EP0696950B1 - Method and means for making mitre joints - Google Patents
Method and means for making mitre joints Download PDFInfo
- Publication number
- EP0696950B1 EP0696950B1 EP93910162A EP93910162A EP0696950B1 EP 0696950 B1 EP0696950 B1 EP 0696950B1 EP 93910162 A EP93910162 A EP 93910162A EP 93910162 A EP93910162 A EP 93910162A EP 0696950 B1 EP0696950 B1 EP 0696950B1
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- EP
- European Patent Office
- Prior art keywords
- saw
- locating means
- workpiece
- workpiece locating
- upstanding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G5/00—Machines or devices for working mitre joints with even abutting ends
- B27G5/02—Machines or devices for working mitre joints with even abutting ends for sawing mitre joints; Mitre boxes
- B27G5/023—Machines or devices for working mitre joints with even abutting ends for sawing mitre joints; Mitre boxes the mitre angle being adjusted by positioning a workpiece relative to a fixed saw
Definitions
- This invention relates to apparatus for use to enable cutting of mitred joints.
- mitred joints at the corners of a rectangular frame would be cut at an angle of 45°.
- Mitred joints for other than rectangular frames would need either a separate mitre box for each angle or else a saw guide adjustable with respect to the mitre box In the latter case the saw line or line of cut requires re-setting for the angle of the co-operating adjacent frame part.
- each mitre joint is different from a previously cut joint e.g. in the case of cutting mitred joints in coving to fit around the wall/ceiling joint in a room the fact that the room may not be square either by accident or design, means that often each corner mitred joint is different from the others.
- US-A-3 498 345 (Sexton) a combined saw mount, preferably for a power saw, and a mitering device.
- a slide or carriage 12 is disposed in a slideway 11 and controlled by a screw 13 so as to steplessly adjust the angular position of a pair of guide plates 17.
- the guide plates 17 are pivotally connected to carriage 12 at their inner ends by respective hinge pins 18 and are pivotally connected intermediate their ends to a pin and slot device 20, 21, whereby stepless lengthwise movement of carriage 12 in slideway 11 causes corresponding angular movement of guide plate 17 to vary the angle of mitering cut, by a lever type action.
- the disc-type power saw is mounted for pivotal movement in an arc to a point of cut between the hinge pins 18 where the narrow strip section workpiece is cut.
- a shortcoming of the disclosure in the above-mentioned Sexton specification lies in its inability to permit workpieces other than extremely narrow ones to be cut with a full width mitred face in one cutting operation.
- the mode of connection of guide plate 17 to carriage 12 by means of vertical hinge pins 18 at the inner ends of the guide plates means that, as can be seen in Figure 1, a workpiece inserted into the apparatus and caused to slide along one of the guide plates towards the cutting plane will engage the guide plate and/or hinge pin on the other side of the apparatus before it reaches the position in which a single mitred cut at the chosen angle can be made. The result is that a series of cuts have to be made before the required one has been achieved.
- the workpiece is supported in use against a vertical wall having an inner edge positioned, as seen in Fig 3, so that the wall supports the workpiece right up to the saw line (19) whereby the vertical wall crosses the saw line if an attempt is made to set the apparatus for cutting external mitre angles, whereby the vertical walls either directly engage and foul each other and/or cause workpieces thereon to do so when attempting to cut internal mitre angles across the full width of a workpiece in one cut.
- An object of the present invention is to provide apparatus for use in cutting a mitre joint in which the precision of the pivot and slot mechanism disclosed in the Sexton reference in which angular movement of the arms is provided by a slidable carriage is combined with an ability to accommodate internal and external mitering angles and a facility to accommodate relatively wide workpieces and achieve a mitred cut in a single cutting operation.
- mitering apparatus in which a slidable carriage is associated with a lever type pivot and slot angular adjustment mechanism.
- the arms or workpiece supports are pivotally connected to the carriage of the apparatus through respective base plate portions of the arms whereby, in use, workpieces can be inserted over said pivots so as to extend across the intended line of mitering cut before engaging the structure of the other of the two arms or workpiece supports.
- apparatus for use in cutting a mitre joint comprising a base, saw guiding means located to provide a saw line, workpiece locating means, and means whereby the workpiece locating means may be angularly adjusted with respect to the saw guiding means.
- the apparatus includes two workpiece locating means adjustably mounted symmetrically about the saw line. Each of the workpiece locating means is mounted for pivoting about a fulcrum which is adjustable longitudinally parallel to the saw line.
- Each of the workpiece locating means is provided with a projection which is slidably located in a transverse slot formed in the base, such that longitudinal adjustment of the fulcrum causes transverse movement of the projection in the transverse slot, such adjustment co-operating to cause angular adjustment of the workpiece locating means.
- Each fulcrum is located in a slide member slidably mounted in the base and the slide member is adjustable longitudinally by means of a lead screw co-operating with a lead nut forming part of the slide member and the lead screw may be rotatable by means of a handle located at the end of the lead screw.
- saw guiding means is provided secured to the sliding member and movable therewith.
- the saw guiding means comprises rollers mounted in pairs towards each end of the slide member, one roller of each pair being positioned symmetrically about the saw line or may comprise a plate mounted in a horizontal plane above the base on columns which are secured to the slide member and the plate is adapted to guide a jig saw.
- the saw guiding means is provided with one or more upstanding lips or tongues to define the path of the jig saw, and a longitudinal slot is provided centrally on the plate through which the saw blade is adapted to pass.
