy phthalic acid, perbenzoic acid, and their salts as disclosed in, for example, EP-A-0341 947.
• compositions in accord with the invention preferably include, as a hydrogen peroxide source, an inorganic perhydrate salt, most especially when the organic peroxyacid source is a peroxyacid bleach precursor compound.
• the inorganic perhydrate salts are normally incorporated in the form of the sodium salt at a level of from 1 % to 40% by weight, more preferably from 2% to 30% by weight and most preferably from 5% to 25% by weight of the compositions.
• inorganic perhydrate salts include perborate, percarbonate, perphosphate, persulfate and persilicate salts.
• the inorganic perhydrate salts are normally the alkali metal salts.
• the inorganic perhydrate salt may be included as the crystalline solid without additional protection.
• the preferred executions of such granular compositions utilize a coated form of the material which provides better storage stability for the perhydrate salt in the granular product.
• Sodium perborate can be in the form of the monohydrate of nominal formula NaBC * 2H2 ⁇ 2 or the tetrahydrate NaBC>2H2 ⁇ 2.3H2 ⁇ .
• Sodium percarbonate which is a preferred perhydrate for inclusion in detergent compositions in accordance with the invention, is an addition compound having a formula corresponding to 2Na2CO3.3H2O2, and is available commercially as a crystalline solid.
• the percarbonate is most preferably incorporated into such compositions in a coated form which provides in product stability.
• a suitable coating material providing in product stability comprises mixed salt of a water soluble alkali metal sulphate and carbonate.
• This coating however allows for rapid release of the percarbonate bleach to the wash solution and is therefore not a suitable means for providing delayed release of the percarbonate bleach into a wash solution.
• Such coatings together with coating processes have previously been described in GB- 1,466,799, granted to Interox on 9th March 1977.
• the weight ratio of the mixed salt coating material to percarbonate lies in the range from 1 : 200 to 1 : 4, more preferably from 1 : 99 to 1 : 9, and most preferably from 1 : 49 to 1 : 19.
• the mixed salt is of sodium sulphate and sodium carbonate which has the general formula Na2SO4.n.Na2CO3 wherein n is form 0.1 to 3, preferably n is from 0.3 to 1.0 and most preferably n is from 0.2 to 0.5.
• Potassium peroxymonopersulfate is another inorganic perhydrate salt of use in the detergent compositions herein.
• Bleach catalyst also encompasses compositions containing a catalytically effective amount of a bleach catalyst such as a water-soluble manganese salt.
• the bleach catalyst is used in a catalytically effective amount in the compositions and processes herein.
• catalytically effective amount is meant an amount which is sufficient, under whatever comparative test conditions are employed, to enhance bleaching and removal of the stain or stains of interest from the target substrate.
• the target substrate will typically be a fabric stained with, for example, various food stains.
• the target substrate may be, for example, a porcelain cup or plate with tea stain or a polyethylene plate stained with tomato soup.
• the test conditions will vary, depending on the type of washing applian r used and the habits of the user. Thus, front-loading laundry washing machines of the type employed in Europe generally use less water and higher detergent concentrations than do top-loading U.S.
• compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing liquor, and will preferably provide from about 1 ppm to about 200 ppm of the catalyst species in the laundry liquor.
• the bleach catalyst material herein can comprise the free acid or be in the form of any suitable salts.
• One type of bleach catalyst is a catalyst system comprising a heavy metal cation of defined bleach catalytic activity, such as copper, iron or manganese cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof.
• a heavy metal cation of defined bleach catalytic activity such as copper, iron or manganese cations
• an auxiliary metal cation having little or no bleach catalytic activity such as zinc or aluminum cations
• a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof.
• bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include Mn- ⁇ u-O ⁇ l ,4,7-trimethyl-l ,4,7-triazacyclononane)2-(PF6)2, Mrfltyu- O) ⁇ (u-OAc)2(l,4,7-trimethyl-l,4,7-triazacyclononane)2-(Cl ⁇ 4)2, Mn IV 4(u- O)6(l,4,7-triazacyclononane)4-(ClO4)2, Mn m Mn IV 4(u-O) ⁇ (u-OAc)2-(l,4,7- trimethyl-l,4,7-triazacyclononane)2-(Cl ⁇ 4)3, and mixtures thereof.
• ligands suitable for use herein include l,5,9-trimethyl-l,5,9-triazacyclododecane, 2-methyl- 1,4,7-triazacyclononane, 2-methyl-l,4,7-triazacyclononane, 1,2,4,7-tetramethyl- 1,4,7-triazacyclononane, and mixtures thereof.
• bleach catalysts useful in the compositions herein may also be selected as appropriate for the present invention.
• suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084.
• Still another type of bleach catalyst is a water- soluble complex of manganese (II), (III), and/or (IV) with a ligand which is a non- carboxylate polyhydroxy compound having at least three consecutive C-OH groups.
• Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.
• U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand.
• Said ligands are of the formula:
• Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings.
• said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro.
• Particularly preferred is the ligand 2,2'-bispyridylamine.
• Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine complexes.
• Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II) , trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2 ⁇ 2 ⁇ 4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II) perchlorate, and mixtures thereof.
• Mn gluconate Mn(CF3SO3)2, Co(NH3)5 ⁇
• binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands including N 4 Mn m (u-O)2Mn IV N 4 ) +and [Bipy Mn III (u-O)2Mn Iv bipy2]-(Cl ⁇ 4)3.
• the bleach catalysts of the present invention may also be prepared by combining a water-soluble ligand with a water-soluble manganese salt in aqueous media and concentrating the resulting mixture by evaporation. Any convenient water-soluble salt of manganese can be used herein. Manganese (II), (III), (IV) and/or (V) is readily available on a commercial scale. In some instances, sufficient manganese may be present in the wash liquor, but, in general, it is preferred to add Mn cations in the compositions to ensure its presence in catalytically-effective amounts.
• the sodium salt of the ligand and a member selected from the group consisting of MnSO4, Mn(ClO4)2 or MnCl2 (least preferred) are dissolved in water at molar ratios of ligand:Mn salt in the range of about 1:4 to 4: 1 at neutral or slightly alkaline pH.
• the water may first be de-oxygenated by boiling and cooled by sparging with nitrogen. The resulting solution is evaporated (under N2, if desired) and the resulting solids are used in the bleaching and detergent compositions herein without further purification.
• the water-soluble manganese source such as MnSO4
• MnSO4 is added to the bleach/cleaning composition or to the aqueous bleaching/cleaning bath which comprises the ligand.
• Some type of complex is apparently formed in situ, and improved bleach performance is secured. In such an in situ process, it is convenient to use a considerable molar excess of the ligand over the manganese, and mole ratios of ligand:Mn typically are 3: 1 to 15: 1.
• the additional ligand also serves to scavenge vagrant metal ions such as iron and copper, thereby protecting the bleach from decomposition.
• vagrant metal ions such as iron and copper
• the bleach-catalyzing manganesecomplexes of the present invention have not been elucidated, it may be speculated that they comprise chelates or other hydrated coordination complexes which result from the interaction of the carboxyl and nitrogen atoms of the ligand with the manganese cation.
• the oxidation state of the manganese cation during the catalytic process is not known with certainty, and may be the (+11), (+III), (+IV) or (+V) valence state. Due to the ligands' possible six points of attachment to the manganese cation, it may be reasonably speculated that multi-nuclear species and/or "cage" structures may exist in the aqueous bleaching media. Whatever the form of the active Mniigand species which actually exists, it functions in an apparently catalytic manner to provide improved bleaching performances on stubborn stains such as tea, ketchup, coffee, blood, and the like.
• bleach catalysts are described, for example, in European patent application, publication no. 408,131 (cobalt complex catalysts), European patent applications, publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application, publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
• a means for delaying the release to a wash solution of the peroxyacid bleach relative to the release of the water-soluble builder.
• Said means may comprise a means for delaying the release of the peroxyacid bleach to the wash solution.
