EP0708904B1 - Apparatus and method for drying charged battery plates - Google Patents
Apparatus and method for drying charged battery plates Download PDFInfo
- Publication number
- EP0708904B1 EP0708904B1 EP95916918A EP95916918A EP0708904B1 EP 0708904 B1 EP0708904 B1 EP 0708904B1 EP 95916918 A EP95916918 A EP 95916918A EP 95916918 A EP95916918 A EP 95916918A EP 0708904 B1 EP0708904 B1 EP 0708904B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plates
- water
- temperature
- gas
- drying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/02—Heating arrangements using combustion heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
- F26B9/066—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers the products to be dried being disposed on one or more containers, which may have at least partly gas-previous walls, e.g. trays or shelves in a stack
Definitions
- This invention relates to an apparatus and a method for drying charged battery plates comprising the features of the preamble of claim 1, respectively the preamble of claim 22.
- Such an apparatus is disclosed in US-A-3,413,728.
- Prior art figures 1, 2, and 3 illustrate this machine and the method of using it.
- the door 13 is opened and a basket 20 containing battery plate groups is lowered into a drying chamber 18 .
- the door 13 relies upon a gasket around its periphery to maintain a seal.
- a centrifugal fan 41 receives hot combusted gases from a combustion chamber 38 and mixes it with intake air which it then blows down the sloping surface in the direction the arrows shown over the charged plates.
- the hot air passes through the basket and thence through a support means 19, and through a baffle means 28 and into a cooling chamber 25.
- a spray nozzle 27 sprays water into the air.
- the baffle 28 is designed to prevent the mist from that spray from going back upstream in the air flow.
- the hot air with entrained water continues in a clockwise direction and passes through a mist eliminator 39 ; which is in the form of a wire screening which removes the physical water droplets. It then re-enters the collecting and pre-mixing chamber 37 and becomes part of the intake air through the fan 41 .
- An exhaust duct 44 is provided with a damper valve 47 ostensibly to maintain positive pressure. It is stated that the pressure in the chamber 37 is above-atmospheric.
- Intake air is supposedly controlled by the temperature of the exhaust gas in duct 43 .
- the invention generally comprises the steps of placing charged batteries or plates in a drying chamber, providing a stream of substantially oxygen-free drying gas by mixing cold, substantially oxygen-free air at high humidity with hot, substantially oxygen-free combustion gases and passing the stream of drying gas through the drying chamber containing the battery plates to be dried.
- the drying gases should be of a relatively low temperature to avoid injury to the charged battery plates; preferably not more than about 93°C (200° fahrenheit) or less; the preferred range being about 37.8°C to 121°C (100° fahrenheit to 250° fahrenheit) and preferably the temperature will be adjusted in the range of 77°C (170°F) to 85°C (185° fahrenheit).
- the specification states that the apparatus can be regulated accurately at 82°C (180° fahrenheit) if desired.
- apparatus for drying charged battery plates having a housing capable of maintaining a positive gas pressure within it, a drying chamber within said housing having means for supporting battery plates to be dried in a position such that gas is allowed to move past the plates, a combustion chamber within said housing for providing hot, dry, substantially oxygen-free gas to a blower means for blowing the gas past said plates so as to effect drying of the plates by removing moisture therefrom, said apparatus characterized by:
- Also provided according to the present invention is a method of drying charged battery plates comprising the steps of: placing the charged plates in an apparatus comprising a drying chamber, providing a flow of substantially oxygen-free drying gas of relatively low humidity directed to pass over said plates in order to effect drying thereof; condensing the water from the gas which has passed over the plates to dry them, said method characterized by the steps of:
- the essence of the present invention is that the energy input in the form of heat is controlled by both the apparatus and the process, to provide maximum thermal efficiency.
- Heat is used primarily to dry the plates and minimally to reheat the air from the heat (temperature) loss due to the condensation process.
- the apparatus and method as exemplified by the Tiegel machine, used too much cooling, that is, more than what was needed. That machine used a spray nozzle, as well as very cold water.
- the spray nozzle caused high surface area water droplets which not only transferred heat quickly, but also created problems in that they were transferred to the plates, thereby lengthening the time it took to dry them. This created a need for even more kJ (BTU) to bring the machine up to temperature.