- Each workpiece locating means comprises a box-like section having a lower lateral or horizontal wall, an upper lateral or horizontal wall, and an upstanding or vertical wall, and the lower horizontal wall is provided with a fulcrum pin about which the workpiece locating means may pivot.
- a workpiece restraining lip is provided adjacent the lower horizontal wall opposite the vertical wall.
- the base of the apparatus may constitute part of a work bench.
- the apparatus may further include means whereby the angle or disposition of the workpiece locating means is adjustable symmetrically about the saw line to accord to a template which itself is settable to conform to the included angle of the required mitre.
- the template may comprise a pair of arms hinged together at one end and having means to lock the arms in the desired position and the template may be first set to include an angle at which the workpiece is required to be cut and then utilised to ensure the equivalent setting of the workpiece locating means.
- the arms of the template are provided with downwardly depending pegs and the upper horizontal walls of the box-like sections of the workpiece guiding means are formed with holes of substantially the same diameter as the pegs, such that the pegs in the template locate within the holes in the upper walls of the box-like sections when the workpiece locating means are set to the same included angle as the template.
- the workpiece guiding means may be adapted for use in fixing together the two components of the mitre which have been prepared using the apparatus of the invention.
- a method of cutting a mitre joint on a workpiece utilises a pair of workpiece locating guides which are adjusted symmetrically about a fixed sawing line to the included angle required for the mitre, a workpiece is located in one of the workpiece locating guides and a saw is passed along the sawing line, a second workpiece is then located in the second workpiece locating guide and the saw passed along the same sawing line, whereby the mitre joint may be accurately cut to conform to the required included angle.
- the method includes the use of a template which is adjusted and fixed to accord with the articles to which the workpieces are to conform. Interfitting location elements on the template and the workpiece location means provide a defined angular relationship therebetween.
- the template is first set to an angle at which the workpiece is to be cut and is then utilised to ensure the equivalent setting of the workpiece location means.
- a template 2 which comprises arms 4, 6 hinged about an axis 8 and adapted to be clamped together by a screw and wing nut 10. Each arm has secured thereto and depending downwardly therefrom a pair of pegs 12 each formed with a cylindrical shank 14 and a tapered lead portion 16.
- the template is shown set at an angle to coincide with the angle between a pair of conjoined walls W.
- the screw and wing nut device is loosened and the template is offered up to the walls, opened until the arms are in continuous contact with both walls after which the wing nut is re-tightened and the template removed.
- a pair of conjoined walls W 1 are also indicated by chain lines, and which form a reflex or external angle.
- the template may be adjusted to conform to internal and external angles.
- a mitering device 18 comprises a base board 20 mounted within a frame 22.
- a Tee-slot 24 is formed in the base board 20 and an adjusting member 26 is slidable longitudinally within that Tee-slot.
- the member 26 is retained within the confines of the slot by capping pieces 28 and 29 secured to the underside of the forward and rearward ends of the member respectively.
- the forward capping piece 28 is threaded internally to act as a lead nut in co-operation with a lead screw 30 which passes through a plain hole in the frame 22 and is fixed to a handle 32.
- a horizontally split capping piece 25 seen clearly in Figure 8 prevents any longitudinal movement of the screw 30 with respect to the frame as the screw is rotated.
- a simple circlip arrangement may be used, locating in a groove formed on the periphery of the lead screw in known manner and acting on the inside surface of the frame 22 to locate the screw in the same manner. Rotation of the handle 32 clockwise or anti-clockwise will cause the member to move forwardly or rearwardly within the slot.
- Workpiece locating means in the form of a pair of guide boxes 34 are each formed with an upper lateral wall 36, an outer upstanding wall 38 and a lower lateral wall 40 and a shank portion of a bolt 42 passes through a hole 44 formed in the lower wall 40.
- the bolts also pass through transverse slots 46 in the base board 20 and are slidable therein.
- Each bolt 42 is formed with a hexagon head 43 and a hexagon nut 45 is threaded on to the lower end of the bolt.
- One flat of the nut is restrained from twisting about the axis of the, bolt by a rib 51 formed on the underside of the base board 20.
- Each guide box 34 is mounted for pivoting about the axis of a pivot pin 47 which is fixed e.g.
- each guide box 34 is formed with two holes 50 and the lower walls 40 terminate at their inner edges with an upstanding lip 49 extending for some distance as seen clearly in Figures 4 and 7.
- the channel formed by the lip 49, lower wall 40 and outer wall 38 is provided with a liner 48, the upper surface of which lies in the same horizontal plane as the upper surface of longitudinal ribs 27 which depend upwardly from the sliding member 26 to define a saw clearance slot 31.
- the liners are each provided with clearance holes 65 to provide access to the hexagon heads 43 by a suitable ring-spanner or socket spanner.
- Two pairs of roller-type saw guides 52 defining a saw line 52A are rotatably mounted on the member 26, as seen clearly in Figures 3, 4 and 5, although an alternative form of saw guide, described later, may be used instead.
- the upstanding walls 38 each have an inner edge 49A spaced from the saw line 52A defined by the saw guiding means 52 and from the pivotal connections 47, so that a gap 49B is defined between the edges 49A of the upstanding walls and the saw line.
- the gaps permit the upstanding walls 38 to be angularly adjusted with the workpiece locating means 34 for enabling cutting internal and external mitre angles without the upstanding wall inner edges 49A crossing the saw line 52A.
