EP0718078A1 - Log splitter - Google Patents
Log splitter Download PDFInfo
- Publication number
- EP0718078A1 EP0718078A1 EP94309714A EP94309714A EP0718078A1 EP 0718078 A1 EP0718078 A1 EP 0718078A1 EP 94309714 A EP94309714 A EP 94309714A EP 94309714 A EP94309714 A EP 94309714A EP 0718078 A1 EP0718078 A1 EP 0718078A1
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- European Patent Office
- Prior art keywords
- piston
- fluid
- spring
- cylinder
- valve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L7/00—Arrangements for splitting wood
Definitions
- Hydraulically actuated log splitters are known, and are normally provided with a ram extended under a hydraulically generated force to drive a log into a splitting wedge. After the log is split, the ram is retracted utilizing hydraulic force acting in the opposite direction. Typically, if the ram should be obstructed during retraction, hydraulic pressure builds up, and the force exerted to retract the ram increases. This presents a safety concern if a portion of the operator's body were to be accidently engaged by the ram during retraction.
- a device which senses the pressure developed during ram retraction.
- the device diverts hydraulic fluid from the ram if a pressure buildup is sensed during retraction, for example by repositioning the control valve to a neutral position.
- Such a device is not passively safe; it requires a positive action of the device to perform the safety function.
- the force developed by the fluid pressure in the hydraulic intensifier is insufficient to overcome the force exerted by the spring, and the ram remains retracted. If the control valve is placed in the "extend" position, the path to the return conduit is blocked off, and hydraulic pressure builds up in the hydraulic intensifier. The force developed by the fluid pressure overcomes the spring pressure, and the ram extends towards the wedge. A log placed between the ram and the wedge will be split by the wedge. After the log is split, the control valve is taken out of the extend position, and the path to the return line is opened. Hydraulic pressure decreases, and the force the fluid exerts decreases to less than the force developed by the spring, causing the ram to retract.
- the log splitter includes an improved wedge having a lower end secured to the frame and a free upper end.
- the diverging faces of the wedge form a greater angle at the free end than at the secured lower end. This causes a log to be split more rapidily by the free end of the wedge, thereby forcing the log downwardly against the frame.
- a support member 26 extends vertically from the frame 14.
- the support member 26 preferably is a length of channel iron having a generally C-shaped cross section, with a middle section oriented perpendicular to the axis of the log splitter 10.
- the cylinder 24 extends through an opening (not shown) in the support member 26 and the flange 25 on the cylinder 24 is secured by bolts 27 (Fig. 2) to the support member 26.
- the flange 25 is secured to the side of the support member 26 facing the wedge 18. It will be appreciated that this arrangement permits large reaction forces generated on the cylinder 24 during log splitting operations to be transmitted directly from the flange 25 to the support member 26, and not through the threaded fasteners 27.
- the frame 14 supports an engine 28.
- the engine 28 in a preferred embodiment is a vertical shaft gasoline internal combustion engine.
- engine other types of prime movers, such an electric motor, may be utilized and are intended to be broadly encompassed by the term "engine”.
- the engine 28 drives a hydraulic pump 30.
- the pump 30 depends from the frame 14 below the engine 28. This permits the pump 30 to occupy a low position relative to the rest of the hydraulic system, thereby permitting the pump 30 to prime more easily.
- a vertical engine shaft facilitates placement of the pump 30 in a low position.
- vertical shaft engines are typically less expensive and have a lower center of gravity which improves the overall stability of the log splitter 10.
- hydraulic fluid from the reservoir 38 is supplied to the pump 30 via a suction conduit or line 42.
- the pump 30 discharges pressurized fluid through a supply conduit or line 44 to a control valve 46.
- the control valve 46 directs the fluid either back to the reservoir 38 via a return conduit or line 48 or to the cylinder 24.
- the conduits 42, 44 and 48 are preferably rigid metallic tubing.
- control valve 46 is threaded onto an end 47 of the cylinder 24 opposite from the end 23.
- the control valve 46 is supported by the cylinder 24.
- the control valve 46 includes a body 50 and a valve piston 52 which is manually operated by a handle 54.
- the control valve 46 may be operated in an extend mode to direct the flow of fluid from the supply conduit 44 into the cylinder 24, or in a neutral mode in which the fluid flows into the return conduit 48.
- the collar 58 positions and supports an interior end 64 of the piston tube 56.
- a bushing 62 is positioned about the piston tube 56 within the end 23 of the cylinder 24.
- the bushing 62 provides additional positioning and a sliding support for the piston tube 56.
- the bushing 62 also keeps contaminants, such as wood chips, off of the interior surfaces of the cylinder 24, where they might damage the seal 60 or jam the piston 22.
- a drain opening 64 drains any hydraulic fluid which may leak into an annular space 66 between the collar 58 and the bushing 62. Hydraulic fluid might enter the space 66 if the seal 60 were damaged. There is a possibility that the piston 22 may draw contaminants past the bushing 62 and into the space 66, contaminating any fluid in the space 66. Therefore, the drain 64 directs fluid for disposal outside of the log splitter 10, rather than back to the reservoir 38, for example. The drain 64 additionally acts to vent the space 66, preventing hydraulic lock as the collar 58 moves relative to the bushing 62, changing the volume of the space 66.
- the second spring retainer 76 is similar in design to the first spring retainer 75. Also, the arrangement for securing the spring retainer 76 is generally the same as for securing the spring retainer 75.
- the ram 20 has an internally threaded coupling 86 which engages a threaded piston end 81.
- An O-ring seal 87 is seated in an annular groove 88 formed in the coupling 86 to provide a fluid-tight seal between the piston tube 56 and the coupling 86.
- a flange 88 on the spring retainer 76 is captured between the piston end 81 and the ram 20.
- a bowed tab 89 extends diametrically across the spring retainer 76.
- the piston 22 and the cylinder 24 cooperate to define an expansion chamber 96 extending between the spring retainer 75 and the spring retainer 76.
- the spring 72 is located within the chamber 96 for urging the piston 22 toward a retracted position abutting the spring retainer 75.
