EP0719873A1 - Process for manufacturing a shadow mask, made from an iron-nickel alloy - Google Patents
Process for manufacturing a shadow mask, made from an iron-nickel alloy Download PDFInfo
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- EP0719873A1 EP0719873A1 EP95402753A EP95402753A EP0719873A1 EP 0719873 A1 EP0719873 A1 EP 0719873A1 EP 95402753 A EP95402753 A EP 95402753A EP 95402753 A EP95402753 A EP 95402753A EP 0719873 A1 EP0719873 A1 EP 0719873A1
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- Prior art keywords
- iron
- shadow mask
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- nickel alloy
- chemical composition
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J29/00—Details of cathode-ray tubes or of electron-beam tubes of the types covered by group H01J31/00
- H01J29/02—Electrodes; Screens; Mounting, supporting, spacing or insulating thereof
- H01J29/10—Screens on or from which an image or pattern is formed, picked up, converted or stored
- H01J29/18—Luminescent screens
- H01J29/20—Luminescent screens characterised by the luminescent material
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/02—Local etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/02—Manufacture of electrodes or electrode systems
- H01J9/14—Manufacture of electrodes or electrode systems of non-emitting electrodes
- H01J9/142—Manufacture of electrodes or electrode systems of non-emitting electrodes of shadow-masks for colour television tubes
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/001—Heat treatment of ferrous alloys containing Ni
Definitions
- the invention relates to the manufacture of an iron / nickel alloy shadow mask for cathode-ray tube for color display.
- a color display cathode ray tube generally comprises an envelope having a glass display window comprising a display screen on which phosphors in red, green and blue are arranged.
- a shadow mask or "Shadow mask” pierced with a very large number of small holes is mounted in the tube, facing the display screen and at a short distance from it.
- three electron beams are generated inside of it by three electron guns, the electron beams pass through the holes of the shadow mask and bombard the phosphorescent areas.
- the relative positions of the holes and the phosphors are such that each electron beam bombards the phosphorescent areas corresponding to a particular color to form an image.
- Shadow masks from a material having a very low coefficient of expansion.
- a material having a very low coefficient of expansion is for example an Iron / Nickel alloy containing about 36% of Nickel.
- the high mechanical characteristics and the difficulties of rolling such materials limit their use for this application.
- Cobalt is a very expensive element
- the object of the present invention is to provide a method of manufacturing a shadow mask made of an Iron / Nickel alloy containing no or very little Cobalt, having a coefficient of linear expansion less than 0.9 ⁇ 10 -6 / o K and easy to laminate.
- the chemical composition must be chosen so that: If ⁇ 0.08% Cr ⁇ 0.07% Cu ⁇ 0.05% Mo ⁇ 0.05% Mn ⁇ 0.05% O ⁇ 0.005% N ⁇ 0.003% S ⁇ 0.0005% C ⁇ 0.005% B ⁇ 0.0004%
- the nickel content In order for the coefficient of expansion to be as low as possible, the nickel content must be between 35.9% and 36.2%.
- the heat treatment must be carried out by maintaining at a temperature between 750 ° C and 850 ° C, in a non-oxidizing atmosphere.
- the invention also relates to a shadow mask made of an Iron / Nickel alloy having a coefficient of linear expansion between 20 ° C and 100 ° C less than 0.9x10 -6 o K, and preferably less than 0.8x10 -6 o K in which, the chemical composition of the Iron / Nickel alloy includes by weight: 35.5% ⁇ Ni ⁇ 37% Co ⁇ 0.5% Cr ⁇ 0.1% Cu ⁇ 0.1% Mo ⁇ 0.1% V ⁇ 0.1% Nb ⁇ 0.1% Mn ⁇ 0.1% 0.03% ⁇ If ⁇ 0.15% S ⁇ 0.001% 0.0001% ⁇ Ca ⁇ 0.002% 0.0001% ⁇ Mg ⁇ 0.002% Al ⁇ 0.005% O ⁇ 0.01% C ⁇ 0.02% N ⁇ 0.005% P ⁇ 0.003% H ⁇ 0.001% B ⁇ 0.001%
- the chemical composition of the Iron / Nickel alloy constituting the shadow mask is such that: If ⁇ 0.08% Cr ⁇ 0.07% Cu ⁇ 0.05% Mo ⁇ 0.05% Mn ⁇ 0.05% O ⁇ 0.005% N ⁇ 0.003% S ⁇ 0.0005% C ⁇ 0.005% B ⁇ 0.0004%
- the nickel content is between 35.9% and 36.2%.