- the gaps 49A also permit a workpiece positioned on one workpiece location means 34, whilst the latter is adjusted for cutting internal mitre angles, to extend over the saw line and through the gap of the other workpiece locating means 34, without being blocked by the upstanding wall 38 of the other workpiece locating means 34.
- the template In use, after the template has been adjusted and set to the angle between the walls W or W 1 as described earlier with respect to Figure 2 it is then taken from the walls and laid on the top surface of the upper walls 36 of the guide boxes 34, the pegs 12 of one arm of the template being gently inserted into the two holes 50 in the top wall of one of the guide boxes. If the pegs in the other arm do not automatically align with the holes in the other guide box, then the handle 32 is rotated to turn the lead screw which causes the member 26 to move longitudinally as described earlier.
- the pivot pins 47 move with the member 26 and will, if the member 26 is moved towards the front face of the base board, cause the bolts 42 to move outwardly thus spreading the guide boxes 34 and widening the angle therebetween. If the member 26 is moved towards the rear of the base board, then the bolts 42 will move inwardly along the slots 46 and cause the guide boxes to close towards the cutting line symmetrically, thus reducing the included angle between the boxes.
- Movement of the member 26 towards the front of the base board causes the bolts 42 to move outwardly along the slots 46 only until the locating boxes are linearly aligned, i.e. at 90° to the saw line or median line. Further movement of the pins 47 with the slide 26 in the same direction causes the bolts 42 to reverse their direction of movement and move inwardly along the slots 46 to rotate the guide boxes about the axes of their pins 47 in order to provide a reflex or external angular setting, i.e. for use where an external angle of the workpiece is to be provided.
- Adjustment of the guide boxes in this manner is continued until the pegs 12 align with and penetrate the holes 50, being assisted in this by the lead taper 16 at the lower end of those pegs.
- the bolts 42 are tightened by a suitable ring-spanner or socket spanner on the hexagon heads 43 in order to rigidly lock them in operative position.
- the guide boxes are thus set at the same angle as the wail W and the template is then removed.
- a section of coving C is inserted into one of the guide boxes as indicated in Figure 7 and is extended therefrom at its foremost end over the median line of the base board.
- a saw is then guided between the rollers 52 to mitre one end of the coving.
- the operation is repeated with a further section of coving using the other guide box and the two jointing sections are thus provided with mating surfaces which are appropriate for the angle of conjoined walls.
- the upstanding lip 49 may be extended upwardly beyond that shown in the drawings and a threaded screw passed therethrough to form part of a screw clamp to hold the workpiece firmly against the vertical wall 38 of the guide box.
- a power operated jig-saw may be used instead of a conventional hand saw or tenon saw.
- the roller type saw guides 52 are removed and replaced by vertical columns 53 which support a horizontal guide plate 55 extending above the member 26.
- the guide plate has upstanding lips 57 extending longitudinally along the edges of the plate to provide means for guiding the sole plate of the saw and the vertically reciprocating blade passes through a central slot 59 formed in the guide plate.
- the guide plate 55 is further stabilised by means of two upstanding pins 61 (see Figure 3) which locate in suitable holes 63 formed in the guide plate.
- the upper surface of the plate 55 may be provided with one or more longitudinally extending ribs 69 indicated in chain line in Figures 4a, 5 and 6.
- the sole plate of the jig saw is provided with suitable matching grooves and the jig saw is then guided along the ribs 69 during cutting of the mitre.
- the plate 55 is replaced by a pair of half-plates 55a and 55b each of which is mounted on the tops of spindles on which the saw guide rollers 52 are rotated.
- the inwardly facing edges of the half-plates define a longitudinal slot 59a through which the saw is passed in operation and the pins 61 project upwardly from the upper surface of the walls 36 of the guide boxes through holes 63a in the half-plates.
- the half-plates have upstanding lips 57a at their outer edges.
- the saw used may be a hand saw or a jig saw guided between the lips 57a.
- a circular saw may be used in a similar manner to a jig saw, its sole plate being guided by the lips 57a.
- Figure 4 illustrates the setting of the guide boxes in full lines for cutting a mitre for an internal angle. It is obvious that by simply adjusting the guide boxes by means of the lead screw 30 the same apparatus can be used for external mitres. The position of the guide boxes when adjusted for cutting a mitre for an external angle is indicated in chain lines.
- the guide boxes having been set symmetrically to the required angle of the mitre, may be used for the purpose of gluing or otherwise fixing together the two components of the mitre.
- the base board 20 is illustrated in the drawings as being mounted within a frame 22.
- the base board and frame could be combined as a one-piece moulding of metal, e.g. aluminium, or of a rigid plastics material.
- the upper face of the base board may be provided with markings or graduations in the form of a protractor to allow manual setting of the guide boxes without resorting to the use of a template.
- the base board may be part of, or may constitute the working surface of a work bench. It is found to be particularly useful when it is part of a portable work bench of the type readily available and marketed under the trade mark "Workmate" by Messrs. Black & Decker Limited.
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Abstract
Description
- This invention relates to apparatus for use to enable cutting of mitred joints.
- It is particularly but not exclusively concerned with such an apparatus having means for adjustably setting guides for the mitre in order to accord to a template which is settable to conform to the angle required for the mitre
- In cutting a mitre joint it has often been the practice to employ a mitre box which has saw guides and fixed angles to produce a mitred joint of a correspondingly fixed angle For example, mitred joints at the corners of a rectangular frame would be cut at an angle of 45°.