• said means may comprise a means for enhancing the rate of release of the water-soluble builder to the solution.
• the means may provide for delayed release of the peroxyacid bleach source itself to the wash solution.
• the delayed release means may comprise a means of inhibiting, or preventing the in situ perhydrolysis reaction which releases the peroxyacid into the solution.
• Such means could, for example, include delaying release of the hydrogen peroxide source to the wash solution, by for example, delaying release of any inorganic perhydrate salt, acting as a hydrogen peroxide source, to the wash solution.
• the delayed release means can include coating any suitable component with a coating designed to provide the delayed release.
• the coating may therefore, for example, comprise a poorly water soluble material, or be a coating of sufficient thickness that the kinetics of dissolution of the thick coating provide the controlled rate of release.
• the coating material may be applied using various methods. Any coating material is typically present at a weight ratio of coating material to bleach of from 1:99 to 1:2, preferably from 1:49 to 1:9.
• Suitable coating materials include triglycerides (e.g. partially) hydrogenated vegetable oil, soy bean oil, cotton seed oil) mono or diglycerides, microcrystalline waxes, gelatin, cellulose, fatty acids and any mixtures thereof.
• suitable coating materials can comprise the alkali and alkaline earth metal sulphates, silicates and carbonates, including calcium carbonate.
• Preferred coating material is sodium silicate of Si ⁇ 2 : Na2 ⁇ ratio from 1.6 : 1 to 3.4 : 1, preferably 2.8 : 1, applied as an aqueous solution to give a level of from 2% to 10%, (normally from 3% to 5%) of silicate solids by weight of the percarbonate.
• Magnesium silicate can also be included in the coating.
• Any inorganic salt coating materials may be combined with organic binder materials to provie composite inorganic salt organic binder coatings.
• Suitable binders include the CJO-C ⁇ O alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole of alcohol and more preferably the C15-C20 primary alcohol ethoxylates containing from 20 - 100 moles of ethylene oxide per mole of alcohol.
• binders include certain polymeric materials.
• Polyvinylpyrrolidones with an average molecular weight of from 12,000 to 700,000 and polyethylene glycols (PEG) with an average molecular weight of from 600 to 10,000 are examples of such polymeric materials.
• Copolymers of maleic anhydride with ethylene, methylvinyl ether or methacrylic acid, the maleic anhydride constituting at least 20 mole percent of the polymer are further examples of polymeric materials useful as binder agents. These polymeric materials may be used as such or in combination with solvents such as water, propylene glycol and the above mentioned C10-C20 alcohol ethoxylates containing from 5 - 100 moles of ethylene oxide per mole.
• Further examples of binders include the C10-C20 mono- and diglycerol ethers and also the C10-C20 f attv acids.
• Cellulose derivatives such as methylcellulose, carboxymethylcellulose and hydroxyethylcellulose, and homo- or co-polymeric polycarboxylic acids or their salts are other examples of binders suitable for use herein.
• One method for applying the coating material involves agglomeration.
• Preferred agglomeration processes include the use of any of the organic binder materials described hereinabove. Any conventional agglomerator/ mixer may be used including, but not limted to pan, rotary drum and vertical blender types. Molten coating compositions may also be applied either by being poured onto, or spray atomized onto a moving bed of bleaching agent.
• Suitable means of providing the required delayed release include mechanical means for altering the physical characteristics of the bleach to control its solubility and rate of release. Suitable protocols could include compaction, mechanical injection, manual injection, and adjustment of the solubility of the bleach compound by selection of . particle size of any particulate component.
• particle size Whilst the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired delayed release kinetics, it is desirable that the particle size should be more than 500 micrometers, preferably having an average particle diameter of from 800 to 1200 micrometers.
• Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required delayed release kinetics to be achieved.
• the enhanced release means can include coating any suitable component with a coating designed to provide the enhanced release.
• the coating may therefore, for example, comprise a highly, or even effervescently, water soluble material.
• Other means of providing the required delayed release include mechanical means for altering the physical characteristics of the water-soluble builder to enhance its solubility and rate of release.
• a suitable protocol could include deliberate selection of the particle size of any water- soluble builder containing component.
• the choice of particle size will depend both on the composition of the particulate component, and the desire to meet the desired enhanced release kinetics. It is desirable that the particle size should be less than 1200 micrometers, preferably having an average particle diameter of from 1100 to 500 micrometers.
• Additional protocols for providing the means of delayed release include the suitable choice of any other components of the detergent composition matrix, or of any particulate component containing the water-soluble builder, such that when the composition is introduced to the wash solution the ionic strength environment therein provided enables the required enhanced release kinetics to be achieved.
• the release of the peroxyacid bleach component from the peroxyacid bleach source relative to that of the water-soluble builder component is such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water-soluble builder is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said peroxyacid bleach is more than 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
• the release of bleach is such that in the T50 test method herein described the time to achieve a level of total available oxygen (AVO) that is 50% of the ultimate level is more that 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 secons.
• a method for determining AVO levels is disclosed in European Patent Application No. 93870004.4.
• the peroxyacid bleach source is a peroxyacid bleach precursor, employed in combination with a hydrogen peroxide source
• the kinetics of release to the wash solution of the hydrogen peroxide, relative to those of the water-soluble builder component is such that in the T50 test method herein described the time to achieve a concentration that is 50% of the ultimate concentration of said water-soluble builder is less than 120 seconds, preferably less than 90 seconds, more preferably less than 60 seconds, and the time to achieve a concentration that is 50% of the ultimate concentration of said hydrogen peroxide is more that 180 seconds, preferably from 180 to 480 seconds, more preferably from 240 to 360 seconds.
• the ultimate wash concentration of the water-soluble builder is typically from 0.0005% to 0.4%, preferably from 0.005% to 0.35%, more preferably from 0.01 % to 0.3%.
• the ultimate wash concentration of any inorganic perhydrate bleach is typically from 0.005% to 0.25 % by weight, but preferably is more than 0.05% , more preferably . more than 0.075%.
• the ultimate wash concentration of any peroxyacid precursor is typically 0.001 % to 0.08% by weight, but preferably is from 0.005% to 0.05% , most preferably from 0.015% to 0.05%.
• the delayed release kinetics herein are defined with respect to a 'TA test method' which measures the time to achieve A % of the ultimate concentration/level of that component when a composition containing the component is dissolved according to the standard conditions now set out.
• the standard conditions involve a 1 litre glass beaker filled with 1000 ml of distilled water at 20°C, to which lOg of composition is added. The contents of the beaker are agitated using a magnetic stirrer set at 100 rpm. The ultimate concentration/level is taken to be the concentration/level attained 10 minutes after addition of the composition to the water-filled beaker.
• Suitable analytical methods are chosen to enable a reliable determination of the incidental, and ultimate in solution concentrations of the component of concern, subsequent to the addition of the composition to the water in the beaker.
• Such analytical methods can include those involving a continuous monitoring of the level of concentration of the component, including for example photometric and conductrimetric methods.
• methods involving removing titres from the solution at set time intervals, stopping the disssolution process by an appropriate means such as by rapidly reducing the temperature of the titre, and then determining the concentration of the component in the titre by any means such as chemical titrimetric methods, can be employed.
• Suitable graphical methods including curve fitting methods, can be employed, where appropriate, to enable calculation of the the TA value from raw analytical results.
• the particular analytical method selected for determining the concentration of the . component will depend on the nature of that component, and of the nature of the composition containing that component.
• the detergent compositions of the invention may also contain additional detergent components.
• additional detergent components and levels of incorporation thereof will depend on the physical form of the composition, and the nature of the cleaning operation for which it is to be used.
• compositions of the invention may for example, be formulated as hand and machine laundry detergent compositions, including laundry additive compositions and compositions suitable for use in the pretreatment of stained fabrics and machine dishwashing compositions.
• compositions suitable for use in a machine washing method eg: machine laundry and machine dishwashing methods
• the compositions of the invention preferably contain one or more additional detergent components selected from surfactants, water-insoluble builders, heavy metal ion sequestrants, organic polymeric compounds, additional enzymes, suds suppressors, lime soap dispersants, soil suspension and anti-redeposition agents and corrosion inhibitors.