- the spring 72 includes hooked ends 98 or other means for engaging the tab 79 of the spring retainer 75 and the tab 89 of the spring retainer 76.
- the valve piston 52 slides in the second bore portion 104.
- the valve piston 52 has a reduced diameter portion 112 adjacent an end 113 and an enlarged diameter head 114 adjacent an end 115.
- the reduced diameter portion 112 is greater in diameter than the first central bore portion 102.
- the wedge 18 is a plate extending vertically between two horizontal flanges 126.
- the flanges 126 are welded or otherwise secured to the bulkhead 37 proximate the upper surface 34 of the tubing 32.
- a fixed end 127 of the wedge 18 is is attached, preferably by welding, both to the flanges 126 and to the bulkhead 37.
- the wedge 18 extends above the plane of the upper surface 34 of the tubing 32 and includes a splitting edge 128 formed by two intersecting surfaces 129 generally perpendicular to the plane of the upper surface 34. The splitting edge 128 faces the ram 20.
- the engine 28 is started to drive the pump 30.
- the pump 30 draws hydraulic fluid through the suction line 42 from the reservoir 38 and supplies the fluid to the control valve 46 via the supply conduit 44.
- the control valve 46 With the control valve 46 in the retract position, the fluid is returned from the central bore 100 to the reservoir 38 via the outlet 110 and the return line 48, as seen in Fig. 4.
- the central bore 100 is in communication with the chamber 96.
- the fluid path through the outlet 110 bleeds off pressure from the central bore 100.
- the force exerted by the hydraulic fluid within the chamber 96 on the piston 22 is consequently insufficient to overcome the force exerted on the piston 22 by the piston return spring 72.
- the spring 72 thus maintains the piston 22 and the attached ram 20 in the retracted position.
- fluid pressure in the first portion 102 of the bore 100 acts in a manner tending to unseat the piston 52.
- the axial face of the reduced diameter portion 112 of the piston 52 presents a relatively small surface area on which pressurized fluid in the bore 100 can act.
- the valve spring 124 also exerts a force on the valve piston 52 tending to unseat the piston 52.
- Figs. 9 and 10 illustrate an alternate embodiment of a control valve 46' of the present invention.
- the control valve 46' is threaded onto the cylinder 24 in a manner similar to the control valve 46 previously described.
- the control valve 46' includes a body 50' and a rotary spool 52' which may be operated by a handle 54', As with the control valve 46 discussed above, the control valve 46' may be operated in an extend mode to direct the flow of fluid from the supply conduit 44 via an inlet 108' into the cylinder 24. Similarly, the control valve 46' may be place in a neutral mode in which the flow of fluid out of a fluid outlet 110' to the return conduit 48 is permitted.
- the spool 52' is rotatable in the second portion 104', with the second end thereof abutting the shoulder 106'.
- the spool 52' is rotated to align the slot 146 with a fluid outlet 110' formed through the valve body 50'.
- the spool 52' permits communication from the supply conduit 44 to the fluid outlet 110', which in turn communicates with the return conduit 48.
Abstract
Description
- The invention relates in general to new and useful improvements for harvesting firewood and in particular to an improved structure for a log splitter.
- Hydraulically actuated log splitters are known, and are normally provided with a ram extended under a hydraulically generated force to drive a log into a splitting wedge. After the log is split, the ram is retracted utilizing hydraulic force acting in the opposite direction. Typically, if the ram should be obstructed during retraction, hydraulic pressure builds up, and the force exerted to retract the ram increases. This presents a safety concern if a portion of the operator's body were to be accidently engaged by the ram during retraction.
- For the safety of the operator, it is known to utilize a device which senses the pressure developed during ram retraction. The device diverts hydraulic fluid from the ram if a pressure buildup is sensed during retraction, for example by repositioning the control valve to a neutral position. Such a device is not passively safe; it requires a positive action of the device to perform the safety function.
- The invention relates to an improved structure for a log splitter which includes passive safety features. The log splitter includes a frame upon which is mounted a splitting wedge and a hydraulic system including a hydraulic intensifier provided with a ram, a motor driven hydraulic pump, a reservoir, and a control valve. In a preferred embodiment the reservoir is formed integrally with the frame. The pump supplies hydraulic fluid from the reservoir through a supply conduit to the control valve which controls the delivery of fluid to the hydraulic intensifier. The ram is urged toward a retracted position by a spring internal to the hydraulic intensifier. If the control valve is in other than an "extend" position, the hydraulic fluid is directed into a return conduit back to the reservoir. The force developed by the fluid pressure in the hydraulic intensifier is insufficient to overcome the force exerted by the spring, and the ram remains retracted. If the control valve is placed in the "extend" position, the path to the return conduit is blocked off, and hydraulic pressure builds up in the hydraulic intensifier. The force developed by the fluid pressure overcomes the spring pressure, and the ram extends towards the wedge. A log placed between the ram and the wedge will be split by the wedge. After the log is split, the control valve is taken out of the extend position, and the path to the return line is opened. Hydraulic pressure decreases, and the force the fluid exerts decreases to less than the force developed by the spring, causing the ram to retract. The log splitter includes an improved wedge having a lower end secured to the frame and a free upper end. The diverging faces of the wedge form a greater angle at the free end than at the secured lower end. This causes a log to be split more rapidily by the free end of the wedge, thereby forcing the log downwardly against the frame.
- Various objects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
- Fig. 1 is a perspective view of a log splitter constructed in accordance with the invention.
- Fig. 2 is a side schematic diagram of the log splitter shown in Fig. 1.
- Fig. 3 is a cross sectional side elevational view of the hydraulic control valve, cylinder and ram of the present invention.
- Fig. 4 is an enlarged fragmentary cross sectional view of the control valve of Fig. 3 in which the valve is in a neutral position.
- Fig. 5 is a view similar to that of Fig. 4, showing the valve in an extend position.
- Fig. 6 is a torque curve for a typical engine to be utilized with the log splitter shown in Fig. 1.
- Fig. 7 is an enlarged perspective view of the wedge shown in Fig. 1.
- Fig. 8 is a perspective view of an alternate embodiment of the wedge shown in Figs. 1 and 7.
