EP0730666B1 - Device for loading a shaft furnace - Google Patents

Device for loading a shaft furnace Download PDF

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Publication number
EP0730666B1
EP0730666B1 EP95901392A EP95901392A EP0730666B1 EP 0730666 B1 EP0730666 B1 EP 0730666B1 EP 95901392 A EP95901392 A EP 95901392A EP 95901392 A EP95901392 A EP 95901392A EP 0730666 B1 EP0730666 B1 EP 0730666B1
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EP
European Patent Office
Prior art keywords
hopper
upper hopper
bell
sealing
discharge opening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP95901392A
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German (de)
French (fr)
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EP0730666A1 (en
Inventor
Emile Lonardi
Gilbert Bernard
Marc Solvi
Guy Thillen
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Paul Wurth SA
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Paul Wurth SA
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Publication date
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Publication of EP0730666A1 publication Critical patent/EP0730666A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/20Arrangements of devices for charging
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/18Bell-and-hopper arrangements

Definitions

  • the invention relates to a device for loading a shaft furnace. It relates more particularly to a device for loading a shaft furnace comprising two superimposed hoppers, the lower hopper of which is provided with a bell which is capable of closing, in the closed position, the discharge opening from the lower hopper towards the shaft furnace and, in the open position, to distribute the loading material on the loading surface.
  • Conventional loading devices of a shaft furnace in particular of a blast furnace, generally comprise a lower bell of large diameter and an upper bell of smaller diameter.
  • the two bells are fitted to a lower hopper which forms an airlock for loading the shaft furnace.
  • the large bell seals against the shaft furnace and distributes the loading material over the loading surface.
  • the small bell seals against an upper hopper which is directly in communication with the atmosphere.
  • This upper hopper which is fed by skip elevators, is normally a rotary hopper in order to ensure a more symmetrical supply of the loading airlock.
  • This upper hopper which is fed by skip elevators, is normally a rotary hopper in order to ensure a more symmetrical supply of the loading airlock.
  • the upper rotary hopper is connected in leaktight manner, using a second rotary seal, to a fixed cap provided with two supply boxes for skip elevators. These supply boxes are fitted with upper sealing valves.
  • the lower closure means of the rotary hopper essentially comprise a bell which is movable in the axis of the oven below the rotary hopper, between an upper position closing a discharge opening and a lower position, in which it releases an annular discharge opening and is directly located in the material flow. To this end, the upper bell is suspended from a sleeve surrounding the suspension rod of the lower bell.
  • the loading device described above naturally allows, thanks to its upper rotary hopper, to avoid significant symmetry defects in the loading of the shaft furnace. However, it does not make it possible to satisfactorily resolve the sealing problems, especially if the shaft furnace works at high pressures.
  • the object of the present invention is to provide a device for loading a shaft furnace, with two superimposed hoppers and lower bell (or large bell), which makes it possible to attenuate the influence of an asymmetrical loading of the upper hopper. on the distribution of the loading material by the lower bell, while creating more favorable premises for the execution of a sealing with high sealing between the upper hopper and the lower hopper.
  • the lower sealing means connected between the lower hopper and the upper hopper, are arranged so that they release, in their open position, a central free passage substantially coaxial with the axis of the oven. to tank, so the material flow is established in the form of a compact and focused flow of material below the upper hopper.
  • the means for vertically moving the lower bell are arranged outside the space occupied by this compact flow of material. In the trajectory of the compact material flow is arranged, above the lower bell at a place where the focusing of the material flow is finished or almost finished, a surface of deflection This deflection surface causes the focused flow above the lower bell to diverge or explode.
  • the lower closure means release, in their open position, a central free passage substantially coaxial with the axis of the furnace.
  • a compact flow of material is thus established between the upper hopper and the lower hopper, which is less influenced by asymmetries in the loading profile in the upper hopper than a radially expanded flow.
  • this central flow from the upper hopper converges the trajectories of the particles of matter around the axis of the shaft furnace and tends by this focusing of the trajectories of the particles to weaken the initial asymmetries in the spatial distribution of matter particles.
  • the smaller the angle at the top of the flow cone of the upper hopper the better the focusing result obtained.
  • the sealing bell which is located directly below a discharge opening, on the other hand causes an immediate expansion of the material flow and thus causes the trajectories of the material particles to diverge as soon as their first acceleration by gravity.
  • a focusing of the trajectories around the central axis cannot occur and the immediate expansion of the flow tends to accentuate the initial asymmetries in the spatial distribution of these particles of matter around the central axis.
  • a discharge section for a compact central flow has a smaller perimeter than a discharge section for an expanded annular flow.
  • the perimeter of this discharge section directly determines the minimum length of the joint between the upper hopper and the lower sealed closure element.
  • the joint whose sealing must be ensured may be shorter in the case of a central discharge opening, only in the case of an annular discharge opening.
  • the smallest possible dimension of a discharge opening must necessarily be a multiple (k) of the largest dimension of the particles of material to be discharged (DMAX).
  • annular discharge opening for example between a sealing bell and the lower edge of the upper hopper
  • central discharge opening for example circular
  • Another advantage of the device according to the invention is that, in their respective open position, the lower sealing means are located outside said axial passage in which the flow of material is established in the form of a compact flow. matter. It follows that these sealing means, and in particular the sealing surfaces on these sealing means, are not subjected to abrasion work by the compact flow of material flowing from the upper hopper.
  • the means for vertically moving the lower bell are also arranged outside the space occupied by the compact flow of material, the convergence of the trajectories of the particles around the axis of the shaft furnace is not disturbed by any element of the proposed loading device, before hitting the deflection surface. It is therefore a focused compact flow which strikes the deflection surface located above the lower bell.
  • the essential function of this deflection surface is to burst or diverge the focused compact flow of material above the bell and to distribute the material with symmetry of revolution on the lower bell.
  • This deflection surface can therefore be specially designed for this function, ignoring any additional constraints.
  • the geometry of this surface can thus be chosen so as to favor, for example, a burst with symmetry of revolution of the compact flow of material.
  • the mechanical structure supporting this surface and the materials used for its construction can be adapted to the specific requirements resulting exclusively from its function as a deflection surface, without having to find compromises with regard to additional functions (such as for example sealing and sealing functions).
  • the lower closure means connected between the lower hopper and the upper hopper could naturally comprise a single closure member, which ensures both the retention of the material in the upper hopper and the seal between the lower hopper and the hopper superior.
  • these lower sealing means comprise a sealing member located downstream of a material retaining member. To unload the upper hopper into the lower hopper, the sealing member is first moved to its open position, outside said central free passage for the compact flow of material, before moving the material retaining member. in its respective open position. It follows that the sealing member is already in its open position when the material flow begins to flow. The sealing member is therefore never in contact with the material flowing from the upper hopper.
  • the sealing member advantageously comprises a flexible seal.
  • a seal is obtained which is far superior to that obtained with a conventional bell, which necessarily involves a seal of the metal on metal type.
  • This improved seal allows working at higher pressures in the shaft furnace, without increasing leakage at the loading device. It will be appreciated that this creates a loading device with a lower bell which includes for the first time a loading airlock which can be truly qualified as waterproof with respect to the shaft furnace.
  • This high tightness of the upper hopper relative to the shaft furnace allows in particular a controlled purging of the gases from the latter, when the lower and upper sealing members are closed. This is a considerable advantage given the increasingly stringent requirements with regard to environmental pollution.
  • the sealing member is preferably, but not necessarily, a sealing valve installed below the upper hopper.
  • a sealing valve installed below the upper hopper.
  • Such a valve has, among other things, the advantage of being more easily accessible and removable.
  • said material retaining member comprises several shutter members symmetrical with respect to the axis of the furnace and means for moving these shutter elements symmetrically with respect to the axis of the furnace, so as to create a central opening around the axis of the oven. It follows that the material flow in the form of a compact flow is from the start coaxial with the axis of the furnace and that the passage section for the material can be modified.
  • the material retaining member may however also include a closure bell which is movable inside the hopper between a lower position for closing a discharge opening and an upper raised position, in which it releases the said opening. discharge opening.
  • this bell advantageously influences the homogeneity of the flow of the material inside the hopper.
  • this raised position it reduces the phenomenon of segregation of solid particles according to their particle size.
  • the deflection surface advantageously forms a cone of revolution, the apex of which is directed towards the upper hopper and the axis of which is coaxial with the axis of the flow of solid material.
  • This shape of the deflection surface causes a gradual bursting of the compact flow and promotes the establishment of a symmetry of revolution with regard to all of the trajectories of the deflected particles.
  • the cone of revolution is advantageously provided with guide fins which extend from the top towards the base of the cone, so as to define flow channels for the material along this last.
  • the deflection surface can be supported above the lower bell so as to be able to modify from the outside of the oven its arrangement in the compact material flow.
  • a cone of revolution which is supported so as to be able to impose on it a horizontal displacement.
  • a cone of revolution which is supported so as to be able to impose on it from the outside of the oven a variable inclination.
  • FIGs 1 and 2 a loading device 10 according to the invention, which is mounted above a tank furnace, for example a blast furnace, identified by the reference 12.
  • This loading device 10 comprises a lower closed hopper 14.
  • the lower hopper 14 defines a discharge opening 16 of large diameter, which is centered on the axis 18 of the shaft furnace 12.
  • This discharge opening 16 is closable by a large bell 20 (or lower bell 20 ), which is shown in the closed position resting on a peripheral edge 22 of the discharge opening 16 of the lower hopper 14.
  • the large bell 20 is lowered vertically, so define with the peripheral edge 22 an annular space with symmetry of revolution through which the lower hopper 14 can be unloaded on the loading surface of the shaft furnace (not shown).
  • the large bell 20 is provided at its upper part with two lateral support arms 24, 26 by means of which it is supported by two jacks 28, 30. These jacks 28, 30 are mounted on an upper carcass 32 of the lower hopper 14. Their actuator rod enters the hopper 14, so as to be able to move the large bell 20 axially from its closed position to its open position and vice versa.
  • an upper hopper 34 which has a much smaller angle at the top than the lower hopper 14.
  • This upper hopper 34 is supplied in a known manner by two skip elevators 36 and 36 '.
  • the upper hopper 34 is provided at its upper part with two open supply boxes 38 and 38 'which are each equipped with a sealing valve 40 and 40', hereinafter called upper sealing valves 40 and 40 '.
  • the upper sealing valve 40 is shown in the closed position in which it isolates the upper closed hopper 34 in a sealed manner from the supply boxes 38 and 38 '; while the sealing valve 40 'is shown in the open position in front of an inspection opening 42' in the upper hopper 34.
  • the reference 44 in FIG. 1 identifies an actuation mechanism which makes it possible to pivot the valve d 'upper seal 40 from its open position to its closed position and apply it firmly against its seat.
  • the upper closed hopper 34 is connected by a sealed sleeve 46 to the lower hopper 14.
  • a sealing valve 48 In this sealed sleeve 46 is installed a sealing valve 48, below a discharge opening 50 which is defined, in the axis 18 of the shaft furnace, through the lower end of the hopper flow cone 34.
  • This sealing valve 48 comprises: a seat 52, surrounding the discharge opening 50 and defining a surface of sealing directed towards the hopper 14; a shutter member 54, preferably provided with a flexible seal; a support arm 55 of the shutter member 54; and an actuating mechanism 56 of the shutter member 54.
  • Figure 2 we see the shutter member 54 in the lateral position relative to the discharge opening 50.
  • the shutter member and its support arm 56 completely free the space located below the opening of discharge 50 and that the shutter member 54 is located opposite a visit opening 58 in the sealed sleeve 46.
  • the actuation mechanism 56 allows the shutter member 54 to be pivoted, in the absence of a flow of material naturally, below the discharge opening 50 and to apply it along the axis 18 firmly with its flexible seal on the sealing surface of the seat 52.
  • a material retaining bell 60 which closes, in the lowered position, a passage section of the flow cone of the upper hopper 34 upstream of the seat 52.
  • the bell 60 is shown in dotted lines in the raised position in which it entirely frees the passage section 50. It will be noted that in this raised position the bell 60 only influences the flow of the material inside the hopper 34 upstream of the discharge opening 50. In addition, it contributes to reducing the phenomenon of segregation of the material as a function of its particle size.
  • the bell 60 is integral with a sleeve 62 which is suspended from a jack 64 mounted axially above the upper hopper 34.
  • a deflection surface is arranged, for example a deflection cone 66.
  • This cone 66 is oriented with its apex in the direction of the discharge opening 50 and is, at least in its normal position, coaxial with the central axis 18 of the shaft furnace. The function is to burst the compact flow of material flowing from the upper hopper 34.
  • the deflection cone 66 which is also easily removable and replaceable, is therefore manufactured using materials having good impact resistance and abrasion.
  • the deflection cone can for example be provided with guide fins which stretch from the top towards its base, defining between them material flow channels.
  • the cone can advantageously be rotated about the axis 18 of the shaft furnace.
  • the deflection cone 66 can for example be moved in a plane perpendicular to the axis 18.
  • the axis of the deflector cone 66 could also be inclined relative to the central axis 18 of the shaft furnace.
  • An orientable deflection surface therefore offers possibilities of influencing, almost at will, the distribution of the loading material on the loading surface of the shaft furnace 12.
  • Figures 3A, 3B and 4A, 4B compare a loading device according to the invention, shown in Figures 3A, 3B, to a conventional loading device, without rotary hopper, shown in Figures 4A, 4B.
  • the conventional device comprises a small bell 80 (or upper bell) which can be moved below the discharge opening 82 of the upper hopper 84.
  • the diameter of the discharge opening 82 is much larger than the diameter D of the discharge opening 50 in the device according to the invention of the Figures 3A, 3B. This is due to the fact that the width E of the annular space between the bell 80 and the lower edge of the hopper 84 must have a minimum value in order to avoid clogging by large particles of material.
  • Figures 3A and 4A show the beginning of the discharge of the two hoppers 34 and 84.
  • the loading profile in the hoppers 34 and 84 is highly asymmetrical. This asymmetry results from the loading by the skips 36, 36 '.
  • the bell 80 which serves both as a sealing member and as a material retaining member, deflects the paths of the particles of material already inside the hopper 84 to make them diverge radially with respect to the axis 18.
  • FIG. 4A which serves both as a sealing member and as a material retaining member
  • the flow cone defined by the upper hopper 34 converges the trajectories of the particles towards the axis 18, so that it s' establish at the outlet of the discharge section 50 a compact and homogenized flow, having an almost perfect symmetry of revolution. It is only at a distance h from the discharge opening 50, that is to say when the compact flux has already been established, that the focused flux is burst by the deflection surface 66.
  • Figure 7 shows another alternative embodiment of the deflection surface according to the invention.
  • the deflection surface 66 'does not have any symmetry of revolution, but it is suspended above the lower bell 20 so as to be able to rotate around the axis 18.
  • the suspension of this deflection surface 66 ' comprises for example a rolling ring 120 and a toothing of gear on this rolling ring which meshes with a pinion 124 of a drive motor 122.
  • the motor 122 is located outside the oven.
  • This drive mechanism is particularly simple and can be easily protected against the heat prevailing inside the oven. It will be appreciated that the execution with a rotating deflection surface makes it possible to distribute the focused material flow with an almost perfect symmetry of revolution on the lower bell 20.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Blast Furnaces (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