• Laundry compositions can also contain, as additional detergent components, softening agents.
• the detergent compositions of the invention may contain as an additional detergent component a surfactant selected from anionic, cationic, nonionic ampholytic, amphoteric and zwitterionic surfactants and mixtures thereof.
• the surfactant is typically present at a level of from 0.1 % to 60% by weight. More preferred levels of incorporation of surfactant are from 1 % to 35% by weight, most preferably from 1 % to 20% by weight.
• the surfactant is preferably formulated to be compatible with any enzyme components present in the composition.
• the surfactant is most preferably formulated such that it promotes, or at least does not degrade, the stability of any enzyme in these compositions.
• ampholytic, amphoteric and zwitteronic surfactants are generally used in combination with one or more anionic and/or nonionic surfactants.
• any anionic surfactants useful for detersive purposes can be included in the compositions. These can include salts (including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
• salts including, for example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-, di- and triethanolamine salts of the anionic sulfate, sulfonate, carboxylate and sarcosinate surfactants.
• anionic surfactants include the isethionates such as the acyl isethionates, N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates, monoesters of sulfosuccinate (especially saturated and unsaturated monoesters) diesters of sulfosuccinate (especially saturated and unsaturated Cg-C ⁇ 4 diesters), N-acyl sarcosinates.
• Resin acids and hydrogenated resin acids are also suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin acids present in or derived from tallow oil.
• Anionic sulfate surfactants suitable for use herein include the linear and branched primary alkyl sulfates, alkyl ethoxysulfates, fatty oleyl glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C5-C17 acyl-N-(C ⁇ -C4 alkyl) and -N-(Cj-C2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described herein).
• Alkyl ethoxysulfate surfactants are preferably selected from the group consisting of the C6-C18 alkyl sulfates which have been ethoxylated with from about 0.5 to about 20 moles of ethylene oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a Cg-C ⁇ g alkyl sulfate which has been ethoxylated with from about 0.5 to about 20, preferably from about 0.5 to about 5, moles of ethylene oxide per molecule.
• Anionic sulfonate surfactant Anionic sulfonate surfactant
• Anionic sulfonate surfactants suitable for use herein include the salts of C5-C20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C6-C24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
• Anionic carboxylate surfactants suitable for use herein include the alkyl ethoxy carboxylates, the alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially certain secondary soaps as described herein.
• Preferred alkyl ethoxy carboxylates for use herein include those with the formula RO(CH2CH2 ⁇ ) x CH2C00 _ M + wherein R is a C j to C* ⁇ alkyl group, x ranges from O to 10, and the ethoxylate distribution is such that, on a weight basis, the amount of material where x is 0 is less than about 20 %, and the amount of material where x is greater than 7, is less than about 25 %, the average x is from about 2 to 4 when the average R is C13 or less, and the average x is from about 3 to 10 when the average R is greater than CJJ, and M is a cation, preferably chosen from alkali metal, alkaline earth metal, ammonium, mono-, di-, and tri-ethanol-ammonium, most preferably from sodium, potassium, ammonium and mixtures thereof with magnesium ions.
• the preferred alkyl ethoxy carboxylates are those where R is a Ci2 to Ci8
• Alkyl polyethoxy polycarboxylate surfactants suitable for use herein include those having the formula
• RO-(CHR ⁇ -CHR2-0)-R3 wherein R is a Cg to Cis alkyl group, x is from 1 to 25, Rl and R2 are selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, wherein at least one R ⁇ or R2 is a succinic acid radical or hydroxysuccinic acid radical, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures thereof.
• Anionic secondary soap surfactant is selected from the group consisting of hydrogen, methyl acid radical, succinic acid radical, hydroxysuccinic acid radical, and mixtures thereof, wherein at least one R ⁇ or R2 is a succinic acid radical or hydroxysuccinic acid radical, and R3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon having between 1 and 8 carbon atoms, and mixtures
• Preferred soap surfactants are secondary soap surfactants which contain a carboxyl unit connected to a secondary carbon.
• the secondary carbon can be in a ring structure, e.g. as in p-octyl benzoic acid, or as in alkyl-substituted cyclohexyl carboxylates.
• the secondary soap surfactants should preferably contain no ether linkages, no ester linkages and no hydroxyl groups. There should preferably be no nitrogen atoms in the head-group (amphiphilic portion).
• the secondary soap surfactants usually contain 11-15 total carbon atoms, although slightly more (e.g., up to 16) can be tolerated, e.g. p-octyl benzoic acid.
• a highly preferred class of secondary soaps comprises the secondary carboxyl materials of the formula R 3 CH(R 4 )COOM, wherein R 3 is CH3(CH2)x and
• R is CH3(CH2)y, wherein y can be O or an integer from 1 to 4, x is an integer from 4 to 10 and the sum of (x + y) is 6-10, preferably 7-9, most preferably 8.
• Another preferred class of secondary soaps comprises those carboxyl compounds wherein the carboxyl substituent is on a ring hydrocarbyl unit, i.e., secondary soaps of the formula R->-R6-COOM, wherein R-> is C 7 -Cl0, preferably C ⁇ -C ⁇ , alkyl or alkenyl and R ⁇ is a ring structure, such as benzene, cyclopentane and cyclohexane. (Note: R-5 can be in the ortho, meta or para position relative to the carboxyl on the ring.)
• Still another preferred class of secondary soaps comprises secondary carboxyl compounds of the formula CH3(CHR) ⁇ c -(CH2) m -(CHR) n - CH(COOM)(CHR) 0 -(CH2) p -(CHR) q -CH 3 , wherein each R is -C4 alkyl, wherein k, n, o, q are integers in the range of 0-8, provided that the total number of carbon atoms (including the carboxylate) is in the range of 10 to 18.
• the species M can be any suitable, especially water-solubilizing, counterion.
• Especially preferred secondary soap surfactants for use herein are water-soluble members selected from the group consisting of the water-soluble salts of 2-methyl-l- undecanoic acid, 2-ethyl-l-decanoic acid, 2-propyl-l-nonanoic acid, 2-butyl-l- octanoic acid and 2-pentyl-l-heptanoic acid.
• alkali metal sarcosinates of formula R-CON (R1) CH2 COOM, wherein R is a C5-C17 linear or branched alkyl or alkenyl group, R! is a C1-C4 alkyl group and M is an alkali metal ion.
• R is a C5-C17 linear or branched alkyl or alkenyl group
• R! is a C1-C4 alkyl group
• M is an alkali metal ion.
• any anionic surfactants useful for detersive purposes can be included in the compositions.
• Exemplary, non-limiting classes of useful nonionic surfactants are listed below.
• Nonionic polyhydroxy fatty acid amide surfactant Nonionic polyhydroxy fatty acid amide surfactant
• Polyhydroxy fatty acid amides suitable for use herein are those having the structural formula R 2 CONR 1 Z wherein : Rl is H, C1-C4 hydrocarbyl, 2-hydroxy ethyl, 2- hydroxy propyl, or a mixture thereof, preferable C1-C4 alkyl, more preferably Cj.
• Ci alkyl i.e., methyl
• R2 is a C5-C31 hydrocarbyl, preferably straight-chain C5-C19 alkyl or alkenyl, more preferably straight-chain C9- C17 alkyl or alkenyl, most preferably straight-chain CU-CJ alkyl or alkenyl, or mixture thereof
• Z is a polyhydroxyhydrocarbyl having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxy lated derivative (preferably ethoxylated or propoxylated) thereof.
• Z preferably will be derived from a reducing sugar in a reductive animation reaction; more preferably Z is a glycityl.
• polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols are suitable for use herein.
• the polyethylene oxide condensates are preferred.
• These compounds include the condensation products of alkyl phenols having an alkyl group containing from about 6 to about 18 carbon atoms in either a straight chain or branched chain configuration with the alkylene oxide.