- the grain of the Iron / Nickel alloy has a size measured according to standard ASTM E112-88,12.4 greater than the index 7 ASTM.
- a strip having a thickness of approximately 150 ⁇ m is obtained by hot rolling then cold rolling of an ingot or a slab of iron / nickel alloy containing by weight: 35.5% ⁇ Ni ⁇ 37% Co ⁇ 0.5% Cr ⁇ 0.1% Cu ⁇ 0.1% Mo ⁇ 0.1% V ⁇ 0.1% Nb ⁇ 0.1% Mn ⁇ 0.1% 0.03% ⁇ If ⁇ 0.15% S ⁇ 0.001% 0.0001% ⁇ Ca ⁇ 0.002% 0.0001% ⁇ Mg ⁇ 0.002% Al ⁇ 0.005% O ⁇ 0.01% C ⁇ 0.02% N ⁇ 0.005% P ⁇ 0.003% H ⁇ 0.001% B ⁇ 0.001%
- composition of this alloy is chosen so as to obtain a coefficient of linear expansion less than 0.9 ⁇ 10 -6 / o K and preferably less than 0.8 ⁇ 10 -6 / o K; a good ability to hot and cold rolling, a good ability to obtain very fine and very close holes distributed over the strip by chemical etching and a good ability to cold forming by stamping.
- Nickel, Chromium, Copper, Molybdenum, Vanadium, Niobium, Silicon and Manganese as well as the relationship: Cr + Cu + Mo + V + Nb + Si ⁇ 0.15% are imposed so that the coefficient of linear expansion is less than 0.9 ⁇ 10 -6 / o K.
- the nickel content is between 35.9% and 36.2% by weight, and that the content, in weight, chromium is less than 0.07%, the contents of copper, molybdenum, manganese are less than 0.05% and the silicon content less than 0.08%; this gives a coefficient of expansion of less than 0.8x10 -6 / o K.
- the Cobalt content must remain below 0.5% to avoid polluting the attack fluid used for the chemical etching operation.
- Sulfur, Silicon, Calcium, Magnesium, Oxygen and Phosphorus content limits as well as the relationship S ⁇ 0.02 x Mn + 0.8 x Ca + 0.6 x Mg are imposed in order to obtain a good rolling ability despite the very low manganese content.
- the oxygen content must be less than 0.005%, the sulfur content less than 0.0005%.
- the aluminum content must be less than 0.005% and the nitrogen content less than 0.005% and preferably less than 0.003% in order to avoid the formation of aluminum nitrides which is unfavorable for the ability to be deformed when hot.
- the carbon content must remain less than 0.02% and preferably less than 0.005% in order to reduce the elastic limit which is favorable for the ability to stamp.
- the hydrogen content is limited to 0.001% to avoid the formation of blisters.
- the boron content must remain less than 0.001% and preferably less than 0.0004% to avoid the formation of powdery nitrides on the surface of the strip during the heat treatment.
- Fine holes are created on the strip by a chemical photoengraving process. These holes can have any desirable shape, for example round or elongated.
- the strip on which the dividing lines have also been etched is cut into sheets, each of these sheets forming a shadow mask sheet comprising a network of holes.
- the material constituting the shadow mask sheet thus obtained has an elastic limit of 0.2% of between 580MPa and 640MPa at ambient temperature, which is too important to obtain a shadow mask sheet having the curvature. wanted.
- the shadow mask sheet is annealed for approximately 15 minutes in a hydrogenated atmosphere (approximately 10% H 2 , the rest N 2 ) at a temperature between 750 ° C and 850 ° C. thus a material having a grain size of approximately 15 ⁇ m, a coercive force of approximately 40 Am and a coefficient of linear expansion between 20 ° C and 100 ° C less than or equal to 0.9 ⁇ 10 -6 / o K.
- the elastic limit of 280 MPa although reduced, however remains too high for the process of shaping the shadow mask to be reproducible. It is therefore necessary to further reduce the elastic limit.
- the shadow mask sheet is shaped at a temperature between 50 ° C and 250 ° C. At 200 ° C the elastic limit is around 130 MPa.
- the levels indicated as being "less than” are levels below the sensitivity threshold of the analysis methods used.
- the shadow mask thus obtained had a blister defect that was at least 15% lower than the defect of the same kind observed on a comparable shadow mask made of an Iron / Nickel alloy according to the prior art.