A device for loading a shaft furnace having a lower cone (20). The device includes lower sealing members (48, 60) for sealing off an upper hopper (34) from a lower hopper (14) and collecting a load material. When opened, said lower sealing members (48, 60) are arranged to define a clear central material flow channel (50). The material flow forms a compact and focused flow. Members (28, 30, 24, 26) for moving the lower cone are arranged so that they do not hinder focusing of said flow. A deflecting surface (66) is arranged above the lower cone (20) to split the focused flow into a flow having rotational symmetry, whereby, inter alia, an improved filling symmetry in the lower hopper (14) is achieved.

Description

L'invention concerne un dispositif de chargement d'un four à cuve. Elle concerne plus particulièrement un dispositif de chargement d'un four à cuve comprenant deux trémies superposées, dont la trémie inférieure est munie d'une cloche qui est apte à obturer, en position fermée, l'ouverture de décharge de la trémie inférieure vers le four à cuve et, en position ouverte, à distribuer la matière de chargement sur la surface de chargement.The invention relates to a device for loading a shaft furnace. It relates more particularly to a device for loading a shaft furnace comprising two superimposed hoppers, the lower hopper of which is provided with a bell which is capable of closing, in the closed position, the discharge opening from the lower hopper towards the shaft furnace and, in the open position, to distribute the loading material on the loading surface.

Les dispositifs de chargement classiques d'un four à cuve, notamment d'un haut fourneau, comprennent généralement une cloche inférieure de grand diamètre et une cloche supérieure de diamètre plus petit. Les deux cloches équipent une trémie inférieure qui forme un sas de chargement du four à cuve. La grande cloche assure l'étanchéité par rapport au four à cuve et la distribution de la matière de chargement sur la surface de chargement. La petite cloche assure l'étanchéité par rapport à une trémie supérieure qui est directement en communication avec l'atmosphère.Conventional loading devices of a shaft furnace, in particular of a blast furnace, generally comprise a lower bell of large diameter and an upper bell of smaller diameter. The two bells are fitted to a lower hopper which forms an airlock for loading the shaft furnace. The large bell seals against the shaft furnace and distributes the loading material over the loading surface. The small bell seals against an upper hopper which is directly in communication with the atmosphere.