- Fig. 9 is a cross sectional side elevational view of an alternate embodiment of a hydraulic control valve utilizing a rotary valve action.
- Fig. 10 is a cross sectional view of the rotary valve as seen along the line 10-10 of Fig. 9.
- Fig. 11 is a plan view of the spring retainer.
- Fig. 12 is a cross sectional view illustrating an alternate embodiment of a spring retainer.
- Fig. 13 is a schematic view of an alternate embodiment of the ram return spring.
- Referring now to the drawings, there is illustrated in Figs. 1 and 2 a log splitter, indicated generally at 10. The
log splitter 10 is shown with alog 12 in position to be split. Thelog splitter 10 has aframe 14 supported bywheels 16, and atongue 17 adapted to receive a conventional hitch (not shown) for connecting thelog splitter 10 to a towing vehicle. Alog splitting wedge 18 is secured to theframe 14 and opposes a moveable log splitting member orram 20. Theram 20 is adapted for linear movement relative to thewedge 18, and is driven by ahydraulic intensifier 21. Thehydraulic intensifier 21 includes apiston 22 secured to theram 20 and extendable from anend 23 of acylinder 24. Theend 23 is welded to anend flange 25. - A
support member 26 extends vertically from theframe 14. Thesupport member 26 preferably is a length of channel iron having a generally C-shaped cross section, with a middle section oriented perpendicular to the axis of thelog splitter 10. Thecylinder 24 extends through an opening (not shown) in thesupport member 26 and theflange 25 on thecylinder 24 is secured by bolts 27 (Fig. 2) to thesupport member 26. Theflange 25 is secured to the side of thesupport member 26 facing thewedge 18. It will be appreciated that this arrangement permits large reaction forces generated on thecylinder 24 during log splitting operations to be transmitted directly from theflange 25 to thesupport member 26, and not through the threadedfasteners 27. - The
frame 14 supports anengine 28. Theengine 28 in a preferred embodiment is a vertical shaft gasoline internal combustion engine. However, other types of prime movers, such an electric motor, may be utilized and are intended to be broadly encompassed by the term "engine". Theengine 28 drives ahydraulic pump 30. Thepump 30 depends from theframe 14 below theengine 28. This permits thepump 30 to occupy a low position relative to the rest of the hydraulic system, thereby permitting thepump 30 to prime more easily. A vertical engine shaft facilitates placement of thepump 30 in a low position. Additionally, in the gasoline engines of the preferred embodiment, vertical shaft engines are typically less expensive and have a lower center of gravity which improves the overall stability of thelog splitter 10. - The portion of the
frame 14 between theram support member 26 and thewedge 18 is formed of rectangularcross section tubing 32 which advantageously has a flatupper surface 34 to support thelog 12.Side rails 36 may be welded or otherwise secured to thetubing 32 to aid in retaining thelog 12 on theflat surface 34 during splitting. Additionally, theram 20 is preferably provided with notches (not shown) in the lower periphery thereof which loosely conform to the upper outer surfaces of therails 36. Therails 36 thereby aid in guiding and supporting theram 20 during movement of theram 20. - The
tubing 32 is closed at opposite axial ends bybulkheads 37 to define a reservoir 38 (Fig. 2) formed integrally with theframe 14. Thebulkheads 37 provide lateral support to the walls of thetubing 32 and form part of theframe 14. The use of thetubular frame 14 to form the bottom, side and top walls of thereservoir 38 reduces the weight of thelog splitter 10 by eliminating the need to provide a separate hydraulic fluid reservoir tank. Thereservoir 38 receives a supply of hydraulic fluid through a fillingtube 40. - As seen in Fig. 2, hydraulic fluid from the
reservoir 38 is supplied to thepump 30 via a suction conduit orline 42. Thepump 30 discharges pressurized fluid through a supply conduit orline 44 to acontrol valve 46. Thecontrol valve 46 directs the fluid either back to thereservoir 38 via a return conduit orline 48 or to thecylinder 24. Theconduits - Referring now to Fig. 3, the
control valve 46 is threaded onto anend 47 of thecylinder 24 opposite from theend 23. Thecontrol valve 46 is supported by thecylinder 24. Thecontrol valve 46 includes abody 50 and avalve piston 52 which is manually operated by ahandle 54. As will be further discussed below, thecontrol valve 46 may be operated in an extend mode to direct the flow of fluid from thesupply conduit 44 into thecylinder 24, or in a neutral mode in which the fluid flows into thereturn conduit 48. - As indicated previously, the
piston 22 is extendable from theend 23 of thecylinder 24. Thepiston 22 includes acylindrical piston tube 56 secured to acollar 58. Thecollar 58 is in sliding engagement with the interior surface of thetubular cylinder 24. An O-ring seal 60 is positioned in anannular groove 61 on thecollar 58 to provide a fluid-tight sliding seal between thecollar 58 and aninterior surface 63 of thecylinder 24. - The
collar 58 positions and supports aninterior end 64 of thepiston tube 56. Abushing 62 is positioned about thepiston tube 56 within theend 23 of thecylinder 24. Thebushing 62 provides additional positioning and a sliding support for thepiston tube 56. Thebushing 62 also keeps contaminants, such as wood chips, off of the interior surfaces of thecylinder 24, where they might damage theseal 60 or jam thepiston 22. - A
drain opening 64 drains any hydraulic fluid which may leak into anannular space 66 between thecollar 58 and thebushing 62. Hydraulic fluid might enter thespace 66 if theseal 60 were damaged. There is a possibility that thepiston 22 may draw contaminants past thebushing 62 and into thespace 66, contaminating any fluid in thespace 66. Therefore, thedrain 64 directs fluid for disposal outside of thelog splitter 10, rather than back to thereservoir 38, for example. Thedrain 64 additionally acts to vent thespace 66, preventing hydraulic lock as thecollar 58 moves relative to thebushing 62, changing the volume of thespace 66. - As best seen by referring to Figs. 4 and 5, a threaded
recess 68 is formed in thevalve body 50. The threadedrecess 68 receives and retains an exterior threadedportion 69 on thecylinder end 47. An O-ring seal 70 is seated in anannular recess 71 formed in the wall of therecess 68 to form a fluid-tight seal between thevalve body 50 and thecylinder 24. - The
log splitter 10 is provided with aninternal spring 72 for urging thepiston 22 toward a retracted position wherein theram 20 is adjacent theflange 25. In the preferred embodiment, theinternal spring 72 is a helical tension spring extending between afirst spring retainer 75 and asecond spring retainer 76. As seen in Fig. 11, thefirst spring retainer 75 is generally disk-shaped, and may be formed of metal by any suitable means such as stamping or casting. Two spaced-apartsemicircular openings retainer 75, and are in part defined by atab 79 extending therebetween. Thetab 79 is fixed at each end to anannular flange 80. Referring again to Figs. 4 and 5, it will be appreciated that thetab 79 is bowed out of the plane of theflange 80, and has generally arcuate cross section which aids in resisting deformation under the tension of thespring 72. - The
