EP0690252A1 - Verfahren zur Herstellung einer Metall Elastomer Verbunddichtung mit mindestens einem elektroverzinktem Blech zwischen zwei Elastomer-Schichten - Google Patents

Verfahren zur Herstellung einer Metall Elastomer Verbunddichtung mit mindestens einem elektroverzinktem Blech zwischen zwei Elastomer-Schichten Download PDF

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Publication number
EP0690252A1
EP0690252A1 EP95401412A EP95401412A EP0690252A1 EP 0690252 A1 EP0690252 A1 EP 0690252A1 EP 95401412 A EP95401412 A EP 95401412A EP 95401412 A EP95401412 A EP 95401412A EP 0690252 A1 EP0690252 A1 EP 0690252A1
Authority
EP
European Patent Office
Prior art keywords
elastomer
coating
polymer
sheet
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP95401412A
Other languages
English (en)
French (fr)
Other versions
EP0690252B1 (de
Inventor
Serge Turci
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nouvelle Des Laminoirs A Froid De Thionville SA Ste
Original Assignee
Nouvelle Des Laminoirs A Froid De Thionville SA Ste
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nouvelle Des Laminoirs A Froid De Thionville SA Ste filed Critical Nouvelle Des Laminoirs A Froid De Thionville SA Ste
Publication of EP0690252A1 publication Critical patent/EP0690252A1/de
Application granted granted Critical
Publication of EP0690252B1 publication Critical patent/EP0690252B1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/12Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering
    • F16J15/121Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering with metal reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating
    • B05D2350/65Adding a layer before coating metal layer