Cette trémie supérieure, qui est alimentée par des élévateurs à skips, est normalement une trémie rotative afin d'assurer une alimentation plus symétrique du sas de chargement. En effet, il est connu que le chargement d'une trémie statique par des élévateurs à skips, désaxés par rapport à l'axe du haut fourneau, produit des profils de chargement très dissymétriques dans cette trémie, ce qui entraîne un chargement dissymétrique du sas de chargement, d'où une répartition dissymétrique du matériel de chargement par la grande cloche sur la surface de chargement du four à cuve. Or, il est connu que des défauts de symétrie dans la charge du four à cuve ont des répercussions néfastes sur le fonctionnement de ce dernier.This upper hopper, which is fed by skip elevators, is normally a rotary hopper in order to ensure a more symmetrical supply of the loading airlock. Indeed, it is known that the loading of a static hopper by skip elevators, offset from the axis of the blast furnace, produces very asymmetrical loading profiles in this hopper, which results in asymmetrical loading of the airlock loading, hence an asymmetrical distribution of the loading material by the large bell on the loading surface of the shaft furnace. However, it is known that defects in symmetry in the load of the shaft furnace have harmful repercussions on the operation of the latter.

Ces dispositifs de chargement classiques ont le désavantage que la cloche inférieure remplit de façon insuffisante sa fonction d'organe d'étanchéité inférieure du sas de chargement. En effet, vu le diamètre important de la cloche inférieure et l'abrasion par le matériel de chargement s'écoulant le long de la cloche inférieure, il n'est guère possible d'assurer une étanchéité durable entre la cloche inférieure et son siège formé par le bord inférieur du sas de chargement.These conventional loading devices have the disadvantage that the lower bell insufficient its function as a lower sealing member of the loading airlock. Indeed, given the large diameter of the lower bell and the abrasion by the loading material flowing along the lower bell, it is hardly possible to ensure a lasting seal between the lower bell and its seat formed by the lower edge of the loading hatch.

Pour remédier à ce manque d'étanchéité il a été proposé de doubler le sas de chargement. En d'autres termes, il a été proposé de réaliser la trémie supérieure rotative sous forme d'une enceinte close, qui peut être isolée par rapport à l'atmosphère à l'aide de clapets d'étanchéité supérieurs. Un dispositif de ce genre est par exemple décrit dans les fascicules de brevet US-A-4,878,655 et US-A-4,881,869. Selon ces deux fascicules de brevet US, la cloche inférieure est suspendue à une tige agencée dans l'axe du four à cuve. La trémie supérieure est suspendue au-dessus de la trémie inférieure, de façon à pouvoir être entraînée en rotation autour de l'axe du four à cuve. Un premier joint de rotation étanche est prévu à cet effet entre la trémie inférieure et la trémie supérieure. A son extrémité supérieure la trémie rotative supérieure est connectée de façon étanche, à l'aide d'un deuxième joint étanche de rotation, à une calotte fixe munie de deux caissons d'alimentation pour des élévateurs à skips. Ces caissons d'alimentation sont équipés de clapets d'étanchéité supérieurs. Les moyens d'obturation inférieurs de la trémie rotative comprennent essentiellement une cloche qui est déplaçable dans l'axe du four en-dessous de la trémie rotative, entre une position supérieure d'obturation d'une ouverture de décharge et une position inférieure, dans laquelle elle libère une ouverture de décharge annulaire et est directement située dans le flux de matière. A cette fin, la cloche supérieure est suspendue à un manchon entourant la tige de suspension de la cloche inférieure. Elle remplit simultanément une fonction d'organe de retenue de matière et d'organe d'étanchéité entre la trémie rotative supérieure et la trémie fixe inférieure et constitue de plus, en position ouverte, au niveau de l'ouverture de décharge, une sorte de dispositif d'expansion radiale du flux de matière s'écoulant de la trémie supérieure dans la trémie inférieure.To remedy this lack of tightness, it has been proposed to double the loading airlock. In other words, it has been proposed to produce the rotary upper hopper in the form of a closed enclosure, which can be isolated from the atmosphere by means of upper sealing valves. A device of this kind is for example described in the patent specifications US-A-4,878,655 and US-A-4,881,869. According to these two US patent specifications, the lower bell is suspended from a rod arranged in the axis of the shaft furnace. The upper hopper is suspended above the lower hopper so that it can be rotated around the axis of the shaft furnace. A first sealed rotary joint is provided for this purpose between the lower hopper and the upper hopper. At its upper end, the upper rotary hopper is connected in leaktight manner, using a second rotary seal, to a fixed cap provided with two supply boxes for skip elevators. These supply boxes are fitted with upper sealing valves. The lower closure means of the rotary hopper essentially comprise a bell which is movable in the axis of the oven below the rotary hopper, between an upper position closing a discharge opening and a lower position, in which it releases an annular discharge opening and is directly located in the material flow. To this end, the upper bell is suspended from a sleeve surrounding the suspension rod of the lower bell. It simultaneously fulfills a function material retaining member and sealing member between the upper rotary hopper and the lower fixed hopper and further constitutes, in the open position, at the discharge opening, a kind of radial expansion device the flow of material flowing from the upper hopper into the lower hopper.

Le dispositif de chargement décrit ci-dessus permet naturellement, grâce à sa trémie rotative supérieure, d'éviter des défauts de symétrie importants dans la charge du four à cuve. Il ne permet cependant pas de résoudre de façon satisfaisante les problèmes d'étanchéité, surtout si le four à cuve travaille à des pressions élevées.The loading device described above naturally allows, thanks to its upper rotary hopper, to avoid significant symmetry defects in the loading of the shaft furnace. However, it does not make it possible to satisfactorily resolve the sealing problems, especially if the shaft furnace works at high pressures.

Le but de la présente invention est de proposer un dispositif de chargement d'un four à cuve, avec deux trémies superposées et cloche inférieure (ou grande cloche), qui permet d'atténuer l'influence d'un chargement dissymétrique de la trémie supérieure sur la répartition de la matière de chargement par la cloche inférieure, tout en créant des prémisses plus favorables pour l'exécution d'une obturation à étanchéité élevée entre la trémie supérieure et la trémie inférieure.The object of the present invention is to provide a device for loading a shaft furnace, with two superimposed hoppers and lower bell (or large bell), which makes it possible to attenuate the influence of an asymmetrical loading of the upper hopper. on the distribution of the loading material by the lower bell, while creating more favorable premises for the execution of a sealing with high sealing between the upper hopper and the lower hopper.

En conformité avec la présente invention ce but est atteint par un dispositif selon la première revendication.In accordance with the present invention this object is achieved by a device according to the first claim.

Il importe de noter que les moyens d'obturation inférieurs, connectés entre la trémie inférieure et la trémie supérieure, sont agencés de façon qu'ils libèrent, dans leur position d'ouverture, un libre passage central sensiblement coaxial à l'axe du four à cuve, de sorte le flux de matière s'établit sous forme d'un flux compact et focalisé de matière en-dessous de la trémie supérieure. De plus, les moyens pour déplacer verticalement la cloche inférieure sont agencés en-dehors de l'espace occupé par ce flux compact de matière. Dans la trajectoire du flux compact de matière est agencée, au-dessus de la cloche inférieure à un endroit où la focalisation du flux de matière est terminée ou quasi terminée, une surface de déflexion Cette surface de déflexion fait diverger ou éclater le flux focalisé au-dessus de la cloche inférieure.It is important to note that the lower sealing means, connected between the lower hopper and the upper hopper, are arranged so that they release, in their open position, a central free passage substantially coaxial with the axis of the oven. to tank, so the material flow is established in the form of a compact and focused flow of material below the upper hopper. In addition, the means for vertically moving the lower bell are arranged outside the space occupied by this compact flow of material. In the trajectory of the compact material flow is arranged, above the lower bell at a place where the focusing of the material flow is finished or almost finished, a surface of deflection This deflection surface causes the focused flow above the lower bell to diverge or explode.

Dans le dispositif de chargement selon l'invention les moyens d'obturation inférieurs libèrent, dans leur position d'ouverture, un libre passage central sensiblement coaxial à l'axe du four. Il s'établit ainsi un flux compact de matière entre la trémie supérieure et la trémie inférieure, qui est moins influencé par des dissymétries du profil de chargement dans la trémie supérieure qu'un écoulement expansé radialement. Il sera en effet apprécié, que cet écoulement central de la trémie supérieure fait converger les trajectoires des particules de matière autour de l'axe du four à cuve et tend par cette focalisation des trajectoires des particules à affaiblir les dissymétries initiales dans la répartition spatiale de particules de matière. Plus l'angle au sommet du cône d'écoulement de la trémie supérieure est faible, meilleur sera d'ailleurs le résultat de focalisation obtenu.In the loading device according to the invention, the lower closure means release, in their open position, a central free passage substantially coaxial with the axis of the furnace. A compact flow of material is thus established between the upper hopper and the lower hopper, which is less influenced by asymmetries in the loading profile in the upper hopper than a radially expanded flow. It will indeed be appreciated that this central flow from the upper hopper converges the trajectories of the particles of matter around the axis of the shaft furnace and tends by this focusing of the trajectories of the particles to weaken the initial asymmetries in the spatial distribution of matter particles. The smaller the angle at the top of the flow cone of the upper hopper, the better the focusing result obtained.