- heat is used to remove the moisture from the plates and to bring the temperature from approximately 69°C (157°F) back up to 93°C (200°F).
- heat was used to remove the moisture from the plates and to bring the process air temperature to 82°C (180°F) from 49°C (120°F).
- the heat which is used for drying the plates reduces the temperature in the air from 93°C (200°F) to approximately 71°C (160°F).
- An additional 1.7°C (three degrees F) is used for cooling to remove the moisture from the air. Then it is brought back up to the process temperature of 93°C (200°F).
- This 1.7°C (three degrees F) is the only loss; that is, the only inefficiency. It is defined as a loss because it does not contribute to evaporating moisture from the plates.
- the apparatus and method uses 22°C (forty degrees F) of temperature change to do useful work, and 1.7°C (three degrees F) that does not do useful work. Thus the thermal efficiency is approximately 90%.
- the Tiegel machine went from 82°C (180°F) to 71°C (160°F) during the drying process, and then 71°C (160°F) to 49°C (120°F) during that portion of the process which cooled the air.
- the prior art machine had a 22°C (forty degree F) temperature drop; which was wasted energy.
- Its thermal efficiency was 11°C (twenty degrees F) for useful work and 22°C (forty degrees F) of wasted work for total energy consumption of 33°C (60 degrees F). Its thermal energy efficiency, therefore, was 11°C (twenty °F) divided by 33°C (sixty °F), or 33%.
- the Tiegel patent contains two false assumptions: first, that air can only be sufficiently cooled to remove moisture with the high surface area water droplets that the spray nozzles provide. In addition, it failed to recognize that if you cool the air beyond a certain point, you waste heat making hot water and do not hasten the drying process significantly .
- the spray nozzles created many problems whose solution created ever higher demands for electrical power. The same drying can be achieved merely by cooling with a thin film of water that flows from the rear of the machine to the front of the machine. It was also found that if the water flowed too quickly, the drying time lengthened rather than shortened.
- a prototype machine incorporated a new high m 3 /s [cfm (cubic feet per minute)] low pressure design.
- the basket was redesigned to eliminate wind blockage while maintaining strength. This dropped the pressure even further, down to 31.75 mm (1.25 inches).
- the watts (horsepower) required to move a given m 3 /s (cfm) varies with the cube of the back pressure (static pressure). Thus, if the back pressure doubles, the watts (horsepower) needed for the same m 3 /s (cfm) increases four fold.
- the air comes in to the plate at 93°C (200° F) and leaves at 71°C (160° F). If the exit temperature rises above 71°C (160° F), it means that the amount of moisture remaining is very little or there is insufficient cooling. There is just as much moisture in the air before and after going through the plates. If the temperature is much below 66°C (150° F), the air is very dry, but the drying is slowed, because most of the moisture is recondensing on the plates before leaving them.
- the temperature of the air just before reentering the blower to be mixed with hot combustion air should be about 67° to 69°C (153° to 157° F). This indicates that moisture removal from the air is adequate.
- the exit water temperature of the cooling water is 60°C (140° F)
- the temperature is at or about 46°C (115° F)
- the cooling is just enough. Otherwise, it is just a waste of cooling capacity and heat. Therefore, by measuring the cooling water temperature entering and leaving the machine and its flow rate the amount of heat leaving the dryer via the water can be determined.
- the temperature entering is 29°C (85° F) and leaving is 46°C (115°F), with a flow rate of water which is modulated to keep the water leaving at 46°C (115°F); on the average this is 0.76 l/s (10 gallons per minute). This translates into a heat transfer of about 41030 J/s (140,000 Btu per hour) to the water.
- the invention comprises structural elements which are shown in Figures 4 through 9, namely there is a housing 10 made of stainless steel (shown in Figure 4 with the side wall removed), which has a door 12 which provides a closure for an opening through which the baskets 14 containing the groups of charged battery plates to be dried may be lowered into the chamber 16 for drying.
- a blower designated generally 17
- a heater designated generally 21.
- FIG. 4 There is also a lower bed 29 positioned below the upper bed and extending forward of the upper bed as illustrated in Figure 4.