• Nonionic ethoxylated alcohol surfactant Nonionic ethoxylated alcohol surfactant
• alkyl ethoxylate condensation products of aliphatic alcohols with from about 1 to about 25 moles of ethylene oxide are suitable for use herein.
• the alkyl chain of the aliphatic alcohol can either be straight or branched, primary or secondary, and generally contains from 6 to 22 carbon atoms.
• Particularly preferred are the condensation products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
• the ethoxylated Cg-Cjs f ttv alcohols and Cg-Cis mixed ethoxylated/propoxylated fatty alcohols are suitable surfactants for use herein, particularly where water soluble.
• the ethoxylated fatty alcohols are the Cjo-Ci8 ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably these are the C12-C18 ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40.
• the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from 10 to 18 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10.
• the condensation products of ethylene oxide with a hydrophobic base formed by the condensation of propylene oxide with propylene glycol are suitable for use herein.
• the hydrophobic portion of these compounds preferably has a molecular weight of from about 1500 to about 1800 and exhibits water insolubility.
• Examples of compounds of this type include certain of the commercially-available PluronicTM surfactants, marketed by BASF.
• Nonionic EO condensation products with propylene oxide/ethylene diamine adducts The condensation products of ethylene oxide with the product resulting from the reaction of propylene oxide and ethylenediamine are suitable for use herein.
• the hydrophobic moiety of these products consists of the reaction product of ethylenediamine and excess propylene oxide, and generally has a molecular weight of from about 2500 to about 3000.
• Examples of this type of nonionic surfactant include certain of the commercially available TetronicTM compounds, marketed by BASF. -
• Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647, Llenado, issued January 21, 1986, having a hydrophobic group containing from about 6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3 to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3 to about 2.7 saccharide units.
• Any reducing saccharide containing 5 or 6 carbon atoms can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for the glucosyl moieties.
• the hydrophobic group is attached at the 2-, 3-, 4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or galactoside.
• the intersaccharide bonds can be, e.g., between the one position of the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding saccharide units.
• the preferred alkylpolyglycosides have the formula
• R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from 10 to 18, preferably from 12 to 14, carbon atoms; n is 2 or 3; t is from 0 to 10, preferably 0, and X is from 1.3 to 8, preferably from 1.3 to 3, most preferably from 1.3 to 2.7.
• the glycosyl is preferably derived from glucose.
• Nonionic fatty acid amide surfactant Nonionic fatty acid amide surfactant
• Fatty acid amide surfactants suitable for use herein are those having the formula: R6cON(R 7 )2 wherein R ⁇ is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and each R 7 is selected from the group consisting of hydrogen, C1-C4 alkyl, C1-C4 hydroxyalkyl, and -(C2H4 ⁇ ) x H, where x is in the range of from 1 to 3.
• Amphoteric surfactant Suitable amphoteric surfactants for use herein include the amine oxide surfactants and the alkyl amphocarboxylic acids.
• a suitable example of an alkyl aphodicarboxylic acid for use herein is Miranol(TM) C2M Cone, manufactured by Miranol, Inc., Dayton, NJ.
• Amine oxides useful herein include those compounds having the formula R 3 (OR 4 ) X NO(R5)2 wherein R 3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group, or mixtures thereof, containing from 8 to 26 carbon atoms, preferably 8 to 18 carbon atoms; R 4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, preferably 2 carbon atoms, or mixtures thereof; x is from 0 to 5, preferably from 0 to 3; and each R* 5 is an alkyl or hydyroxyalkyl group containing from 1 to 3, preferably from 1 to 2 carbon atoms, or a polyethylene oxide group containing from 1 to 3, preferable 1, ethylene oxide groups.
• the R- groups can be attached to each other, e.g., through an oxygen or nitrogen atom, to form a ring structure.
• amine oxide surfactants in particular include C ⁇ o-Ci8 alkyl dimethyl amine oxides and Cg-Ci8 alkoxy ethyl dihydroxyethyl amine oxides.
• examples of such materials include dimethyloctylamine oxide, diethyldecylamine oxide, bis-(2- hydroxyethyl)dodecylamine oxide, dimethyldodecylamine oxide, dipropyltetradecylamine oxide, methylethylhexadecylamine oxide, dodecylamidopropyl dimethylamine oxide, cetyl dimethylamine oxide, stearyl dimethylamine oxide, tallow dimethylamine oxide and dimethyl-2- hydroxyoctadecylamine oxide.
• Preferred are C10-C18 alkyl dimethylamine oxide, and CJO-18 acylamido alkyl dimethylamine oxide.
• Zwitterionic surfactants can also be incorporated into the detergent compositions hereof. These surfactants can be broadly described as derivatives of secondary and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or derivatives of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds. Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
• the betaines useful herein are those compounds having the formula R(R')2N + R 2 COO " wherein R is a Cg-Cis hydrocarbyl group, preferably a Ci0" c 16 alkyl group or C10-I6 acylamido alkyl group, each R! is typically C1-C3 alkyl, preferably methyl, m and R 2 is a C1-C5 hydrocarbyl group, preferably a C1-C3 alkylene group, more preferably a C1-C2 alkylene group.
• betaines examples include coconut acylamidopropyldimethyl betaine; hexadecyl dimethyl betaine; C12-H acylamidopropylbetaine; Cg_i4 acylamidohexyldiethyl betaine; 4[Ci4_i6 acylmethylamidodiethylammonio]-l-carboxybutane; C16-I8 acylamidodimethylbetaine; C ⁇ .ig acylamidopentanediethyl-betaine; [C12-I6 acylmethylamidodimethylbetaine.
• Preferred betaines are Cj2-18 dimethyl-ammonio hexanoate and the CIQ-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines.
• Complex betaine surfactants are also suitable for use herein.
• the sultaines useful herein are those compounds having the formula (R(R )2N + R 2 SO3" wherein R is a Cg-Cis hydrocarbyl group, preferably a CJJQ-CIO alkyl group, more preferably a C12-C13 alkyl group, each R! is typically C1-C3 alkyl, preferably methyl, and R 2 is a Cj-Cg hydrocarbyl group, preferably a C1-C3 alkylene or, preferably, hydroxyalkylene group.
• Ampholytic surfactants can be incorporated into the detergent compositions herein. These surfactants can be broadly described as aliphatic derivatives of secondary or tertiary amines, or aliphatic derivatives of heterocyclic secondary and tertiary amines in which the aliphatic radical can be straight chain or branched.
• Cationic surfactants can also be used in the detergent compositions herein.
• Suitable cationic surfactants include the quaternary ammonium surfactants selected from mono 6- l6» preferably C(,-C ⁇ Q N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted by methyl, hydroxyethyl or hydroxypropyl groups.
• Partially soluble or insoluble builder compound Partially soluble or insoluble builder compound
• the detergent compositions of the present invention may contain a partially soluble or insoluble builder compound, typically present at a level of from 1 % to 80% by weight, preferably from 10% to 70% by weight, most preferably from 20% to 60% weight of the composition.
• Examples of partially water-soluble builders include the crystalline layered silicates.
• Examples of largely water insoluble builders include the sodium aluminosilicates.
• Crystalline layered sodium silicates have the general formula
• x is a number from 1.9 to 4 and y is a number from 0 to 20.
• Crystalline layered sodium silicates of this type are disclosed in EP-A- 0164514 and methods for their preparation are disclosed in DE-A-3417649 and DE- A-3742043.
• x in the general formula above has a value of 2, 3 or 4 and is preferably 2.
• the most preferred material is ⁇ - Na2Si2 ⁇ 5, available from Hoechst AG as NaSKS-6.
• the crystalline layered sodium silicate material is preferably present in granular detergent compositions as a particulate in intimate admixture with a solid, water- soluble ionisable material.
• the solid, water-soluble ionisable material is selected from organic acids, organic and inorganic acid salts and mixtures thereof.
• Suitable aluminosilicate zeolites have the unit cell formula Na z [(AlO2) z (SiO2)y]. XH2O wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264.