- Mitred joints for other than rectangular frames would need either a separate mitre box for each angle or else a saw guide adjustable with respect to the mitre box In the latter case the saw line or line of cut requires re-setting for the angle of the co-operating adjacent frame part.
- In some cases each mitre joint is different from a previously cut joint e.g. in the case of cutting mitred joints in coving to fit around the wall/ceiling joint in a room the fact that the room may not be square either by accident or design, means that often each corner mitred joint is different from the others.
- There is disclosed in US-A-3 498 345 (Sexton) a combined saw mount, preferably for a power saw, and a mitering device. A slide or
carriage 12 is disposed in a slideway 11 and controlled by a screw 13 so as to steplessly adjust the angular position of a pair of guide plates 17. each in the form of a plate or strip disposed upright on its edge and resting on the base plate or table 10. The guide plates 17 are pivotally connected tocarriage 12 at their inner ends byrespective hinge pins 18 and are pivotally connected intermediate their ends to a pin andslot device 20, 21, whereby stepless lengthwise movement ofcarriage 12 in slideway 11 causes corresponding angular movement of guide plate 17 to vary the angle of mitering cut, by a lever type action. The disc-type power saw is mounted for pivotal movement in an arc to a point of cut between thehinge pins 18 where the narrow strip section workpiece is cut. - A shortcoming of the disclosure in the above-mentioned Sexton specification lies in its inability to permit workpieces other than extremely narrow ones to be cut with a full width mitred face in one cutting operation. The mode of connection of guide plate 17 to
carriage 12 by means ofvertical hinge pins 18 at the inner ends of the guide plates means that, as can be seen in Figure 1, a workpiece inserted into the apparatus and caused to slide along one of the guide plates towards the cutting plane will engage the guide plate and/or hinge pin on the other side of the apparatus before it reaches the position in which a single mitred cut at the chosen angle can be made. The result is that a series of cuts have to be made before the required one has been achieved. - There is disclosed in Swedish specification P6707 dated 13.02.81 (Nilsson) a mitre box device having pivoted arms to receive workpieces. A mechanism for simultaneously adjusting the angular attitude of the arms is provided. This enables a very limited range of swivelling movement of the arms 21 by means of rolling movement of the rounded ends of the arms in
complementary recesses 14 provided in thebase 10 of the apparatus. Pinions 17 fixed to the inner ends of the arms 21 mesh with each other and synchronize the angular movement of the arms over the very limited angular range seen in Figures 1 and 2. - In the Nilsson specification the workpiece is supported in use against a vertical wall having an inner edge positioned, as seen in Fig 3, so that the wall supports the workpiece right up to the saw line (19) whereby the vertical wall crosses the saw line if an attempt is made to set the apparatus for cutting external mitre angles, whereby the vertical walls either directly engage and foul each other and/or cause workpieces thereon to do so when attempting to cut internal mitre angles across the full width of a workpiece in one cut.
- An object of the present invention is to provide apparatus for use in cutting a mitre joint in which the precision of the pivot and slot mechanism disclosed in the Sexton reference in which angular movement of the arms is provided by a slidable carriage is combined with an ability to accommodate internal and external mitering angles and a facility to accommodate relatively wide workpieces and achieve a mitred cut in a single cutting operation.
- According to the invention there is provided apparatus as defined in
claim 1 of the accompanying claims. - In an embodiment, there is provided mitering apparatus in which a slidable carriage is associated with a lever type pivot and slot angular adjustment mechanism. The arms or workpiece supports are pivotally connected to the carriage of the apparatus through respective base plate portions of the arms whereby, in use, workpieces can be inserted over said pivots so as to extend across the intended line of mitering cut before engaging the structure of the other of the two arms or workpiece supports. By providing a thus-modified arrangement for pivotal connection of the arms or workpiece supports to the carriage there is provided mitering apparatus in which two significant improvements are provided with respect to the prior Sexton apparatus, namely the accommodation of both internal and external mitering angles and the accommodation of wider workpieces.
- In an embodiment described below there is provided apparatus for use in cutting a mitre joint comprising a base, saw guiding means located to provide a saw line, workpiece locating means, and means whereby the workpiece locating means may be angularly adjusted with respect to the saw guiding means. The apparatus includes two workpiece locating means adjustably mounted symmetrically about the saw line. Each of the workpiece locating means is mounted for pivoting about a fulcrum which is adjustable longitudinally parallel to the saw line. Each of the workpiece locating means is provided with a projection which is slidably located in a transverse slot formed in the base, such that longitudinal adjustment of the fulcrum causes transverse movement of the projection in the transverse slot, such adjustment co-operating to cause angular adjustment of the workpiece locating means. Each fulcrum is located in a slide member slidably mounted in the base and the slide member is adjustable longitudinally by means of a lead screw co-operating with a lead nut forming part of the slide member and the lead screw may be rotatable by means of a handle located at the end of the lead screw.
- In the embodiment, saw guiding means is provided secured to the sliding member and movable therewith. The saw guiding means comprises rollers mounted in pairs towards each end of the slide member, one roller of each pair being positioned symmetrically about the saw line or may comprise a plate mounted in a horizontal plane above the base on columns which are secured to the slide member and the plate is adapted to guide a jig saw. In the latter case the saw guiding means is provided with one or more upstanding lips or tongues to define the path of the jig saw, and a longitudinal slot is provided centrally on the plate through which the saw blade is adapted to pass. Each workpiece locating means comprises a box-like section having a lower lateral or horizontal wall, an upper lateral or horizontal wall, and an upstanding or vertical wall, and the lower horizontal wall is provided with a fulcrum pin about which the workpiece locating means may pivot. A workpiece restraining lip is provided adjacent the lower horizontal wall opposite the vertical wall.