- the lower bed also has water introduced by means of piping 30 at its upper end designated generally 32 .
- a plurality of angled strips 34 , 36 Positioned running the length of each of the beds are a plurality of angled strips 34 , 36 having their longitudinal bottom portions welded to the stainless steel beds 24 and 29 respectively, so that there is formed a plurality of flat channels designated generally 35 therebetween as clearly illustrated in Figure 5.
- each of the beds is another angle shaped member 31, 40 respectively positioned and dimensioned as shown in Figures 4 and 5.
- the pipes 26 and 30 run along the entire width of the beds 24 and 29 respectively, and have a plurality of holes for introducing the water.
- the holes In order to cut down on the splashing of the water, the holes communicate with flat webs 42, 43 respectively, so that the water introduced through the pipes runs down the flat webs and onto the upper surfaces of the beds without splashing.
- the air In operation, when the air progresses from the chamber 16 to the chamber 22 , it would normally tend to blow the water up the sloped beds 24, 29 and indeed the slopes are arranged at an angle such that the water will eventually build up on the beds so that the static head will overcome the force of the air blowing the water up. Most preferably, the water is introduced and the air is moved at a rate such that the contact between the air and the water is just below that which would cause "white caps". The desire is to keep water particles from being entrained in the air.
- the angle members are positioned and arranged, as are the beds themselves, so that water collects along the members 31 and 40 Figure 4 and exits at the edge closest to the walls 46 and 48 as, for example, in the spaces or slots designated generally 50 , 52, 54 and 56 in Figure 5.
- the flow of water and the spaces are dimensioned and designed such that the water simply runs down the sides, rather than dropping as a waterfall. A waterfall would cause undesirable splashing and water entrainment in the air.
- the water is collected in a trough, 58, Figure 4, from which it leaves by means of gravity into a sump (not shown) and is pumped back to a cooling tower to be thereafter reintroduced into the machinery.
- the entire chamber is insulated, which makes it possible to operate at a higher temperature and, therefore, reduce drying time of the prior art devices.
- the long fins, or angled members 34, 36 keep the water controlled, that is, keep it from scooting out of the way when the blower is on, and thus keep a wetted surface on the beds.
- the heating chamber 78 is insulated on all sides, Figure 5, with the exception of several ports.
- An internal wall 60 in the fire box, Figure 5 contains the heated air and channels it to approximately the center of the fire box heating chamber 78 , where a portion of it continues to move forward and out the port, designated generally 61 in Figure 5. The remainder is channelled around the wall 60 and exits through the port, designated generally 64.
- the heated air passes into the chamber 66 Figure 7 from whence it is sucked into the suction ports designated generally 68 and 70 of the twin rotor blower designated generally 17 .
- the blower blows the air out through the orifice, designated generally 72.
- the panels 74 and 76 engage the side walls and top of the housing forming chamber 16, to form an expanding chamber for introducing air on top of the plates.
- thermocouple 88 The machine measures the temperature below the plates by the thermocouple 88, Figure 4. Once that gets to 57°C (135° F) (below that there is insufficient evaporation from the plates) water begins to flow in at approximately 24°C (75° F).
- thermocouple 86 The temperature going into the plates is measured by the thermocouple 86 , Figure 4. When these temperatures are close, the plates are dry. Normally, there is a 5.6°C (10° F) differential at the point at which the plates are just about dry. This can be adjusted. This prevents thermal "run away", wherein the machine thinks the plates are dry and shuts down.
- thermocouple 90 By means of the thermocouple 90 , the water temperature leaving is measured at 46 to 49°C (115° to 120°F). This reading is used to modulate the water and, therefore, the cooling flow.
- a quartz tube 110 is put over the flame rod 108 to keep it hot, that is above 100°C (212° F), and thereby prevent condensation which would inhibit electrical grounding. See Figure 9.
- the exhaust gas outlet stack 89 Figure 4 is placed near the rear of the machine proximate to the drive shaft of the blower, that is, at the lowest pressure point.
- the exhaust gas at this point is close to "zero" pressure
- the pressure at the outer periphery of the blower is 38 mm (1.5 inches) of water. Note in this regard that if the exhaust stack was placed at the top, there would be minus 38 mm (1.5 inches) at the shaft and air could be sucked in.