flange 80 on thespring retainer 75 is captured between thecontrol valve body 50 and theend 47 of thecylinder 24. Theflange 80 may be embossed or dished slightly to aid in keeping thespring retainer 75 centered on the end of thecylinder 24 during assembly. Thespring retainer 75 is oriented such that the bowedtab 79 extends partially into thecylinder 24. Theopenings control valve 46 and the interior of thecylinder 24. - As seen in Fig. 3, the
second spring retainer 76 is similar in design to thefirst spring retainer 75. Also, the arrangement for securing thespring retainer 76 is generally the same as for securing thespring retainer 75. Theram 20 has an internally threadedcoupling 86 which engages a threaded piston end 81. An O-ring seal 87 is seated in an annular groove 88 formed in thecoupling 86 to provide a fluid-tight seal between thepiston tube 56 and thecoupling 86. A flange 88 on thespring retainer 76 is captured between the piston end 81 and theram 20. A bowed tab 89 extends diametrically across thespring retainer 76. Unlike theflange 80, the flange 88 need not be dished since fluid does not flow through theretainer 76. Since thespring retainers spring 72. - The
piston 22 and thecylinder 24 cooperate to define anexpansion chamber 96 extending between thespring retainer 75 and thespring retainer 76. Thespring 72 is located within thechamber 96 for urging thepiston 22 toward a retracted position abutting thespring retainer 75. Thespring 72 includes hooked ends 98 or other means for engaging thetab 79 of thespring retainer 75 and the tab 89 of thespring retainer 76. - Referring now to Figs. 4 and 5, the
control valve body 50 defines acentral bore 100 having afirst portion 102, and asecond portion 104, which is of greater diameter than thefirst portion 102. Thefirst portion 102 and thesecond portion 104 are joined at a frustro-conical surface 106. Thefirst portion 102 is in fluid communication with thechamber 96 via theopenings spring retainer 75. Thefirst portion 102 is also in fluid communication with thesupply conduit 44 via afluid inlet 108. Thesecond portion 104 is in fluid communication with thereturn conduit 48 via afluid outlet 110. - The
valve piston 52 slides in thesecond bore portion 104. Thevalve piston 52 has a reduceddiameter portion 112 adjacent an end 113 and anenlarged diameter head 114 adjacent anend 115. The reduceddiameter portion 112 is greater in diameter than the firstcentral bore portion 102. When the control valve is placed in the neutral mode as shown in Fig. 4, the piston end 113 is retracted from the frusto-conical surface 106. When thecontrol valve 46 is placed in the extend mode as shown in Fig. 5, thevalve piston 52 is advanced, causing the reduceddiameter portion 112 of piston end 113 to seat against the frusto-conical surface 106, providing a fluid-tight seal. Thevalve piston 52 thus provides means for selectively permitting and preventing fluid communication between thefluid inlet 108 and thefluid outlet 110. - The
central bore 100 also includes athird portion 116 which has a greater diameter than thesecond portion 104. Afluid seal 118 is seated against astep 119 defined between thesecond bore portion 104 and thethird bore portion 116. Theseal 118 provides a fluid tight seal between the axially slidingvalve piston 52 and thevalve body 50. - A
vertical slot 120 is formed through the free end of thevalve body 50. The valve handle 54 is received in theslot 120 and is pivotally retained by apin 122 traversing the upper portion of theslot 120. Thepin 122 preferably includes a threaded portion (not shown) securing thepin 122 to thevalve body 50. - A
spring 124, acting between theseal 118 and thepiston head 114, urges the piston end 113 away from the frustro-conical surface 106, as shown in Fig. 4. When thepiston 52 is in this position, fluid flows from thesupply line 44 to thereturn line 48. The valve handle 54 may be lifted, causing it to rotate counter-clockwise on thepin 122 in Figs. 1 through 5. The valve handle 54 thereby bears against thevalve piston 52, overcoming the force of thespring 124 and urging the piston end 113 against the frustro-conical surface 106, as illustrated in Fig. 5. When thepiston 52 is in this position, fluid flows from thesupply line 44 into theexpansion chamber 96. - As most clearly illustrated in Fig. 7, the
wedge 18 is a plate extending vertically between twohorizontal flanges 126. Theflanges 126 are welded or otherwise secured to thebulkhead 37 proximate theupper surface 34 of thetubing 32. A fixed end 127 of thewedge 18 is is attached, preferably by welding, both to theflanges 126 and to thebulkhead 37. Thewedge 18 extends above the plane of theupper surface 34 of thetubing 32 and includes asplitting edge 128 formed by two intersectingsurfaces 129 generally perpendicular to the plane of theupper surface 34. The splittingedge 128 faces theram 20. - The
wedge 18 includes means for applying a downward force on alog 12 being split, urging thelog 12 away from afree end 131 of thewedge 18. This means may include anauxiliary wedge 130 formed adjacent thefree wedge end 131. In the preferred embodiment, theauxiliary wedge 130 is formed fromopposed metal plates 132 having a V-shaped cross-section and welded at either end to opposing sides of the upper portion of thewedge 18. Alternatively, however, theauxiliary wedge 130 may be formed otherwise, such as forged integrally with thewedge 18. Theauxiliary wedge 130 thusforms diverging portions 132 extending outwardly from the sides of the upper portion of thewedge 18 and supported by convergingportions 134 of the V-shapedplates 132. - The
auxiliary wedge 130 does not extend vertically along the entire height of the upper portion of thewedge 18, being confined to the upper half of thewedge 18, and preferably to approximately the upper third thereof. Thewedge 18 is thicker through theauxiliary wedge 130 than through a point below theauxiliary wedge 130. As will be further explained below, this unequal thickness of thewedge 18 creates a downward force on thelog 12 during splitting and assists in retaining thelog 12 in position on thelog splitter 10. - An alternate embodiment of a wedge 18' is shown in Fig. 8. The wedge 18' includes
divergent faces 140 defining a splitting edge 128'. The splitting edge 128' defines a line generally perpendicular to the plane of theupper surface 34 of thetubing 32 and faces theram 20, as did thesplitting edge 128 described above. The faces 140 define a first angle A at a fixed end 127' of the wedge 18'. The faces define a second angle B at a free end 131' of the wedge 18'. The first angle A is smaller than the second angle B. Thus, thefaces 140 diverge away from the splitting edge 128' more rapidly near the free end of the wedge 18' than adjacent the lower portion thereof. As with the Fig. 7 embodiment, the unequal thickness of the wedge 18' between thefaces 140 applies a downward force urging thelog 12 away from the free end 131' of the wedge 18'. This force assists in retaining thelog 12 in position on thelog splitter 10. - In operation, the