• the aluminosilicate material are in hydrated form and are preferably crystalline, containing from 10% to 28%, more preferably from 18% to 22% water in bound form.
• the aluminosilicate ion exchange materials can be naturally occurring materials, but are preferably synthetically derived.
• Synthetic crystalline aluminosilicate ion exchange materials are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeoilte MAP, Zeolite HS and mixtures thereof.
• Zeolite A has the formula
• Zeolite X has the formula Na 6 [(AlO 2 )86(SiO2)i06]- 276 H 2 O.
• the detergent compositions of the invention may contain as a preferred optional component a heavy metal ion sequestrant.
• heavy metal ion sequestrant it is meant herein components which act to sequester (chelate) heavy metal ions. These components may also have calcium and magnesium chelation capacity, but preferentially they show selectivity to binding heavy metal ions such as iron, manganese and copper.
• Heavy metal ion sequestrants are generally present at a level of from 0.005% to 20%, preferably from 0.1 % to 10%, more preferably from 0.25% to 7.5% and most preferably from 0.5% to 5% by weight of the compositions.
• Heavy metal ion sequestrants which are acidic in nature, having for example phosphonic acid or carboxylic acid functionalities, may be present either in their acid form or as a complex/ salt with a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof.
• a suitable counter cation such as an alkali or alkaline metal ion, ammonium, or substituted ammonium ion, or any mixtures thereof.
• any salts/complexes are water soluble.
• the molar ratio of said counter cation to the heavy metal ion sequestrant is preferably at least 1: 1.
• Suitable heavy metal ion sequestrants for use herein include organic phosphonates, such as the amino alkylene poly (alkylene phosphonates), alkali metal ethane 1- hydroxy disphosphonates and nitrilo trimethylene phosphonates.
• diethylene triamine penta methylene phosphonate
• ethylene diamine tri methylene phosphonate
• hexamethylene diamine tetra methylene phosphonate
• hydroxy-ethylene 1, 1 diphosphonate nitrilotriacetic acid and polyaminocarboxylic acids such as ethylenediaminotetracetic acid, ethylenetriamine pentacetic acid, ethylenediamine disuccinic acid, ethylenediamine diglutaric acid, 2-hydroxypropylenediamine disuccinic acid or any salts thereof.
• EDDS ethylenediamine-N,N' -disuccinic acid
• Preferred EDDS compounds are the free acid form and the sodium or magnesium salt or complex thereof.
• Examples of such preferred sodium salts of EDDS include Na2EDDS and Na3EDDS.
• Examples of such preferred magnesium complexes of EDDS include MgEDDS and Mg2EDDS.
• Suitable heavy metal ion sequestrants for use herein are iminodiacetic acid derivatives such as 2-hydroxyethyl diacetic acid or glyceryl imino diacetic acid, described in EP-A-317,542 and EP-A-399,133.
• the iminodiacetic acid-N-2-hydroxypropyl sulfonic acid and aspartic acid N- carboxymethyl N-2-hydroxypropyl-3-sulfonic acid sequestrants described in EP-A- 516,102 are also suitable herein.
• the ⁇ -alanine-N,N'-diacetic acid, aspartic acid- N,N'-diacetic acid, aspartic acid-N-monoacetic acid and iminodisuccinic acid sequestrants described in EP-A-509,382 are also suitable.
• EP-A-476,257 describes suitable amino based sequestrants.
• EP-A-510,331 describes suitable sequestrants derived from collagen, keratin or casein.
• EP-A-528,859 describes a suitable alkyl iminodiacetic acid sequestrant. Dipicolinic acid and 2- phosphonobutane-l,2,4-tricarboxylic acid are alos suitable. Glycinamide-N,N'- disuccinic acid (GADS) is also suitable.
• Another optional ingredient useful in the detergent compositions is one or more additional enzymes.
• Preferred additional enzymatic materials include the commercially available lipases, amylases, neutral and alkaline proteases, esterases, cellulases, pectinases, lactases and peroxidases conventionally incorporated into detergent compositions. Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
• protease enzymes include those sold under the tradenames Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark), those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those sold by Genencor International, and those sold under the tradename Opticlean and Optimase by Solvay Enzymes.
• Protease enzyme may be incorporated into the compositions in accordance with the invention at a level of from 0.0001 % to 4% active enzyme by weight of the composition.
• Preferred amylases include, for example, ⁇ -amylases obtained from a special strain of B licheniformis, described in more detail in GB-1,269,839 (Novo).
• Preferred commercially available amylases include for example, those sold under the tradename Rapidase by Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries A/S.
• Amylase enzyme may be incorporated into the composition in accordance with the invention at a level of from 0.0001 % to 2% active enzyme by weight of the composition.
• Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001 % to 2% by weight, preferably 0.001% to 1 % by weight, most preferably from 0.001% to 0.5% by weight of the compositions.
• the lipase may be fungal or bacterial in origin being obtained, for example, from a Hpase producing strain of Humicola sp.. Thermomyces sp. or Pseudomonas sp. including Pseudomonas pseudoalcaligenes or Pseudomas fluorescens. Lipase from chemically or genetically modified mutants of these strains are also useful herein.
• a preferred lipase is derived from Pseudomonas pseudoalcaligenes. which is described in Granted European Patent, EP-B-0218272.
• Another preferred lipase herein is obtained by cloning the gene from Humicola lanuginosa and expressing the gene in Aspergillus oryza. as host, as described in European Patent Application, EP-A-0258 068, which is commercially available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase. This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued March 7, 1989. Enzyme Stabilizing System
• Preferred enzyme-containing compositions herein may comprise from about 0.001 % to about 10%, preferably from about 0.005% to about 8%, most preferably from about 0.01 % to about 6% , by weight of an enzyme stabilizing system.
• the enzyme stabilizing system can be any stabilizing system which is compatible with the detersive enzyme.
• Such stabilizing systems can comprise calcium ion, boric acid, propylene glycol, short chain carboxylic acid, boronic acid, and mixtures thereof.
• Such stabilizing systems can also comprise reversible enzyme inhibitors, such as reversible protease inhibitors.
• compositions herein may further comprise from 0 to about 10%, preferably from about 0.01 % to about 6% by weight, of chlorine bleach scavengers, added to prevent chlorine bleach species present in many water supplies from attacking and inactivating the enzymes, especially under alkaline conditions.
• chlorine bleach scavengers While chlorine levels in water may be small, typically in the range from about 0.5 ppm to about 1.75 ppm, the available chlorine in the total volume of water that comes in contact with the enzyme during washing is usually large; accordingly, enzyme stability in-use can be problematic.
• Suitable chlorine scavenger anions are widely available, and are illustrated by salts containing ammonium cations or sulfite, bisulfite, thiosulfite, thiosulfate, iodide, etc.
• Antioxidants such as carbamate, ascorbate, etc., organic amines such as ethylenediaminetetracetic acid (EDTA) or alkali metal salt thereof, monoethanolamine (MEA), and mixtures thereof can likewise be used.
• EDTA ethylenediaminetetracetic acid
• MEA monoethanolamine
• scavengers such as bisulfate, nitrate, chloride, sources of hydrogen peroxide such as sodium perborate tetrahydrate, sodium perborate monohydrate and sodium percarbonate, as well as phosphate, condensed phosphate, acetate, benzoate, citrate, formate, lactate, malate, tartrate, salicylate, etc. and mixtures thereof can be used if desired.
• Organic polymeric compounds are particularly preferred components of the detergent compositions in accord with the invention.
• organic polymeric compound it is meant essentially any polymeric organic compound commonly used as dispersants, and anti-redeposition and soil suspension agents in detergent compositions.
• Organic polymeric compound is typically incorporated in the detergent compositions of the invention at a level of from 0.1 % to 30%, preferably from 0.5% to 15% , most preferably from 1 % to 10% by weight of the compositions.
• organic polymeric compounds include the water soluble organic homo- or co-polymeric polycarboxylic acids or their salts in which the polycarboxylic acid comprises at least two carboxyl radicals separated from each other by not more than two carbon atoms.