- the exhaust stack was just after the spray nozzles on the side, and on the suction side of the main blower, before the mist eliminator. Any place in the prior art machine that there was a blockage, there was also a pressure drop.
- the pressure is read right at the fire box and thus, the machine senses if the box is going to negative pressure. If so, the machine automatically shuts off the fire.
- a zero governor is connected to the manometer to mix the gas and air.
- the machine is designed to run the burner at 100% perfect ratio, so that all the oxygen is burned. This is possible so long as air is not sucked in from the outside. Thus, it is necessary to maintain the pressure so that the machine does not go to negative pressure.
- an air seal is provided around the top front door, which is maintained in tight communication with adjoining upper walls by air cylinders on the sides of the door. These air cylinders keep pulling down against the door in order to maintain the seal.
- the controls are set up such that the instant the flame rod says there is no flame, the front door opens.
- a wind velocity meter measures the speed of the air past the cooling beds and changes the speed of the impeller so that the air speed remains constant. This means one can always dry as fast as possible. If there is a light load in the machine, the blower runs slower. If the plates are packed, it runs faster.
- Tiegel machine had no insulation surrounding the fire box. This lead to uneven heating of the plates, because the plates near the fire box were heated both with a radiant heat from the fire box and with hot air. Thus, the plates near the fire box got too hot and the plates far away were too cold for maximum drying speed. Consequently, Tiegel recommended 82°C (180°F) as the most preferable operating temperature, while it is now possible to recommend a drying temperature of 93°C (200°F) as a result of insulating the fire box. This allows a process temperature twenty degrees higher than with the Tiegel dryer and thus allows a faster drying of the plates with no decomposition or auto-ignition problems.
- FIG 8. An exploded view of the firebox construction is shown in Figure 8. Therein it will be noted that the box has been made in separate parts which are assembled and insulated, and then slid into a stainless steel sleeve 100.
- the parts of the firebox comprise the input section 102, the gasket 104 and a terminal section 106, all made of a pre-cast, heat-tolerant material.
- the sections are assembled together and wrapped in insulation (not shown), then slid into the sleeve as shown in the assembled condition in Figure 5. Therein, the insulation is designated 62.
- a flame rod 108 , Figure 9.
- a portion of the flame rod is covered with an extended hollow quartz tube 110 . It is theorized that the way the flame rod works is that one impresses a 250 AC voltage on it.
- the gas within the flame coming out of it is considered ground.
- an oxygen sensor 112 At the other end of the firebox, there is a hole designated generally 111 through which is mounted an oxygen sensor 112 , shown in enlarged view in Figure 11.
- Such a sensor is very sensitive to both oxygen and carbon monoxide. Once there is a carbon monoxide present in the atmosphere, the voltage reading rises quickly. With a 60 millivolt reading, one can obtain zero percent oxygen.
- a similar oxygen sensor 114 is also provided in the stack 89 , Figure 4 in the end of the tube 115 which is open proximate to the axis of the blower.
- the sampling tube 115 communicates through the bottom of the stack and is opened all the way up to the sensor 114 for purposes of measuring oxygen content. This provides the worst possible reading, since it is located proximate to the axis of the blowers 17 and, therefore, would be sensing the most negative pressure.
- Another sensor 116 is mounted in a hole in the top of the stack 89 for the purpose of sensing temperature in the exhaust gas in case of a thermal runaway. At this point it will sense hot exhaust gas and shut the machine down.
- the positioning and design of the stack 89 has been changed from that shown in the prior art, as will be appreciated from viewing the position of the stack 44 in Figure 1 and that of the stack 89 in Figure 4.
- the stack has been moved away from the blower/heat entrance.
- a restricted opening, designated generally 118 is provided also oriented away from the heat entrance from the firebox 78.
- the restricted opening 118 is positioned so that it does not entrain the hot gasses coming from the burner. This restricted opening, and positioning prevents the monitor 116 from picking up an erroneous reading of a thermal runaway.
- the use of these sensors is for monitoring the process.
- the sensors 112 and 114 are standard parts used in automotive gas exhaust monitoring systems.