- the coercive field less than 55 A / m is particularly favorable to the process of demagnetization of the shadow masks implemented each time the tube is turned on.
- the shadow mask does not need to be coated with a layer such as a layer of Bi 2 O 3, Al 2 O 3 or glass or lead borate, to inhibit overheating due to electronic bombardment.
- the invention relates to shadow masks having circular holes or elongated holes extending both over a small part of the height of the mask and over the entire height of the mark. It is particularly suitable for the manufacture of shadow masks for color display cathode ray tubes, brands having a very large number of holes with very small spaces between holes.
- the sheet for shadow masks according to the invention containing very small amounts of Si, Mn and Cr in particular, has a more homogeneous crystal structure which improves the aptitude for chemical etching. This is very important for shadow masks intended for color tubes whose masks must have a very large number of closely spaced holes.
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
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Abstract
Description
L'invention est relative à la fabrication d'un masque d'ombre en alliage Fer/Nickel pour tube cathodique de visualisation en couleur.The invention relates to the manufacture of an iron / nickel alloy shadow mask for cathode-ray tube for color display.
Un tube cathodique de visualisation en couleur comprend en général une enveloppe ayant une fenêtre de visualisation en verre comportant un écran de visualisation sur lequel sont disposées des luminophores en rouge, vert et bleu. Un masque d'ombre ou "Shadow mask" percé d'un très grand nombre de petits trous est monté dans le tube, en regard de l'écran de visualisation et à faible distance de celui-ci. Lorsque le tube est en fonctionnement, trois faisceaux d'électrons sont générés à l'intérieur de celui-ci par trois canons à électrons, les faisceaux d'électrons passent à travers les trous du masque d'ombre et viennent bombarder les aires phosphorescentes.A color display cathode ray tube generally comprises an envelope having a glass display window comprising a display screen on which phosphors in red, green and blue are arranged. A shadow mask or "Shadow mask" pierced with a very large number of small holes is mounted in the tube, facing the display screen and at a short distance from it. When the tube is in operation, three electron beams are generated inside of it by three electron guns, the electron beams pass through the holes of the shadow mask and bombard the phosphorescent areas.
Les positions relatives des trous et des luminophores sont telles que chaque faisceau d'électron bombarde les aires phosphorescentes correspondant à une couleur particulière pour former une image.The relative positions of the holes and the phosphors are such that each electron beam bombards the phosphorescent areas corresponding to a particular color to form an image.
Cependant, une part importante des électrons est interceptée par le masque d'ombre et l'énergie cinétique de ces électrons est transformée en chaleur qui élève la température du masque d'ombre. La dilatation thermique du masque d'ombre engendrée par cette élévation de température peut provoquer une déformation locale du masque d'ombre qui provoque une perturbation dans la disposition relative des trous et des luminophores associés.However, a significant part of the electrons is intercepted by the shadow mask and the kinetic energy of these electrons is transformed into heat which raises the temperature of the shadow mask. The thermal expansion of the shadow mask caused by this rise in temperature can cause a local deformation of the shadow mask which causes a disturbance in the relative arrangement of the holes and the associated phosphors.
Il en résulte des erreurs dans les couleurs de l'image et ces erreurs sont d'autant plus importantes que le masque d'ombre est plus plat, ce qui est de plus en plus le cas dans les générations actuelles de tubes cathodiques de visualisation dont les fenêtres de visualisation sont de plus en plus plates.This results in errors in the colors of the image and these errors are all the more important as the shadow mask is flatter, which is more and more the case in current generations of cathode ray display tubes, the viewing windows are becoming increasingly flat.
Il est bien connu que de tels problèmes causés par les effets thermiques peuvent être évités en fabriquant des masques d'ombre à partir d'un matériau ayant un coefficient de dilatation très faible. Un tel matériau est par exemple un alliage Fer/Nickel contenant environ 36% de Nickel. Cependant, les caractéristiques mécaniques élevées et les difficultés de laminage de tels matériaux limitent leur utilisation pour cette application.It is well known that such problems caused by thermal effects can be avoided by making shadow masks from a material having a very low coefficient of expansion. Such a material is for example an Iron / Nickel alloy containing about 36% of Nickel. However, the high mechanical characteristics and the difficulties of rolling such materials limit their use for this application.