Il est rappelé que dans les dispositifs antérieurs, la cloche d'obturation, qui est située directement en-dessous d'une ouverture de décharge, provoque par contre une expansion immédiate du flux de matière et fait ainsi diverger les trajectoires des particules de matière dès leur première accélération par la gravité. Une focalisation des trajectoires autour de l'axe central ne peut se produire et l'expansion immédiate du flux tend à accentuer les dissymétries initiales dans la répartition spatiale de ces particules de matière autour de l'axe central.It is recalled that in the previous devices, the sealing bell, which is located directly below a discharge opening, on the other hand causes an immediate expansion of the material flow and thus causes the trajectories of the material particles to diverge as soon as their first acceleration by gravity. A focusing of the trajectories around the central axis cannot occur and the immediate expansion of the flow tends to accentuate the initial asymmetries in the spatial distribution of these particles of matter around the central axis.

Il sera aussi apprécié qu'une section de décharge pour un écoulement central compact a un périmètre plus petit qu'une section de décharge pour un écoulement annulaire expansé. Or, le périmètre de cette section de décharge détermine directement la longueur minimale du joint entre la trémie supérieure et l'élément d'obturation étanche inférieure. En d'autres termes, le joint dont l'étanchéité doit être assurée peut être moins long dans le cas d'une ouverture de décharge centrale, que dans le cas d'une ouverture de décharge annulaire. Dans ce contexte il convient de remarquer plus particulièrement que la plus petite dimension possible d'une ouverture de décharge doit nécessairement être un multiple (k) de la dimension la plus grande des particules de matière à décharger (DMAX). Dans le cas d'une ouverture de décharge annulaire, par exemple entre une cloche d'étanchéité et le bord inférieur de la trémie supérieure, c'est la largeur de cet espace annulaire qui doit être au moins égale à (k*DMAX). Dans le cas d'une ouverture de décharge centrale, par exemple circulaire, c'est le diamètre de cette ouverture de décharge centrale qui doit être au moins égale à (k*DMAX). Il s'ensuit que la section de passage pleine peut être beaucoup plus petite que la section de passage annulaire; ce qui entraîne que le périmètre de la section de passage pleine peut être largement inférieur au périmètre de la section de passage annulaire. D'où une meilleure maîtrise des problèmes d'obturation étanche au niveau de communication entre la trémie inférieure et la trémie supérieure.It will also be appreciated that a discharge section for a compact central flow has a smaller perimeter than a discharge section for an expanded annular flow. However, the perimeter of this discharge section directly determines the minimum length of the joint between the upper hopper and the lower sealed closure element. In other words, the joint whose sealing must be ensured may be shorter in the case of a central discharge opening, only in the case of an annular discharge opening. In this context, it should be noted more particularly that the smallest possible dimension of a discharge opening must necessarily be a multiple (k) of the largest dimension of the particles of material to be discharged (DMAX). In the case of an annular discharge opening, for example between a sealing bell and the lower edge of the upper hopper, it is the width of this annular space which must be at least equal to (k * DMAX). In the case of a central discharge opening, for example circular, it is the diameter of this central discharge opening which must be at least equal to (k * DMAX). It follows that the solid passage section can be much smaller than the annular passage section; which means that the perimeter of the solid passage section may be considerably less than the perimeter of the annular passage section. Hence a better mastery of the sealing problems at the level of communication between the lower hopper and the upper hopper.

Un autre avantage du dispositif selon l'invention est que, dans leur position d'ouverture respective, les moyens d'obturation inférieurs sont situés en-dehors dudit passage axial dans lequel s'établit le flux de matière sous forme d'un flux compact de matière. Il s'ensuit que ces moyens d'obturation, et notamment les surfaces d'étanchéité sur ces moyens d'obturation, ne sont pas soumis à un travail d'abrasion par le flux compact de matière s'écoulant de la trémie supérieur.Another advantage of the device according to the invention is that, in their respective open position, the lower sealing means are located outside said axial passage in which the flow of material is established in the form of a compact flow. matter. It follows that these sealing means, and in particular the sealing surfaces on these sealing means, are not subjected to abrasion work by the compact flow of material flowing from the upper hopper.

Vu que les moyens pour déplacer verticalement la cloche inférieure sont aussi agencés en dehors de l'espace occupé par le flux compact de matière, la convergence des trajectoires des particules autour de l'axe du four à cuve n'est dérangée par aucun élément du dispositif de chargement proposé, avant de heurter la surface de déflexion. C'est par conséquent un flux compact focalisé qui vient heurter la surface de déflexion située au-dessus de la cloche inférieure. La fonction essentielle de cette surface de déflexion est de faire éclater ou diverger le flux compact focalisé de matière au-dessus de la cloche et de répartir la matière avec symétrie de révolution sur la cloche inférieure. Cette surface de déflexion peut dès lors être spécialement conçue pour cette fonction, en faisant abstraction de toutes contraintes supplémentaires. La géométrie de cette surface peut ainsi être choisie de façon à favoriser, par exemple, un éclatement à symétrie de révolution du flux compact de matière. De plus, la structure mécanique supportant cette surface et les matériaux utilisés pour sa construction peuvent être adaptés aux exigences spécifiques résultant exclusivement de sa fonction de surface de déflexion, sans avoir à trouver des compromis en ce qui concerne des fonctions additionnelles (comme par exemple des fonctions d'obturation et d'étanchéité).Since the means for vertically moving the lower bell are also arranged outside the space occupied by the compact flow of material, the convergence of the trajectories of the particles around the axis of the shaft furnace is not disturbed by any element of the proposed loading device, before hitting the deflection surface. It is therefore a focused compact flow which strikes the deflection surface located above the lower bell. The essential function of this deflection surface is to burst or diverge the focused compact flow of material above the bell and to distribute the material with symmetry of revolution on the lower bell. This deflection surface can therefore be specially designed for this function, ignoring any additional constraints. The geometry of this surface can thus be chosen so as to favor, for example, a burst with symmetry of revolution of the compact flow of material. In addition, the mechanical structure supporting this surface and the materials used for its construction can be adapted to the specific requirements resulting exclusively from its function as a deflection surface, without having to find compromises with regard to additional functions (such as for example sealing and sealing functions).

Les moyens d'obturation inférieurs connectés entre la trémie inférieure et la trémie supérieure pourraient naturellement comprendre un seul organe d'obturation, qui assure à la fois la rétention de la matière dans la trémie supérieure et l'étanchéité entre la trémie inférieure et la trémie supérieure. Le plus souvent il est cependant préférable que ces moyens d'obturation inférieurs comprennent un organe d'étanchéité situé en aval d'un organe de retenue de matière. Pour décharger la trémie supérieure dans la trémie inférieure on déplace d'abord l'organe d'étanchéité dans sa position d'ouverture, en dehors dudit libre passage central pour le flux compact de matière, avant de déplacer l'organe de retenue de matière dans sa position respective d'ouverture. Il s'ensuit que l'organe d'étanchéité est déjà dans sa position d'ouverture lorsque le flux de matière commence à couler. L'organe d'étanchéité n'est de ce fait jamais en contact avec la matière s'écoulant de la trémie supérieure.The lower closure means connected between the lower hopper and the upper hopper could naturally comprise a single closure member, which ensures both the retention of the material in the upper hopper and the seal between the lower hopper and the hopper superior. Most often, however, it is preferable that these lower sealing means comprise a sealing member located downstream of a material retaining member. To unload the upper hopper into the lower hopper, the sealing member is first moved to its open position, outside said central free passage for the compact flow of material, before moving the material retaining member. in its respective open position. It follows that the sealing member is already in its open position when the material flow begins to flow. The sealing member is therefore never in contact with the material flowing from the upper hopper.

L'organe d'étanchéité comprend avantageusement un joint d'étanchéité souple. Avec un tel organe d'étanchéité à joint souple on obtient une étanchéité de loin supérieure à celle obtenue avec une cloche classique, qui fait nécessairement intervenir une étanchéité du type métal sur métal. Cette étanchéité améliorée permet de travailler à des pressions plus élevées dans le four à cuve, sans pour autant augmenter les fuites au niveau du dispositif de chargement. Il sera apprécié qu'on crée ainsi un dispositif de chargement avec cloche inférieure qui comprend pour la première fois un sas de chargement pouvant être vraiment qualifié d'étanche par rapport au four à cuve. Cette étanchéité élevée de la trémie supérieure par rapport au four à cuve permet notamment une purge contrôlée des gaz de celle-ci, lorsque les organes d'étanchéité inférieurs et supérieurs sont fermés. Ceci est un avantage considérable compte tenu des exigences de plus en plus strictes en ce qui concerne la pollution de l'environnement.The sealing member advantageously comprises a flexible seal. With such a flexible joint seal member, a seal is obtained which is far superior to that obtained with a conventional bell, which necessarily involves a seal of the metal on metal type. This improved seal allows working at higher pressures in the shaft furnace, without increasing leakage at the loading device. It will be appreciated that this creates a loading device with a lower bell which includes for the first time a loading airlock which can be truly qualified as waterproof with respect to the shaft furnace. This high tightness of the upper hopper relative to the shaft furnace allows in particular a controlled purging of the gases from the latter, when the lower and upper sealing members are closed. This is a considerable advantage given the increasingly stringent requirements with regard to environmental pollution.