- One step in the process is to remove the water vapor from the air as the water vapor saturated air leaves the plates.
- the water vapor removal rate must be as fast as the water vapor leaves the plates. If it is too slow, the drying process slows and eventually stops, since the air becomes saturated with water.
- the new machine takes an entirely different approach in this step. Only a small temperature drop is required to remove an inadequate amount of water vapor via condensation. Any further cooling of air is a fruitless exercise. Thus the new dryer uses just enough cooling to maintain evaporative equilibrium. It has been found that a falling film of water introduced at 26 to 29°C (80° to 85°F) and leaving at 43° to 46°C (110° to 115°F) was quite adequate.
- the machine should contain a second falling film in the middle to further improve the drying speed.
- Flow is modulated to keep the water exit temperature from the dryer at 46°C (115°F).
- cooling is not started until the temperature of the air leaving the plates is above 57°C (135°F). Below that temperature, the plates are not hot enough to release significant amounts of moisture. Cooling at the start of the drying cycle only increases drying time because it takes longer to come up to process temperature. Modulated flow of cooling also decreases the time to come up to process temperature and allows a more accurate determination of dryness. Therefore, plates are dried just enough. Historically, plates were always overdried just to make sure. Plates that were too wet, had to be formed, washed and dried all over again.
- the new dryer produces a product that has half the moisture content, in one third the time. This is achieved, in part, by not creating water droplets in the dryer that can be blown around and reintroduced into the product being dried. Further, it has been observed that the lead oxide content is also cut in half. This leads to a superior quality negative plate.
- the lower lead oxide level stems from faster drying, a tighter no leak oven and "on" air/gas ratio burning at a low firing rate.
- the new dryer also achieves this by using approximate atmospheric pressure as the reference for the zero governor. Since this approximate atmospheric pressure changes very little, the zero governor can continue to accurately dispense gas with a pressure differential of less than 12 mm (half an inch)water column.
- the gas pressure at the burner mixer would be equal to the pressure in the combustion chamber.
- the control, or governor in the gas input line monitors this and controls it.
- the old dryer needed a pressure differential of more than 3 inches water column. If the damper got stuck in the closed position, the machine would pump in too much gas, creating explosive conditions.
- the loading door is the explosion door as well, and the blower shaft is mounted on the flange style outboard bearing, the two major sources of oxygen intrusion have been eliminated.
- the oxygen usually would get sucked in via the main blower shaft where the pressure is the lowest and the seals are sloppy.
- the new dryer has the exhaust port right at the main impeller shaft. This eliminates the need for a damper and allows the fire box to run near atmospheric pressure. This also gives a very accurate "on" ratio burning, especially at low firing rates.
- the machine is more user-friendly for the following reasons:
- FIGS. 4 and 5 show the basket in elevated and plan views.
- Each basket 14 consists of an open frame which has an internal ledge 120 upon which are placed a series of tubular structures 122 which are essentially rectangular in cross-section.
- the serrations are used to space battery plates longitudinally.
- the tubular structures 122 are movable along the basket ledge 120 in order to accommodate various widths of battery plates. It is understood by those skilled in the art that battery plates have tabs extending from them and that these tabs can be placed within the individual serrations in order to space the plates.
- Each end of the basket has a stainless steel inverted "V" shaped wire member 126 round in cross-section welded thereto; so that the upstanding apex of the "V” is located substantially on the center line of the basket.
- a rod 128 which has two hooked-shaped members 130, 132 welded to it is inserted down between the outermost edge of the basket and the inside sidewall of the housing 10 . This rod is then rotated 90° and lifted upwardly so that the hooks engage the respective apexes of the "V" shaped handles of the baskets 14.
- the hooks are placed a greater distance apart than the upstanding "V" shaped apexes so that the top hook engages first and begins to lift the top basket before the bottom hook engages and lifts the bottom basket.
- This basket design not only aids in air flow, but also in maximizing the number of plates that can be placed in a standard sized vessel.
- the basket is so dimensioned that there is only a slight clearance for the rods 128 to come down and engage the hooked-shaped members. This also aids in removing the baskets in that they will not, in practice, cock and jam upon withdrawal.