- The base of the apparatus may constitute part of a work bench. The apparatus may further include means whereby the angle or disposition of the workpiece locating means is adjustable symmetrically about the saw line to accord to a template which itself is settable to conform to the included angle of the required mitre. The template may comprise a pair of arms hinged together at one end and having means to lock the arms in the desired position and the template may be first set to include an angle at which the workpiece is required to be cut and then utilised to ensure the equivalent setting of the workpiece locating means.
- In this arrangement the arms of the template are provided with downwardly depending pegs and the upper horizontal walls of the box-like sections of the workpiece guiding means are formed with holes of substantially the same diameter as the pegs, such that the pegs in the template locate within the holes in the upper walls of the box-like sections when the workpiece locating means are set to the same included angle as the template.
- The workpiece guiding means may be adapted for use in fixing together the two components of the mitre which have been prepared using the apparatus of the invention.
- In the described embodiments a method of cutting a mitre joint on a workpiece utilises a pair of workpiece locating guides which are adjusted symmetrically about a fixed sawing line to the included angle required for the mitre, a workpiece is located in one of the workpiece locating guides and a saw is passed along the sawing line, a second workpiece is then located in the second workpiece locating guide and the saw passed along the same sawing line, whereby the mitre joint may be accurately cut to conform to the required included angle.
- The method includes the use of a template which is adjusted and fixed to accord with the articles to which the workpieces are to conform. Interfitting location elements on the template and the workpiece location means provide a defined angular relationship therebetween. The template is first set to an angle at which the workpiece is to be cut and is then utilised to ensure the equivalent setting of the workpiece location means.
- The above and other features of the invention will become clear from the following description which is given by way of example only with reference to the accompanying drawings, in which:-
- FIGURE 1 is a perspective view of a template forming part of the invention;
- FIGURE 2 is a plan view of the template in use to determine the angle of a joint between the two conjoined walls of part of a building;
- FIGURE 3 is a perspective view of an adjustable mitre guide device according to the invention;
- FIGURES 4, 4a and 4b are plan views of the device;
- FIGURE 5 is a section on the line V-V of Figure 4;
- FIGURE 6 is a section on the line VI-VI of Figure 4;
- FIGURE 7 is a section view on the line VII-VII of Figure 4 with part of a coving in position for cutting; and
- FIGURE 8 is a section on the line VIII-VIII of Figure 4.
- In Figures 1 and 2 there is shown a
template 2 which comprisesarms 4, 6 hinged about anaxis 8 and adapted to be clamped together by a screw andwing nut 10. Each arm has secured thereto and depending downwardly therefrom a pair ofpegs 12 each formed with acylindrical shank 14 and atapered lead portion 16. - In Figure 2 the template is shown set at an angle to coincide with the angle between a pair of conjoined walls W. To arrive at such a setting, the screw and wing nut device is loosened and the template is offered up to the walls, opened until the arms are in continuous contact with both walls after which the wing nut is re-tightened and the template removed. A pair of conjoined walls W1 are also indicated by chain lines, and which form a reflex or external angle. Thus the template may be adjusted to conform to internal and external angles.
- As seen in Figures 3 to 7 a
mitering device 18 comprises abase board 20 mounted within aframe 22. A Tee-slot 24 is formed in thebase board 20 and an adjustingmember 26 is slidable longitudinally within that Tee-slot. Themember 26 is retained within the confines of the slot by cappingpieces forward capping piece 28 is threaded internally to act as a lead nut in co-operation with alead screw 30 which passes through a plain hole in theframe 22 and is fixed to ahandle 32. A horizontally splitcapping piece 25 seen clearly in Figure 8 prevents any longitudinal movement of thescrew 30 with respect to the frame as the screw is rotated. Alternatively, a simple circlip arrangement may be used, locating in a groove formed on the periphery of the lead screw in known manner and acting on the inside surface of theframe 22 to locate the screw in the same manner. Rotation of thehandle 32 clockwise or anti-clockwise will cause the member to move forwardly or rearwardly within the slot. - Workpiece locating means in the form of a pair of
guide boxes 34 are each formed with an upperlateral wall 36, an outerupstanding wall 38 and a lowerlateral wall 40 and a shank portion of abolt 42 passes through ahole 44 formed in thelower wall 40. The bolts also pass throughtransverse slots 46 in thebase board 20 and are slidable therein. Eachbolt 42 is formed with ahexagon head 43 and ahexagon nut 45 is threaded on to the lower end of the bolt. One flat of the nut is restrained from twisting about the axis of the, bolt by arib 51 formed on the underside of thebase board 20. Eachguide box 34 is mounted for pivoting about the axis of apivot pin 47 which is fixed e.g. by welding to the forward end portion of thelower wall 40 and is freely pivotable in a hole formed in themember 26 as seen clearly in Figure 6. Theupper wall 36 of eachguide box 34 is formed with twoholes 50 and thelower walls 40 terminate at their inner edges with anupstanding lip 49 extending for some distance as seen clearly in Figures 4 and 7. The channel formed by thelip 49,lower wall 40 andouter wall 38 is provided with aliner 48, the upper surface of which lies in the same horizontal plane as the upper surface oflongitudinal ribs 27 which depend upwardly from the slidingmember 26 to define asaw clearance slot 31. The liners are each provided withclearance holes 65 to provide access to the hexagon heads 43 by a suitable ring-spanner or socket spanner. - It will clearly be seen that rotation of the