• Polymers of the latter type are disclosed in GB- A- 1,596,756.
• salts are polyacrylates of MWt 2000-5000 and their copolymers with maleic anhydride, such copolymers having a molecular weight of from 20,000 to 100,000, especially 40,000 to 80,000.
• Suitable organic polymeric compounds include the polymers of acrylamide and acrylate having a molecular weight of from 3,000 to 100,000, and the acrylate/fumarate copolymers having a molecular weight of from 2,000 to 80,000.
• polyamino compounds are useful herein including those derived from aspartic acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
• organic polymeric compounds suitable for incorporation in the detergent compositions herein include cellulose derivatives such as methylcellulose, carboxymethylcellulose and hydroxyethylcellulose.
• organic polymeric compounds are the polyethylene glycols, particularly those of molecular weight 1000-10000, more particularly 2000 to 8000 and most preferably about 4000.
• compositions of the invention may contain a lime soap dispersant compound, which has a lime soap dispersing power (LSDP), as defined hereinafter of no more than 8, preferably no more than 7, most preferably no more than 6.
• the lime soap dispersant compound is preferably present at a level of from 0.1 % to 40% by weight, more preferably 1 % to 20% by weight, most preferably from 2% to 10% by weight of the compositions.
• a lime soap dispersant is a material that prevents the precipitation of alkali metal, ammonium or amine salts of fatty acids by calcium or magnesium ions.
• LSDP lime soap dispersing power
• Surfactants having good lime soap dispersant capability will include certain amine oxides, betaines, sulfobetaines, alkyl ethoxysulfates and ethoxylated alcohols.
• Polymeric lime soap dispersants suitable for use herein are described in the article by M.K. Nagarajan and W.F. Masler, to be found in Cosmetics and Toiletries, Volume 104, pages 71-73, (1989).
• Examples of such polymeric lime soap dispersants include certain water-soluble salts of copolymers of acrylic acid, methacrylic acid or mixtures thereof, and an acrylamide or substituted acrylamide, where such polymers typically have a molecular weight of from 5,000 to 20,000.
• the detergent compositions of the invention when formulated for use in machine washing compositions, preferably comprise a suds suppressing system present at a level of from 0.01 % to 15%, preferably from 0.05% to 10% , most preferably from 0.1 % to 5 % by weight of the composition.
• Suitable suds suppressing systems for use herein may comprise essentially any known antifoam compound, including, for example silicone antifoam compounds, 2-alkyl and alcanol antifoam compounds.
• antifoam compound any compound or mixtures of compounds which act such as to depress the foaming or sudsing produced by a solution of a detergent composition, particularly in the presence of agitation of that solution.
• Particularly preferred antifoam compounds for use herein are silicone antifoam compounds defined herein as any antifoam compound including a silicone component. Such silicone antifoam compounds also typically contain a silica component.
• silicone antifoam compounds as used herein, and in general throughout the industry, encompasses a variety of relatively high molecular weight polymers containing siloxane units and hydrocarbyl group of various types.
• Preferred silicone antifoam compounds are the siloxanes, particularly the polydimethylsiloxanes having trimethylsilyl end blocking units.
• Suitable antifoam compounds include the monocarboxylic fatty acids and soluble salts thereof. These materials are described in US Patent 2,954,347, issued September 27, 1960 to Wayne St. John.
• the monocarboxylic fatty acids, and salts thereof, for use as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms.
• Suitable salts include the alkali metal salts such as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
• Suitable antifoam compounds include, for example, high molecular weight fatty esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols, aliphatic C18-C40 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa- alkylmelamines or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine containing 1 to 24 carbon atoms, propylene oxide, bis stearic acid amide and monostearyl di- alkali metal (e.g.
• Copolymers of ethylene oxide and propylene oxide particularly the mixed ethoxylated/propoxylated fatty alcohols with an alkyl chain length of from 10 to 16 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation of from 1 to 10, are also suitable antifoam compounds for use herein.
• 2-alky-alcanols antifoam compounds for use herein have been described in DE 40 21 265.
• the 2-alkyl-alcanols suitable for use herein consist of a C to C (, alkyl chain carrying a terminal hydroxy group, and said alkyl chain is substituted in the a position by a C ⁇ to C ⁇ Q alkyl chain. Mixtures of 2-alkyl-alcanols can be used in the compositions according to the present invention.
• a preferred suds suppressing system comprises
• antifoam compound preferably silicone antifoam compound, most preferably a silicone antifoam compound comprising in combination
• silica at a level of from 1 % to 50%, preferably 5% to 25% by weight of the silicone/silica antifoam compound;
• silica/silicone antifoam compound is incorporated at a level of from 5% to 50%, preferably 10% to 40% by weight;
• a dispersant compound most preferably comprising a silicone glycol rake copolymer with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide ratio of from 1 :0.9 to 1 : 1.1 , at a level of from 0.5 % to 10% , preferably 1 % to 10% by weight;
• a particularly preferred silicone glycol rake copolymer of this type is DCO544, commercially available from DOW Corning under the tradename DCO544;
• an inert carrier fluid compound most preferably comprising a Cig-Cig ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to 15, at a level of from 5% to 80%, preferably 10% to 70%, by weight;
• a preferred particulate suds suppressor system useful herein comprises a mixture of an alkylated siloxane of the type hereinabove disclosed and solid silica.
• the solid silica can be a fumed silica, a precipitated silica or a silica, made by the gel formation technique.
• the silica particles suitable have an average particle size of from 0.1 to 50 micrometers, preferably from 1 to 20 micrometers and a surface area of at least 50m 2 /g.
• These silica particles can be rendered hydrophobic by treating them with dialkylsilyl groups and/or trialkylsilyl groups either bonded directly onto the silica or by means of a silicone resin. It is preferred to employ a silica the particles of which have been rendered hydrophobic with dimethyl and/or trimethyl silyl groups.
• a preferred particulate antifoam compound for inclusion in the detergent compositions in accordance with the invention suitably contain an amount of silica such that the weight ratio of silica to silicone lies in the range from 1: 100 to 3:10, preferably from 1:50 to 1:7.
• Another suitable particulate suds suppressing system is represented by a hydrophobic silanated (most preferably trimethyl-silanated) silica having a particle size in the range from 10 nanometers to 20 nanometers and a specific surface area above 50m 2 /g, intimately admixed with dimethyl silicone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of silicone to silanated silica of from about 1: 1 to about 1:2.
• a hydrophobic silanated (most preferably trimethyl-silanated) silica having a particle size in the range from 10 nanometers to 20 nanometers and a specific surface area above 50m 2 /g, intimately admixed with dimethyl silicone fluid having a molecular weight in the range from about 500 to about 200,000 at a weight ratio of silicone to silanated silica of from about 1: 1 to about 1:2.
• a highly preferred particulate suds suppressing system is described in EP-A-0210731 and comprises a silicone antifoam compound and an organic carrier material having a melting point in the range 50° C to 85° C, wherein the organic carrier material comprises a monoester of glycerol and a fatty acid having a carbon chain containing from 12 to 20 carbon atoms.
• EP-A-0210721 discloses other preferred particulate suds suppressing systems wherein the organic carrier material is a fatty acid or alcohol having a carbon chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting point of from 45°C to 80°C.
• An exemplary particulate suds suppressing system for use herein is a particulate agglomerate component, made by an agglomeration process, comprising in combination
• silicone antifoam compound preferably comprising in combination polydimethyl siloxane and silica
• agglomerate binder compound from 5% to 30%, preferably from 10% to 20% by weight of the component of agglomerate binder compound, where herein such compound can be any compound, or mixtures thereof typically employed as binders for agglomerates, most preferably said agglomerate binder compound comprises a Cl6"Cl8 ethoxylated alcohol with a degree of ethoxylation of from 50 to 100; and
• the detergent compositions herein may also comprise from 0.01 % to 10 %, preferably from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
• the polymeric dye transfer inhibiting agents are preferably selected from polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers or combinations thereof.