engine 28 is started to drive thepump 30. Thepump 30 draws hydraulic fluid through thesuction line 42 from thereservoir 38 and supplies the fluid to thecontrol valve 46 via thesupply conduit 44. With thecontrol valve 46 in the retract position, the fluid is returned from thecentral bore 100 to thereservoir 38 via theoutlet 110 and thereturn line 48, as seen in Fig. 4. Thecentral bore 100 is in communication with thechamber 96. However, the fluid path through theoutlet 110 bleeds off pressure from thecentral bore 100. The force exerted by the hydraulic fluid within thechamber 96 on thepiston 22 is consequently insufficient to overcome the force exerted on thepiston 22 by thepiston return spring 72. Thespring 72 thus maintains thepiston 22 and the attachedram 20 in the retracted position. - A
log 12 of a desired size and length is selected and positioned on theupper surface 34 of thetubing 34, extending longitudinally between theram 20 and thewedge 18. Thecontrol valve 46 then is placed in the extend mode by pulling upwardly on thehandle 58. The handle bears on thehead 114 of thevalve piston 52. Thevalve piston 52 is urged inwardly into thevalve body 50 to engage the frustro-conical surface 106, thereby blocking flow of the hydraulic fluid to theoutlet 110 and to thereturn line 48, as shown in Fig. 5. - As the
pump 30 continues to deliver hydraulic fluid to thecentral bore 100, the pump discharge pressure, and thus the pressure in the theexpansion chamber 96, rapidly rises due to the incompressible nature of hydraulic fluid. The pressure in thechamber 96 exerts a force on thepiston 22, which overcomes thespring 72 force, and causes thepiston 22 to extend. The pressure in thechamber 96 continues to increase as thepiston 22 extends because thespring 72 exerts a greater force as thespring 72 stretches. - As the
piston 22 extends the side rails 36 provide support and guidance for theram 20. Theram 20 engages thelog 12 and forces it into the spittingedge 120 of thewedge 18, thus splitting thelog 12. A portion of thewedge 18 has a thicker cross-section at thefree end 131 than adjacent thesupport flanges 126 due to the presence of theauxiliary wedge 130 adjacent the free end. In the alternate embodiment of thewedge 18, the skewdivergent faces 140 also cause a portion of thewedge 18 to have a thicker cross-section above a relatively thinner cross-section. The presence of an unequal vertical cross-section, that is, a relatively thick cross-section over a relatively thin cross-section, causes thelog 12 to be split faster at the top than at the bottom. The unequal splitting by thewedge 18 produces a downward thrust on thelog 12. Past log splitters used wedges of constant vertical cross-section, which occasionally allowed a log to ride up over the wedge when irregularities in the log were encountered. The downward force developed by thewedge 18 of the present invention helps retain thelog 12 in position during splitting. - In the preferred embodiment, the
pump 30 is a rotary pump. Rotary pumps deliver practically constant volumetric flows at a given speed, regardless of change in discharge pressure. This permits predictable and constant extension speeds for thepiston 22. Due to the limited slip or internal bypass leakage characteristic of rotary pumps, they are capable of generating very high discharge pressures, thereby generating the tremendous forces needed to split thelog 12. It is known to provide a relief valve to prevent dangerously high pressures from being generated by the pump of a hydraulic log splitter in the event of jamming or overloading of the hydraulic ram. Actuation of the relief valve in past log splitters directed flow from the discharge of the pump to the suction of the pump, and prevented the discharge pressure from exceeding the design pressure of the various components of the hydraulic system such as the pump, the ram, or fluid conduits. However, a relief valve adds to the cost and complexity of the hydraulic system of a log splitter. Further, the valve is required to change state (open) in order to provide this safety function. - Advantageously, the engine of the present invention is selected with performance characteristics which do not permit the
pump 30 to develop a discharge pressure in excess of the design pressure of thepump 30 and the other hydraulic system components. This is a passive design feature which eliminates the need for reliance on the active operation of relief valves to protect against system overpressure. In selecting theengine 28 for a rotary pump, the following formula is illustrative:
P is the pressure rise through the pump;
T is the torque applied to the pump;
D is the displacement per revolution of the pump; and
K is a constant used to convert D to desired units (K = 0.01326 when T is in foot-pounds, D is in cubic inches per revolution, and P is in pounds per square inch (p.s.i.)). - In the preferred embodiment, the
pump 30 displaces (D) 0.129 cubic inches per revolution. Anengine 28 may be selected which applies a maximum torque (T) of 4.6 foot-pounds to the pump 30 (see Fig. 6). Substituting these values into the equation above, the maximum pressure rise through thepump 30 is approximately 2690 p.s.i.. Thereservoir 38 is maintained at atmospheric pressure, or zero gauge pressure. Adding the pressure rise through thepump 30 indicates that the discharge gauge pressure of thepump 30 is approximately 2690 p.s.i. All of the components of the hydraulic system in the preferred embodiment which may be subjected to hydraulic fluid pressure are designed to withstand greater than 3000 p.s.i. gauge pressure. - At maximum torque output of the
engine 28, the discharge pressure of thepump 30 is incapable of exceeding the design pressure of the hydraulic system components. As indicated in Fig. 6, in the preferred embodiment if one attempted to speed up theengine 28 to increasepump 30 output, torque would decrease. If the flow of fluid out of thepump 30 were restricted such that the pressure would continue to rise if thepump 30 continued to operate, theengine 28, unable to deliver any additional torque to rotate thepump 30, would cease to rotate. With theengine 28 stalled, thepump 30 would also cease rotation and cease pumping, thereby preventing any further increase in pressure. As indicated above, this is a passive safety feature. Unlike the positive action required by a safety valve, no component needs to actuate to prevent thepump 30 of the present invention from exceeding design pressures of the hydraulic system components. - During operation with the piston end 113 seated against the frustro-