lead screw 30 by means of thehandle 32 causes thecapping piece 28 and themember 26 attached thereto to move forwardly or rearwardly along its Tee-slot according to the direction of rotation. In so doing, thepins 47 move also forwardly or rearwardly causing the guide boxes to rotate about the shanks of thebolts 42. Due to the restraint of thepins 47 in longitudinal direction of motion, thebolts 42 are caused to slide laterally within the confines of theslots 46, resulting in a change of angle of the guide boxes with respect to the median line of the baseboard, i.e. the line along which the saw cut is made. Thus the line of cutting remains constant while the angle of the guide boxes is simultaneously and symmetrically adjustable with respect to that line. - Two pairs of roller-type saw guides 52 defining a
saw line 52A are rotatably mounted on themember 26, as seen clearly in Figures 3, 4 and 5, although an alternative form of saw guide, described later, may be used instead. - The
upstanding walls 38 each have aninner edge 49A spaced from thesaw line 52A defined by the saw guiding means 52 and from thepivotal connections 47, so that agap 49B is defined between theedges 49A of the upstanding walls and the saw line. The gaps permit theupstanding walls 38 to be angularly adjusted with the workpiece locating means 34 for enabling cutting internal and external mitre angles without the upstanding wallinner edges 49A crossing thesaw line 52A. Thegaps 49A also permit a workpiece positioned on one workpiece location means 34, whilst the latter is adjusted for cutting internal mitre angles, to extend over the saw line and through the gap of the other workpiece locating means 34, without being blocked by theupstanding wall 38 of the other workpiece locating means 34. - In use, after the template has been adjusted and set to the angle between the walls W or W1 as described earlier with respect to Figure 2 it is then taken from the walls and laid on the top surface of the
upper walls 36 of theguide boxes 34, thepegs 12 of one arm of the template being gently inserted into the twoholes 50 in the top wall of one of the guide boxes. If the pegs in the other arm do not automatically align with the holes in the other guide box, then thehandle 32 is rotated to turn the lead screw which causes themember 26 to move longitudinally as described earlier. The pivot pins 47 move with themember 26 and will, if themember 26 is moved towards the front face of the base board, cause thebolts 42 to move outwardly thus spreading theguide boxes 34 and widening the angle therebetween. If themember 26 is moved towards the rear of the base board, then thebolts 42 will move inwardly along theslots 46 and cause the guide boxes to close towards the cutting line symmetrically, thus reducing the included angle between the boxes. - Movement of the
member 26 towards the front of the base board causes thebolts 42 to move outwardly along theslots 46 only until the locating boxes are linearly aligned, i.e. at 90° to the saw line or median line. Further movement of thepins 47 with theslide 26 in the same direction causes thebolts 42 to reverse their direction of movement and move inwardly along theslots 46 to rotate the guide boxes about the axes of theirpins 47 in order to provide a reflex or external angular setting, i.e. for use where an external angle of the workpiece is to be provided. - Adjustment of the guide boxes in this manner is continued until the
pegs 12 align with and penetrate theholes 50, being assisted in this by thelead taper 16 at the lower end of those pegs. - Having thus set the angles of the guide boxes, the
bolts 42 are tightened by a suitable ring-spanner or socket spanner on the hexagon heads 43 in order to rigidly lock them in operative position. - As seen clearly from Figure 4 the guide boxes are thus set at the same angle as the wail W and the template is then removed. A section of coving C is inserted into one of the guide boxes as indicated in Figure 7 and is extended therefrom at its foremost end over the median line of the base board. A saw is then guided between the
rollers 52 to mitre one end of the coving. The operation is repeated with a further section of coving using the other guide box and the two jointing sections are thus provided with mating surfaces which are appropriate for the angle of conjoined walls. - When smaller sections of coving than that shown in Figure 7 are being treated, a filler strip of wood is inserted adjacent the
upstanding lip 49 in order to ensure that the workpiece maintains its correct angle within the guide box. - In a further arrangement, not shown, the
upstanding lip 49 may be extended upwardly beyond that shown in the drawings and a threaded screw passed therethrough to form part of a screw clamp to hold the workpiece firmly against thevertical wall 38 of the guide box. - It is possible to locate the coving in the guide boxes manually during sawing without the need for mechanical clamping means or even the use of the
upstanding lip 49 or filler strip, although those arrangements are preferable. - The specific embodiment of the invention has been described with respect to cutting mitres for a coving. It may of course be used for cutting mitre joints for any purpose and in any material, e.g. skirting boards, picture rails, architraves, and picture frames having non-rectangular frames.