• Polyamine N-oxide polymers suitable for use herein contain units having the following structure formula :
• P is a polymerisable unit, whereto the R-N-O group can be attached to, or wherein the R-N-O group forms part of the polymerisable unit or a combination of both.
• A is NC, CO, C, -0-, -S-, -N-; x is O or 1;
• R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups or any combination thereof whereto the nitrogen of the N-O group can be attached or wherein the nitrogen of the N-O group is part of these groups.
• the N-O group can be represented by the following general structures :
• Rl, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic groups or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen of the N-O group can be attached or wherein the nitrogen of the N-O group forms part of these groups.
• the N-O group can be part of the polymerisable unit (P) or can be attached to the polymeric backbone or a combination of both.
• Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic or heterocyclic groups.
• R is selected from aliphatic, aromatic, alicyclic or heterocyclic groups.
• One class of said polyamine N-oxides comprises the group of polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group.
• Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine, pyrrole, imidazole, pyrrolidine, piperidine, quinoline, acridine and derivatives thereof.
• Another class of said polyamine N-oxides comprises the group of polyamine N-oxides wherein the nitrogen of the N-O group is attached to the R-group.
• polyamine N-oxides are the polyamine oxides whereto the N-O group is attached to the polymerisable unit.
• polyamine N-oxides are the polyamine N-oxides having the general formula (I) wherein R is an aromatic, heterocyclic or alicyclic groups wherein the nitrogen of the N-O functional group is part of said R group.
• R is an aromatic, heterocyclic or alicyclic groups wherein the nitrogen of the N-O functional group is part of said R group.
• polyamine oxides wherein R is a heterocyclic compound such as pyrridine, pyrrole, imidazole and derivatives thereof.
• polyamine N-oxides are the polyamine oxides having the general formula (I) wherein R are aromatic, heterocyclic or alicyclic groups wherein the nitrogen of the N-O functional group is attached to said R groups.
• R groups can be aromatic such as phenyl.
• Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble and has dye transfer inhibiting properties.
• suitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates and mixtures thereof.
• the amine N-oxide polymers of the present invention typically have a ratio of amine to the amine N-oxide of 10: 1 to 1: 1000000.
• the amount of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by appropriate degree of N-oxidation.
• the ratio of amine to amine N-oxide is from 2:3 to 1: 1000000. More preferably from 1:4 to 1: 1000000, most preferably from 1:7 to 1: 1000000.
• the polymers of the present invention actually encompass random or block copolymers where one monomer type is an amine N-oxide and the other monomer type is either an amine N-oxide or not.
• the amine oxide unit of the polyamine N-oxides has a PKa ⁇ 10, preferably PKa ⁇ 7, more preferred PKa ⁇ 6.
• the polyamine oxides can be obtained in almost any degree of polymerisation.
• the degree of polymerisation is not critical provided the material has the desired water- solubility and dye-suspending power.
• the average molecular weight is within the range of 500 to 1000,000; preferably from 1,000 to 50,000, more preferably from 2,000 to 30,000, most preferably from 3,000 to 20,000.
• Preferred polymers for use herein may comprise a polymer selected from N- vinylimidazole N-vinylpyrrolidone copolymers wherein said polymer has an average molecular weight range from 5,000 to 50,000 more preferably from 8,000 to 30,000, most preferably from 10,000 to 2O,000.
• the preferred N-vinylimidazole N- vinylpyrrolidone copolymers have a molar ratio of N-vinylimidazole to N- vinylpyrrolidone from 1 to 0.2, more preferably from 0.8 to 0.3, most preferably from 0.6 to 0.4 .
• the detergent compositions herein may also utilize polyvinylpyrrolidone ("PVP" having an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
• PVP polyvinylpyrrolidone
• Suitable polyvinylpyrrolidones are commercially vailable from ISP Corporation, New York, NY and Montreal, Canada under the product names PVP K- 15 (viscosity molecular weight of 10,000), PVP K-30 (average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000), and PVP K-90 (average molecular weight of 360,000).
• PVP K-15 is also available from ISP Corporation.
• Other suitable polyvinylpyrrolidones which are commercially available from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12.
• Polyvinylpyrrolidone may be incorporated in the detergent compositions herein at a level of from 0.01 % to 5% by weight of the detergent, preferably from 0.05% to 3% by weight, and more preferably from 0.1 % to 2% by weight.
• the amount of polyvinylpyrrolidone delivered in the wash solution is preferably from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
• the detergent compositions herein may also utilize polyvinyloxazolidones as polymeric dye transfer inhibiting agents.
• Said polyvinyloxazolidones have an average molecular weight of from 2,500 to 400,000, preferably from 5,000 to 200,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
• the amount of polyvinyloxazolidone incorporated in the detergent compositions may be from 0.01 % to 5% by weight, preferably from 0.05% to 3% by weight, and more preferably from 0.1 % to 2% by weight.
• the amount of polyvinyloxazolidone delivered in the wash solution is typically from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
• the detergent compositions herein may also utilize polyvinylimidazole as polymeric dye transfer inhibiting agent.
• Said polyvinylimidazoles preferably have an average molecular weight of from 2,500 to 400,000, more preferably from 5,000 to 50,000, and most preferably from 5,000 to 15,000.
• the amount of polyvinylimidazole incoraliad in the detergent compositions may be from 0.01 % to 5% by weight, preferably from 0.05% to 3% by weight, and more preferably from 0.1 % to 2% by weight.
• the amount of polyvinylimidazole delivered in the wash solution is from 0.5 ppm to 250 ppm, preferably from 2.5 ppm to 150 ppm, more preferably from 5 ppm to 100 ppm.
• the detergent compositions herein may also optionally contain from about 0.005% to 5% by weight of certain types of hydrophilic optical brighteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.01 % to 1 % by weight of such optical brighteners.
• hydrophilic optical brighteners useful in the present invention are those having the structural formula:
• R ⁇ is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl
• R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino, chloro and amino
• M is a salt-forming cation such as sodium or potassium.
• the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)- s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic acid and disodium salt.
• This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.
• R ⁇ is anilino
• R2 is N-2-hydroxyethyl-N-2-methylamino
• M is a cation such as sodium
• the brightener is 4,4'-bis[(4-anilino-6-(N-2- hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic acid disodium salt.
• This particular brightener species is commercially marketed under the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
• R is anilino
• R2 is morphilino
• M is a cation such as sodium
• the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'- stilbenedisulfonic acid, sodium salt.
• This particular brightener species is commercially marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
• the specific optical brightener species selected for use in the present invention provide especially effective dye transfer inhibition performance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described.
• the combination of such selected polymeric materials (e.g., PVNO and/or PVP VI) with such selected optical brighteners (e.g., Tinopal UNPA-GX, Tinopal 5BM-GX and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighteners work this way because they have high affinity for fabrics in the wash solution and therefore deposit relatively quick on these fabrics.
• the extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter called the "exhaustion coefficient".
• the exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash liquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dye transfer in the context of the present invention.
• Fabric softening agents can also be incorporated into laundry detergent compositions in accordance with the present invention. These agents may be inorganic or organic in type. Inorganic softening agents are exemplified by the smectite clays disclosed in GB-A-1 400 898. Organic fabric softening agents include the water insoluble tertiary amines as disclosed in GB-A-1 514 276 and EP-B-0 011 340.
• Levels of smectite clay are normally in the range from 5% to 15%, more preferably from 8% to 12% by weight, with the material being added as a dry mixed component to the remainder of the formulation.
• Organic fabric softening agents such as the water-insoluble tertiary amines or dilong chain amide materials are incorporated at levels of from 0.5% to 5% by weight, normally from 1 % to 3% by weight, whilst the high molecular weight polyethylene oxide materials and the water soluble cationic materials are added at levels of from 0.1 % to 2 % , normally from 0.15 % to 1.5 % by weight.