L'organe d'étanchéité est de préférence, mais non nécessairement, un clapet d'étanchéité installé en-dessous de la trémie supérieure. Un tel clapet a, entre autres, l'avantage d'être plus facilement accessible et démontable.The sealing member is preferably, but not necessarily, a sealing valve installed below the upper hopper. Such a valve has, among other things, the advantage of being more easily accessible and removable.

Ce clapet d'étanchéité comprend avantageusement:

  • un organe obturateur,
  • un siège associé à cet organe obturateur, ce siège étant connecté de façon étanche à ladite trémie supérieure et entourant , en périphérie, l'espace occupé par ledit flux plein de matière,
  • des moyens pour déplacer l'organe obturateur entre une position latérale dans laquelle il se trouve en-dehors dudit espace occupé par le flux compact de matière, et une position d'obturation, dans lequel il est situé en face de son siège, et
  • des moyens pour appliquer l'organe obturateur dans sa position d'obturation fermement sur son siège.
This sealing valve advantageously comprises:
  • a shutter member,
  • a seat associated with this shutter member, this seat being tightly connected to said upper hopper and surrounding, at the periphery, the space occupied by said flow full of material,
  • means for moving the shutter member between a lateral position in which it is outside said space occupied by the compact flow of material, and a shutter position, in which it is located opposite its seat, and
  • means for applying the shutter member in its closed position firmly on its seat.

Dans une première exécution préférentielle ledit organe de retenue de matière comprend plusieurs organes d'obturation symétriques par rapport à l'axe du four et des moyens pour déplacer ces éléments d'obturations symétriquement par rapport à l'axe du four, de façon à créer une ouverture centrale autour de l'axe du four. Il s'ensuit que le flux de matière sous forme d'un flux compact est dès le début coaxial à l'axe du four et que la section de passage pour la matière peut être modifiée.In a first preferred embodiment, said material retaining member comprises several shutter members symmetrical with respect to the axis of the furnace and means for moving these shutter elements symmetrically with respect to the axis of the furnace, so as to create a central opening around the axis of the oven. It follows that the material flow in the form of a compact flow is from the start coaxial with the axis of the furnace and that the passage section for the material can be modified.

L'organe de retenue de matière peut cependant aussi comprendre une cloche d'obturation qui est déplaçable à l'intérieur de la trémie entre une position inférieure d'obturation d'une ouverture de décharge et une position relevée supérieure, dans laquelle elle libère ladite ouverture de décharge. En position relevée cette cloche influence avantageusement l'homogénéité de l'écoulement de la matière à l'intérieur de la trémie. Elle réduit notamment dans cette position relevée le phénomène de ségrégation des particules solides suivant leur granulométrie.The material retaining member may however also include a closure bell which is movable inside the hopper between a lower position for closing a discharge opening and an upper raised position, in which it releases the said opening. discharge opening. In the raised position, this bell advantageously influences the homogeneity of the flow of the material inside the hopper. In particular, in this raised position, it reduces the phenomenon of segregation of solid particles according to their particle size.

La surface de déflexion forme avantageusement un cône de révolution dont le sommet est dirigé vers la trémie supérieure et dont l'axe est coaxial à l'axe du flux plein de matière. Cette forme de la surface de déflexion provoque un éclatement progressif du flux compact et favorise l'établissement d'une symétrie de révolution en ce qui concerne l'ensemble des trajectoires des particules déviées.The deflection surface advantageously forms a cone of revolution, the apex of which is directed towards the upper hopper and the axis of which is coaxial with the axis of the flow of solid material. This shape of the deflection surface causes a gradual bursting of the compact flow and promotes the establishment of a symmetry of revolution with regard to all of the trajectories of the deflected particles.

Pour favoriser davantage l'établissement de cette symétrie de révolution le cône de révolution est avantageusement muni d'ailettes de guidage qui s'étendent du sommet vers la base du cône, de façon à définir des canaux d'écoulement pour la matière le long de ce dernier.To further promote the establishment of this symmetry of revolution, the cone of revolution is advantageously provided with guide fins which extend from the top towards the base of the cone, so as to define flow channels for the material along this last.

Afin de corriger des dissymétries résiduelles dans le chargement de la trémie inférieure, la surface de déflexion peut être supportée à au-dessus de la cloche inférieure de façon à pouvoir modifier de l'extérieur du four son agencement dans le flux compact de matière. Ainsi on peut utiliser par exemple un cône de révolution qui est supporté de façon à pouvoir lui imposer un déplacement horizontal. On pourrait cependant aussi utiliser un cône de révolution qui est supporté de façon à pouvoir lui imposer de l'extérieur du four une inclinaison variable. Dans la poursuite du même but on peut bien entendu aussi utiliser une surface de déflexion qui est supportée au-dessus de la cloche inférieure de façon à pouvoir tourner autour de l'axe du four.In order to correct residual asymmetries in the loading of the lower hopper, the deflection surface can be supported above the lower bell so as to be able to modify from the outside of the oven its arrangement in the compact material flow. Thus one can use for example a cone of revolution which is supported so as to be able to impose on it a horizontal displacement. One could however also use a cone of revolution which is supported so as to be able to impose on it from the outside of the oven a variable inclination. In pursuit of the same goal, it is of course also possible to use a deflection surface which is supported above the lower bell so as to be able to rotate around the axis of the furnace.

Des avantages et caractéristiques supplémentaires ressortiront de la description détaillée de modes de réalisation avantageux de l'invention, présentés ci-dessous à titre d'illustration, en se référant aux dessins annexés, dans lesquels:

  • les Figures 1 et 2 sont deux coupes longitudinales à travers un dispositif de chargement d'un four à cuve selon l'invention; les deux plans de coupes font entre eux un angle de 90°;
  • les Figures 3A et 3B sont deux représentations schématiques de l'écoulement de la matière de la trémie supérieure dans la trémie inférieure, dans un dispositif de chargement d'un four à cuve selon l'invention;
  • les Figures 4A et 4B sont deux représentations schématiques de l'écoulement de la matière de la trémie supérieure dans la trémie inférieure, dans un dispositif selon l'état de la technique;
  • la Figure 5 est une coupe à travers un montage particulier d'une surface de déflexion selon l'invention;
  • la Figure 6 est une représentation schématique de l'écoulement de la matière de la trémie supérieure dans la trémie inférieure, dans un dispositif selon l'invention équipé d'une surface de déflexion selon la Figure 5;
  • la Figure 7 est une coupe longitudinales à travers un dispositif de chargement d'un four à cuve selon l'invention, qui est équipé d'une surface de déflexion qui peut être entraînée en rotation autour de l'axe central de la cloche inférieure.
Additional advantages and characteristics will emerge from the detailed description of advantageous embodiments of the invention, presented below by way of illustration, with reference to the appended drawings, in which:
  • Figures 1 and 2 are two longitudinal sections through a loading device of a shaft furnace according to the invention; the two section planes make an angle of 90 ° between them;
  • Figures 3A and 3B are two schematic representations of the flow of material from the upper hopper into the lower hopper, in a device for loading a shaft furnace according to the invention;
  • Figures 4A and 4B are two schematic representations of the flow of material from the upper hopper into the lower hopper, in a device according to the prior art;
  • Figure 5 is a section through a particular arrangement of a deflection surface according to the invention;
  • Figure 6 is a schematic representation of the flow of material from the upper hopper into the lower hopper, in a device according to the invention equipped with a deflection surface according to Figure 5;
  • Figure 7 is a longitudinal section through a loading device of a shaft furnace according to the invention, which is equipped with a deflection surface which can be rotated about the central axis of the lower bell.

Sur les Figures 1 et 2 est représenté un dispositif de chargement 10 selon l'invention, qui est monté au-dessus d'un four à cuve, par exemple un haut fourneau, repéré par la référence 12. Ce dispositif de chargement 10 comprend une trémie fermée inférieure 14. La trémie inférieure 14 définit une ouverture de décharge 16 de grand diamètre, qui est centrée sur l'axe 18 du four à cuve 12. Cette ouverture de décharge 16 est obturable par une grande cloche 20 (ou cloche inférieure 20), qui est montrée en position d'obturation en appui sur un bord périphérique 22 de l'ouverture de décharge 16 de la trémie inférieure 14. Pour décharger la matière contenue dans la trémie inférieure 14, la grande cloche 20 est abaissée verticalement, afin de définir avec le bord périphérique 22 un espace annulaire à symétrie de révolution à travers lequel la trémie inférieure 14 peut se décharger sur la surface de chargement du four à cuve (non montrée). Il sera dès lors compris, que pour avoir une répartition symétrique de la matière sur la surface de chargement du four à cuve, il faut nécessairement avoir un remplissage à symétrie de révolution de la trémie inférieure 14. En d'autres termes, le profil de chargement dans la trémie inférieure 14 influence directement la composition spatiale de la charge du four à cuve 12.In Figures 1 and 2 is shown a loading device 10 according to the invention, which is mounted above a tank furnace, for example a blast furnace, identified by the reference 12. This loading device 10 comprises a lower closed hopper 14. The lower hopper 14 defines a discharge opening 16 of large diameter, which is centered on the axis 18 of the shaft furnace 12. This discharge opening 16 is closable by a large bell 20 (or lower bell 20 ), which is shown in the closed position resting on a peripheral edge 22 of the discharge opening 16 of the lower hopper 14. To discharge the material contained in the lower hopper 14, the large bell 20 is lowered vertically, so define with the peripheral edge 22 an annular space with symmetry of revolution through which the lower hopper 14 can be unloaded on the loading surface of the shaft furnace (not shown). It will therefore be understood that to have a symmetrical distribution of the material on the loading surface of the shaft furnace, it is necessary to have a filling with symmetry of revolution of the lower hopper 14. In other words, the profile of loading into the lower hopper 14 directly influences the spatial composition of the load from the shaft furnace 12.