- In an alternative arrangement, a power operated jig-saw may be used instead of a conventional hand saw or tenon saw. In such an arrangement shown in Figure 4a, the roller type saw
guides 52 are removed and replaced byvertical columns 53 which support ahorizontal guide plate 55 extending above themember 26. The guide plate hasupstanding lips 57 extending longitudinally along the edges of the plate to provide means for guiding the sole plate of the saw and the vertically reciprocating blade passes through acentral slot 59 formed in the guide plate. Theguide plate 55 is further stabilised by means of two upstanding pins 61 (see Figure 3) which locate insuitable holes 63 formed in the guide plate. If so desired, the upper surface of theplate 55 may be provided with one or more longitudinally extendingribs 69 indicated in chain line in Figures 4a, 5 and 6. The sole plate of the jig saw is provided with suitable matching grooves and the jig saw is then guided along theribs 69 during cutting of the mitre. - In yet another alternative arrangement shown in Figure 4b the
plate 55 is replaced by a pair of half-plates 55a and 55b each of which is mounted on the tops of spindles on which thesaw guide rollers 52 are rotated. The inwardly facing edges of the half-plates define a longitudinal slot 59a through which the saw is passed in operation and thepins 61 project upwardly from the upper surface of thewalls 36 of the guide boxes through holes 63a in the half-plates. The half-plates haveupstanding lips 57a at their outer edges. - Although the above non-limiting example shows and describes saw guiding means attached to the
member 26, such guide means may, without departing from the invention, be attached to the base board instead. - In the above arrangement the saw used may be a hand saw or a jig saw guided between the
lips 57a. Alternatively a circular saw may be used in a similar manner to a jig saw, its sole plate being guided by thelips 57a. - Figure 4 illustrates the setting of the guide boxes in full lines for cutting a mitre for an internal angle. It is obvious that by simply adjusting the guide boxes by means of the
lead screw 30 the same apparatus can be used for external mitres. The position of the guide boxes when adjusted for cutting a mitre for an external angle is indicated in chain lines. - The guide boxes, having been set symmetrically to the required angle of the mitre, may be used for the purpose of gluing or otherwise fixing together the two components of the mitre.
- The
base board 20 is illustrated in the drawings as being mounted within aframe 22. However, the base board and frame could be combined as a one-piece moulding of metal, e.g. aluminium, or of a rigid plastics material. - If desired the upper face of the base board may be provided with markings or graduations in the form of a protractor to allow manual setting of the guide boxes without resorting to the use of a template.
- In an alternative arrangement, not shown, the base board may be part of, or may constitute the working surface of a work bench. It is found to be particularly useful when it is part of a portable work bench of the type readily available and marketed under the trade mark "Workmate" by Messrs. Black & Decker Limited.
Claims (23)
- Apparatus for use to enable cutting of a mitre joint comprising:-a) a base (20);b) saw guiding means (52, 57, 57a) located to provide a saw line (52A);c) workpiece locating means (34) adapted to be angularly adjusted with respect to said saw guiding means;d) said workpiece locating means (34) comprising a pair of such locating means pivotally connected at their inner ends to an adjusting member (26) which is position-adjustable with respect to said base (20) in the lengthwise direction of said saw line, and each workpiece locating means also being connected to said base by projection and slot connection means (42, 46), the arrangement being such as to provide a stepless simultaneous symmetrical angular adjustment of both said locating means (34) with respect to said saw line;
characterised by:-e) said workpiece locating means (34) each comprising at least a lateral wall (40) and an upstanding wall (38), said lateral wall having said pivotal connection (47) to said adjusting member (26);f) said pivotal connections (47) of said workpiece locating means (34) to said adjusting member (26) and the structure and arrangement of said workpiece locating means being such that said workpiece locating means can locate and support workpieces while enabling cutting a range of both internal and external mitre angles; andg) said upstanding walls (38) each having an inner edge (49A) spaced from the saw line (52A) defined by said saw guiding means (52) and from said pivotal connections (47) so that a gap (49B) is defined between said edge (49A) of each of said upstanding walls and said saw line (52A) so that said gaps (49B) permit said upstanding walls (38) to be angularly adjusted with said workpiece locating means (34) for enabling cutting said internal and external mitre angles without said upstanding wall inner edges (49A) crossing said saw line (52A) and while also permitting a workpiece positioned on one workpiece locating means (34), whilst the latter is adjusted for cutting a required mitre angle, to extend over said saw line and through said gap of the other workpiece locating means (34) without being blocked by the upstanding wall (38) of the other workpiece locating means (34). - Apparatus according to claim 1, characterised by said lateral walls (40) each being shaped at the inner end thereof such that adjustment gaps (40B) are defined between the edges (40A) of said shape and said saw line (52A) at adjusted settings of said workpiece locating means and across which a workpiece may extend while located in said workpiece locating means (34).
- Apparatus according to claim 2, characterised by said gap (49B) being of sufficient width to permit a workpiece (C) occupying the full width of one of said pair of workpiece locating means (34) to extend over said saw line and through said gap of the other workpiece locating means (34) without being blocked by the upstanding wall (38) of the other workpiece locating means (34).
- Apparatus according to claim 2, characterised by said upstanding walls (38) having said inner edges (49A) at a location outwardly of the outer end of said shaped portions of said lateral walls (40).
- Apparatus according to any one of claims 2 to 4, characterized by said shaped portions of said lateral walls being arranged to define a limit position for pivotal movement of said workpiece locating means (34) with respect to said adjusting member (26).
- Apparatus according to any one of the preceding claims characterised by said workpiece locating means (34) comprising a second lateral wall (36) spaced upwardly from said first lateral wall (40) such that said workpiece locating means is of generally channel-shaped cross-sectional shape.
- Apparatus according to claim 6, characterised by structure (55) positioned adjacent said second lateral wall (36) and interconnecting the inner ends of said second lateral walls, and said structure having said second lateral walls pivotally connected (61) thereto.
- Apparatus according to claim 7, characterised by said structure (55) positioned adjacent said second lateral will (36) being disposed generally horizontally in use and connected to said adjusting member (26) by generally vertical structure (53).
- Apparatus according to claim 8, characterised by said structure (55) interconnecting the inner ends of said second lateral walls (36) having said saw guiding means (52) associated therewith.