conical surface 106, fluid pressure in thefirst portion 102 of thebore 100 acts in a manner tending to unseat thepiston 52. Thus the operator must maintain upward pressure on thehandle 54 to keep thepiston 52 seated. The axial face of the reduceddiameter portion 112 of thepiston 52 presents a relatively small surface area on which pressurized fluid in thebore 100 can act. Thus, only a limited force is exerted by the fluid upon thepiston 52. Thevalve spring 124 also exerts a force on thevalve piston 52 tending to unseat thepiston 52. These combined forces tending to unseat thepiston 52 are easily overcome by an operator of average strength, owing to the mechanical advantage afforded by the length of thehandle 54. - In a typical hydraulic system, it is normal to place a valve disk or piston on the high pressure side of a valve seat, to the end that the hydraulic fluid pressure will act to help seat the valve. In the present invention, this "normal" configuration is deliberately reversed, as described above, with fluid pressure acting to unseat the
piston 52. This feature ensures that the operator is positioned at thehandle 54, away from the area in which theram 20 is splitting thelog 12 on thewedge 18. - When the operator releases the
handle 54, whether because thelog 12 has been completely split or for any other reason, thehandle 54 will drop and rotate about thepin 122 under the combined action of gravity and the thrust of thepiston 52 against thehandle 54. Thepiston 52 develops a thrust against thehandle 54 under the combined action of the fluid pressure and thevalve spring 124 acting to unseat thepiston 52 as described above. As thehandle 54 rotates about thepin 122, thepiston 52 unseats from the frustro-conical surface 106, opening a passage from thefirst portion 102 to thesecond portion 104 of the central bore, as seen in Fig. 4. From thesecond portion 104, the fluid may flow back to thereservoir 38 via thereturn line 48. Thus, releasing thehandle 54 takes thecontrol valve 46 out of the extend mode and into the neutral mode. With a return path open to the reservoir, pressure in thecentral bore 100 and in thechamber 96 drop. When the force exerted by the fluid in thechamber 96 on thepiston 22 is less than that exerted by thespring 72, thepiston 22 will retract, withdrawing theram 20. - In previously known hydraulic log splitters, extension of the piston was accomplished by directing pressurized fluid to one side of the piston, and retraction of the piston was accomplished by directing pressurized fluid to the other side of the piston. If the piston's travel in either direction were obstructed, the force exerted by the piston would increase as pressure of the hydraulic fluid increased. If the operator were in the area of the ram during retraction, and became entangled with the retracting ram or an engaged log, the high forces exerted could seriously injure the operator.
- For the safety of the operator, it is known to utilize a device which senses the pressure developed during ram retraction. The device diverts hydraulic fluid from the ram if a pressure buildup is sensed during retraction, for example by repositioning the control valve to a neutral position. Such a device is not passively safe; it requires a positive action of the device to perform the safety function.
- The present invention provides for safer retraction of the hydraulic ram. The
log splitter 10 utilizes thespring 72 to retract thepiston 22. The use of hydraulic fluid pressures is limited to extension of thepiston 22. If theram 20 should become obstructed during retraction, the force exerted by thespring 72 on thepiston 22 and theram 20 does not increase, thereby providing improved safety for the operator of thelog splitter 10. Additionally, no device is required to actuate in order to prevent increased forces from being exerted by theram 20 during retraction. - Figs. 9 and 10 illustrate an alternate embodiment of a control valve 46' of the present invention. The control valve 46' is threaded onto the
cylinder 24 in a manner similar to thecontrol valve 46 previously described. The control valve 46' includes a body 50' and a rotary spool 52' which may be operated by a handle 54', As with thecontrol valve 46 discussed above, the control valve 46' may be operated in an extend mode to direct the flow of fluid from thesupply conduit 44 via an inlet 108' into thecylinder 24. Similarly, the control valve 46' may be place in a neutral mode in which the flow of fluid out of a fluid outlet 110' to thereturn conduit 48 is permitted. - The control valve body 50' is provided with a central bore 100' having a first portion 102', a second portion 104', which is of greater diameter than the first portion 102', and a shoulder 106' defined therebetween. The first portion 102' is in fluid communication with the chamber 96' via the
openings spring retainer 75. The first portion 102' is also in fluid communication with thesupply conduit 44 via a fluid inlet 108'. - The spool 52' includes a
shoulder 142 adjacent a first end, and arecess 144 formed in the axial face of a second end. Aradial slot 146 is formed in a portion of the circumference of the outer surface of the spool 52'. Theslot 146 is in fluid communication with therecess 144. - The spool 52' is rotatable in the second portion 104', with the second end thereof abutting the shoulder 106'. When the control valve 46' is placed in a neutral mode, the spool 52' is rotated to align the
slot 146 with a fluid outlet 110' formed through the valve body 50'. Thus in the neutral mode, the spool 52' permits communication from thesupply conduit 44 to the fluid outlet 110', which in turn communicates with thereturn conduit 48. - When the control valve 46' is placed in an extend mode, the spool 52' is rotated to a position where the
slot 146 is not aligned with the fluid outlet 110'. The spool 52' thus provides means for selectively permitting and preventing fluid communication between the fluid inlet 108' and the fluid outlet 110'. - An
annular collar 148 is affixed to the free end of the valve body 50'. Abearing 150 is positioned between thecollar 148 and theshoulder 142 formed on the spool 52'. Thecollar 148, through thebearing 150, supports the spool 52' against the axial force exerted by pressurized fluid in theaxial bore 100. The bearing 150 permits the spool 52' to rotate freely despite the presence of the axial force. A conventional fluid seal (not shown) is provided between the spool 52' and the valve body 50' to prevent leakage from the control valve 46' around the spool 52'. - As seen in Fig. 10, the valve handle 54' may be restricted to operation through a ninety degree arc by