La grande cloche 20 est munie à sa partie supérieure de deux bras de support latéraux 24, 26 à l'aide desquels elle est supportée par deux vérins 28, 30. Ces vérins 28, 30 sont montés sur une carcasse supérieure 32 de la trémie inférieure 14. Leur tige de vérin pénètre dans la trémie 14, de façon à pouvoir déplacer axialement la grande cloche 20 de sa position d'obturation dans sa position d'ouverture et vice versa.The large bell 20 is provided at its upper part with two lateral support arms 24, 26 by means of which it is supported by two jacks 28, 30. These jacks 28, 30 are mounted on an upper carcass 32 of the lower hopper 14. Their actuator rod enters the hopper 14, so as to be able to move the large bell 20 axially from its closed position to its open position and vice versa.

Au-dessus de la trémie inférieure 14 se trouve une trémie supérieure 34, qui a un angle au sommet beaucoup plus faible que la trémie inférieure 14. Cette trémie supérieure 34 est alimentée de façon connue par deux élévateurs à skips 36 et 36'. A cette fin la trémie supérieure 34 est munie à sa partie supérieure de deux caissons d'alimentation ouverts 38 et 38' qui sont équipés chacun d'un clapet d'étanchéité 40 et 40', appelés dans la suite clapets d'étanchéité supérieurs 40 et 40'. Sur la Figure 2 le clapet d'étanchéité supérieur 40 est montré en position d'obturation dans laquelle il isole la trémie fermée supérieure 34 de façon étanche des caissons d'alimentation 38 et 38'; tandis que le clapet d'étanchéité 40' est montré en position ouverte en face d'une ouverture de visite 42' dans la trémie supérieure 34. La référence 44 sur la Figure 1 repère un mécanisme d'actionnement qui permet de pivoter le clapet d'étanchéité supérieur 40 de sa position ouverte dans sa position fermée et de l'appliquer fermement contre son siège.Above the lower hopper 14 is an upper hopper 34, which has a much smaller angle at the top than the lower hopper 14. This upper hopper 34 is supplied in a known manner by two skip elevators 36 and 36 '. To this end the upper hopper 34 is provided at its upper part with two open supply boxes 38 and 38 'which are each equipped with a sealing valve 40 and 40', hereinafter called upper sealing valves 40 and 40 '. In Figure 2 the upper sealing valve 40 is shown in the closed position in which it isolates the upper closed hopper 34 in a sealed manner from the supply boxes 38 and 38 '; while the sealing valve 40 'is shown in the open position in front of an inspection opening 42' in the upper hopper 34. The reference 44 in FIG. 1 identifies an actuation mechanism which makes it possible to pivot the valve d 'upper seal 40 from its open position to its closed position and apply it firmly against its seat.

A son extrémité inférieure la trémie fermée supérieure 34 est raccordée par un manchon étanche 46 à la trémie inférieure 14. Dans ce manchon étanche 46 est installé un clapet d'étanchéité 48, en-dessous d'une ouverture de décharge 50 qui est définie, dans l'axe 18 du four à cuve, par l'extrémité inférieure du cône d'écoulement de la trémie 34. Ce clapet d'étanchéité 48 comprend: un siège 52, entourant l'ouverture de décharge 50 et définissant une surface d'étanchéité orientée vers la trémie 14; un organe d'obturation 54, muni de préférence d'un joint d'étanchéité souple; un bras de support 55 de l'organe d'obturation 54; et un mécanisme d'actionnement 56 de l'organe d'obturation 54. Sur la Figure 2 on voit l'organe d'obturation 54 en position latérale par rapport à l'ouverture de décharge 50. Il sera noté que dans cette position latérale l'organe d'obturation et son bras de support 56 libèrent complètement l'espace situé en-dessous de l'ouverture de décharge 50 et que l'organe d'obturation 54 se trouve en face d'une ouverture de visite 58 dans le manchon étanche 46. Le mécanisme d'actionnement 56 permet de pivoter l'organe d'obturation 54, en l'absence d'un flux de matière naturellement, en-dessous de l'ouverture de décharge 50 et de l'appliquer selon l'axe 18 fermement avec son joint souple sur la surface d'étanchéité du siège 52.At its lower end, the upper closed hopper 34 is connected by a sealed sleeve 46 to the lower hopper 14. In this sealed sleeve 46 is installed a sealing valve 48, below a discharge opening 50 which is defined, in the axis 18 of the shaft furnace, through the lower end of the hopper flow cone 34. This sealing valve 48 comprises: a seat 52, surrounding the discharge opening 50 and defining a surface of sealing directed towards the hopper 14; a shutter member 54, preferably provided with a flexible seal; a support arm 55 of the shutter member 54; and an actuating mechanism 56 of the shutter member 54. In Figure 2 we see the shutter member 54 in the lateral position relative to the discharge opening 50. It will be noted that in this lateral position the shutter member and its support arm 56 completely free the space located below the opening of discharge 50 and that the shutter member 54 is located opposite a visit opening 58 in the sealed sleeve 46. The actuation mechanism 56 allows the shutter member 54 to be pivoted, in the absence of a flow of material naturally, below the discharge opening 50 and to apply it along the axis 18 firmly with its flexible seal on the sealing surface of the seat 52.

A l'intérieur de la trémie supérieure 34 est installée une cloche de retenue de matière 60 qui obture, en position descendue, une section de passage du cône d'écoulement de la trémie supérieure 34 en amont du siège 52. Sur les Figures 1 et 2 la cloche 60 est représentée en traits pointillés dans la position relevée dans laquelle elle libère entièrement la section de passage 50. Il sera noté que dans cette position relevée la cloche 60 n'influence que l'écoulement de la matière à l'intérieur de la trémie 34 en amont de l'ouverture de décharge 50. De plus, elle contribue à réduire le phénomène de ségrégation de la matière en fonction de sa granulométrie. La cloche 60 est solidaire d'un manchon 62 qui est suspendu à un vérin 64 monté axialement au-dessus de la trémie supérieure 34.Inside the upper hopper 34 is installed a material retaining bell 60 which closes, in the lowered position, a passage section of the flow cone of the upper hopper 34 upstream of the seat 52. In Figures 1 and 2 the bell 60 is shown in dotted lines in the raised position in which it entirely frees the passage section 50. It will be noted that in this raised position the bell 60 only influences the flow of the material inside the hopper 34 upstream of the discharge opening 50. In addition, it contributes to reducing the phenomenon of segregation of the material as a function of its particle size. The bell 60 is integral with a sleeve 62 which is suspended from a jack 64 mounted axially above the upper hopper 34.

En-dessous de l'ouverture de décharge 50, à une distance h de celle-ci, qui est de préférence au moins du même ordre de grandeur que le diamètre de la section de passage 50, est agencée une surface de déflexion, par exemple un cône de déflexion 66. Ce cône 66 est orienté avec son sommet en direction de l'ouverture de décharge 50 et est, au moins dans sa position normale, coaxial à l'axe central 18 du four à cuve. La fonction est de faire éclater le flux compact de matière s'écoulant de la trémie supérieure 34. Le cône de déflexion 66, qui est par ailleurs facilement démontable et remplaçable, est par conséquent fabriqué en utilisant des matériaux ayant une bonne résistance aux chocs et à l'abrasion.Below the discharge opening 50, at a distance h from it, which is preferably at least of the same order of magnitude as the diameter of the passage section 50, a deflection surface is arranged, for example a deflection cone 66. This cone 66 is oriented with its apex in the direction of the discharge opening 50 and is, at least in its normal position, coaxial with the central axis 18 of the shaft furnace. The function is to burst the compact flow of material flowing from the upper hopper 34. The deflection cone 66, which is also easily removable and replaceable, is therefore manufactured using materials having good impact resistance and abrasion.

Normalement il est requis que l'éclatement du flux compact de matière se fasse avec une symétrie de révolution aussi parfaite que possible. A cet effet le cône de déflexion peut par exemple être muni d'ailettes de guidage qui s'étirent du sommet vers sa base en définissant entre elles des canaux d'écoulement de la matière. De plus le cône peut être avantageusement entraîné en rotation autour de l'axe 18 du four à cuve.Normally, the bursting of the compact material flow is required with a symmetry of revolution as perfect as possible. For this purpose, the deflection cone can for example be provided with guide fins which stretch from the top towards its base, defining between them material flow channels. In addition, the cone can advantageously be rotated about the axis 18 of the shaft furnace.