Il est connu par le brevet américain US 4,685,321 (EP-A 179 506) de soumettre d'abord une feuille en un tel matériau destiné à la fabrication d'un masque d'ombre, à un traitement thermique pour réduire sa limite d'élasticité à 0,2% à la température ambiante puis d'effectuer la mise en forme au dessus de la température ambiante de façon à réduire encore sa limite d'élasticité à 0,2%. L'alliage Fer/Nickel utilisé dans ce prodédé a un coefficient de dilatation linéaire compris entre 1x10-6/oK et 1,5x10-6/oK. Un coefficient de dilatation plus faible peut être obtenu en remplaçant une partie du Nickel par du Cobalt en des teneurs comprises entre 2% et 12% en poids.It is known from US Pat. No. 4,685,321 (EP-A 179 506) to first subject a sheet of such a material intended for the manufacture of a shadow mask, to a heat treatment to reduce its elastic limit at 0.2% at room temperature and then carry out the shaping above room temperature so as to further reduce its elastic limit to 0.2%. The Iron / Nickel alloy used in this product has a linear expansion coefficient between 1x10 -6 / o K and 1.5x10 -6 / o K. A lower expansion coefficient can be obtained by replacing part of the Nickel with Cobalt in contents of between 2% and 12% by weight.
Mais, la substitution du Nickel par du Cobalt présente plusieurs inconvénients. D'une part, le Cobalt est un élément très cher, d'autre part, le Cobalt pollue les réactifs d'attaque chimique utilisés pour le perçage des trous du masque d'ombre par gravure chimique.However, the substitution of Nickel with Cobalt has several disadvantages. On the one hand, Cobalt is a very expensive element, on the other hand, Cobalt pollutes the chemical attack reagents used for drilling the holes in the shadow mask by chemical etching.
Le but de la présente invention est de proposer un procédé de fabrication d'un masque d'ombre en un alliage Fer/Nickel ne contenant pas ou très peu de Cobalt, ayant un coefficient de dilatation linéaire inférieur à 0,9x10-6/oK et facile à laminer.The object of the present invention is to provide a method of manufacturing a shadow mask made of an Iron / Nickel alloy containing no or very little Cobalt, having a coefficient of linear expansion less than 0.9 × 10 -6 / o K and easy to laminate.
A cet effet, l'invention a pour objet un procédé de fabrication d'un masque d'ombre selon lequel,
- on approvisionne une feuille percée de trous uniformément répartis, constituée d'un alliage Fer/Nickel dont la composition chimique comprend, en poids :
- we supply a sheet pierced with uniformly distributed holes, made of an Iron / Nickel alloy whose chemical composition comprises, by weight:
Le reste étant du fer et des impuretés inévitables résultant de l'élaboration ;The remainder being iron and unavoidable impurities resulting from processing;
La composition chimique satisfaisant aux relations :
- on soumet la feuille à un traitement thermique pour obtenir un grain dont la taille telle que définie par la norme ASTM E 112-88,12.4 est égale ou supérieure à 7 ASTM ;
- on forme la feuille pour lui donner la forme du masque d'ombre.
- the sheet is subjected to a heat treatment to obtain a grain whose size as defined by standard ASTM E 112-88,12.4 is equal to or greater than 7 ASTM;
- we form the sheet to give it the shape of the shadow mask.
De préférence, la composition chimique doit être choisie pour que :
Pour que le coefficient de dilatation soit le plus faible possible, il faut que la teneur en Nickel soit comprise entre 35,9% et 36,2%.In order for the coefficient of expansion to be as low as possible, the nickel content must be between 35.9% and 36.2%.
De préférence, le traitement thermique doit être réalisé par un maintien à une température comprise entre 750°C et 850°C, dans une atmosphère non oxydante.Preferably, the heat treatment must be carried out by maintaining at a temperature between 750 ° C and 850 ° C, in a non-oxidizing atmosphere.
L'invention concerne également un masque d'ombre constitué d'un alliage Fer/Nickel ayant un coefficient de dilatation linéaire entre 20°C et 100°C inférieur à 0,9x10-6 oK, et de préférence inférieur à 0,8x10-6 oK dans lequel, le composition chimique de l'alliage Fer/Nickel comprend en poids :
Le reste étant du fer et des impuretés inévitables résultant de l'élaboratio ; la composition chimique satisfaisant aux relations :
De préférence la composition chimique de l'alliage Fer/Nickel constituant le masque d'ombre est telle que :
Il est également préférable que la teneur en Nickel soit comprise entre 35,9% et 36,2%.It is also preferable that the nickel content is between 35.9% and 36.2%.