Description
OLD | NEW | ANNUAL SAVINGS (200 workdays/8 hr.day) | |
ELECTRICAL/ | 28 KW | 3.0 KW | |
$4,480 | $ 480 | $ 4,000.00 | |
GAS: (BTU/HR) | (450,000) | (150,000) | |
J/s | 131 882 | 43961 | |
$ 3,600 | $ 1,200 | $ 2,400.00 | |
COOLING WATER: | |||
(GALLONS/HR) | (900) | (420) | |
l/hr | 3407 | 1590 | |
$1,440 | $672 | $ 728.00 | |
TOTAL SAVINGS | $ 7,128.00 | ||
Notes: Electricity at 10 cents per KW hr. | |||
Gas at 50 cents per 105506 kJ (100,000 Btu) | |||
Water at $1.00 per 3785 l (1000 Gallons) |
Minutes to dry industrial plates: | |
Old | 150. |
New | 45. |
| NEW | |
22 kw (30 horsepower) main blower | 2.2 kw (3 horsepower) | |
22 kw (30 horsepower) motor starter | adjustable frequency AC drive | |
100 | 10 amp circuit breaker | |
745.7 W (1 horsepower)water pump | gravity feed |
Notice that the first process of the plate evaporation requires a 14° to 19°C (25°F to 35°F) change and the second process of condensation requires only a 1° to 4°C (2° to 7°F) change; even through the same amount of energy is being transferred. The total energy transferred via the air is proportional to the temperature change of the air. The total reheat requirement is equal to the sum of the ranges.
Claims (29)
- Apparatus for drying charged battery plates having a housing (10) capable of maintaining a positive gas pressure within it, a drying chamber (16) within said housing having means (14) for supporting battery plates to be dried in a position such that gas is allowed to move past the plates, a combustion chamber (21) within said housing for providing hot, dry, substantially oxygen-free gas to a blower means (17) for blowing the gas past said plates so as to effect drying of the plates by removing moisture therefrom, said apparatus characterized by:water sheeting means (24, 26, 29, 30, 34, 36) for providing a flowing sheet of cooling water so as to contact the gas exiting from said plates and condense out the moisture removed from said plates during drying; andtemperature control means for maintaining a temperature differential within said drying chamber, said temperature control means minimizing the heat used to compensate for heat lost due to said condensation of moisture from the drying gas, so as to minimize the energy necessary to raise the temperature of the drying gas, thereby maximizing the thermal efficiency of said apparatus in drying the plates, said control means including air temperature measuring means upstream (86) and downstream (88) of the plates for controlling the temperature within said drying chamber.
- The apparatus of Claim 1, wherein the combustion chamber comprises a firebox (78) in the combustion chamber (21), said firebox (78) including a casing (100) having removable inserts (102, 106).
- The apparatus of Claim 2, wherein the removable inserts (102, 106) are configured to provide communicating chambers, said chambers channeling the hot, dry air to two exhaust ports (61, 64) proximate to the walls of said housing (10), said exhaust ports being spaced from one another.
- The apparatus of Claim 2, wherein the removable inserts (102, 106) also comprise a spacer (104), said spacer (104) and said inserts (102, 106) being insulated (62) from the firebox casing (100).
- The apparatus of Claim 2, wherein the firebox (78) has a flame rod (108) with a quartz tube (110) extending around said flame rod (108) over the greater portion of the length thereof.
- The apparatus of Claim 2, wherein an oxygen sensor (112) communicates with said firebox (78).
- The apparatus of Claim 1, wherein the water sheeting means provides a sheet of water flowing in a counter direction to the flow of air and includes at least one bed (24, 29) positioned below said plates in said housing (10) on an angle to provide gravity feed of said water; said bed having fins (34, 36) thereon directing the water into separate webs (35) thereof.
- The apparatus of Claim 7, wherein water is introduced along an upper portion of said bed by a header pipe (26, 30) having a plurality of holes therein communicating with a vertically upstanding web (42, 43) such that the water runs smoothly onto said bed without splashing.
- The apparatus of Claim 7, wherein said bed terminates in a retaining wall (31, 40) and slots (51) are provided in said fins (34, 36) to allow water to exit off of said bed and said webs (35).