stops 152 on the valve body 50'. The handle 54' is fixed to the spool 52' relative to theslot 146. The control valve 46' is placed in the extend mode by rotating or lifting the handle 54' to a horizontal position abutting theupper stop 152 as illustrated in Fig. 10. Theslot 146 is not aligned with the fluid outlet 110', and fluid communication between the central bore 100' and the fluid outlet 110' is prevented. If the handle 54' is moved from the horizontal position illustrated, theslot 146 is moved into fluid communication with the fluid outlet 110', and the valve 46' is placed in the neutral mode. - If the user releases the handle 54', gravity will move the handle 54' downward, rotating it counter-clockwise to the position illustrated in phantom lines in Fig. 10. Thus, the control valve 46' will change from the extend mode to the neutral mode if the operator does not hold the handle 54' in the horizontal position. A suitable spring (not shown) may be provided to assist gravity in urging the handle 54' to rotate the spool 52' to the neutral position when the handle 54' is released.
- An alternate embodiment of a spring retainer 75', similar to the
first spring retainer 75, is illustrated in Fig. 12. The spring retainer 75' is generally disk-shaped and is seated within therecess 68. A flange 80' on the spring retainer 75' is captured between thecontrol valve body 50 and the axial end of thecylinder 24. A reduced diameter portion of the spring retainer 75' extends into thecylinder 24 with a slip fit. - The spring retainer 75' has an
axial bore 160 permitting fluid communication between thecentral bore 100 of thecontrol valve 46 and the interior of thecylinder 24. A pair oflugs 162 located on opposing sides of thebore 160 extend axially from the spring retainer 75' into the interior of thecylinder 24. Apin 164 extends between thelugs 162 across thebore 160. Thepin 164 is retained in a bore 165 formed in thelugs 164 by aset screw 166. - Fig. 13 illustrates schematically an alternate embodiment for the the piston return spring. A
helical compression spring 170 is disposed between thepiston collar 58 and thebushing 62. The force exerted by pressurized hydraulic fluid in thechamber 96 advances thepiston 22 out of a second end of thecylinder 24 adjacent theflange 25. As thepiston collar 58 is advanced toward thebushing 62, thespring 170 is compressed. The hydraulic pressure required to advance thepiston 22 will increase as thespring 170 is compressed. When the hydraulic fluid in thechamber 96 is vented back to the reservoir through thevalve block 46, thecompressed spring 170 will urge thepiston 22 toward the first end of thecylinder 24. In this embodiment, no spring retainers or spring internal to thepiston 22 are needed. - In accordance with the provisions of the patent statutes, together with the principle and mode of operation of the present invention have been explained and illustrated in its preferred embodiment. However, it must be understood that the present invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
Claims (10)
- A hydraulic system for a log splitter comprising:
a hydraulic circuit having a predetermined maximum design pressure rating;
a prime mover developing a maximum torque; and
a pump connected to be driven by said prime mover, said pump developing a maximum discharge pressure upon application of said maximum torque to said pump, and wherein said maximum discharge pressure is less than said predetermined design pressure rating. - The hydraulic system for a log splitter defined in Claim 1 further including:
a cylinder including a first end and a second end, a first opening at said first end, and a second opening at said second end;
a piston having a first end slidably received in said cylinder, said piston extend through said second opening to a second end secured to said ram, said piston and said cylinder cooperating to define an expansion chamber;
spring means disposed within said cylinder and adapted to urge said first piston end towards the first cylinder end to move said ram away from said wedge; and
means for supplying pressurized fluid into said chamber through said first opening to urge said piston toward the second cylinder end to move said ram towards said wedge. - The hydraulic system for a log splitter defined in Claim 2 further including a valve having a fluid inlet for receiving a flow of the pressurized fluid, a first passage permitting fluid communication between said fluid inlet and said first opening, a fluid outlet adapted to divert the flow of pressurized fluid away from said first passage, and means for selectively permitting and preventing fluid communication between said fluid inlet and said fluid outlet.
- The hydraulic system for a log splitter defined in Claim 2 wherein said spring means is disposed within said chamber.
- The hydraulic system for a log splitter defined in Claim 4 further including a first spring retainer fixed at said first chamber end and a second spring retainer fixed to said second piston end, said spring means including a tension spring having a first end attached to said first spring retainer and having a second end attached to said second spring retainer.
- The hydraulic system for a log splitter defined in Claim 2 wherein said spring means is disposed between said piston and said second cylinder end.
- A linear actuator for operating a tool comprising:
a hydraulic cylinder including a piston mounted to move between a retracted position and an extended position, said cylinder defining an expansion chamber;
spring means for urging said piston to the retracted position; and
control means for supplying pressurized fluid to said expansion chamber to move said piston to the extended position and for venting pressurized fluid from said expansion chamber to allow said spring means to move said piston to said retracted position, said control means including a fluid reservoir, fluid pump means for supplying fluid under pressure to said expansion chamber, a fluid return line connecting said expansion chamber to said reservoir, and normally open control valve means for interrupting fluid flow through said fluid return line in response to closure, whereby, when said valve means is closed, fluid pressure builds up in said expansion chamber to move said piston towards the extended position and, when said valve means is open, fluid pressure is vented from said expansion chamber and said spring means moves said piston to the retracted position. - The linear actuator defined in Claim 7 wherein said control valve means includes a valve body secured to said hydraulic cylinder, said valve body having a stepped bore having a first end portion connected to said expansion chamber, an enlarged diameter second end portion and a valve seat between said first and second end portions, means for supplying pressurized fluid from said pump means to said first end portion, means connecting said return line to said second end portion, a valve piston mounted to slide in said second end portion towards and away from said seat, spring means urging said valve piston away from said seat to allow fluid to flow from said first end portion to said return line, and means for manually moving said piston to engage said seat and block fluid flow from said first end portion to said return line.