Enfin, il est souhaitable que le grain de l'alliage Fer/Nickel ait une taille mesurée selon la norme ASTM E112-88,12.4 supérieure à l'indice 7 ASTM.Finally, it is desirable that the grain of the Iron / Nickel alloy has a size measured according to standard ASTM E112-88,12.4 greater than the index 7 ASTM.
L'invention va maintenant être décrite plus en détail mais de façon non limitative.The invention will now be described in more detail, but without limitation.
Une bande ayant une épaisseur d'environ 150µm est obtenue par laminage à chaud puis laminage à froid d'un lingot ou d'une brame d'alliage de Fer/Nickel contenant en poids :
Le reste étant du fer et des impuretés inévitables résultant de l'élaboration ; la composition chimique satisfaisant les relations :
La composition de cet alliage est choisie de façon à obtenir un coefficient de dilatation linéaire inférieur à 0,9x10-6/oK et de préférence inférieur à 0,8x10-6/oK ; une bonne aptitude au laminage à chaud et à froid , une bonne aptitude à l'obtention par gravure chimique de trous très fins et très rapprochés répartis sur la bande et une bonne aptitude au formage à froid par emboutissage.The composition of this alloy is chosen so as to obtain a coefficient of linear expansion less than 0.9 × 10 -6 / o K and preferably less than 0.8 × 10 -6 / o K; a good ability to hot and cold rolling, a good ability to obtain very fine and very close holes distributed over the strip by chemical etching and a good ability to cold forming by stamping.
Les teneurs en Nickel, Chrome, Cuivre, Molybdène, Vanadium, Niobium, Silicium et Manganèse ainsi que la relation :
La teneur en Cobalt doit rester inférieure à 0,5% pour éviter de polluer le fluide d'attaque utilisé pour l'opération de gravure chimique.The Cobalt content must remain below 0.5% to avoid polluting the attack fluid used for the chemical etching operation.
Les limites des teneurs en Soufre, Silicium, Calcium, Magnésium, Oxygène et Phosphore ainsi que la relation
La teneur en Aluminium doit être inférieure à 0,005% et la teneur en Azote inférieure à 0,005% et de préférence inférieure à 0,003% afin d'éviter la formation de nitrures d'Aluminium défavorable à l'aptitude à la déformation à chaud.The aluminum content must be less than 0.005% and the nitrogen content less than 0.005% and preferably less than 0.003% in order to avoid the formation of aluminum nitrides which is unfavorable for the ability to be deformed when hot.
La teneur en Carbone doit rester inférieure à 0,02% et de préférence inférieure à 0,005% afin de réduire la limite d'élasticité ce qui est favorable à l'aptitude à l'emboutissage.The carbon content must remain less than 0.02% and preferably less than 0.005% in order to reduce the elastic limit which is favorable for the ability to stamp.
La teneur en Hydrogène est limitée à 0,001 % pour éviter la formation de soufflures.The hydrogen content is limited to 0.001% to avoid the formation of blisters.
La teneur en Bore doit rester inférieure à 0,001% et de préférence, inférieure à 0,0004% pour éviter la formation de nitrures pulvérulents à la surface de la bande lors du traitement thermique.The boron content must remain less than 0.001% and preferably less than 0.0004% to avoid the formation of powdery nitrides on the surface of the strip during the heat treatment.
Des trous fins sont créés sur la bande par un procédé de photogravure chimique. Ces trous peuvent avoir toutes les formes souhaitables, par exemple ronds ou allongés.Fine holes are created on the strip by a chemical photoengraving process. These holes can have any desirable shape, for example round or elongated.
Après gravure des trous, la bande sur laquelle des lignes de séparation ont été également gravées, est découpée en feuilles, chacune de ces feuilles formant une feuille de masque d'ombre comportant un réseau de trous.After etching the holes, the strip on which the dividing lines have also been etched is cut into sheets, each of these sheets forming a shadow mask sheet comprising a network of holes.