- The apparatus of Claim 7, wherein said water drains into a trough (58) and a temperature sensor (90) is positioned in said trough to measure the temperature of the water exiting from said trough (58).
- The apparatus of Claim 1, wherein said blower means (17) comprises blowers mounted on a shaft, said shaft being supported by bearings (79) mounted externally on the housing.
- The apparatus of Claim 1, wherein said blower means (17) comprises at least one blower mounted on an axis positioned downstream of the hot gas exiting the combustion chamber, and a stack (89) is provided positioned posterior to the axis of the blower, said stack (89) having a restricted opening (118) at its lower end positioned to open to the rear of the housing away from the hot gas exiting from the combustion chamber.
- The apparatus of Claim 12, wherein a temperature sensor (116) is provided at the top of said stack (89) external to said housing (10).
- The apparatus of Claim 12, wherein a hollow tube (115) is positioned within said stack (89) having one end communicating with said apparatus at approximately the plane of the axis (79) of the blower means (17) and the other end communicating through the external end of said stack (89), and an oxygen sensor (114) is mounted in said one end of the hollow tube (115) opposite from the end external to said housing (10).
- The apparatus of Claim 1, wherein the means to support the battery plates to be dried comprises at least a basket (14) having a ledge (120) upon which adjustably movable racks (122) are positioned so as to retain said plates.
- The apparatus of Claim 15, wherein said racks (122) have serrated upper surfaces (124).
- The apparatus of Claim 15, wherein said baskets (14) have handles (126) thereon comprising inverted "V" shaped rods affixed thereto; and removal means (128, 130, 132) are provided to engage said "V" shaped handles for lowering said basket into said housing or removing said basket from said housing.
- The apparatus of Claim 17, wherein said removal means for lowering or removing the basket comprises a rod (128) having at least one hook (130, 132) thereon, said rod being positioned and dimensioned so as to fit between the inner wall of said housing and the outer wall of said basket, so that after the rod is inserted therein and then rotated, upon removal said removal means engages said "V" shaped portion of said handle (126).
- The apparatus of claim 18, wherein a plurality of baskets are used in said apparatus and the hooks (103, 132) on said removal means are spaced apart from one another a greater vertical distance than the vertical spacing of the "V" shaped handles (126) when said baskets are stacked upon one another, so that when said rods (128) are rotated and withdrawn, an upper hook (130) engages the upper "V" shaped portion of an upper basket handle before the lower hook (132) engages the "V" shaped portion of the lower basket handle.
- The apparatus of claim 1, wherein said apparatus is provided with a door means for opening into said housing so as to permit baskets to be lowered into said chamber, and for closing to permit said apparatus to function in the drying process, said door means having a door being hinged along one edge thereof and having one or more piston and cylinder arrangements attached to said door and to said housing to actuate said door.
- The apparatus of claim 20, wherein said door means has a door (12) with a seal around the edge thereof mating with said housing to prevent oxygen leaking in during the processing function of said apparatus.
- A method of drying charged battery plates comprising the steps of:placing the charged plates in an apparatus comprising a drying chamber (16), providing a flow of substantially oxygen-free drying gas of relatively low humidity directed to pass over said plates in order to effect drying thereof; condensing the water from the gas which has passed over the plates to dry them, said method characterized by the steps of:passing that gas over the surface of a sheet of water flowing in a counter direction to the gas without introducing droplets of water into the gas; andmaintaining the temperature differential within said drying chamber such that heat is used primarily to dry the plates and minimally to reheat the air from the heat lost due to the condensation process in said method, by measuring (86) the temperature of the drying gas before it is passed over said plates; measuring (88) the temperature of the drying gas after it has passed over said plates; measuring (90) the temperature of water exiting from said apparatus; and regulating the temperature and flow rate of said sheet of water in accordance with these measurements.
- The method of claim 22, wherein the temperature of the water exiting is maintained in the range of 46° to 49°C (115° to 120°F) and most preferably at 46°C (115°F).
- The method of claim 23, wherein the gas flow over the surface of the sheet of water is regulated so that it is below the rate which would cause "whitecaps".