- The linear actuator defined in Claim 8 wherein said means for manually moving said piston comprises a lever, means securing said lever to pivot on said valve body, said lever having a first end adapted to be gripped for manual movement and having a second end adapted to move said valve piston when said lever is pivoted.
- The linear actuator defined in Claim 7 wherein said spring means for urging said piston to the retracted position includes a tension spring having two ends, means in said expansion chamber securing one of said spring ends to said piston and means in said expansion chamber securing the other of said spring ends to said cylinder.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP94309714A EP0718078B1 (en) | 1994-12-22 | 1994-12-22 | Hydraulic circuit for a hydraulic log splitter |
DE69423636T DE69423636T2 (en) | 1994-12-22 | 1994-12-22 | Hydraulic circuit for hydraulic log splitter |
AT94309714T ATE190896T1 (en) | 1994-12-22 | 1994-12-22 | HYDRAULIC CIRCUIT FOR HYDRAULIC WOOD SPLITTER |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP94309714A EP0718078B1 (en) | 1994-12-22 | 1994-12-22 | Hydraulic circuit for a hydraulic log splitter |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0718078A1 true EP0718078A1 (en) | 1996-06-26 |
EP0718078B1 EP0718078B1 (en) | 2000-03-22 |
Family
ID=8217958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94309714A Expired - Lifetime EP0718078B1 (en) | 1994-12-22 | 1994-12-22 | Hydraulic circuit for a hydraulic log splitter |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0718078B1 (en) |
AT (1) | ATE190896T1 (en) |
DE (1) | DE69423636T2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007075905A1 (en) * | 2005-12-22 | 2007-07-05 | Mtd Products Inc. | Integral valve cylinder design for log splitter |
WO2010122225A1 (en) * | 2009-04-21 | 2010-10-28 | Maaselän Kone Oy | A method for making firewood with a wood chopping machine, and a wood chopping machine |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH244777A (en) * | 1945-02-01 | 1946-09-30 | Sueffert Buerner Fritz | Log splitter. |
DE908790C (en) * | 1945-01-03 | 1954-04-08 | Adolf Hoeschle | Process and device for the production of tank wood |
US3077214A (en) * | 1959-08-27 | 1963-02-12 | Waco Aircraft Co | Log splitter |
US3640323A (en) * | 1969-11-05 | 1972-02-08 | Sawmill Hydraulics Inc | Apparatus for splitting and chopping timber |
EP0051853A1 (en) * | 1980-11-10 | 1982-05-19 | Zanutto, Gabriella née Marigonda | Hydraulic cylinder wood cleaver driven by the engine of a chain saw |
FR2504053A1 (en) * | 1981-04-16 | 1982-10-22 | Unicum Sa | Log-splitting hydraulic press - uses hydraulic car jack to push log onto wedge with thrust applied via head with spike set in shallow conical face |
US4615366A (en) * | 1985-07-08 | 1986-10-07 | Scarbrough Jr John D | Log splitter with rapid return hydraulic cylinder |
WO1992011980A1 (en) * | 1991-01-04 | 1992-07-23 | Jerzy Janczak | A wood splitter |
WO1993015886A1 (en) * | 1992-02-18 | 1993-08-19 | Jerzy Janczak | Hydraulically operated tool |
-
1994
- 1994-12-22 DE DE69423636T patent/DE69423636T2/en not_active Expired - Fee Related
- 1994-12-22 EP EP94309714A patent/EP0718078B1/en not_active Expired - Lifetime
- 1994-12-22 AT AT94309714T patent/ATE190896T1/en not_active IP Right Cessation
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE908790C (en) * | 1945-01-03 | 1954-04-08 | Adolf Hoeschle | Process and device for the production of tank wood |
CH244777A (en) * | 1945-02-01 | 1946-09-30 | Sueffert Buerner Fritz | Log splitter. |
US3077214A (en) * | 1959-08-27 | 1963-02-12 | Waco Aircraft Co | Log splitter |
US3640323A (en) * | 1969-11-05 | 1972-02-08 | Sawmill Hydraulics Inc | Apparatus for splitting and chopping timber |
EP0051853A1 (en) * | 1980-11-10 | 1982-05-19 | Zanutto, Gabriella née Marigonda | Hydraulic cylinder wood cleaver driven by the engine of a chain saw |
FR2504053A1 (en) * | 1981-04-16 | 1982-10-22 | Unicum Sa | Log-splitting hydraulic press - uses hydraulic car jack to push log onto wedge with thrust applied via head with spike set in shallow conical face |
US4615366A (en) * | 1985-07-08 | 1986-10-07 | Scarbrough Jr John D | Log splitter with rapid return hydraulic cylinder |
WO1992011980A1 (en) * | 1991-01-04 | 1992-07-23 | Jerzy Janczak | A wood splitter |
WO1993015886A1 (en) * | 1992-02-18 | 1993-08-19 | Jerzy Janczak | Hydraulically operated tool |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007075905A1 (en) * | 2005-12-22 | 2007-07-05 | Mtd Products Inc. | Integral valve cylinder design for log splitter |
WO2010122225A1 (en) * | 2009-04-21 | 2010-10-28 | Maaselän Kone Oy | A method for making firewood with a wood chopping machine, and a wood chopping machine |
Also Published As
Publication number | Publication date |
---|---|
ATE190896T1 (en) | 2000-04-15 |
DE69423636D1 (en) | 2000-04-27 |
DE69423636T2 (en) | 2000-11-23 |
EP0718078B1 (en) | 2000-03-22 |
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