Le matériau constituant la feuille de masque d'ombre ainsi obtenue a une limite d'élasticité à 0,2% comprise entre 580MPa et 640MPa à la température ambiante, ce qui est trop important pour obtenir une feuille de masque d'ombre ayant la courbure voulue. Pour réduire cette limite d'élasticité, la feuille de masque d'ombre est recuite approximativement 15 minutes dans une atmosphère hydrogénée (environ 10% H2, le reste N2) à une température comprise entre 750°C et 850°C on obtient ainsi un matériau ayant une taille de grain d'environ 15µm, une force coercitive d'environ 40Am et un coefficient de dilatation linéaire entre 20°C et 100°C inférieur ou égal à 0,9x10-6/oK.The material constituting the shadow mask sheet thus obtained has an elastic limit of 0.2% of between 580MPa and 640MPa at ambient temperature, which is too important to obtain a shadow mask sheet having the curvature. wanted. To reduce this elastic limit, the shadow mask sheet is annealed for approximately 15 minutes in a hydrogenated atmosphere (approximately 10% H 2 , the rest N 2 ) at a temperature between 750 ° C and 850 ° C. thus a material having a grain size of approximately 15 μm, a coercive force of approximately 40 Am and a coefficient of linear expansion between 20 ° C and 100 ° C less than or equal to 0.9 × 10 -6 / o K.
La limite d'élasticité de 280MPa, bien que réduite, reste cependant trop élevée pour que le procédé de mise en forme du masque d'ombre soit reproductible. ll est, de ce fait, nécessaire de réduire encore la limite d'élasticité. Pour cela, la feuille de masque d'ombre est mise en forme à une température comprise entre 50°C et 250°C. A 200°C la limite d'élasticité est d'environ 130MPa.The elastic limit of 280 MPa, although reduced, however remains too high for the process of shaping the shadow mask to be reproducible. It is therefore necessary to further reduce the elastic limit. For this, the shadow mask sheet is shaped at a temperature between 50 ° C and 250 ° C. At 200 ° C the elastic limit is around 130 MPa.
A titre d'exemple, on a fabriqué un masque d'ombre avec un matériau selon l'invention dont la composition chimique en poids comprend :
Les teneurs indiquées comme étant "inférieures à" sont des teneurs inférieures au seuil de sensibilité des procédés d'analyse utilisés.The levels indicated as being "less than" are levels below the sensitivity threshold of the analysis methods used.
Le masque d'ombre ainsi obtenu avait un défaut de cloque inférieur d' au moins 15% au défaut de même nature observées sur un masque d'ombre comparable réalisé en alliage Fer/Nickel selon l'art antérieur.The shadow mask thus obtained had a blister defect that was at least 15% lower than the defect of the same kind observed on a comparable shadow mask made of an Iron / Nickel alloy according to the prior art.
Du fait de la faible teneur en Cobalt, le procédé de gravure chimique n'est pas affecté par cet élément. Le champ coercitif inférieur à 55 A/m est particulièrement favorable au procédé de démagnétisation des masques d'ombre mis en oeuvre chaque fois que le tube est allumé.Due to the low Cobalt content, the chemical etching process is not affected by this element. The coercive field less than 55 A / m is particularly favorable to the process of demagnetization of the shadow masks implemented each time the tube is turned on.
Un des avantages de l'invention est que le masque d'ombre n'a pas besoin d'être revêtu d'une couche telle qu'une couche de Bi2O3, Al2O3 ou verrre ou borate de plomb, pour inhiber l'échauffement dû au bombardement électronique.One of the advantages of the invention is that the shadow mask does not need to be coated with a layer such as a layer of Bi 2 O 3, Al 2 O 3 or glass or lead borate, to inhibit overheating due to electronic bombardment.
L'invention concerne des masques d'ombre ayant des trous circulaires ou des trous allongés s'étendant aussi bien sur une petite partie de la hauteur du masque que sur tout la hauteur du marque. Elle est particulièrement adaptée à la fabrication de masques d'ombre pour tubes cathodiques de visualisation en couleur, les marques ayant un très grand nombre de trous avec des espaces entre trous très petits.The invention relates to shadow masks having circular holes or elongated holes extending both over a small part of the height of the mask and over the entire height of the mark. It is particularly suitable for the manufacture of shadow masks for color display cathode ray tubes, brands having a very large number of holes with very small spaces between holes.
On peut noter que la feuille pour masques d'ombre selon l'invention, contenant de très faibles quantités de Si, Mn et Cr en particullier, a une structure cristallin plus homogène ce qui améliore l'aptitude à la gravure chimique. Ceci est très important pour les masques d'ombre destinés aux tubes couleur dont les masques doivent avoir un nombre très important de trous très rapprochés.It can be noted that the sheet for shadow masks according to the invention, containing very small amounts of Si, Mn and Cr in particular, has a more homogeneous crystal structure which improves the aptitude for chemical etching. This is very important for shadow masks intended for color tubes whose masks must have a very large number of closely spaced holes.
Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9415663A FR2728724B1 (en) | 1994-12-27 | 1994-12-27 | METHOD FOR MANUFACTURING AN IRON-NICKEL ALLOY SHADOW MASK |
FR9415663 | 1994-12-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0719873A1 true EP0719873A1 (en) | 1996-07-03 |
EP0719873B1 EP0719873B1 (en) | 2000-06-21 |
Family
ID=9470255
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95402753A Expired - Lifetime EP0719873B1 (en) | 1994-12-27 | 1995-12-07 | Process for manufacturing a shadow mask, made from an iron-nickel alloy |
Country Status (9)
Country | Link |
---|---|
US (1) | US5643697A (en) |
EP (1) | EP0719873B1 (en) |
JP (2) | JPH08333638A (en) |
KR (1) | KR100379871B1 (en) |
CN (1) | CN1050639C (en) |
DE (1) | DE69517577T2 (en) |
DK (1) | DK0719873T3 (en) |
FR (1) | FR2728724B1 (en) |
PL (1) | PL186742B1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2767538A1 (en) * | 1997-08-21 | 1999-02-26 | Imphy Sa | Iron-nickel alloy strip production from continuously cast slab or strip |
WO2003025232A1 (en) * | 2001-09-19 | 2003-03-27 | Thyssenkrupp Vdm Gmbh | Method for producing a metal strip from an iron-nickel alloy for tensioned shadow masks |
CN101181773B (en) * | 2007-12-17 | 2010-06-02 | 西部金属材料股份有限公司 | Method for preparing tantalum long-strip having high deep-punching performance and high grain fineness grade |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2758001A1 (en) * | 1996-12-31 | 1998-07-03 | Imphy Sa | DEVICE FOR SUSPENDING THE SHADOW MASK OF A CATHODE VIEWING TUBE COMPRISING A BILAME AND BILAME |
JPH11310853A (en) | 1998-04-30 | 1999-11-09 | Dainippon Printing Co Ltd | Extensive mask for color cathode ray tube |
JP2000017393A (en) | 1998-04-30 | 2000-01-18 | Dainippon Printing Co Ltd | Shadow mask for color cathode-ray tube |
JP3360033B2 (en) * | 1998-10-22 | 2002-12-24 | 日新製鋼株式会社 | Fe-Ni alloy for shadow mask and method for producing the same |
TWI225101B (en) * | 1999-03-12 | 2004-12-11 | Toyo Kohan Co Ltd | Material for shadow mask, method for production thereof, shadow mask and image receiving tube |
JP2001131715A (en) * | 1999-11-09 | 2001-05-15 | Nippon Mining & Metals Co Ltd | Fe-Ni SERIES ALLOY FOR SEMITENSION MASK, SEMITENSION MASK USING SAME AND COLOR CATHODE-RAY TUBE |
JP2001131709A (en) * | 1999-11-09 | 2001-05-15 | Nippon Mining & Metals Co Ltd | LOW THERMAL EXPANSION Fe-Ni SERIES ALLOY FOR SEMITENSION MASK, SEMITENSION MASK USING THE SAME AND COLOR CATHODE- RAY TUBE |
FR2807269B1 (en) * | 2000-03-31 | 2002-11-01 | Imphy Ugine Precision | MASKING DEVICE FOR FLAT SCREEN COLOR DISPLAY CATHODIC TUBE WITH SHADOW MASK TENSIONED IN FE-NI ALLOYS |
JP2002038239A (en) | 2000-07-24 | 2002-02-06 | Yamaha Metanikusu Kk | Magnetostriktion controlling alloy sheet, part for color braun tube using the same and production method of magnetostriktion controlling alloy sheet |
JP3854121B2 (en) * | 2001-10-22 | 2006-12-06 | 日本冶金工業株式会社 | Fe-Ni alloy for shadow mask material with excellent corrosion resistance and shadow mask material |
DE10262032B4 (en) * | 2002-12-12 | 2006-08-24 | Thyssenkrupp Vdm Gmbh | Iron-nickel-cobalt alloy, method of making and using same |
FR2849061B1 (en) * | 2002-12-20 | 2005-06-03 | Imphy Ugine Precision | FER-NICKEL ALLOY WITH VERY LOW THERMAL EXPANSION COEFFICIENT FOR THE MANUFACTURE OF SHADOW MASKS |
WO2024004613A1 (en) * | 2022-06-30 | 2024-01-04 | 日鉄ケミカル&マテリアル株式会社 | Iron–nickel alloy foil, method for manufacturing iron–nickel alloy foil, and component |