Definitions

  • the present invention relates to a process for manufacturing a metal-elastomer composite seal for high pressure applications, of the type comprising at least one frame made of sheet steel electro-galvanized between two layers of elastomer.
  • Said cooking heat treatment is generally carried out at a temperature greater than or equal to 180 ° C.
  • the object of the invention is to improve the corrosion resistance of metal-elastomer composite seals and to significantly reduce the risks of pollution and / or the costs of treating effluents during the manufacture of such seals.
  • Another subject of the invention is an electrogalvanized steel sheet coated on both sides with a uniform film based on polymer, characterized in that said film contains more than 1% by weight of phosphate compounds (expressed as PO4).
  • Another subject of the invention is the use of such a sheet according to the invention for the manufacture of a metal-elastomer composite seal for high pressure applications, of the type comprising at least one frame made of sheet steel electro-galvanized two elastomer plates.
  • Another subject of the invention is the use of a seal metal-elastomer composite according to the invention as cylinder head gasket in an internal combustion engine.
  • the installation for manufacturing a metal-polymer composite seal comprises means for continuously depositing a polymer-based film on a sheet metal, means for cutting and shaping sheet metal and means for preparing layers of elastomer on a metal substrate.
  • the means for continuously depositing a polymer-based film on a sheet are shown in the single figure and comprise a coating machine 1 and a drying tunnel 2.
  • the machine 1 for coating liquid on a sheet includes a lower inking roller 3 and an upper inking roller 4 superimposed on parallel axes, with free rotation, and pressed against each other, means for pressurizing one of the ink rollers against the other, an inkwell 5 in which the lower ink roller soaks, means for watering the upper ink roller 6, means for recirculating 7 of said coating liquid comprising a reservoir 8 and means maintaining temperature 9 of said coating liquid.
  • the two so-called ink rollers, lower 3 and upper 4 are metal cylinders whose external surfaces are uniformly covered with an elastomeric envelope 3 ', 4' with a hardness advantageously between 40 and 45 Shores said elastomeric envelope 3 ' , 4 'has for example a thickness between 10 and 20 mm, and is based on polyethylene and / or polypropylene.
  • the roughness of the surface of the envelope 4 ′ of the upper ink cylinder, which is watered by the watering means 6, is between 1 and 2 micrometers.
  • the roughness of the surface of the envelope 3 ′ of the lower ink cylinder, which soaks in the inkwell 5, is between 2 and 3 micrometers.
  • the means for pressurizing one of the ink rollers against the other are of a type known in itself and are not shown here in detail, for example they apply pressure P on the axis of the upper ink roller towards the axis of the lower ink roller 3 as shown in the single Figure.
  • the drying tunnel 2 is of a type known in itself and is not written here in detail; it is provided with ventilation means comprising a fan 10 and an extraction chimney 11.
  • the sheet cutting and shaping means and the means for preparing elastomer layers on a metal substrate are of a type known in themselves and are not shown here.
  • the thickness of the zinc coating covering the two faces of the sheet is for example between 1 and 10 micrometers on each side and the total thickness of the sheet is for example between 0.1 and 1.5 millimeters.
  • the reservoir 8 of the coating machine 1 is filled with a coating liquid L.
  • Said coating liquid L is advantageously a stable aqueous dispersion of particles of acrylic copolymers which contains more than 0.5% by weight of phosphoric acid in solution (expressed as H3PO4).
  • said coating liquid L contains more than 0.5% by weight of chromic acid in solution (expressed as CrO3).
  • the coating liquid L is aqueous
  • the phosphoric and chromic acids are largely soluble therein and can therefore be incorporated therein, which advantageously avoids a prior stage of preparation of the galvanized sheet, in particular by phosphating and chromating.
  • the ink container 5 is kept filled in which the lower ink roller 3 soaks and the surface of the upper ink roller is permanently watered with the aid of sprinklers 6 3.
  • a pressure P is applied between the two ink rollers 3, 4 one against the other along of a generator.
  • the coating and drying parameters are adjusted, in particular the concentration of the components of the coating liquid L, the temperature of the coating liquid L, the pressure of the ink rollers P, the drying time and temperature and the flow rate. ventilation of the drying tunnel, to obtain on the two sides of the electrogalvanized steel sheet the deposition of a dry film based on polymer having a coating load of between 0.4 and 0.6 grams per square meter and per side, preferably equal to 0.5 grams per square meter per side.
  • thermoset films in particular phenolic films, which require generally cooking at a temperature greater than or equal to 200 ° C.
  • said film contains more than 1% by weight of phosphate compounds (expressed as PO4).
  • said film also contains more than 1% of chromium-based compound in the oxidation state + VI (expressed as Cr).
  • a thin and uniform polymer-based film can be deposited on the electro-galvanized steel sheet B, advantageously containing more than 1% by weight of phosphate compounds (expressed as PO4).
  • said polymer is based on acrylic polymer, in particular when the final coating elastomer is based on acrylonitriles butadiene.
  • said thin and uniform film contains more than 1% of chromium-based compound in the oxidation state + VI (expressed as Cr) and / or is deposited with a coating charge of between 0.4 and 0 , 6 grams per square meter per side.
  • the electrogalvanized steel sheet thus coated according to the invention has a satin and shiny appearance.
  • the said strip of electroplated steel sheet is coated with a thin film based on polymer immediately after the electroplating operation of the strip of steel sheet .
  • the strip of electro-galvanized steel sheet thus coated with a polymer-based film can be stored and then constitutes an intermediate product for the manufacture of composite metal-polymer seals.
  • said intermediate product is not likely to be marked by fingerprints.
  • said intermediate product is cut and shaped to serve as a reinforcement for the joint to be manufactured.
  • an elastomer layer is deposited on the two faces of said frame, in particular by coating with a non-fully polymerized liquid elastomer followed by a heat treatment. baking said elastomer.
  • said elastomer is of acrylonitrile butadiene type.
  • the metal-elastomer composite seals obtained by the process according to the invention have better corrosion resistance and better adhesion of the elastomer layers to the reinforcement compared to those produced according to the process of the prior art comprising a step of phosphating and chromating the reinforcement before the deposition of a layer of elastomer.
  • electrogalvanized steel sheet coated with a polymer-based film according to the invention to serve as a reinforcement for composite metal-elastomer seals is particularly advantageous since it avoids, during the manufacture of such seals , the phosphating and chromating treatments which present pollution risks and since the adhesion of the polymer to the metal and the corrosion resistance of the reinforcement are improved by virtue of the polymer-based film.
  • the metal-elastomer seals obtained from the process according to the invention, or produced from electro-galvanized sheets coated with a polymer film according to the invention advantageously serve as cylinder head seals in engines internal combustion.
  • a coating liquid is prepared having the following composition by weight: water: 55.9% - dispersed acrylic copolymers: 34% - H3PO4: 5.8% - CrO3: 4.3%; the average size of the solid particles of polymer in stable suspension is between 0.1 and 0.2 micrometers.
  • the reservoir 8 of the coating machine 1 is filled with said liquid, which, thanks to the recirculation means, sprinkles the upper ink roller 4 and bathes the lower ink roller 5.
  • the pressure P between the rollers is established at 3.5 kg / m thanks to the pressurization means, and the temperature of the liquid is fixed at 35 ° C thanks to the temperature maintenance means 9.
  • the drying tunnel 2 here has a length of 1.5 m; its temperature is set at 120 ° C and the ventilation rate at 15 m3 / minute.
  • An electrogalvanized sheet strip is obtained coated on its two faces with a polyacrylic polymer film with a thickness corresponding to a load of 0.5 g / m2 having the following composition: Total Cr: 40 mg / m2 - PO4: 150 mg / m2 - polymer: 310 mg / m2.
  • the sheet metal strip thus coated has a satin and shiny appearance.
  • the strip of electro-galvanized sheet coated on both sides with the polymer film is then cut and shaped to serve as a reinforcement for a composite metal-elastomer joint without prior phosphating or chromating treatment, it is deposited on both sides of said reinforcement an elastomer layer, in particular by coating a non-fully polymerized liquid elastomer followed by a heat treatment for baking said elastomer at a temperature above 180 ° C.
  • a composite metal-elastomer joint is thus obtained without risk of pollution or problems of treatment of phosphating or chromating effluents.
  • the resistance to corrosion by salt spray, measured according to standard AFNOR 41002, of said composite joint is here 5 times greater than that of joints composites produced according to the prior art without coating the reinforcement with polymeric film but with a treatment for preparing the reinforcement by phosphating and chromating.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Gasket Seals (AREA)
  • Electroplating Methods And Accessories (AREA)
EP95401412A 1994-06-28 1995-06-16 Verfahren zur Herstellung einer Metall Elastomer Verbunddichtung mit mindestens einem elektroverzinktem Blech zwischen zwei Elastomer-Schichten Expired - Lifetime EP0690252B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR9408048A FR2721538B1 (fr) 1994-06-28 1994-06-28 Procédé de fabrication de joint composite métal-élastomère comportant au moins une armature en tôle d'acier électrozinguée entre deux couches d'élastomère.
FR9408048 1994-06-28