Dans certains cas il peut cependant être avantageux de charger un secteur angulaire particulier de la trémie inférieure 14 davantage ou de rectifier des dissymétries résiduelles. Dans ce cas il suffit alors de déplacer légèrement le cône de déflexion 66 en-dehors de son alignement avec l'axe 18, symétriquement par rapport au secteur angulaire qu'on veut charger davantage. A cette fin le cône de déflexion 66 est par exemple déplaçable dans un plan perpendiculaire à l'axe 18. Alternativement on pourrait aussi incliner l'axe du cône déflecteur 66 par rapport à l'axe central 18 du four à cuve. Une surface de déflexion orientable offre dès lors des possibilités d'influencer, quasi à volonté, la répartition de la matière de chargement sur la surface de chargement du four à cuve 12.In some cases it may however be advantageous to load a particular angular sector of the lower hopper 14 more or to rectify residual asymmetries. In this case, it is then sufficient to slightly move the deflection cone 66 outside of its alignment with the axis 18, symmetrically with respect to the angular sector that one wants to load more. To this end, the deflection cone 66 can for example be moved in a plane perpendicular to the axis 18. Alternatively, the axis of the deflector cone 66 could also be inclined relative to the central axis 18 of the shaft furnace. An orientable deflection surface therefore offers possibilities of influencing, almost at will, the distribution of the loading material on the loading surface of the shaft furnace 12.

Les Figures 3A, 3B et 4A, 4B permettent de comparer un dispositif de chargement selon l'invention, représenté sur les Figures 3A, 3B, à un dispositif de chargement classique, sans trémie rotative, représenté sur les Figures 4A, 4B. Contrairement au dispositif selon l'invention, le dispositif classique comprend une petite cloche 80 (ou cloche supérieure) qui peut être déplacée en-dessous de l'ouverture de décharge 82 de la trémie supérieure 84.Figures 3A, 3B and 4A, 4B compare a loading device according to the invention, shown in Figures 3A, 3B, to a conventional loading device, without rotary hopper, shown in Figures 4A, 4B. Unlike the device according to the invention, the conventional device comprises a small bell 80 (or upper bell) which can be moved below the discharge opening 82 of the upper hopper 84.

Il sera d'abord noté que dans le dispositif classique des Figures 4A, 4B, le diamètre de l'ouverture de décharge 82 est bien plus grand que le diamètre D de l'ouverture de décharge 50 dans le dispositif selon l'invention des Figures 3A, 3B. Ceci est dû au fait que la largeur E de l'espace annulaire entre la cloche 80 et le bord inférieur de la trémie 84 doit avoir une valeur minimale afin d'éviter son bouchage par de grosses particules de matière.It will first be noted that in the conventional device of Figures 4A, 4B, the diameter of the discharge opening 82 is much larger than the diameter D of the discharge opening 50 in the device according to the invention of the Figures 3A, 3B. This is due to the fact that the width E of the annular space between the bell 80 and the lower edge of the hopper 84 must have a minimum value in order to avoid clogging by large particles of material.

Sur les Figures 3A et 4A on montre le début de la décharge des deux trémies 34 et 84. Le profil de chargement dans les trémies 34 et 84 est fortement dissymétrique. Cette dissymétrie résulte du chargement par les skips 36, 36'. Dans le cas de la Figure 4A la cloche 80, qui sert à la fois d'organe d'étanchéité et d'organe de retenue de matière, dévie les trajectoires des particules de matière déjà à l'intérieur de la trémie 84 pour les faire diverger radialement par rapport à l'axe 18. Dans le cas de la Figure 3A le cône d'écoulement défini par la trémie supérieure 34, fait par contre converger les trajectoires des particules vers l'axe 18, de façon qu'il s'établisse à la sortie de la section de décharge 50 un flux compact et homogénéisé, présentant une symétrie de révolution quasi parfaite. C'est uniquement à une distance h de l'ouverture de décharge 50, c'est-à-dire lorsque le flux compact s'est déjà établi, que le flux focalisé est éclaté par la surface de déflexion 66.Figures 3A and 4A show the beginning of the discharge of the two hoppers 34 and 84. The loading profile in the hoppers 34 and 84 is highly asymmetrical. This asymmetry results from the loading by the skips 36, 36 '. In the case of FIG. 4A, the bell 80, which serves both as a sealing member and as a material retaining member, deflects the paths of the particles of material already inside the hopper 84 to make them diverge radially with respect to the axis 18. In the case of FIG. 3A, the flow cone defined by the upper hopper 34, on the other hand converges the trajectories of the particles towards the axis 18, so that it s' establish at the outlet of the discharge section 50 a compact and homogenized flow, having an almost perfect symmetry of revolution. It is only at a distance h from the discharge opening 50, that is to say when the compact flux has already been established, that the focused flux is burst by the deflection surface 66.

La différence entre les deux dispositifs devient frappante en analysant les Figures 3B et 4B, dans lesquelles la trémie supérieure 34, 84 n'est plus que faiblement remplie. Dans le cas de la Figure 3B la symétrie de révolution du flux de matière est sauvegardée grâce à la focalisation du flux de matière à la sortie de la trémie 34. Dans la Figure 4B il n'y a par contre plus aucune symétrie de révolution dans le flux de matière. Il sera noté que le volume de matière résiduel contenu dans la trémie 84 (cf. Figure 4B) est encore très important lorsque le flux de matière commence à perdre sa symétrie de révolution. Dans le cas de la Figure 3B, le volume de matière résiduel contenu dans la trémie 34 est par contre très faible lorsque le flux de matière commence à perdre finalement sa symétrie de révolution.The difference between the two devices becomes striking when analyzing Figures 3B and 4B, in which the upper hopper 34, 84 is only slightly filled. In the case of FIG. 3B the symmetry of revolution of the material flow is saved thanks to the focusing of the material flow at the outlet of the hopper 34. In FIG. 4B there is no longer any symmetry of revolution in the material flow. It will be noted that the volume of residual material contained in the hopper 84 (cf. FIG. 4B) is still very large when the material flow begins to lose its symmetry of revolution. In the case of FIG. 3B, the volume of residual material contained in the hopper 34 is on the other hand very small when the material flow begins to finally lose its symmetry of revolution.

Sur la Figure 5 on voit un mécanisme qui permet de modifier l'agencement du cône de déflexion 66 par rapport à la cloche inférieure. Le cône de déflexion 66 est guidé en translation le long des bras de support 24, 26. Un jeu de tringles 100 relie le cône de déflexion 66 à une tige 102 qui traverse axialement le vérin 30. Si la tige 102 est enfoncée davantage dans le four, elle provoque un basculement de la pièce de pivotement 104 autour de son axe de suspension 106 sur le bras de support 26. Ce basculement de la pièce 104 a lieu dans le sens de la flèche 108 et provoque, par l'intermédiaire d'une tringle 110, un déplacement du cône de déflexion 66 dans le sens de la flèche 112. Un déplacement dans le sens inverse de la flèche 112 est obtenu en retirant davantage la tige 102 du four. Un mécanisme identique peut être utilisé pour pivoter, le cas échéant, le cône de déflexion 66 autour d'un axe de pivotement perpendiculaire au plan du dessin.In Figure 5 we see a mechanism which allows to modify the arrangement of the deflection cone 66 relative to the lower bell. The deflection cone 66 is guided in translation along the support arms 24, 26. A set of rods 100 connects the deflection cone 66 to a rod 102 which passes axially through the jack 30. If the rod 102 is pushed further into the oven, it causes the pivoting piece 104 to tilt about its suspension axis 106 on the support arm 26. This tilting of the piece 104 takes place in the direction of the arrow 108 and causes, by means of a rod 110, a displacement of the deflection cone 66 in the direction of the arrow 112. A displacement in the opposite direction of the arrow 112 is obtained by further withdrawing the rod 102 from the oven. An identical mechanism can be used to pivot, if necessary, the deflection cone 66 about a pivot axis perpendicular to the plane of the drawing.

L'effet que provoque un désaxage horizontal du cône de déflexion 66 est décrit à l'aide de la Figure 6. Sur cette Figure 6 on voit que le cône de déflexion 66 est décalé vers la droite pour diriger plus de matière vers la gauche. Il sera noté que le déplacement du cône de déflexion 66 a lieu dans le plan vertical qui contient les axes des deux ouvertures de chargement de la trémie supérieure(= plan de la Figure 2). En effet, on a observé que les dissymétries résiduelles de la surface de chargement dans la trémie 14 sont maximales dans le plan de la Figure 2 et minimales dans le plan de la Figure 1. Le désaxage du cône de déflexion 66 pourra être ajusté continuellement lors de la décharge de la trémie supérieure 34. Cet ajustage peut par exemple être réalisé en se basant sur des essais obtenus pour différents profils de remplissage de la trémie supérieure 34 et différentes matières de chargement.The effect caused by a horizontal offset of the deflection cone 66 is described with the aid of Figure 6. In this Figure 6 we see that the deflection cone 66 is shifted to the right to direct more material to the left. It will be noted that the displacement of the deflection cone 66 takes place in the vertical plane which contains the axes of the two loading openings of the upper hopper (= plane of Figure 2). Indeed, it has been observed that the residual asymmetries of the loading surface in the hopper 14 are maximum in the plane of FIG. 2 and minimum in the plane of FIG. 1. The offset of the deflection cone 66 can be adjusted continuously during of the discharge from the upper hopper 34. This adjustment can for example be carried out on the basis of tests obtained for different filling profiles of the upper hopper 34 and different loading materials.