- The method of claim 22, wherein thermal runaway is prevented in said machine by sensing (116) the temperature of the hot gas in the blower chamber by passing that gas through a restricted opening (118) proximate to the axis of blowers (17) in the machinery and reading the temperature externally of the apparatus.
- The method of claim 22, wherein said drying gas is heated in a confined area and the oxygen content in said gas is measured at said confined area and exiting said confined area.
- The method of claim 22, wherein the method of heating and drying plates comprises confining the plates in a closed area (10) which has first been purged of combustible gases and heating the air in said closed area until the temperature reaches above 82°C (180°F), and then introducing said sheet of water.
- The apparatus of claim 1, wherein the sheet of water flows in a counter direction to the gas exiting from said plates.
- The apparatus of claim 1, wherein there is provided a plurality of sheets of water for contacting said gas exiting from said plates.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US22576094A | 1994-04-11 | 1994-04-11 | |
US225760 | 1994-04-11 | ||
PCT/US1995/003936 WO1995027878A1 (en) | 1994-04-11 | 1995-04-10 | Dry charge machine and method |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0708904A1 EP0708904A1 (en) | 1996-05-01 |
EP0708904A4 EP0708904A4 (en) | 1998-04-01 |
EP0708904B1 true EP0708904B1 (en) | 2003-02-05 |
Family
ID=22846116
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95916918A Expired - Lifetime EP0708904B1 (en) | 1994-04-11 | 1995-04-10 | Apparatus and method for drying charged battery plates |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0708904B1 (en) |
AU (1) | AU2379395A (en) |
DE (1) | DE69529551T2 (en) |
WO (1) | WO1995027878A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8003156B2 (en) | 2006-05-04 | 2011-08-23 | Advanced Cardiovascular Systems, Inc. | Rotatable support elements for stents |
US8304012B2 (en) | 2006-05-04 | 2012-11-06 | Advanced Cardiovascular Systems, Inc. | Method for drying a stent |
US7897195B2 (en) | 2007-06-15 | 2011-03-01 | Abbott Cardiovascular Systems Inc. | Devices for coating stents |
CN102261829A (en) * | 2011-04-30 | 2011-11-30 | 王幸正 | Oxygen control system for pole plate dryer |
US9327657B2 (en) * | 2011-08-31 | 2016-05-03 | Toyota Jidosha Kabushiki Kaisha | Bus bar module, vehicle power source apparatus, and vehicle |
CN110676502B (en) * | 2019-09-04 | 2021-02-02 | 浙江长林电子有限公司 | Manufacturing method of Bluetooth headset battery |
CN111912198A (en) * | 2020-08-25 | 2020-11-10 | 杭州数良科技有限公司 | Utilize airtight high temperature fast drying of atmospheric pressure stirring's cosmetics processingequipment |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2732631A (en) * | 1956-01-31 | Convfcyuk ukyu | ||
US2484527A (en) * | 1945-02-01 | 1949-10-11 | Thomas H Rhoads | Method and apparatus for control of humidity |
US3413728A (en) * | 1967-08-17 | 1968-12-03 | Tiegel Mfg Co | Method and apparatus for drying charged battery plates |
US4099337A (en) * | 1976-12-13 | 1978-07-11 | Wauhop Jr Billy Joe | Method of curing concrete articles by water vaporization |
US5040974A (en) * | 1990-03-27 | 1991-08-20 | Apv Baker Inc. | Internal air circulation system for lanham oven |
-
1995
- 1995-04-10 AU AU23793/95A patent/AU2379395A/en not_active Abandoned
- 1995-04-10 EP EP95916918A patent/EP0708904B1/en not_active Expired - Lifetime
- 1995-04-10 DE DE69529551T patent/DE69529551T2/en not_active Expired - Lifetime
- 1995-04-10 WO PCT/US1995/003936 patent/WO1995027878A1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
EP0708904A1 (en) | 1996-05-01 |
DE69529551T2 (en) | 2003-11-20 |
EP0708904A4 (en) | 1998-04-01 |
AU2379395A (en) | 1995-10-30 |
WO1995027878A1 (en) | 1995-10-19 |
DE69529551D1 (en) | 2003-03-13 |
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