- Apparatus according to claim 9, characterised by said structure (55) positioned adjacent said second lateral walls (36) comprising a plate (55) and said structure connecting said plate to said adjusting member (26) comprising generally upstanding columns (53).
- Apparatus according to claim 10, characterised by lengthwise-extending guide means (57) on said plate (55) to assist in guiding power saw means lengthwise of said saw line.
- Apparatus according to any one of claims 1 to 10 characterised by said upstanding walls (38) of said workpiece locating means (34) being located at one edge of said lateral wall (40) thereof.
- Apparatus according to any one of the preceding claims, characterised by said workpiece locating means (34) comprising a second upstanding structure (49) at the opposite side of said lateral wall (40) from said first mentioned upstanding wall (38), whereby a workpiece can be lodged between said upstanding wall and said upstanding structure for cutting said internal and external mitre angles.
- Apparatus according to claim 13, characterised by adjustment means associated with said second upstanding structure (49) to enable clamping of a workpiece against said first upstanding wall (38).
- Apparatus according to any one of the preceding claims, in combination with a template (2) therefor, said apparatus and said template comprising interfitting location elements (12, 36) providing a defined angular relationship between said template and said workpiece locating means (34).
- The combination of claim 15, characterised by pivot means (10) of said template (2) having a pivot axis (8) located, whilst using the template to define the angular setting of the workpiece locating means, on the cutting line (52A) defined by said saw guiding means (52).
- Apparatus according to claim 15 or claim 16, characterised by said template (2) comprising clamping means (10) to enable a determined angular relationship between arms (4, 6) of the template to be preserved, whereby the workpieces can first be set to an angle at which the workpiece is to be cut and can then be utilised to ensure the equivalent setting of the workpiece location means.
- Apparatus according to claim 1, characterised by said saw guiding means (52) comprising guides mounted in pairs towards each end of said adjusting member (26), one guide of each pair being positioned symmetrically about the saw line (52A).
- Apparatus according to any one of claims 1 to 18, characterised by said saw guiding means comprising a half plate (55a, 55b) adapted to guide a jigsaw or circular saw.
- Apparatus according to any one of the preceding claims, characterised by said saw guiding means being mounted on said adjusting member (26) for slidable movement therewith lengthwise of said saw line (52A).
- Apparatus according to any one of claims 1 to 19 characterised by said saw guiding means being fixed to said base (20).
- Apparatus according to any one of the preceding claims, wherein said base (20) constitutes part of a work bench.
- Apparatus according to any one of the preceding claims, wherein said workpiece locating means (34) are adapted for use in fixing together two components of a mitre which have been prepared using the apparatus according to any of the preceding claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT93910162T ATE156407T1 (en) | 1993-05-07 | 1993-05-07 | METHOD AND MEANS OF MAKING MITRE JOINTS |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9121606A GB2261189B (en) | 1991-10-11 | 1991-10-11 | Apparatus for making mitre joints |
PCT/GB1993/000941 WO1994026483A1 (en) | 1991-10-11 | 1993-05-07 | Method and means for making mitre joints |
US08/545,652 US5737990A (en) | 1991-10-11 | 1996-01-17 | Apparatus for making miter joints |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0696950A1 EP0696950A1 (en) | 1996-02-21 |
EP0696950B1 true EP0696950B1 (en) | 1997-08-06 |
Family
ID=26299680
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93910162A Expired - Lifetime EP0696950B1 (en) | 1991-10-11 | 1993-05-07 | Method and means for making mitre joints |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0696950B1 (en) |
AU (1) | AU4077493A (en) |
DE (1) | DE69312971T2 (en) |
GB (1) | GB2261189B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2162110C (en) * | 1991-10-11 | 2001-08-07 | Brian Ellison Freeland | Apparatus for making mitre joints |
GB2366621A (en) * | 2000-09-12 | 2002-03-13 | Brian Ellison Freeland | Adjustable mitre cutting apparatus |
GB0402411D0 (en) * | 2004-02-04 | 2004-03-10 | Collins John W | A mitre box for coving |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB485023A (en) * | 1937-01-01 | 1938-05-13 | Harry Rawlinson | Improvements in apparatus for setting and cutting mitred joints |
GB831361A (en) * | 1957-12-31 | 1960-03-30 | Holland & Hannen And Cubitts G | Device for facilitating the making of mitre joints |
GB1134102A (en) * | 1964-09-18 | 1968-11-20 | Sidney Geoffrey Young | Improvements in or relating to mitre vice apparatus |
GB2208624B (en) * | 1987-08-11 | 1991-10-23 | Alan Cunnick | Mitre cutting cramps |
-
1991
- 1991-10-11 GB GB9121606A patent/GB2261189B/en not_active Expired - Lifetime
-
1993
- 1993-05-07 DE DE69312971T patent/DE69312971T2/en not_active Expired - Fee Related
- 1993-05-07 EP EP93910162A patent/EP0696950B1/en not_active Expired - Lifetime
- 1993-05-07 AU AU40774/93A patent/AU4077493A/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
GB2261189A (en) | 1993-05-12 |
DE69312971T2 (en) | 1998-03-26 |
GB9121606D0 (en) | 1991-11-27 |
DE69312971D1 (en) | 1997-09-11 |
AU4077493A (en) | 1994-12-12 |
GB2261189B (en) | 1995-03-01 |
EP0696950A1 (en) | 1996-02-21 |
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