Publications (2)

Publication Number Publication Date
EP0690252A1 true EP0690252A1 (de) 1996-01-03
EP0690252B1 EP0690252B1 (de) 1999-12-29

Family

ID=9464822

Family Applications (1)

Application Number Title Priority Date Filing Date
EP95401412A Expired - Lifetime EP0690252B1 (de) 1994-06-28 1995-06-16 Verfahren zur Herstellung einer Metall Elastomer Verbunddichtung mit mindestens einem elektroverzinktem Blech zwischen zwei Elastomer-Schichten

Country Status (4)

Country Link
EP (1) EP0690252B1 (de)
AT (1) ATE188280T1 (de)
DE (1) DE69514158T2 (de)
FR (1) FR2721538B1 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101255594B (zh) * 2007-12-07 2010-06-23 东莞洲亮通讯科技有限公司 电镀生产工艺及设备
WO2013135770A1 (en) 2012-03-13 2013-09-19 Trelleborg Sealing Solutions Kalmar Ab Methods and devices for cutting composite material and sealing devices made of composite material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0320287A2 (de) * 1987-12-11 1989-06-14 Eagle-Picher Industries, Inc. Dichtungsring aus Metallkautschuk für Hochtemperaturen
US5110630A (en) * 1988-07-28 1992-05-05 Nippon Leakless Industry Co., Ltd. Metal gasket and method of producing the same
US5154977A (en) * 1989-10-13 1992-10-13 Nichias Corporation Rubber-laminated material for gaskets

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0320287A2 (de) * 1987-12-11 1989-06-14 Eagle-Picher Industries, Inc. Dichtungsring aus Metallkautschuk für Hochtemperaturen
US5110630A (en) * 1988-07-28 1992-05-05 Nippon Leakless Industry Co., Ltd. Metal gasket and method of producing the same
US5154977A (en) * 1989-10-13 1992-10-13 Nichias Corporation Rubber-laminated material for gaskets

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101255594B (zh) * 2007-12-07 2010-06-23 东莞洲亮通讯科技有限公司 电镀生产工艺及设备
WO2013135770A1 (en) 2012-03-13 2013-09-19 Trelleborg Sealing Solutions Kalmar Ab Methods and devices for cutting composite material and sealing devices made of composite material
US10001215B2 (en) 2012-03-13 2018-06-19 Trelleborg Sealing Solutions Kalmar Ab Methods and devices for cutting composite material and sealing devices made of composite material

Also Published As

Publication number Publication date
DE69514158D1 (de) 2000-02-03
DE69514158T2 (de) 2000-09-21
FR2721538B1 (fr) 1996-08-09
EP0690252B1 (de) 1999-12-29
FR2721538A1 (fr) 1995-12-29
ATE188280T1 (de) 2000-01-15

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