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FR1309618A (en) * | 1961-12-29 | 1962-11-16 | Gen Comm Company | Low coefficient of expansion alloy |
EP0179506A1 (en) | 1984-09-28 | 1986-04-30 | Koninklijke Philips Electronics N.V. | Method of drape drawing a shadow mask for a colour display tube and device for such a method |
FR2668498A1 (en) * | 1990-10-31 | 1992-04-30 | Nippon Kokan Kk | FE-NI ALLOY SHEET FOR PERFORATED MASK, EXCELLENT ENGRAVING DRILLING CAPABILITY, PREVENTING BONDING DURING THE NOISE, AND INHIBITING GAS PRODUCTION. |
EP0561120A1 (en) * | 1992-01-24 | 1993-09-22 | Nkk Corporation | Thin Fe-Ni alloy sheet for shadow mask and method for manufacturing thereof |
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1994
- 1994-12-27 FR FR9415663A patent/FR2728724B1/en not_active Expired - Fee Related
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1995
- 1995-12-07 DK DK95402753T patent/DK0719873T3/en active
- 1995-12-07 EP EP95402753A patent/EP0719873B1/en not_active Expired - Lifetime
- 1995-12-07 DE DE69517577T patent/DE69517577T2/en not_active Expired - Fee Related
- 1995-12-22 PL PL95312029A patent/PL186742B1/en not_active IP Right Cessation
- 1995-12-22 US US08/577,768 patent/US5643697A/en not_active Expired - Fee Related
- 1995-12-26 KR KR1019950056509A patent/KR100379871B1/en not_active IP Right Cessation
- 1995-12-26 CN CN95120173A patent/CN1050639C/en not_active Expired - Fee Related
- 1995-12-27 JP JP7353521A patent/JPH08333638A/en not_active Abandoned
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2007
- 2007-03-15 JP JP2007066208A patent/JP2007231423A/en not_active Abandoned
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FR1309618A (en) * | 1961-12-29 | 1962-11-16 | Gen Comm Company | Low coefficient of expansion alloy |
EP0179506A1 (en) | 1984-09-28 | 1986-04-30 | Koninklijke Philips Electronics N.V. | Method of drape drawing a shadow mask for a colour display tube and device for such a method |
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EP0567989A1 (en) * | 1992-04-27 | 1993-11-03 | Hitachi Metals, Ltd. | Shadow mask sheet, method of producing the same and cathode ray tube provided therewith |
EP0626462A1 (en) * | 1993-05-27 | 1994-11-30 | Krupp VDM GmbH | Iron-nickel alloy with low thermal expansion coefficient |
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FR2767538A1 (en) * | 1997-08-21 | 1999-02-26 | Imphy Sa | Iron-nickel alloy strip production from continuously cast slab or strip |
EP0905263A1 (en) * | 1997-08-21 | 1999-03-31 | Imphy S.A. | Process for manufacturing iron-nickel alloy strip from a continuously cast thin strip |
WO2003025232A1 (en) * | 2001-09-19 | 2003-03-27 | Thyssenkrupp Vdm Gmbh | Method for producing a metal strip from an iron-nickel alloy for tensioned shadow masks |
CN101181773B (en) * | 2007-12-17 | 2010-06-02 | 西部金属材料股份有限公司 | Method for preparing tantalum long-strip having high deep-punching performance and high grain fineness grade |
Also Published As
Publication number | Publication date |
---|---|
CN1050639C (en) | 2000-03-22 |
FR2728724B1 (en) | 1997-01-24 |
KR100379871B1 (en) | 2003-06-19 |
JPH08333638A (en) | 1996-12-17 |
KR960026015A (en) | 1996-07-20 |
DE69517577D1 (en) | 2000-07-27 |
EP0719873B1 (en) | 2000-06-21 |
CN1133896A (en) | 1996-10-23 |
DK0719873T3 (en) | 2000-10-23 |
DE69517577T2 (en) | 2001-03-08 |
PL186742B1 (en) | 2004-02-27 |
PL312029A1 (en) | 1996-07-08 |
JP2007231423A (en) | 2007-09-13 |
US5643697A (en) | 1997-07-01 |
FR2728724A1 (en) | 1996-06-28 |
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