La Figure 7 montre une autre variante d'exécution de la surface de déflexion selon l'invention. Dans cette exécution la surface de déflexion 66' ne présente pas de symétrie de révolution, mais elle est suspendue au-dessus de la cloche inférieure 20 de façon à pouvoir tourner autour de l'axe 18. La suspension de cette surface de déflexion 66' comprend par exemple un anneau à roulement 120 et une denture d'engrenage sur cet anneau à roulement qui s'engrène avec un pignon 124 d'un moteur d'entraînement 122. Le moteur 122 est localisé à l'extérieur du four. Cette mécanique d'entraînement est particulièrement simple et peut être facilement protégée contre la chaleur régnant à l'intérieur du four. Il sera apprécié que l'exécution à surface de déflexion tournante permet de distribuer le flux de matière focalisé avec une symétrie de révolution quasi parfaite sur la cloche inférieure 20.Figure 7 shows another alternative embodiment of the deflection surface according to the invention. In this embodiment, the deflection surface 66 'does not have any symmetry of revolution, but it is suspended above the lower bell 20 so as to be able to rotate around the axis 18. The suspension of this deflection surface 66 'comprises for example a rolling ring 120 and a toothing of gear on this rolling ring which meshes with a pinion 124 of a drive motor 122. The motor 122 is located outside the oven. This drive mechanism is particularly simple and can be easily protected against the heat prevailing inside the oven. It will be appreciated that the execution with a rotating deflection surface makes it possible to distribute the focused material flow with an almost perfect symmetry of revolution on the lower bell 20.

Claims (14)

  1. Charging device for a shaft furnace comprising
    a lower hopper (14) defining a discharge opening (16) above a surface of the charge in the shaft furnace,
    a lower bell (20) having a blocking position in which it blocks off said discharge opening (16) of the lower hopper (14) and an open position in which it is located vertically below said discharge opening (16),
    means (24, 26, 28, 30) for vertically displacing the lower bell (20) from its blocking position to its open position and vice versa,
    an upper hopper (34) installed above said lower hopper (14) and connected in a sealed manner to the latter,
    lower means of blockage (48, 60) connected between the lower hopper (14) and the upper hopper (34) and having a blocking position, in which they isolate the upper hopper (34) in a sealed manner from the lower hopper (14) and retain the charging material in the upper hopper (34), and an open position, in which they allow communications between the upper hopper (34) and the lower hopper (14) and unblock a flux of material flowing from the upper hopper (34) to the lower hopper (14),
    at least one material feeding device (38, 38') for the upper hopper (34) mounted above the latter, this feeding device being in communication on one side with the atmosphere and on the other side with said upper hopper (34),
    at least one upper sealing device (40, 40') connected between said feeding devices and the upper hopper (34), in order to be able to isolate the latter in a sealed manner from the atmosphere, characterised
    in that, in their open position, said lower means of blockage (48, 60) connected between the lower hopper (14) and the upper hopper (34) are positioned in such a way that they unblock a free central passage (50) substantially coaxial with the axis (18) of the shaft furnace for the flux of material, so that this flux is established below the upper hopper (34) in the form of a compact flux of material,
    in that said means (28, 30, 24, 26) for vertically displacing the lower bell are positioned outside the space occupied by said compact flux of material, and
    in that, positioned above the lower bell, is a surface for deflecting (66) the compact flux of material so as to make the latter diverge above the lower bell.
  2. Device according to Claim 1, characterised in that said means of blockage (48, 60) connected between the lower hopper (14) and the upper hopper (34) comprise a sealing device (52, 48) and a material retention device (60), said sealing device (52, 48) being located downstream from said material retention device (60).
  3. Device according to Claim 2, characterised in that the sealing device (48) comprises a flexible sealing joint.
  4. Device according to Claim 2 or 3, characterised in that the sealing device (48) is a sealing valve installed below the upper hopper (34).
  5. Device according to Claim 4, characterised in that the sealing valve comprises
    a blocking device (54),
    a seating (52) associated with the blocking device (54), this seating being connected in a sealed manner to said upper hopper (34) and surrounding said space occupied by said compact flux of material,
    means (56) for moving the blocking device between a lateral position in which it is located outside said space occupied by said compact flux of material, and a blocking position, in which it is located opposite its seating (52), and
    means for applying the blocking device (54) in its blocking position firmly on to its seating (52).
  6. Device according to any one of Claims 2 to 5, characterised in that said material retention device comprises several movable blocking devices so as to create a symmetrical discharge opening around the pouring axis.
  7. Device according to Claim 4, characterised in that said material retention device comprises a bell (60) which can be moved in the upper hopper (34) between a lower position blocking a discharge opening (50) and an upper raised position, in which it unblocks said discharge opening (50).
  8. Device according to any one of Claims 1 to 7, characterised in that said deflecting surface (66) forms a cone of revolution whose apex is directed towards the upper hopper (34) and whose axis is coaxial with the axis of the compact flux of material.
  9. Device according to Claim 8, characterised in that the cone of revolution (66) is fitted with guide fins extending from the apex to the base of the cone so as to define flow channels for the material.
  10. Device according to any one of Claims 1 to 9, characterised by a mechanism (100, 102) capable of varying the positioning of said deflecting surface (66) above said lower bell.
  11. Device according to Claim 10, characterised in that said mechanism comprises a set of rods (100) capable of moving the deflecting surface (66) in a substantially horizontal plane.
  12. Device according to Claim 10, characterised in that said mechanism comprises a set of rods (100) capable of pivoting the deflecting surface around a substantially horizontal axis.
  13. Device according to any one of Claims 1 to 9, characterised by
    a mechanism (120) for suspending said deflecting surface (66') above said lower bell (20), which is designed in such a way that said deflecting surface (66') can be driven in rotation around the central axis of the lower bell (20), and
    a driving mechanism (124, 126) capable of driving said deflecting surface (66') in rotation.
  14. Device according to Claim 13, characterised in that said suspension mechanism comprises a roller ring (120), and said driving mechanism comprises a set of gear teeth on the roller ring and a pinion (124), located inside the furnace, and a drive motor (122) for the pinion (124), located outside the furnace.
EP95901392A 1993-11-23 1994-11-17 Device for loading a shaft furnace Expired - Lifetime EP0730666B1 (en)

Applications Claiming Priority (3)

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LU88429A LU88429A1 (en) 1993-11-23 1993-11-23 Device for loading a shaft furnace
LU88429 1993-11-23
PCT/EP1994/003815 WO1995014793A1 (en) 1993-11-23 1994-11-17 Device for loading a shaft furnace

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EP0730666A1 EP0730666A1 (en) 1996-09-11
EP0730666B1 true EP0730666B1 (en) 1997-10-08

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CZ (1) CZ285214B6 (en)
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AT392980B (en) * 1986-07-30 1991-07-25 Zhdanovskij Metall Inst BLAST OVENING DEVICE
DE3632724A1 (en) * 1986-09-26 1988-04-07 Gutehoffnungshuette Man DOUBLE-LOCK GAUGE CLOSURE FOR SHAFT OVENS, IN PARTICULAR BLOCKS
CN1008744B (en) * 1986-12-19 1990-07-11 日丹诺夫冶金研究院 The loading device of blast furnace
LU87379A1 (en) * 1988-11-09 1990-06-12 Wurth Paul Sa LOADING SYSTEM FOR A TANK OVEN
LU88429A1 (en) * 1993-11-23 1995-07-10 Wurth Paul Sa Device for loading a shaft furnace

Also Published As

Publication number Publication date
EP0730666A1 (en) 1996-09-11
HUT76386A (en) 1997-08-28
RO117191B1 (en) 2001-11-30
HU219525B (en) 2001-04-28
RU2134300C1 (en) 1999-08-10
UA41966C2 (en) 2001-10-15
AU1065795A (en) 1995-06-13
CZ145196A3 (en) 1996-09-11
DE69406144D1 (en) 1997-11-13
CZ285214B6 (en) 1999-06-16
PL314614A1 (en) 1996-09-16
BR9408149A (en) 1997-08-12
CN1135773A (en) 1996-11-13
WO1995014793A1 (en) 1995-06-01
CN1040773C (en) 1998-11-18
US5829968A (en) 1998-11-03
LU88429A1 (en) 1995-07-10
HU9601386D0 (en) 1996-07-29
DE69406144T2 (en) 1998-03-05
PL179699B1 (en) 2000-10-31
SK66396A3 (en) 1997-02-05

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