• compositions of the invention include perfumes, colours and filler salts, with sodium sulfate being a preferred filler salt.
• the detergent compositions of the invention can be formulated in any desirable form such as powders, granulates, pastes, liquids, tablets and gels.
• the detergent compositions of the present invention may be formulated as liquid detergent compositions.
• Such liquid detergent compositions typically comprise from 94% to 35% by weight, preferably from 90% to 40% by weight, most preferably from 80% to 50% by weight of a liquid carrier, e.g., water, preferably a mixture of water and organic solvent.
• Gel compositions The detergent compositions of the present invention may also be in the form of gels. Such compositions are typically formulated with polyakenyl polyether having a molecular weight of from about 750,000 to about 4,000,000.
• the detergent compositions of the invention are preferably in the form of solids, such as powders and granules.
• the particle size of the components of granular compositions in accordance with the invention should preferably be such that no more that 5% of particles are greater than 1.4mm in diameter and not more than 5% of particles are less than 0.15mm in diameter.
• the bulk density of granular detergent compositions in accordance with the present invention typically have a bulk density of at least 450 g/litre, more usually at least 600 g/litre and more preferably from 650 g/litre to 1200 g/litre.
• Bulk density is measured by means of a simple funnel and cup device consisting of a conical funnel moulded rigidly on a base and provided with a flap valve at its lower extremity to allow the contents of the funnel to be emptied into an axially aligned cylindrial cup disposed below the funnel.
• the funnel is 130 mm and 40 mm at its respective upper and lower extremities. It is mounted so that the lower extremity is 140 mm above the upper surface of the base.
• the cup has an overall height of 90 mm, an internal height of 87 mm and an internal diameter of 84 mm. Its nominal volume is 500 ml.
• the funnel is filled with powder by hand pouring, the flap valve is opened and powder allowed to overfill the cup.
• the filled cup is removed from the frame and excess powder removed from the cup by passing a straight edged implement e.g. a knife, across its upper edge.
• the filled cup is then weighed and the value obtained for the weight of powder doubled to provide the bulk density in g/litre. Replicate measurements are made as required.
• granular detergent compositions in accordance with the present invention can be made via a variety of methods including dry mixing, spray drying, agglomeration and granulation. Washing methods
• compositions of the invention may be used in essentially any washing or cleaning method, including machine laundry and dishwashing methods.
• a preferred machine dishwashing method comprises treating soiled articles selected from crockery, glassware, hollowware and cutlery and mixtures thereof, with an aqueous liquid having dissolved or dispensed therein an effective amount of a machine dishwashing composition in accord with the inevntion.
• an effective amount of the machine dishwashing composition it is meant from 8g to 60g of product dissolved or dispersed in a wash solution of volume from 3 to 10 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine dishwashing methods.
• Machine laundry methods herein comprise treating soiled laundry with an aqueous wash solution in a washing machine having dissolved or dispensed therein an effective amount of a machine laundry detergent composition in accord with the invention.
• the detergent can be added to the wash solution either via the dispenser drawer of the washing machine or by a dispensing device.
• an effective amount of the detergent composition it is meant from 40g to 300g of product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as are typical product dosages and wash solution volumes commonly employed in conventional machine laundry methods.
• a dispensing device containing an effective amount of detergent product is introduced into the drum of a front-loading washing machine before the commencement of the wash cycle.
• the dispensing device is a container for the detergent product which is used to deliver the product directly into the drum of the washing machine. Its volume capacity should be such as to be able to contain sufficient detergent product as would normally be used in the washing method.
• the device may possess a number of openings through which the product may pass.
• the device may be made of a material which is permeable to liquid but impermeable to the solid product, which will allow release of dissolved product.
• the detergent product will be rapidly released at the start of the wash cycle thereby providing transient localised high concentrations of product in the drum of the washing machine at this stage of the wash cycle.
• Preferred dispensing devices are reusable and are designed in such a way that container integrity is maintained in both the dry state and during the wash cycle.
• Especially preferred dispensing devices for use in accord with the invention have been described in the following patents; GB-B-2, 157, 717, GB-B-2, 157, 718, EP-A- 0201376, EP-A-0288345 and EP-A-0288346.
• An article by J.Bland published in Manufacturing Chemist, November 1989, pages 41-46 also describes especially preferred dispensing devices for use with granular laundry products which are of a type commonly know as the "granulette”.
• Especially preferred dispensing devices are disclosed in European Patent Application Publication Nos. 0343069 & 0343070.
• the latter Application discloses a device comprising a flexible sheath in the form of a bag extending from a support ring defining an orifice, the orifice being adapted to admit to the bag sufficient product for one washing cycle in a washing process. A portion of the washing medium flows through the orifice into the bag, dissolves the product, and the solution then passes outwardly through the orifice into the washing medium.
• the support ring is provided with a masking arrangemnt to prevent egress of wetted, undissolved, product, this arrangement typically comprising radially extending walls extending from a central boss in a spoked wheel configuration, or a similar structure in which the walls have a helical form.
• a soiled/stained substrate is treated with an effective amount of a pretreatment solution containing a water-soluble builder, but no bleach components.
• the solution might optionally contain other non- bleach detergent components such as surfactants, builders, heavy metal ion sequestrants, enzymes and detergent polymers.
• the level of the water-soluble builder in said pretreatment solution is typically from 0.05% to 80%, and preferably is more than 1 %.
• the pretreatment solution is allowed to remain in contact with the soiled substrate for an effective time interval.
• Said time interval will typically be from 10 seconds to 1800 seconds, more preferably from 60 seconds to 600 seconds.
• the soiled substrate is then washed using a suitable washing method wherein a bleach- containing detergent product is employed.
• the washing method may for example, be any of the machine dishwashing or machine laundry washing methods described herein.
• Citrate Tri-sodium citrate dihydrate Percarbonate (fast release Anhydrous sodium percarbonate bleach of empirical particle) formula 2Na2CO3.3H2O2 coated with a mixed salt of formula Na2SO4.n.Na2CO3 where n is 0.29 and where the weight ratio of percarbonate to mixed salt is 39: 1
• TAED slow release Particle formed by agglomerating TAED with citric particle
• PEG polyethylene glycol
• TAED fast release Particle formed by agglomerating TAED with partially particle neutralised polycarboxylate at a ratio of TAED: polycarboxylate of 93:7, coated with an external coating of polycarboxylate at a weight ratio of agglomerate: coating of 96:4
• EDDS fast release Particle formed by spray-drying EDDS with MgSO4 at particle
• Amylase Amylolytic enzyme sold under the tradename Termamyl 60T by Novo Industries A/S with an activity of 300 KNU/g
• Lipase Lipolytic enzyme sold under the tradename Lipolase by Novo Industries A/S with an activity of 165 KLU/g
• Granular Suds Suppressor 12% Silicone/silica, 18% stearyl alcohol,70% starch in granular form
• compositions B to D are in accord with the invention:
• Pre-stained cotton swatches were prepared by immersing the swatches in a concentrated tea solution. Tea stains contain high levels of manganese, and are recognised to be difficult to remove from soiled/stained substrates.
• the pre-stained swatches were pretreated with approx 10 ml of a solution containing 5% by weight of sodium citrate solution. The solution was allowed to remain in contact wth the swatches for a period of 10 minutes. The swatches were then washed in a laundry washing method comprising a main wash in a Miele washing machine at 40°C using soft water. The detergent product employed in this washing method had fast release of bleach, and had the composition of formulation A of Example 1.

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• 1994
  • 1994-04-13 GB GB9407532A patent/GB9407532D0/en active Pending
• 1995
  • 1995-03-24 WO PCT/US1995/003691 patent/WO1995028465A1/en active Search and Examination
  • 1995-03-24 CA CA 2187304 patent/CA2187304A1/en not_active Abandoned
  • 1995-03-24 EP EP95914855A patent/EP0755431A4/de not_active Withdrawn
  • 1995-03-24 CN CN 95193546 patent/CN1150453A/zh active Pending
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